conrtoller dr100 manual

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J iTRON DR 100 Compact Microprocessor Controller B 70.2060.0 Operating Manual 08.04/00438833 Type 702060

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Conrtoller DR100 Manual

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  • J iTRON DR 100Compact Microprocessor Controller

    B 70.2060.0Operating Manual

    08.04/00438833

    Type 702060

  • Co

    ntents1 Id . . . . . . . . . . . . . . . . . . 42 M . . . . . . . . . . . . . . . . . . 5

    2 . . . . . . . . . . . . . . . . . . 52 . . . . . . . . . . . . . . . . . . 52 . . . . . . . . . . . . . . . . . . 6

    3 E . . . . . . . . . . . . . . . . . . 74 In . . . . . . . . . . . . . . . . . 125 O . . . . . . . . . . . . . . . . . 13

    5 . . . . . . . . . . . . . . . . . 135 . . . . . . . . . . . . . . . . . 155 . . . . . . . . . . . . . . . . . 17

    6 F . . . . . . . . . . . . . . . . . 186 . . . . . . . . . . . . . . . . . 196 . . . . . . . . . . . . . . . . . 206 . . . . . . . . . . . . . . . . . 216 . . . . . . . . . . . . . . . . . 246 . . . . . . . . . . . . . . . . . 276 . . . . . . . . . . . . . . . . . 286 . . . . . . . . . . . . . . . . . 29

    7 C . . . . . . . . . . . . . . . . . 368 P . . . . . . . . . . . . . . . . . 429 A . . . . . . . . . . . . . . . . . 44entifying the instrument version . . . . . . . . . . . . . . . . . . . . . . . . . ounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    .1 The mounting site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    .2 Side-by-side mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    .3 Removal, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lectrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dications and keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . peration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Basic status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Operating/parameter/configuration and timer levels . . . . . . . . . .3 Operation of the timer function . . . . . . . . . . . . . . . . . . . . . . . . . unctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Process value input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Logic input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Limit comparator (alarm contact) . . . . . . . . . . . . . . . . . . . . . . . . .6 Self-optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Level inhibit via code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Timer function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . onfiguration tables (C codes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . arameter tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . larm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • Co

    ntents10 . . . . . . . . . . . . . . . . . . . . 45

    . . . . . . . . . . . . . . . . . . . . 45

    . . . . . . . . . . . . . . . . . . . . 47

    . . . . . . . . . . . . . . . . . . . . 48

    . . . . . . . . . . . . . . . . . . . . 48

    . . . . . . . . . . . . . . . . . . . . 48

    . . . . . . . . . . . . . . . . . . . . 49 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 Logic input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Logic outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • BPlease read this Operating Manual before commissioning the instrument. Keep the manual in a placewhich is accessible to all users at all times.Please assist us to improve this manual, where necessary.

    Your comments will be appreciated.

    Phone +49 661 6003-0Fax +49 661 6003-607email [email protected]

    H All necessary settings are described in this Operating Manual. If any difficulties should still arise duringstart-up, you are asked not to manipulate the unit in any way.You could endanger your rights under the instrument warranty !

    Please contact the nearest subsidiary or the head office in such a case.

  • 1 Identifying

    the instrument versio

    n

    4

    1

    1.2.

    70

    (1, with factory setting1

    , configuration to customer

    , with factory-setting1

    , configuration to customer

    (2

    (3

    (4

    (5D Identifying the instrument version

    see factory settings under configuration and parameter level see customer order text or settings under configuration and parameter level

    (1) (2) (3) (4) (5)

    2060/ . . . - . . . . . . . . / . . .

    ) Basic type Output 1 Output 2 Comment188 = 1 relay (changeover contact) - programmable199 = 1 relay (changeover contact) - programmable

    sprecification2

    288 = 1 relay (make contact) 1 relay (make contact) programmable299 = 1 relay (make contact) 1 relay (make contact) programmable

    specification2

    ) Measurement input888 = programmable, with factory setting1

    999 = programmable, configuration to customer specification2

    ) Output 3000 = logic output: 0/5V, 0/20mA113 = logic output: 0/12V, 0/20mA

    ) Supply voltage23 = 110 240V AC +10% /-15, 48 63Hz22 = 20 53V AC/DC, 48 63Hz

    ) Extra code 061 = UL approval (Underwriters Laboratories)elivery pack 1 Operating Manual 70.2060

  • 2 Mo

    unting

    5

    2 The co

    2.1- sh se.

    - sh tions, dust, powderan logged.

    2.2Make se slot can be accessedfrom a

    SeverMountingntroller is clipped onto a 35 mm DIN rail to EN 50 022 from the front.

