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PUBLIC

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 1

ControlLogix and Studio 5000 – News

Peter Kacz, Commercial Engineer

Rotec Seminar 2016, Borovets Hills

23th-25th November 2016

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 2PUBLIC

Agenda

Software news

Hardware news


Lifecycle update – 1785 PLC5

Migration path: ControlLogix

Migration supporting tools:

IAB – Integrated Architecture Builder

RSLogix Project Migrator

1771 I/O to 1756 IO conversion system

Migration documentation: MIGRAT-PP003

PLC-5 products have been sold and supported in the market for more than 30 years – This announces the retirement of the remainder of the PLC-5 family

Last buy: June 2017

Product ID Product description Discontinued date Recommended replacement

1785-L40CPLC-5 ControlNet

1.25 ProcessorJune 2017 ControlLogix Processor

1785-L80B PLC-5 Processor June 2017 ControlLogix Processor

1785-L80CPLC-5 ControlNet


1785-L80C15PLC-5 ControlNet


1785-L80EPLC-5 EtherNet

ProcessorJune 2017 ControlLogix Processor


Catalog

NumberDescription

Discontinued

Date

Recommended

ReplacementDescription

1756-IF6IIsolated Analog Input-

Current/Voltage 6 Pts (20 Pin)

March 31,

2017

1756-IF8I

Analog Input Module, 8

Isolated Points, Current,

Current Sourcing and Voltage

(36 Pin)

1756-

IF6CIS

Isolated Analog In-Current

Sourcing 6 Pts (20 Pin)

1756-IT6IIsolated Thermocouple/Mv Input

6 Pts (20 Pin)

1756-IRT8I

RTD / Ohms / Thermocouple /

mV Input Module, 8 Individually

Configurable Isolated Points

(36 Pin)

1756-IT6I2

Enhanced Isolated

Thermocouple/Mv Input 6 Pts (20

Pin)

1756-IR6I Isolated RTD Input 6 Pts (20 Pin)

1756-

OF6VI

Isolated Analog Output - Voltage

6 Pts (20 Pin)1756-OF8I

Analog Output Module, 8

Isolated Points, Current and

Voltage (36 Pin)1756-

OF6CI

Isolated Analog Output - Current

6 Pts (20 Pin)

Lifecycle update – 1756 analog IO

Migration path:

1756 ControlLogix

Isolated Analog I/O 8-

channel

FW version 2.011 will be

able to emulate a 6-

channel module

1756 ControlLogix Isolated Analog I/O 6-channel Lifecycle Status Announcement

Last buy: March 31, 2017


ControlLogix® 5580 PLC family


ControlLogix 5580 PLC family

1 gigabit (Gb) embedded Ethernet port

High-speed communication, I/O and Motion

Decreased scan times for runtime performance

Core programming languages execute with the same

performance

Screw-to-screw performance increased with 5069 Compact

I/O™ system

1 Gb communications with controller and Distributed I/O

HIGH PERFORMANCE



45% increased application capacity

Future proof for application expansion

Supports up to 256 axes of motion

Reduces the need for multiple controllers in

complex applications

Supports up to 300 EtherNet/IP nodes

Supports the increasing number of smart devices

INCREASED CAPACITY



Digitally-signed and encrypted firmware

Helps protect against malicious intent

Controller based change detection

Logging of changes allows added security

Mode change switch

Adds a physical layer for security

ENHANCED SECURITY



Supports up to 256 drives in a single controller

Increased performance for high axis machines

Multiple coarse update rates

Three configurable rates enhance machine performance

Advanced tuning with Load Observer and Tracking Notch Filter

Eliminates need to tune each axis and adapts to changing

frequencies over time

MOTION PERFORMANCE



Onboard Display

For enhanced diagnostics

and troubleshooting

USB Port

For easy programming,

troubleshooting and

firmware updates

Integrated Energy Storage

No battery required

HARDWARE FEATURES

Secure Digital Card

Ships with 2 GB storage card providing optional storage for firmware, user program and tag data

Conformal Coating

Helps protect in harsh environments



Communications now separated from control

User control and motion tasks are no longer interrupted by communications

Previously 20% of the controller scan was used for CPU communications

Provides reduced complexity for user programming and task balancing

System Overhead Time Slice removed - Users no longer need to adjust

Controller Communications

Communications no longer impacts

controller performance!



The ControlLogix® 5580 is now scaled on EtherNet/IP nodes nodes include those connected to the front port as well as backplane

communication modules

Any device added directly to the Ethernet I/O configuration are counted toward the node limits

What is not a node?

