contents special service tools catalog -...

127
FOREWORD This catalogue has been prepared to provide information about special service tools for new vehicles. Special tools have been developed and tested by SYMC with the aim of increasing operational accuracy, safety and efficiency, and preserving quality when vehicles are inspected, diagnosed and serviced. These special tools are manufactured specially for use under the prescribed and authorized service procedures as described in service manuals, bulletins and other publications of SYMC. We encourage you to have a set of necessary tools which are listed in this catalogue. If you have any questions regarding this information, please do not hesitate to contact us. All information and illustration contained in this catalogue are based on the latest product information available at the time of printing. SYMC reserves the right to make changes at any time without notice and without incurring any obligation whatsoever. 2006.09. PYUNGTAEK, KOREA 1. ENGINE ( ) 3. TRANSMISSION/TRANSAXLE ( ) 4. AXLE ( ) 6. STEERING ( ) 7. SUSPENSION ( ) 8. BRAKE ( ) SPECIAL SERVICE TOOLS CATALOG CONTENTS 1. ENGINE ( ) 3. TRANSMISSION/TRANSAXLE ( ) 4. AXLE ( ) 6. STEERING ( ) 7. SUSPENSION ( ) 8. BRAKE ( ) OLD SST

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Page 1: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

FOREWORD

This catalogue has been prepared to provideinformation about special service tools for new

vehicles.Special tools have been developed and tested bySYMC with the aim of increasing operationalaccuracy, safety and efficiency, and preservingquality when vehicles are inspected,diagnosed and serviced.These special tools are manufactured specially foruse under the prescribed and authorized serviceprocedures as described in service manuals,bulletins and other publications of SYMC.We encourage you to have a set of necessary toolswhich are listed in this catalogue.If you have any questions regarding this information,please do not hesitate to contact us.All information and illustration contained in thiscatalogue are based on the latest product informationavailable at the time of printing.SYMC reserves the right to make changes at anytime without notice and without incurring anyobligation whatsoever.

2006.09.

PYUNGTAEK, KOREA

1. ENGINE ( )

3. TRANSMISSION/TRANSAXLE

( )

4. AXLE ( )

6. STEERING ( )

7. SUSPENSION ( )

8. BRAKE ( )

SPECIAL SERVICETOOLS CATALOG

CONTENTS

1. ENGINE ( )

3. TRANSMISSION/TRANSAXLE

( )

4. AXLE ( )

6. STEERING ( )

7. SUSPENSION ( )

8. BRAKE ( )

OLD SST

Page 2: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service
Page 3: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX

A. Special Service Tools INDEX ................................................... 02

B. Old Special Service Tools INDEX ............................................ 08

0

Page 4: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

O OO OO OOO O O

CLASS ( )- A : Mandatory Basic

(A : )

- B : Extended mandatory Basic

(B : )

- C : Commercially Available

(C : )

SERVICE TYPE- 0: Replacement and Removal/Installation

- 1: Overhaul

- 2: Inspection/Adjustment/Repair

SERIAL NUMBER

GROUP NUMBER (FOR SYSTEM)

DESIGNATED NUMBER

MODELS- A : ALL

- W : RV

- J : MUSSO & MUSSO SPORTS

- R : KORANDO

- P : CHAIRMAN

- I : ISTANA

- Y : REXTON

- S : STAVIC

- D : KYRON

- C : ACTYON

- Q : ACTYON SPORTS

1. TOOLS Numbers

Page 5: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 5 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

A.S

PE

CIA

L S

ER

VIC

E T

OO

LS

IN

DE

X

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

46

46

76

22

22

22

22

23

23

23

23

24

24

24

24

25

25

25

25

26

26

26

26

27

27

1265

89 0

2090

0

1405

89 1

5210

0

6615

89 0

1150

1

A99

00 0

012A

A99

10 0

010B

A99

10 0

032B

A99

10 0

040A

A99

10 0

050A

A99

10 0

060A

A99

10 0

070A

A99

10 0

080A

A99

10 0

140B

A99

10 0

150A

A99

10 0

150B

A99

10 0

160A

A99

11 0

041B

A99

11 0

050B

A99

11 0

060B

A99

12 0

012B

A99

12 0

031B

A99

12 0

050B

A99

12 0

060B

A99

12 0

080B

A99

12 0

082B

A99

13 0

010B

Soc

ket

Wea

nch

Dip

stic

k

Att

achm

ent

Sca

nner

Cou

nter

Sup

port

Dia

l Gau

ge (

1/10

1)

Mag

netic

Lift

er

Soc

ket

(Oil

Filt

er)

Hol

der

Ope

n E

nd W

renc

h S

ocke

t

Scr

ew D

river

Eng

ine

Lock

Fix

ture

Hol

ding

Wre

nch

(Fan

)

Eng

ine

Lock

Hol

ding

Wre

nch

(Fan

)

Pis

ton

Rin

g P

liers

Drif

t (∅

7)

Sle

eve

Com

pres

sion

Pre

ssur

e R

ecor

der

Drif

t P

unch

T-H

ex S

crew

Driv

er(5

mm

, 30

0mm

)

T-H

ex S

crew

Driv

er (

6mm

,400

mm

)

Cyl

inde

r H

ead

Bol

t W

renc

h (1

2mm

)

DI

EN

G S

uppo

rt T

ool

Cha

in I

nsta

ller

A A B A B B A A A A A B A B A B B B B B B B B B B

Page 6: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 6 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

27

27

28

28

28

28

29

29

29

29

30

30

30

30

46

46

47

47

47

47

48

48

48

48

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

A99

13 0

052B

A99

13 0

061B

A99

13 0

070B

A99

13 0

080B

A99

13 0

092B

A99

17 0

012B

A99

17 0

081B

A99

17 0

101B

A99

17 0

111B

A99

17 0

121B

A99

17 0

151B

A99

17 0

211B

A99

22 0

012A

A99

22 0

022A

A99

36 0

022B

A99

36 0

030B

L993

0 00

10B

L993

1 10

11C

L993

1 10

21C

L993

1 10

31C

L993

1 10

41C

L993

1 10

51C

L993

1 10

61C

L993

1 10

71C

Hol

ding

Pin

s (1

pai

rs)

Thr

eade

d P

in (

50m

m)

Drif

t

Slid

ing

Ham

mer

Fix

ing

Dev

ice

Hol

ding

Pin

Plie

rs

Sup

port

ing

Brid

ge

Pus

h Le

ver

Sup

port

ing

Dev

ice

of P

ush

Leve

r

Mag

netic

Fin

ger

Pre

ss L

ever

Tes

ting

Uni

t (F

uel)

Hos

e-P

ress

ure

Sol

enoi

d, B

ench

Tes

ter

Mou

ntin

g P

late

Cen

terin

g M

andr

el

Driv

e S

haft

jig

Drif

t

Drif

t

Pin

Spa

nner

Inte

r Lo

ck P

in J

ig

Mai

n S

haft

Jig

Spr

ing

Pin

Ins

talle

r

B B B B B B B B B B B B A A B B B C C C C C C C

Page 7: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 7 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

49

49

49

49

50

50

50

50

51

51

51

51

52

52

52

52

64

64

64

64

65

65

65

65

66

L993

1 10

81C

L993

1 10

91C

L993

1 11

11C

L993

1 11

21C

L993

1 11

31C

L993

1 11

51C

L993

1 11

61C

L993

1 11

71C

L993

1 11

81C

L993

1 11

91C

L993

1 12

01C

L993

1 12

21C

L993

1 12

31C

L993

1 12

41C

L993

1 12

51C

L9

93

11

26

1C

L994

2 00

10A

L994

2 00

20A

L994

2 00

32A

L994

2 00

40A

L994

2 00

52A

L994

2 00

60A

L994

2 00

70A

L994

2 00

80A

L994

2 00

90A

Drif

t

Drif

t

Drif

t

Cou

nter

Hol

der

Pre

ssin

g O

ff F

ixtu

re

Drif

t

Rem

ovin

g D

evic

e

Mai

n A

ssem

bly

Rem

over

Jig

Driv

e S

haft

Jig

(4G

ear)

Spe

edom

eter

Rem

over

& I

nsta

ller

Inte

rlock

Plu

g R

emov

er &

Ins

talle

r

Diff

eren

tial S

eal I

nsta

ller

Pul

ler

Bea

ring

Cov

er S

eal I

nsta

ller

Ass

embl

y Ja

ck

Mai

n A

ssem

bly

Inst

alle

r Ji

g

Pul

ler

Man

drel

Hoo

k S

pann

er

Rea

r H

ob N

ot W

renc

h

Dia

l Gau

ge H

olde

r

Man

drel

Mou

ntin

g D

evic

e

Hol

ding

Wre

nch

Hub

Nut

Wre

nch

C C C C C C C C C C C C C C C C A A A A A A A A A

Page 8: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 8 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

66

66

66

82

76

76

76

77

77

77

77

78

86

53

53

53

67

67

67

67

68

68

68

68

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

L994

2 01

00A

L994

2 01

20A

L994

2 01

30A

L994

5 00

10A

L994

6 00

10A

L994

6 00

20B

L994

6 00

40B

L994

6 00

50B

L994

6 00

60B

L994

6 00

70B

L994

6 00

90B

L994

6 01

10A

P99

33 0

011B

P99

36 0

021C

P99

36 0

031C

P99

36 0

041C

P99

42 0

010B

P99

42 0

041B

P99

42 0

051B

P99

42 0

060B

P99

42 0

071B

P99

42 0

081B

P99

42 0

091B

P99

42 0

101B

Bea

ring

Ins

talle

r

Drif

t

Drif

t R

ing

Ass

embl

y Le

ver

Pul

ler

Ste

erin

g W

heel

Att

achm

ent

Han

dle

Gui

der

Att

achm

ent

Pro

tect

or

Att

achm

ent

Tor

sion

Bar

Pol

ler

Rem

oval

& I

nsta

llatio

n To

ol

Inst

alla

tion

Too

l

Col

let

Chu

ck

Drif

t P

unch

Thr

ust

Pie

ce

Pul

ler

Inst

alle

r P

unch

Rem

oval

Too

l

Inst

alla

tion

Too

l

Inst

alla

tion

Too

l

Inst

alla

tion

Too

l

Rem

over

& I

nsta

llatio

n T

ool

A A A A A B B B B B B A B C C C B B B B B B B B

Page 9: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 9 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

69

69

69

69

70

70

70

70

71

71

71

71

72

72

72

72

73

73

73

82

82

82

83

83

78

99

10

0

10

1

10

2

10

3

10

4

10

5

10

6

10

7

10

8

10

9

11

0

11

1

11

2

11

3

11

4

11

5

11

6

11

7

11

8

11

9

12

0

12

1

12

2

12

3

P99

42 0

111B

P99

42 0

121B

P99

42 0

140A

P99

42 0

160B

P99

42 0

170B

P99

42 0

181B

P99

42 0

200B

P99

42 0

210B

P99

42 0

220B

P99

42 0

230B

P99

42 0

240A

P99

42 0

260A

P99

42 0

280A

P99

42 0

292B

P99

42 0

300B

P99

42 0

310A

P99

42 0

320A

P99

42 0

330A

P99

42 0

340A

P99

44 0

012A

P99

44 0

022A

P99

44 0

030A

P99

44 0

040A

P99

45 0

030A

P99

46 0

010A

Inst

alla

tion

Pun

ch

Pul

ler

Pul

ler

& I

nsta

llatio

n T

ool

Pul

ler

& I

nsta

llatio

n T

ool

Drif

t P

unch

Inst

alla

tion

Pun

ch

(210

mm

)

