construction engineering conference 14 september 2010 · construction engineering conference 14...
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Construction Engineering Conference 14 September 2010
Construction engineering knowledge 1
Core elements of construction engineering knowledge for project
and career success
• Need, definition, three types of activities
• Knowledge elements: fundamentals, resources, operations
• Learning methods
• Conclusions, implications, continued learning
C. B. (Bob) Tatum, Professor Emeritus,
Stanford 1
constructionwork-project.blogspot.com
Market drivers for construction engineering
• Increased construction safety, quality, and sustainability, including design and the supply chain
• Increased infrastructure, engineered construction
• New materials, construction-applied resources
• Increased system complexity for criteria such as lifeIncreased system complexity for criteria such as life safety, building energy efficiency, air quality
• Integrated project delivery and work processes;IT-enhanced planning, coordination, monitoring
• Construction process modeling, starting with BIM
• Changing construction workforce, skill levels
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Definitions: Const. Engineering, CM
Construction engineering is a series of technical activities throughout the project to assist in meeting all types of project objectives. The activities include design, resource g ,supply, and integration.
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bridgepros.com
Construction management: “… a professional management practice consisting of an array of services applied to construction projects and programs … a discipline and management system…” CMAA
Construction Engineering Conference 14 September 2010
Construction engineering knowledge 2
1. Design temporary works, work processes
• Temporary works to provide the production environment for construction
• Construction processes, means and methods, to build the work
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2. Provide resources• Technical information
• Permanent materials and equipment
• Construction-applied that do not remain www.cem.egr.unlv.edu
5www.djc.com/news/co/11155143.htmljetahu.com
3. Integrate project phases, work processes, projects
• Construction input to design; interpreting plans and specifications
structuralsystems.com.au
• Technical input to work coordination in an area
• Best practice transfer to future projects
6geotechnics.mottmac.com
Construction Engineering Conference 14 September 2010
Construction engineering knowledge 3
Four Knowledge elements1. Technical fundamentals:
engineering, performance, applications, methods of operation
2. Materials of construction: design and construction properties; influence on field operationsinfluence on field operations
3. Construction-applied resources: availability, performance, applications, limitations
4. Field construction operations: sequences, production rates, potential problems, avoidance
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www.leedsmet.ac.uk/business/Construction.htm
1. Technical fundamentals
• Materials science and engineering
• Mechanics, forces
• Geotechnical and structural engineering
• Fluid mechanics
Machine Systems:
Powertrain
Traction/structure
Implement
Control and information
Job Factors:
Material type
Environment
Topography
Distance
Power available
Usable force
Technical determinants of earthwork production rate
• Fluid mechanics, thermodynamics, heat transfer
• Electric power
• Process control and instrumentation
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Control and informationDistance
Promoting forceRetarding force
Production rate, units/time
Volume/cycle Cycles/time
TimeSpeed
Adapted from M. Vorster, VA Tech
2. Materials of construction
• Design properties: chemical, physical, performance, special restrictions
www.ettlinc.com/CMT.HTM
• Construction properties: links with operations, cost, availability, potential for substitution, toxicity
• Link with operations: major type; properties
9www.concretethinker.com/Papers.aspx?DocId=2
Construction Engineering Conference 14 September 2010
Construction engineering knowledge 4
agra olx inwww.mochalabs.co.za/soil.htm
Design and construction properties of materials
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agra.olx.in
www.steelandsite.com www.rmpv.com/en
Material Key design properties Key construction propertiesConcrete strength in shear,
bending, compression, bearing, MoE
permeability, durability, creep
cement temperature, fineness, rate of setting and strength gain
influence of admixtures
workability for all construction operations
lateral pressure in concrete forms
shrinkage, delay of adjacent placementsReinforcing steel
strength, tensile, grades
standard sizes details
standard sizes and details
fabrication tolerances preassembly
Examples of materials properties
steel standard sizes, details
configuration, location in placement, cover, corrosion protection
fabrication tolerances, preassembly
density, congestion in placement
number and types of splices
release and delivery by placement
location tolerances, ability to cold work Structural steel
strength, tensile, compressive, shear
Dimensions, properties of structural shapes
configuration, location
