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TRANSCRIPT
CONCRETE SAW OPERATOR’S
MANUAL
MODELS CC6571 and CC6571-3
October 23, 2015
Part # 1804004
CC6571 - CC6571-3 Concrete Saw Manual
Table of Contents Safety Precautions .......................................................... 4
Safety Alerts ................................................................ 4 Proposition 65 ............................................................. 4 Spark Arrester Requirement ....................................... 4 Respiratory Hazards ................................................... 4 General Safety ............................................................ 4 Battery and Electrical Safety ....................................... 6 Blade Safety ................................................................ 6 Blade Guard Safety..................................................... 6 Fuel Safety .................................................................. 7 Engine Safety .............................................................. 7 Cutting Safety ............................................................. 8 Hydraulic Safety .......................................................... 8 Belt Safety ................................................................... 8 Transmission Safety ................................................... 8 Transporting Safety..................................................... 8 Lifting Safety ............................................................... 9
Introducing the CC6571 ................................................ 10 Components .............................................................. 10
Introducing the CC6571-3 ............................................. 11 Components .............................................................. 11
Controls ......................................................................... 12 Dimensions .................................................................... 13 Specifications ................................................................ 14 Operating the CC6571 and CC6571-3 .......................... 15
Handlebars ................................................................ 15 Adjusting the Handlebars ..................................... 15
Front Pointer ............................................................. 15 Adjusting the Front Pointer ................................... 15
Rear Pointers ............................................................ 16 Adjusting the Rear Pointers .................................. 16
Battery ....................................................................... 16 Diamond Blades ........................................................ 16
Inspecting the Blade ............................................. 16 Blade Speed ......................................................... 17 Installing the Blade ............................................... 17 Removing the Blade ............................................. 19
Blade Guard .............................................................. 20 Installing the Blade Guard .................................... 20 Removing the Blade Guard .................................. 20
Flange Guard ............................................................ 20 Installing the Flange Guard .................................. 20 Removing the Flange Guard ................................ 21
Water Supply ............................................................ 21 Using the Water Supply ........................................ 21 Water Safety Switch ............................................. 21 Water Pump .......................................................... 22
Control Grip ............................................................... 22 Raising the Saw .................................................... 22 Lowering the Saw ................................................. 22 Lowering Speed .................................................... 22
Speed Control Lever ................................................. 22 Forward Control .................................................... 22 Reverse Control .................................................... 23
Neutral Control ..................................................... 23 Transmission ............................................................ 23
Engaging the Transmission.................................. 23 Disengaging the Transmission ............................. 23 Shifting Three Speed Transmission ..................... 23
Fuel System .............................................................. 24 Adding Fuel .......................................................... 24 Cold Weather Fuel ............................................... 24 Storage ................................................................. 24
Display Panel ................................................................ 25 Soft Keys (Buttons) ................................................... 26 Status Icons .............................................................. 27 Main Menu ................................................................ 28
Arrow .................................................................... 28 DPF Commands ................................................... 29 Main Menu Action Items ....................................... 29 Gauges ................................................................. 30 Diagnostics ........................................................... 30 System Information .............................................. 31 Lamp Information ................................................. 32 User Settings ........................................................ 33
Automatic Shutdown ................................................. 34 Regeneration ............................................................ 35
Passive Regeneration .......................................... 35 Active Regeneration ............................................. 35 Parked Regeneration ........................................... 35 Cancel Parked Regeneration. .............................. 36 Request Parked Regeneration: ............................ 37 Regeneration Message Levels ............................ 39
Engine ........................................................................... 40 Ignition Switch .......................................................... 40 Starting the Engine ................................................... 40 Stopping the Engine ................................................. 41
Concrete Cutting ........................................................... 41 Adjusting the Depth Stop .......................................... 42
Lighting ......................................................................... 42 Spot Light ................................................................. 42
Parking Brake ............................................................... 43 Engaging the Parking Brake ..................................... 43 Disengaging the Parking Brake ................................ 43
Maintaining the CC6571 and CC6571-3 ....................... 44 Maintenance Overview ............................................. 44
Daily and/or Regularly .......................................... 44 50 Hours ............................................................... 44 500 Hours ............................................................. 44
Handlebars ............................................................... 44 Part Lubrication ........................................................ 44
Front Axle ............................................................. 44 Rear Axle.............................................................. 45 PTO ...................................................................... 45
Inner Blade Flange ................................................... 45 Installing the Inner Blade Flange ......................... 45 Removing the Inner Blade Flange ....................... 45
Rear Wheels ............................................................. 45 Battery ...................................................................... 45
Battery Type ......................................................... 45
CC6571 - CC6571-3 Concrete Saw Manual
Servicing the Battery ............................................ 46 Electrical System ...................................................... 46
Fuse Panel ........................................................... 46 Relays and Circuit Breakers ................................. 46
Magnetic Sensor ....................................................... 47 Adjusting the Magnetic Sensor ............................. 47 Replacing the Magnetic Sensor ........................... 47
Air Cleaner ................................................................ 47 Restriction Indicator .............................................. 48 Rubber Dust Ejector Boot ..................................... 48 Cleaning/Replacing the Outer Primary Filter ........ 48 Replacing the Inner Safety Filter .......................... 49
Speed Control Lever ................................................. 49 Adjusting the Speed Control Lever ....................... 49
Drive Alignment ......................................................... 50 Adjusting the Rear Drive....................................... 50
Oil Bath Blade Shaft /Oil Expansion Tank ................ 50 Changing the Oil - Single Speed .......................... 50 Changing Oil - Three Speed ................................. 51 Draining Heat Exchanger – Freezing Temps ....... 52
Hydraulic System ...................................................... 52 Adding Hydraulic Fluid.......................................... 52
Rear Drive Transmission .......................................... 53 Cooling Fan .......................................................... 53 Adding Oil ............................................................. 53 Adjusting the Rear Drive Chain ............................ 53
Belt System ............................................................... 53 Blade Drive Belts .................................................. 53 Belt Tension Setting ............................................. 53 Testing the Belt Tension ....................................... 53 Adjusting the Blade Drive Belts ............................ 54 Replacing the Blade Drive Belts ........................... 55 Primary Transmission V-Belt ................................ 56 Replacing the Primary Transmission V-Belt ......... 56 Secondary Transmission V-Belt ........................... 56 Replacing the Secondary Transmission V-Belt .... 56 Engine V-Belt ........................................................ 56
Rotary Tensioner ...................................................... 56 Adjusting the Rotary Tensioner ............................ 56 Replacing the Rotary Tensioner ........................... 57
Engine ....................................................................... 58 Engine Cooling System ........................................ 58 Radiator ................................................................ 58 Cooling Fan .......................................................... 58 In-Line Fuel Filter .................................................. 59 Oil and Fuel Lines ................................................. 59
Storing ....................................................................... 59 Disposal .................................................................... 59
References .................................................................... 60 Appendix A ................................................................ 60
Model and Serial Numbers ................................... 60 Appendix B ................................................................ 61
Daily Maintenance Task Chart ............................. 61 Appendix C ............................................................... 62
Troubleshooting .................................................... 62 Appendix D ............................................................... 64
Additional Resources ........................................... 64 Warranty...………………………………………………...68
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571 - CC6571-3
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571 - CC6571-3
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3 Concrete Saw
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571 - CC6571-3
ting Safety
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reme cautionthe saw up aSlowly drive/ward down thback/pull the void standinto avoid ser
he wheels aniler prior to tthe engine/mnto the truckd models, plNeutral and
ssion prior tothe brake on
k/trailer to hethe Departm
or additional rtation technments.
cate loosened new belts
and fan guatures.
prior to trans
/trailer is in gnd sufficient ow the saw b
ff valve whe
when transpo
mps that will snd yourself w
oid damaginmoving up an
n when and down /push the he ramp. saw in reveg directly do
rious injuries
nd secure thtransporting.motor once tk/trailer. For lace the speengage the
o turning off nce the sawelp secure. ment of Tran
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ard regularly
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8
CC65
Lifti
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571 - CC6571-3
ing Safety
Move youaway frohoisting tcrushed.
ure the appropns to the saw’ting. NOT attempt toperly.
