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TRANSCRIPT
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ENCLOSURE2
CONSUMERS ENERGY COMPANY PALISADES PLANT
DOCKET 50-255
Exerpt from: EA-ELEC-AMP-039, "Ampacity Evaluation for Continuously Energized Power
Cables in Open Air Conduits"
9707180084 970710 I i PDR ADOCK 05000255 P PDRJ
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38 Pages
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·.·· (@consumers' . · Power · .
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.... ' PALISADES NUCLEAR. PLANT· · : ENGiNEERING ANALYSIS COVER SHEET
.-- MICBl&A#'S l'fllJlillB$
itle AmpaCjty EyalUatjoh' For Continuously. En~rgjzed power Cables .in. Open Air C~ndyjts
Rev #
0
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INITIATION AND REVIEW
Ca lcul ati on Status Preliminary .. ·, D . Pending · · Fi
D
Initiated !nit · Re~iew Method . i----"----.....-----1 Appd
. By Desc'ri pt i ori. B Date
· rietai l Qual Alt Cale Review Test
.· ·• J·. Nehls Ori gi na 1 .Issue .x.
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EA- ELEC-AMP~039 . , . . - . . ' .. . ..
·Total N~riib~r of Sheets. __ _
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Superseqed . . , D· ...
Technically Reviewed Revr Appd CPCo
. . . By Appd ·B Date
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... , . . ... • ~ ~ -. : ...... - . . . . '. . .... ~ . . ., . ,· . . ' . ·.is. EA sup¢rsede¢.the portion· of _EA~EL:EC~AMP-034. associated with open' air 'conduits~ .
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·Attachment M ~ :inethodology for d~termini~g the c~nducto~ temperatt.ire -i·n condll~ts . , . , ... '
tachment N. - . s~pportin'g data 'tor attachmenr M . . .· ... _. · . , . · ' .. Attach~erit P ~. s~pporti·rig:· data f~~ ta~l~s w.ith insulatio·~·"'ra~t·i~~ '1es,~ .~hen 90°c:
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. . consumers' . Power . PALISADES NUCLEAR.PLANT . . EA- ELEC-AMP-039
ANALYSIS CONT.INUATION SHEET·' . . PllWElllllfi .
. MICllJfjAlf"S l'flllliltB5. Sheet :-2_ Rev.#··___,_.,.]_· _
I. . OBJECTIVE
Background · . . •
During an analysis being performed to adjust the ampacit'{ of cables. 'routed in cable trays with a fill greater than 36°/o, it was noted thaf' . analysis. does nbt exist•to confirm the ampacity values for power cables roLJted through open air conduits .. Derating of "'mpacity values is . required due to· multiple power cables 'in ·a. single conduit and for bo~h
- P()Wer and control cables routed in. the ·same conduit. ·. . .
·. "fhis EA ·will establish the methodology and:evah.iate 'the ampacity for .· continuously energized power .cables routed through op~n air conduits. at the Palisades Nuclear Plant~ · ·
.:. •· .. , .. ;, f PURPOSE : · . . -·· -'· ~ .. ·
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. Th~· p8rpose of thfs' analysis is to. e~aluate the arrlpa'city associated . . with the continuously energized 'ppwer cables installed jn open air.
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conduits .. This analysis :will consist of the. following:.· ' · . ·' .
· ·. 1 j .· · .· 1dentificatioh · 6f the· conduits ·that require analysis. .. . . . . . . : . . - . . ' . .·
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·-, - ~ 2.)· · compare the established full. load current with the cierated . . ' : ampacity_ of a ·cable at a given race.way ..
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3J.: ... Fc>r th.ose:.c-~6185 w.ith:d~r~te·ci·:-ampaeitv 1~ss than the. full i'~~d·. • .· current~ comp·are .th_e foaxim.um calCulated conductor temperature .. · with the cable ,insulation> temperature rating.·. . . . .
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-EA- _ELEC-AMP-03g -
Reference/Comment ..... .·.· .
IL.· . INPUT DAIA.(Contiriued) . . ···. . . . . . .. .
.. ' 2.) . The primary input ~document tor this:~aiculati.on is the-: Palisade~ _ Circuit and Raceway Schedule _(t:RS). This _includes, but is not limited' to,. quantity of cables per conduit, type' and size of cable. -· 1t was determined that enhancement§ to the CRS were requir~d
., · - in order to ·generate accur_ate results. T~ese enhancements · ---- fnClude verifying data such as·cable ~ize, _cabletype ·~nd are·
documented in Attachments. F and G. - ,. · - -~ . . . . . . .· . : . . :. .. '
3·.) '. A~pacity value~- for the "various cab!e sizes w.e're 'obtained fr~m< " , .. - .IPCEA pub: No. P-46:-426 for sizes larger .tha_n AWG #8,·an·d _
': ···NEC for cable sizes AWG #10 and smaller. _Th1;3 amp~city valu~s . _ are based on an: ambient air temperature:_-of 40°C (.Reforen-ce- • ..
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- -1X-.t) 'and a conductor insulation temperature rating o'f either 75~C or.90~C. {MinorAssumptioh 4);- The ainpacity val~es'are- -
·include({ in Attachment K: . · · · .. .. · - -- · - -· _- · '.- .... ....
·_ -; . ·-4:) .. EGAD-EP-0~ an.d_ miscell~rieous Palisades electr'it.aldrawings-- --_-_ -_-_ ·.· ;-.~: .·_ · ._. -- (Referen·ce. IX.p) \IV.ere l.Jsed to identify pi an~ ·1oca.tion~·ofcondui~s
: -· -· included in AttaGhmerit B. --- - .. - , · - · · -- .~ - ' . . . . . - .. · ',·~: .
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. :- 5:) - S&L.perforrn"ed a calc~lation to determine.th~ deratihg required. . -_. _ ;: __ ·for multiple c·ables in:conduits:: This_ includes both multiple_ :_ -__
: power. feeds in the same··e:o-nduits and multiple Gable· types in the• · · .. ·-:- _· .. .. _- .. : -- same conduit;:· This calculation is included as At'tachment H·. -. .''
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Ill. , -·ASSUMPTIONS .. ._: ..
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. ; -_ -_ ... -•. '-~~.Y~' -_--ilie scop~::~f :this -ana1vsi~: is 1ii:nh~d to. op~rj air c~~dui:i~ ·· ~ _, · :: . ' . ... . . : '.':'containing' ¢ables r~tjuiring ·derating; from the ·a.mpacity tabl~s- i!1· - .
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-~; .- ;· NEC and IPCEA (i.e .. multiple po.wer feeds or multiple_ uses of .. - _ .. . , __ - -·:-· --- :cables).' A con.duitcoritainirig.only orie power cable_ requires rio-·_. ·
_·· .· · derating from the fables in the NEC and IPCEA ... it is_ assumed
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· -~-- that these conduitsiGable installations are sized c'qrrectly and · _ . · · · - - -_ .. therefore', are excludecf from the scope. - -- , - - .. . .. . . -. .
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·PALISADES NUCLEAR PLANT ANALYSIS CONTINUATIOl\I. SHEET ·
EA- ELEC-AMP-039 . . , .-....
Sheet~ Rev# 1 .
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·:.,_- __ --u~~d ~or al.! co~dufr size_s:. ··:;.·' .. , _ .. :' .. ·.· .:·_.-·.· :--~.
: 4) -~ · A review of th.a CRS database i_ndic.at~s-.that there at~ ·P~~er .. · .. , ~ables th~t either have ari insula~.ion rating less then•·.90°C or
. . . ..... · . : Where the insula~ioh .rating is not identified. Power cables . ;. identified._in the CRS as' 90°C wili' use ~heampacity valu.es ·ba'sed:
._.. . / .. ·on 90°C from the tables included in Attachment K'. Power cables .. " .... :."' with a rating les.s than' 90°C, or where the rating is not.listed will .. ::
. ' .. ~-. use ampacity' values frorr,i th.e .tables' in: Attachment K based on .. ~ ; .. -~ ',·: . . . .. ;. :· : · 7s6c. · A coriduct6r _insulation. rating _of 75°C i~ the IQwest rated.'.~ · · · "" _ · : . ·cable installed at Palisades:: Therefore; using .ampacfry-.values ·· .
. . "·.. based on 7 5°¢· for power dables. with an insulation· ra~ing 0th.er~ .. . ·;' .· .. than 90°C is conservative .. No.further v~rification.is required:· .
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IV. : , ,l\C_CEPIANGE' CB_l!E~_IA.. :>» ~: ,· .. .. . ... · . ... .. , . : .. ,,.
. . ·... For· e~c;~,:'.~co"~-~iJ.ii-~ithin-.,th~:~~~Pe ._of :this analysis, a con~parl~on will b~- ...
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. ·. . . m·ade betwe~n the Galculated ampacity for the cables in·that conduJt ._. · " _., . : '• :~- ahd the''calci.Jlated loading of the c~ble$~ If the calculated ampaCity'of. ·.·· .·:-
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"tr!!\ consumers . ... ···-~Power. . ·PALISADES. NUCLEAR PLANT.· . . ..
. ANALYSIS CONTINUATION· SHEET. EA- ELEC-AMP-039
PllWIEIUll& . : M.aa&A#S PfllllilUJ5
·· .Sheet ~ Rev.#. 1 ·. · .
v. 'METHODOLOGY : .· - .
-In order to p~rform an ampacity evaluation bf power cables· installed in·· . - 'open air co-ridu_its, a comprehensive: l,ist of affected conduits needed to
be c::feveloped: ._ The following steps were followed to obtain this listing: ·
. :1 ~) · O:uery the raceway.db and .racecode.db Pali.sade~ _CRS data~ase fo get all conduits. This Wa$ accomplished by searching for· ·
. TYPE. 7 (RS,. RA;.COND, .ABS1, ABS2, PVC, EMC, IMT a·nd .. - FLEX) ... This query result~d i_n 7678 re~ords.·
· Reference/Comment
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. -·· 2.) Tbis iist of 767S ~ond~its was then cpmpared to the "viai'db
database, wh.ich identifies cables pei: raceway, to dete.rmine which ~oriduits do Il.Q1 contain cable.s: If a conduit Is iri the . . . "raceway."db and n"ot in vias.db, then there are no cables routed in.
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. it and. it can be removed from the Jiopulation (Examples of .•. ·· - . . · .. . ' conduits• containing no cables are: underground ~uct cells for ' . ' ..
future use,· spare .sleeves~. and conduits abandoned in placef:~ . . .. · This compadson resulted in 1242 conduits containing no cables:.