    The mounting siteould be free from vibration, to prevent the screw terminals from becoming loo

    ould also be free from corrosive media, such as strong acids and caustic solud other suspended substances, so that the ventilations slots cannot become c

    Side-by-side mountingsure that there is at least 10 cm clearance at the top, to ensure that the releabove with a screwdriver.

    al instruments may be mounted directly side by side, without any spacing.

  • 2 Mo

    unting

    6

    2h d swing it downwards .3 Removal, dimensions Insert a screwdriver into the relase slot, press it towards the unit anfrom the rail.

  • 3 Electrical co

    nnection

    7

    3 Insta

    - Th st conform to the req nominal voltagesbe

    - Th

    - If c on both poles from the su

    - A c uit. The load circuit must be relay contacts in the ev

    - Ele nder Technical Data.

    - Ru

    - Do

    - ThElectrical connectionllation notes

    e choice of cable, the installation, the fusing and the electrical connection muuirements of VDE 0100 Regulations on the Installation of Power Circuits with

    low 1000 V , or the appropriate local or national regulations.

    e electrical connection must only be carried out by qualified personnel.

    ontact with live parts is possible while working on the unit, it must be isolatedpply.

    urrent limiting resistor interrupts the supply circuit in the event of a short-circ fused for the maximum relay current in order to prevent welding of the outputent of a short-circuit.

    ctromagnetic compatibility conforms to the standards and regulations listed u

    n input, output and supply lines separately and not parallel to each other.

    not connect any additional loads to the supply terminals of the instrument.

    e instrument is not suitable for installation in areas with an explosion hazard.

  • 3 Electrical co

    nnection

    8

    - r damage to, controlled eter and configuration levels, overpressure valves or ble of adjustment by this matter.

    le control loops, there is a value should therefore be

    - e arranged as twisted and cables.Apart from faulty installation, there is also a possibility of interference with, oprocesses due to incorrect settings on the controller (setpoint, data of paraminternal adjustments). Safety devices independent of the controller, such as temperature limiter/monitors should always be provided and should be capaspecialist personnel only. Please refer to the appropriate safety regulations inSince autotuning (self-optimization) cannot be expected to handle all possibtheoretical possibility of unstable parameter settings. The resulting process monitored for its stability.

    All input and output cables without connection to the supply network must bscreened cables. Do not run them close to current-carrying components or Ground the screen on the instrument side.

  • 3 Electrical co

    nnection

    9Supplyas per nameplate

    ACL1 lineN neutral

    AC/DCL+L-

    Analog inputs Thermocouple

    The electrical connection mustonly be carried out byspecialist personnel.

    V

  • 3 Electrical co

    nnection

    10

    ed -Analog inputs KTY11-6 PTC in 2-wire circuit

    Standard signals:0(4) 20 mA,0(2) 10 V

    Resistance thermometer in 3-wire circuit

    Logic input for connection to floating contact

    A With longer leads, resistance thermo-meters in 2-wire circuit must be changover to C111=001 (3-wire circuit) and compensated with a resistor. Compensation condition: Rlead = Rcomp

  • 3 Electrical co

    nnection

    11

    9 10

    K1

    11 12

    K2Logic output 0/5 V, 0/20 mA or0/12V, 0/20 mA (short-circuit proof)

    Relay outputswithout contactprotection circuit

    changeover contact K1on Type 702060/1XX...

    make contact K1Type 702060/2XX...

    make contact K2Type 702060/2XX...A It is not allowed to combinesupply circuits

    withSELV circuits !

  • 4 Indicatio

    ns and keys

    12

    4

    , with 7 segments each, alphanumeric

    igit

    lue display)

    nt.ynamically, which means thatalue in the display will change.

    ller with

    econds.

    ... Type 702060/2XX...

    act 1 make contact 1 active

    tive make contact 2 active Indications and keysLC display

    2 lines 1st line: 4 places2nd line: 5 places

    Digit height 7 mm

    Display span -1999 to +9999 d

    Decimal places none, one, two

    Unit C/ F (process va

    Keys

    For operating and programming the instrumeC-Codes and parameter values are altered dthe longer the key is pressed, the faster the v

    - Increase value with

    - Decrease value with

    - Programming and configuration of contro

    The value is accepted automatically after 2 s

    Status indicators Type 702060/1XX

    LED K1 lights up yellow changeover contactive

    LED K2 lights up yellow logic output 3 ac

  • 5 Op

    eration

    13

    5 The J 35 mm DIN rail. Thecontr etpoint, or for runningdialog arranged dynamically,and t ion, which is providedas st of a button. A rampfunct . The controller can beused r.