3 Concrete Saw
urself and am the lifting the saw to p
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9
CC65
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571 - CC6571-3
troduci
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1. F2. I3. C4. C5. P6. W7. F8. B9. B
10. D11. D12. A13. A
3 Concrete Saw
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Frame Uprighnstrument PaControl LeverControl Grip Parking BrakeWater SupplyFuel Tank Battery AssemBreaker PaneDepth IndicatoDepth Stop AsAir Cleaner Air Intake
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de Views of CC
4. ECU 5. Lift Frame6. Frame Ba7. Rear Driv8. Eaton Tra9. Rear Axle0. Front Axle1. Front Whe2. Blade Sh3. Expansio4. Belt Tens5. Belt Guar6. Belt Drive7. Engine
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Jacks31. Exha32. Radia33. Coola34. Radia35. Dual36. Blade
ry Tensionersmission shaft
aust Pipe ator ant Tank ator ShroudFront Pointe
e Guard r
10
CC65
Int Com
571 - CC6571-3
troduci
mponents
1. Fra2. Ins3. Co4. Co5. Pa6. Wa7. Fu8. Fu9. Ba10. Bre11. De12. De13. Air
3 Concrete Saw
ng the
ame Upright strument Panontrol Lever ontrol Grip arking Brake ater Supply
uel Tank uel Cooler attery Assembeaker Panel epth Indicator epth Stop Assr Cleaner
w Manual
CC657
el
bly
sembly
1-3
Figure 2: Side
11111122222222
e Views of CC
4. Air Intake5. ECU 6. Lift Frame7. Frame Ba8. Access Do9. Rear Drive
20. Eaton Tra21. Rear Axle22. Front Axle3. Front Whee
24. 3 Speed T25. 3 Speed B26. Belt Guard27. Belt Drive
C6571-3
e se oor e Assembly nsmission
e el Assembly TransmissionBlade Shaft d
28. Engine29. PTO 30. Rotary31. Transm
Jacksh32. Exhau33. Radiat34. Coolan35. Radiat36. Dual F37. Blade
e Assembly
y Tensioner mission haft st Pipe tor nt Tank tor Shroud Front PointerGuard
11
CC65
Co
123
45678911111111112
571 - CC6571-3
ontrols
1. Ignition 2. Engine T3. Engine D
regenera4. Parking 5. Air Clea6. Depth St7. Cutting 8. Pointer R9. Water Va10. Emergen11. Handle L12. Travel S13. Raise Pu14. Lower P15. Fuel Fille16. Transmi17. Water Sa18. Spotligh19. Water Pu20. Lowerin
3 Concrete Saw
Switch–StaThrottle RocDisplay Panation, etc. Brake Levener Restricttop Knob–SDepth IndicRope Cleat–alve–Controncy Stop BuLock Knobspeed Contr
ushbutton–ushbutton–er / Gauge Cssion Engaafety Switch
ht Switch (Oump Switchg Speed Va
w Manual
arts engine. cker–Increa
nel – Display
er. tion Indicat
Secures cuttcator–Indica–Secures fro
ols water flowutton–Stopss–Secure harol Lever–CRaises saw
–Lowers sawCap–Openin
agement Levh (Optional
Optional Itemh (Optional alve (Option
Figure
ases and decys specific e
tor – Determting depth. ates blade’s dont pointer cw to blade. s engine. andlebars to ontrols forwand blade.
w and blade.ng to add fuever–EngageItem)–Dete
m)–Powers sItem)–Pump
nal Item) – C
3: Saw Contro
creases engngine inform
mines when t
depth from scable.
frame uprigard/neutral/r
. el; indicates es/disengageects an improspotlight. ps water to bChanges saw
ols
ine speed/bmation, spee
to service ai
surface.
ght. reverse mot
fuel level. es transmissoper water p
blade. w’s lowering
lade speed d (RPM), fue
r cleaner.
ion of saw.
sion. pressure.
speed.
(RPM). el level, DPFF
12
CC65
D
571 - CC6571-3
Dimensi
3 Concrete Saw
ions
w Manual
Figure 4: Sidde and Bottoom View
13
CC6571 - CC6571-3 Concrete Saw Manual
Specifications
Table 1: Saw Specifications
Maximum Cutting Depth 17-3/4” with 42” blade Blade Shaft Diameter 2” Arbor Diameter 1” with driven pin Blade Shaft Bearings Oil Filled Blade Shaft Drive 10 V-Belts Blade Mounting Right or left Blade Raise/Lower Electro-hydraulic pump Blade Coolant Dual multi-spray water tubes Blade Guard Attachment Slip-on up to 30”; bolt-on for 36” and 42” Front Wheel Dimensions 8” × 3” × 1 5/8” Rear Wheel Dimensions 10” × 3” × 2” Handlebars Two-position tilt Transmission Eaton model 10 Drive Speed 0-200 ft./min Electric Start Standard Hour Meter Standard Amp Meter Warning light Fuel Capacity Nine gallons Tachometer Standard Cutting Depth Indicator Standard Quick Disconnect Blade Flanges Standard Frame Lift Standard Quick Release Rear Wheels Standard Uncrated Weight (add 100 lb. for crated weight)
1,844 – 1,901 lb.
Table 2: Engine/Motor Specifications
Manufacturer Kubota Model V2607 Tier 4 H.P. (SAEJ1349) (HP / rpm) 2700 RPM Fuel Type Ultra-low sulfur diesel fuel Cylinders 4
Note: Refer to the engine manual for additional engine information and specifications.
14
CC65
Op
Han
The man
Adju
1. L2. H
hhtwole
3. Th
4. R
h5. A
Fron
The fcuttin
Adju
1. Rc
2. L3. L4. D5. P
t
571 - CC6571-3
perating
ndlebars
handlebars euver the sa
usting the H
Loosen bothHold the hanhandlebar inhandle lock kwo different
opening. Plaength. Tighten the hhandlebar.
Figure 5: H
Repeat stepshandlebar. Adjust the ha
nt Pointer
front pointer ang line.
usting the F
Remove the cable cleat oLower the froLoosen bothDivide an 8–Place the loohe backside
3 Concrete Saw
g the C
help the opeaw.
Handlebars
handle lockndlebar grip to the handlknob. The hapathways in
ace the hand
handle lock k
Handle Lock
s 2–3 to sec
andlebar len
assembly help
Front Pointe
tensioned pon the frame ont pointer fr front pointe
–10 ft. piece oped end of e of the blade
w Manual
CC6571
erator guide
k knobs. and place thebar openinandlebar fitsnside the hadlebar at the
knob to secu
k Knob and H
cure the seco
ngth as nece
ps the operat
er
pointer lanyaupright.
rame to the er frame screof string in hstring into ae.
and CC
and
he first ng below thes through ndlebar desired
ure the
Handlebar
ond
essary.
tor follow the
ard from the
floor. ews. half. a gullet on
C6571-
6. Ptfif
7. c
8. R
s9. L
t10. R
tf
-3 Place one stthe blade anfront side of in one handfront pointer
Figure 6
cap in betwe
Figure 7:
Retighten bosecure the pLift the front the cutting taRe-tension tthe lanyard front pointer
tring line up
nd one stringf the blade. H, tension ther rod.
6: String Lin
een the tens
Pointer CaLine
oth front poipointer rod. t pointer framask is compthe pointer lainto the cabr.
against the
g line up agaHolding the se lines out to
ne against B
sioned string
ap between es
nter frame s
me off of the lete. anyard, and le cleat to se
backside of
ainst the string ends
oward the
Blade
g lines.
String
screws to
floor when
then place ecure the
f
15
CC65
Rea
The
Adju
Loosadjupointsecu
Batt
Ignemexpopebat
UsevoltUseshieskin
The positcable
571 - CC6571-3
ar Pointers
rear pointer
usting the R
Fig
sen the screst the rear pter up or dow
ure.
tery
WARNINitable explositted from th
pose the batten flames, atery well-ven
CAUTIOe a proper btmeter, to tee protective eld, and avon when hand
saw containtive battery ce lead.
3 Concrete Saw
r rods act as
Rear Pointer
gure 8: Rear P
w on the bapointer rod’s wn, and then
NG sive gases a
he battery. Dtery to sparknd keep the ntilated.
N attery testerst the battereyewear or
oid contact wdling a batte
ns a chargedcable lead a
w Manual
guides whe
rs
Pointer Rod
ck of the fralength and t
n retighten th
are O NOT ks or area around
r, such as a ry strength. a face
with the ry.
d battery withand one nega
en cutting.
me edge to to move the he screw to
d the
h one ative battery
y
Diam
ser
Usinthe befficwwwblad
Insp
Inspall d
mond Blad
WARNINDOmaxcuttcau
rious injuries a
ng the propeblade and im
ciency, resultw.diamondprde types and
pecting the
pect each bladamaged bla
Cracks, A damag
hole). Darknes
blade. A deform Segmen Core we Bending Uneven
des
NG O NOT exceed
ximum recomting. Excessivuse blade breand/or death.
er blade (sizemproves cuttting in lowerroducts.com
d additional b
Blade
ade prior to ades. Inspec
nicks, and dged and/or d
ss and/or dis
med blade cint loss and/oear. . side-widths.
d the blade’s mmended speve blade speeakage, result.
e and type) ting and oper costs. Refe
m for a list of blade inform
installation act all blades f
dents. deformed arb
scoloration n
ircumferencer segment c
.
ed when eds can ing in
preserves erator er to different
mation.
and discard for:
bor (center
ear edge of
e. cracks.