Computer

Communication modules in the local chassis

HMIs that are not added to the I/O configuration tree

MSG instructions

Simplified method for counting controller resources



Capacity Tab (Renamed the Memory Tab

to be Capacity):

Controller Capacity

Safety Capacity

Ethernet Nodes

Available for 5580, 5380 and 5370 series

controllers

Logix Designer Controller Node Support



Previously, to reserve 20% of available memory for future FW updates and for runtime

memory consumers, like: MSG instructions, HMI Trends, Alarms, RSLinx®, Online Edits

The 5580 controller runtime memory consumers now separated from application memory

freeing up application memory

Runtime Memory Usage

5570 Controller Memory (MB)

1756-L71 2

1756-L72 4

1756-L73 8

1756-L74 16

1756-L75 32

5580 Controller Memory (MB) % Increased Size

1756-L81E 3 50%

1756-L82E 5 25%

1756-L83E 10 25%

1756-L84E 20 25%

1756-L85E 40 25%



Controller Language Scan Times

Five LD routines with 1000 rungs

each

Five Structured Text routines with

1000 lines each

1000 ADD / SUB / MUL / DIV / MOD

instructions

15,000 different program scoped

tags, that is: Worst case

Performance testL75 – Ladder Diagram L85E – Ladder Diagram

11x gyorsabb!

L75 – Structured Text L85E – Structured Text

20x gyorsabb!

Structured Text Scan Time = Ladder Diagram Scan Time



Controller Task

Switching Times

Performance test

Controller Task execution scan time Task Switch Time

5560 168 ms 165 ms

5570 45 ms 42 - 45 ms

5580 09 ms 09 - 10 ms



Onboard Enhanced Diagnostics



Normal Scrolling Messages on the LCD Display

Controller Name ( ), Link Status ( ),

Port Status ( )

Configurable “Masking” of Scrolled Fields with a MSG to SELF

Default (All shown)

Name and Link Status

Port & IP address

Completely OFF

User configurable 4-Char LCD in Studio v29

Knowledgebase article KB869648

https://rockwellautomation.custhelp.com/app/answers/detail/a_id/869648



Configurable Disable/Enable of Controller Embedded

Web Page with a MSG to SELF

Disable/Enable of Controller Embedded Web Page





Configurable Disable/Enable of Controller Ethernet Port

with a MSG to SELF

Disable/Enable of Controller Ethernet Port




Specifications 5570 5580

Overall performance 1x 5x-20x

Memory 2-32 MB 3-40 MB

Axis per controller 100 256

Axis per ms (50% CPU loading) 6 32

Number of I/O (Class 0&1) connections512*

Number of message (Class 3) connections 512

Number of unconnected buffers 40 256

Cached Message Buffers 32 256

Simultaneous Messages 16 256

Embedded Ethernet port No* 1 Gb

TCP Connections N/A 512

Ethernet I/O (Class 0/1) Packets/Sec N/A 128,000

Ethernet Messaging (Class 3) MSG/Sec N/A 20001

Logix Designer Version V20+ V28+2

* Connection ≠ Node : 1 or more 1756-ENxT modules required for EtherNet/IP connections1 Data size = 32-bits / 1-DINT

2 1756-L81E, -L82E, -L84E products v29 or later

Simplified to nodes

Standard Conformal Coated Memory Total # EtherNet/IP nodes*

1756-L81E 1756-L81EK 3 MB 60

1756-L82E 1756-L82EK 5 MB 80

1756-L83E 1756-L83EK 10 MB 100

1756-L84E 1756-L84EK 20 MB 150

1756-L85E 1756-L85EK 40 MB 300

* Total includes any nodes connected using 1756-ENxT modules

Product Features 5570 5580

Instruction-based alarms (ALMA, ALMD) (V29)+

PanelView™ 5000 × (V29)+

XT and No Stored Energy versions Future

Integrated Motion on EtherNet/IP

SERCOS motion Future

Analog motion (1756-M02AE, 1756-M02AS & 1756-HYD02 ) Future

SIL 2 Application (V28) Future

SIL 3 Fail Safe GuardLogix® Future

Redundancy (v24.052) Future

Phase Manager Future

Sequence Manager Future

Emulation Future



•1 5580 Controller on (1) gigabit (Gb)

Ethernet (port)

•1 5570 GuardLogix® controller

•175 servo drives on EtherNet/IP

•Drive multiplexing

•25 @ 2 ms CUR

•75 @ 8 ms CUR

•75 @ 20 ms CUR

•16 virtual axes

•5 MAOC

Motion consuming only 47% of the control core!


