controllogix controller and memory board installation instructions

Installation Instructions

ControlLogix Controller and Memory Board

Catalog Numbers 1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3, 1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24, 1756-L61, 1756-L62, 1756-L63, 1756-L64, 1756-L65, 1756-M1, 1756-M2, 1756-M3, 1756-M12, 1756-M13, 1756-M14, 1756-M16, 1756-M22, 1756-M23, 1756-M24, 1784-CF64, 1784-CF128

Topic Page

Important User Information 3

Explosion Hazards 4

Preventing Electrostatic Discharge 4

Removing Module While Under Power (RIUP) 4

Environment and Enclosure 5

North American Hazardous Location Approval 6

European Hazardous Location Approval 7

Before You Begin 8

Replace a Suspected Failed Controller 9

Resolving Common Errors 11

2 ControlLogix Controller and Memory Board Required System Components 12

Firmware Revisions 14

Preparing the Chassis 16

Remove the Controller from the Chassis 16

Installing a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller 17

Installing a CompactFlash Card in a Controller 22

Connecting a Battery 25

Installing the Controller into the Chassis 28

Check the BAT Status Indicator 29

Checking the OK Status Indicator 30

Update the Controller 32

Connecting a Serial Cable 34

Interpreting the Status Indicators 36

Clear a Major Fault 38

Clear a Nonrecoverable Fault 39

Choosing the Operating Mode of the Controllers 40

Specifications 41

Topic PagePublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 3Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

Labels may be on or inside the equipment (for example, a drive or motor) to alert people that dangerous voltage may be present.

Labels may be on or inside the equipment (for example, a drive or motor) to alert people that surfaces may reach dangerous temperatures.

SHOCK HAZARD

BURN HAZARDPublication 1756-IN101L-EN-P - June 2008

http://literature.rockwellautomation.comhttp://literature.rockwellautomation.comhttp://docman.mke.ra.rockwell.com/idc/groups/literature/@authors/documents/in/sgi-in001_-en-p.pdf

4 ControlLogix Controller and Memory Board Explosion Hazards

Preventing Electrostatic Discharge

Removing Module While Under Power (RIUP)

WARNING An electrical arc can occur if you: insert or remove the CompactFlash card.

insert or remove the controller while backplane power is on.

connect or disconnect the battery.

connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable.

This could cause an explosion in hazardous location installations. Make sure that power is removed or the area is nonhazardous before proceeding

ATTENTION This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment.

Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. Use a static-safe workstation, if available. Store the equipment in appropriate static-safe packaging when not in

use.

WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 5Environment and Enclosure

ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6561 ft) without derating.

This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.

This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see:

Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication 1770-4.1.

NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.Publication 1756-IN101L-EN-P - June 2008

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdf

6 ControlLogix Controller and Memory Board North American Hazardous Location ApprovalThe following information applies when operating this equipment in hazardous locations.

Informations sur lutilisation de cet quipement en environnements dangereux.

Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest "T" number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

Les produits marqus "CL I, DIV 2, GP A, B, C, D" ne conviennent qu' une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livr avec des marquages sur sa plaque d'identification qui indiquent le code de temprature pour les environnements dangereux. Lorsque plusieurs produits sont combins dans un systme, le code de temprature le plus dfavorable (code de temprature le plus faible) peut tre utilis pour dterminer le code de temprature global du systme. Les combinaisons d'quipements dans le systme sont sujettes inspection par les autorits locales qualifies au moment de l'installation.

WARNING EXPLOSION HAZARD - Do not disconnect equipment unless

power has been removed or the area is known to be nonhazardous.

Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

Substitution of components may impair suitability for Class I, Division 2.

If this product contains batteries, they must only be changed in an area known to be nonhazardous.

AVERTISSEMENT RISQUE DEXPLOSION Couper le courant ou s'assurer

que l'environnement est class non dangereux avant de dbrancher l'quipement.

Couper le courant ou s'assurer que l'environnement est class non dangereux avant de dbrancher les connecteurs. Fixer tous les connecteurs externes relis cet quipement l'aide de vis, loquets coulissants, connecteurs filets ou autres moyens fournis avec ce produit.

La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe I, Division 2.

S'assurer que l'environnement est class non dangereux avant de changer les piles.Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 7European Hazardous Location Approval

European Zone 2 Certification (The following applies when the product bears the Ex or EEx Marking)

This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC.

The LCIE (Laboratoire Central des Industries Electriques) certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive.

Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15.

ATTENTION This equipment is not resistant to sunlight or other sources of UV radiation.

WARNING This equipment must be used only with ATEX certified backplanes.

Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

Equipment must be installed in an enclosure providing at least IP54 protection when applied in Class I, Zone 2 environments.

This equipment shall be used within its specified ratings defined by Allen-Bradley.Publication 1756-IN101L-EN-P - June 2008

8 ControlLogix Controller and Memory Board Before You BeginRead this section for important information about using these products, noting that this publication covers the products shown in the table.

Product Cat. No. Series

ControlLogix5550 controller 1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3 A

ControlLogix5555 controller 1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24

A

ControlLogix5561 controller 1756-L61 A, B



ControllLogix5564 controller 1756-L64 B

ControlLogix5565 controller 1756-L65 B

ControlLogix5550 memory board

1756-M1, 1756-M2, 1756-M3 A

ControlLogix5555 memory board

1756-M12, 1756-M13, 1756-M14, 1756-M16, 1756-M22, 1756-M23, 1756-M24

A

Industrial CompactFlash card

1784-CF64, 1784-CF128 APublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 9Replace a Suspected Failed Controller

To replace a failed controller, do the following.