standard details
fabrication tolerances, potential to automate
delivery for erection, fit with shipping envelope, erection plan
weldability; heat treatment, hardness11
3. Construction‐applied resources
• Consumable and salvageable materials
• Tools, simple or complex
in.europe-machinery.com/.../manitowoc-777.html
• Construction equipment
• Knowledge elements: how it works, performance, best applications, limitations, risk, potential for automation
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Construction Engineering Conference 14 September 2010
Construction engineering knowledge 5
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verityofcaterpillermachines.blogspot.com www.pktrucks.com
www.jenniferclarkbass.com www.lincolnelectric.com
Best use of construction‐
applied resources
Examples of resources
Most productive applications
Conditions and use for the best results
Unit and systems capacity and performance metrics
Concrete pump
medium to large placements
vertical and horizontal transport less than rated capacity
access for placing boom
reliable supply of pumpable concrete
reach, meters
weight, kg
placement rate, m3/hr
Concrete admixture
placement requiring special concrete
hot weather, cold weather, high density
required dosage
change in properties of
Knowledge about construction-applied resources
pproperties
, g yreinforcing steel
change in properties of plastic concrete
Concrete vibrator
internal consolidation of concrete placement
higher congestion of reinforcing
lower slump concrete
class, size, frequency, radius of influence
m3/hr placement rateCrawler crane
erecting structural steel
setting large components
accessible site
large structure requiring multiple crane locations
weight, ground pressure
working reach, load
hoisting rate
Welding machine
welding connections for structural steel, piping
full penetration welds
code requirements
power, voltage, amperage
deposition rate, kg/hr14
4. Field construction operations (a)
• Knowledge elements: sequences, production rates, potential problems, avoidance
• Earthwork: erosion control, clearing and grubbing, stripping www.topconeurope.comg g g, pp gtopsoil; excavating, hauling, placing; compacting, testing; finishing, checking final line, grade
• Concrete work: formwork, reinforcing steel, embedments; batching, transporting, placing, finishing, curing; special methods
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Construction Engineering Conference 14 September 2010
Construction engineering knowledge 6
Fundamentals Materials Resources Operations concrete strength, permeability, durability
mix designs
RC design
hydrostatic load
chemical, and physical properties of cement, hydration process
aggregate, admixtures
plastic concrete properties
composite models of placement
access, laydown, construction plant
conventional, special formwork, hardware
concrete and
plan methods, production rates
fab, use formwork
detail, fab, place rebar, embeds
preassemble, splice
b t h t t
Knowledge elements for concrete work
y
structural design of formwork
pump output and head loss
properties, workability
embedded plates, anchor bolts
rebar, ASTM specs, grades
lumber, ties, other hardware
aggregate plants, trucks
pumps, booms, conveyors, vibrators
finishing equipment, tools
curing materials
safety, QC equipment
batch, transport
place, finish, cure
test, inspect, repair
special operations: precast, post tension, shotcrete, marine, RCC, architectural
special conditions: hot, massive, cold
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4. Field construction operations (b)
• Structural steel:detailing, fabricating; transporting, shaking out; raising, plumbing, connecting, testing
• Permanent equipment:review submittals, fabricate, test, transport, receive, store, install, connect, test
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www.energybooks.com/toc/toc0210.htm
4. Field construction operations (c)
• Piping and ductwork:detail, coordinate, fabricate; transport, erect, support, connect, l t tclean, test
• Electrical systems:detail, coordinate, fabricate, erect, support connect raceway; position, pull, terminate, test electrical cable
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Construction Engineering Conference 14 September 2010
Construction engineering knowledge 7
gujranwala.olx.com
www.hulseyconcrete.com
Examples of resources, operations: CAS, MEP
19trinitysteelerection.comwww.trakengineering.com
Knowledge about field operations
• “King or queen” demands or conditions: project objective, resources, design, site, vicinity
• Critical information needs in the field
• Performance requirements for resources
• Best “flow” of the work
• Risks and contingency plans; “mothers for all”
• Potential problems and how to obviate
• Critical success factors for the crews in the field
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www.cement.orgccpumpingservices.com
21blog.aflcio.org www.wildeck.com
Field operations to meet all objectives
Construction Engineering Conference 14 September 2010
Construction engineering knowledge 8
Examples of construction engineering‐intensive activities
• Excavate and support a tunnel
• Build an engineered fill
• Dewater, excavate, and support a foundation
• Precast, transport, erect a large beam