Ass

embl

y S

tand

Pin

Wre

nch

Pul

ler

Rem

oval

& I

nsta

llatio

n T

ool

Ret

aini

ng P

late

Drif

t P

unch

Inst

alla

tion

Too

l

Dis

k

Inst

alla

tion

Too

l

Impa

ct E

xtra

ctor

Rem

over

& I

nsta

ller

Too

l

Rem

over

& I

nsta

ller

Too

l

Rem

over

& I

nsta

ller

Too

l

Soc

ket

Wre

nch

FR

T/R

R U

pper

Mou

nt W

renc

h

Fro

nt S

prin

g C

lam

p

Cla

mp

ing

Pla

tes

Rea

r S

prin

g C

lam

p

Inst

alla

tion

Dev

ice

B B A B B B B B B B A A A B B A A A A A A A A A A

Page 10: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 10 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

78

78

79

79

79

79

80

86

86

86

87

87

31

31

31

31

32

32

32

32

33

33

33

33

12

4

12

5

12

6

12

7

12

8

12

9

13

0

13

1

13

2

13

3

13

4

13

5

13

6

13

7

13

8

13

9

14

0

14

1

14

2

14

3

14

4

14

5

14

6

14

7

P99

46 0

020A

P99

46 0

040A

P99

46 0

050A

P99

46 0

070A

P99

46 0

090A

P99

46 0

100A

P99

46 0

110A

P99

48 0

010A

P99

48 0

020A

P99

48 0

030A

P99

48 0

040A

P99

48 0

050A

W99

10 0

020A

W99

11 0

010B

W99

11 0

020B

W99

11 0

030B

W99

11 0

050B

W99

12 0

010B

W99

12 0

032B

W99

12 0

040B

W99

12 0

042B

W99

12 0

050B

W99

12 0

070B

W99

13 0

010B

Pu

ller

Sco

ket

Pul

ler

Spr

eade

r

Pul

ler

Pul

ler

Pul

ler

Plie

rs

Inst

alle

r

Rem

oval

& I

nsta

llatio

n T

ool

Pul

ler

Pul

ler

Soc

ket

(8m

m)

Drif

t R

ing

Inst

allin

g T

ool

Pun

ch

Pul

ler

Cyl

inde

r H

ead

Bol

t-10

2mm

Cou

nter

Sin

k

Mou

ntin

g B

oard

Mea

surin

g B

ridge

Soc

ket

Wre

nch

Ele

men

t

Impa

ct P

ulle

r

Inte

rnal

Pul

ler

A A A A A A A A A A A A A B B B B B B B B B B B

Page 11: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 11 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

34

34

34

34

35

35

35

35

36

36

36

36

37

37

37

37

38

53

54

54

54

54

55

55

55

14

8

14

9

15

0

15

1

15

2

15

3

15

4

15

5

15

6

15

7

15

8

15

9

16

0

16

1

16

2

16

3

16

4

16

5

16

6

16

7

16

8

16

9

17

0

17

1

17

2

W99

13 0

020B

W99

13 0

032B

W99

13 0

040B

W99

17 0

050B

W99

17 0

060B

W99

17 0

070B

W99

18 0

011A

W99

18 0

022B

W99

18 0

030A

W99

18 0

040B

W99

18 0

050B

W99

18 0

062B

W99

18 0

070B

W99

18 0

082B

W99

18 0

112B

W99

22 0

012A

W99

22 0

020A

W99

31 0

010B

W99

31 0

011B

W99

31 0

020B

W99

31 0

021B

W99

31 0

051B

W99

31 0

071B

W99

31 0

081B

W99

31 0

101B

Thr

eade

d P

in

Mea

surin

g D

evic

e

Ret

aini

ng T

ool

Drif

t 9.

6mm

Sup

port

ing

Brid

ge

Drif

t (8

mm

)

Cle

anin

g S

et

Fue

l Inj

ectio

n N

ozzl

e T

este

r

Box

Wre

nch

Inse

rt

Fla

nge

Ass

embl

y C

age

Lock

ing

Scr

ew

Soc

ket

Pos

ition

Ind

icat

or

Ret

aini

ng P

late

Fue

l Sen

ding

Uni

t C

ap W

renc

h

Fue

l Cap

Rem

over

& I

nsta

ller

Tra

nsm

issi

on B

ench

Cra

dle

Bea

ring

Pul

ler

T/M

Oil

Sea

l Ins

talle

r

Pre

ssur

e P

ipe

Ho

lde

r

Drif

t

T/M

Idl

er G

ear

Rol

l Pin

Ins

talle

r

Inse

rt K

ey

B B B B B B A B A B B B B B B A A B B B B B B B B

Page 12: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 12 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

55

56

56

56

56

57

57

57

57

58

58

58

58

59

59

59

59

60

60

60

60

61

83

83

17

3

17

4

17

5

17

6

17

7

17

8

17

9

18

0

18

1

18

2

18

3

18

4

18

5

18

6

18

7

18

8

18

9

19

0

19

1

19

2

19

3

19

4

19

5

19

6

W99

31 0

111B

W99

31 0

121B

W99

36 0

011C

W99

36 0

021C

W99

36 0

031C

W99

36 0

042C

W99

36 0

051C

W99

36 0

061C

W99

36 0

071C

W99

36 0

080A

W99

36 0

090B

W99

36 0

110C

W99

36 0

122C

W99

36 0

132C

W99

36 0

140B

W99

36 0

150B

W99

36 0

180B

W99

36 0

192B

W99

36 0

201C

W99

36 0

220B

W99

36 0

292C

W99

36 0

321C

W99

44 0

020A

W99

45 0

010A

Die

Dia

l Gau

ge H

olde

r

Pum

p P

ulle

r

Pin

Rem

over

/Inst

alle

r to

ol

Clu

tch

Spr

ing

Com

pres

sor

Clu

tch

Pac

k C

lear

ance

Kit

Sea

l Rem

over

(C

ross

Sha

ft )

Cro

ss S

haft

Sea

l Ins

talle

r

Ass

embl

y B

ulle

t C

ross

Sha

ft

Pin

Re/

Inst

alle

r (I

nhib

itor

Sw

itch)

Sea

l Ins

talle

r A

dapt

er H

SG

Pum

p S

eal I

nsta

ller

End

Flo

at A

dapt

er

End

Flo

at A

dapt

er

Inpu

t S

haft

Bul

let

Out

put

Sha

ft B

ulle

t

Ass

embl

y S

uppo

rt

Tra

ns P

ress

ure

Gau

ge S

et

Ass

embl

y F

ixtu

re

Tor

que

Con

vert

Men

del

Mea

suri

ng D

isk

Mea

suri

ng D

isk

Bal

l Joi

nt P

ulle

r

Coi

l Spr

ing

Com

p

B B C C C C C C C A B C C C B B B B C B C A A A

Page 13: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 13 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

87

87

38

38

38

39

39

39

39

40

40

40

40

41

41

41

41

42

42

42

42

43

73

74

74

19

7

19

8

19

9

20

0

20

1

20

2

20

3

20

4

20

5

20

6

20

7

20

8

20

9

21

0

21

1

21

2

21

3

21

4

21

5

21

6

21

7

21

8

21

9

22

0

22

1

W99

48 0

020A

W99

48 0

030A

Y99

22 0

012B

Y99

22 0

022B

Y99

22 0

032B

Y99

22 0

042B

Y99

22 0

052B

Y99

22 0

062B

Y99

22 0

072B

Y99

22 0

082B

Y99

22 0

092B

Y99

22 0

102B

Y99

22 0

112B

Y99

22 0

122B

Y99

22 0

132B

Y99

22 0

142B

Y99

22 0

152B

Y99

22 0

162B

Y99

22 0

172B

Y99

22 0

182B

Y99

22 0

192B

Y99

22 0

302B

Y99

41 0

010C

Y99

41 0

020C

Y99

41 0

030C

Fro

nt A

.B.S

Too

th W

heel

Pul

ler

Fro

nt A

.B.S

Whe

el I

nsta

ller

Too

l A-F

uel D

iagn

ostic

Ext

ract

or-I

njec

tion

Was

her

Pul

ler-

HP

Pum

p B

earin

g

Gau

ge-L

ow P

ress

ure

Hol

der-

Vis

cous

Dam

per

Pul

ley

Loca

tor-

Inje

ctor

Ext

ract

or-I

njec

ter

Com

plet

e-V

alve

Spr

ing

Ada

ptor

-Pre

ssur

e G

auge

Hol

der-

HP

Pum

p S

proc

ket

Gui

de P

in-I

ntak

e M

anifo

ld

Gau

ge-P

isto

n

Wre

nch-

Pre

heat

ing

Plu

g

Inst

alle

r-S

tem

Sea

l

Rem

over

-HLA

Rem

over

-Gui

de P

in

Gui

de-P

isto

n In

stal

ler

Rem

over

-Ste

m S

eal

Spe

cial

Too

l Set

Pul

ler

HP

-Pum

p B

eari

ng

Driv

e S

haft

Rem

oval

Too

l

IOP

Axl

e O

il M

easu

ring

and

Fill

ing

Too

l

IOP

Axl

e O

il S

eal I

nsta

llatio

n T

ool

A A B B B B B B B B B B B B B B B B B B B B C C C

Page 14: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 14 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

B.O

LD

SP

EC

IAL

SE

RV

ICE

TO

OL

S I

ND

EX

1 2 3 4 5 6 7 8 9 10 11

12

13

14

15

16

17

18

19

20

21

22

23

24

92

92

92

92

93

93

93

93

94

94

94

94

95

95

95

95

96

96

96

96

97

97

97

97

0005

89 1

0680

0

A99

10 0

020A

A99

10 0

092B

A99

10 0

102B

A99

10 0

112B

A99

10 0

122B

A99

10 0

132B

A99

11 0

012B

A99

11 0

031B

A99

11 0

070B

A99

12 0

020B

A99

12 0

042C

A99

13 0

020B

A99

13 0

030B

A99

13 0

042B

A99

17 0

032B

A99

17 0

042B

A99

17 0

050B

A99

17 0

061B

A99

17 0

071B

A99

17 0

091B

A99

17 0

131B

A99

17 0

141B

A99

17 0

161B

Cyl

inde

r B

rush

Pul

ler

Tes

t C

able

-55

Pol

e C

an

Con

tact

Box

(12

6 P

ole)

Vac

uum

Tes

ter

EC

U T

est

Cab

le-1

45 P

ins

Dia

l Gau

ge H

olde

r

Con

nect

ing

Hos

e

Cla

mpi

ng S

trap

Drif

t

Hol

der

Mou

ntin

g D

evic

e

Pu

ller

Pu

ller

Ope

n en

d W

renc

h

Re

am

er

(8m

m)

Go/

No

Go

Gau

ge

Cau

lkin

g S

crew

Drif

t (7

,9,1

1mm

)

Drif

t (8

,10m

m)

Man

drel

Bro

ach

(14.

