controller - rev up cp · (mk5 kit - part no: 1630 0148 00) controller & connectivity 8 ......

CONTROLLER &CONNECTIVITYwww.cp.com

© 2015 Chicago Pneumatic. All Rights Reserved

ES 3000 & AIRLOGIC Controllers.........................................3

ES 4000 Standard & Advanced Controllers...........................4

Central Controllers and LAN ES Control............................5-6

Accessories, Tools & Connectors.....................................7-10

Comm Box S.......................................................................11

MK5 Gateway.......................................................................12

Comm Box P........................................................................13

Comm Box E.......................................................................14

Upgrade Kit AIRLOGIC - ES 4000 Advanced......................15

TABLE OF CONTENTS

CONTROLLERSES 3000 UL 12V Part No: 2202 8420 11

Fitted as standard to the QRS 20-30 and CPVS 20-30 models under 30kW

Simple Controller

Auto Restart after Voltage Failure (ARAVF)

'Real Time' clock

No service plan (only simple service counter)

Weekly Stop/Start Timer

Can control a network of ES3000's Via ES3000NET (Dongle Required)

AIRLOGIC Part No: 6256 3100 00

One single controller for all running modes Load/Onload Modulating Control Variable Speed

Weekly schedule with 2 possible pressure bands

Oil Change under pressure button

Parameters can be manually modified and protected by password

Auto Restart after Voltage Failure (ARAVF)

Cascade control with AIRLOGIC connect - MULTILOGIC option

Remote control & default report through a standard terminal (no interface needed)

Run time percentage at different load levels for variable speed usage

MCC (Multi-Compressor Control) via Dongle

Controller can manage 4 compressors with equal running hours (only 1 can be Variable speed)

Compatible with LEADAIR with MK4 ComBox S on CPE 150 and CPF 175-200 models.

Controller & Connectivty

3© 2015 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.

CONTROLLERS

Used on CPC-CPD and CPE up to 125

Simple Controller with no timer

Can be a 'Slave' unit in MCC

Auto Restart (ARAVF)

No 'Real Time' clock

No service plan (only service counter)

No Weekly Stop/Start Timer

2 possible pressure bands (Manual)

In LAN network you can connect to:

Other Compressors ('Slave')MultiLogic Box

ECOntrol 6Used only on fixed speed variants

ES4000 Standard Part No: 1900 5200 77

ES4000 Icon based Screen

Fitted as standard on CPVS 40-250, CPF 270-340, CPG 350-500

High Tech look Advanced colour backlit display

Improved readability and viewing angle, with one controller as Master in MCC

Advanced 8 Key Keyboard, 4 status LED's

Auto Restart (ARAVF)

'Real Time' clock, timer function

ESi Master (Via Licence)

No Weekly Stop/Start Timer

2 possible pressure bands (Manual)

ES4000 Advanced Part No: 1900 5200 88

ES4000 Advanced Screen*NOT TOUCHSCREEN*

FREE! Local visualization via customers intranet

Fully Compatible with:

MultiLogic BoxECOntrol 6

Early MCC Systems

Controller & Connectivity

4 © 2015 Chicago Pneumatic. All Rights Reserved.

Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.

CENTRAL CONTROLLERS (LAN - ES CONTROL)

FOR USE WITH AIRLOGIC ONLY

A room control management system able to manage up to 4 compressors using AIRLOGIC as a master controller to control a mixture of AIRLOGIC, ES4000 Standard and Advanced units.

NOTE: Only one Variable Speed unit on this system.

UNLOCK LICENCE Part No: 1630 0100 00 To Unlock Multi Compressor Control

MCC Dongle Part No: 6219 0736 00

Master Airlogic ES4000 Standard ES4000 Advanced Airlogic

FOR USE WITH ES4/6i MK5 ONLY

A room control management system able to manage up to 4 compressors using ES4000 Advanced as a master controller to control a mixture of AIRLOGIC, ES4000 Standard and Advanced units.

NOTE: A second Variable Speed unit on this system will be treated as a Fixed Speed machine and will run at it's optimum speed.