16
CC65
Blad
RefebladrecoNOTspeerequshaft
Insta
DOengFaibladthe
Weenv
571 - CC6571-3
de Speed
er to the CC6e, or the blammended b
T exceed theed. DO NOTuires a lower ft speed.
Fig
Figur
alling the B
WARNINO NOT installgine runninglure to propede may caussaw.
CAUTIONear gloves anvironment wh
3 Concrete Saw
6571 or CC6ade packaginblade speedse maximum rT use a bladr speed than
ure 9: CC6571
re 10: CC6571
Blade
NG l a blade wit. erly secure tse parts to lo
N nd be alert tohen handling
w Manual
6571-3 RPMng informatios when cuttinrecommendee for cutting the minimu
1 RPM Chart
-3 RPM Chart
h the
the outer flanoosen or fall
o the surroug blades.
M Chart, the on for the ng. DO ed blade that m blade
t
nge and l off of
nding
UsewithApptightsecumea
InstasawtasknecesheachanrequConsawin thinfor Rem Left
1. R(hf
2. L
fT
e the 15/16” c the saw wh
ply force to thten the bolt ture the outeasurement c
all the bladew; utilize the mk. Adjust the essary, and ave, blade dnging the blauires assistntact techniw. Refer to thhe Diamond rmation.
move Mounte
Side of Saw w
Remove the(attached to hinge knuckflanges.
Figure 1
Lift up the frfront hinge kThis prevent
combinationhen installinghe opposite to 125 ft-lb (r flange andan be verifie
Figure 11: W
e on either thmost appropengine goveinstall the a
drive belts, aade size. Chtance from ical supporthe RPM ChaProducts’ P
ed Blade Gua
with 26” to 42”
e blade guard blade guard
kle to gain ac
2: Lock Pin th
ront half of thknuckles conts the front h
n wrench thag/removing aend of the w
(169.5 Nm) td blade. Thised with a torq
Wrench
he right or lepriate side foernor settingppropriate b
and flanges whanging thetechnical st prior to ruart posted onarts List for
ard
” Guards
d or insert lod) through thccess to the
hrough Rear H
he blade guantact this lochalf of the gu
at comes a blade. wrench and to properly
s que wrench
ft side of theor the cuttingg, as blade shaft when e blade sizeupport.
unning the n the saw, oradditional
ock pin he wide rearblade
Hinge
ard until the ck pin. (Noteuard from
.
e g
r
r
:
17
CC65
cu
3. S
rit
RightMoun
1. R
gb
571 - CC6571-3
contacting thusing second
Figu
Warning: Fsecured
Secure front ring of first lonsert throughe front 2 hi
Figur
t Side of Saw nted Blade Gu
Remove the guard 180° (blade flange
3 Concrete Saw
he engine DPd lock pin loc
re 13: Front HContacts Lo
Front half od in this up
half of bladeock pin to allgh this ring ainge knuckle
re 14: SecondRing o
and Left Side uards
blade guardfully upwards. Secure w
w Manual
PF canister.cated on be
Hinge Knuckle ock Pin
of blade guaright positi
e guard by pow second lnd continue
es.
Lock Pin throof First
(less than 26”
d or pivot thed) to gain accith pin.
) Secure by lt guard.
ard must beon!
positioning lock pin to on through
ough
” to 42”)
e front of thecess to the
e
e
Rem
1. R
Tt(
2. Rcf
Figure
move Outer B
Figure
Remove theTurn the bolthe right side(right-hand tRemove thecarefully pulflange alignm
Figure
15: Blade Gu
Blade Flange
e 16: Blade Fl
e blade shaftlt clockwise e of the sawthreads) on
e bolt and well the outer flment pin hol
e 17: Blade Fla
ard Locking P
e
anges Togeth
t bolt using t(left-hand th
w, and countethe left side edge lock walange out ofle and blade
anges Separat
Pin
her
the wrench. hreads) on erclockwise of the saw.
asher, and the inner
e shaft.
ted
18
CC65
3. Iidn
4. Sa
5. Rt
6. Ppdi
7. Asb
Fi
8. Sbb
9. Pss
10. Tat
11. T(aw
571 - CC6571-3
nspect the bnner flange damages annecessary. Select the coand inspect tRaise the sahe blade.
Place the blapoint the arrodirection of tnstalling theAlign and fit shaft throughblade shaft a
igure 18: Ins
Slightly rotatbackward to between parPlace the weshaft bolt anshaft. Tighten the band slowly lohe ground’s
Tighten the b(169.5 Nm) tand blade. Twith a torque
3 Concrete Saw
bolt, outer flaalignment pd clean, rep
orrect blade the blade fo
aw slightly to
ade next to tow printed ohe blade sha
e blade. the outer flah the blade hand inner fla
serting the O
te the outer feliminate ba
rts. edge lock wad insert the
bolt by handower the blad surface. bolt, using thto properly s
This measuree wrench.
w Manual
ange, inner fin hole for vair, or replac
type for the r visible dam provide roo
the inner flanon the blade aft’s rotation
ange alignmeholes, and innge alignme
Outer Flange
flange and backlash (loos
asher onto thbolt into the
as much asde until it jus
he wrench, tosecure the ouement can b
flange, and isible ce or as
cutting taskmages. om to install
nge. Always in the
n when
ent pin and nto the ent pin hole.
e
blade seness)
he blade blade
s possible, st touches
o 125 ft-lb uter flange
be verified
k
12. R
t
Rem
Ared
1. R
gg
2. Sg
3. Rw
4. Cfta
5. Iidn
6. Asa
7. Pss
8. To
9. Rt
Fig
Reattach thethe guard do
moving the
CAUTIOAlways let theemoving or rry cutting.
Remove theguard 180° (gain access Slowly lowerground’s surRemove thewasher fromCarefully puflange alignmthen removeappropriate Inspect the binner flange damages annecessary.Align and fit shaft into thealignment piPlace the weshaft bolt anshaft. Tighten the outer flangeReattach thethe guard do
ure 19: Tighte
e blade guarown and ove
Blade
ON e blade coolreplacing bla
e blade guard(fully upward to the blader the blade urface.
e blade shaftm the blade s
ll the outer fment pin hole the blade. storage locabolt, outer flaalignment p
nd clean, rep
the outer flae blade shafin hole. edge lock wnd insert the
bolt by hand together. e blade guarown and ove
ening the Bolt
rd or pivot ther the blade
prior to ades when
d or pivot thed, secure wite flanges. until it just to
t bolt and weshaft. flange out ofle and bladePlace the blation. ange, inner
pin hole for vpair, or repla
ange alignmft and inner f
asher onto tbolt into the
d to secure t
rd or pivot ther the blade
he front of to secure.
e front of theth pin) to
ouches the
edge lock
f the inner e shaft, and lade in the
flange, and visible ace as
ent pin and flange
the blade e blade
the inner and
he front of to secure.
e
d
19
CC65
Blad
DO raisDO runnBlad180Alwupwswin
The be ina gu
Insta
1. Rfa
2. Pbm
3. I
i4. F
gsgt
571 - CC6571-3
de Guard
WARNINNOT operate
sed or removeNOT remove
ning. de exposure w
0°. ways pivot the ward) and secng down unex
blade guardn place whenard that mat
alling the B
Regularly insfor cuts, slura wire brush Place the tapblade guard mount on the
Figu
nsert the locnto the tapeFor the 36-4guard cap scside (facing aguard, and thhreaded hol
3 Concrete Saw
NG e the saw withed. e the blade gu
when cutting
front of the bcure with pin sxpectedly, ca
d shields then operating ttches the bla
Blade Guard
spect the blary, and/or deor replace t
pered mountdown onto t
e frame base
ure 20: Loweri
ck pin, connered blade gu2” blade guacrew throughaway from thhen tighten tle on the sid
w Manual
h the blade gu
uard with the
should not ex
blade guard 18so the guard dusing serious
blade and mthe saw. Be ade size.
d
ade guard webris. Clean the tubes ast from one sthe tapered be.
ng the Guard
ected to the uard mount ards; place th the hole onhe saw) of ththe screw ine of the fram
uard
engine
xceed
80° (fully does not s injuries.
must alwayssure to use
ater tubes them using necessary.ide of the blade guard
lanyard, hole. he blade n the rear he blade to the
me base.
s
5. C
tg
Rem
1. Db
2. Rg
3. Fgsg
4. Ugo
Flan
Inst
1
Figure
Connect onethe water vaguard hose
Figure
moving the
Disconnect tblade guard Remove theguard mounFor the 36-4guard cap scside of the frguard. Use the hanguard back aof the tapere
nge Guard
talling the F
. Removeguard m
e 21: Blade Gu
e end of the alve and the fitting.
e 22: Blade Gu
Blade Guar
the water su hose fitting
e lock pin front hole. 42” blade gucrew from thrame base a
ndle on the band forth whed blade gua
d
Flange Guar
e the lock pinount hole.
uard Cap Scre
water supplother end to
uard Hose Fitti
rd
upply hose fr.
om the tapere
ard; removehe threaded and from the
blade guard thile lifting theard mount.
rd
n from the ta
ew Hole
ly hose to o the blade
ing
rom the
ed blade
e the blade hole on the
e blade
to rock the e guard off
apered bladee
20
CC65
2.