·.These. 1242. conduits.are listed.in Attachment A.·.. . - . ·. ·-- ·
3.) -The type codes:.t6~ th'e re.maining S436. c~rid~its "\fl/ere r~vie~ed ... •to determi.ne those ·conduits: that,_are .. n()t in open air. 'This , · ·
. . .. . includes· tondul~s in du.ct. banks and other underground." . . . .. ·installations .. A review Of EGAD-EP-:06 indicated that conduits··
· .··: : . . .·- _ yvith a prefix of "An· are underground coriduit_s an·d may be ... · : c .. •• · ::.:·': • ... removed·from this analysis. In additi"on, conduits with a prefix of .... ···
: __ .. ' .. · · .. '.'M .... may also be underg.round. Therefore, a review of various .. . ·.·· .. :' . · ... : . . Palisades drawings (Reference IX.D) was- performed to• identify -
.... - .... -"rv1" conc;fuits.not.in free air. '·This comparison resuit"ed in. 860 . . -coridui~s in· locations other .than open -air. : Thes·e: 860 conduits . ' . : '· ... are iriclude(j" in. Attachment B. . . . :· . ; ...
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' . -·. 4.( n~'e.remainirig ·~576 co.nduits were queried ~ith the via;.db a'nd . . .. the 'ck ts; db databases.-~o get the cables· per. conduit -~nd· the •
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-~r~·,:.:".,. ·.'USE'.: of each. condi.Jh. ·.It wa_s noted during this query th.~t 5·2· . ·.conduits· in the vias~ db d~tabase _contain· cables· not irf the> · _· · .
..:. ckts.db database ahd they are excluded from furthei:' analysis: . · -.. -.." Further evalu~tion is required to determine tile validity: of these ..
52 conduits--and their impact on the CRS database. The cables. a~sociated with these 52 conduits are. included in Atta~hment C.
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PALISADES NUCLEAR PLANT. ANALYSIS CONTINUATION SHEET
· · EA- . ELEC-AM P-039
She~t __L. Rev # 1 . '_.
v. . METHODOLO.GY (continued) .
· 5.) .. A query was pertor'med.to determine what types ('USE' field) of. cables are routed in each of the remaining 5.524. conduits. For. the purposes of this analysis, a cable identified as· 'P' carries current,· A.power.cable ,carrying 0 amps was considered Il.Q1_ a · ·'P..' This query resulted in .1414 conduits containing at least one :
. cable with the 'USE.' field identified as 'P.' . . . . .
6.) ·. ·A qi.J~ry was pe.rformed on the 14 f4 ~onduits to determinf3 th~.-·· jo~al. number· of cables in each c6_nduit, as Well as the total · quantity of power cabl.es in each conduit. - .. ' . " -· - ·. - . - ' . ·.' '
i.). A query oii the quantities of cables irrthe 1414 conduits. .. identified 75~ conduits' with a total of 1 cable per conduit' .
. . · : .These conduits, which require no derating (Se~. Minor .. '- Assumption. H: were removed from further ·analysis and are
· : induded ·in Attachment L. · : · · · · · · · · · · · · " • -~~J
8.). The power cables in.the r~maining 659 conduits require ... -.. . .. eva.luation to deterrnine. the de rating factors that need to be ·. · ·
.·.· 'applied to·the· ar:npacity va.lues' from the tables in Attachment K~ . . - - . • . . .· -!.. !' ·. •,
· VL - CALCULATION AN.D. RESULTS . . ~
·· · · Once ·the population of 659 tonduit was i~dentified, the appmpria.te ~ ·. ··-· amp~city valu~ from the. IPCEA/NEG tables (Attachment_K) was·:; >·' ·
· deterrnined for· each cable.·· ·Per Minor Assumption· 4, the· amp~city · · · ·· ·. value will be based on eithe~·a 75°C or a _90°C ~nsulation rating.·· --~-
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To det~~mi-~e ~t,idh cab·1-'~ ~o~~s -hav~ ·a· ratfn~ o'f less than· 90°~, ·a'.; - .· . .. . qu_ery was. performed using the E39.db and .the ·cablcoqe:db d_atafiles in·
-~. . the c·RS. This 'query res.ulted :in 66 power cable type codes with an -_ _ : . . : insulat.lon rati!19 less than 90°C., Various industry and· plant- · . . . ..
.. · _:· ·. -· documentation· was .then reviewe.d: to· determine· the. insulation rating of·.
Reference/Comment
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ANALYSIS CONTINUATION SHEET .
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. EA- ELEC-AMP-039 POWEIUJI&
. MIClll&Allt'S l'flOlilUJ.S ... Sheet _I_ Rev # 1 ·
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Vt' ·.·. CALCULATIOl\f AND RESULTS (contin~ed) ·~ .•
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. A query between the 34 cable code.s less than 90°.C and the vias.db file in CRS resu'lted in 4 T open air conduits containing power cables: ·with · insulati.on ratings below 90°c.· These 47. conduits, and there re.spec1:ive cable·s, codes and ratings are included in Attachment e: . These 4 7
'' ' conduits were then identifieg as having a "rating"·. 'of 75°C, an.d each ' ' ' 2able~in the' conduii used 'an ampacity v~lue corresponding fo this • ' ' · temperature. The remaining 612 conduits used an ampadty_·value .. ·based on an insulation· rating of 90°C. · These ampacity values ar·e included in the analysis· for Attachm.entD. · ·. · · · · ·
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: Attac.hme~t D was the.ii re~iewed to d~termine those: conduit~ ' coritai.ning cables vvith a' derated arl)pacity smaller than the ,'full load':' ' currents. These corid.uits vvere further .analyzed w;ing a. method~logy to
.calculate the maximum· expected conductor· temperature .. This. . .. · · methodology is-de$·cribed in Attachm~nt M. . ._. . .. .. . . . . ,.:... . . . - '•,, . . . . .
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VII>. CONCLUSIONS-_ ..... ·. :::.
.~·· Th~ -;~suit~ ~f -~~j~ ·_eval~-~ti~'n are induded in Att~lchnient D and E. A . review. 'of this· Attachment D il=ldicates that cables routed in 7 open air·
- ; · . conduits have·· tUll load currents· above the derafecf a~paCity ~ These 7 ,_-: conduits· were further evaluated using the methodology -In Attachment .. · M ancf the resultant temperatures wer·e below the insulation rating of-the conductors· ... · Attachment E. documents. botti the 7 conduits with .: .
' ' . '·. full load. turrents greater then the derated ampaCity a'rid the maximum ·.- · ._ .. · .'expected ·conductor temperature. All conduits within the scope of this . . EA rrie~t the acceptance cr.iteria> ·• ·. -.
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lllllCl#lliAl!n l'fllllilUU.
''•' ·_. . PALfSADES. NUCLEAR PLANT
- ANALYSIS CONTINUATION SHEET ··. -:
··-.' -·~ .. ·.. .,. ..
. VIII.' . - RECOMMENDATION .....
. EA-·. ELEC-AMP-039
' .sheet ._,..a_ Rev u · 1 ·
. Re'ference/Comment
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IX. . REFERENCES .
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A. ···. Oat.a .required to support the-load currents tor conti~uousiv: . •c . ener,giz.edpqwer cables in cond'-lits;included in .. Attachmerit J··_' :,
.• '·' J. • - .! •
.·· < ~- ~ i;·c_alcuiation DRS-03259(1 '"Deter~-in-~ capacity for- all . . -_transformers, cables,· circuifbreakers, load c'ente-rs, and ,; .
. ---- -MCC's·-.··. -, , ·· .r_._,:: ' -·· .. --....
•; .. Meeting Notes· f~r:a meeting· betweenR.-Hernande~ (S&'.L) .• ~. -· and B. Baker (CPCo( _ - - '· · . . -' .. - . -
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••o::' • -~ ·,';.~ • • • .·--'I,·._; __ '.·.'-'~-~ ·,··;', . .-.~,-.. ·. • t~· ·. . .. :··~ :. . . ;· ~ .• -·· . . : - . . : .· .... _ -; > -- •·-: .. Palisade Drawi-ngs. E-301. through E~315, J:~354; E-357, E- · ,_.
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- PAUsA:D-i:s NUCLEAR PLANT ANALYSIS CONTINUATION SHEET _ -
.. -: . ~f ......
Sheet~- Rev #._· ...... r __ .·; ~
~---------------------..... ----------------..,..----------,-. -Reference/Comment .. ,;
. ··-. ' IX. - ·.REFERENCES (continued) ''' .· , .. '
_,
'-·. .J
. ~.
•I• :·
"
G. :_ Amp~city derating value~· du~ fo insfrumehtation/contro(cable . .·mass occupying the conduit with the power cable and multiple power cabl13s i-n the same conduit {,A.ttach.ment H). . ·- - ·
.. ·.
X. .- • : ATTACHMENTS
' ' ' . . .
·.A .. . :·
.. . · .. : ... ·.:.· .· - ' -
· ..... ·-.-. : :- . . -~ -. .:- .
. ~. . , . . ~-· ··, '.<
· .. · .·; .. 1 242 Conduits- in the Rac~way Database with No Associated .··. · : ~· -ca~les inth~ Vias database " .>.- - - . . _- _· -
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B. _ -- :B60 Conduits in the--Ra6-eway Dat~b.a~e .that ci~~ noflnOpen Air ' - • .. ,·- .
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.• - , .' c." :contjuits in the Vias database_ Containing Cables ·IVflssing From _ · _ - ·< .: the Ckts Database .... · · - - _
-
. ~. consumers · t::t:J Power : PALISADES NUCLEAR PLANT·. ·.ANALYSIS CONTINUATION SHEET
EA- ELEC-AM P-039 . . . PflWE11111fi
MIUll&All'S AilaGuss Sheet. 1 0 Rev # ·~t __
x. ·· · ·ATTACHMENTS (co.ntimied) ~·
·- K. . Ampacity \iaiu·es From IPCEA Pub. No: l'.'-46-426. "Power Cable Ampacities, Volume 1 ~ Copper Conductors,"~ and NEC Handbook, Sixth Edition, · · · ·
7.55 Co~duits Containinij Only One Power Cable·: ·.·'
· - · M. ·. Methodology for Determining the Conductor Temperature of : . Cables in Conduit Routing Poin~s. . · · :. ·
. .. ···.
Supporting. Docume.ntation for· Attachment M ~. : .. · .. . ·: <
Supporting Documentation Associated: with Cables H·~virig ·. - · • lns.ul.ationRati,ng Less Than 90°C. . · · · ~ .
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· · :: EA:eLee-Ar.n'p~o39_: __ ,, .:;. :::, .: .. : Attach merit H · . Page 1 of GB
ATTACHMENT .. H
~The· purpos.e of this· attachment is io provide the methodology for.· d_etermin.ing the ampadty derating factor for c::ondults carrying both power
. and control cables irt a single ·~onduiL · .