You will require a CAN Connector for each machine

Part No: 1088 0017 28

ES4000 Standard ES4000 Advanced Airlogic

You will require a CAN Connector for each machine

Part No: 1088 0017 28

Unlock License

Only

Master ES4000 Advanced



CENTRAL CONTROLLERS (LAN - ES CONTROL)

Wall Mounted solution with extended functionalities for up to 6 compressors using different controller types.

Controls the network from a central pressure transducer (included) on the main receiver

Can control up to 6 Variable Speed or Fixed Speed machines

Can control up to 6 compressors throughCAN/LAN Network

Will control up to 6 compressors through digital I/O connections

Timer based start up and shut down

Multiple Pressure band settings

'Online Monitoring' available with optional ComBox E

ECOntrol 6 Part No: 8092 2930 29

Can control up to 6 compressors in the Network.

All compressors must either be Fixed or Variable speed

Activated via Dongle (included) and hardwired

*Please check terminal CN6, located on the back of the controller, to find out if you need an 8 or 4 Pin version*

Fully Compatible with:

AIRLOGICES4000 StandardES4000 Advanced

Via CAN network

ECOntrol 6 Graphic Screen*NOT TOUCHSCREEN*

FREE! Local visualisation via

customers intranet

You will require a CAN connector for each machine

and ECOntrol 6

Part No: 1088 0017 28

CAN Network

To Pressure Transducer

Customer's Intranet

ES3000 NET Part No: 4101 0001 12 ES3000 NET Part No: 4101 0001 11 (4 pin)




ACCESSORIES & TOOLS

Standard CAN Connector

For connecting controllers and control boxes to the CAN Network

*One needed for each unit*

CAN Connector Part No: 1088 0017 28

CAN Connector Part No: 1088 0017 27

Service CAN Connector

For connecting controllers and control boxes to the CAN Network

Includes a port to connect PC to the CAN Network

*Only one needed per CAN Network*

SUB D9 Connector Part No: 6256 3623 00

For connecting COMBOX S to LEADAIR via RS 485

CAN Cable Part No: 0017 2610 13 (Per meter)

Shielded Cable for connecting a CAN Network together



ACCESSORIES & TOOLS

WAGO Connector Pliers Part No: 2908 0093 00

Connector Pliers for WAGO type connections

Controller Test Kits (Various) AIRLOGIC (ISO MK4) Part No: 2903 0137 00

ES4000 (ISO MK5)2 Part No: 1630 0148 00

An ideal tool for every engineer to have for fault finding or proving of a controller

Allows you to test multiple controller functions including: • Digital Inputs• Digital Outputs• Load Relay• Contactor Relays

(MK5 Kit - Part No: 1630 0148 00)




ACCESSORIES (Required if CAN Cable exceeds 250 meters)

Acts as a Signal Booster

Allows CAN Network length to exceed 250 meters (up to 500 meters)

Only one repeater to be used in a system

CAN Repeater Part No: 1089 9543 01

CAN Repeater Power Supply

Shielding Carrier Part No: 1088 0034 02

Used with 2 clamping saddles to mount CAN cables on a DIN rail

For connection to a repeater or a bridge

Acts as a Signal Booster

Used as a CAN repeater when CAN repeater is not sufficient

Allows CAN Network length to exceed 500 meters

Two CAN repeaters NOT to be used in the same system network

CAN Bridge required in between

CAN Bridge Part No: 1089 9543 03

24v DC 3W Part No: 1089 0457 73 24v DC 30W Part No: 1089 0457 74

Clamping Saddle Part No: 1088 0034 01

Used in conjunction with a shielding carrier to mount CAN cables on a DIN rail

For connection to a Repeater or Bridge



ACCESSORIES - CONNECTORS

WAGO Connectors MK4

Female 3.5 mm, 6 Pole Part No: 1088 0037 34 Female 3.5 mm, 7 Pole Part No: 1088 0031 07 Female 3.5 mm, 9 Pole Part No: 1088 0031 49 Female 3.5 mm, 12 Pole Part No: 1088 0031 12 Female 3.5 mm, 13 Pole Part No: 1088 0031 13 Female 5.0 mm, 9 Pole Part No: 1088 0031 29 Female 5.0 mm, 10 Pole Part No: 1088 0031 30 Female 5.0 mm, 12 Pole Part No: 1088 0031 32