3.
Rem
1.
2.
3.
Wat
The dust suppcuttin
571 - CC6571-3
. The backtapered m(that besblade flaguard mo
. Insert theguard moguard.
moving the F
. Remove guard mo
. Lift the flaguard mo
. Reinsert guard mo
ter Supply
water supplwhen cuttin
ply for adequng.
3 Concrete Saw
Figure 23:
kside of the fmounts. Plac
st fits the flannge) down oount. e lock pin intount hole to
Flange Gua
the lock pinount hole. ange guard ount.
Figure 24: Fl
the lock pinount hole.
y cools the bng. Note: Alwuate pressur
w Manual
Lock Pin
flange guardce the tapernge guard ovonto the tape
to the taperesecure the f
rd
from the tap
off of the tap
lange Guard
into the tap
blade and mways test there and flow b
d has two ed mount ver the ered blade
ed blade flange
pered blade
pered blade
ered blade
minimizes e water before
Usin
1
2
3
4
5
Wat
The engi
ng the Wate
. Connecthorizontasaw.
. Connectvertical hthe saw,
3. Connecthose to tsame sidreconneguard to
4. Turn on flow andwater flotwo pointhe valvejust befo
5. Disconnblade guis compl
Fi
Fig
ter Safety S
water safetyine off when
er Supply
t the water sal hose fittin
t the water shose fitting o, depending t the other ethe blade gude of the sawct the hose
o the oppositthe water va
d turn off the ow. The watents increasese’s position. ore cutting toect the wate
uard hose fittete.
gure 25: Left W
gure 26: Right
Switch
y switch (opn the system
source hoseng on the left
supply hose on the right oon the cuttinnd of the wa
uard hose fitw. Note: Diswhen movinte side of thealve to start water valve
er flow betwes/decreases Note: Turn
o avoid waster supply hosting when th
Water Valve
t Water Valve
ptional item)m detects ins
to the t side of the
to the or left side ong task. ater supply ting on the
sconnect andng the blade e saw. the water
e to stop the een these based on on the waterting water. se from the
he cutting job
turns the ufficient
f
d
r
b
21
CC65
watecuttinfeatuChec
Wate
The the w
1. Tpbod
2. Tp
Con
Two saw.the e
Rais
Pressaw whenclear
Low
Presthe s
Low
Optio(optiTurn
571 - CC6571-3
er pressure. ng to activature does notck the hoses
er Pump
water pumpwater source
Turn on the wpump. DO Nbefore cuttinon when the draining the Turn off the wpump.
ntrol Grip
control grip . Note: The sengine off.
F
sing the Saw
ss the controand releasen maneuverrance betwe
wering the S
ss the controsaw and rele
wering Spee
on 1: The loonal item) c
n the valve c
3 Concrete Saw
Turn on the te the safetyt detect clogs regularly a
p (optional itee hose to the
water pump OT start theg. DO NOT cutting taskbattery. water pump
pushbuttonsaw can be
Figure 27: Con
w
ol grip’s left pe to stop. Noring the saw een the blade
Saw
ol grip’s rightease to stop
d
wering speehanges the ounterclockw
w Manual
switch just by feature. Nogged water hand clean as
em) pumps we saw blade.
switch to stae water pumpleave the wa
k is complete
switch to sto
s raise and raised and l
ntrol Grip
pushbutton tote: Raise the
to provide pe and the gr
t pushbutton.
ed metering vsaw’s lowerwise to incre
before ote: This hoses.
necessary.
water from .
art the p until just ater pump e to avoid
op the
lower the lowered with
to raise the e blade
proper round.
n to lower
valve ing speed.
ease the
h
loweloweOptipumon thlowe
Spe
The (no engibe econtstartbuttonece
Forw
Pustravemov
ering speed ering speed.ion 2: Turn t
mp cover plathe hydraulicering speed.
Fig
eed Contro
speed contmovement),ine must be
engaged to mtrol lever, wh
rting the engon to immedessary.
Figur
ward Contr
h the speedeling speed.
ve forward, a
and clockwi. the engine ote, and adjus
c pump to ch.
ure 28: Flow C
ol Lever
rol lever pla, forward, or running and
move the sahich should
gine. Press thdiately stop t
re 29: Speed C
rol
control leve. The maximat full throttle
ise to decrea
off, remove thst the flow c
hange the sa
Control Valve
ces the sawreverse. No
d the transmw using the be in Neutrahe emergencthe engine a
Control Lever
er forward tomum speed te, is 200 ft. /
ase the
he hydrauliccontrol valve aw’s
w in neutral ote: The
mission must speed
al when cy stop
as
o the desiredhe saw will min.
c
d
22
CC65
Reve
Pull desirsaw /min
Neu
Placsaw assua bra
Tran
DiseengiWhein thThe propthe s
Eng
1. P2. S3. S
atd
Dise
1. P2. S
at
571 - CC6571-3
erse Contro
the speed cred travelingwill move in.
tral Control
ce the speedfrom moving
ume at any take in neutra
nsmission
engage the trne to preven
en the transme letter D wiengine mus
per transmisssaw with pow
Figu
aging the T
Place the spStart the engSlide the tranand out of thhe Engage s
display pane
engaging th
Place the spSlide the tranand out of thhe Disengag
3 Concrete Saw
ol
ontrol lever g speed. Then reverse, at
l
control leveg forward orime that the al.
ransmissionnt unnecessmission is disll light up on
st run at half sion efficiencwer.
ure 30: Transm
Transmissio
eed control gine. nsmission en
he Disengageslot. The dis
el will turn off
he Transmis
eed control nsmission en
he Engage slge slot. Whe
w Manual
backward toe maximum full throttle,
er at Neutral r backward. D
transmissio
prior to starary saw movsengaged a
n the displaythrottle or gcy when ma
mission Lever
on
lever at Neu
ngagement e slot, and u
sengaged icof.
ssion
lever at Neungagement lot, and dow
en the transm
o the speed the is 200 ft.
l to stop the DO NOT
on will act as
rting the vement. green icon
y panel. reater for neuvering
utral.
lever over up and into on on the
utral. lever over
wn and into mission is
s
du
Shif
Do mot
1. S2. D3. O
l
4. U
ds
Y H 5. D
la
disengaged up on the dis
fting Three
CAUTIONnot attempttor is runnin
Stop engineDisengage tOpen acceslever.
Figu
Using wrencdirection untshift gate
You will neeHAND to co
Drop shift leleft to right, and M.
a green icosplay panel.
Speed Tran
N t to shift trang.
e. the transmisss door to ex
ure 31: Transm
ch rotate blatil lever enga
ed to rotate tomplete this
ever into desLow, High, M
n in the lette.
nsmission
ansmission
ssion. xpose transm
mission Lever
ade shaft oneages into de
the output shmotion.
sired shift gaMedium mar
er D will light
when
mission
r
e flat either esired slot in
haft BY
te slot. Fromrked L, H,
t
m
23
CC65
Fue
DODODOopeand
CleengIf ovcap
Add
Chec
123
4
5
Cold
Diespossless a list
Stor
Fill thcont
571 - CC6571-3
el System
WARNINO NOT operaO NOT fuel thO NOT smoken flames whd/or working
CAUTIONean up spilledgine. ver filled fue
p vent when
ding Fuel
ck the fuel le
1. Lower th2. Stop the 3. Remove
F
4. Fill the nsulfur diemanual f
5. Replace secure.
d Weather F
sel fuel can bsibly resultinefficient eng
t of appropri
rage
he fuel tank amination in
3 Concrete Saw
NG ate the saw whe saw with e or expose hen filling thwith fuel.
