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"CONDITIONS FOR A SUCCESSFUL AND COMMERCIAL BENEFIT DELIVERING BUSINESS VS. SCIENCE COOPERATION" - THE BELGIUM/ FLANDERS CASE
DR.IR. DIRK TORFS, CEO FLANDERS MAKE
4TH ANNUAL ECONOMIC FORUM, VILNIUS NOV 6TH, 2018
OUR DESTINY
AGENDA
1. Flanders Status & Smart Specialization2. Ecosystem innovation3. Flanders Make ecosystem innovation4. Instruments for Innovation5. Results of Ecosystem innovation6. Conclusion
FLANDERS STATUS & SMART SPECIALISATION
The future of the industry in Belgium/Flanders
5
The share of the manufacturing industry in the GDP of the top-15 manufacturing nations ranges between 10 and 33 %
China
South Korea
Indonesia
Japan
Germany
Mexico
Italy
Russia
Brazil
India
Spain
United States
Canada
France
United Kingdom10
10
11
12
12
13
13
15
14
17
19
20
25
28
33
BE (13.5%) EU-27 (15.7%)
Belgium lost 5.9% points from 2000 to 2012
SOURCE: United Nations Statistics Division; US Bureau of Economic Analysis (BEA); McKinsey Global Institute Analysis
Today Belgium 2018+/-16-17%
BE
BEBelgium Target> 20%
Today Flanders 2018+/-20%
Flanders Target> 23%
FL
FL
TOWARDS A EUROPE WITH MORE MANUFACTURING
Industry 4.0 Readiness Index (=manufacturing excellence + value network)
Manufacturing share (% of GDP; index)
Source: Roland Berger, 2015
LowLow
High
High
SWITZERLAND
ND
>500
ECOSYSTEM INNOVATION
The future of the industry in Belgium/Flanders
TYPES OF INNOVATION
PlantUsage
1
3
2
4
5
Product
Product Systems
Smarter Products
Eco Systems
Eco System
Traffic System
Production System
Product System
Transport System
WeatherForecast
TrafficInterruption
Route Planning
Traffic Condition
Supply Chain
Performance Database
Field Sensors
Vision
Autonomy
EcoSystem
Operator Aftermarket
Add on systems
CLOUD
Smarter ConnectedProducts
PRODUCTS & DIGITAL TRANSFORMATION
11
Innovation potential
FLANDERS MAKE ECOSYSTEMINNOVATION
The future of the industry in Belgium/Flanders
13
Flanders Make’s Ecosystem for collaboration on innovation
Knowledge actors
14
Flanders Make’s Ecosystem for collaboration on innovation
Companies
Knowledge actors
15
Flanders Make’s Ecosystem for collaboration on innovation
Companies
Local innovationcollaborations
Mechatronics Alliance Automotive Cluster Austria
SIM
Euka
VIL
International innovationcollaborations
Fraunhofer
VIL
Knowledge actors
16
Flanders Make’s Ecosystem for collaboration on innovation
Companies
Local innovationcollaborations
Mechatronics Alliance Automotive Cluster Austria
SIM
Euka
International innovationcollaborations
Fraunhofer
VIL
EWI
VLAIO
Local/Flemishgovernment
International actors (e.g. EU)
Team bedrijfstrajecten
DIMECC
VTT
Knowledge actors
17
Large companies and SME’s (> 130)
MANUFACTURING INDUSTRY
19
Our role
Anticipate, (help) formulate and tackle challenges and opportunities
Create and transfer knowledge
Strenghten companies’ competences through a dynamic, collaborative ecosystem
To provide an answer to the 3 driving market forces of Industry 4.0
1. Smart, interconnected products and production systems
2. Customized products at the cost of series production
3. Human centered & sustainable manufacturing
INSTRUMENTS FORINNOVATION
The future of the industry in Belgium/Flanders
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Innovation through collaboration
OUR SERVICES TO COMPANIES
SMEs
Large Companies
STATE-OF-THE-ART INFRASTRUCTUREFLANDERS MAKE : 3 CO-CREATION COMPETENCE SITES
Competence centerVehicle developments
Lommel
4000 m2
Competence center Machine development
Leuven
4000 m2
Compentence center Ind. 4.0, Lotsize 1-production
Kortrijk
6000 m2
OUR RESEARCH INFRASTRUCTURE
Durability & characterisation testing Battery testing
Functional & durability testing
Environmental & vibration testing
Durability & characterizationtesting
Battery tester
Environment & vibrationtesting, with climate
chamber
Universal test rig
Durability & characterisation testing
Functional & durability testing
Environmental & vibration testing
Chassis Dynamometer
Battery pack tester, with climate chamber
Complete virtual tophysical e-motor testing
environment
Joining techniques formulti-materials lab
Mobile trailer
Durability & characterisation testing
Functional & durability testing
Chassis DynamometerModular drivetrain test cell
Open off-highway equipment
Small modular drivetrain
Durability & characterisation testingChassis Dynamometer
Next-gen additive manufacturing
26
STATE OF ART MOBILE MAKE LAB
Paperless Work instructions
By projection on work space, tablet, smart glasses
Orderpicking by AR
Operator training by VR
Collaborative workcell robot – operator
Assembly of a screw compressor from Atlas Copco
Assembly of various wireless NIKO switches
STRATEGIC BASIC RESEARCH (SBR)
X
Small validation cases from companies
Y Z
W
…
• 4 year project, • pre-competitive long term research• IP owned by knowledge actors
Strategic Basic research
INDUSTRIAL COLLABORATIVE RESEARCH (ICON)
StrategicBasic research
Industrial research
INDUSTRIAL COLLABORATIVE RESEARCH (ICON)
Company Y
Company Z
Company W
Company R
Company exclusive
IP, application related
Flanders Make Owned IP –
access rights for companies
Strategic
Basic Research
(IP = background)
ICON project
Common
cases
Flanders Make Owned IPCompany X
RESULTS OF ECOSYSTEMINNOVATION
The future of the industry in Belgium/Flanders
31
Our ecosystem and region results from member companies
Size of budget = revenue of region
Most active regions
2017 Revenues (mln) Employees
Limburg 2237 5125
Antwerp 4482 6503
East-Flanders 7962 9718
Flemish- Brabant 27655 10741
West-Flanders 6970 14934
Flanders 49306 47021
32
Our ecosystem and company results (SME, LC)
Size of budget = revenue of region
2017 Revenues (mln) Employees
SME 517 939
Large companies 48792 46089
33
Predictive maintenance with vibration monitoring system
Building blocks
MEMS accelerometer
Smart algorithms Flexible platform
ALGORITHMDIAGNOSTIC PERFORMANCE
490µm
Fault size
Healthy 145µm 195µm 245µm 320µm 1.6×1mm 3×2mm 5×5mm 6×10mm
Inn
er r
ace
fau
lt f
eatu
re
Classicalstate-of-art
method
Flanders Make method
Fault detected when above threshold
inner ring
VIBMON PROJECT
CONCLUSION
The future of the industry in Belgium/Flanders
37
Conclusion
• The Discrete Manufacturing Industry in Flanders Is reporting strong results
• Innovation pays of
• Internal and external collaboration is key
• Government support enables innovation, derisksdigital transformation and stimulates collaboration
Let’s MAKE it happen
November 27th, Antwerp, Belgium