1. Cycle power to the chassis.

2. Make sure the OK status indicator is solid red, noting that if the OK status indicator is not solid red, the controller does not require replacement.

3. Match the catalog numbers of the controllers and memory boards, noting that 1756-Mxxx is the catalog number of the memory board, if one is installed, and 1756-Lxxx is the catalog number of the controller, as shown in the figure.

ControlLogix

1756-MCAT. NO./SERIES

ControlLogix

1756-LCAT. NO./SERIES

1756-M...

1756-L...Publication 1756-IN101L-EN-P - June 2008

10 ControlLogix Controller and Memory Board 4. Insert the battery.

5. Insert the key, and turn it to the PROG position.

6. Insert the controller into the chassis.

7. Use ControlFlash software to update the firmware of the controller.

8. Download the RSLogix 5000 project to the controller.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1

42523

Series A Series B

20880Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 11Resolving Common Errors

To resolve common errors, see the following table. For more information on how to avoid these common errors, refer to the Memory Board table or Firmware Revisions section.

IMPORTANT Before you change a memory board, update the controller to a revision that is compatible with the memory board that you intend to install.Make sure you use the correct firmware revision.

Common Errors

Controller Be sure that you

All Update the firmware of the controller to the revision that is compatible with your RSLogix 5000 software. Controllers ship with firmware that lets you only update them.

ControlLogix5550 Use the correct memory board (one per controller).

ControlLogix5555 If you purchased a ControlLogix5555 controller without a memory board, you must install a memory board.

Use the correct memory board (one per controller).

Use the correct firmware revision.

ControlLogix5561 ControlLogix5562 ControlLogix5563 ControlLogix5564 ControlLogix5565

Do not install a memory board.

Make sure you use the correct firmware revision.Publication 1756-IN101L-EN-P - June 2008

12 ControlLogix Controller and Memory Board Required System Components

These components ship with the controller.

You can use these components with the controller.

Component Description

Series A controllers: 1756-BA1 battery

Series B controllers: 1756-BA2 battery

Key

IMPORTANT To maintain memory longer than is available with the battery, this option maintains memory only while the controller is in the chassis.

Optional Components

Description Controller Component

Connect a device to the serial port of the controller (for example, connect a computer to the controller)

1756-CP3 serial cable.

Increase the memory of the controller

ControlLogix5550ControlLogix5555

Memory board.


Not available for this controller.Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 13Add nonvolatile memory ControlLogix5550 Not available for this controller.

ControlLogix5555 Memory board.


1784-CF64 Industrial CompactFlash Card.

31376-M

Maintain memory longer than is available with the battery

ControlLogix5550 Not available for this controller.

ControlLogix5555ControlLogix5561 Series AControlLogix5562 Series AControlLogix5563 Series A

1756-BATM ControlLogix battery module.

ControlLogix5561 Series B ControlLogix5562 Series B ControlLogix5563 Series B ControlLogix5564 Series B ControlLogix5565 Series B

Not available for this

controller(1).

(1) Series B controllers use the battery differently than previous controllers. Battery life depends on chassis temperature, project size, and how often you cycle power. Battery life no longer depends on whether or not the controller has power.

Optional Components

Description Controller Component


14 ControlLogix Controller and Memory Board Firmware Revisions

To update the firmware of a controller, install a firmware upgrade kit. An upgrade kit ships on a supplemental CD along with RSLogix 5000 software. To download an upgrade kit, go to http://www.ab.com and select Product Support and Firmware Updates.

Memory Board

Controller Memory Board

ControlLogix5550 1756-M1, 1756-M2, 1756-M3

ControlLogix5555 No nonvolatile memory 1756-M12, 1756-M13, 1756-M14, 1756-M16

Nonvolatile memory 1756-M22, 1756-M23, 1756-M24

ControlLogix5561 Do not install a memory board.

ControlLogix5562

ControlLogix5563

ControlLogix5564

ControlLogix5565Publication 1756-IN101L-EN-P - June 2008

http://www.ab.comhttp://www.ab.comhttp://www.ab.com

ControlLogix Controller and Memory Board 15Use the following table to determine which firmware revisions to use with your controller and memory board combination.

Make sure that the firmware revision is compatible with your version of RSLogix 5000 software.

Controller and Memory Board Combinations

Controller and Memory Board

Series Use this revision or later

1756-L1 None Any.

1756-L1M1

1756-L1M2

1756-L1M3

1756-L55M12 10.x or later.

1756-L55M13 6.x or later.

1756-L55M14

1756-L55M16

1756-L55M22 10.x or later.

1756-L55M23 8.x or later.

1756-L55M24

1756-L61 A 12.x or later.

B 13.40 or later.

1756-L62 A 12.x or later.

B 13.40 or later.

1756-L63 A No CompactFlash card 10.x or later.

CompactFlash card 11.x or later.

B 13.40 or later.

1756-L64 B 16 or later.

1756-L65 B 17 or later.Publication 1756-IN101L-EN-P - June 2008

16 ControlLogix Controller and Memory Board Preparing the ChassisBefore you install a controller:

install a ControlLogix chassis. install a ControlLogix power supply.