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. EA-ELEC-AMP-039: : Att~~fl'.'ent, t:t , . .. . _ ·Page· 2·ot ....... "·' · ....
The purpose of this section. is to determine derating factors for conduits with mwtiple power· and c6ntrolcables in a single ronduit~ The oonduit is assumed toha~e 1, 2~·3, or 4 po~er · .· cables. In addition, the condwt is assumed to contain control cables th~t gen~rate negligible heat; ht.it. whicli· aCt as a "b~et• around the ppwer cables. . . .
: .·Methodology '
· The de~cing calculation comide~ .both 3 • ~d 5 •. trade siZe oonduiu containing three phase. :. · circuits of single co.nductor, #2 AWG, 600 volt' cables: The ainpacity fo_r a singie circuit with
no o~er cable$ in the cond.uit is 130 amperes according to AIEE S-i3S-l I IPCEA P-464~6~ . ·The conductor tem,perariire.of condµits containing 1, 2, 3~ and 4 circ:Uits ill.a r oondwt cind .· 1; 2, and 3 circWu in as• conduitplus_sufficient 2 conductor #.14 AWG cm1trol cables to fill 40% of the conduit cross seCtiorullarea of a 3• conduit are calctuated using a Mathcad ~beet . ··
·.:.-The lo~d curr~t in the power cables is then adjwted by hand toacllleve the rated con:ductpr . _ temperature of 90°C. The ainpaaty multiplier iS then. the· ampacity of the cahles in the t~t' ... · · conduit diVided hy the ri.o~ ampacity of 13Q ainperes. . · · . ,- · . ·
·"·
. The.Math.ca~!' sheet rised for the calculatiom ~a moduication of the Mathcad sheet wed f~~ .... ·.'the cal~tion of the_condU:Ct:ot tempera~ of cables in. a conduit in f~ ~-.The pnnciple .: modifica#ons is th_at the l9ad curRnts of the power cables are multiplied by a factor F ~t: .A · . Math6id global define statement is used so that F c:un-mt can be s~t near where the conductor .. · tempei:ature is dispLiyed for ~~venienck · · · · · ·
·. ;· ·. Within th~ Mathcad.sheet:-the cabl~ iii th~ conduit are divi~ :int~ three gro~ps. The cables .: · . .. · that are unloaded are .oonsiderfd "cold•, and are ~ed to surr0itiid the. other cabl~. The . : ... . :· group of cables that generate$ the ~a-~imllin amo~t. of heat per wilt' vo~~e· ~e the ~hot,;·. :· ·
.. _ .: cables ~d u,e. loeated ·~the center of all ofdie cables~ Cabies. that are neither "hot• or "cold• are oonsidered "warm• cables.: The "warm• cables are located between the "cold• and."hot•
:(\cables~ (Beeause of the ~~ of the test caseS used in this,. cal~tion th~ da~ only-~h~ -. . "hot·· and "rold· cab.les.) . .< ' ' . . . . . . .. . . .
· The co~~~t trade ~:is:·:teiJinto. ~~ Mathcad sheet. The 'insi~ arid. ~utside diameters of. : ... -the conduit .can then be deteriillned by a lookup table iri the sheeL The ~nducto~ size, .. · ·
.. ~: . numbe_r of .cables. in. the group, number of ~nductors in each· ~ble; cable 'diameter; eabl~. . , . ~ and load Cui-rent for the cable iS read from a data file~ -The oonduetor remtance·.of th~-.. ·. . . .
.. _. -· vario\is cqnductoi;s a,e ·detmnined from the conductors~-Us~g another look-up_ table. Th~ .. · ··'.:·:.:sheet then calcuiates the heat generated by each·cable group. Next, the sheet divideS the heat
: ...•. '. • .. generated by eacli_cible group by the area occupied by each cable group to give.the heat . . . · \ . · · intenSity for th~ cable.group. In order t.? facilitate later calculations~ an array, Hot_Flag is set ...
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· EA-ELEC-AMP-039 Attachment H .. ,, . . • . · ?a9e ·3 ·at ..... ·::, •'.:, .. :,
. up. E~ch member of Hot_ Flag is set to 0-if the cable group generates no heat ("cold"')~ 1 if the.· · cable generat~- heat but does not have the greatest heat intensity of all the groups in the , ·
• 'cond~t ("wami"'), and 2 if the eable gro~p has the highest heat intensity ill the coµduit · · . ("hot"').·. . · · .
, Usiiig Hot_Fl~g to classify the cable ~ups, the sheet.c31culat~ the area occupied the "cold"', . . _ · -"warm"'; and "hot"' eable8. Since circular cables will have space$ bet-ween them when they are·.
._ ~bundled together, tP.e area-Calculation8 assuine that the cables ue square to allow for this. : additional area when there iS more than one cable in .the group. Bas_ed on the area occupied by·
-: .. each layer, the rua:metei of the lciyer can then be ciU~ted.. . . . .. . . . -
.... ·The heat gene~ted by the ":warril"' ·an4 8h~t"' layers is. then c~kulated The. heat intensity ~f · ·the two layers is then calculated using the area$ of the layers~ Also, the total hea~ generated in : ·
•· · the conduit is deterniiiied.' All of the heat calculations are. bas'ed .ori cable conductor . . · . tempe~tu~ of 90°C, th~ _rated operating temperatlire of the cable ~onduct~rs. ·.
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· · ·,. T~e surface tempera~ of the conduit can then be Calru.Jated. The h~t dissipated from the· .. : . · · · ·::: ' : .. :. outer s:Urface by·_convection and.radiation is first ~ritteri as a function of the mrface . '" ..... : .. ' . . -- - temperature~ Thes~ eqUations ·~ be solved 'iteratively to find the surface t~mpe~tu~ at ~-:· . · : .
.. whi~ the total heat dissipated in the_ conduit equals the heat generated inside. The . · . , -: temperature clrOp through the conduit itself can be calculated based on the conduit being a
· · .... hollow cylillder. '" - : : : . · · " ; . ·· .. . -... - . ' . . . . . ...... .-. . . . ..
... : . '- .
- . :The tempe~~·drop-thro~gh th~ air gap be~een. the inside surface.ofthe eo~dwt and th~·.. · . . . .: . outer surface of the cable mass is. then cilculated tising the seini~pirical 'f6ruuµa given by.- .
··. ·,,Neher aild McGrath. The. t~perature drop through the "cold• cables iS cal_culated by t~ting. -· · . 'the "cold"' layer as a h~llow cyllluler. · · · · · ·· · ·: .
.-- . ',···
: . < .· The.tempe~ture chop ~ugh die· ~warm"' cable'i.1yer has two ~mpo~~ts. The temperilture" · ' :_-:~ -· · .·, _ · • drop_ caused by the flow. of h~t from. the "hot"' cables· inside is calcUla.ted. by treating the· . · · .-· . - · · · . . ;
.. " . : "warin"'' cables aS a hollow cylinde~. An'.additioi:W temperature drop iS caused by the heat: " . . . . -. > .genecited within the. "wan.n• layer. This temperature drop is calculated by a formula similar
. . · · ,. ·>\ to that .given in _S_ection 2-~ of Holman; _except the equation iS fitted .fo a differen~ initial ' ·. · - ::': oondition to_~cco~t-for th~.:hollow c:O_re of.this layer. " · · ·: ·.' - > '.. ·~· · · : ... -
' •_: ~~ :._ 0 • • • • ' .·: '"' • '.,~- .• T, • ' • . ' . . .. . .. ' . . ... , . ~ '. . . ~ : .
-· · · · c;: •The t~per.l~ drop through die. "hot"' laye~ is c3lculat~ using Holman's E~tioii 2-26. • :····_- Tlie cc>nduttortemperature is thm the Surface temperat\ire of the conduit.plus the~ of th~ ·.· .. -
• • ' ~p~ture drOj>s described~ ' . . ·.. ' . . . . .
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Results and Conclusions
EA-ELEC-AMP-039 ·" ,A.ttachmen_t,H ... ·· ,, ... "" Pag'e "4 of ....... :.·:::, ···' - ·
The reswts· of thecas~ex~ed-aie a5 follows:.~ Nuinber o{ .... ,-'. .Conduit . Power Circuits No~ Size ·
Mathcad File · Ampacity Name MUitiplier
... · .. : . . . .
l· 3 11 .· · p lc40s.med 0.915. . .
l 5 II ·. . . . p lc401.i:ncd . 0.955
·· 311 ;, p2c40s.mcd. 0.688 . .
... · p2c401.ma! _: · 0.722
. p3c40s.mcd · 0.584
- - ... ·
' . •. 3
. -. . : 511 · p3c401.mcd ~ ·
. .. _ · .
.. _.·o.615· ·
: . . 4 · p4c40s~mcd' 0.519 ,- ·.
. . ·· 1 . ·_ 3~. · .. : The increasecl area ocaipied by power cabl~ Will red~ce the· area available fo~ die: .· ·. I ·· . -: . blanket- of oontrol ables. · -~ - · . . . · · - · · _ .. . · · ·· · . · ·
· Nu.nlber'· - Am aci • · .- ·. ,P. .. ty· :·c·', of Power~ Multiplier;· . : · .. :. ~- · -ciri:uiu -. .. ··-·-.-.. . ,, .
.· .1 . " - ". 91% · ...... ........ ----+-------.·-· . '·69%
:·_· 3 . 58% . '.
. . 52%
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EA-:ELEC-AMP-039 ·. .. .. ·'·. .· Attachment H -u· "::' :.:• '··' PagEf5 :bf; .··, ::: .::, ··
.. References· ••• .. -. - ~-' -
....
:·:····· .. - . .··· ,. . . ·. ·.· ·- • > ,,
. . . . . .
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· 1. • · ~ohiian, J.P. 1981. Heat Transfer. Tokyo: Mc~r.iw~Hill Kogakusha, Ltd. "''·
: 2. · 'Neher~ J. H .. ~d McGrath, M. H. 1957. The Calculation oith~ Temperanue. ·. Rise and Lc)ad Capability of Cable Systems.· A/EE Transactions· on P'ower . Apparatus a~ Systems. 76. (October): 752-772. . · · · · ·
. . . . ·. .
3. .. Insulated·Power Cable Engineers ·Association and Insulated Cond~ctor8 .· . Committ~ of the Power Division, AIEE 1962. AIEEPublication ~135-1/
.. iPCEA Publication P-46-426, PowerCable Ampacities, Volu,,;e 1-C~ . · ·conduct
-
..
EA~ELEC-AMP~039 u :=' =::; 'Attachmen~ H u ···' .. ::, , •.
Page 6 o~ ·-·· ·--
. . ; -~·
.. -.... '•
. Test Case: Single Power Feeder in Conduit; 40% Cold Al~ p1c4~.mcd ,· . ' . - ·. .