N d fuel prior t
el may seep the saw is ra
evel daily an
e saw to theengine and the fuel tank
Figure 32: Fue
ine-gallon fuesel fuel onlyfor a list of athe fuel tank
Fuel
become thickg in a cloggegine. Refer tate diesel fu
to prevent cn the tank for
w Manual
with a fuel lethe engine rfuel to e fuel tank
o starting th
out from theaised.
nd fill as nece
e ground so let it cool do
k cap.
el Tank Cap
uel tank with y. Refer to thppropriate dk cap and tig
k in cold weaed fuel systeto the engineuels in cold w
condensationr shorter sto
eak. running.
e
e fuel
essary.
it is level. own.
ultra-low he engine diesel fuels.ghten to
ather, em and/or a e manual forweather.
n and rage
r
perioexte
ods. Drain thended storag
he fuel tank ge periods.
and fuel linees for
24
CC6571 - CC6571-3 Concrete Saw Manual
Display Panel The display panel is a rugged CAN-based controller.This section explains the functions of the unit, describes the display screens and gives details about the configuration. Turning the ignition switch to run or start will activate the display panel. A sequence of screens will display on the control panel. First you will see a notation in the upper left corner, “Booting”, followed by Diamond Products logo display, and then gauge screen with the red E-Stop warning. Select the soft key under the X to clear the E-Stop and display the Gauge Screen, which is your Main Menu (home). The lit icons at the top of the screen will disappear momentarily.
Figure 33: Display Panel with E-Stop
The Gauge Screen (Home) displays four dial gauges and three digital gauges.
Dial Gauge Digital Gauge
Engine and Tachometer Speed/RPM
Oil Pressure – Lamp Only
Engine Coolant Temperature
Fuel Level – Lamp Only
After Treatment 1 Diesel Particulate Filter Outlet Gas Temperature (Exhaust Temperature)
Engine Total Hours of Operation
Electrical Potential Voltage
Service – Engine Hours Logged since Last Service Date
25
CC65
Soft
The scre
571 - CC6571-3
t Keys (Bu
Soft Key chen and can
Soft Key
3 Concrete Saw
uttons)
oices are asbe selected
DPthe
Reqthe
Stouse
Frepre
Maope(Pa
Dow
Up
SelMe
Des
w Manual
ssociated witby pushing
F Commands Un-inhibit Re
quest Regen DPF when p
op Regen – Seed unless nec
eeze Frame –esent
in Menu – Twerator: Gaugeanel Configura
wn – Navigate
– Navigates
ect – Enters tnu soft key to
select – Close
th the throttlthe button d
s – Displays tegen and Inhi
– Sends mesprompted by e
ends messagcessary)
– Requests the
wo pages thates, Diagnostication and Ser
es the curser
the curser up
the action itemo get back to t
es pop-up me
e source. Tdirectly below
Desc
he Diesel Paibit Regen
ssage to Engiengine ECU
ge to ECU to s
e freeze fram
t list seven accs, System Infrvice are rese
r downward th
pward through
m next to the the Main Men
essages
These will apw the soft ke
cription
rticulate Filte
ine Control U
stop regenera
me data from t
ction items. Fifo, Lamp Info
erved for tech
hrough a list
h a list
cursor in a lisnu from any s
ppear on theey.
r (DPF) comm
nit (ECU) to s
ating the DPF
the ECU when
ive are availao and User Senical support)
st. Also used screen
bottom of th
mand to acce
start regenera
F (should not
n faults are
able to the ettings. )
with the Main
he display
ss
ating
be
n
26
CC65
Stat
The Statu
Glos CANDM1DM2DM4DPFDTCECUFMI PGNSPN
571 - CC6571-3
tus Icons
Status Iconsus Icons and
Status Icon
ssary of Term
N – Controlle1 – Diagnost2 – Diagnost4 – Freeze FF – Diesel PaC – DiagnostU – Engine C
– Failure MoN – ParameteN – Suspect
3 Concrete Saw
s are color cd color if it a
n
CheDia
Chered
Par
Tradise
Em
Engregefuel
Dieregereq
DPFinhi
ms and Acro
er Area Netwtic Message tic Message
Frame Paramarticulate Filtic Trouble C
Control Unit ode Identifieer Group NuParameter N
w Manual
coded and ligppears.
eck Engine – gnostic Troub
eck Engine – lamp comma
rking Brake S
nsmission Disengaged.
ergency Stop
gine Exhaust eneration whel injection is o
sel Particulateneration (2) uest automat
F Regeneratiobited regener
onyms
work 1, Active Di2, Previous
meters ter
Code
er umber Number
ght up when
Yellow icon isble Code) me
Red icon is vand.
witch – Green
sengaged – G
p Button – Re
High Temperen the DPF o
occurring.
e Filter LampBlinking to reic active rege
on set to Inhiration.
agnostic Troly Active Dia
communica
Desc
s visible if theessage with an
visible if the co
n icon display
Green icon dis
d icon display
rature Lamp –outlet tempera
p Command –equest parkedeneration whe
bit – Displays
ouble Codesagnostic Tro
ating to the o
cription
e controller ren amber lamp
ontroller rece
ys when the p
splays when
ys when eme
– Red icon disature is greate
– Red icon is: d regeneratioen regeneratio
s when the ma
s ouble Codes
operator. Pa
eceives a DMp command.
eives a DM1 m
parking brake
the transmiss
ergency stop b
splays duringer than 450°C
(1) On solid dn. Yellow Iconon is inhibited
achine or the
ay close atte
1 (Active
message with
is applied.
sion is
button is enga
g active DPF C and post en
during n is on solid td.
operator has
ention to any
a
aged.
ngine
to
s
y
27
CC65
Main
The (Homfrom
1. 2. 3.
WaittempECUup w“Waiovernot sdisapread
571 - CC6571-3
n Menu
Main Menu me). There a
m the Main MArrow DPF ComMain Me
Figure 3
t to start, preperature is b
U requiring a will appear onit to start, prr CAN from tstart the engppear when
dy to start.
3 Concrete Saw
is the defauare three sof
Menu:
mmands nu Soft Key
34: Gauge Scr
eheating: Whbelow the thr
preheat conn the screenreheating.” Tthe engine togine. This me
the engine
w Manual
lt gauge scrft key option
( ).
reen (Main Me
hen the ambreshold set wndition, a men warning theThis messago alert the opessage pop-is preheated
reen s available
nu)
bient within the essage pop-e user to ge is sent perator to -up will d and is
-
Arro Selethe EOutl Thearroline
Figure 35
ow
ecting the soEngine and let Gas Tem
RPM gaugeow (arrow #1
pointer (arro
Figure 3
5: Preheating
oft key underTachometer
mperature ga
e displays en) and the blaow #2).
6: RPM Gauge
Warning Mes
r the Arrow wr RPM and t
auge screen.
ngine RPM wade RPM wi
e Indicator Ar
ssage
will display the DPF .
with the red ith the red
rows
28
CC65
To rethe AusingGaug
DPF
Selesoft
(NostatuRege
1.
2.
3.
571 - CC6571-3
eturn to MaiArrow or the g the up andges and sele
F Command
ect the soft kkey options Return Main Me Inhibit Rete: The saw
us. Thereforeen will displa
Figure
Return – take you Main Memain medown arrand selec
Inhibit ReUn-inhibiInhibit Re
3 Concrete Saw
n Menu selesoft key bel
d down arrowect the soft k
ds
ey under DPwill display t
nu egen (defauw will defaulte, when staray.)
e 37 DPF Com
Select the sback to the nu – Select nu icon, therows place thct the soft ke
egen – Selecit Regen andegen status.
w Manual
ect the soft klow Main Mews place curkey under (
PF Commanthree soft ke
lt) or Un-inht to Un-inhibrting the saw
mmand Display
soft key undMain Menuthe soft key n using the uhe cursor oney under (
ct to turn offd place the s
key below enu then rsor on
).
nds and the ey options:
ibit Regen. it Regen
w Inhibit
y
er Return to. under the
up and n Gauges
) .
f the default saw in
o
Main
Presmenactiokeyswan
1.2.3.4.5.6.7.
n Menu Act
ss the Main nu action liston list on twos to maneuv
nt, then press
Gauges DiagnosSystem Lamp InfUser SetPanel CoService
Figure 38:
tion Items
Menu ( ) st. Scroll throo screens, u
ver the cursos the soft ke
(Main Menustics Information formation ttings onfiguration (Password R
: Main Menu Ac
soft key to viough the Mausing the Upor to the actioey under the
u default scre
(Password Required)
tion Items – Scr
ew the in Menu
p/Down soft on item you circle ( ).
een)
Required)
reen 1
29
CC65
Gau
Retu
Diag
The
Activ Use tthe a
571 - CC6571-3
Figure 39:
uges
urns screen
gnostics
screen disp A L
Figure 40
ve Diagnosti
the UP/DOWaction item Ac
3 Concrete Saw
Main Menu Act
to Main Me
lays the folloActive Diagno
ogged Diagn
0: Active or Lo
cs
N soft keys active Diagnost
w Manual
ion Items – Scr
nu
owing items:ostics nostics
ogged Diagnos
and stop the ctics. Press to
een 2
:
stics
cursor next to select ( )
soft fromapprFailuavailtrans Presdiag
Logg Usenextto secontactivdiaginfor
key .The screm the ECU. Earopriate Suspure Mode Indilable) and thesmitted the D
ss the UP/DOnostic in the l
Figure
ged Diagnos
e the UP/DOWt to the actioelect ( ) sotroller requeve), warninggnostic is shormation: Suspect Failure M Text Des ID/Name
DM1 me
een displays aach diagnosticect Parameteicator (FMI), Te ID/Name of M1 message
OWN soft keyslist.