Remove the Controller from the ChassisYou can install or remove a controller while chassis power is on and the system is operating. If you remove the controller, all the devices owned by the controller go to their configured fault state.

Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

1. Press the locking tabs on the top and bottom of the controller.

2. Slide the controller out of the chassis.

WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.


ControlLogix Controller and Memory Board 17Installing a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller

If your ControlLogix5550 or ControlLogix5555 controller requires a different memory board, install or replace the board as described. The tools required are:

#2 Philips screwdriver grounding wriststrap

Before you replace the memory board, determine if you must update the controller firmware.

ATTENTION Before you install or replace the memory board, disconnect the battery from the controller. Otherwise, you may damage the memory board.

WARNING When you connect or disconnect the battery an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. For Safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries, publication AG-5-4-NOV04.

Update the Controller Firmware

Controller Replacing Memory Board with

Action

ControlLogix5550 No update is required at this time.

ControlLogix5555 Same catalog number of memory board

No update is required at this time.

Different catalog number of memory board For example, you are replacing a 1756-M13 memory board with a 1756-M23 memory board

Before you replace the board update the firmware of the controller to a revision that is compatible with the memory board that you will install.Publication 1756-IN101L-EN-P - June 2008

http://literature.rockwellautomation.com/idc/groups/literature/documents/td/ag-td054_-en-p.pdf

18 ControlLogix Controller and Memory Board Remove the Side Plate of the Controller

1. Lay the controller on its side with the label facing up.

2. Remove the two screws that attach the side plate to the controller while wearing a grounding wriststrap.

3. Rotate the side plate (A) up and unhook it from the controller, as shown in the figure.

2

40017

Item Description

1 Side plate

2 Front of controller

1

Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 19Remove the Existing Memory Board

If the controller does not already have a memory board, as shown in the figure, refer to the Install the Memory Board section.

1. Pull the plastic back edge of the controller out slightly to clear the tabs on the memory board.

2. Gently separate and remove the memory board from the controller.

42527


20 ControlLogix Controller and Memory Board Install the Memory Board

1. Place the memory board over the connector and slide the memory board into the controller.

2. Pull the plastic back edge of the controller out slightly to clear the tabs of the memory board.

3. Line up the connectors.

4. Place your hands on the boards over the connectors and gently squeeze them together.

5. Make sure that the tabs on the memory board extend through the slots on the plastic housing of the controller.

40018

2

3

3

1

1

Item Description

1 Tab

2 Memory board

3 SlotPublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 21Replace the Side Plate

1. Line up the hinge tabs on the side plate with the slots in the plastic housing of the controller.

2. Gently press the side plate against the controller.

3. Replace the screws.

Attach Labels

To identify which memory board is installed, place the memory board label on the side of the controller.

40019


22 ControlLogix Controller and Memory Board Installing a CompactFlash Card in a ControllerA 1784-CF64 or 1784-CF128 Industrial CompactFlash Card provides nonvolatile memory for a ControlLogix5561, ControlLogix5562, ControlLogix5563, ControlLogix5564, or a ControlLogix5565 controller.

Install a CompactFlash Card in a Series A Controller

1. Lay the controller on its side with the front facing to the left.

2. Raise the locking clip all the way up.

3. Insert the CompactFlash card into the socket at the bottom of the controller.

4. Pull the clip forward and then downward until it snaps into place over the card.Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 23Install a CompactFlash Card in a Series B Controller

1. Turn the keyswitch to the PROG position.

2. Open the door of the controller.

3. Push the CompactFlash latch to the left.

4. Insert the CompactFlash card with the A-B lSogo pointing left.

5. Release the latch and make sure it slides over the CompactFlash card.

WARNING When you insert or remove the CompactFlash card an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

ATTENTION If you are not sure of the contents of the CompactFlash card, before you install the card turn the keyswitch of the controller to the PROG position. Depending on the contents of the card, a power cycle or fault could cause the card to load a different project into the controller.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1


24 ControlLogix Controller and Memory Board Remove a CompactFlash Card from a Series B Controller

1. If the OK status indicator is flashing green, wait until it turns solid green.

2. Open the door of the controller.

3. Push and hold the CompactFlash latch to the left.

4. Push the eject button and remove the card.

5. Release the latch.

WARNING When you insert or remove the CompactFlash card an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1


ControlLogix Controller and Memory Board 25Connecting a Battery

WARNING When you connect or disconnect the battery an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.For Safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries, publication AG-5-4-NOV04.

ATTENTION To prevent possible battery leakage, even if the BAT status indicator is off, replace a 1756-BA1 or 1756-BA2 battery according to the following schedule.

ATTENTION Store batteries in a cool, dry environment. We recommend 25 C (77 F) with 4060% relative humidity. You may store batteries for up to 30 days between -4585 C ( -49185 F) , such as during transportation. To avoid leakage or other hazards, do not store batteries above 60 C (140 F) for more than 30 days.

If the temperature 1 in. below the chassis is

Replace the battery within

035 C (3295 F) No required replacement.

3640 C (96.8104 F) 3 years.

4145 C (105.8113 F) 2 years.

4650 C (114.8122 F) 16 months.

5155 C (123.8131 F) 11 months.

5660 C (132.8140 F) 8 months.Publication 1756-IN101L-EN-P - June 2008

http://literature.rockwellautomation.com/idc/groups/literature/documents/td/ag-td054_-en-p.pdf

26 ControlLogix Controller and Memory Board Install a Battery in a Series A Controller

1. Insert and connect the battery as shown.

2. Write the date on the battery label.

3. Attach the label to the inside of the controller door.

ATTENTION For a series A controller, connect only a 1756-BA1 battery or a 1756-BATM battery module. Other batteries may damage the controller.