2mm

)

Bro

ach

(14.

4mm

)

Go/

No

Go

Gau

ge(9

mm

)

B A B B B B B B B B B C B B B B B B B B B B B B

Page 15: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 15 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

98

98

98

98

99

99

10

6

99

99

12

6

12

6

11

2

11

2

11

2

11

8

11

8

11

8

11

8

11

9

11

9

11

9

11

9

12

6

10

6

10

6

A99

17 0

171B

A99

17 0

181B

A99

17 0

191B

A99

17 0

202C

A99

17 0

220B

A99

21 0

012A

A99

36 0

012B

A99

46 0

012A

A99

48 0

012A

A99

48 0

032A

A99

48 0

042A

L994

2 00

11B

L994

2 01

10A

L994

2 01

40B

L994

6 00

82A

L994

6 01

02A

L994

6 01

20B

L994

6 01

30B

L994

6 01

40B

L994

6 01

50B

L994

6 01

60A

L994

6 01

70B

P99

33 0

020B

P99

36 0

062B

P99

36 0

072B

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

48

49

Ma

nd

rel

Pus

h Le

ver

Ma

nd

rel

Coo

ling

Box

Sup

port

ing

Bar

Leak

age

Tes

ter

Sile

noid

/The

mis

tor,

Ele

ctro

nic

Tes

ter

Ho

se C

lam

p

Ho

se C

lam

p

Pre

ssur

e G

auge

Pre

ssur

e G

auge

Driv

e D

iffer

entia

l Rem

over

& I

nsta

ller

Co

llte

Fro

nt D

rive

Axl

e S

uppo

rt

Co

nn

ect

or

Co

nn

ect

or

Inst

alle

r

Ha

nd

le

Gui

der

Inst

allin

g T

ool

P/S

Pum

p P

ulle

y R

emov

er &

Ins

talle

r

P/S

Rac

k G

uide

Spr

ing

Cap

Wre

nch

Pul

ling

Arm

s

Tes

t C

able

-30

Pol

e C

an

Ada

pter

Lin

e

B B B C B A B A A A A B A B A A B B B B A B B B B

Page 16: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 16 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

11

2

11

3

11

3

11

3

11

3

11

4

11

4

11

4

11

4

12

0

12

0

12

0

10

0

10

0

10

0

10

0

10

1

10

1

10

1

10

1

10

2

10

2

10

2

10

2

P99

42 0

021B

P99

42 0

031B

P99

42 0

130B

P99

42 0

150A

P99

42 0

191B

P99

42 0

250B

P99

42 0

270A

P99

42 0

350B

P99

42 0

360B

P99

46 0

032A

P99

46 0

062A

P99

46 0

082A

W99

10 0

012A

W99

10 0

032B

W99

10 0

042A

W99

10 0

052A

W99

10 0

062A

W99

10 0

070B

W99

12 0

020B

W99

12 0

022C

W99

12 0

062B

W99

12 0

072C

W99

13 0

052B

W99

17 0

012B

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

Col

let

Chu

ck

Col

let

Chu

ck

Drif

t P

unch

Pul

ler

Alig

nmen

t T

ool

AT

M &

RR

Axl

e S

uppo

rt

Col

let

Chu

ck

Rem

over

& I

nsta

ller

Too

l

Rem

over

& I

nsta

ller

Too

l

Tes

ting

Uni

t

Hol

der

Con

nect

ion

Fitt

ings

Han

d V

acuu

m P

ump

Ext

ensi

on

Tes

ter

Con

nect

or

Mic

ro S

witc

h S

ettin

g

Hol

ding

Fix

ture

for

Eng

ine

Inte

rnal

Tor

x S

et

Pre

ssur

e T

estin

g P

late

Hei

ght

Gau

ge

Pre

ssur

e T

estin

g P

late

TD

C P

ulse

Sen

der

Uni

t

Re

am

er

(9m

m)

B B B A B B A B B A A A A B A A A B B C B C B B

Page 17: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

INDEX - 0

- 17 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

M U S S O & M / S P O R T S

K Y R O N

A C T Y O N & A / S P O R T S

( )X D I D 2 0 D T

X D I D 2 7 D T / D T P ( )

10

3

10

3

10

3

10

3

10

4

10

4

10

4

10

6

10

7

10

7

10

7

10

7

10

8

10

8

10

8

10

8

10

9

10

9

10

9

10

9

11

0

11

0

11

0

11

0

11

5

W99

17 0

022B

W99

17 0

032B

W99

17 0

042B

W99

17 0

080B

W99

17 0

092B

W99

18 0

092B

W99

18 0

102B

W99

31 0

031B

W99

31 0

041B

W99

31 0

050B

W99

31 0

061B

W99

32 0

011B

W99

36 0

100C

W99

36 0

160A

W99

36 0

170C

W99

36 0

211C

W99

36 0

231C

W99

36 0

242C

W99

36 0

252C

W99

36 0

261C

W99

36 0

270B

W99

36 0

282A

W99

36 0

300B

W99

36 0

311B

W99

42 0

021B

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

Gui

de S

leev

e

Gui

de S

leev

e

Go/

No

Go

Gau

ge

Drif

t (9

mm

)

Gui

de S

leev

e

RI.

Ada

pter

RI.

Tra

nsm

itter

Bea

ring

Rem

over

& I

nsta

ller

Inpu

t S

haft

Sup

port

Oil

Sea

l In

stal

ler

Bea

ring

Ins

talle

r

T/C

Car

rier

In &

R

emov

er P

lier

Pum

p A

lignm

ent

Oil

Han

d P

ump

Flu

shin

g In

put

Sha

ft

Cla

mpi

ng D

evic

e

Sle

eve

Par

alle

l S

uppo

rt

Mea

surin

g S

leev

e

Sle

eve

Pla

te-T

rans

Mou

ntin

g

Fun

nel

Mou

ntin

g D

evic

e

Ass

embl

y F

ixtu

re

Fron

t Driv

e D

iffer

entia

l Rem

over

& In

stal

ler

B B B B B B B B B B B B C A C C C C C C B A B B B

Page 18: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

( )

X D I D 2 7 D T / D T P ( )

INDEX - 0

- 18 -

VE

HIC

LE

TY

PE

SY

ST

EM

OT

’ST

/ M

CH

AS

SIS

G 3 2 D / G 2 8 D

EN

GIN

E

DE

SC

RIP

TIO

N

E L E C T R I C A L

B O D Y

B R A K E

M U S S O & M / S P O R T S

S T E E R I N G

A X L E

T R A N S A X L E

A U T O T / M

M A N U A L T / M

O M 6 6 1 / 6 6 2 L A

G 2 3 D / G 2 0 D

R E X T O N

C H A I R M A N

K O R A N D O

S U S P E N S I O N

I S T A N A

C L A S S

S T A V I C / R O D I U S

PAG

ET

OO

L N

O.

NO

.

K Y R O N

A C T Y O N & A / S P O R T S

X D I D 2 0 D T

11

5

12

6

12

2

12

2

12

2

12

2

12

3

12

3

12

3

W99

42 0

031B

W99

48 0

010A

W99

48 0

060A

W99

48 0

070A

W99

48 0

080A

W99

48 0

090A

W99

48 0

100A

W99

48 0

110A

Y99

44 0

010A

99

10

0

10

1

10

2

10

3

10

4

10

5

10

6

10

7

Rea

r Driv

e D

iffere

ntia

l Rem

over

& In

stal

ler

RR

A.B

.S T

ooth

Whe

el I

nsta

ller

Han

dle

Fro

nt I

nner

Bea

ring

Rac

e In

stal

ler

Fro

nt O

uter

Bea

ring

Rac

e In

stal

ler

Slid

ing

Ham

mer

Fro

nt H

ub C

ap R

emov

er/In

stal

ler

Fro

nt H

ub F

lang

e R

emov

er

Fro

nt C

oil S

prin

g R

emov

er &

Inst

alle

r

B A A A A A A A A

Page 19: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

SPECIAL SERVICE TOOLS

1.ENGINE ( )

3.TRANSMISSION/TRANSAXLE ( )

4.AXLE ( )

6.STEERING ( )

7.SUSPENSION ( )

8.BRAKE ( )

Page 20: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service
Page 21: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE ( )

A9900 0012A (Scanner) .....................................................22A9910 0010B (Counter Support) ........................................22A9910 0032B (Dial Gauge (1/101)) ...................................22A9910 0040A (Magnetic Lifter) ...........................................22A9910 0050A (Socket (Oil Filter)) .......................................23A9910 0060A (Holder) ........................................................23A9910 0070A (Open End Wrench Socket) .........................23A9910 0080A (Screw Driver) ...............................................23A9910 0140B (Engine Lock Fixture) ...................................24A9910 0150A (Holding Wrench (Fan)) ...............................24A9910 0150B (Engine Lock) ...............................................24A9910 0160A (Holding Wrench (Fan)) ...............................24A9911 0041B (Piston Ring Pliers) .....................................25A9911 0050B (Drift (∅7)) ....................................................25A9911 0060B (Sleeve) ........................................................25A9912 0012B (Compression Pressure Recorder) ...........25A9912 0031B (Drift Punch) .................................................26A9912 0050B (T-Hex Screw Driver(5mm, 300mm)) .........26A9912 0060B (T-Hex Screw Driver (6mm,400mm)) .........26A9912 0080B (Cylinder Head Bolt Wrench (12mm)) ........26A9912 0082B (DI ENG Support Tool) ................................27A9913 0010B (Chain Installer) ...........................................27A9913 0052B (Holding Pins (1 pairs)) ...............................27A9913 0061B (Threaded Pin (50mm)) ..............................27A9913 0070B (Drift) ............................................................28A9913 0080B (Sliding Hammer) ........................................28A9913 0092B (Fixing Device) .............................................28A9917 0012B (Holding Pin) ................................................28A9917 0081B (Pliers) .........................................................29A9917 0101B (Supporting Bridge) .....................................29A9917 0111B (Push Lever) ................................................29A9917 0121B (Supporting Device of Push Lever) .............29A9917 0151B (Magnetic Finger) .........................................30A9917 0211B (Press Lever) ...............................................30A9922 0012A (Testing Unit (Fuel)) .....................................30A9922 0022A (Hose-Pressure) ..........................................30W9910 0020A (Socket (8mm)) ...........................................31W9911 0010B (Drift Ring) ..................................................31W9911 0020B (Installing Tool) ..........................................31W9911 0030B (Punch) .......................................................31W9911 0050B (Puller) ........................................................32W9912 0010B (Cylinder Head Bolt-102mm) ....................32W9912 0032B (Counter Sink) ............................................32