    The s eters on the PC andtrans

    5.1In C

    The d

    In T

    With r value below.

    In S

    The u TUNE.OperationUMO iTRON DR100 is an electronic controller for mounting on a

    oller features a 2-line LC display for indicating the process value or ss. Just 3 keys are necessary for configuration. Parameter setting is

    he value is accepted automatically after two seconds. Self-optimizatandard, establishes the optimum control parameters at the touchion with an adjustable gradient and a timer function are also includedas a 2-state controller with limit comparator or as a 3-state controlle

    etup program can be used for conveniently programming the paramferring the data to the instrument.

    Basic statusontroller mode

    isplay shows the process value on top and the setpoint below.

    imer mode

    active timer function, the process value is shown on top and the time

    elf-optimization mode

    pper display shows the present process value, the lower one shows

  • 5 Op

    eration

    14

  • 5 Op

    eration

    15

    5.2 els

    ng on the configuration, appears hereOperating/parameter/configuration and timer lev

    DependiAL or Pb 1

  • 5 Op

    eration

    16

    OT logic input, SP 2 appearsin ed. TT

    PT the ramp slope are pro-g

    CT

    TIf pprox. 30sec.

    P tory-set Your setting

    A as to be selected and on level !perating levelhe setpoint SP 1 is defined here. With active setpoint switching via the addition. With active ramp function, the ramp setpoint SPr is displayhe setpoint is altered dynamically using the and keys.he setting is accepted after approx. 2sec.

    arameter levelhe limit value of the limit comparator, the controller parameters andrammed here.

    onfiguration levelhe basic functions of the instrument are set here.

    ime-outno operation occurs, the controller returns to the basic status after a

    arameter Explanation Value range facSetpoint 1 SPL SPH 0

    Setpoint 2 SPL SPH 0

    Timer value, timer start value 00:00 99:59 (min:ss) 0

    Ramp setpoint SPL SPH 0

    In order to make the settings, the parameter y 0 (parameter level) hpressed for 2sec. This is the only way to change to the configurati

  • 5 Op

    eration

    17

    5.3The ti N (stop, cancel, acknow-ledgemDepen r the function of the key. In ear in the display.

    Poss

    Displ e/Actionr has stopped ontinue with

    o cancel, press for sec

    r has run downcknowledge with any ey (timer start value ti0 shown)or time-delayed control 120=3), press

    for 2sec

    When ill blink at second intervOperation of the timer functionmer can be started using the key, via the logic input or through power O

    ent from the keys), if the timer is indicated at the operating level.ding on the configuration of the logic input, an external button can take ove this case, the timer can also be operated even if the timer value does not app

    ible displays for the timer function at the operating level

    ay State/Action Display StatTimer is started, but the tolerance limit (C111) has not yet been reachedh To cancel, press for

    2sec

    Timeh C

    h T2

    Timer not runningh Start with

    Timeh A

    kisF(C

    - Timer running

    h Stop with

    h To cancel, press for 2sec

    the timer has been started, the middle decimal point of the timer value wals! When the timer has run down, ENd will appear.

  • 6 Functions

    18

    6W

    h

    h rovided for this purpose tion with a cross ( ).

    heir appearance.

    h

    C Parameter2 Pb 2, Cy 2, db, HyS 2L HySt, ALR SCL, SCHR RASd, SPrS SP 2T ti, C121, C122, C123

    X Functionse recommend the following procedure:

    Familiarize yourself with the controller functions

    Enter the configuration codes and parameter values in the tables pin Chapter 8. Write down the appropriate values ( ), or mark selecThe parameters and configuration codes are listed in the order of tParameters which are not relevant are masked (see table below).

    Enter the configuration codes and parameters on the instrument

    onfiguration Masking out the parameters for-state controller 3-state controller

    imit comparator without function Limit comparator

    esistance thermometer, thermocouple Standard signal scaling

    amp function OFF Ramp function

    etpoint switching not active Setpoints at the operating level

    imer function without function Timer function

  • 6 Functions

    19

    6.1

    Symb

    d by a programmable Process value input

    ol Notes

    Transducer/probe (process value input)

    v Chapter 7 Configuration tables (C codes)Unit of the process value (C/F)/decimal places of display

    v Chapter 7 Configuration tables (C codes)Start/end value of value range for standard signalsExample: 0 20 mA20 200C: SCL = 20 / SCH = 200v Chapter 8 Parameter tables

    Process value correctionUsing the process value correction, a measured value can be correcteamount upwards or downwards (offset).

    v Chapter 8 Parameter tables

    Examples:Measured value Offset Displayed value294.7 + 0.3 295.0 295.3 - 0.3 295.0

  • 6 Functions

    20

    6

    (0sec = filter off)

    the process valuer)

    F closed

    K m keys is not possible.