WAGO Connectors MK5

Female 2 x 8 Pole Part No: 1088 0037 81 Female 2 x 7 Pole Part No: 1088 0037 80




COMM BOXES - MODBUS

The COMM BOX S converts CAN Communication to RS485 and the MODBUS protocol

This can be used to connect Fixed Speed and Variable Speed AIRLOGIC units to LEADAIR controllers

Can also be used to convert CAN communication to the MODBUS protocol which can be used for remote monitoring and control through customers Building Management System (BMS)

COMM BOX S Part No: 6256 3600 00

Airlogic Electrical Cabinet


To Customers MODBUS BMS

You will require: - 2 x CAN Connectors (Regular)

Part No: 1088 0017 28- 1 x SUB D9 Connector

Part No: 6256362300(see page 7)



COMM BOXES - MODBUS/PROFIBUS

MK5 GATEWAY Part No: 2230 0115 00

The GATEWAY converts CAN Communication to the MODBUS or PROFIBUS protocol.

This can be used for remote monitoring and control through the customers Building Management System (BMS).




ES4000 Advanced Electrical Cabinet

To Customers MODBUS or

PROFIBUS BMS




COMM BOXES - PROFIBUS

The COMM BOX P converts CAN Communication to the PROFIBUS protocol.

This can be used for bespoke remote monitoring and control

COMM BOX P Part No: 6219 0844 00


To Customers PROFIBUS BMS






COMM BOXES - VISUALISATION

COMM BOX E Part No: 2230 0023 91

The COMM BOX E provides local event notification and visualisation to a computer or computer network.

This is the best solution for local monitoring of your system.

It allows: Data Logging Real Time Alarms Control of Compressors

CAN Network


CAN Network


Customer's Ethernet




UPGRADE KITS

A simple 'Plug & Play' upgrade

No wiring, just attach the harness and the machine is ready to go

You then have all the benefits of an ES4000 Advanced Controller!

AIRLOGIC to Part No: 1630 0028 01 ES4000 Advanced

Existing Airlogic Controlled Machine

ES4000 Advanced Controlled Machine

1. Remove Airlogic2. Fit Harness Kit3. Fit ES4000 Advanced



CP compressors are supported by a network of trained service technicians who can provide complete warranty support, spare parts and technical consultation. For more information on our products, please contact your CP territory sales manager or a local authorized CP distributor.

Over 100 years of experienceSince 1901 the Chicago Pneumatic name has represented high-performance tools and equipment designed for an extensive range of appli cations. Today, Chicago Pneumatic has a global reach, with local customer centers around the world. Chicago Pneumatic products are tailored to the needs of the industrial, vehicle service, and construction markets. Every day we develop and manufacture new products that are meant to meet your demands not only today, but tomorrow as well.

To learn more about our extensive range of tools, hydraulic attachments, industrial and portable compressors, accessories and workshop equipment, please visit www.cp.com.

The Compressed Air and Gas Institute, CAGI, is an organization dedicated to improving the compressed air industry through established standards. As a proud member of CAGI, CP Compressors publishes all technical data in accordance with CAGI/PNEUROP PN2CPTC2 guidelines and voluntarily allows products to be selected for participation in CAGI’s Performance Verification Program. With CP Compressors, our customers know they are receiving the excellent performance that we publish.

CP Compressors Canada2900 Argentia Rd. Unit 13Mississauga, Ontario L5N 7X91-800-513-3782

CP Compressors1800 Overview DriveRock Hill, SC 297301-877-861-CPAC (2722)

www.cp.com© 2015 Chicago Pneumatic. All Rights Reserved. Content is subject to change without notice. CP 06/15 002

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controller - rev up cp · (mk5 kit - part no: 1630 0148 00) controller & connectivity 8 ......

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