• Plan and provide resources for a deck cycle
• Erect and connect a tier of structural steel
• Fabricate and install a building enclosure
• Set, align, and connect major equipment
• Detail, coordinate, fabricate, erect, connect, and commission a service or process system
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www.peri.co.jpwww.flatironcorp.com
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www.murrayplant.co.uk
www.designboom.com
www.detroitbuildingtrades.org Construction engineering‐intensive work
Levels of construction engineering knowledge
Employer organization
Technicalfundamentals
Materials of construction
Construction Resources
Field operations
GC, selfperform; specialty contractor
• quantitative• apply to design• deep “feel” forlinks to other 3elements
• quantitative• design properties
• constructionproperties
• quantitative• performance, applications, limitations, quality, safety
• quantitative• sequences,production rates, problems
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GC, CM at risk
• apply to reviewother’s design
• qualitativesense of links
• mix of quantitative, qualitative for design review
• mix of quantitative, qualitative in plan review
• mix of quantitative,qualitative in plan review
Programor project manager, Prof. CM
• limitedqualitative applications in design and construction
• limitedqualitative applications in design
• limitedqualitative applications in plan review
• limitedqualitative applications in plan review
Construction Engineering Conference 14 September 2010
Construction engineering knowledge 9
Learning approaches
• Lecture with examples, reading, problem sets
• Active and cooperative methods in class sessions
• Integrated, project-based, team focused, IT intensive,
• Construction engineering practicum, an experiment, with a class session and a group exercise each for earthwork, concrete work, and steel construction
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pbl.stanford.edu/Research/ResearchILE.html
Conclusions: construction engineering knowledge
• Need: new project types, operational constraints, materials, IT-enabled resources
• Career advantage: learn from CEM courses, excel early, keep learning
• Elements: two fundamental, two applied, all beneficial and highly related
• Learning methods: combine traditional, active, and integrated for all elements
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Implications and recommendations
• Young engineers: combine experience-based and fundamental learning, iteratively
• Regular and adjunct construction faculty: related fundamental and empirical topics
• Industry professionals: seminars, courses, shared information, career advising
• Construction researchers: develop model-based tools to bring jobsite to the classroom; scope and structure representation and reasoning for construction process models
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Construction Engineering Conference 14 September 2010
Construction engineering knowledge 10
Individual benefits from construction engineering
• Background for design, estimating, and construction management courses
• Basis for success in initial jobs, jcontinued learning, development
• Increased potential for innovation
• Shared technical understanding, rapport with design, operations
• Advantages for licensure
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dcnonl.com/article/id31485
How will construction engineering help my career ?
• Technical basis for planning, modeling, and analysis of construction operations.
• Increased communication, credibility, rapport and shared motivation and understanding with other members of project teams.
• Foundation for deeper, faster self-directed learningfrom experience in design and construction.
• Increased personal productivity.
• Critical resource for analysis, innovation, and vision regarding project and, later in careers, operations and general management.
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Activities to keep learning
• Ask everyone; know can learn from all; + attitude.
• Get very good at something; add value early.
• Participate in professional or trade organizations such as technical committees of ASCE, CII, AIA, AGC, DBIA, CMAA, or others., , ,
• Learn more about engineering fundamentals and materials from different disciplines; take FE exam.
• Iterate between empirical (OJT) learning (often about resources and operations) and increased understanding of fundamentals and materials.
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Construction Engineering Conference 14 September 2010
Construction engineering knowledge 11
www.sw-assoc.com
www.albertkahn.com
gtwiki.org
31Examples of getting very good at somethingwww.cem.egr.unlv.edu
www.anthc.org www.finning.ca
Knowledge sources for continued learning• Crafts and superintendents on the job by observing,
analyzing, asking, and applying the results
• Design engineers by reviewing codes and standards, asking about design basis, and analyzing the design criteria and process
• Owners and operators by asking about performance or program criteria for the project and tracing how they are implemented and verified
• Suppliers of key materials and equipment by asking about appropriate integration and the most favorable applications of their products 32