41: Active Dia
stics
WN soft keyon item Loggoft key. The
ests DM2 (stog or faults froown with the
Parameter Mode Indicatscription (if ae of the deviessage
active warninc is shown wier Number (SText Descriptthe device th.
s to reach the
agnostics Scre
ys, and stop ged Diagnosscreen dispored trouble
om the ECU.e appropriate
Number (SPtor (FMI) available) ce that trans
gs or faults th the PN) and tion (if hat
e next
een
the cursor stics. Press lays the
e codes, not . Each e
PN)
smitted the
30
CC65
Notefreezpres
571 - CC6571-3
Figu
e: Select the ze frame dataent.
3 Concrete Saw
ure 42: Logged
Freeze Frama from the EC
w Manual
d Diagnostics
me Button to CU when fau
request the ults are
Sys Scrosoft itemscre
Preswith
tem Inform
oll through thkeys, and s
m System Infeen displays Engine M Engine S ECU Sof Fuel Rat Time Sin
Figu
ss the UP/D application
ation
he Menu liststop the cursfo. Press to s
the followinModel Serial Numbftware ID te nce Last Act
ure 43: System
OWN soft keand configu
t using the Usor next to thselect ( ) s
ng items:
ber
tive Regen
m Info Screen
eys to displauration inform
UP/DOWN he action soft key. The
ay a screen mation.
e
31
CC65
Lam ScroInfo.
This infor
571 - CC6571-3
mp Informa
oll through th Press to se
screen showrmation for e
Figure 44: HigReg
Figure 45: D
3 Concrete Saw
ation
he Menu list elect ( ) sof
ws the Dieseeach symbol
gh Exhaust Tegeneration Sym
DPF Needs to
w Manual
using the UPft key.
el Particulate. Use the UP
emperature Dumbol Screen
o Regenerate S
P/DOWN so
e Filter (DPFP/DOWN so
ue to DPF
Screen
oft keys, and
F) Lamp symft keys to sc
d stop the cu
mbols and prcroll to each
Figure 46: In
Figure 47: Pa
ursor next to
rovides a desymbol.
nhibiting DPF
arked Regener
the action it
escription an
Regeneration
ration Overvie
tem Lamp
d cautionary
n Screen
ew Screen
y
32
CC65
User Scrosoft item The
ScreUsinto thday exit tand
571 - CC6571-3
r Settings
oll through thkeys, and stUser Settinscreen disp Colors Brightnes Languag Units
een Color ng the UP/DOe action itemor night visiothe screen sthen select t
Figure 48:
3 Concrete Saw
he Menu list top the cursongs - Press lays the follo
ss e
OWN soft kem, Colors. Seon by using select the Mathe ( ) soft
Night Setting
w Manual
using the UPor next to theto select (owing action
eys stop the et your prefethe +/– soft ain Menu (t key.
Preference S
P/DOWN e action
) soft key. n items:
cursor next erence for keys. To
) soft key
Screen
Scre Usinto ththe bscrethen
Figure 49
een Brightne
ng the UP/Dhe action itembacklight by
een select thn select ( )
Fig
9: Day Setting
ess
OWN soft kem Brightnes
y using the +he Main Men) soft key.
gure 50: Scree
Preference S
eys stop thess. Set the b/– soft keys
nu ( ) soft
en Brightness
creen
e cursor nextbrightness o. To exit thekey and
t f
33
CC65
Lang Usinto thprefe
To e (
571 - CC6571-3
guage
ng the UP/DOe action itemerence using
exit this scree) soft key an
Figure 51:
3 Concrete Saw
OWN soft kem, Languageg the +/– sof
English French German Spanish Italian Japanese
en, select thnd then sele
Set Language
w Manual
eys stop the e. Set your laft keys.
e
e Main Menct ( ) soft k
e Preference S
cursor next anguage
nu key.
Screen
Unit Usinto thusinthe M( )
Aut
Thethe dfaultscreengiqual
ts
ng the UP/Dhe action itemng the +/– soMain Menu )soft key. USA Sta Metric kP Metric B
Figure 5
tomatic Sh
re are two fadisplay screts from the E
een as P009ine is shutdolified service
OWN soft kem, Units. Seoft keys. To e( ) soft ke
andard Pa ar
52: Set Unit Pr
hutdown
aults the engeen to initiateECU are disp93 and P1274own for safee facility if th
eys stop theet your unit pexit the scre
ey and then S
references Sc
gine commue a shutdownplayed on th4 to the ope
ety reasons. is occurs.
e cursor nextpreference
een select Select
reen
nicates to n. The two he display erator. The
Contact a
t
34
CC65
Reg
PassOccucaptutemp
exha
ActiThe CinsufcontrThis minubuildlet thensu Durin
Park
The m
Actio
Canc
Rege
Requ
The d
571 - CC6571-3
generation
sive Regenurs when the tured by the Dperatures high
CAUTION aust will not c
ive RegenerCC6571 and fficient to passrols inject diesshould occurtes) or sawinup. It is not ue regeneratiore exhaust w
ng active rege
Engintemp
CAUTION
ked Regene
machine is in
on
el Regen
en Mode Inhibit
est Regen
display will sh Regen Le Park/Dise
panel is m Throttle co DPF Com Parking b Move mac
3 Concrete Saw
eration temperature o
DPF. Most noh enough to p
- ACTIVE Rcome into co
ration CC6571-3 arsively keep thsel fuel directr infrequently, g is lightly loanusual to see
on complete aill not come in
eneration the
ne Exhaust Higperature is grea
N - Performihigh. Ensu
eration
an operating
DesComthis tComtimeComtime
how a messagevels must be engage switchmonitoring theontrol of the e
mmand Inhibit rake must bechine to a saf
w Manual
of the exhausrmal use of th
produce passi
EGENEARTIontact with c
re factory set he DPF from ctly into the DPbut will happ
aded. Failure e excessive sautomatically nto contact w
display pane
gh Temperatureater than 450°C
ing a PARKEure exhaust
g condition suPa
scription mmunicates with
time. mmunicates with
. mmunicates with
. ge in a blue pat or above t
h must be on. en transmits toengine must bRegen must
e on. fe location.
st is high enouhe saw whereve regen, pre
ION will causcombustible
DPF Un-inhibclogging with PF to increasepen more ofte
to change oilmoke being ebut if it needsith combustib
l will show the
e Lamp – Red C and post eng
ED REGENERwill not com
ch that the Darked Regen
h the engine th
h the engine th
h the engine th
pop-up once athe appropriaPlacing the e
o the engine Ebe at its rest sbe turned off
ugh to naturae the engine iseventing soot
se the exhaumaterials.
bited. If the syparticulates,
e temperaturen if the engin at recommen
emitted for thes to be interruble materials.
e red status ic
icon displays dine fuel injectio
RATION will me into conta
PF can regenneration Read
hat regeneration
hat regeneration
hat regeneration
all conditions te level set inequipment in ECU which wstate with no tf to allow for a
ally burn off ats operated unbuildup. No
ust temperatu
ystem detectsit will initiate
e to burn off, ie is allowed tnded intervalse tailpipe duriupted turn the
con, Engine E
during active Don is occurring
cause the exact with comb
nerate. dy
n is not wanted
n is not wanted
n is desired by
allowing a pan the ECU to apark/disenga
will allow for a throttle appliea parked rege
t least some onder full load action require
ures to be ex
s the exhaustactive regenei.e. clean, theto idle excesss can also coing regenerat
e ignition to St
Exhaust High
DPF regeneratio
xhaust tempebustible mat
d by the operat
d or is unsafe t
y the operator a
arked regenerallow for a pa
age will activaparked regen
ed. eneration.
of the particulwill cause exed from opera
xtremely high
t temperatureeration. The ee soot capturesively (longer ontribute to extion. It is recotop. Operator
Temperature
on when the D
eratures to bterials.
tor or is unsafe
o regenerate a
and is safe at th
ration to occuarked regenerate a switch thneration.
ates (soot) xhaust ator.
h. Ensure
s are engine ed in the filterthan five
xcessive soot mmended to r needs to
e Lamp.
PF outlet
be extremely
e at
at this
his
ur are met: ration. he display
.
y
35
CC65
Rege
The CautMessOpeentirusingthe eLeve
571 - CC6571-3
eneration S
operator mation messagsages requirator so it is re pop-up meg the UP/DOentire messaels for more
Figure 53
S
Figure 54
Example of m
3 Concrete Saw
Screen Exam
ay experiencge on the conre an active important th
essage. SoOWN soft keage. See secexamples.
