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CONSTRUCTION MANAGEMENT CONTRACTS OCTOBER 16, 2012 COLLEGE STATION, TX

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Page 1: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION

MANAGEMENT CONTRACTS

OCTOBER 16, 2012

COLLEGE STATION, TX

Page 2: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

US 75

CCSJ: 0047-06-108, ETC.

Page 3: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

PROJECT BACKGROUND

US 75

• ADT (2011): 124,000 vpd

• Ranked 53rd Most Congested Roadway Segment in Texas*

• Project Limits: SH 121/SP 399 to US 380

• Project Length: 3.440 Miles

• Project Letting: March, 2011

• Construction Began: January, 2012

• Estimated Completed Date: August, 2015

• Construction Cost: $ 106,580,042.18

*SOURCE: http://apps.dot.state.tx.us/apps/top_100/

Page 4: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

PROJECT LOCATION

Begin

Project

End

Project

SOURCE: TxDOT

Page 5: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

EXISTING TYPICAL SECTIONS

12’ 24’ Varies 10’ 24’ 36’ 24’ 10’ Varies 24’ 12’

Two

lanes

Two

lanes

Two

lanes

Two

lanes

Southbound

Mainlanes

Northbound

Mainlanes

Two-way

Frontage Road

Two-way

Frontage Road

Bloomdale Road to SH 121 (North)

Southbound

Mainlanes

Northbound

Mainlanes

Northbound

Frontage Road

Southbound

Frontage Road

Spur 399 to Bloomdale Road

12’ 24’ Varies 10’ 24’ 36’ 24’ 10’ Varies 24’ 12’

Two

lanes

Two

lanes

Two

lanes

Two

lanes

SOURCE: TxDOT

Page 6: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

PROPOSED TYPICAL SECTIONS

Southbound

Mainlanes

Northbound

Mainlanes

Northbound

Frontage Road

Southbound

Frontage Road

Southbound

Mainlanes

Northbound

Mainlanes

Northbound

Frontage Road

Southbound

Frontage Road

Typical Section

Sections with Auxiliary Lanes

36’ Varies 48’ 48’ Varies 36’

Three

lanes

Four

lanes

Paved

median

Four

lanes

Three

lanes

36’ 60’ 60’ 48’

Three

lanes

Five

lanes

|

Paved

median

Five

lanes

|

Four

lanes

Future

Managed

Lanes*

Future

Managed

Lanes*

* Managed lanes would be constructed if and when necessary

SOURCE: TxDOT

Page 7: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

WHY HIRE A CONSULTANT?

Collin County Area Office Commitments

•Area Office Projects (Under Construction) $ 310,497,760.44

•Area Office Projects (Final Acceptance) $ 145,475,568.86

•US 75 $ 106,580,042.18

•Total Projects Under Construction $ 562,553,371.48

•Area Office Construction Inspector Staff 50 FTEs

(Average)

•Construction $ per FTE per Month $ 517,496.27

(w/o US 75)

SOURCE: 10th Report for September, 2012

Page 8: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

REGIONAL TOLL REVENUES

Impact of SH 121 CDA Concession Regional Toll Revenues to

Collin County

•RTR Projects (Planning and Final Design) $ 230,245,894.00

•RTR Projects (Under Construction)* $ 316,439,586.89

•RTR Projects (Final Acceptance)* $ 110,032,803.73

•RTR Projects (TxDOT Collin Co) $ 656,718,284.62

*SOURCE: 10th Report for September, 2012

Page 9: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION VOLUME

SOURCE: 10th Reports (September, 2010 to September, 2012)

$0.00

$100,000,000.00

$200,000,000.00

$300,000,000.00

$400,000,000.00

$500,000,000.00

$600,000,000.00

FY-2011 FY-2012 FY-2013 FY-2014 FY-2015

$203,594,597.95

$436,033,981.29

$562,553,371.48

$417,643,600

$337,643,600 Projected Contract Volume ($)

Construction Volume ($)

US 75 CE&I Contract ($)

Veg. Establishment ($)

Page 10: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION PROJECTS BY FY-2015