Conduit Data ·
Condui(Trade~Sae :::·3.~.
EnterCabie D~ta> :: _ . . .• . . -~· ·· : · ·cable data:= ( 2:. ~ .1:.: o.s ·. _o.o _po. :1).,. · .. - . -:-._ ·. . 14 28 2 0'.37 o.o, :~ 0 . 0 ..
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cable Data Column Definitions: 1 -Conductor Size (AWG) • · : ·· 2 ~ No of Cables · ·
·. 3 ~ No of Conductol'S · . 4 - Outer Cable Diam .. (Inches)- . ,· · · 5 - Not Used . . · 6 ~Load Current · t-Notused··
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.. :: . . ·,~ · ;Th•nmal·Reslstivities.- .. -· .. : · ;·,:·, · ·:. - · · · : ·· ··· · ·. ·. ·. · ( ·. · p~ :=40ri·K·cm. ;watf1 C_ a.bl·e·M.~~-· .(Stolpe_·.;)" · · .. ·, .· Pinsut'~SOO·K·cm·watf Insulation·· . .
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. :>- ·p·~.:~s~.K~ah.~~~.1- Jacket.. .·-i-~ :~2.QS·K-~.J~- 1 condultthe~ai ~o~d~~nvftJ .· .. :'. ~ .~-, . . . . J . . . . . _,. . . . . (S&L Standard. ESA-105) -·. ' ·
. . . · Ambient Temperature ... · · . "" ' :,: ·; ·· · . ,· : ;~'
. . .r amb. -.· ... c: :=.40-.. ·_K:_ .oc: _r·&mb~.313.IS:K
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· Conduit Data
. EA-ELEC-AMP-039·
ATTACHMENT H
. _· Inner_ and Outer Diameters, Thermal ponductivity, and E:misslvity
: ·-·
o.375 . 0:493 0.615
o.s o.622 o.840 . 0.75 '0.824 1.050 ..
1.00 . t.049. 1.3 tS' I.is . 1.380 ' t.660' t50 · t.610 1.900
Coiiduit_SizeS := 2.00 2.067 2.375 ·in .
. · 2.SO 2.469 2.875
3~00 . 3.068 ·3.500
3.50 3.548 4.000.
4.00 4.026 . 4.500 ''
S.00 5.047,'. 5.563 -6;00 .. 6.065 6.625
Referenee: ANSI cao.1-1966 . . . .
Note: The inside diameters for conduitS built to ANSI '. C80;'1-19B3 and later are somewhat different. The 1966 ..
· version ·of the standard was selected. based· on the · eommerical operating date of Palisades Station· · .
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.:~ ··. . .. .
. . .· .. ··-··.··· ...
. . . ~
.; . ;
,,
.. ·
--: . . :
. .. ···' ..:,.. ... ··
· .
... :. . . ~... . · .. ,: ·. ,_--~. . . -
. .,...· ..
'.
.'.
. ~· .
.... . . ... . -:_. . .
' .
. : ..
·' ...
"· .
··.'
"' ,"
.. ~ ..
. ·, :' .
,·:.·:.:. .. ,
·,
.....
-· ' -:.·
·: ... . · .... ·.-' ":!'
.......... · ... .... ' ..
. . -~
. ' ... ·
. .....
-.... •\ ... ·
.. · . .'·
.:,,. ...... " :'
-
' ·. '·
. .-_:,.,,
.. ···
. ,
EA-ELEC-AMP-039
. ATTACHMENT H · .::. PAGE:;B OF · .. • :::; '>
: ' L~Qk~p Table tor' cci~ductor Resistances at 90°C (See Sargent & Lundy Standard ESA-102) -~. . . . .
1
2
4
6
s· . 9.
10 12 .
14.
·16·
110
Table_si7.e := 210-
2'0
300
310
350
400
410 .·
0,0161
0.0203
0.0324 :
0.0513
0.0818
0.103.
0.130
'. 0.206
0.328 . .. ..
o.s23· . ..
0.0128
Table_iesist := 0.0101 · 1Cf 2:0·tr 1
0.00542
-:. • .
0.00453
O.OOS04
. 0.00389 '
. :-.
-.•~ ~.. '•I ' 500 ';,_ .·
0.00341
0.00639' .
0.00275
0.00231
().00187
·.· ,·
6oo 150 1922 .
1925 ·, ,,
- ..... . . .. ~
·i '• ·.·.;...; •. ,_
'; ..
. . 0.108 .
. 0.217
.... _ ...
.. ·· .
..... ·
.- . ~
~ ; ..
. . .. . :_ .- ... ·' .· . . . '. '. . .. ' .. ' ., ' . . . ~> ' ,. ~ ~le~si7.e·:=. Cable_~ ·.~"."cables := C~;data . Numberj-0nd11ctors. := Cable_ data ..
I-';" ..
· . Cable dia := Cabie data~>:iJi. 11oad:'"
-
.. • .
.. ·. . .. ~ . .
• ·' •' ''.!
: . ' . . ' •.:
. . _.; -
· .. EA-ELEC;,AMP-039
i::: ':;: ::ATTACHMENT H U :::: " u PAGE 9 OF. __ _
-... -.
.. Temp:~ ~-(csort(ausmen1(1ndex_may. q ~i:_ 2 ) .1)-.·) · ·.: . · · watt·ft ··in . : . . .. ' - . : . . .. . Hot.::,index := Tempo.a · . Hot_index =O
Q..1~-· : -'Ho~=O··watt·ft" 1 ·in:2 · wou:1ltyHot indmf · .. · . . · · · ,·
. . . - . ' . . - . . • Hot_FlagHot_indmt.:= 2 : · · Hot Flag now has wlues of: .- '· _
O for unloaded cable9 · 1 for "Wann• cables · 2 forthe hottest cable in the.conduit
.··: Diameters of Laye~
· .. ." . 01am~ter of ticittest cable ·. · . ·._. N~,...eablesitot_im. = 3
·.A~:~ ~-cablesHot_ilida·(6ib,Ie_diaHot_indmc)2 .. - .
. .. . ~ .. · . - -_ - · ·: -· .(Cable_~ot indG)l -· Abotf~:= ~Number;..cablcsHat_indm( . - 2. - . . ... , · ... ~ ·:··· .• ._,-:·:~ .
.r· •. :
.~. .:·· ... -.··
dJiouest := Cable_diaJtot index · -. d~1-,,;.o.s ·iri
. dbot." . (~-cablos~ ~> •• 4·bot .d1-n) > d bat =0.9;, .... . . . ' ii\. ' . . .- ' . x ' ., . . . . '.···.
·'{'-·-
' ... :
Afea and dlan;eter of ~rm~ ~le iayer . ' · ·.-- (Data_siz.o_- 1) . · . · __ . , . .. .
A~_:=.:.:·'. -L: -~ :.:·. ~ Ho\fug;;.1,(Cable_diaj)_2·Num~~-c:iblcsj,·O~in2l: _ AWami = · ' Acold,_ dwami . dcold :_= 2· --. -+ .
' . ·. -~- . 2 ..
. ,,,: ,
·. '· · ..
.·, ....
. ..
·:: . ..
. ...
- . . . .~-·
.···
.... · .. ··;'
.. · ... ·
0 ~H
:..·. ·"\. -·~ -~- .- ~
·.'· • •"j
: . ·: ... . : . ~ . .
'..._ ·.
,,.-.. , .· ··_.·· ·'
. ~~ ~ 1
. -~ . -
·· ... ;': .... ,_ ,,
: ,.·· . - .
. _,_:. .._. --~
.\
-
··· .... ·
.. >
. ~' ..
·-.··
· ......... ··· ..
. . . . . .
.·.,
- ... ;,,· .. -. .. :·=.··
-;:.,.·
. ~-. : ·.(d ~)l A~:~·11:·-.
' 2 •.· .. · .. A cond =~.393 ·in2
(riata~si7.e ~ l) ; .·· .. ·.-... .·.(.Cable dia.)· 2 ':L NtJinber-~_b1esr11:· .... ·2-. · .. J _
. j=O.
EA·ELEC'."AMP-039 ,,ATIACHMEN:T H.
: :· .. : =·!· .: ... : .:. · .• · ..
PAGE 10 OF. -----_.;.
·' v
. . . . . . . 2: A. bl =3.6-.in:
.. ca e ..... -.
., .
. . Ahod-.+~~ldf-+AWaniif, «. , . , : . " ·AbOa{ . . Acoldf Fill . .. . A'w~f Fill,..u ::; . . .. . . A·. . .··. ·. . . . FiltJ>OWel':_U ::r -A. . ' .. rill_cold_u := _wum..;.u :: •. A_ coad'. .·
---...a ·,.A --.:..;..a . . · .. ·. ... cand .. ·• ·. ~ \iUllU ·'. ·· .. ·
tintgeriet&ted by t1ot cable& ' . Q~:=·Q~ .· -.·· .. ":.
. . . . . l1lot indmc· . ~: -
. . . ' . . . . . ~ . . . . . . .· . l :· Qhot_=8.617.~watt:tr ·.
.. ~ -.
... _ .. , :. Heat generated by "Wann·. cable&.:: .. · ~ :" ..
. . . .. . ' ·. .. _. :-,,"t
· · .(riata_s~-,~· .1>· . . . . .:~ .. -.- ... . . . . .~ .. : I:: :~Ho~_~a~j~.l,Qcable(O·\V8U·~· 1)
·:,.'.j•O
.. ···
,._, r.
·,. .. ·~ ..
"· .. ·". :: : -·· '. :~ .. -:: .~
,·'·.- ....
:.·.·
. :~.
-· . ~ .. · . "-- ·:. , __ . ··:·_;;:·
.. ~- . ·.·· .,-
· .. '
: '~ -
. .. ~: .
. ·~:-.·
··..:·
. •' _: ·~··. . ·~ ~ . . . . ;·: . : ·. ·; l
; · Q warm.= 0 •watt·~- .. ·. •
_, ... . . -~ .
~ ... ... . ~ , . . . ·~·
,· ,.· : .···
·--·-
. ~ . :
·, ."·
. -.· ..
;'-.
.... . ~ · ..
.~ . . ··~:
· .. ·
. ~'
·.i
-:". . . \. .. ,"" . ,, . '•'
.. . ~:
:_:.":· .· ,.
·.·.:,
·.· ..
•.
J:.
.. -.: ,- :
. ;:
.,., .'
·.-:-
.. .
·'.:·.
' .....
,. ; .....
-
-.-..
. ~~ ...