1W9912 0040B (Mounting Board) ........................................32W9912 0042B (Measuring Bridge) ....................................33W9912 0050B (Socket Wrench Element) ..........................33W9912 0070B (Impact Puller) ............................................33W9913 0010B (Internal Puller) ...........................................33W9913 0020B (Threaded Pin) ............................................34W9913 0032B (Measuring Device) ....................................34W9913 0040B (Retaining Tool) .........................................34W9917 0050B (Drift 9.6mm) ...............................................34W9917 0060B (Supporting Bridge) ....................................35W9917 0070B (Drift (8mm)) ...............................................35W9918 0011A (Cleaning Set) .............................................35W9918 0022B (Fuel Injection Nozzle Tester) ....................35W9918 0030A (Box Wrench Insert) ....................................36W9918 0040B (Flange) ......................................................36W9918 0050B (Assembly Cage) ........................................36W9918 0062B (Locking Screw) ..........................................36W9918 0070B (Socket) .......................................................37W9918 0082B (Position Indicator) .....................................37W9918 0112B (Retaining Plate) ........................................37W9922 0012A (Fuel Sending Unit Cap Wrench) ...............37W9922 0020A (Fuel Cap Remover & Installer) .................38Y9922 0012B (Tool A-Fuel Diagnostic) .............................38Y9922 0022B (Extractor-Injection Washer) .......................38Y9922 0032B (Puller-HP Pump Bearing) ..........................38Y9922 0042B (Gauge-Low Pressure) ...............................39Y9922 0052B (Holder-Viscous Damper Pulley) ................39Y9922 0062B (Locator-Injector) .........................................39Y9922 0072B (Extractor-Injecter) .......................................39Y9922 0082B (Complete-Valve Spring) .............................40Y9922 0092B (Adaptor-Pressure Gauge) ..........................40Y9922 0102B (Holder-HP Pump Sprocket) .......................40Y9922 0112B (Guide Pin-Intake Manifold) ........................40Y9922 0122B (Gauge-Piston) ............................................41Y9922 0132B (Wrench-Preheating Plug) ..........................41Y9922 0142B (Installer-Stem Seal) ...................................41Y9922 0152B (Remover-HLA) ............................................41Y9922 0162B (Remover-Guide Pin) ..................................42Y9922 0172B (Guide-Piston Installer) ...............................42Y9922 0182B (Remover-Stem Seal) .................................42Y9922 0192B (Special Toor Set) ........................................42Y9922 0302B (Puller HP-Pump Bearing) ..........................43

Page 22: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 22 -

Ky A

A9910 0010B(000589 333300)Counter Support

Counter support for internal puller(12-37mm).

A9900 0012A(SC-11017-A)Scanner

A hand-held diagnostic computerused to analyze and diagnose theelectronic control system such asengine, auto t/m and ABS, air bag.

A9910 0032B(001589 532100)Dial Gauge (1/101)

Dial gauge 20mm stroke, scalevalue 0.01mm with measuring in-sert 25mm long.

A9910 0040A(102589 034000)Magnetic Lifter

Magnetic lifter for lifting bucket tap-pet out of cylinder.

Page 23: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 23 -

Ky A

A9910 0050A(103589 020900)Socket (Oil Filter)

To replace the oil filter element bytightening the bolt on socket.

A9910 0060A(111589 004000)Holder

Counter holder for pulley for remov-al/installation of fan coupling incombination with (111589 020100).

A9910 0070A(111589 020100)Open End WrenchSocket

To install and remove the fan.

A9910 0080A(120589 140700)Screw Driver

Screw Driver

Page 24: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 24 -

Ky A

A9910 0140B(601589 024000)Engine Lock Fixture

To lock crankshaft rotation by block-ing the flywheel.

A9910 0150A(603589 004000)Holding Wrench(Fan)

To install and remove fan clutch.Put it on the belt pully.

A9910 0150B(602589 004000)Engine Lock

Engine lock for fixing ring gear.

A9910 0160A(603589 004001)Holding Wrench(Fan)

To install and remove the fan.

Page 25: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 25 -

Ky A

A9911 0050B(102589 121500)Drift (∅∅∅∅∅7)

Punch for driving core plug A17DIN443 into crankcase and intocylinder head.

A9911 0041B(000589 513700)Piston Ring Pliers

Piston ring for installing and removal.

A9911 0060B(601589 031400)Sleeve

To install front crankshaft radialseal.

A9912 0012B(001589 762100)CompressionPressure Recorder

Compression pressure holder com-plete for diesel engines, measuringrange 3.5-17.5 bar and 10-40 bar.

Page 26: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 26 -

Ky A

A9912 0031B(111589 041500)Drift Punch

Drift punch

A9912 0050B(116589 020700)T-Hex Screw Driver(5mm, 300mm)

Screw Driver, 5mm, 300mm longfor hex socket screws.

A9912 0060B(116589 030700)T-Hex Screw Driver(6mm,400mm)

Screw Driver, 6mm, 300mm longfor hex, socket screws.

A9912 0080B(617589 001000)Cylinder Head BoltWrench (12mm)

For disassembly and assembly ofcylinder head bolt.

Page 27: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 27 -

Ky A

A9913 0052B(111589 031500)Holding Pins(1 pairs)

To inspect and adjust initial ignitiontiming. Align the holes on intakeand exhaust cam shaft to the holeon cylinder head. Insert the pinsinto the holes.

A9913 0061B(116589 013400)Threaded Pin(50mm)

Threaded bolt. M6, 50mm long, forimpact puller 116589 203300.

A9913 0010B(000589 584300)Chain Installer

To fit the timing chain plate on thechain link.

A9912 0082BDI ENG SupportTool

Supporting before removing thesub-frame.

Page 28: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 28 -

Ky A

A9917 0012B(DW 110120)Holding Pin

Holiding pinIntake Side: 3 o’clock positionExhaust Side: 9 o’clock position

A9913 0092B(667589 012100)Fixing Device

Locating tool for holder top of T.D.Ctransmitter.

A9913 0080B(116589 203300)Sliding Hammer

Impact type extractor for sliding ballpins (basic unit).

A9913 0070B(116589 071500)Drift

Drift for crankshaft gear.

Page 29: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 29 -

Ky A

A9917 0111B(111589 186100)Push Lever

Tool used for installing and re-moval of valve.

A9917 0081B(104589 003700)Pliers

Pliers for mounting valve stem seal.

A9917 0101B(111589 015900)Supporting Bridge

To install and remove the valve withpush lever (111589 186100) andsupporting device of push lever(111589 256300).

A9917 0121B(111589 256300)Supporting Device ofPush Lever

To install and remove the valve withsupporting bridge (111589 015900)and push lever (111589 186100).

Page 30: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 30 -

Ky A

A9922 0022A(119589 046300)Hose-Pressure

Hose-Pressure

A9922 0012A(103589 002100)Testing Unit (Fuel)

Tester of fuel pressure.

A9917 0211B(667589 003100)Press Lever

Press lever for removal and instal-lation of valve spring.

A9917 0151B(116589 066300)Magnetic Finger

Special magnetic finger for re-moval of valve cones.

Page 31: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 31 -

Ky A

W9910 0020A(103589 010900)Socket (8mm)

For removal of installation.

W9911 0010B(102589 001500)Drift Ring

Drift for knocking core hole closingA34 DIN443 into crankcase.

W9911 0020B(601589 034300)Installing Tool

Installing tool for oil seal on rearcrankshaft.

W9911 0030B(601589 081500)Punch

Punch for knocking sealing ballsand 15mm and ø17mm into mainoil duct in crankcase.

Page 32: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 32 -

Ky A

W9912 0032B(601589 006600)Counter Sink

Counter sink

W9912 0040B(601589 015900)Mounting Board

Assembly board for clamping cyl-inder head without camshaft.

W9912 0010B(601589 001000)Cylinder Head Bolt-102mm

”To install and remove cylinder headbolt 1/2”, 140mm.

W9911 0050B(615589 013300)Puller

Puller for installing and removal ofchain sprocket of crankshaft.

Page 33: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 33 -

Ky A

W9912 0042B(601589 082100)Measuring Bridge

Measuring bridge for remainingstroke of hydraulic valve clearancecompensating elements.

”To install and remove threaded ringfor the prechamber. 1.5X58N 4421/2 square.

W9912 0050B(603589 000900)Socket WrenchElement

W9912 0070B(667589 036300)Impact Puller

To remove the prechamber.

W9913 0010B(000589 253300)Internal Puller

Internal puller 14-19mm

Page 34: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 34 -

Ky A

W9913 0040B(603589 014000)Retaining Tool

To hold the timing chain.

W9917 0050B(601589 024300)Drift 9.6mm

Punch for pressing on valve stemseal on valve guide.

W9913 0032B(601589 072100)Measuring Device

Measuring device for T.D.C and 20o

after T.D.C position of piston in 1stcylinder above injection nozzle bore.

W9913 0020B(116589 023400)Threaded Pin

Threaded Pin for M6, 150mm long,for impact puller 116589 203300.

Page 35: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 35 -

Ky A

W9917 0070B(601589 051500)Drift (8mm)

Mandrel 8mm for knocking in valveguide (inlet).

W9917 0060B(601589 025900)Supporting Bridge

Supporting bridge for removal andinstallation of valve spring.

W9918 0011A(000589 006800)Cleaning Set

Oil cleanig set for injection nozzle.

W9918 0022B(000589 142700)Fuel InjectionNozzle Tester

Tester for fuel injection nozzle.

Page 36: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 36 -

Ky A

W9918 0062B(601589 052100)Locking Screw

To adjust the start of delivery for in-jection pump.

W9918 0050B(601589 051400)Assembly Cage

To remove/install the fuel injectionpump.

W9918 0040B(601589 000800)Flange

Splined wrench for timing injectionpump on camshaft.

W9918 0030A(000589 770300)Box Wrench Insert

Box wrench socket, open 14mm,1/4 drive for injection lines.

Page 37: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 37 -

Ky A

W9918 0112B(667589 046300)Retaining Plate

Retaining plate

W9918 0070B(617589 010900)Socket

Socket wrench element serration17-20mm, 1/2 square for removeand installation of pressure valveholder on M/RSF and ERE injectionpump.

W9918 0082B(617589 082100)Position Indicator

To adjust start of delivery for injec-tion pump. Put the sensor on thegarvernner housing and connect theline to the battery B+ Rotate crank-shaft until the lamps A, B come on.

W9922 0012A(661589 004600)Fuel Sending UnitCap Wrench

For removal and installation of capof fuel sending unit.

Page 38: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 38 -

Ky A

Y9922 0012BTool A-FuelDiagnostic

Fuel diagnostic tool is used for fuelback leak test of injector (refer toservice manual).

Y9922 0022BExtractor-InjectionWasher

Extractor of injection washer is usedfor burnt to hardening between in-jector washer and cylinder head.

Y9922 0032BPuller-HP PumpBearing

Puller of high pressure pump bear-ing is used for removal of bearingas high pressure pump is replaced.

W9922 0020A(DW 150-010)Fuel Cap Remover &Installer

For removal and installation of fuelunit cap.

Page 39: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 39 -

Ky A

Y9922 0052BHolder-ViscousDamper Pulley

Holder of viscous damper pulley isused for fixing pulley as fan of vis-cous clutch is removed.

Y9922 0062BLocator-Injector

Locator-injector is used for install-ing the injector.

Y9922 0072BExtractor-Injecter

Extractor for removing the injectors

Y9922 0042BGauge-LowPressure

Gauge of low pressure is used forchecking fuel supplying of low line.

Page 40: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 40 -

Ky A

Y9922 0092BAdaptor-PressureGauge

Adaptor for checking the cylindercompression pressure (After re-moving the preheating plug, putthis tool in the hole).