Top No Connection

Middle Black Lead (-)

Bottom Red Lead (+)

DATEPublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 27Install a Battery in a Series B Controller

1. Insert the battery with the arrow pointing up as shown.

2. Connect the battery: + Red, - Black.

3. Write the date on the battery label.

4. Attach the label to the inside of the controller door.

ATTENTION For a series B controller, connect only a 1756-BA2 battery. Other batteries may damage the controller.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1

DATEPublication 1756-IN101L-EN-P - June 2008

28 ControlLogix Controller and Memory Board Installing the Controller into the ChassisWhen you install a ControlLogix controller, you can:

place the controller in any slot. use multiple controllers in the same chassis.

You can install or remove a ControlLogix controller while chassis power is on and the system is operating.

Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

1. Insert the key into the controller.

2. Turn the key to the PROG position.

3. Align the circuit board with the top and bottom guides in the chassis.

4. Slide the module into the chassis, making sure it is flush with the power supply or other modules and the top and bottom latches are engaged.

WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 29Check the BAT Status Indicator

1. Turn on the chassis power.

2. If the BAT status indicator is on, see the following step; if the BAT status indicator is off, see Firmware Revisions.

3. Check that the battery or battery module is correctly connected to the controller.

4. If the BAT status indicator remains on, install another battery.

5. If the BAT status indicator remains on after you complete the previous step, contact your Rockwell Automation representative or local distributor.


30 ControlLogix Controller and Memory Board Checking the OK Status Indicator

1. Check the color of the OK status indicator.

2. Determine if this is a ControlLogix5555 controller.

If Then Actions

Solid green The controller is OK and its firmware has been updated.

No further actions are required. However, the revision of firmware must be compatible with your version of RSLogix 5000 software.

Flashing red The controller is OK but it requires a firmware update.

Go to Firmware Revisions.

Solid red The memory board of the controller may not be compatible with the revision of firmware.

Go to the next step.

If Then

No The controller is not operational. Contact your Rockwell Automation representative or local distributor.

Yes Go to the next step.


ControlLogix Controller and Memory Board 313. Determine if the memory board has been replaced with a memory board with a different catalog number.

For example, did you replace a 1756-M13 memory board with a 1756-M23 memory board?

4. Reinstall the previous memory board.

5. Update the firmware of the controller to a revision that is compatible with the memory board that you intend to install.

See Firmware Revisions.

6. Install the new memory board.

7. Determine the color of the OK status indicator.

If Then

No The controller is not operational. Contact your Rockwell Automation representative or local distributor.

Yes Go to the next step.

If Then

Solid green No further actions are required. However, the revision of firmware must be compatible with your version of RSLogix 5000 software.

Solid red The controller is not operational. Contact your Rockwell Automation representative or local distributor.Publication 1756-IN101L-EN-P - June 2008

32 ControlLogix Controller and Memory Board Update the Controller

1. Connect the controller or chassis to the same network as your workstation.

2. Start ControlFLASH software.

3. Click Next.

4. Select the catalog number of the controller, and click Next.

5. Expand the network until you see the controller.

IMPORTANT RSLogix 5000 software, version 10.0 or later, lets you update the firmware of a controller as part of the download sequence. To update the controller, download your project and follow the prompts of the software.

IMPORTANT If the required network is not shown, first configure a driver for the network in RSLinx software.

To expand a network one level, do one of the following:

Double-click the network.

Select the network and press the key.

Click the + sign.

Workstation

Linx Gateways, Ethernet

driver

communication module

backplane

controller

+

+


ControlLogix Controller and Memory Board 336. Select the controller, and click OK.

7. Select the revision level to which you want to update the controller and click Next.

8. To start the update of the controller, click Finish and then click Yes.

After the controller is updated, the status box displays Update complete.

9. Click OK.

10. To close ControlFLASH software, click Cancel and OK.

IMPORTANT If the Revision list is empty, download a new upgrade kit. Some older upgrade kits do not work with new controllers.For more information, refer to the ControlFlash Firmware Upgrade Kit Quick Start, publication 1756-QS105.


http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/1756-qs105_-en-e.pdf

34 ControlLogix Controller and Memory Board Connecting a Serial Cable

Use the serial port for RS-232 communication.

WARNING If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable, an electrical arc can occur. This could cause an explosion in hazardous location installations.Make sure that power is removed or the area is nonhazardous before proceeding.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1


ControlLogix Controller and Memory Board 35To connect a workstation to the serial port, use one of these cables:

1756-CP3 serial cable 1747-CP3 cable from the SLC product family. If you use this cable,

the controller door may not close.

If you make your own serial cable, limit the length to 15.2 m (50 ft), wire the connectors as follows, and attach the shield to both connectors.

42576

Item Description

1 Workstation end

2 Controller end

12

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD

1 2

42231

Item Description

1 Workstation

2 ControllerPublication 1756-IN101L-EN-P - June 2008

36 ControlLogix Controller and Memory Board Interpreting the Status IndicatorsThe following table describes the status indicators.

Indicator Status Description

RUN Off The controller is in Program or Test mode. See Choosing the Operating Mode of the Controllers.