    L parameter and levels is not possible.optimization is not possible.

    R d

    S is not activeed at the operating level.

    T ge-triggered)

    S.2 Logic input

    Filter time constant (damping) for adapting the digital input filter

    v Chapter 8 Parameter tables

    if dF high: - high damping of interference signals- slow reaction of the PV display to changes in - low cut-off frequency (2nd order low-pass filte

    loating contact open

    ey inhibit Operation is possible from keys. Operation fro

    evel inhibit Access to the parameter andconfiguration levels is possible.Starting self-optimization is possible.

    Access to theconfigurationStarting self-

    amp stop Ramp running Ramp stoppe

    etpoint switching Setpoint SP 1 is active Setpoint SP 2The corresponding symbols SP 1 and SP 2 are display

    imer control Acknowledge start/stop/continue/timer run-down (ed

    ymbol Notes

  • 6 Functions

    21

    6.3ContThe cExam

    Symb

    Symb

    er/underrange, probe Controllerroller structureontroller structure is defined via the parameters Pb, dt and rt.ple: Setting for PI controller r Pb .1=120, dt=0s, rt=350s

    ol Notes

    Function of the logic input

    v Chapter 7 Configuration tables (C codes)

    ol Notes

    Controller type

    v Chapter 7 Configuration tables (C codes)Response of the outputs in fault conditionThe switching states of the outputs are defined here in the event of ovbreak/short-circuit or display overflow.

    v Chapter 7 Configuration tables (C codes)Assignment of the outputs

    v Chapter 7 Configuration tables (C codes)

  • 6 Functions

    22

    ucture is not effective

    no D action.

    ot I action.

    process is virtuallysive wear.

    SProportional band 1 (controller output 1) Proportional band 2 (controller output 2)Influences the P action of the controller. If Pb=0, the controller str

    v Chapter 8 Parameter tables

    Derivative timeInfluences the D action of the controller. If dt=0, the controller has

    Reset timeInfluences the I action of the controller. If rt=0, the controller has n

    Cycle time 1 (controller output 1) Cycle time 2 (controller output 2)The cycle time has to be selected so that the energy supply to thecontinuous, whilst not subjecting the switching elements to exces

    Contact spacingfor 3-state controllers

    v Chapter 8 Parameter tables

    ymbol Notes

  • 6 Functions

    23

    Symb

    b 2=0), it isSwitching differential 1 (controller output 1) Switching differential 2 (controller output 2)for controllers with Pb 1=0 or Pb 2=0

    v Chapter 8 Parameter tables

    Working point (basic load)output if PV=setpoint

    v Chapter 8 Parameter tablesOutput limitingy1 - maximum outputy2 - minimum output

    v Chapter 8 Parameter tables

    ol Notes

    H On controllers without controller structure (Pb 1=0 or Pnecessary that y1 = 100% and y2 = -100%.

  • 6 Functions

    24

    6

    S

    lk

    lk

    lk

    6:Monitoring referredto the setpoint.

    : Monitoring referredto a fixed value AL.

    point, x = process value.4 Limit comparator (alarm contact)

    ymbol Notes

    Limit comparator function (lk1 lk8)

    v Chapter 7 Configuration tables (C codes)

    lk2 lk3

    4 lk5 lk6

    7 lk8

    1

    lk1 lk

    lk7 / lk8

    w = set

  • 6 Functions

    25

    6.5

    SymbRamp function

    Switching differential of the limit comparator

    v Chapter 8 Parameter tablesLimit value of limit comparator

    v Chapter 5 Operation

    ol Notes

    t1 power ON (SP 1 active)t2t3 power failure or over/underranget4t5 ramp stopt6 setpoint switching to SP 2

    Ramp setpointProcess value

  • 6 Functions

    26

    Symbol Notes

    Ramp function (on/off, time unit)

    v Chapter 7 Configuration tables (C codes)Ramp stop via logic input (floating contact)

    v Chapter 7 Configuration tables (C codes)Ramp slope in C/h or C/min

    v Chapter 8 Parameter tables

  • 6 Functions

    27

    6.6Self-o r PI controllers.

    The f 2, dFThe c rol deviation:

    Start

    Self-o

    v C

    Hd ramp function.

    a) Seopinapph

    x = pw = Self-optimizationptimization determines the optimum controller parameters for PID o

    ollowing controller parameters are defined: rt, dt, Pb 1, Pb 2, Cy 1, Cyontroller selects procedure a or b, depending on the size of the cont

    ing self-optimization

    ptimization is automatically terminated, or can be canceled.

    hapter 5.1 Basic status

    Starting self-optimization is not possible with active level inhibit an

    lf-timization

    theproachase

    b) Self-optimi-zation at setpoint

    Start Start

    rocess valuesetpoint

  • 6 Functions

    28

    6A a code (logic input hasp

    h ng

    h

    Le ion levels (corresponds toco

    1.