Y9922 0102BHolder-HP PumpSprocket

Holder for holding the sprocket ofhigh pressure pump (when remov-ing the HP pump & Sprocket).

Y9922 0112BGuide Pin-IntakeManifold

Guide pin for removing the intakemanifold.

Y9922 0082BComplete-ValveSpring

For removing the valves

Page 41: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 41 -

Ky A

Y9922 0132BWrench-PreheatingPlug

Wrench for removing the preheat-ing plug.

Y9922 0142BInstaller-Stem Seal

Installer for installing of Stem Seal.

Y9922 0152BRemover-HLA

Remover for removing HLA.

Y9922 0122BGauge-Piston

Gauge for checking the depth be-tween upper face of Piston and Cyl-inder Head.

Page 42: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

1 - ENGINE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 42 -

Ky A

Y9922 0172BGuide-PistonInstaller

Installing guide for holding theCompression ring & Oil ring wheninstalling the piston to Cylinder.

Y9922 0182BRemover-StemSeal

Remover for removing the stemseal of Intake & Exhaust Valves.

Y9922 0162BRemover-Guide Pin

Remover for removing the guide pinof timing chain.

Y9922 0192BSpecial Toor Set

DI eng tool set (17 item): Y9922 0022B ~ Y9922 0182B

Page 43: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE - 1

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 43 -

Ky A

Y9922 0302BPuller HP-PumpBearing

Puller of high pressure pump bear-ing is used for removal of bearingas high pressure pump is replaced.

D20DTengineHP pumpmountinghole onengine

D27DTengineHP pumpmountinghole onengine

Page 44: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MEMO

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Page 45: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 TRANSMISSION & TRANSAXLE( )

126589 020900 (Socket Weanch) .....................................46

140589 152100(Dipstick) ...................................................46

A9936 0022B (Solenoid, Bench Tester) ............................46

A9936 0030B (Mounting Plate) ..........................................46

L9930 0010B (Centering Mandrel) ....................................47

L9931 1011C (Drive Shaft Jig) ...........................................47

L9931 1021C (Drift) ............................................................47

L9931 1031C (Drift) ............................................................47

L9931 1041C (Pin Spanner) ..............................................48

L9931 1051C (Inter Lock Pin Jig) ......................................48

L9931 1061C (Main Shaft Jig) ............................................48

L9931 1071C (Spring Pin Installer) ...................................48

L9931 1081C (Drift) ............................................................49

L9931 1091C (Drift) ............................................................49

L9931 1111C (Drift) ............................................................49

L9931 1121C (Counter Holder) .........................................49

L9931 1131C (Pressing Off Fixture) ..................................50

L9931 1151C (Drift) ............................................................50

L9931 1161C (Removing Device) ......................................50

L9931 1171C (Main Assembly Remover Jig) ....................50

L9931 1181C (Drive Shaft Jig (4Gear)) .............................51

L9931 1191C (Speedometer Remover & Installer) ..........51

L9931 1201C (Interlock Plug Remover & Installer) ..........51

L9931 1221C (Differential Seal Installer) ..........................51

L9931 1231C (Puller) .........................................................52

L9931 1241C (Bearing Cover Seal Installer) ....................52

L9931 1251C (Assembly Jack) ..........................................52

L99311261C (Main Assembly Installer Jig) ......................52

P9936 0021C (Installation Tool) ........................................53

P9936 0031C (Collet Chuck) .............................................53

P9936 0041C (Drift Punch) ................................................53

W9931 0010B (Transmission Bench Cradle) ...................53

W9931 0011B (Bearing Puller) ..........................................54

W9931 0020B (T/M Oil Seal Installer) ................................54

W9931 0021B (Pressure Pipe) ..........................................54

W9931 0051B (Holder) .......................................................54

W9931 0071B (Drift) ...........................................................55

W9931 0081B (T/M Idler Gear Roll Pin Installer) ..............55

W9931 0101B (Insert Key) ..................................................55

W9931 0111B (Die) ............................................................55

W9931 0121B (Dial Gauge Holder) ...................................56

W9936 0011C (Pump Puller) .............................................56

W9936 0021C (Pin Remover/Installer tool) .......................56

W9936 0031C (Clutch Spring Compressor) .....................56

W9936 0042C (Clutch Pack Clearance Kit) ......................57

W9936 0051C (Seal Remover (Cross Shaft)) ...................57

W9936 0061C (Cross Shaft Seal Installer) .......................57

W9936 0071C (Assembly Bullet Cross Shaft) ..................57

W9936 0080A (Pin Re/Installer (Inhibitor Switch)) ............58

W9936 0090B (Seal Installer Adapter HSG) .....................58

W9936 0110C (Pump Seal Installer) .................................58

W9936 0122C (End Float Adapter) ....................................58

W9936 0132C (End Float Adapter) ....................................59

W9936 0140B (Input Shaft Bullet) ......................................59

W9936 0150B (Output Shaft Bullet) ...................................59

W9936 0180B (Assembly Support) ...................................59

W9936 0192B (Trans Pressure Gauge Set) .....................60

W9936 0201C (Assembly Fixture) .....................................60

W9936 0220B (Torque Convert Mendel) ...........................60

W9936 0292C (Measuring Disk) .......................................60

W9936 0321C (Assembly Tool) .........................................61

Page 46: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 46 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

A9936 0022B(0555 - 336046)Solenoid, BenchTester

BTRA A/T Tester bench.

126589 020900Socket Weanch

To remove & install lock nut.

140589 152100Dipstick

To measure the oil lever.Insert it until it touchs the bottom.

A9936 0030B(140589 346300)Mounting Plate

Secure the transmission on themounting plate

Page 47: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 47 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

L9930 0010B(661589 001500)Centering Mandrel

To align the clutch assembly to theflywheel.

L9931 1011CDrive Shaft Jig

To fix the drive shaft.

L9931 1021CDrift

To install the counter shaft bearing.

L9931 1031CDrift

To remove the differential taperroller bearing outer race.

Page 48: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 48 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9931 1051CInter Lock Pin Jig

To install the interlock pin.

L9931 1061CMain Shaft Jig

To fix the main shaft.

L9931 1041CPin Spanner

To tighten/remove the slotted nuton transmission main shaft.

L9931 1071CSpring Pin Installer

To install the spring pin.

Page 49: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 49 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

L9931 1081CDrift

To install the bearing.

L9931 1091CDrift

To install the bearing.

L9931 1111CDrift

To install the bearing.

L9931 1121CCounter Holder

To remove the drive shaft bearing.

Page 50: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 50 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9931 1151CDrift

To remove.

L9931 1161CRemoving Device

To remove the main shaft.

L9931 1131CPressing OffFixture

To remove the intermediate shaftbearing.

L9931 1171CMain AssemblyRemover Jig

To remove the main gear.

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TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 51 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

L9931 1181CDrive Shaft Jig(4Gear)

To remove the 4th gear.

L9931 1191CSpeedometerRemover & Installer

To remove the speedometer.

L9931 1201CInterlock PlugRemover & Installer

To remove the interlock plug.

L9931 1221CDifferential SealInstaller

To install the differential seal.

Page 52: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 52 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9931 1241CBearing Cover SealInstaller

To install the bearing cover.

L9931 1251CAssembly Jack

To fix the removed transmission.

L9931 1261CMain AssemblyInstaller Jig

To fix the main gear.

L9931 1231CPuller

To remove the drive shaft guidesleeve.

Page 53: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 53 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9936 0041C(140589 121500)Drift Punch

To install the seal for extensionhousing

P9936 0021C(140589 134300)Installation Tool

Clutch installation tool.

P9936 0031C(140589 063400)Collet Chuck

To install and remove the ball bear-ing of output shaft.

W9931 0010B(0555 - 336256)TransmissionBench Cradle

For transmission support when re-moving and installing transmission.

Page 54: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 54 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9931 0021BPressure Pipe

To install the bearing and gear.

W9931 0051BHolder

To measure the end play on taperroller bearing.

W9931 0011BBearing Puller

To remove the middle taper rollerbearing.

W9931 0020B(661589 004300)T/M Oil SealInstaller

To install the seal for extensionhousing.

Page 55: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 55 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9931 0111BDie

To insert the gears and bearingson shaft.

W9931 0101BInsert Key

To provide the clearance betweenbearings on input shaft.

W9931 0071BDrift

To remove the 5th/reverse synchro-nizer hub assembly and the reversegear and shift fork simultaneously.

W9931 0081B(661589 143300)T/M Idler Gear RollPin Installer

Installing tool for pressing roll pinof manual transmission.

Page 56: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 56 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9931 0121BDial Gauge Holder

To measure the bearing end playon the counter and main taperroller bearing outer race in manualtransmission.

W9936 0031C(0555 - 336259)Clutch SpringCompressor

For compressing the spring whenremoval of clutch snap ring.

W9936 0011C(0555 - 336257)Pump Puller

For removal of oil pump.

W9936 0021C(0555 - 336258)Pin Remover/Installer tool

For removal and installation ofspring pin at cross shaft detent lever.

Page 57: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 57 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9936 0071C(0555 - 336263)Assembly BulletCross Shaft

For protecting the seal when as-sembling cross shaft oil seal.

W9936 0042C(0555 - 336260)Clutch PackClearance Kit

For checking the clearance of C4clutch plate.

W9936 0051C(0555 - 336261)Seal Remover(Cross Shaft )

For pisassemblying of cross shaftoil seal.

W9936 0061C(0555 - 336262)Cross Shaft SealInstaller

To install the seal with rubber ham-mer for assembly of cross oil seal.

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3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 58 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9936 0122C(0555 - 336269)End Float Adapter

For housing connecting whenchecking the gap of mission afterassembling.

W9936 0080A(0555 - 336265)Pin Re/Installer(Inhibitor Switch)

To install and remove the pin for fix-ing the inhibitor switch.

W9936 0090B(0555 - 336266)Seal InstallerAdapter HSG

To install the seal for extensionhousing.

W9936 0110C(0555 - 336268)Pump Seal Installer

For assembling of oil seal of oil pump.

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TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 59 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9936 0180B(116589 065900)Assembly Support

Assembly support of automatictransmission over haul.

W9936 0132C(0555 - 336270)End Float Adapter

For installation of dial gauge atadapter connecting the housing.

W9936 0140B(0555 - 336271)Input Shaft Bullet

For protecting the seal when as-semble the oil seal of presser shaft.

W9936 0150B(0555 - 336302)Output Shaft Bullet

For protecting the seal when as-semble the oil seal of presser shaft.

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3 - TRANSMISSION & TRANSAXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 60 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9936 0292C(129589 062300)Measuring Disk

Measuring disk for measuringendplay of rear planetary gear train.

W9936 0192B(123589 042100)Trans PressureGauge Set

To test the modulating pressure,the governor pressure and theworking pressure.

W9936 0201C(126589 003500)Assembly Fixture

Assembly fixture for radial ballbearings on input shaft and forassembly of complete gear set.

W9936 0220B(126589 016200)Torque ConvertMendel

Handles (2each) for removal andinstallation of torque converter.

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TRANSMISSION & TRANSAXLE - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 61 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9936 0321C(201589 124300)Assembly Tool

Assembly Tool. K1. K2 and B3clutch retainer.

