cone drive accudrive producst
DESCRIPTION
A brief presentation of Cone Drive's AccuDrive products including the Series S, W and Model RGTRANSCRIPT
www.conedrive.com
Cone Drive AccuDrive ProductsCone Drive AccuDrive Products
www.conedrive.com
Ludington, MI
Traverse City, MI
• 200,000 ft2 manufacturing space
• 210 employees total
• Focused in Double Enveloping worm gear
technologies
• Offer widest portfolio of gear products in North America
Cone Drive Locations
www.conedrive.com
Double Enveloping Worm Gearing
• Multiple tooth contact for load share
• Reduced contact stresses for greater durability
• High shock load capability• High torsional stiffness• Smooth running• Extremely quiet• Low and Zero backlash
available
Double Enveloping
Single Enveloping
www.conedrive.com
www.conedrive.com
AccuDrive Series W - Whisperdrive
Meeting the precision needs of the Motion Control market
www.conedrive.com
Series W - Whisperdrive
• Five Sizes– 38, 51, 64, 76, 89
• Exact Ratios
• Three Levels of Backlash– Standard , Low, Zero
• Metric / Inch shafts
• Output Options– Shrink Disc or Direct Mount
– Solid or Hollow
• Specials– Ratios, Shafts, Plating
• Double enveloping worm gearing – 300% Overload
• 5 Year Warranty
www.conedrive.com
Zero Backlash
• Compensates for wear
• Adjustable design
• Verifiable assembly
Unit Size Standard Backlash
Low Backlash
Zero Backlash
38 24 8 -
51 15 6 Zero
64 12 5 Zero
76 10 4 Zero
89 10 3 Zero
Series W Levels of Backlash
www.conedrive.com
Output Options
Zero Backlash Connections
Direct Mount• Bolt driven shaft directly to output
-No Keyways
-Either side or both
-No tight tolerances
-Lower cost than shrink disc
Shrink Disc• Squeeze onto driven shaft
-No Keyways
-Either side or both
-Tight tolerances
- No rotational alignment necessary
Standard ConnectionsType of Output Option
Hollow Output Inch or Metric
Solid Single Extend Inch or Metric
Solid Double Extend Inch or Metric
Size Inch Metric Alt. Metric
38 0.875 25 22
51 1.250 30 -
64 1.688 35 38
76 1.938 45 48
89 2.438 60 -
Size Inch Metric
38 0.750 20
51 1.125 25
64 1.250 30
76 1.500 35
89 1.875 45
Solid
Ou
tpu
tH
ollow
Ou
tpu
t
www.conedrive.com
Versatility of Applications…
Timing Belt Pulley Table Mount
Pinion Gear Special Shaft
Direct Mount Applications
www.conedrive.com
Input Connections
ALL Series W reducers use zero backlash bellows couplings
Note: There is an option for a customer to buy reducers less couplings. Normally couplings are not keyed.
Size Jakob Coupling
38 KLC - 25
51 KLC - 25
64 KLC - 50
76 KLC - 50
89 KLC - 100
www.conedrive.com
Positional Accuracy is the final position achieved and is a factor of all the components connected in a system from the motor to the load such as backlash, torsional stiffness and repeatability
Coupling
- Torsionsal Windup
- Backlash
Gearset / Reducer
- Torsionsal Windup- Backlash
Connection
- Torsionsal Windup- Backlash
Series W Model RG
Backlash 5 9
Tors. Stiff. 9.23 7.00
Position Acc. 14.23 16.00
OT = 1430 Lb-in Speed = 2000 RPM
Positional Accuracy Comparison of a W064 to and RG25
Precision Defined
www.conedrive.com
Speed
Ball Bearings
- Maximim Cyclic Speeds of 6,000 RPM continuous of 4,000 RPM
- Reduces backlash (no looseness setting based on speed).
- Helps to reduce friction and heat (compared to taper rollers).
Weight- Housings / Caps / Carriers aluminum
Environmental Protection
- All components black anodized.
- Option for white epoxy or “steel it” paint.