Large System Test


Publications and On-Line Resources

Modernization – 1756-RM100

Product Profile – 1756-PP001

Web pagehttp://ab.rockwellautomation.com/programmable-controllers/controllogix/5580-controllers

5580 enhancements and differences

clearly summarized in one document

http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/1756-rm100_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/1756-pp001_-en-p.pdf

http://ab.rockwellautomation.com/programmable-controllers/controllogix/5580-controllers


1756 ControlLogix® Slim Power Supplies


1756 ControlLogix® Slim Power Supplies

New slim ControlLogix power supplies

29% reduction in width reduced

from 4.25” (>107.95mm) to 3” (<76.2mm)

NEW cable tie-down mechanism

Support for all series of 1756 chassis

XT supplies support series B & C of 1756 XT chassis only\

CatalogMaterial

Master #

Material

Description

Technical

DescriptionInput Voltage Amp@24VDC Amp@5VDC

1756-PA50ControlLogix® AC

Power Supply

Power Supply, ControlLogix®, AC,85-265V

AC Input,5V at 8 A Output

85-265VAC

50/60Hz

2.5A@50C

2.0A@60C

8A@50C

6A@60C

50 WATT@60C

60 WATT@50C

1756-PB50ControlLogix® DC

Power Supply

Power Supply, ControlLogix®, DC,18-32V

DC Input,5V at 8 A Output18-32VDC

2.5A@50C

2.0A@60C

8A@50C

6A@60C

50 WATT@60C

60 WATT@50C

1756-PA30XTControlLogix® AC XT

Power Supply

Power Supply XT,ControlLogix®, AC,85-

265V AC Input,5V at 6 A Output

85-265VAC

50/60Hz1.25A@70C 6AMP@70C 30 WATT@70C

1756-PB30XTControlLogix® DC XT

Power Supply

Power Supply, XT,ControlLogix®, DC,18-

32V DC Input,5V at 6 A Output18-32VDC 1.25A@70C 6AMP@70C 30 WATT@70C


Agenda

Software news

Hardware news

Studio 5000 Design

Environment


Studio 5000 design environment

Architect LogixDesigner View Designer Application

Code Manager

Applications within Studio 5000 help simplify system development


Features of Studio 5000

Scalability

Designed for any system from device

to enterprise

A single design environment that can

be used for many disciplines and

industries

Multi-Disciplined


Features of Studio 5000

Common Infrastructure

Common launch point for all the

applications within Studio 5000

Intuitive Workflow

Simplified wizards, drag and drop

configurations, and easier

troubleshooting


Studio 5000 Architect

One place to manage your system

Architect



Architect

•One environment for streamlined creation and

configuration of the system architecture and application

•Define networks, connect communications modules, and

create tags across your automation system

Integrated

Environment

•Leverage library management capabilities to help users

build systems faster and with less risk

•Share libraries of Add-On Instructions (AOIs), User Defined

Types (UDTs), FactoryTalk View HMI Content

Supports reuse

of content

•Provides a standard interface to support better data

exchange between development systems

•Import devices from EPLAN and Integrated Architecture

Builder

Offers Exchange

of data between

systems

Centralized place to manage the system content



Project Explorer helps

organize Multi-

Controller & Multi-HMI

Projects in one place

Graphical representation of the devices: Controllers,

I/O, Switches, and HMIs

Produce/Consume Tag list and Find Results Log

Hardware Library

Controllers, I/O,

Switches, HMIs,

and Computers

User Libraries

include AOI, UDT

and HMI contentConfigure Server to

Controller Network

Paths and RSLinx

Enterprise Shortcuts



FactoryTalk View 8.1 integrated with Architect


FactoryTalk View Studio


Key Points…IAB export to RSLogix Architect

Allows for the export of control systems created in Integrated Architecture Builder to Architect and the automatic creation of the corresponding Logix Designer controller project files

Eliminates data entry redundancy

Reduces design time by matching the BOM with the actual project


Key Points…EPLAN Bi-Directional synchronization

Synchronizes data transfer of Hardware configuration and Point Tags (Alias Tags)

Allows for automated schematic updates in EPLAN

Improves start-up time ensuring electrical drawings are perfectly matched to I/O assignments


Studio 5000 Logix Designer

Configure, program and maintain your controllers

Logix Designer



•Configure all Logix 5000 controllers and related peripheral

devices (drives, IO, switches, etc…)