    C

    0

    0

    0

    1.7 Level inhibit via codes an alternative to the logic input, level inhibit can also be set viariority).

    Press + simultaneously for 5sec and enter code for inhibiti

    Acknowledge with

    vel inhibit via the logic input will lock the parameter and configuratde 011).

    The values at the operating level can only be indicated but not modified.

    ode Operating level Parameter level Configuration level

    00 enabled enabled enabled

    01 enabled enabled inhibited

    11 enabled inhibited inhibited

    11 inhibited1 inhibited inhibited

  • 6 Functions

    29

    6.8Using of the adjustable timeti0. A ia the logic input), thetimer rocess value has goneabov down, different eventsare tr hing. In addition, it ispossiExamTimer function the timer function, the control action can be influenced by means fter the timer has been started (by power ON, pressing the key, or v start value ti0 is counted down to 0, either immediately or after the pe or below a programmable tolerance limit. When the timer has run iggered, such as control switch-off (output 0%) and setpoint switcble to implement timer signaling via an output.ple:

  • 6 Functions

    30

    N

    -

    -

    - ached with the ramp.

    - end value) is monitored.

    N

    - e is the timer function Time-a the logic input is not active.

    N

    - events that are related to the display.otes on the timer function in conjunction with the ramp function

    Generally, the setpoints can also be approached using the ramp function.

    Stopping the timer does not affect the ramp function

    If control is active after the timer has run down, the current setpoint is approCancelation of the timer is followed by a setpoint step without ramp.

    In the case of timer functions with a tolerance limit, only the setpoint (=ramp

    otes on setpoint switching via the logic input

    Setpoint switching via the logic input is generally possible. An exception herdependent setpoint switching. In this case, configured setpoint switching vi

    otes on the display status in the event of a power failure

    The state of the display before the power failure will be restored, except for timer (start, cancel, continue, stop). The timer value will then be shown in the

  • 6 Functions

    31

    Symb

    C120= own (output 0%)

    iagrams with andithout start above

    olerance limit.

    --- tolerance limitol Notes

    1

    Timer function

    v Chapter 7 Configuration tables (C codes)

    Time-limited control: Control is switched off after the timer has run dC121=3, 4, 7 or 8C121=1, 2, 5 or 6

    Dwt

    -

  • 6 Functions

    32

    C tion, the process is con-r automatically switches to

    C s run down.

    S

    C121=3, 4, 7 or 8

    mer has run down any key toge120=2 Time-dependent setpoint switching: After starting the timer functrolled to setpoint SP2. When the timer has run down, the controlleSP1.

    120=3 Time-delayed control: The control action starts after the timer ha

    ymbol Notes

    C121=2 or 6 C121=1 or 5

    H h After the ti(ENd C), useacknowled

    C121=1, 2, 5 or 6

  • 6 Functions

    33

    C120= ontrol action is indepen- output.

    Symb

    C122=14 Timer: After starting the timer function, ti0 is counted down to 0. The cdent of the timer. Here, too, the timer run-down can be signaled via an

    ol Notes

    C121=1, 2, 5 or 6

    Timer signalingC122=3

  • 6 Functions

    34

    ng events:

    keys/logic input )e:

    w the setpoint, the timer will

    restored, or the timer the power failure, the timer 121=1 or 5. of a power failure.

    e timer has run down, a

    SStart condition for timerThe timer start value ti0 is counted down as selected in the followi1. power ON or logic input/keys2. start via keys/logic input3. process value has reached tolerance limit (1C or 5C) (start via The position of the tolerance limit depends on the controller typ - 2-state controller (direct): tolerance limit above setpoint - 2-state controller (inverse): tolerance limit below setpoint - 3-state controller: tolerance limit below setpoint If, during the control process, the process value goes above/belo be stopped for the duration of the infringement.

    Response to a power failureAfter a power failure, the condition before the power failure can befunction can be canceled. If the timer had already run down beforestart value will be loaded. The timer will start automatically when CThe timer value is saved at one minute intervals, to cover the case

    v Chapter 7 Configuration tables (C codes)Timer signalingFrom the start of the timer function until timer run-down, or after thsignal can be produced via an output.

    Time unit for the timer

    ymbol Notes

  • 6 Functions

    35

    Exam

    After trolled to a setpoint of80C f a power failure.

