connectivity & industry 4 - firjan
TRANSCRIPT
Connectivity & Industry 4.0Claudio Makarovsky – Siemens Oil &Gas
siemens.comUnrestricted © Siemens AG 2016
Unrestricted © Siemens AG 2016
Page 2 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Unrestricted © Siemens AG 2016
Page 3 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Digitalization @ Process IndustriesHow to survive a disruptive technology wave
Digitalization winner candidates Doomed to disappear candidates ?
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Page 4 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Unrestricted © Siemens AG 2016
Page 5 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Unrestricted © Siemens AG 2016
Page 6 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Unrestricted © Siemens AG 2016
Page 7 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Unrestricted © Siemens AG 2016
Page 8 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Slide 9
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Drivers for Explosion in Digitalization Across Industries
Applicability to O&G
Predictive Maintenance
Mass Transit IndustryBarcelona – Madrid
99.9% availability of trains
Only 1 of 2,300 trips is late
Remote diagnosis facilitates
predictive maintenance
Applicability to O&G
Improved Cycle Time
Automotive IndustryMaserati, Turin
30% less development time
Digital production optimizes
plant design and enables
manufacturing flexibility
Applicability to O&G
Image Analytics
Health IndustryMultiple Locations Worldwide
Enables more patients to be
treated in less time
50% reduction in doctor’s
time for bone reading
Automated image processing
enables faster diagnosis
10% higher accuracy rate
and detection of fractures
Applicability to O&G
Remote Monitoring
Marine IndustryHamburg (Service Center)
3x more cars producedReduced cost for operation
and commissioning
Increased availability and
avoidance of unplanned
downtimes
Enables shorter time
to market
Increased availability and
avoidance of unplanned
downtimes
Remote monitoring facilitates
expert center support
40% of all critical systems
monitored in real-time with
expert technical support
Sensor explosion Secure Connectivity Integrated PLM Advanced Analytics
• Cyber SecurityYes, but like HSE it can be managed
• Data PrivacyWhat data can't you share, rather than what data can you
share
• Customer-Supplier Business ModelTransition from procurement to partnership
• CultureToday’s best practices will not be tomorrow’s best practices
Opportunity lies between the silos
Failing is good – start small, learn, course correct fast
The risk does not lie in failing, it lies in doing nothing
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
The Challenges Facing Adoption of Digitalization in O&G
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
The Digital Maturity Journey
Evolution and Revolution
Digital Asset Management
Digital Maturity & Intelligence
Le
ve
ls o
f D
igita
liza
tio
n
Process & Plant
Digital Twins
Predictive
Diagnostics
Asset
Optimization
Intelligent
Monitoring
AI-Aided Decision
Making
Autonomous
Operations
Digital Workflows
Asset Optimization
Enterprise OptimizationImp
lem
en
tation
Ph
ase
s
• Data persistence • Inventory & Obsolescence Management• Improved Plant Maintenance
• Better Visualization • Efficient Data & Workflows
• Integrated optimization of maintenance and operations
• Improved Capacity & Distribution Planning
Remote
Operations
Topsides 4.0 is the secure digital approach to rotating equipment,
electrical and automation systems through the entire life cycle of the
asset.
Designed for reduced
CAPEX and OPEX
• Shorter project cycle
time
• Shorter time to stable
operation with
training, virtual
commissioning on
the digital twin
• Reduced interfacing
risk with integrated
automation and
safety systems
• Lower OPEX with
reduced manning
and predictive
analytics
Power distribution Power generation
(gas turbine,
generator)
Compression Cyber Secure
Digital Solutions
Motors and
drivesAutomation, safety,
control and telecom
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Topsides 4.0 – Integrated Life Cycle Solution for O&G
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Topsides 4.0 – Data Persistence
Operate & Maintain
Concept & FEEDConfigurators for fast,
best practice designs
Analytics for process
optimization
Service and maintenance
data for asset management
Detailed design data Design & Build
Digital fabrication,
virtual commissioning
Real time and historical
asset generated data
Process simulation
for concept selection
Integrated EICT, designed
for remote operations
Analytics for equipment
optimization
Data Backbone
Cyber Secure
Cyber SecureCyber Secure
• P&IDs
• 3D drawings
• Isometrics
• Equipment data sheets
• Time series data
• ICSS
• Electrical Load Lists
• Single Line Diagrams
• Life Cycle data
• etc.