•Automatically create tagsConfigure

•Multi-Language IEC 1131-3, multi-discipline, Multi-user, intuitive

programing environment

•Modular programming featuresProgram

• Intuitive environment to diagnose and maintain system uptime

•Logical views and simplified tools Maintain

•Simplification of concurrent engineering workflows

•Compare and merge features for multiple user collaborationCollaborate

One place to configure, program and maintain the

entire Logix 5000 family of controllers products



Multiple programming

language options

Large set of intuitive

instructions

Offer extensive help

(context sensitive,

manuals, how to

videos, start page)Contextualized

Views

Easy device

configuration

Simplified

Status

features


Studio 5000 View Designer

Configure, program and maintain your operator interfaces

View Designer



View Designer

•Offers enhanced integration with Logix family of controllers

•High-speed HMI buttons provide quick response and

•feedback for machine jogging applicationsIntegrated

•Leverages modern graphics, navigation, and usability

functions

•Advanced graphic animation capabilities

•Logix tag extended property support

Improved user experience

•Reusable screens leverages Logix data types (UDTs)

•Logix-based alarms are automatically available on the

terminal

Common design environment

Configure, program and maintain your

operator interfaces



Project Explorer

contains the

structure of the

project

Searchable

Toolbox of pre-

built elements

Canvas area used for creating screens Properties Pane helps

configure elements

Graphic Explorer

displays graphic

elements


Key points…

Preconfigured system setting screens


Key points…

Extended tag properties

M101.Motorspeed

M101.@Name

M101.@Description

M101.MotorSpeed.@EU

M101.MotorSpeed.@Min

M101.MotorSpeed.@Ma

x

Faster development, less debug and shorter startups

2000

M101Tank 101 Agitator

600 rpm0

Single Reference to

Obtain all data


Key points…

Reusable screens leverages Logix data types (UDTs)

Create a screen property and give it a Logix data

type.

Create screen content and bind it to elements of the

Logix data type.

Create shortcuts or

navigation commands to the

reusable screen with a Logix

tag instance. Additionally the

browser filters by the

required tag type.


Key points…

Logix based alarms automatically viewed in panel

View Designer

Change based communications reduces loading on Logix and networks


Key points…

High-speed HMI Button Control

• Fast (<100msec), deterministic, and auto diagnosing.

• Eliminates custom diagnostic logic for communications loss.

• More flexible and lower cost than physical buttons.

Jog Motor

A-B

Jog Motor

A-B

( x256 Buttons/Controller)


Studio 5000 Application Code Manager

Accelerate Project Creation using Re-usable Content

Application Code Manager



Application Code Manager

•Create content in bulk using libraries of re-usable code to

rapidly increase development

•Creates content for associated controller, visualization,

historical and alarming data

Create

Content in

Bulk

•Configure project content by selecting library objects and

providing specific project configuration data

•Facilitates continuous re-use of intellectual property and

enforces standards

Reuse

Content

Build libraries of re-usable code that can be managed

and deployed across the enterprise



Define Library Objects

Define Configurations

Create Content Object Instances

Object

Configurations

Reuse Content



Library Management

Project Execution

Versioning

System

Logix View

A&E Historian

Logix View

A&E Historian

Object

Library

Repository

Project

Repository

Object Grouping

Object Decoration

Object Extraction ObjectObject

Object Select & Config.

Object Instantiation

Object Replacement

Project Description



Logix FTView

A&EHistorian

Tags

Object

Build

Decorate Store

Build, decorate & store content


Studio 5000 Application Code ManagerQuick and easy bulk code generation

Object

Select OptionsGenerate


Studio 5000 v27, v28, v29 enhancements

Application Code ManagerView Designer Logix Designer Architect


Studio 5000 PlantPAx configuration

Intuitive design-time configuration interface

Consistent experience w/ objects and firmware instructions

Eliminate need for disparate tools

Store control, alarm, and historian configuration in one place using extended memory


Studio 5000 Sequence Manager

Task

Equipment

Sequence

Program

Equipment

Sequence

Tags

Equipment

Sequence

Routine

What is Sequence Manager

Sequence Manager is a new capability to manage sequences in

the Logix controller

Allows users to model processes that are performed in a

procedural fashion

It takes advantage of, and extends, the fundamentals of modular

automation introduced by Phase Manager

Why Sequence Manager

Enables Distributed Sequence Execution

Fast and reliable sequence execution native to controller

Efficient sequence development and monitoring in core product

Integrated control and HMI solution for intuitive operation

Reduced infrastructure costs for small systems

Provides data necessary for sequence reporting

Sequence is a program: An equipment

sequence is new type of program.

Diagram is a routine: A special SFC-like

language describes the order and conditions to

execute equipment phases.