    Confi

    - C11- C11- C12- C12 ure- C12- C12Entry

    h En

    h Pr

    Enter

    h Re

    h Stple

    the start via the logic input or from the keys, the process must be con for 30 minutes. The control action has to be canceled in the event o

    guration:

    1...C116: controller programming7=5: logic input = timer control0=1: timer function = time-limited control1=6: start condition for timer = via logic input/keys - cancelation on power fail2=0: timer signaling = no function3=1: time unit (timer) = mm.ss:

    ter the setpoint SP (80C)

    ess the key until ti0 is indicated the timer start value ti0 (30.00)turn to basic status with

    art the control action via the logic input or with

  • 7 Co

    nfiguratio

    n tables (C

    cod

    es)

    36

    7

    places/unit X

    P

    your selection with a. Configuration tables (C codes)

    Transducer X

    001 Pt 100 (3-wire)006 Pt 1000 (3-wire)601 KTY11-6 (2-wire)003 Pt 100 (2-wire)005 Pt 1000 (2-wire)039 Cu-Con T 040 Fe-Con J041 Cu-Con U042 Fe-Con L043 NiCr-Ni K044 Pt10Rh-Pt S045 Pt13Rh-Pt R046 Pt30Rh-Pt B048 NiCrSi-NiSi N052 standard signal 0 - 20mA053 standard signal 4 - 20mA063 standard signal 0 - 10V071 standard signal 2 - 10V

    Decimal

    0 9999/C1 999.9/C2 99.99/C3 9999/F4 999.9/F5 99.99/F

    b 11

    >2s

    .

    .

    .

    y0

    >2s

    X Mark cross

  • 7 Co

    nfiguratio

    n tables (C

    cod

    es)

    37

    nction X

    ction OFFction (C/min)ction (C/h)

    output 1)utput 2)Controller type X

    10 2-state controller (inverse)11 2-state controller (direct)30 3-state controller

    Limit comparator (LK) X

    0 no function1 lk 12 lk 23 lk 34 lk 45 lk 56 lk 67 lk 78 lk 8

    Ramp fu

    0 ramp fun1 ramp fun2 ramp fun

    inverse = output is active when process value is below setpoint (controllerdirect = output is active when process value is above setpoint (controller o

  • 7 Co

    nfiguratio

    n tables (C

    cod

    es)

    38

    X

    hingOutputs in faultcondition

    X

    0 0%1 LK/timer signaling OFF1 100%2

    2 -100%1 3 0%1 LK/timer

    signaling ON4 100%2

    Logic input

    0 no function1 key inhibit2 level inhibit3 ramp stop4 setpoint switc5 timer control

    1. Minimum output limiting y2 is effective2. Maximum output limiting y1 is effective

  • 7 Co

    nfiguratio

    n tables (C

    cod

    es)

    39

    tput 3 X

    er signalingit comparatorer signaling

    ntroller outputit comparatorntroller output

    it comparator/timer1

    ntroller output 2it comparator/timer1

    ntroller output 1ntroller output 2ntroller output 1

    gnalingOutput 1 Output 2 (only onType 702060/2XX...)

    Ou

    0 no function1

    o

    n

    2

    -

    s

    t

    a

    t

    e

    c

    o

    n

    t

    r

    o

    l

    l

    e

    r controller output limit comparator tim2 controller output timer signaling lim3 limit comparator controller output tim4 limit comparator timer signaling co5 timer signaling controller output lim6 timer signaling limit comparator co

    7

    o

    n

    3

    -

    s

    t

    a

    t

    e

    c

    o

    n

    t

    r

    o

    l

    l

    e

    r controller output 1 controller output 2 lim8 controller output 1 limit comparator/timer1 co9 controller output 2 controller output 1 lim10 controller output 2 limit comparator/timer1 co11 limit comparator/timer controller output 1 co12 limit comparator/timer controller output 2 co

    1. A programmed limit comparator (LK) has priority over timer si

  • 7 Co

    nfiguratio

    n tables (C

    cod

    es)

    40

    X

    wer failure X

    before the

    f in the

    apply to C120=3 or 4.Timer function

    0 no function1 time-limited control2 time-dependent setpoint switching3 time-delayed control4 timer (control is independent of timer)

    Start condition for timer Action on po

    1 after power ON, logic input/keys Condition as power failure2 via logic input/keys

    3 via logic input/keys; timer counts 1 C from tolerance limit

    4 via logic input/keys; timer counts 5C from tolerance limit

    5 after power ON, logic input/keys Cancelation otimer function( STOP appearsdisplay )

    6 via logic input/keys7 via logic input/keys; timer counts 1C

    from tolerance limit8 via logic input/keys; timer counts 5 C

    from tolerance limitThe start conditions with tolerance limit (C121=3, 4, 7, 8) do not If C120 is altered, the validity of C121 must be checked.