Predictive
diagnostics &
asset
optimization
OEM
Services
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Topsides 4.0 – The Intelligent Digital Twin
Operate & Maintain
Concept & FEEDConfigurators for fast,
best practice designs
Service and maintenance
data for asset management
Detailed design data Design & Build
Digital fabrication,
virtual commissioning
Real time and historical
asset generated data
Process simulation
for concept selection
Integrated EICT, designed
for remote operations
Data BackboneCyber Secure
Cyber SecureCyber Secure
Analytics and alerts
for process &
equipment
monitoring
Automated
MonitoringSmart 3D view
for construction
planning, field
training, etc
Plant
TwinDynamic model
for automation
testing, ops
training, what-ifs
Process
Twin Role Based
Portal
(Cloud)
Analytics for equipment
optimization
Analytics for process
optimization
Asset performance
and maintenance
reporting/ KPIs
Static reference data
(product,
engineering, project
data)
Dynamic, simulated
data
Visualization and
navigation (client
view)
Intelligent
Digital
Twin
Real time asset
generated data
(time series and
events)
Individually engineered solutions, significant duplication of data and effort
Creating the Digital Twin Without the Topsides 4.0 Approach
Notifications &
Alerts
3D walk through
plus operations,
engineering &
maintenance
data
Reports,
dashboards,
drill downs
Asset wide
Analytics
(vendor agnostic
OEM predictive
diagnostics &
optimization
Dynamic Process
Simulation
On premise /
cloud historian
Asset wide EIC
for remote
operations
Process Design
FEED/Detailed
Engineering
EIC emulation
Digital fabrication
and testing
Process Twin
Intelligent Monitoring
OEM Services Plant Twin
Inte
gra
ted
Op
era
tio
ns &
Asset
Op
tim
izati
on
Asset performance
and maintenance
reporting/ KPIs
Static reference data
(product,
engineering, project
data)
Dynamic, simulated
data
Visualization and
navigation (client
view)
Intelligent
Digital
Twin
Real time asset
generated data
(time series and
events)
Create the Intelligent Digital Twin as you execute the Project
Creating the Digital Twin With the Topsides 4.0 Approach
Notifications &
Alerts
3D walk through
plus operations,
engineering &
maintenance
data
Reports,
dashboards,
drill downs
Asset wide
Analytics
(vendor agnostic
OEM predictive
diagnostics &
optimization
Dynamic Process
Simulation
On premise /
cloud historian
Asset wide EIC
for remote
operations
Process Design
FEED/Detailed
Engineering
EIC emulation
Digital fabrication
and testing
Inte
gra
ted
Op
era
tio
ns &
Asset
Op
tim
izati
on
12 weeks saving on detailed design with vendor templates
8 weeks shorter engineering phase with configurators
4 weeks faster to first oil with virtual testing, training
Reduce cycle time
3 – 9 months
Reduced offshore manning
Shorter and safer turnaround times
Early warning of performance degradation
Reduce OPEX
>$ 100 mover 10 yrs
Reduced engineering for digital twin
Reduced accommodation for offshore staffing
Reduced risk from integrated control
Reduce CAPEX
$ 10 – 15 m
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Example Savings For A Mid Size FPSO (100 k bpd)
Unrestricted © Siemens AG 2016
Page 18 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Solution
• Fully integrated Electrical, Automation and Digital solution
• Onshore operations center for seamless remote operations
• Advanced condition monitoring of critical equipment
• Expert support based on real time big data and analytics
• Process Twin simulation and training software
Increased
recovery
Fewer
people on
the platform
Lower
OPEX
Challenge
• Operating offshore production platform in a harsh environment
and remote location
• Minimum offshore operational team
• Leverage onshore key expertise
• Condition monitoring to ensure asset uptime and efficient
maintenance campaigns
Example: Remote Operations of the Ivar Aasen Field
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Unrestricted © Siemens AG 2016
Page 19 Carlos Fernando Albuquerque, PD PA AE VSS Brazil
Incubate through Evolution
• Digitalize inside the firewall while developing a cyber policy
• Start small but do so quickly
• Pick your data backbone for longevity
• … but plan for 2 year obsolescence of applications
Leapfrog through Revolution
• Accept that the past should not dictate the future
• Pick long term partners for OEM & digital expertise
• Choose a secure, scalable platform for stakeholders to
collaborate
• Include digitalization right from concept development
• Select technologies on Life Cycle Cost
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Steps to Starting your Digitalization Journey
Claudio Makarovsky
+5521 995980289