.. EA·ELEC~AMP-039
:!.'TTACHMENT..H .(.i ·l ... i ' .. i i'.!. ; __ ; .L ... i·. .. .• :·;i ~;:: .. ·
PAGE 11 OF,...· __
. Calculate the ·slirface Tempe~tUre of the Wrapped Assembly . · ·. . . · .. ·· .. ·· . • . . Note: In order to solve.the energy balance equations, the equations for the heat· .
..
. .. ' dissipated by the wrapped asseinbly will be written as functions of the surface . temperature, The area of the wrapped conduit per unit length is equal to ic times the diameter of the Wrapped asse_mb~. ·
· · . ·Heat Dissipated by Radiation .· r. . . ~" "· ....
:··
· ... H·eaf Dissipat~ by Convection
1 . -. ... . . ' 5 . ·1 . . .•
:Q en:=~ l.l2·~tt·~···m· 2·m4:(T-T amb)· ·lt'd~..a-·(T- T · •b·) .c . d· \iWlUU am . . ·.· . . . . condo . ·. - - ,. - .· ,.• . - ·.
·: .... . "!i
.; .. _ ..
. li11tial gUeSs ~or iterative solution 'of tf1e surfaee temperatur~ of the wr&J>ped c0ngutt . :_ . . ~·.~ . ~ ·.
. .,_.,
TP:ss := 330:.K .)
• • ·
-
.......
•••
'· -·
.. ·
. -~.
.. : -~ ·~-;: .. : _ .. ·· .--
. ... ·
Temperature Drop .through the c~nduit • : .k - • - : .. • •
,. .. ·
.. ·-·
~· ..
. EA-ELEC~AMP-039
ATTACHMENTH PAGE::1'2 OF::• :::; ··:· .. :•
._,I
. . 1 . (d condo) ~T cond := -·p cond· ln -- ·Q total
. · 2·s dcondi . See Equation 2-8 ·9f H.olmari ·
. ·\ ' .
•. iir cond =0.012 ·K·. . . ~
T ccmm • 32'p~ ·JC .. ·'·, · .. · .T~mpenrture of ~e .inlld& waU of the condUit. : . . -.:,-.rcaadi -.GtoK =S4~1_7J ~K .. ·c . . ·-:·
. ·-.·: ··.:
·: · .. Temperature Drop through the /.Jr Gap. tnsi~e the conduit · · · .. ~.~~ toi Neher-McGrath Formula forTe;.,peratuie Orop .. in the c~ndUitAlr Gap'
•' •.. •I ; ,· : . • .
·. ( -~ . . . .
. . . .. I . . . . ·I ... • A;. := 3.2·K·ft·watt -. ·m ·" . . .. -.·-.
. B' := 0.19·in. ·-.; .( ··-'.
,· .... . .. ~- -: , ·.~
-· ·.·
~ ...
.... -·-·; . ~. -· .
. ~.: .. - . . ':·-_._-_,
.. ~- . . --·. : '. ~
''-.·· .. . . -·-
.. -.
. . ~ \ . . ."·---~:
·' ..
·~ - .
. ···:• .. -·. -.. , A''·• · · See Equa. tion 4'1A of Neher-McG~ath
: .6T c',c;i.>dpp· :~ B' ~ d cold·Q ·~ . . - . ,- ; . . .. ' . . , ~· ::: __ : -~ : ~:..: ~. -. ·-_ .. · ..... .. . . - ..
·:··. ._ .... _· .. ,•
6T~dp~ ::s 10'.'~2 ·K· ·:, ,.·;:,;-_;> .• . . . . ". ; ... ;·. . . ·: .:·: :~(;_)'': ... '·. ·, ·,
· .... ·
.. ! ~ -.= T caadi.+ ~:roo..d~p·.: :·.Temperature at the outsl~e sUrtace ~l~~ cable masa· . . .-1.. . • . ·. ~ ·. - . ' • ·-: ' ·• - - . • • - - .. · .. ::-.
.. ' .. T . =337.906•K. . •. ·• . , . . . ·i. . . mass. . . . . . . .,. :... . . . . · .. : .. r~_- etOic .;;64.1s6~1C- c·c> ... , . · · · · ·· · ·_ · . ; .. , , .
.. _.~ ' . . - ·. . ._ . . ' --.: . '-:: . :rempenmn dn,p tttrou;ti the •cotd· c:abies.
:- - . . . - -·
.. :
... ~~ .. : ... ~ -.· :· .
·: ··. . · ...
···: ·. ':,.- _:.~
.. ,- ·, .. ,
-
·-...... . •'
.· .. :·
.• :,::o_
. .
Temper8tJ.Jre_drop ~ough the ~arm" cables
k ·- 1. .mass----Pmass
EA-ELEC-AMP-039
. ATTACHMENT H. , ::i. ~:-:1 ·:L :::~ :::~ ·::· ·;·· ::~. PAGE 13 OF __ ....
·_.l
...
. · _,'- /·_· · ..• Pmus (dW81m)· qdot2..[ (d7't-(d~o')' l qdd~ (dtiot)~ . (d~i· ..... ~T ·. :=Qhof--·ln ---- + - • - ·In .
. · wartl'.l: ·_· . : ~·E. . d hor ·. 4·~ PllW 2·k mass 2 ·. . ·. d hot . •
~t·· =O~K-· . warm.
. T warm·= T cold+ ~T warm T - CtoK=81.044•K"C . warm . - . _.
.. , ~· - ....:.... ·~:·
·. Tempefafure Ris8 tlirough the hot-eabl":· ·:.-. . · .· ...
~· . . ..
"· ..
;: ... - ·. ·.
.. "' ,. . . . -~ ...
·,, '.
:· '·
. . . ~· .. ..
·-.· -·
; ,-
' 4·k · .. _mass ...
. ' ·. '· '
... •.:·. . . . . . ~
···-·,
'"'. -- : '•:• ··::
~ _ ...
• .. ' .. ··
Holinan, Equation 2~2s
..:· .,. .. ~ . .... :.~.;· ,_ .
. : :.~·;:;~~:.~~~~~~i~~~f~:-r · .. -~,-~'"-; .. -:·, ·.. < .·
. ·.: ._ ··.·
.·. :·
. " -~. -. -~
: -;·::'
. ·' . . .
",_ .':
'·
'···· .
...... ·
,>.-
,.;.: , •·'
·'. ::
·. . . .•:,,
· .. ··'
....... ..:·
.. : .. ·; •'
. :. ': . ...
.. _ -. .
.1:
:··.
.·.: _ _ ,...
. ~ .:
·'
:-~
. ::- .•• -.c·
. ~ . ..:: .y j
. ,. . :~ •. !' -
.· . ·,
. '.
. .- . -~-..... ' ..... -:·~. ··: ··:··
;:
. . : :.; ··: ~ . ~ . -.;._.-·.,
. ..
.-<
-
'··:
~~(Index_~y~Cable_data) ~.( 0 ... -: . . .: . . . . : . . 1
~·· .
,.\.
Qtotai =8.6li~watt·tr 1 ... :· ·.
Q ~bleitat_~ ~:~.6~7 :watt·ft· 1 _· ·1,,.
. • ...
:.:-•.; ..
.··-·· ... '• ....
...... ..,.,.,. ~ ...
...
"•,
·~ .. .....
2 . 3.
14 28
: . .:
1. o.s 2 0.37
···1
Fill_u =0.487
.o 0
130
o·
'.
:
Fill.J>~er. ti =o.os . - "
· Fill_wam(u =o ·
. Fill_colfi_u .;,0.407 .
.'
·.·_·
EA-ELEC-AMP-039
ATTACHMENT H .''.PAGE:"14 dF ·.> .. ; .....
... :
•i.
. ;:"'.;'
. :·:
'• ..
.·':
-· ·\
. ·.·.·
...... ,·
''. •. -: .· ·•> ~ ~. ~ ·_ .. :
""· .. ,;
....
... - .
:.:···
-, ::--·
.~· .... · .....
·.·:
...,, .
.. ...
····· ·/ .
":~
.. -; .
. ·:~
.......
-
.~
... ,
.... -- _ .. ·.'
· .. -~ ·. '• .
. EA-ELEC•AMP-039 . Page 1 of :!/:t...._6 8 Revision .1
:AT_TACHMENT M ... ··
.· _·: .. .. ·. ~ . , ··., .... ··
Methodology··for·:.oetermining · :··th9, ·conduc~or Terriperatu.re·:
· · ·of Cables in. Condu·it ·-.· . Routing POints· .·.
.. -..
,·· . -.....
. ;_·. ·. - '':'""'.· .
. . : ... :··. ' --. ,... ... ., . ;-
.. ·.,
...... ·
_. '
,. ·• ....
... -~
,• ·.:·
·:· •f·,:
.'• . :!.;
'.i :. '
: '. -~;:: . . _:
.·.··. ·- . ·. ,-· ..
... . .. . .. ~
. ~ . . : .
. ''. ;. . ' ~ ,·: - .
. .
. -- ..... . ~" .
. ,.· .. ..
' - .. , .·
· .. 1-. ~ ·: ·'
'· .... ..
. ;;T,, -~ .
'·• ...... :._
·~ . . ..
:°' .~
····. :"'" ' . . __ ,· __ ::-···
... ·' .. _,, ".···
,. __
_:_.-: .....
.·.,_ .. ; __ .--· .. ..
. ··.· . ,.·, -~' . - .
.. ·, . . . . ,_,.
. ·, ' . ' ~-.
; .... : ·'.·;- ·. ,··,
·,·.
: Prepared .By :: · · .
Reviewed .. By: · . .
·,...;.;
- ; -.. ·-::
... . ·.-·
. . . ',•. ': :.; ·. ·. ·. --:: . . . ·.:1
~~~,,y• '~'IL~ s/10/11 .:· . . . ' . . . . . . .
• 1 •• :,,.
-;,:
. ..:
·' ... ·.
-
. -Calculation EA~ELEC-AMP-039 ·
•••
. . Attachment M : Page2 of 68
. ; ..
.Purpose.
The purpose of thlS section is t6 det~e the condu~or.temperature5 of cables in selected · • . conduit routing points. Th~ additio~al teiriperatuie rise due to installation in fire stops is. ' - · · inch1ded for those condcits that are instilled. ill fire stops~ ' . ·. . ..
•,' .
Methodology . '. . .
·.The ~einperature of the-c.onductorsinthe conduitare ~alculal:ed by.a M~thcad scratch sheet. I~ormation on the.conduit size and t~e type of fire stop .is entered manUauy. The required . inforination is th~ obtained from look~up tabl~. within the sheet (References 4~). Information. on.the cables inside.the conduit,. such as the conductor size, number of · ... condui::tors 4i th_e t~ble, n~p~r _of ~ables in the group, cable diameter, and foad current, is . ' . read fro~ .an external data file. The contents of these data files are shown in Attachnient N o{ .