  • 7 Co

    nfiguratio

    n tables (C

    cod

    es)

    41

    (timer) X

    x. 99.59)x. 99.59). 999.9)nutes;

    eter tablesTimer signaling X

    0 no function1 timer start until run-down2 after run-down for 10sec 3 after run-down for 1min.4 after run-down until

    acknowledgement

    Unit of time

    1 mm.ss (ma2 hh.mm (ma3 hhh.h (maxs = seconds; m = mih = hours

    One output has to be configured accordingly (C118).

    on to Chapter 8 Param

  • 8 Param

    eter tables

    42

    8

    actory-set Yoursetting

    00

    200

    50

    factory setting Parameter tables

    Parameters ofconfiguration level

    Explanation Value range f

    start value ofstandard signal

    -1999 to +9999digit 0

    end value ofstandard signal

    -1999 to +9999digit 1

    lowersetpoint limiting

    -1999 to +9999digit -

    uppersetpoint limiting

    -1999 to +9999digit 8

    process value correction -1999 to 9999digit1 0

    switching differential oflimit comparator

    0 to 9999digit1 1

    1. With displays with one or two decimal places, the value range and the change accordingly.Example: 1 decimal place value range: -199.9 to +999.9

  • 8 Param

    eter tables

    43setting change

    Your setting

    b

    a

    c

    k

    t

    o

    t

    h

    e

    o

    p

    e

    r

    a

    t

    i

    n

    g

    l

    e

    v

    e

    l1. For displays with one or two decimal places, the value range and the factory accordingly.

    Parameters of parameter level

    Explanation Value range factory-set

    limit value oflimit comparator

    -1999 to +9999digit 0

    proportional band 1 0 to 9999digit1 0

    proportional band 2 0 to 9999digit1 0

    derivative time 0 to 9999sec 80sec

    reset time 0 to 9999sec 350sec

    cycle time 1 1.0 to 999.9sec 20.0sec

    cycle time 2 1.0 to 999.9sec 20.0sec

    contact spacing 0 to 1000digit1 0

    switching differential 1 0 to 9999digit1 1

    switching differential 2 0 to 9999digit1 1

    working point -100 to 100% 0%

    maximum output 0 to 100% 100%

    minimum output -100 to +100% -100%

    filter time constant 0.0 to 100.0sec 0.6sec

    ramp slope 0 to 999 C/h (C/min)1 0

  • 9 Alarm

    messag

    es

    44

    9

    D onse

    nge of process value.nd limit comparators that rocess value input behave in

    ith the configuration of the

    topped.

    ction was canceled due to a . The timer value that was time of the supply failure is

    7 Configuration tables s), C121.

    Honnected Alarm messages

    isplay Description Cause/Resp

    The process value display flashes 1999.

    Over/underraControllers arefer to the paccordance woutputs.The timer is s

    The lower display shows STOP, which signifies that the timer was started and then a supply failure occurred.

    h Acknowledge with any key (the timer start value ti0 is loaded)

    The timer funsupply failurepresent at theindicated.

    v Chapter(C code

    The following events come under the heading over/underrange:- probe break/short-circuit- measurement is outside the control range of the probe that is c- display overflow

  • 10 Technical data

    45

    10

    10.1

    10.2Resis

    Tran Probe/lead break

    Ther is recognized

    Resi is recognized

    Volta is recognized-

    Curr is recognized-

    Des

    Pt 10

    KTY

    Pt10

    ConTechnical data

    Measuring circuit monitoring

    Analog inputstance thermometer

    sducer Overrange/underrange

    Probe/lead short-circuit

    mocouple is recognized -

    stance thermometer is recognized is recognized

    ge 2 10V0 10V

    is recognizedis recognized

    is recognized-

    ent 4 20mA0 20mA

    is recognizedis recognized

    is recognized-

    ignation Measuring range Accuracy1

    0 EN 60 751 -200 to +850C 0.1%

    11-6 (PTC) -50 to +150 C 1%

    00 DIN 60 751 -200 to +850C 0.1%

    nection circuit 2-wire, 3-wire

  • 10 Technical data

    46

    Th

    om 0 to 100sec

    Accuracy1

    0.4%

    0.4%

    0.4%

    0.4%

    0.4%

    0.4%

    0.4%

    0.4%

    0.4%

    y1ermocouple

    Sampling rate 210 msec (250msec with active timer)