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MEMO

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AXLE ( )

L9942 0010A (Puller) ..........................................................64

L9942 0020A (Mandrel) ......................................................64

L9942 0032A (Hook Spanner) ............................................64

L9942 0040A (Rear Hob Not Wrench) ...............................64

L9942 0052A (Dial Gauge Holder) ....................................65

L9942 0060A (Mandrel) ......................................................65

L9942 0070A (Mounting Device) ........................................65

L9942 0080A (Holding Wrench) .........................................65

L9942 0090A (Hub Nut Wrench) ........................................66

L9942 0100A (Bearing Installer) ........................................66

L9942 0120A (Drift) .............................................................66

L9942 0130A (Drift Ring) ....................................................66

P9942 0010B (Thrust Piece) ..............................................67

P9942 0041B (Puller) .........................................................67

P9942 0051B (Installer Punch) ..........................................67

P9942 0060B (Removal Tool) ............................................67

P9942 0071B (Installation Tool) ........................................68

P9942 0081B (Installation Tool) ........................................68

P9942 0091B (Installation Tool) ........................................68

P9942 0101B (Remover & Installation Tool) .....................68

P9942 0111B (Installation Punch) .....................................69

4P9942 0121B (Puller) .........................................................69

P9942 0140A (Puller & Installation Tool) ..........................69

P9942 0160B (Puller & Installation Tool) ..........................69

P9942 0170B (Drift Punch) .................................................70

P9942 0181B (Installation Punch (210mm)) ....................70

P9942 0200B (Assembly Stand) ........................................70

P9942 0210B (Pin Wrench) ................................................70

P9942 0220B (Puller) .........................................................71

P9942 0230B (Removal & Installation Tool) .....................71

P9942 0240A (Retaining Plate) .........................................71

P9942 0260A (Drift Punch) .................................................71

P9942 0280A (Installation Tool) .........................................72

P9942 0292B (Disk) ...........................................................72

P9942 0300B (Installation Tool) ........................................72

P9942 0310A (Impact Extractor) .........................................72

P9942 0320A (Remover & Installer Tool) ..........................73

P9942 0330A (Remover & Installer Tool) ..........................73

P9942 0340A (Remover & Installer Tool) ..........................73

Y9941 0010C Drive Shaft Removal Tool ...........................73

Y9941 0020C IOP Axle Oil Measuring and Filling Tool .....74

Y9941 0030C IOP Axle Oil Seal Installation Tool ..............74

Page 64: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

4 - AXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 64 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9942 0010A(631589 053300)Puller

To install and remove the hub cap.

L9942 0040A(661589 000800)Rear Hob NotWrench

To install and remove rear lock nut.

L9942 0032A(661589 000700)Hook Spanner

Hook wrench for rear wheel hub.

L9942 0020A(631589 203500)Mandrel

Installing of rear axle hub braring.

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AXLE - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 65 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

L9942 0052A(661589 002100)Dial Gauge Holder

Dial gauge holder for measure-ment of rear axle hub clearance.

L9942 0070A(661589 004100)Mounting Device

Mounting device for front axle.

L9942 0080A(661589 006300)Holding Wrench

Holding wrench for removal andinstallation of front wheel hub nut/drive shaft.

L9942 0060A(661589 003500)Mandrel

To install the bearing and the hubfor the knuckle.

Page 66: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

4 - AXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 66 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9942 0090A(661589 010700)Hub Nut Wrench

Hub nut wrench for removal andinstallation of hub bearing of frontaxle.

L9942 0120A(661589 063300)Drift

To remove the bearing and the hubfor the knuckle with drift ring(661589 063301).

L9942 0130A(661589 063301)Drift Ring

To remove the hub bearing withdrift(661589 063300).

L9942 0100A(661589 036200)Bearing Installer

Installing of rear axle hub bearingout race or oil seal.

Page 67: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

AXLE - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 67 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9942 0010B(000589 033400)Thrust Piece

A hand-held.

P9942 0041B(001589 503300)Puller

A hand-held.

P9942 0051B(115589 046100)Installer Punch

Installation punch.

P9942 0060B(116589 003500)Removal Tool

Removal tool.

Page 68: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

4 - AXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 68 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9942 0071B(116589 086100)Installation Tool

Installation tool

P9942 0081B(116589 116100)Installation Tool

Installation tool

P9942 0091B(116589 186100)Installation Tool

Installation tool

P9942 0101B(116589 223300)Remover &Installation Tool

Remover & Installation tool.

Page 69: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

AXLE - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 69 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9942 0111B(123589 061500)Installation Punch

Installation punch

P9942 0121B(123589 083300)Puller

To remove both tapered rollerbearings.

P9942 0140A(124589 024300)Puller & InstallationTool

To install and remove the rubbermounting for track rod.

P9942 0160B(124589 054300)Puller & InstallationTool

To install and remove the ball bear-ing for wheel carrier.

Page 70: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

4 - AXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 70 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9942 0181B(126589 021500)Installation Punch(210mm)

Installation punch

P9942 0200B(129589 003100)Assembly Stand

Assembly stand

P9942 0170B(126589 001500)Drift Punch

Drift punch

P9942 0210B(129589 010700)Pin Wrench

To install and remove the jointflange.

Page 71: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

AXLE - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 71 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9942 0220B(129589 013300)Puller

Puller

P9942 0230B(129589 014300)Removal &Installation Tool

To install and remove the radial sealfor rear axle housing.

P9942 0240A(136589 053100)Retaining Plate

Retaining plate

P9942 0260A(140589 061500)Drift Punch

To install the bearing cap for rearaxle housing.

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4 - AXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 72 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9942 0280A(201589 014300)Installation Tool

Installation tool

P9942 0292B(201589 023100)Disk

Disk

P9942 0300B(201589 063300)Installation Tool

To install the mounting rubber offront lower arm.

P9942 0310A(201589 103300)Impact Extractor

Impact extractor

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AXLE - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 73 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9942 0330A(201589 114300)Remover &Installer Tool

To install and remove rear rubbermounting of rear axle.

P9942 0340A(202589 004300)Remover &Installer Tool

To install and remove the supportjoint.

P9942 0320A(201589 104300)Remover &Installer Tool

To install and remove front rubbermounting of rear axle.

Y99410010CDrive ShaftRemoval Tool

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4 - AXLE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 74 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S Ky A

Y99410020CIOP Axle OilMeasuring andFilling Tool

Y9941 0030CIOP Axle Oil SealInstallation Tool

Oil measuringcontainer

IOP axle oilfilling tool

Page 75: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

STEERING ( )

661589 011501 (Attachment) .............................................76

L9946 0010A (Puller Steering Wheel) ...............................76

L9946 0020B (Attachment) .................................................76

L9946 0040B (Handle) .......................................................76

L9946 0050B (Guider) ........................................................77

L9946 0060B (Attachment) .................................................77

L9946 0070B (Protector) ....................................................77

L9946 0090B (Attachment) .................................................77

L9946 0110A (Torsion Bar Poller) .....................................78

6P9946 0010A (Installation Device) .....................................78

P9946 0020A (Puller) .........................................................78

P9946 0040A (Scoket) ........................................................78

P9946 0050A (Puller) .........................................................79

P9946 0070A (Spreader) ....................................................79

P9946 0090A (Puller) .........................................................79

P9946 0100A (Puller) .........................................................79

P9946 0110A (Puller) .........................................................80

Page 76: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

6 - STEERING

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 76 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9946 0010A(661589 003300)Puller SteeringWheel

Puller for removal of steering wheel.

L9946 0020B(661589 011400)Attachment

Attachment for removal and installa-tion of plane bearing of steering gear.

661589 011501Attachment

Attachment for removal of rod seal& housing insert of steering gear.

L9946 0040B(661589 011500)Handle

Handle for removal of rod seal &housing insert steering gear.

Page 77: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

STEERING - 6

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 77 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

L9946 0060B(661589 021400)Attachment

Attachment for installation of pinionbearing.

L9946 0070B(661589 026200)Protector

Protection for oil seal.

L9946 0090B(661589 031400)Attachment

Installation of pinion seal.

L9946 0050B(661589 013400)Guider

Guider for removal of rod seal &housing insert steering gear.

Page 78: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

6 - STEERING

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 78 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9946 0010A(115589 086100)Installation Device

Installation tool

P9946 0020A(124589 023300)Puller

Puller

P9946 0040A(126589 001000)Scoket

To remove and install the unit ofsteering coheel ainbag.

L9946 0110A(661589 043300)Torsion Bar Poller

Puller for removal of torsion bar.

Page 79: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

STEERING - 6

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 79 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9946 0070A(140589 023100)Spreader

To remove the streeing knuckle.

P9946 0090A(201589 013300)Puller

Puller

P9946 0100A(201589 133300)Puller

To remove the ball joint of stearingarm and drag link.

P9946 0050A(129589 003300)Puller

Puller

Page 80: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

6 - STEERING

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 80 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9946 0110A(601589 043300)Puller

Puller

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SUSPENSION ( )

L9945 0010A (Assembly Lever) .........................................82

P9944 0012A (Socket Wrench) ..........................................82

P9944 0022A (FRT/RR Upper Mount Wrench) ..................82

P9944 0030A (Front Spring Clamp) ...................................82

7P9944 0040A (Clamping Plates) .......................................83

P9945 0030A (Rear Spring Clamp) ...................................83

W9944 0020A (Ball Joint Puller) ........................................83

W9945 0010A (Coil Spring Comp) ....................................83

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7 - SUSPENSION

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 82 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9944 0030A(202589 013100)Front Spring Clamp

To install and remove the front coilspring with clamping plates (202589136300)Do not use impact wrench with thisclamp.

P9944 0012A(124589 000900)Socket Wrench

To tighten and untighten thedamper strut with socket wrenchholder (124589 000901).

P9944 0022A(124589 000901)FRT/RR UpperMount Wrench

To tighten and untighten the damperstrut with socker wrench (124589000900).

L9945 0010A(631589 016200)Assembly Lever

Assembly lever for rear axle rubberspring.

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SUSPENSION - 7

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 83 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9944 0040A(202589 136300)Clamping Plates

To install and remove front and rearcoil spring with the clamp (202589013100) for front and the clamp(202589 023100) for rear.

W9944 0020A(661589 133300)Ball Joint Puller

Ball joint puller for removal of endassembly of front suspensionsystem.

W9945 0010A(661589 123300)Coil Spring Comp

Coil spring for removal and instal-lation of spring of rear suspension.

P9945 0030A(202589 023100)Rear Spring Clamp

To install and remove the rear coilspring with clamping plate (202589136300)Do not use impact wrench with thisclamp.

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MEMO

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Page 85: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

BRAKE ( )

P9933 0011B (Removal & Installation Tool) .....................86

P9948 0010A (Pliers) .........................................................86

P9948 0020A (Installer) ......................................................86

P9948 0030A (Removal & Installation Tool) .....................86

8P9948 0040A (Puller) .........................................................87

P9948 0050A (Puller) .........................................................87

W9948 0020A (Front A.B.S tooth Wheel Puller) .................87

W9948 0030A (Front A.B.S Wheel Installer) ......................87

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8 - BRAKE

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 86 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

To remove the spring.