: , this c~culation. The conductor res~arlce per uni~ length is obtained.frqm a ldok-up table . ·: ·. · "based on the cond~ctor size." . .- . · ·. . . . · . ··
.. ·.~ .
. . :. ··.
..... ' '·,:. .
·.,.:;·.'
. ·.'
' Within the Mathcad sheet, the cables in the co~duit are diVided hit~ three g~ups! The cables" ''' ' ;:.~;' that are unloaded are ~oiisidered "cold_", and are asstimed to s\irroUO:d the other cables~ The · .
. .. ·:.,
· ... , group of cables that generates the maximum amolint of heat per urut volume are the ~.hot" .... -· cables and are located~ the c~ter of all of the cables. Cables'th~t are neither "hot" or "cold".: . . are considere4 ~warm" cables~ The.~warm" cables. are loca~ed bei'ween the "cold" and "hot" ".cables. · : "-.. -.. . ...
. ., . ' .· .·· . . . . . . -~- ..
, • The conduit trade size is en~eredi.tito ~he Mathcad sheet. The inside and outside diaineters.of: . ' ' . . : -the c9nduit Call then _b~ deterlnined by a lookup table in ~he slieet. The .co~duci:o~ size~ -· • ·> · ... · ., : . ' . riuniber of cables m the group, number 6£ ~ond~ctors iii each. cable, .cable cliaine_ter, cable"~~- . ·: . '.
andloadctirrent for the.cable is rea~ from a dat~·fiie. _The conductor resistance of the various. ·:· •· .... conqucto.l'S are detenitiiied fro_m the conductor size tising another look-up table. T_he sheet- . · .. then calculates ~he heat generated by each cable g~oup; Next, the sheet divideS the heat ··.-. ·.
_.· 1
. . generated hy; eaclf-~able group hythe area· ocrupied.by each- cable:gtoup io gi~~ the heat' " . . . , .... : .. . intensity forthe cable gl'Qup. In :onl~r to facilitate lat~r~calculat~om, an array, Hot_Flag is set·. - . . . ·; . . . . tip. :Eacli me~be{ofJioLFlag ~ ~et te> o if the cable group gen,erates no. heat ("cold"), -l if the . • -_: , . :: : >. -:
·,: :· · · _cable generates heat but cioe5 not have.the greate5t l;.eat intensity of all the groups ill the' · · · .c • _. -· . conduit ("wan;n"), and 2 if the cable group has the highest heat intens~t}r ill the conduit .• ".·
. ·_-- '("h_ot").- _ ·. _·' .. _' -· :.-._ :- _ .-_ - - _ - -_ · · - ·. · .. _-- · .· -- · ·: __ · .. - ~y,
-
- '
. . •' .• - . . . - cci1culatlon EA-ELEC-AMr·-039 . Attachment M · · Page 3 of 68·. · . bundled toge,ther; the area calculati~nS assume that the cables. are sqriare to allow for thls . addition:al area when ther~ is more dian one cable in the. group. Based on the area occupied by . ·. ··
. ·ea;ch layer, the diameter of the layer can_then b~ calculated. . · . . . . ' . . , ~· . . . - . . . . . . . ~
. The heat. generat~ by the "warm" ~d "hot;, layers is. then, ~alculated. The heat intensity of. ~he two layers ~ then calculated using the areas of the layers .. Also, the total lieat gen~rated iii · ·. ·
. the conduit is determined. The heat calculations are based on cable conductor temperatures· C?f . . · _75°C for conduits TS056,' T5058, and T506.5·aiid 90°C foq:onduits X1041, Xl350, xis14; ... . ' and X4006. These ar~ the ~able Cb~ductor ~te~ operating temperatures fo~ the limiting cable ...
- .- · . in each (;onduit. . · · · · · · -.· _ ..... ···
~ ·. .
. The .temperature drop through the all: gap bee:ween the inside surface of the. co~duit and the ·. outer surface of the_ cable mass. ~ then calcul~ted usihg the semi~pirical formula gi~en by .
. •. "'Neher and McGrath·· The temperature drop through the "cold~ cable5 is calculated by treatillg · :. : · the "cold" l~yer as a. ~ollow c;ylinder~- · · ,, ·. · · · · · .· · ·
.. · ... '.. . ~. · . · . : :· The temperattire. drop thrOugh the: ~.warm" cabl~· layer ha5 two components .. The temperature.
' ·.. . . .• . .- :' ~ drop caused by·the flow of heat from the ~hot" cables. in$ide is calCulated by treating.the ·. ·.· ·. : ·."wmn" cable5 aS a hollow cyliri.~r. k additional t~pel"ature drop iscaus.fd by the heat' : . . · •
. · gerierated within the "w~~ layer .. This temperature dr6p is c~culated by if onnula s~····. ·to.that given in seci~ii 2~8 of Ho!Inan~ except #1e: equation is fined to a differeilt.initial ·· .· . ·
.. co~dition to accoun~ for the hollow core of this layer;,. : ' .. ' . . '. ·~·. .• .• · ~·-: •. ,. \, .. _ "';:~_~;"}-::;:.··· :. .. ··-~. ..~· ... · ,:,. . - ·~ ••• >. ~- :. 1-o., ·•
. .,, ...... :- The t~p~ran!rldiop:.through~~h~· "4~~,, i~;~~:iS cal~ted :using Hohrian·s Eq~tion 2-26~ .. < :· . . : ~.The c6~ductor i.euipera:ture ~elusive ~f, the additional heating asso~~te4. with fu;e stops is ....
. . ~ .
.. ,: :··- .
._· .. ··· .. ··
t.,, •. '·"·i! :'
..
-,. ''<
>· .
. .:.~
- .. ~-
~ . '•
· .. ··:·;· •·· ·--.:r
.\
'·"\ ..... ·._- ... -~ ... · ... :: ' - ..r-.
- .• : . . ~-.' then. the surfac:e temp·eratui-e of the .conduit plus th~ sum of the tempel'3.fure: drops describ~ . . . • ~. , >above~ From this die temperature rise .o.f the conductor abo~e the ambi~l: .temperature iS ·. · · > · · · ··
· · ·· · · · calculated. T}ie ·additio:nai temperature.rise due to fire stops is.included by.~he use of. -.-, · · .· . ·
.. temperature qiwtipliers that were obtamed by testing ill Reference 4 for those condwts that· · .. ·pass through ~aowool fire strips. The corresponding factors.for c()ncrete g~ut fir¢_st~ps, ·
\::._. __ .. -.
. . : . . .
... ' -
· .. ' which are made from lliate~als with higher thermal conductivity and produce less . ' •. ' . . -. . . . . . . . ~ . . . . . . . . . . . ~ . .
!_ -, ·, ;_
. -~ '• : .
.. -- .,-·
: · .. :·~. < ~ :· ...
·,,;.
.. -.· ..
·.:· .·. ..
. ..
·- ·.· : ' ' . '
.. -...
. ·:··: . ..
· .. , ...
,· .' : . · .. ; . -~·
':.-· ·.=:
-
·. ;.- ·. · ... . .
••• _. . .-. . . .. 'v '· ...
-·: ·. -... ·
. 'Calculation· EA~ELEC-AMP".039 Attachment M Page4of 68 .. ·
· .. ~· .
··.·-· .
~emperature rue::~~ taken form Rclerenc:e 12 .. :- :·
-·.'
t. . .'
- .. ·'. :·,.
.. • .··
.. ·.---.
-;· .· .. '
. ': . .
-. . . '' . - ·' . . . - . .· .....
·: ·Results .and ·con~iuslons . .: .. < ·._ - · ...•
-~ The r~tiJ:ts· 6£ the cases aainined ar~ a5 foll~ws: . ·
Rou~ing_ CondUit · Fire Stop Point .. :No~alSiZe •_.. Type · ..
·: .• ..
·.·.·.. T5-·o··_56. · .·- 't •' 2.s ": Rigid. Steel Nolie:·
T•:.
.·· ...
. .
T5058 2.5" ·Rigid st~el None: . .
T5065 1.5-~ Rigid Sted None.·
xi041 . 3."Rlg1d.Steel ~ .·.•· 24~ wall· x135o ~ '3~.·_rugicfste~ · · 24" wall . ·
(~~~all.~: · · · ·
-
':, ...
... _.
••
1 ,.·
~-: . " . . ~
... : -
. . ~ ; ...
_;,.,.
Calculation EA-ELEC-AMP-039 · Attachrnent M ..
. Page 5 of 68 . ··
3~ · Imulated ~o~er Cable Engineers &sodati~n and Insulated Conductors Cominittee of the Power Division, AfEE 1962. AIEE Publication s~ns-1 /·. JPCEA Publication P-46-426, Power Cable Amp~dties, Volume 1-Copper • . Conductors. New York: American Institute of Electrical. Engineers~ • . . . .
. 4~ . Attachm~t i of Palisades Engineering Analysis (EA) EA-ELEC-AMP-041,
5~ <
. \ .....
'·6. <
. ~ ...
· . "Ampacity Evaluation for Continuously ~nei"gixed Powe~ Cables Routed · · throu~ Fire Stops", Rev.·O .by~ Hernandez, dated March. 24, 1997 ..
. . ~ .·
·. u~ s. A. N~tional Standards l~titu~e;· 1966. Stan~d cso~ 1 ~USA Standard < < Specification for Rigid Steei.Conduit, Zinc Coated"~ New York: U.S. A ..... ·:: · National StanfudS Institut~. .
.•_, ·,
~ National ElectriCal Manufacturers Association (NEMA). 1983. "American : _ ~National Standard for Electri~~·Metallic Tubing:- Zinc Coat.ed"· New York:,' · Am.eri~an National ~tandards Institute (ANSI)._· - · · · · . . · " · - · · - .
.. . -
"
: 7. : · · Stolpe,~~ ci ~paci~ies. f~i Cables in ~domly Filled T~is"J~ Transact~~.( on_ Power Apparatus and Systems. PAS-90 ~ay I~ ulie .1971); 962-:-~!4• -· ·_:: .,
· .. ,,., ... . ; .· " . . ,· 8 .... · .· Hudsc>n; ~. G. 196{ '.lhe Engin~'s M~nual.' Ne~ Ybrk: ~ ohn Wiley & Som, < ' ·-... ·page 317.. . · · -~ ·· . _ _ ' · ·
. • ~ • . • - I • .• f • ..... ~
.·Sargent< & Luridy S~andaro ESA-102, "El~ctnc~ Engineering Standard f~t : ....
-. .. ., .. . . . ~ ..
·.: .· : . ·'
_,· ..
,· .. ·
· ... :.. . .. ~ .·:
·.'- .. ·.· ~- . > .