    Input filter 2nd order digital filter; filter constant adjustable fr

    Special features also programmable in F

    Designation Measuring range

    Fe-Con L DIN 43 710 -200 to + 900C

    Fe-Con J EN 60 584 -200 to +1200C

    Cu-Con U DIN 43 710 -200 to + 600C

    Cu-Con T EN 60 584 -200 to + 400C

    NiCr-Ni K EN 60 584 -200 to +1372C

    NiCrSi-NiSi N EN 60 584 -100 to +1300C

    Pt10Rh-Pt S EN 60 584 0 to +1768C

    Pt13Rh-Pt R EN 60 584 0 to +1768C

    Pt30Rh-Pt6Rh B EN 60 584 300 to 1820C

    Cold junction Pt100 internal

    Cold junction accuracy 1C

    Designation Measuring range Accurac

  • 10 Technical data

    47

    DC vo

    10.3

    Inpu ant adjustable from

    Spec

    1. ThTh

    Mea ce

    0 4

    0 2

    Scal

    Inpu m 0 100sec

    Con

    Floa tpoint switching and for ltage, DC current

    Logic input

    t filter 2nd order digital filter; filter const0 to 100sec

    ial features also programmable in F

    e accuracy refers to the maximum measuring range span.e linearization accuracy is reduced with small ranges and short spans.

    suring range Accuracy Input resistan

    20mA20mA

    0.1% RIN < 4

    10V10V

    0.1% RIN > 100 k

    ing freely programmable within the limits

    t filter 2nd order digital filter; filter constant adjustable fro

    nection Function

    ting contact configurable for key inhibit, level inhibit, ramp stop, setimer control

  • 10 Technical data

    48

    1

    1

    111

    P

    load, 100,000 operations at

    operations at nominal load

    uit proof)0.4 Logic outputs

    0.5 Controller

    0.6 Supply voltage0 240V AC +10% /-15, 48 63Hz or 20 53V AC/DC, 48 63Hz

    ower consumption: max. 5VA

    Output Function

    Relay K1 make or changeover contact, 3A at 250V AC resistivenominal load

    Relay K2 make contact, 3A at 250V AC resistive load; 100,000

    Output 3, logic level logic output 0/5V, 0/20mA, 0/12V, 0/20mA (short-circ

    Controller type 2-state controller, inverse, direct

    Controller structures P/PD/PI/PID

    A/D converter resolution >15 bit

  • 10 Technical data

    49

    10.7Test v

    Electrvia sc

    Electr

    Interfe

    Immu

    Data

    Accur

    Ambie

    Clima

    Opera

    Weigh

    Prote

    SafetyGeneral dataoltages to EN 61 010, Part 1: overvoltage category II, pollution degree 2

    ical connection:rew terminals, conductor cross-section 0.2 2.5mm2

    omagnetic compatibility: EN 61 326

    rence emission: Class B

    nity to interference: industrial requirements

    backup: EEPROM

    acy of timer: 0.7% / 10ppm/C

    nt and storage temperature: 0 to 55C / -30 to +70C

    tic conditions: 75% rel. humidity, no condensation

    ting position: vertical

    t: approx. 160g

    ction: IP20

    regulation: to EN 61 010

  • 10 Technical data

    50

  • JUMO GmbH & Co. KG

    Street adress:Moltkestrae 13 - 3136039 Fulda, GermanyDelivery address:Mackenrodtstrae 1436039 Fulda, GermanyPostal address:36035 Fulda, GermanyPhone: +49 661 6003-0Fax: +49 661 6003-607e-mail: [email protected]: www.jumo.net

    JUMO Instrument Co. Ltd.

    JUMO HouseTemple Bank, RiverwayHarlow, Essex CM20 2TT, UKPhone: +44 1279 635533Fax: +44 1279 635262e-mail: [email protected]: www.jumo.co.uk

    JUMO PROCESS CONTROL INC.

    885 Fox Chase, Suite 103Coatesville PA 19320, USAPhone: 610-380-8002

    1-800-554-JUMOFax: 610-380-8009e-mail: [email protected]: www.JumoUSA.com

    1 Identifying the instrument version2 Mounting2.1 The mounting site2.2 Side-by-side mounting2.3 Removal, dimensions

    3 Electrical connection4 Indications and keys5 Operation5.1 Basic status5.2 Operating/parameter/configuration and timer levels5.3 Operation of the timer function

    6 Functions6.1 Process value input6.2 Logic input6.3 Controller6.4 Limit comparator (alarm contact)6.6 Self-optimization6.7 Level inhibit via code6.8 Timer function

    7 Configuration tables (C codes)8 Parameter tables9 Alarm messages10 Technical data10.2 Analog inputs10.3 Logic input10.4 Logic outputs10.5 Controller10.6 Supply voltage10.7 General data