Solid green

The controller is in Run mode. See Choosing the Operating Mode of the Controllers.

I/O Off If no devices are in the I/O configuration of the controller, add the required devices to the I/O configuration of the controller.

If the controller does not contain a project (controller memory is empty), download the project to the controller.

Solid green

The controller is communicating with all the devices in its I/O configuration

Flashing green

One or more devices in the I/O configuration of the controller are not responding. Go online with RSLogix 5000 software and check the I/O configuration of the controller.

Flashing red

The chassis is bad. Replace the chassis.

FORCE Off No tags contain I/O force values.

I/O forces are inactive (disabled).

Solid amber

I/O forces are active (enabled).

I/O force values may or may not exist.

Use caution if you install (add) a force. If you install (add) a force, it immediately takes effect.

Flashing amber

One or more input or output addresses have been forced to an On or Off state, but the forces have not been enabled.

Use caution if you enable I/O forces. If you enable I/O forces, all existing I/O forces also take effect.Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 37RS232 Off There is no activity.

Solid green

Data is being received or transmitted.

BAT Off For a Series A controller, the controller does not show this indication.

Solid green

For a Series B controller, during power-down, the controller is saving the project to its internal nonvolatile memory. If the BAT status indicator is solid red before you turn off the power, the BAT status indicator remains solid red even during the save.

Solid red If the battery is not installed, install a battery. If the battery is 95% or more discharged, replace the battery.

OK Off No power is applied. When ready, turn on power to the controller.

Flashing red

If a new controller (just out of the box), the controller requires a firmware update. See Update the Controller.

If the controller is not a new controller (previously in operation), a major fault occurred. See Clear a Major Fault.

Solid red The controller detected a nonrecoverable fault, so it cleared the project from memory. See Clear a Nonrecoverable Fault.

Solid green

The controller is ok.

Flashing green

The controller is storing or loading a project to or from nonvolatile memory. If the controller has a CompactFlash card, leave the card in the controller until the OK status indicator turns solid green.

Indicator Status DescriptionPublication 1756-IN101L-EN-P - June 2008

38 ControlLogix Controller and Memory Board Clear a Major Fault

1. Go online with RSLogix 5000 software and get the fault code.

2. Determine what to do next.

Fault Type Fault Code Action

1 60 A. Clear the fault.

B. Download the project to the controller.

C. Return the controller to the Run/Remote Run mode.

Follow these steps if the problem persists:

A. Before you cycle power to the controller, record the state of the OK and RS232 status indicators.

B. Contact Rockwell Automation support.

1 61 A. To get diagnostic information about the fault, see Knowledgebase document A92558072. To get the document, see the back of this publication.

B. Clear the fault.

C. Download the project to the controller.

D. Return the controller to the Run/Remote Run mode.

None of the above

None of the above

A. Clear the fault.

B. Correct the reason for the fault.


1. PROG.

2. RUN.

3. PROG.

To use the keyswitch of the controller to clear a major fault, turn the keyswitch in the following sequence:Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 39Clear a Nonrecoverable Fault

1. Cycle power to the chassis.

2. Determine what to do next:

Follow these steps if the problem persists.

1. Before you cycle power to the controller, record the state of the OK and RS232 status indicators.

2. Contact Rockwell Automation support.

See the back of this publication.

If the OK status indicator is

Then

Solid green A. Download the project to the controller.

B. Return the controller to the Run/Remote Run mode.

Flashing red A. Go online with RSLogix 5000 software and clear the major fault.

B. Download the project to the controller.


Solid red Contact your Rockwell Automation representative or local distributor.Publication 1756-IN101L-EN-P - June 2008

40 ControlLogix Controller and Memory Board Choosing the Operating Mode of the Controllers

IMPORTANT All modes send and receive data in response to a message from another controller.

All modes produce and consume tags.

No

Do you want to prevent RSLogix 5000 software from changing the mode?

Do you want to execute the logic in the controller?

Do you want the logic to control the output devices?

Turn the keyswitch to PROG and then to REM (Remote Program mode).

Turn the keyswitch to PROG (Program mode).

Turn the keyswitch to RUN and then to REM (Remote Run mode).

No

Yes

Do you want to prevent RSLogix 5000 software from:

changing the mode downloading a project performing online edits

Turn the keyswitch to RUN (Run mode).

No

Yes

Do you need to schedule a ControlNet network?

No

Yes

Outputs revert to their configured state for Program mode.

A

This includes Message (MSG) instructions.B

No

1. Turn the keyswitch to REM.2. Go online with

RSLogix 5000 software and choose Test mode.

Yes

BA

A

A

YesPublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 41Specifications Specifications - ControlLogix Controllers

Cat. No. Memory Non-volatile Memory

Backplane Current

Power Dissi- pation

Ther- mal Dissi- pation

Weight, approx.

Data and Logic(1)

(1) Data and logic memory stores: tags other than I/O, produced, or consumed tags; logic routines; and communication with OPC/DDE tags that use RSLinx software (also uses I/O memory).

Yes(2)

(2) I/O memory stores: I/O tags, produced tags, consumed tags, communication via Message (MSG) instructions, communication with workstations, and communication with OPC/DDE tags that use RSLinx software (also uses data and logic memory).