- Double seals on both the input and output shaft.
- O-Rings on both the input and output shaft.
- No vents.
- IP65 Rated.
Features & Benefits
www.conedrive.com
AccuDrive Model RG
Moderate precision for the Motion Control market
www.conedrive.com
Output Connections
Output Options
Flange Mount-Either side or both
Shrink Disc• Squeeze onto driven shaft
-No Keyways
-Either side or both
-Tight tolerances
- No rotational alignment necessary
Standard ConnectionsType of Output Option
Hollow Output Inch or Metric
Solid Single Extend Inch or Metric
Solid Double Extend Inch or Metric
Size Inch Metric
15 0.875 25
20 1.250 30
25 1.688 35
30 1.938 45
35 2.438 60
Size Inch Metric
15 0.750 20
20 1.125 25
25 1.250 30
30 1.500 35
35 1.875 45
Solid
Ou
tpu
tH
ollow
Ou
tpu
t
www.conedrive.com
Case sizes: 1.50, 2.00, 2.50, 3.00 and 3.50
Torque: Up to 7150 Lb-in
Ratios: Standard ratios of 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 40, 50 and 60:1 in single stage
Non standard ratios available
Efficiency: 65 - 92% (ratio and speed dependent)
Average lifetime: 25,000 hours
Noise level: Less than 55 dBA
Backlash: Standard backlash (15 – 32 arcmin)
Low backlash (6 – 15 arcmin)
Max input speed: up 4,000 rpm
Protection: IP65 (Ingestion Protection)
Double Seals on both Input & Output Shafts
Food Grade: Stainless shafts, fasteners, non-vented, double
double coated epoxy.
AccuDrive Model RG
www.conedrive.com
AccuDrive Series S
Value engineered and flexible for the Motion Control market
www.conedrive.com
Series S
• Five Sizes– 03, 05, 06, 09, 11
• Exact Ratios• Backlash as built• Metric / Inch shafts• Flexible Output Options
– Hollow, plug-in solid, anti-fretting
• Designed for growing trend in Packaging for Category 3 machines where an affordable servo rated reducer is preferred.
www.conedrive.com
Options for Machine Builders
Customer Need: A low precision reducer that is capable of accepting a servo motor.
Option A Option B
Oversell a high or moderate precision reducer
Servo Rated and adaptable but costly
Purchase low cost reducer and design and fabricate own plate and buy coupling
Cost is acceptable however unit is not servo rated and customer has risk of failure.
Series S Solution
Value engineered and priced reducer that is servo rated and servo motor adaptable.
Direct drop in against most low-cost reducers. Ideal for Category 3!
www.conedrive.com
SpeedSpeed
Customer Need: Performance
• Servo rated up 4,000 RPM
• Ball Bearings on both the input and output
• Thermally efficient aluminum housing
www.conedrive.com
Customer Need: Performance
Conex Gearing•Industry’s Highest Ratings.
•Servo Rated.
•Confidence the product is servo tested – No Guessing.
www.conedrive.com
FlexibilityFlexibility
• Standard Hollow Bore
• Slide in output right or left or double extended.
• No vents or special oil levels.
• With or without coupling.
• Mounts to any servo.