..: .. . . . '•. ~~
.·~
. : . ~= "' ''
.· ' . ~ ')
·;·: :. ·~··
·.:- : ~ · .. E~ectricaland I>h~ic:il Charactei:istics of Class B E_le,ctri~al Cables.", Revised . ··.·.·.·· .... · .
. -April 14,_1993. . . ..-.-- ·... . .. - .. . '.• ·- .:
. -.· io;:_;: · I~~tec;l Condw;or Engin~ers. Associati~n ~CEA) 19S6~ NEMA\VCS 1 I . · :- .· -: - .. ' :; < _ -- .. Attaclmient' 2S, Appen
-
'' . ' · ..
...... .
·;r·
· ..•. ,. - . . '.to ..
. . -. . . ·. . . conduitTSOS~ tso·ss.m6d ·
• ... ·
Conduit Data . . Nominal size- Rgld steel . ·. · Nominal size·+ 0.0002"-·EMT . . . . .
· Conduit~Trade_Size := l.SO·fu. , . Enter Cable Data
. . · · · Fire stop C()de
F~_Stop_COde := 0
·:··
EA~ELEC-AMP-039 A TTA9HMENT M PAGE 24 OF.- _
Fire Stop Codes 0-Free.air 1-12"wa11 2-:- 24" wall ·~· 12" floor ·~~4" floor
.... ~
·. Cable_data :,;READPRN(data_file) . : ...
_;_
. ··.
Number of cable groups inJhe data -. · .· . ... . . ··- .. - _· ... ~ .... -~:. . .
. ·". -· . .. . .
: . -~ . ., ·..:.·~ .... '. .. :-.- .
... .. :.: Stefan-BoltZm~nn Constant __ ·
,.-. - · : S 66". 9. 10-8 .· .tt - - 2 ~4 - - · ... Holman, ·P .. age: 3· 07 . a:= . . · ·wa ·m,_ ·.r... • ..- ; . . . . . . .
. ·· .. · : .. '·
.•: . .'.~ : .
. ' '' .' .. / ~ ~nd. :.~ O~JJ . . Co~duit emiSSivlty (NEMA WCS 1, page .17>
. . ;.•
.. • ...
. · .. Conversion faCtor betWeen d'egre~ Celsius and-Kelvin ·. Ctot:~27J.iS·K ·, :· .. _·;. · ,. . . . : ·'·
., ;; ••• • • >~
..
. '·,, '·
·:-. . ·l' amb :=Tambc+CtoK . T ~:"=313.lS·K. . .· . :·. · ..
·: ·' . ·.· . · .. ~·· . .... -. .· .....
. : .~. : '
: .. ·.:.. ... ·.·,· ·,. . ;., .... -: ..
;:-_ .. . : ....
... ,·· ~ i··; ' . ;_ ~t ~-- .. - ·~ . . . ~ .
•. i".
. >·
-·: .. ·,;_
: ....... . . · · .. .. , ..
. ... "·\
,,-·· .· .. ..
,..-:_ . .-,
· .... '·. ·'
:--. .
,. . ~
. ' .{ . ~ '
... ·.· .. '
-
.· ·_.,..
•••••••• •• . . . . .· . . . .
'• .·. ·.
: .. -~ •.
. ·:._;.,. .. ,:·"· ~ . . ...
,:
.. ''
· EA-ELEC-AMP-039 J:\TTACHMENT M PAGE 25 OF , .. ~ . ... , ' :
.· :,
Conduit Data · -: . . . . . . .. . , . . .Inner a~d Outer Diamete_rs, Thermal ponductivity, and EmissMty '·
. · .. / ,,
0.375 0.493 0.675·
0.3752 o_.493 q.s77 . ·.· References: ANSI .C80.1-1966 & C80.3-1.983 0.5 0.622 0.840
Note: The inside diameters for rigid steel conduits built.·.· · o.5002 ·. 0.622 o.7o6 .
. 0.75 0.824 1.050 . to ANSI C~0.1-1983 and later are somewhat different. ,. · The 1966 vei'Sion of the standard was selected based
.· .;· .. . 0.7502 0.824 .0.922 . ·on ttie.commericaloperating date of Palisade~ Station · : ... . . ·.LOO L049 ·u15 1.0002 · l.049" I.163
.· 1.25 . l :380 i .660. 1.2502 "l.380 1.51()
. 1.50 l.610 1.900
. . . . 1.5002 i.610 1.740 . .~onduit_SiZes := · ·iil
2.00 ..• 2.067 2j1~"
.. ~·.
. . ~··
,,• ....
2.0002 . 2.067 2. l97
. 2.50_.. 2.469 2.875
2.5()()2- ·2.73 i '2.875 . 3.00 . 3,068 ).500.
. 3.obo2. 3.356 3.500.
3 .. 50 .. 3.548 4.000
3.5002 3.834:. 4.000 . ' ....
.. 4.00 ... 4.026 4.500
4.0002 . 4.3J4" 4.500· . ~ . . · 5.oo· · · 5.047 : s.563
·~ .
•. ,,>;, •.
... · . . •' .... ·
'' ·-
.-- .· , ... ..::·
,:, .. , ·._·; • , • I • ·~. • •• ',
... ,• : . ....
,, < . . ::ti\:;·:)_:: .. ~.00 : 6.065 ,:6'.625 .. " ... , . .• . . ·_ . · .. -:·:
-
EA-ELEC-AMP-039 · ATTACHMENT M ~AGE260F _
'··· : ·Lookup T~bl~ to~ Conductor Resistanc~~ at 90°C (See Sargent & Lundy. Standard ESA~102)
. ·:. -~·- .. -
.... ,_ ..
~' :
,·
. ;· ...
.. · , 1
. 2
·4
6
8 ..
9
10
12
14
16
110
· Table.:..size := · 210
'•.:''·'
250
300 ..
: 310 .
,350
.400
' 410
' ... ·.· 600·
,• : . 750.
1922
1925
... -
. · ...
....
0.0161 ··
0.0203
0.0324
0.0513
0.0818
0.103
0.130
0.206'
0.328 . '., ...
. 0.523
0:0128
~ ·.· .
T bl . . . ' 0.0101 '1·0- 2 ...... :ft- 1 · a e_res1st := u
.... , . : .
·.·.•·
.... - -~ .·
0.00542
O.Q0453
0,(X>804 .
0.00389 .
.. 0.00~41
O.OOQ39
0.00275
0.00231
_0.00187
0.108
0.217.
···. ·'
,··. · ...
' Q ~~ • c (... • • •· ...• Q cab'.°""'-"'" . . . .. ,· · _· .. ;'~ata_indcx . ~~b.le_di~,~~~) -Number~caple8na~_indcx
. -· . . · Hot/1a8o~~-~ :~~Qdensityo~_i>o-watt-tr 1·in- 2 , t .o). .·.· .
• . • 1.,.
·., .. ~- \. . ·. .: ·.,_-
····· ' . ' . .. ·.·· . . .•.
.. - .
. . ~ . :··
-· ......
: .. ·
. . - . •'. . ·~. ' .
.. ···:·. . . ·· . '., .
·· ... · ... :: .
'. . ~- . -~ .
'····,
·.'1·.
. : ' "· ..
. '. ... ·_, ...... .
. l"
, ... .-. ... · ... ·
··".:',. ..
· ... · .. .. ' -··
·. _,.'· ··, . . _r,,
. : . .-., . .. . . . ~,. ,_ ..... . . ,. : . .. ..
>-:.: Hottest::: ~(Q d~ity) · ...... ·.:.- .. ··· .... -.
., . -·~·: _, ..
:··· ·. ' . .
. -.. ·-~ · .. ' . ·.,; : : . -:>·-. '.< ·-· · ...
. . .. ·.:
-- .. - ... ' .
-
••
- : .·
. ....
. . ...... ·-h- · •
. ·-·. . . . . - ~
EA-ELEC-AMP-039 ATTACHMENT M
. PAGE.27. OF ..
. ·Temp :=rev~(csort(augment(Index~array:· Qdensity_).:1)): .· · . , _· ;· •-: · _ : · · .· .. . . watt· tr 1-in-
2 . •.
- Hot index : =Temp · . - . . - • 0,0
Hot FlagHot . d. : '. = 2 · - . mcx
· . _ . Diarneters of Layers
Hot_ index:= o
Q . . H 0 ft- 1 . - 2 d..,..,;ty - ottest = ·watt· . ·Ill ......... Hot_indcx._ . . .
· Hot Flag now has values of: . 0 for unloaded cables 1 for -Warm" cables 2 for the hottest cable in the conduit
· •·· Diameter of Hottest Cable .. Number_ cables.~ .' d · = 3. .. . . . . -Hot_m ex .
. . - . . - .. . . . . 2 . . . . • 2
A1iot':=Nliriiber_cable~~ind~·(Cable_di8H0t_indcx) ·. Aitot =0.581 ·U: . . . · :. · - ~ "· · · · · • ·. ·(cable dia._ · . · )2 · . ·
·. A}io~:=1i·Nwn~~cabl~)nd~· . · .. ~ . - 2Hot_indcx .• : . -·-. .
: ' .
. dhottest·:= Cable_~8Hot_indcll dhottes(,;;0:44.·m · ..
dhot =+:.__cabl~-~~1.2t:ot.d~-) . dhot ~086~ • .; ·.. • Area·a_nd diameter.of-Warm". cable layer .·
. co~ta_size-:- .1 r . : -. .·.. . . . .. . · Awarfu := .· . :, .. L . · · ~ ~ot_Flagj=h (Cable_diaj)2·N~~_cablesj'O·in2] ..
.- .j =O . - 1·,
_ (Data_size·~ 1)1· •.. · _.· .·. ·:· .. (~·bi: di .)2 . · .: · ·· .· · .:] .'. _ .. '. A~arm(=· .·• · :~· - .: . Hot Flag.~l. a e_ aj ·'11:·Number cahles.;o:in2
. ·-· . '· ·, j=O~_::.·· ·. · '· ~-· ·:J .. -: 2·· ... ·. , : ~ .. J "-'-· ·.· .. · .. · ·{···
, d . : ~ 2· . Awarm+ (d·hot) . . ' ·. . . ·. d warm = 1 :04j •in warm"_-. ." .n ..... · 2· .· ,; . .
·.·· . . . '- . '··
.. : •'
.. -
. . ' .
.· .· ;:: Area and diameter of ~cold. cable layer . . . . -. -.·- . ~- . : _ _-.-~ (Data_~-·0. ~ . ·. . . . . .·. _ ., _ - . .. .• .•''
.: '.'
. ·. . ·-
. . '- .·,.
.: . -.~
. ·-.:-
.. ...
' . ··_,. .... ..,"" • • ~- ! • J
.,. r' .. ·'
···~.
. .. '
..... .. '· . _: ·'. . . ' .· ~ ... ~
:. ~-~:
. ..