3 Yellow Rege
Single Screen
Orange Regen
message that r
w Manual
mples
ce a pop-up ntroller screeresponse by
he Operator me message
eys to maneuction on Reg
eneration Cau
Example
n Caution Scr
requires down
Regen en. y the reads the es require uver throughgeneration
tion
reen 1
n soft key.
h
Can
Clickthe rtake
No
Leveregequareqthe
Figure 55
ncel Parked
k on the (regeneration
es the operat
ote: The machDPF level o
WARNIel reaches Reneration, thalified enginquired to pere display scr
Rege
Orange Rege
d Regenerat
) soft ken process, retor back to t
hine must be of 3 or higher
Regener
NG: If the DRegen Levehe engine she or OEM se
rform regenereen and in t
eneration Me
en Caution Scr
tion.
ey. This actioemoves the the Gauge S
in park and nr to perform a ration.
Diesel Particul 4 (red) due
hould be shuervice techneration. This the example
essage Leve
reen 2
on cancels pop-up and
Screen.
neutral with a Parked
ulate Soot e to inhibitingutdown and aician will be is noted on
e in section, els.
g a
36
CC65
extrecont
Req
1
2
3
4
5
6
7
Durinincrediffe
The scre
571 - CC6571-3
CAUTION emely high. Eact with com
uest Parked
1. Move the
2. Put the m
3. Return th
4. Apply the
5. Un-inhibifactory d
6. The blueUP/DOWentire mesteps.
7. Press theto start th
ng the regenease and therence.
following bluens will be d
3 Concrete Saw
- Exhaust tEnsure exha
mbustible ma
d Regenera
e machine to
machine in p
he engine to
e parking bra
it regeneratioefault is set
e message wWN soft keysessage and
e Request Rhe Parked R
neration, theere may be n
ue parked redisplayed.
w Manual
temperaturesust will not c
aterials.
ation:
o a safe loca
park/disenga
low idle spe
ake.
on. If needeto un-inhibit
will appear. U, maneuver follow the in
Regen (Regeneration
e engine spenoticeable so
egeneration
s will be come into
ation.
ge.
eed.
d, display’s ted.
Using the through the
nstructional
) soft key n.
eed will ound
message
F
Figure 56 Thre
CAUTIOchange engiwhile regenregeneratio
ee Blue ParkedScree
ON DO NOT ane RPM or m
neration is occon process an
proces
d Regenerations
attempt to opmove from Parcurring. This wnd require youss over.
on Message
perate the unitrk/Disengagewill abort the u to start the
t,
37
CC65
Oncebe ssoft Howabso
dur
571 - CC6571-3
e the Parkedhutdown by key.
wever, DO NOolutely neces
CAUTION ring the proce
th
Figu
3 Concrete Saw
d Regeneratpressing the
OT shut dowssary.
Continue to mess. If unsafe he unit off imm
re 57: Stop Re
w Manual
tion has stare Stop Rege
wn unless it i
monitor surrouconditions de
mediately.
egen Soft Key
rted it can en ( )
is
unding areas evelop, shut
y
Parkcontmespop-norm
F
ked Regenetroller screenssage. Click -up messagmal usage.
Figure 58: Par
eration is comn shows theon the (e. The mach
rked RegeneraScree
mplete whene following gr
) soft key tohine can retu
ation Completen
n the reen pop-up
o remove theurn to
te Message
e
38
CC65
Reg
Pleaprop Reg
Reg
Reg
571 - CC6571-3
eneration M
ase pay attenperty damage
gen Level 1
gen Level 2
gen Comple
3 Concrete Saw
Message Le
ntion to all me if DPF reg
1 (Yellow)
2 (Orange)
ete (Green
w Manual
evels
messages oneneration is
n)
n the controllneeded.
ler for the sa
Regen Le
Regen Le
Regen Le
afety of pers
evel 3 (Red
evel 4 (Red
evel 5 (Red
sonnel and to
d)
d)
d)
o prevent en
ngine and
39
CC65
En
Igni
571 - CC6571-3
ngine
WARNIN DO NOT
else to toperatin
DO NOTunatten
OperateventilateConcenexhaustconscio
Avoid excarbon/plugging
ition Switc
F
Stop - tu Run - cre
engine. Start - tu
for a longdamagindoes not key is turseconds allow thefor more engine mafter two
3 Concrete Saw
NG T expose yothe direct linng the saw. T leave the eded.
e the saw in ed areas.
ntrated engint can cause usness and/xcessive idlicoking buildg.
h
Figure 59: Igni
rns off the eeates power
rns on the eg time to avog the startercatch or sta
rned to Startand then be
e starter motothan 20 sec
manual if the attempts.
w Manual
ourself or anye of the blad
engine runn
well-
ne loss of /or death. ing to preven up and DPF
tion Switch
ngine. , but does n
engine. DO Noid overheatr. Note: If theart at 10 sect, wait for anegin again. Dor to run con
conds. Referengine doe
yone de when
ing
nt F
ot start the
NOT engageting or e engine onds after
nother 30 DO NOT ntinuously r to the s not start
e
TaskComengi
Star
DOsubstaplutheflamor sta
1
2
ks Prior to Stamplete the taine:
Fill fuel t Turn off Turn off Turn off Place sp Disenga Pull up o
select thdisplay p
Remove
rting the E
WARNINO NOT use abstances or
arting the engug (e.g., stare air filter). Tmmable andpossibly exp
art the engine
. To start ignition, the main
Note: Wathe ambieset withina messagwarning tThis mesto alert thmessageis prehea
. A sequecontrol pthe uppeDiamondthe gaug
arting the Engasks listed be
tank and chewater valveswater safetywater pump
peed control ge transmis
on emergenche soft key upanel. e all tools fro
Engine
G any other stastarter fluidsgine using th
rter fluid spraThese materid explosive, plode when ue.
the engine iturn the key
n display scr
ait to start, preent temperatun the ECU reqge pop-up wilthe user to “Wssage is sent ohe operator noe pop-up will dated and is rea
ence of screepanel. First yer left cornerd Products loge screen is
gine elow prior to
eck engine os. y switch. p switch.
lever at Neusion. cy stop buttonder the X o
m work area
arter s when he glow ayed into ials are extreand can meused togethe
nsert the key to Run andreen is displa
eheating Mesure is below thquiring a prehl appear on th
Wait to start, pover CAN froot to start the disappear wheady to start.
ens will dispyou will see ar, Booting…,ogo displaysdisplayed w
o starting the
oil.
utral.
on and on the
a.
emely lt parts er to
ey into the d wait until ayed.
ssage: When he threshold
heat conditionhe screen preheating.” om the engine
engine. This en the engine
lay on the a notation in, next the s and lastly
with a
e
,
e
e
n
40
CC65
3.
4.
571 - CC6571-3
messageFilter ActInhibit SwX to closwarning factory dinhibit.
Figure 6
. The turn key whenengine dseconds another 3DO NOTcontinuoRefer to does not
Fi
. Increase the engincoolant te
3 Concrete Saw
e indicating ttive Regenewitch. Press e the messawill only disefault of un-
60: Soft Key to
the key to Sn the engine
does not catcafter key is
30 seconds T allow the stusly for morthe engine mt start after tw
gure 61: Disp
the engine ne warm up emperature
w Manual
the Diesel paration Inhibitthe soft key
age. NOTE: splay if saw h-inhibit chang
o Close Windo
Start, and rele starts. Notech or start atturned to Stand then betarter motor re than 20 semanual if thewo attempts
lay Screen
to half throttwithout loadreaches ove
articulate ted Due to:
y under the This yellow has had ged to
ow
lease the e: If the t 10 tart, wait for egin again. to run
econds. e engine s.
tle and let d until the er
5
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7.
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opping the
CAUTIOO NOT leavegine is off annning.
Place thRaise thTurn off Turn off Turn offDecreasseveral midle the eTurn the
oncrete
WARNINO NOT exposse to the direen operating
pful Hints Pri
ep the followiciency when e just enoughhe cutting linsaw from sidid sawing ex
de and reducving too quicmay cause thsaw stalls at
er to Neutralart the engin
F. Avoid exccoking build e the engine ttle as necesm efficiencym recommeg the saw. (
section in this
Engine
ON e the saw unnd the blade
e speed cone blade fromthe water puthe water sathe water va
se the engineminutes. Foengine for a
e key to Stop
e Cuttin
NG se yourself o
ect line of theg the saw.
ior to Cutting
ing things incutting:
h handle prene. DO NOTde to side wxcessively dce sawing cockly when cuhe blade to ct any time, mand raise th
ne.
cessive idlinup and DPFto full thrott
ssary when c. DO NOT ended blade Refer to the s manual for
attended une has stoppe
ntrol lever atm the cut. ump switch afety switch.alve. e speed to idor turbochargpproximately
p and remov
ng
or anyone e blade
g
n mind for gre
essure to guiT forcibly direhen cutting.eep to preseosts. utting may stclimb out fromove the spehe blade from
ng to preventF plugging. le. Adjust cutting for xceed the RPM when Blade
r correct
ntil the ed
Neutral.
if in use. .
dle for ged enginesy 5 minutes.e the key.
eater
ide the saw ect (twist)
erve the
tall the saw, m the cut. If eed control m the cut to
t
,
41
CC65
DO Nsaw to av Tas Com
Mak
1.2.