P9948 0010A(000589 493700)Pliers

P9948 0020A(112589 096100)Installer

P9948 0030A(116589 016200)Removal &Installation Tool

P9933 0011B(116589 094300)Removal &Installation Tool

To install and remove.

To install and remove the returnspring.

Pliers

Page 87: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

BRAKE - 8

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 87 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9948 0020A(661589 163300)Front A.B.S toothWheel Puller

For removal of front brake toothwheel of A.B.S.

W9948 0030A(661589 173300)Front A.B.S WheelInstaller

For installation of front brake toothwheel of A.B.S.

P9948 0040A(201589 003300)Puller

To remove the bearing outer raceof front wheel hub.

P9948 0050A(201589 003301)Puller

To remove the bearing outer raceof front wheel hub.

Page 88: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

MEMO

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Page 89: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

SPECIAL SERVICE TOOLS

1.ENGINE ( )

3.TRANSMISSION/TRANSAXLE ( )

4.AXLE ( )

6.STEERING ( )

7.SUSPENSION ( )

8.BRAKE ( )

OLD

Page 90: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service
Page 91: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE ( )

000589 106800 (Cylinder Brush) ......................................92

A9910 0020A (Puller) ..........................................................92

A9910 0092B (Test Cable-55 Pole Can) ...........................92

A9910 0102B (Contact Box (126 Pole)) .............................92

A9910 0112B (Vacuum Tester) ..........................................93

A9910 0122B (ECU Test Cable-145 Pins) ........................93

A9910 0132B (Dial Gauge Holder) ....................................93

A9911 0012B (Connecting Hose) ......................................93

A9911 0031B (Clamping Strap) .........................................94

A9911 0070B (Drift) ............................................................94

A9912 0020B (Holder) ........................................................94

A9912 0042C (Mounting Device) .......................................94

A9913 0020B (Puller) .........................................................95

A9913 0030B (Puller) .........................................................95

A9913 0042B (Open end Wrench) .....................................95

A9917 0032B (Reamer (8mm)) .........................................95

A9917 0042B (Go/No Go Gauge) ......................................96

A9917 0050B (Caulking Screw) .........................................96

A9917 0061B (Drift (7,9,11mm)) ........................................96

A9917 0071B (Drift (8,10mm)) ...........................................96

A9917 0091B (Mandrel) ......................................................97

A9917 0131B (Broach (14.2mm)) ......................................97

A9917 0141B (Broach (14.4mm)) ......................................97

A9917 0161B (Go/No Go Gauge(9mm)) ...........................97

A9917 0171B (Mandrel) ......................................................98

A9917 0181B (Push Lever) ................................................98

1A9917 0191B (Mandrel) ......................................................98

A9917 0202C (Cooling Box) ...............................................98

A9917 0220B (Supporting Bar) ..........................................99

A9921 0012A (Leakage Tester) .........................................99

A9946 0012A (Hose Clamp) ..............................................99

A9948 0012A (Hose Clamp) ..............................................99

W9910 0012A (Hand Vacuum Pump) ............................. 100

W9910 0032B (Extension) ............................................... 100

W9910 0042A (Tester) ..................................................... 100

W9910 0052A (Connector) .............................................. 100

W9910 0062A (Micro Switch Setting) .............................. 101

W9910 0070B (Holding Fixture for Engine) .................... 101

W9912 0020B (Internal Torx Set) .................................... 101

W9912 0022C (Pressure Testing Plate) ........................ 101

W9912 0062B (Height Gauge) ........................................ 102

W9912 0072C (Pressure Testing Plate) ........................ 102

W9913 0052B (TDC Pulse Sender Unit) ........................ 102

W9917 0012B (Reamer (9mm)) ..................................... 102

W9917 0022B (Guide Sleeve) ......................................... 103

W9917 0032B (Guide Sleeve) ......................................... 103

W9917 0042B (Go/No Go Gauge) .................................. 103

W9917 0080B (Drift (9mm)) ............................................ 103

W9917 0092B (Guide Sleeve) ......................................... 104

W9918 0092B (RI. Adapter) ............................................. 104

W9918 0102B (RI. Transmitter) ...................................... 104

Page 92: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 92 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

A9910 0020A(000589 883300)Puller

Multi purpose tool for 129589003400.

A9910 0092B(124589 456300)Test Cable-55 PoleCan

To diagnose ECU and Sensors withcontact box (129589 002100).

A9910 0102B(129589 002100)Contact Box (126Pole)

To diagnose ECU and Sensors withTest Cable (124589 456300).

000589 106800Cylinder Brush

Multi purpose brush.

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ENGINE (OLD) - 1

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 93 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

A9910 0112B(201589 132100)Vacuum Tester

Tester 0~1000mbar for vacuumand pressure test.

A9910 0122B(210589 086300)ECU Test Cable-145Pins

To diagnose ECU and Sensors withcontact box (126pole).

A9911 0012B(DW 110090)Connecting Hose

Connecting hose.Blow up with compressed air.

A9910 0132B(363589 022100)Dial Gauge Holder

Dial gauge holder magnetic.

Page 94: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 94 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

A9911 0070B(603589 001500)Drift

Press in out cylinder liners with drift.

A9912 0020B(104589 004000)Holder

Mounting holder.

A9912 0042C(115589 346300)Mounting Device

Mounting device for pressure test-ing plate.

A9911 0031B(000589 041400)Clamping Strap

Clamping strap for compressingpiston 60~125mm ring.

Page 95: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE (OLD) - 1

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 95 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

A9913 0030B(103589 003300)Puller

Puller for balance disk hub.

A9913 0042B(104589 010100)Open end Wrench

Spanner for adjusting the timing ofcamshaft.

A9917 0032B(000589 215300)Reamer (8mm)

Reamer (8mm) for valve guide.

A9913 0020B(102589 053300)Puller

Puller for crankshaft (single anddouble roller chain).

Page 96: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 96 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

A9917 0071B(103589 031500)Drift (8,10mm)

Drift 8/10mm for knocking out valveguide.

A9917 0050B(103589 013900)Caulking Screw

Caulking Screw for exhaust mani-fold and muffler pipe inner bolt.

A9917 0061B(103589 021500)Drift (7,9,11mm)

Drift 7/9/11mm for knocking outvalve guide.

A9917 0042B(102589 002300)Go/No Go Gauge

Mandrel for checking in valve guidebore (8L).

Page 97: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE (OLD) - 1

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 97 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

A9917 0131B(115589 005300)Broach (14.2mm)

Broach-14.2mm for valve guide ba-sic bore.

A9917 0141B(115589 015300)Broach (14.4mm)

Broach-14.4mm for valve guide ba-sic bore.

A9917 0091B(104589 014300)Mandrel

Mandrel for changing of valve stemseal.

A9917 0161B(117589 032300)Go/No Go Gauge(9mm)

Manbrel 9mm for checking valveguide.

Page 98: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 98 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

A9917 0181B(119589 016100)Push Lever

Spring compressor for removal andinstallation of valve springs (basicunit) Replacement for 111589186100.

A9917 0191B(119589 021500)Mandrel

Mandrel for changing, installing andremoval of valve.

A9917 0202C(346589 006300)Cooling Box

Cool down new valve guide withliquidnitrogen.

A9917 0171B(119589 004300)Mandrel

Mandrel for changing the valve stemseal.

Page 99: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE (OLD) - 1

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 99 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

A9921 0012A(124589 152100)Leakage Tester

Leakage tester

A9946 0012A(000589 403700)Hose Clamp

Hose clamp for fuel hose andpower steering oil hose.

A9917 0220B(667589 026300)Supporting Bar

Supporting bar for press lever.

A9948 0012A(661589 003700)Hose Clamp

Hose clamp for fuel hose andpower steering oil hose.

Page 100: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 100 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9910 0032B(366589 002105)Extension

Extension for measuring inner di-ameter of crankshaft bearing withdial gauge.

W9910 0042A(617589 042100)Tester

Tester for oil pressure and leakagefrom (-1) to (+1) bar.

W9910 0052A(617589 042132)Connector

Connector (8 each) for tester 617589042100.

W9910 0012A(001589 732100)Hand Vacuum Pump

Vacuum hand pump for leakage ofdiaphragm and checking function,measuring range 0~1000mbarscale value 20mbar.

Page 101: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE (OLD) - 1

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 101 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9910 0062A(617589 082101)Micro SwitchSetting

EGR system is the device to pre-vent the Nox from being generated.

W9912 0022C(601589 002500)Pressure TestingPlate

Cylinder testing plate for cylinderhead.

W9910 0070B(661589 016200)Holding Fixture forEngine

To install and remove engineassembly.

W9912 0020B(000589 011000)Internal Torx Set

To install and remove engine head,camshaft and OTH Multi purpose.

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1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 102 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9917 0012B(000589 105300)Reamer (9mm)

Reamer (9mm) for valve guide.

W9913 0052B(667589 002100)TDC Pulse SenderUnit

Disital tester and TDC pulse senderunit.

W9912 0072C(601589 012500)Pressure TestingPlate

Pressure-testing crankcase.

W9912 0062B(667589 002300)Height Gauge

Depth gauge for checking dimen-sional when machining prechabersealing surfa ace.

Page 103: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

ENGINE (OLD) - 1

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 103 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9917 0042B(601589 022300)Go/No Go Gauge

Mandrel 8/9mm for checking valveguide basic bore.

W9917 0080B(601589 061500)Drift (9mm)

Mandrel 9mm for knocking in valveguide (outlet).

W9917 0032B(102589 086300)Guide Sleeve

Guide sleeve 30/35mm for broach(valve guide basic bore ø14.2mm-115589 005300).

W9917 0022B(102589 0063 00)Guide Sleeve

TGuide Sleeve 32.5/34mm forbroach (valve guide basic boreø14.21mm-115589 005300).

Page 104: CONTENTS SPECIAL SERVICE TOOLS CATALOG - …212.113.105.12/library/BOOKS/CAR/SY/TOOL/SST_2007.pdfFOREWORD This catalogue has been prepared to provide information about special service

1 - ENGINE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 104 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9918 0092B(617589 092100)RI. Adapter

RI. Adapter for engine tester for dy-namic injection timing measure-ment of injection pump accordingto RIV used with RI sensor (617589102100) and TDC sensor (601589042100).

W9918 0102B(617589 102100)RI. Transmitter

RI Transitter for dynamic injectiontiming measurement of injectionpump according to RI with diselor engine tester.

W9917 0092B(601589 156300)Guide Sleeve

Guide sleeve 29.5/32.5mm forbroach (valve guide basic boreø14.41mm - 115589 015300).