Customer Need: Flexibility
www.conedrive.com
Internal Features
Servo Adapter Plate
Zero Backlash Coupling
Double Seal
Conex Gearing
Servo Motor Adapter
Ball BearingsO-Ring
www.conedrive.com
Cone Drive AccuDrive Product
PrecisionPrecision DurableDurable FlexibleFlexible
Backlash (arcmin)
Construction
Input Speed (Max)
IP Rating
Price
0 - 24
Aluminum
6,000
65
$$$
6 - 32
Cast Iron
4,000
65
$$
15 - 45
Aluminum
4,000
55
$
Launched 1994 2000 2008
www.conedrive.com
Model HP Servo
www.conedrive.com
Model HP Servo Adaptation
Single Reduction
•30 (3.00 inch)
•35 (3.50 inch)
•40 (4.00 inch)
Double Reduction
• 30-60 / 30-70
• 35-70
• 40-80
SPECIFICATIONS• Center Distances: 3.00” , 3.50” and 4.00”• Servo Motor Frames: Up to 260mm Square • Output Torque: Up to 19,160 lb-in (single reduction)• Gear Ratios: from 5:1 to 60:1 in single reduction
and up to 3,600:1 in double reduction. • Multiply levels of backlash from Zero to 15
arcminutes • Multiple output options: Solid / Hollow / Shrink Disc
www.conedrive.com
Servo Gearmotors Series M3 & K3
www.conedrive.com
NEMA Drives & Gearmotors
Double Enveloping Worm Model HP A3 Universal Housing
ConexTM Helicoidal Drives Series B
Helical Worm Series C (SEW interchange)
Shaft Mount Helical Series F (SEW interchange)
Helical Bevel Helical Series K (SEW interchange)
Inline Helical Series M (SEW interchange)
www.conedrive.com
Online Configurators
Performance Specs
3D & 2D Drawing Downloads
www.conedrive.com
Accudrive full range of products for any packaging machinery needs.
Series P & E
Model RG
Series W
Series S
Series P & E
In-Line Precision or Economical
Series W
Right Angle High
Precision
Model RG
Right Angle Moderate Precision
Series S
Right Angle Value-Priced
www.conedrive.com
Series E Output Flange Options
NEMA outputNEMA outputMetric D-faceMetric D-face
C-face drilled and tapped mounting holes
C-face drilled and tapped mounting holes
Available only for:•E 90•E115
** Pilot Diameter and Bolt Circle
Standard Option
NEMA Output flanges•E 60 NEMA 23•E 90 NEMA 34 & NEMA 42•E115 NEMA 56**
www.conedrive.com
Series ECase sizes: 40, 60, 90, 115 and 160Torque: Up to 800 NmRatios: 3 to 8:1 in 1 stages
9 to 64:1 in 2 stages60 to 512:1 in 3 stages
Efficiency: 96% (1 stage), 94% (2 stage) 90% (3 stage)
Average lifetime: 20,000 hrs (1 stage), 10,000 hrs (2 & 3 stage)
Noise level: between 55 and 70 dBaBacklash: 6 to 30 arcmin (1 stage)
10 to 35 arcmin (2 stage)16 to 40 arcmin (3 stage)
Max input speed: up 10,000 rpm cyclicup to 4,500 rpm continuous
Protection Class: IP54Output shaft: Keyed
• PLE = AccuDrive Series E
– PLE40 = E040
– PLE60 = E060
– PLE80 = E090
– PLE120 = E115
– PLE160 = E160
www.conedrive.com
New in 2009
New Series P
• Drop in against Alpha SP+• Accepts larger motor shafts• Up 25% increase in torque• 50% lower transmission
error• Up to 15% lighter• Increased input speeds
Neugart model is PLN used to be called PLS
www.conedrive.com
Series PCase sizes: 70/90/115/142/190
Torque: Up to 2,880 Nm
Ratios: 3 to 10:1 in 1 stages
12 to 100:1 in 2 stages
Efficiency: 98% single stage
95% double stage
Average lifetime: 20,000 hrs (30,000 hrs @88%)
Noise level: between 58 and 72 dBa
Output: 5 Options (NEW)
Backlash: 3 arcmin (single stage)
5 arcmin (double stage)
Max input speed: up 15,000 rpm continuous
Protection: IP65
Warranty: 2 Years
PLN = AccuDrive Series P
– PLN70 = P070
– PLN90 = P090
– PLN115 = P115
– PLN142 = P142
– PLN190 = P190
www.conedrive.com
Round main body/ring gear housing
Output Options:
- OP 2: Long pilot (Alpha TP Drop in)
- OP 5: Spline shaft (DIN 6885 T1)
- OP 7: Keyed output shaft
- OP 8: Special shaft
- OP 14: PLS style (Drop in for old Series P)
• Neugart Precision Clamping System
• Viton shaft seals