Sequencing parameters: Input and output

parameters


Studio 5000 Sequence Manager

Editor & Viewer – Logix Designer HMI View/Control - FTViewSE

Sequence Execution

Reporting & Analytics

Define a procedural sequence that coordinates

the execution of equipment phases

Execute a procedural sequence through

native functions in the controller

Monitor and interact with a running

procedural sequence in the HMI

Generate events used to produce batch

reports and procedural analysis


Studio 5000 v27

Sequential FunctionChart Editor

Key commands

Ctrl Home

Ctrl End


Studio 5000 v27

UDT Editor - Copy and Paste

Returned Ability to Copy and Paste from Excel into UDT Editor


Studio 5000 v27

Ladder Editor - CPT Instruction Dialog

Previously Updated

Expression Hidden by Pop Up Dialog

Original Expression visible and

Pop Up Dialog able to be moved


Studio 5000 v27

FBD Editor - Re-order Sheets

Organize Sheets

2

Now Sheet 2

Re-Order then Click OK


Studio 5000 v27

Identification of Called Routine By Active Power Rails

No JSR for “WS1_SpdRef”

Routine

No Green Power Rails


Studio 5000 v28

Determination of a “Lonely Routine” During Project Verification

No JSR for “fbd” routine

Warning Message

During Verify

During project verify locate routines with no corresponding JSR (Jump to Subroutine)


Studio 5000 v28

Locating Routines/Programs Easier Between Organizers

Launches

Logical Organizer

Navigates to the

Context you

Searched from

Bi-directional

Find


Studio 5000 v28

Structured Text Editor – Customized Comment Header

Include Header on Create

Customized Header

Auto-Create


Studio 5000 v28

Permission Sets for Securing Projects

Secure a project file with a Permission Set

to use the same policies for many

controllers


Studio 5000 v28

Permission Sets for Securing Routines, AOIs and Tags

Apply Permission Sets to Routines, AOIs and Tags to have different policies for different components


Studio 5000 v28

Guest User Access

With Guest Users, grant limited permissions

to users who aren’t members of your

FactoryTalk Directory


Studio 5000 v28

Secondary Security Authority

Guest Users can further limit access to a project file

with a Secondary Security Authority


Studio 5000 v28

UX Improvements in the FactoryTalkAdministration Console

System Tray Utility shows FactoryTalk Login Status

Connected / Cached / Cache Expires Soon / Cached Expired

Provides warnings

Logical Names shown in FactoryTalkHierarchy

Security Settings dialog is resizable, and action selection persists when switching user selection


Studio 5000 v28

FactoryTalk Temporary Users

Use FactoryTalk Temporary Users to temporarily give someone access to privileges of a different user group


Studio 5000 v29

Logix 5580 & 5380 - String Assignment Support

Structured Text Editor Support

String to String Direct Assignment

MyString:= StringTag;

Literal to String Assignment

MyString:=‘A String Literal’;

Ladder Editor Support

Literal to String Tag MOV

String Tag to String Tag MOVMove

Source

Dest

MOV

‘A String Literal’

MyString

“A String Literal”

Move

Source

Dest

MOV

MyString

StringTag

“UpperRoll”

“UpperRoll”


Studio 5000 v29

Controller MSG to SELF

Programmatic ability enable/disable via Message to “SELF”

Configurable “Masking” of Scrolled Fields 4-Char LCD


Embedded Web Page Disable/Enable

Knowledgebase article KB869649, KB869651

Embedded Ethernet port Disable/Enable

Knowledgebase article KB869650, KB869652


Studio 5000 v29

Compare & Merge Enhancements

Increased granularity to compare individual parts of individual projects

Support any L5X file to perform a compare

AOI-to-AOI

UDT-to-UDT

Program-to-Program

Routine-to-Routine

One-to-One also One-to-Many

Compare AOIs that are signed


Studio 5000 v29

Device Profile Enhancements

Generic Ethernet Safety and Standard Profile Simplifies Configuration

Supports the following connection types:

Standard, Standard with Status

Safety

Safety and Standard, Safety and Standard with Status

Simplifies integration and improves user experience

One profile versus two

One IP address versus two

Simplified hardware implementation

Common user experience

Configurable

connection types

Single IP address


Studio 5000 v29

Guardmaster 440C-CR30 Safety Relay

Available with Add-on Profile v3.01

Fully functional Logic editor for the Guardmaster 440C-CR30 safety relay

Benefits:

Single software/project for configuring and monitoring Logix5000 controllerand Guardmaster 440C-CR30 safety relays

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