@ 5.1V DC

@ 24V DC

1756-L55M22 750 KB 208 KB

Yes 1.23 A

0.014 A

5.6 W 19.1 BTU/hr

0.35 kg (12.5 oz)

1756-L55M23 1.5 MB 0.35 kg (12.5 oz)

1756-L55M24 3.5 MB 1.25 A

5.7 W 19.4 BTU/hr

0.36 kg (12.8 oz)

1756-L61/A 2 MB 478 KB

Yes(3)

(3) Requires a 1784-CF64 Industrial CompactFlash card.

1.20 A

14 mA

3.5 W 11.9 BTU/hr

0.32 kg (11.3 oz)

1756-L62/A 4 MB

1756-L63/A 8 MB

1756-L61/B 2 MB 0.35 kg (12.4 oz)

1756-L62/B 4 MB

1756-L63/B 8 MB

1756-L64/B 16 MB

1756-L65/B 32MBPublication 1756-IN101L-EN-P - June 2008

42 ControlLogix Controller and Memory Board ControlLogix Controller Common Specifications - 1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3, 1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24, 1756-L61, 1756-L62, 1756-L63, 1756-L64, and 1756-L65

Attribute Value

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),IEC 60068-2-2 (Test Bd, Operating Dry Heat),IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

0 60 C (32140 F)

Temperature, storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40 85 C (-40185 F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat): 595% noncondensing

Vibration IEC60068-2-6 (Test Fc, Operating): 2 g @ 10500 Hz

Shock, operating IEC60068-2-27 (Test Ea, Unpackaged Shock): 30 g

Shock, nonoperating IEC60068-2-27 (Test Ea, Unpackaged Shock): 50 g

Emissions CISPR 11: Group 1, Class A

ESD immunity IEC 61000-4-2: 6 kV contact discharges 8 kV air discharges

Radiated RF immunity IEC 61000-4-3: 10V/M with 1 kHz sine-wave 80% AM from 802000 MHz 10V/M with 200 Hz 50% Pulse 100% AM at 900 Mhz 10V/M with 200 Hz 50% Pulse 100% AM at 1890 Mhz 1V/m with 1 kHz line-wave 80% AM from 2.02.7 GHz

EFT/B immunity IEC 61000-4-4: 4 kV at 5 kHz on communications ports

Surge transient immunity IEC 61000-4-5: 2 kV line earth (CM) on communications portsPublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 43Conducted RF immunity IEC 61000-4-6: 10V rms with 1 kHz sine-wave 80% AM from 150 kHz80

MHz

Enclosure type rating None, open style

Isolation voltage 30V (continuous), Basic Insulation Type, RS232 to system

Controllers type tested to withstand 707V DC for 60 s

Wiring category(1) 2 - on communications ports

Programming cable 1756-CP3 or 1747-CP3 serial cable

North American temperature code

T4A

IEC temperature code T4

Intrinsically safe No

Replacement battery 1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3: 1756-BA1 (0.59 g lithium)

1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24: 1756-BA1 (0.59 g lithium)

1756-L61/A, 1756-L62/A, 1756-L63/A: 1756-BA1 (0.59 g lithium)

1756-L61/B, 1756-L62/B, 1756-L63/B, 1756-L64/B, 1756-L65/B: 1756-BA2(0.50 g lithium)

1756-BATM battery module: 1756-BATA (10 g lithium)

(1) Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

ControlLogix Controller Common Specifications - 1756-L1, 1756-L1M1, 1756-L1M2, 1756-L1M3, 1756-L55, 1756-L55M12, 1756-L55M13, 1756-L55M14, 1756-L55M16, 1756-L55M22, 1756-L55M23, 1756-L55M24, 1756-L61, 1756-L62, 1756-L63, 1756-L64, and 1756-L65

Attribute ValuePublication 1756-IN101L-EN-P - June 2008

http://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdf

44 ControlLogix Controller and Memory Board ControlLogix Memory Board Specifications - 1756-M1, 1756-M2, 1756-M3, 1756-M12, 1756-M13, 1756-M14, 1756-M16, 1756-M22, 1756-M23, and 1756-M24

Attribute Value

Temperature, operating EC 60068-2-1 (Test Ad, Operating Cold),IEC 60068-2-2 (Test Bd, Operating Dry Heat),IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

0 60 C (32140 F)

Temperature, storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):-40 85 C (-40185 F)

Relative humidity EC 60068-2-30 (Test Db, Unpackaged Damp Heat): 595% noncondensing

Vibration IEC 60068-2-6 (Test Fc, Operating): 2 g @ 10500 Hz

Shock, operating IEC60068-2-27 (Test Ea, Unpackaged Shock): 30 g

Shock, nonoperating IEC60068-2-27 (Test Ea, Unpackaged Shock): 50 g


ESD immunity IEC 61000-4.2: 6 kV indirect contact discharge 8 kV air discharge

Radiated RF immunity IEC 61000-4-3: 10V/m with 1 kHz sine-wave 80% AM from 802000 MHz 10V/m with 200 Hz 50% Pulse 100% AM at 900 MHz 10V/m with 200 Hz 50% Pulse 100% AM at 1890 MHz 1V/m with 1 kHz line-wave 80% AM from 2.02.7 GHz

Enclosure type rating None, open style

North American temperature code

T4A

IEC temperature code T4

Intrinsically safe NoPublication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 45Industrial CompactFlash Card Specifications - Industrial CompactFlash Card - 1784-CF64, 1784-CF128