Collin County

• Under Construction

$ 562.5-million

• Planning & Final

Design

$ 313.5-million

• Rehabilitation

$ 40.8-million

CAT-1 & -8

PROP-12

RTR

SOURCE: TxDOT

Page 11: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

SOLUTION

Construction Engineering and Inspection Contract

• TxDOT Hires a Consultant to Manage the Construction

Engineering and Inspection of Highway Projects

• TxDOT Oversees CE&I Consultant With Minimal In-House

Resources

• Allows TxDOT to Focus on Other Commitments

• US 75 Selected as Pilot Project For CE&I Concept

Page 12: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION MGMT. SELECTION

Construction Manager Selection Process

1. Request for Proposals

2. Review of Proposals (9)

3. Short List (5)

4. Consultant Interviews (3)

5. Final Selection and Negotiation

a) KBR Awarded US 75 CE&I Contract

b) Negotiation of Agreement

6. Execution of Agreement (July 26, 2011)

Page 13: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

Construction Engineering and Inspection Contract

(Specified Rate Contract)

1. Attachment A & B Typical of Most Consultant Contracts

2. Attachment C – Outlines Project Inspection Requirements

(Unique to US 75)

A. Consulting Firm Shall be Responsible for:

i. Construction Engineering and Inspection

a) Project Supervision & Coordination

b) Inspection of Work and Project Records

c) Job Controls (Sampling and Testing)

d) Construction Survey

e) Design Verification (Identification of Plan

Errors, Recommendation of Corrections,

Omissions, Substitutions, Defects, and

Deficiencies)

f) Final Plan Preparation

CE&I CONTRACT

SOURCE: Contract No. 31-118P5002, Attachment C – Services to be Provided by the Engineer

Page 14: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

Construction Engineering and Inspection Contract, cont.

B. Consulting Firm Shall Be Delegated Certain Levels of

Authority in Decision Making on the Project

ii. Assist and Advise the State in Matters of Policy,

Procedure, and Generally Accepted Industry

Practice

iii.TxDOT Retains Final Decision Making

Authority

C. Consulting Firm Shall Minimize the Need for the State to

Apply Its Own Resources to Assignments

CE&I CONTRACT

SOURCE: Contract No. 31-118P5002, Attachment C – Services to be Provided by the Engineer

Page 15: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

•Kellogg Brown & Root Services, Inc. $ 3,824,478.19

•HNTB Corporation $ 2,262,153.46

•Alliance Geotechnical Group, Inc. $ 1,492,432.30

•Keville, Inc. $ 150,165.23

•STV Incorporated $ 270,470.41

•Total (All Firms) $ 7,999,699.59

TOTAL CE&I CONTRACT COSTS

SOURCE: Contract No. 31-118P5002, Attachment E – Fee Schedule

Total (All Firms)

$ 7,999,699.59

Page 16: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION

SOURCE: Webber, LLC

Page 17: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION

SOURCE: Webber, LLC

Page 18: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

PRE-CON / PARTNERING

Pre-Con / Partnering

• Informal Partnering Meeting Held Prior to the Pre-Con

(TxDOT / KBR / Webber)

• Chain of Command

• Correspondence

• Weekly Project Meetings

• Cutoffs for Estimates

• RFIs and Change Orders

• SBE Reports

• Communication With the Design Consultant

• Media/Public Information

Page 19: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION

SOURCE: Webber, LLC

Page 20: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CONSTRUCTION

SOURCE: Webber, LLC

Page 21: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

ROCKS IN THE ROAD

1. Utility Clearances

2. Project Charges (Function 309 vs. Function 390)

3. SiteManager

4. Materials and Testing

5. Changes in Project Management

6. Communication Between TxDOT, KBR, and Contractor

a) Contractor Requested Changes to TCP

b) Revised Frontage Road Pavement Design

c) Changes in Retaining Wall Design

7. Construction Inspector Staffing and Training

8. Media/Public Information

9. Interaction With Adjacent Property Owners and

Access Issues

Page 22: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

UTILITY CLEARANCES

Utilities

Urban Corridor = Limited ROW, Numerous Utilities

Plans Adequate Provided May, 2010

Some ROW Parcels Outstanding by Project Letting

Construction Start Delayed Beyond the 180-Day Delay

Special Provision Due to Utilities

Page 23: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

PROJECT CHARGES

Function Charge 309 vs. 390

• KBR Monthly Project Invoice Billed to Function Code 390 per

the CE&I Contract

• FC 390 – Hits RTR (Wrong Function)