.:..:'··
· · :·. A~ld.:~·.'. ·_~'.:··:-. b" -... ~Hot_FI~s-~Q. (Cable_dia;)2·Num~~cabie8:,o.in2]Aeold ~q·iri2 < · -. ·. . .• ·. ·.. . . •• ~~~~:~ii) . . J~ .. c b1 di J
2 .. ·•••·• •·•·• ·.· .. J ·•· .• ·•···. '. • · j~ .+o1_Fla8;=0.( ' :~ ';) •N~~cabl~,i>m'] ·····~. , .... ··. ... • . ." .. ,·
·., ________ ,.. ··,·~, ...... .- .· d cold' : =·~, : dcold = l.043•in ,.• : ·.·:.':
. ·, .. :·· .
.. ". ":· ,· -.· : ' ., . •": ·.:.. ·.
. ·' .. ; .·· : .._· ·. . ~· .. . ~ .,, ...... '," . ·'
' . .,.. •: •, ,c ...
.•
-
•
', . . ,,_
- . ·,.
EA-ELEC-AMP-039 .ATTACHMENT M PAGE 28 OF
·~
. -..
. . A oond : = ~n: (d ~ndi)2 = 2 036. • · 2 · .·. · . . · 2 . ·. Aoond · 10 · ..
- • - ... • • • • • "I- • • •• .,,;..
(Data_size- 1) · ". · · . (Cabl~_di~.)2 · Ac~bi~ ::: . . L Number""'cablesj·n· · ~ J
·.. j =.o.
.. " . '. 2 . A cable_= 0.671 .. ·m
.. ·-· .,.,, .· (D_ata_s~-:- 1) J . ' . . >- " . , . (Cabie dia.)2 ... ·] .· . : . . . . . ·. ·~ . ;
.A-f,ow_,; ''° · . j ~ . , , I l· ·-A ·. · . . : A .
·: Fill-:u :=. hotf · ;ldf. warmf Fil(power_u :=A hotf Fill_oold_u.:: Aooldf ~ill_wami_u :=.· warmf. · .. · .· oond- · cond oond A ~nd ·· ·
:.:··
Heat_ generated by. hot cables . . . . . . " .. " . . . ' . . .. · 1"
. ,, Q·h ·-'·Q .·bl. · '· .·.· .. ·. Qh"01 =2 ..... 67 ... w ... att·tr __ · · · ot ·~ ca e · ·· . · . .. ··. · · . . : -Hot_indcx
'· • . ·Heat g~nerated by 'Warm" cables·.-... . . (Data·s~.:.-i) .... · ·
. ·_ .... : .· 9w~:.= .. : .. t· .. ·- ~~ot~~agrt~Qcablej:O·\Vatt·tr•) _,, . "j =o·~: . . .. . . . . ..
.. •. •::·: •• __ ". !'.···.
.. : • {·' ,q~.2 ~~= _ q~w;.,,,: L99'W8~ft- 1·in·2 >. '· , ; ' ~--. . . ·7: ,._ ·. ·~
·. ~.
·.'-. :, ....
- .
. ...... · ... .• · ...
•.',.;;,··
. ··-· ': .·.-
. ·~· ·.; .. '·•. , . ;
.~-
·:_ ...
.- . . . . .- 1 · Q. - -·· =0.54S·watt·tr . Wann·_ . . ·.
... .--_,'.-.:·'·.
. ·.·.
.·: . .·,:,
.....
·,.:··
" .
"
"
.· ..
·: .
.. ·..;·_
:-·''-
. ·-:. ·:
.-• . ·· .....
" .. :-; __ ;, .
·.·'.;'. :} ·.' • • ..., 'I. ... ·: -~
. ~.... .' . ·~·
. ~. ,_ .. ·~ ·'
-~ .·
.-· ..
-.~: .·_,
>'.
" -._ .. •
.":-
... . ... -..:,
. ~" : ..
-
·-··· · ... . .
. ··.·
. ·: ..
· .. · ..
.,
.. ;-
.~:.
·'. ,•
·. ~:. ·:'·
- .- _ ...
';.
EA-ELEC-AMP-039 . ATTACHMENT M
·PAGE 29 OF ..
. . -~ ;·: __ : :. . ... . ·,_
Calculate the Surface Tem~rature of the. Wrapped Assembly . · Note: In order to solve the energy balance equations, the equatidns for the heat
.. . ··:-
di~pated by the wrapped assembly will be written as functions of the · surface ·
temperature. The area of the wrapped c~nduit per unit length is equal to 11 times the diameter of the wrapped assembly.· · ·
. Heat Dissipated by Radiation . . . . . . . .
(Holman, Equation 8-43a)· ·_. . . . . .
... ·
Heat DiSsipated by Convection '. . ' . ' .
.· 1 . . . .. s : .. ·1 . . 4
. Q ri-) := 1.32 __ ·watt·K-4·_·ui~ 2:m4 - (T :-- T aipb) ·11·d .. d_ ·:(r - r: .. b) · c '.: ._ · .. _ . . . . · : d . . . con o . · am
.. · · · · . · . condo ·
. - . . (H~iman,Table t-2 a·nd Equation)-8) . . ··:
. ... ·_
Initial guess for .. iterative solution of the· surface temperature of the wrapped conduit. · . . . . .. : .
·: -··· ·.·
.. · Q total=Q r(T ~) + Q c(T ~) . Heat dissipated by radiatio~ and ~onve.ciion· · · · · · · . .. · · must equal heat generated by cables.. · · .
. ·- . ·_: . , , .....
-: : ' 1. ~~·:_;=~in~(~~-}·'.' : ; ... -.·
.; . -
. _ .. --; .. •,
·'. .
.. .. . -·
... :: _.,·.
. :· ' .... . ' ~ . ~ . ,,· . . .~. :'"'
·.,_._ :_
. -.: _.-. .. · .. ' ... ~-·~ ,_· ., .....
-..,. ·- . ,·
.....
.· .· -·
...
. ..
-~ : . .
. ' .. -:.:
:·;: .·
. : · ....
- - ... . ·.·' .•
~- ~ .. .. - -~ .
. ·.":'. ·.· .. ' i
. : ~ .·.-.. ,·:
--. ·:- ~
.......
. .: ~ . . . .
.·'·' •·' ..
•• t"
l· '"
·.:.··: ,·:
;;,- .. -;·-· ... : ..... : ·:_:·
. . . . . . .
-
•
· . .-·
.· ..
Temperature Drop through tl1e Cond_uit ·
· .. ·. · ycrind ~Lpcondln(dco~d~)·Qtotal. ~~eeEqu_~tioo~~ofHolm~n ·_._·. ·· . . 2 11 . . . d condi . . . . . . . . . . . ...
. . . . . . ·' . . . ... ·. •.
·,
.T con°di :~T c0ncfu +AT co~d .
' . ,. T coil~ = 32i627 ·K. :, .•. •.' Temperature .of the inside wall of the C()nduit : . . J' condi..; CtoK·=·49A7~·K: °C. :_ . . . . ·. . .. . . . . .
. . ~ . . •. ' ,•:."
··. ., , ... ,,·.
· .·Temperature Orop through the Air. Gap Inside th·e· Conduit
: EA-ELEC-AMP~39· ATTACHMENT M PAGE300F _
. ~ .
·, ·.
. -: ..
.....
.. . .· ... •'
.,, '. .. - ~
. -.. , .. ·. ,·
.... '. ' : " .··. ' j
.... .-. ' . .. ... ~ .... ConstantS for N~her-:McGratti Form!Jla for Temperlilture Drop in the Conduit Air Gap ·
: A' := 3.2·K-ft."w~tf1·in. : .. (Neher-McGrath, Table VII) ·
··.·
. -. ~ ·,
B' :~0.1_9·in ·.·-; ;_'
••• "•l ..... ' . A'
· }T ~ridgap :_~ B' · • d .. · Q tOtal .· See Equa~on 41 A Qf ~eher-McG.rath . ' . · .. -· -:. ·.· : .. +cold···
; .. .....
_....,·. •' ' ' •. ,I ·.'' • ': "•.;. .. :·· . ' - ,.
. ---.. \ - .. ''i: ...:-:~~ ,'\ - >. ';· .. ~.. ~· . ·._._: ..
-:: : . T~: ~ T~~ndi+ ~T c0ridgaJ>. ·' "Tem_peratu,re at ~e oUtside ~urface of the cab~e mass~ : : ·. T~ ~-.3~0.969'.i(~ .:-';'"'.'·_: ;. '_-, .. . . . . . • .. • . . ·. : ..... ~>· -T -~ ctoK =s7:s1·9·K·(0cr .,. . · · ' mass . . . . . . .. ·· ...
..
· ·· . · : : T~mper~ture d~op through the "cold". cables .. - . . ·.. . ' ....
" ' .
~- . H.cold. :=·~·~otar p~··ln( dco~d ): .. AT cold =O•K . . 2·11 .. ·. dwarm . . .
. . ~ -
.. .·, ".::. T ~id :=T ~'.+_ATcoici··:_ ... T cold.:::_3.30.969•K. T cold~CtoK.=_57~819.·~c.:.· .. · .... . .. . - .... -
~ .: .· . . . --, ' . . .
. - .·-··.·. ·. ·· .. ·: · . . :'· - '. - -··
. ..
.:· .. ·: , .... ·
.' '•, .·.
. . . :.
··.: ~· :-~
.....
-
.....
. ~; ..
.,
-.
,•,::_ ... ._,,--·- . T-
Temperature dr6p th~ough the "warm" cables
·kmass :=-1_ .. ·· Pma5s
EA;.ELEC-AMP-039 · ATTACHMENT M. PAGE 31 OF '
. A;waim.:=Q~0/m~.1Ii(ciw~)+qdolwmm[(4~k~=)'-(~)'] _ qdotw=(d~)'m(dwmm) .. : ..... · · · · .· 2·n dhot · mass . · · 2·kmass· 2 · dhot · . . . ' . ' . . . . ~ . ., . . - .
AT . : . ,; l.18•K .· · warm · .. ·
(Based on Holman, sectjon 2-a·solved for a ~ifferent set of · Initial con~_itimis) ·:
.. , .Tw~•=_Tcold+AT_w&rm .• Twarm.::CtoK=58.999•K°C· .. ,
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· Temperature Ris~ through the h_ot gables ··=--.
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. . . ·. ·.Q ~erisityHot md=. (d~o~). AT ·= . ·. -. · . hot· .. >A·k~
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Holmari, Equation 2-26 .. ·, . ·:;.· ';
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AT .hot= 2.788 •K
: T~able·:=T ~arm.+ AT hot ''.
' ' . _: _· T cabie-.CtoK =61.787·K_ °C·
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