Attribute Value

User available memory 64 MB, 128 MB

Nonvolatile memory Yes

Weight, approx. 14.2 g (0.5 oz)

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),IEC 60068-2-2 (Test Bd, Operating Dry Heat),IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

060 C (32140 F)

Temperature, storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-4085 C (-40185 F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat): 595% noncondensing

Vibration IEC 60068-2-6 (Test Fc, Operating): 2 g @ 10500 Hz

Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 30 g

Shock, nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 50 g


ESD immunity IEC 61000-4-2: 4 kV contact discharges 8 kV air discharges

Radiated RF immunity IEC 61000-4-3: 10V/m with 1 kHz sine-wave 80% AM from 802000 MHz 10V/m with 200 Hz 50% Pulse 100% AM at 900 Mhz 10V/m with 200 Hz 50% Pulse 100% AM at 1890 Mhz 1V/m with 1 kHz line-wave 80% AM from 2.02.7 GHzPublication 1756-IN101L-EN-P - June 2008

46 ControlLogix Controller and Memory Board Certifications - ControlLogix Controller Certifications(1)

Cat. No. Certification Description

1756-L1, 1756-L55 UL UL Listed Industrial Control Equipment. See UL File E65584.

CSA

CSA Certified Process Control Equipment. See CSA File LR54689C.CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations. See CSA File LR69960C.

CE

European Union 2004/108/IEC EMC Directive, compliant with: EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (

Clause 8, Zone A & B)

C-TickAustralian Radiocommunications Act, compliant with:AS/NZS CISPR 11; Industrial Emissions

EExEuropean Union 94/9/EC ATEX Directive, compliant with:EN 60079-15; Potentially Explosive Atmospheres, Protection n (Zone 2)Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 471756-L61, 1756-L62, 1756-L63, 1756-L64, 1756-L65

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See UL File E65584.

c-UL-usUL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations, certified for U.S. and Canada. See UL File E194810.

CSA

CSA Certified Process Control Equipment. See CSA File LR54689C.CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations. See CSA File LR69960C.

FM FM Approved Equipment for use in Class I Division 2 Group A,B,C,D Hazardous Locations

CE

European Union 2004/108/IEC EMC Directive, compliant with: EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8,

Zone A & B)


EExEuropean Union 94/9/EC ATEX Directive, compliant with:EN 60079-15; Potentially Explosive Atmospheres, Protection n (Zone 2)

(1) When the product is marked. See the Product Certification link at http://www.ab.com for Declarations of Conformity, Certificates, and other certification details.

Certifications - ControlLogix Controller Certifications(1)

Cat. No. Certification DescriptionPublication 1756-IN101L-EN-P - June 2008

www.ab.com

48 ControlLogix Controller and Memory Board Certifications - ControlLogix Memory Board(1)

Cat. No. Certification Description

1756-M1, 1756-M2 1756-M3 1756-M12 1756-M13 1756-M14 1756-M16 1756-M22 1756-M23 1756-M24

UR UL Recognized Component Industrial Control Equipment. See UL File E65584.

CSACSA Certified Process Control Equipment. See CSA File LR54689C.CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations. See CSA File LR69960C.

CE

European Union 2004/108/IEC EMC Directive, compliant with: EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

C-Tick Australian Radiocommunications Act, compliant with:AS/NZS CISPR 11; Industrial Emissions

EExEuropean Union 94/9/EC ATEX Directive, compliant with:EN 60079-15; Potentially Explosive Atmospheres, Protection n (Zone 2)

(1) When product is marked. See the Product Certification link at http://www.ab.com for Declarations of Conformity, Certificates, and other certification details.

Certifications - 1784-CF64 and 1784-CF128 Industrial CompactFlash Card(1)

Certification Description

CE European Union 2004/108/IEC EMC Directive, compliant with: EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)


(1) When product is marked. See the Product Certification link at http://www.ab.com for Declarations of Conformity, Certificates, and other certification details.Publication 1756-IN101L-EN-P - June 2008

www.ab.comwww.ab.com

ControlLogix Controller and Memory Board 49Additional ResourcesThese documents contain additional information concerning related Rockwell Automation http://www.ab.com products.

You can view or download publications at http://literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.

Resource Description

ControlFLASH Firmware Upgrade Kit Quick Start, publication 1756-QS105

Contains information on how to upgrade and manage module firmware.

ControlLogix Controllers User Manual, publication 1756-UM001

Contains information on how to install, configure, program, and operate a ControlLogix system.

ControlLogix Redundancy System User Manual, publication 1756-UM523

Contains information about ControlLogix redundancy systems and media.

ControlLogix Chassis-Series B Installation Instructions, publication 1756-IN080

Contains information on how to install a ControlLogix chassis.

ControlLogix Power Supplies Installation Instructions, publication 1756-IN596

Contains information on how to install the 1756-PA75 and 1756-PB75 ControlLogix power supplies.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://ab.com

Provides declarations of conformity, certificates, and other certification details.Publication 1756-IN101L-EN-P - June 2008

http://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://ab.comhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/1756-qs105_-en-e.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1756-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1756-um523_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1756-in080_-en-p.pdfhttp://literature.rockwellautomation.comhttp://www.ab.comhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/1756-qs105_-en-e.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1756-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1756-in080_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1756-in596_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1756-in596_-en-p.pdf

50 ControlLogix Controller and Memory Board Notes:Publication 1756-IN101L-EN-P - June 2008

ControlLogix Controller and Memory Board 51Notes:Publication 1756-IN101L-EN-P - June 2008

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

Allen-Bradley, ControlLogix, Rockwell Automation, RSLogix 5000, TechConnect, ControlFlash, and RSLinx are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies..