• FC 309 – Hits FUND 6 (Correct Function)

• FIMS Updated to Change Authority-Description For FC 309 to

Read “Construction Management by KBR Consultants”

Page 24: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

SITEMANAGER

SiteManager

SOURCE: TxDOT

Page 25: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

MATERIALS & TESTING

Materials & Testing

SOURCE: Webber, LLC

Page 26: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

MATERIALS & TESTING

SOURCE: TxDOT

Sampling & Deficiencies

Page 27: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CHANGES IN PROJECT MANAGEMENT

Changes in Project Management

• Project Manager Change Approximately 8-months

into Project

• Replacement Project Manager

• Chain of Command

• Decision Making Process

• Lines of Communication

• SiteManager

• Change Orders and Estimate Processing

Page 28: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

COMMUNICATION

Contractor Requested Changes

• Traffic Control Plan

• Frontage Road Pavement Design

• Retaining Walls

KBR Reviews Requested Changes Concurrently With

TxDOT

TxDOT Retains Final Approval Authority

Page 29: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

CE&I STAFFING AND TRAINING

Staffing and Training

• Specified Rate Contract

• Retention of Inspector Staff Familiar With Project

• Salary vs. Hourly Pay

• Maintain Qualified Construction Staff on the Job

During Busy and Slow Seasons

• Typically Not a Problem for TxDOT

• Concern That Hourly Employees Will Leave

And May Not Return

• Consistency of Inspection

• Training

• Safety, SiteManager, etc.

Page 30: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

MEDIA/PUBLIC INFORMATION

SOURCE: http://www.txdot.gov/inside-txdot/division/travel/highway-conditions/current.html

Lane Closures

Page 31: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

MEDIA/PUBLIC INFORMATION

SOURCE: http://www.mckinneytexas.org/index.aspx?NID=274

Coordination With Local Entities

Page 32: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

MEDIA/PUBLIC INFORMATION

SOURCE: TxDOT Dallas District PIO

Project Fact Sheets

Page 33: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

ADJACENT PROPERTY OWNERS

Interaction With Adjacent Property Owners

• Access Issues – Detouring of Traffic Requires Advance

Coordination with Local Businesses to Communicate

Changes to Customers

• Lane Closures Due to Construction and Various Utility

Relocations

Page 34: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

ACCESS ISSUES

ELDORADO PKWY.

SOURCE: TxDOT

Access Issues

Page 35: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

LESSONS LEARNED

What Is Working 1. Free Up Area Office Resources

2. Assistance With Utility Relocations

3. Decision Making Process / Chain of Command

4. Communication Between TxDOT, KBR, and Contractor

5. Weekly Project Update Meetings

6. Media/Public Information

What Can Be Improved 1. Timeline for Contract Negotiation and Execution

2. TxDOT Facilitated Training of CE&I Consultant Personnel

a) SiteManager (Learning Curve)

3. Partnering With CE&I Consultant (Level of Trust)

4. Monitoring of Consultant Project Staffing Levels

5. CE&I Consultant Safety Training and Compliance

6. Overall Experiences Gained With CE&I Contracts

Page 36: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

WORK AHEAD

Work Ahead

• Ongoing Audit of Project Records

• Punch List and Finalize Project

• Post Project Follow Up

• Final Recommendations for

Future CE&I Contracts

Page 37: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

Thank you for your interest

in the US 75

Construction Engineering and

Inspection Contract

THANK YOU

Page 38: CONSTRUCTION MANAGEMENT CONTRACTS · 2011. 7. 26. · SOURCE: Webber, LLC . CONSTRUCTION SOURCE: Webber, LLC . ROCKS IN THE ROAD 1. Utility Clearances 2. Project Charges (Function

BARRY HEARD, P.E.

COLLIN COUNTY AREA ENGINEER

(972) 542-2345

[email protected]

CONTACT INFORMATION