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3 TRANSMISSION & TRANSAXLE( )

A9936 0012B (Silenoid/Themistor, Electronic Tester) .. 106

P9936 0062B (Test Cable-30 Pole Can) ........................ 106

P9936 0072B (Adapter Line) ........................................... 106

W9931 0031B (Bearing Remover & Installer) ................ 106

W9931 0041B (Input Shaft Support) ............................... 107

W9931 0050B (Oil Seal Installer) ................................... 107

W9931 0061B (Bearing Installer) ................................... 107

W9932 0011B (T/C Carrier In & Remover Plier) ............ 107

W9936 0100C (Pump Alignment) ................................... 108

W9936 0160A (Oil Hand Pump) ...................................... 108

W9936 0170C (Flushing Input Shaft) ............................. 108

W9936 0211C (Clamping Device) .................................. 108

W9936 0231C (Sleeve) ................................................... 109

W9936 0242C (Parallel Support) .................................... 109

W9936 0252C (Measuring Sleeve) ................................. 109

W9936 0261C (Sleeve) ................................................... 109

W9936 0270B (Plate-Trans Mounting) ........................... 110

W9936 0282A (Funnel) .................................................... 110

W9936 0300B (Mounting Device) ................................... 110

W9936 0311B (Assembly Fixture) ................................... 110

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3 - TRANSMISSION & TRANSAXLE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 106 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

A9936 0012B(0555 - 332083)Silenoid/Themistor,Electronic Tester

BTRA A/T Solenoid tester.

P9936 0072B(201589 009921)Adapter Line

Connecting line used for sensortest.

W9931 0031B(DW 220-060)Bearing Remover &Installer

For removal and installation of in-put shaft bearing.

P9936 0062B(140589 436300)Test Cable-30 PoleCan

To diagnose ECU and Sensor withcontact box(129589 002100).

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TRANSMISSION & TRANSAXLE (OLD) - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 107 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9932 0011B(661589 013700)T/C Carrier In &Remover Plier

Piller for removal and installation ofcarrier assembly of transfer case.

W9931 0041B(DW 220-070)Input Shaft Support

Support plate for removal and in-stallation of input bearing and pin-ion bearing.

W9931 0050B(DW 220-080)Oil Seal Installer

For assemblying of oil & seal oftransfer case.

W9931 0061B(DW 220-090)Bearing Installer

For installation of input shaft bearing.

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3 - TRANSMISSION & TRANSAXLE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 108 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9936 0211C(126589 004300)Clamping Device

Assembly top for spring retainer/clutch piston.

W9936 0100C(0555 - 336267)Pump Alignment

For angle checking when assem-bly of oil pump.

W9936 0160A(112589 007200)Oil Hand Pump

Hand pump with, 1,000mm long forremoving oil and flushing oil cooler.

W9936 0170C(116589 001500)Flushing Input Shaft

Input shaft for flushing torqueconverter.

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TRANSMISSION & TRANSAXLE (OLD) - 3

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 109 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9936 0231C(126589 021400)Sleeve

Sleeve for installing clutch pistonK1 (118mm) in out plate carrier (incombination with sleeve 126589101400).

W9936 0242C(126589 043100)Parallel Support

Parallel support for measuring axialplay at front and rear planetary geartrain.

W9936 0252C(126589 061400)Measuring Sleeve

Measuring adjustment of input shaft(clutch K2).

W9936 0261C(126589 101400)Sleeve

Sleeve for installing clutch pistonK1 (118mm) in out plate carrier.

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3 - TRANSMISSION & TRANSAXLE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 110 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9936 0270B(126589 106300)Plate-TransMounting

Mounting picture for attaching trans-mission to assembly.

W9936 0282A(126589 126300)Funnel

Funnel complete for adding oilComponent : filter 000584 4725.

W9936 0311B(201589 035900)Assembly Fixture

Assembly tool for brake band pis-ton B1.

W9936 0300B(140589 023200)Mounting Device

Replacement 140589 026200 fit-ting for removal and installion ofautomatic transmission.

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AXLE ( )

L9942 0011B (Drive Differential Remover & Installer) ... 112

L9942 0110A (Collte) ....................................................... 112

L9942 0140B (Front Drive Axle Support) ........................ 112

P9942 0021B (Collet Chuck) ........................................... 112

P9942 0031B (Collet Chuck) ........................................... 113

P9942 0130B (Drift Punch) .............................................. 113

P9942 0150A (Puller) ...................................................... 113

P9942 0191B (Alignment Tool) ....................................... 113

4P9942 0250B (ATM & RR Axle Support) .......................... 114

P9942 0270A (Collet Chuck) ........................................... 114

P9942 0350B (Remover & Installer Tool) ....................... 114

P9942 0360B (Remover & Installer Tool) ....................... 114

W9942 0021B

(Front Drive Differential Remover & Installer) ................. 115

W9942 0031B

(Rear Drive Differential Remover & Installer) ................. 115

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4 - AXLE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 112 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9942 0021B(000589 333400)Collet Chuck

To remove the bearing of drive pinion.

L9942 0011B(DW 340-090-01)Drive DifferentialRemover & Installer

For removal and installation of driveaxle differential gear.

L9942 0110A(661589 053300)Collte

Puller for rear axle inner wheelbearing.

L9942 0140B(DW 340-080)Front Drive AxleSupport

Using when remove and install offront drive axle.

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AXLE (OLD) - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 113 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

P9942 0031B(000589 343400)Collet Chuck

To remove the bearing of drive pinion.

P9942 0130B(124589 021500)Drift Punch

To install the seal for drive shaft.

P9942 0150A(124589 033300)Puller

To remove the steering knuckle armand tie-rod ball joint.

P9942 0191B(126589 031500)Alignment Tool

Press in the intermediate bearingand ball bearing until they contactbackside of the joint fork.

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4 - AXLE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 114 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9942 0360B(210589 024300)Remover & InstallerTool

To remove and install the mount-ing rubber to connected rear differ-ential and frame.

P9942 0250B(140589 016201)ATM & RR AxleSupport

ATM & RR axle support.

P9942 0270A(201589 003400)Collet Chuck

To install and remove the bearinginner-race of rear axle shaft flange.

P9942 0350B(202589 044300)Remover & InstallerTool

To remove and install the hub flangeof rear axle.

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AXLE (OLD) - 4

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 115 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9942 0021B(DW 340-090-02)Front DriveDifferentialRemover & Installer

For removal and installation frontdrive axle differential gear.

W9942 0031B(DW 340-090-03)Rear DriveDifferentialRemover & Installer

For removal and installation reardrive axle differential gear.

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MEMO

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STEERING ( )

L9946 0082A (Connector) ............................................... 118

L9946 0102A (Connector) ............................................... 118

L9946 0120B (Installer) ................................................... 118

L9946 0130B (Handle) .................................................... 118

L9946 0140B (Guider) ..................................................... 119

L9946 0150B (Installing Tool) ......................................... 119

6L9946 0160A (P/S Pump Pulley Remover & Installer) ... 119

L9946 0170B (P/S Rack Guide Spring Cap Wrench) ..... 119

P9946 0032A (Testing Unit) ............................................ 120

P9946 0062A (Holder) ..................................................... 120

P9946 0082A (Connection Fittings) ................................ 120

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6 - STEERING (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 118 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

L9946 0102A(661589 036300)Connector

Connecter for measuring the oilpressure of steering gear.

L9946 0130B(661589 103300)Handle

Handle for removal of pinion bear-ing of steering gear.

L9946 0120B(661589 093300)Installer

Installation of input shaft oil seal.

L9946 0082A(661589 026300)Connector

Connector for measuring the oilpressure of steering gear.

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STEERING (OLD) - 6

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 119 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

L9946 0140B(661589 103301)Guider

Guider for installation of pinion seal& plane bearing of steering gear.

L9946 0150B(661589 113300)Installing Tool

Installing tool for installation of rodseal & housing insert of steeringgear.

L9946 0160A(DW 310-021)P/S Pump PulleyRemover & Installer

For removal and installation ofpower steering pump pullley.

L9946 0170B(DW 310-040)P/S Rack GuideSpring Cap Wrench

For disassembling of steering as-sembly gear box.

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6 - STEERING (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 120 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9946 0032A(124589 062100)Testing Unit

Tester 0~160bar for power steeringpump.

P9946 0062A(129589 012100)Holder

Hold the steering wheel with theholder.

P9946 0082A(140589 176300)Connection Fittings

To connect the tester of steeringpressure gauge.

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SUSPENSION ( )

W9948 0060A (Handle) ................................................... 122

W9948 0070A (Front Inner Bearing Race Installer) ....... 122

W9948 0080A (Front Outer Bearing Race Installer) ...... 122

W9948 0090A (Sliding Hammer) .................................... 122

7W9948 0100A (Front Hub Cap Remover/Installer) ........ 123

W9948 0110A (Front Hub Flange Remover) .................. 123

Y9944 0010A (Front Coil Spring Remover & Installer) .. 123

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7 - SUSPENSION (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 122 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

W9948 0060A(DW 340-021-01)Handle

Handle

W9948 0070A(DW 340-021-02)Front Inner BearingRace Installer

W9948 0080A(DW 340-021-03)Front Outer BearingRace Installer

W9948 0090A(DW 340-050)Sliding Hammer

Front Inner Bearing Race Installer.

Front Outer Bearing Race Installer.

Sliding Hammer

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SUSPENSION (OLD) - 7

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 123 -

CLASS ( ) - A: Mandatory Basic, B: Extended Mandatory Basic, C: Commercially Available(A: , B: , C: )

Ky A

W9948 0100A(DW 340-060)Front Hub CapRemover/Installer

W9948 0110A(DW 340-070)Front Hub FlangeRemover

Front Hub Cap Remover/InstallerDW 340-050 To.

Front Hub Flange RemoverDW 340-050 To.

Y9944 0010A(DW 310-010)Front Coil SpringRemover & Installer

Front Coil Spring Remover & Installer.

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MEMO

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BRAKE ( )

A9948 0032A (Pressure Gauge) ..................................... 126

A9948 0042A (Pressure Gauge) ..................................... 126

8P9933 0020B (Pulling Arms) ........................................... 126

W9948 0010A (RR A.B.S Tooth Wheel Installer) ............ 126

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8 - BRAKE (OLD)

MODEL CLASS

M

TOOL NUMBER

AND

DESCRIPTION I K A B C

APPLICATION

ENGLISH OTHER LANGUAGE C R S

- 126 -

MODEL ( ) - M: Musso & Musso Sports, I: Istana, K: Korando, C: Chairman, R: Rexton, S: Stavic, Ky: Kyron,

A: Actyon & Actyon sports

Ky A

P9933 0020B(129589 003400)Pulling Arms

To remove and install the middlebearing of propeller shaft.

A9948 0032A(631589 002300)Pressure Gauge

Unscrew vent valve on front brakecaliper pressure gauge for inputpressure.

A9948 0042A(631589 012300)Pressure Gauge

Unscrew vent valve on front brakecaliper connect pressure gauge(631589 022300) for input pressure.

W9948 0010A(661589 153300)RR A.B.S ToothWheel Installer

To installer the rear brake toothwheel for ABS.

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SPECIAL SERVICE TOOLS CATALOG

TELEPHONE : 82-31-610-2740FACSIMILE : 82-31-610-3762

ISSUED BYOVERSEAS A/S TEAM

SSANGYONG MOTOR CO., LTD.

150-3, CHILGOI-DONG, PYUNGTAEK-SI

GYEONGGI-DO, 459-711 KOREA

NOTE:All rights reserved. Printed in SSANGYONG Motor Co., Ltd.No part of this book may be used or reproduced without thewritten permission of Overseas A/S Team.

No.

1

2

CODE NO.

ALL-4SST1E-4I-150A

ALL-6SST1E-6I-120B

PRINTING DATE

Sep. 2004

Sep. 2006

MODEL YEAR REMARKS

EDITION HISTORY