United States 1.440.646.3434 Monday Friday, 8 a.m. 5 p.m. EST

Outside United States Please contact your local Rockwell Automation representative for any technical support issues.

United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor in order to complete the return process.

Outside United States Please contact your local Rockwell Automation representative for the return procedure.Publication 1756-IN101L-EN-P - June 2008 PN-27699Supersedes Publication 1756-IN101K-EN-P - August 2006 Copyright 2008 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

http://support.rockwellautomation.comhttp://support.rockwellautomation.comRunning headers - make sure they appear

http://www.rockwellautomation.com/support/http://support.rockwellautomation.comhttp://support.rockwellautomation.comhttp://support.rockwellautomation.com

ControlLogix Controller and Memory Board Installation InstructionsImportant User InformationExplosion HazardsPreventing Electrostatic DischargeRemoving Module While Under Power (RIUP)Environment and EnclosureNorth American Hazardous Location ApprovalEuropean Hazardous Location ApprovalBefore You BeginReplace a Suspected Failed ControllerResolving Common ErrorsRequired System ComponentsFirmware RevisionsPreparing the ChassisRemove the Controller from the ChassisInstalling a Memory Board on a ControlLogix5550 or ControlLogix5555 ControllerInstalling a CompactFlash Card in a ControllerConnecting a BatteryInstalling the Controller into the ChassisCheck the BAT Status IndicatorChecking the OK Status IndicatorUpdate the ControllerConnecting a Serial CableInterpreting the Status IndicatorsClear a Major FaultClear a Nonrecoverable FaultChoosing the Operating Mode of the ControllersSpecificationsAdditional ResourcesUntitled

/ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 150 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 150 /GrayImageDepth 8 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.00000 /EncodeGrayImages true /GrayImageFilter /FlateEncode /AutoFilterGrayImages false /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 900 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 900 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.00000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects true /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName (http://www.color.org) /PDFXTrapped /False

/SyntheticBoldness 1.000000 /Description >>> setdistillerparams> setpagedevice

Intro

Details of the Rockwell Automation Print Specifications sheet

This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.

To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.

IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.

DO NOT delete any hidden columns from the tab you choose to use.

Definitions of Each Tab in Sheet

Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.

This tab has 39 blank fields you must complete via free text type or pull-down menus.

IN, RN pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.

This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.

UM, RM, PM pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.


AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.


BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.


Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.

Attach Print Specs to PDF

For Acrobat 8.0, follow these steps:1. Open the PDF.2. Click on Document>Attach A File. A new section appears at the bottom of the PDF.3. Browse to the MS Excel file with the print specs and add it to the PDF.

For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add it to the PDF.

For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add it to the PDF.

IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade.

RA-QR005B-EN-E 3/08

&LRA-QR005B-EN-E 3/08

Generic pub print specs

IN, RN pub type specs

UM, RM, PM pub type specs

AP, PP pub type specs

BR pub type specs

Field definitions

Generic pub print specs

Corp #17501

Bill To69

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

Click here for a full list of the available choices.

If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

The sizes are listed - width x length.Click here to see the available finished trim sizes.

The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary

Also use to indicate any other production or finishing requirements not provided in previous columns

Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

See DocMan for the Cost Center selections associated with each Business Group.RRD must provide this informationRRD must provide this informationRRD must provide this informationRRD must provide this information

&CItem Setup Sheet for Conversion Transfers

&LJIT-D-print Spreadsheet&CREF046&R&D &T

Click here for explanation of each value in the pull-down

Method of packaging for publication shipment


IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.


Typically a Book.



Click here for explanation of how to determine the information required.



The pull-down menu lists the most common choices.


If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.

Click here to see the available finished trim sizes.

The sizes are listed - width x length.



Click here for a list of possible drill locations

Click here for explanation of each value in the pull-down menu. Folding of final document optional


Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary


Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

Click here for an explanation of this field; otherwise, type NA.

IN, RN pub type specs



Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.


If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

The sizes are listed - width x length.Click here to see the available finished trim sizes.

The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary


Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

EA11Marketing CommercialSee DocMan for the Cost Center selections associated with each Business Group.Black & WhiteBSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationPLAIN20#WhiteRRD must provide this informationNANANANANANANASIDENANANANA50RRD must provide this informationText Stock = 20# White Opaque BondText Ink = Black

1756-IN101L-EN-PControlLogix Controller and Memory BoardEA11Marketing CommercialCMKMAY IA Control/Vis/Net - 190214/2/085Black & WhiteBSADDLEPORTRAITHEAD2HEAD525252PLAIN20#WhiteNA4.75 x 74.75 x 7SIDENANA50Text Stock = 20# White Opaque BondText Ink = BlackPN-27699


Method of packaging for publication shipment


IMPORTANT: This information must match the DocMan record.



Typically a Book.






The pull-down menu lists the most common choices.


If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.





Click here for a list of possible drill locations


Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary


Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

Click here for an explanation of this field; otherwise, type NA.

Click here for explanation of each value in the pull-down menu. Folding of final document optional

UM, RM, PM pub type specs



Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow wareh

controllogix controller and memory board installation instructions

Documents