3.4.
5.
6.
7.
8.
571 - CC6571-3
NOT lower tforward too
void forcing t
ks Prior to
mplete the fo
Raise thebetween maneuve
Align the Clearly m The work
embedde Turn off a
around th
king a Cut
. Turn on t
. Turn on tavailableengine st
. Turn on t
. Align theline.
. Lower thsurface.
. Move the
Figu
. Plunge thindicator To maintturn the dresistanclower any
. Push thereach the
3 Concrete Saw
he blade tooquickly whethe blade int
o Cutting
llowing tasks
e blade to prthe blade a
ering the sawe front pointemark the cuttk area shouled electrical,all electricityhe work area
the water vathe water sa
e. Check the tops. the water pu
e blade and p
e blade to to
e cutting dep
ure 62: Cutting
he blade intodisplays the
tain a particudepth stop kce is felt. They further.
e speed conte desired tra
w Manual
o quickly or men finishing ato the concre
s prior to cut
rovide propend the grounw. er with the blting line. d not contai, gas, or wat
y, gas, and wa prior to cut
alve. afety switch f
water press
ump switch ifpointers with
ouch the cutt
pth indicator
g Depth Indica
o the concree desired cutular depth wknob clockwie blade shou
trol lever forwaveling spee
move the a partial-cut ete.
tting:
er clearance nd when
ade.
n buried or ter lines. water in and tting.
feature, if sure if the
f necessary.h the cutting
ting
to zero.
ator
ete until the tting depth. hen cutting, se until uld not
ward to d for
.
Adj
Turnincreknobdeptreac
Con1. M2. A
tmw
3. Pte
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p
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a
maximumblade ascutting ddepth storepeat thnecessa
justing the
n the depth sease the cutb clockwise th stop knobched its max
ntinuing a PManeuver thAlign the blathe blade bamove forwarwithin the cuPush the spthe desired tefficiency. ishing a CuPlace the spRaise the blproper groun
ghting spot light (ohe operator
ot Light
ounting bracme upright’s
Loosen the and retighte
m efficiencys necessary,depth indicatop, raise thehe depth in aary.
e Depth Sto
stop knob cotting depth, oto decrease
b will stop tuximum depth
Figure 63: De
Partial-Cut he saw to theade with the ack into the crd until the but. eed control traveling spe
t peed control ade from thend clearance
optional itemas necessa
cket securesright side.
lock knobs tn them to se
. Raise and paying attetor. When use blade fromanother area
op
ounterclockwor turn the d
e the cutting rning when t
h.
epth Stop
e correct locprevious cu
concrete. DOblade is prop
lever forwareed for max
lever at Neue cut (high ee).
m) illuminatesary.
s the spot lig
to adjust theecure the lig
lower the ention to thesing the the cut to
a as
wise to depth stop
depth. The the saw has
cation. ut and plungeO NOT perly aligned
rd to reach imum
utral. enough for
s the area
ght to the
light bar ht.
s
e
42
CC65
b. Tn
PaThe forwon stany twhen
Eng
Slideslot athe pthe d
Dise
Slideslot alette
571 - CC6571-3
Turn the sponecessary.
arking Bparking brakard or backwteeper slopetime that then at Neutral.
F
gaging the
e the brake land down anparking brakdisplay pane
engaging t
e the brake land up and r P icon on t
3 Concrete Saw
ot light switch
Brake ke stops theward unintenes and hills. e transmissio.
igure 64: Park
Parking B
ever over annd into the E
ke will light uel.
the Parking
ever over aninto the Disethe display p
w Manual
h on and off
e saw from mntionally, andDO NOT ason will act as
king Brake
rake
nd out of theEngage slot. p the green
g Brake
nd out of theengage slot.panel will go
as
moving d is helpful ssume at s a brake
e DisengageEngaging letter P on
e Engage Green out.
e
43
CC65
Ma FailuinstrperfoinjurNOTyou supe Refeadditperfomanall safor thman Remprioroper
Main
ComrequDailykeep
Daily
571 - CC6571-3
aintaini
ure to read auctions provorming mainies and/or d
T attempt to are not propervised by an
er to the CC6tional informorming mainual and manafety, operathe engine. Cufacturer wi
move all necer to servicingrating.
ntenance O
mplete the fouired. DO NOy Maintenanp track of ma
y and/or Re
Inspect breplace a
Inspect s Tighten l Check fu Check en
ONLY)) a Check hy
necessar Check co Remove Remove Look for Re-tensio Check oi
as neces Check ai
3 Concrete Saw
ing the
and comply wvided in this ntenance maeath, and mperform mai
perly trained n experience
6571 and CCmation and pantenance tasnufacturer astions, and m
Contact the sth any addit
essary guardg the saw. R
Overview
llowing mainOT delay mace Task Cha
aintenance t
egularly
belts daily foand/or re-tensaw for damaoose nuts a
uel level and ngine oil leveand fill as neydraulic oil lery. oolant level slurry and dslurry and dfluid leaks. on rear drivel level in oil
ssary. r filter indica
w Manual
CC657
with the mainmanual prio
ay result in say harm theintenance onfor it, or are
ed person.
C6571-3 Parart diagrams
sks. Refer to s the primary
maintenance saw and/or eional questio
ds and acceeplace prior
ntenance tasaintenance! Part from Appasks comple
r tension annsion as necages. nd bolts. fill as neces
el (15W-40 Aecessary. evel and fill a
debris from rdebris from c
e chain as neexpansion ta
ator.
71 and
ntenance r to erious
e saw. DO n the saw if
e not
rts’ Lists for s when the engine
y source forinstructions
engine ons.
ss panels r to
sks as Print the pendix B to eted.
d wear and cessary.
ssary. API CJ-4
as
radiator. cooling fans.
ecessary. ank and fill
CC657
r
.
50 H
500
Notemanand
Han
The mainremaoccabreadam
Par
DOengoth
Lubrefficlithiu
Fron
Lubrhourbear
71-3
Hours
ChangeCJ-4 (or
Replacehours.
Drain of
Hours
Change CJ-4 (or
Replace Replace Replace Cleaning Check b
connecto Replace Replace Change
e: Refer to nufacturer f
d additional
ndlebars
handlebarsntenance anain in good asionally forakage. Repla
maged.
rt Lubricati
WARNINO NOT greasgine running
herwise.
ricating partciency and lifum-based gr
nt Axle
ricate the frors of operatiring grease
engine oil, ohigher), afte
e oil filter cart
water separ
engine oil, ohigher).
e oil filter carte in-line fuel fe fuel filter cag of water se
battery, batteors and clea
e outer primae inner safety
oil bath blad
the engine/for a full mamaintenan
s generally rend, when usecondition. In
r bending, unace them im
ion
NG se parts withg unless stat
s on schedufe. Use NLGrease when
ont axle greaon. Lubricatfittings every
only use 15Wer first 50 hotridge after f
rator
only use 15W
tridge. filter.
artridge. eparator. ery cables, aan as necessary air filter.y filter. de shaft oil.
/motor manaintenance ce informat
equire little oed correctly,nspect the hanusual crack
mmediately w
h the ted
ule increasesGI No. 2 prem
lubricating p
ase fitting evte both pillowy 40 hours o
W-40 API ours. first 50
W-40 API
and cable sary.
nual and schedule tion.
or no , should andlebars ks, and/or when
s the saw’s mium parts.
very 40 w block of operation.
44
CC65
Rear
Lubrever
PTO
Add Use base
Inne
Insta
1. Co
2. Rf
3. Po
4. As
5. Pss
Rem
1. Rf
2. R3. C
o4. P
s
Rea
Inspwear
571 - CC6571-3
r Axle
ricate both pry 40 hours o
O
three pumphigh temper
ed grease.
er Blade Fl
F
alling the In
Check the inor replace asRemove the flange using Place the innof the blade Apply Loctitesetscrew threPlace the sesetscrew holshaft key to s
moving the I
Remove the flange using Remove the Check the inor replace asPlace the sesetscrew hol
ar Wheels
ect the rear r and replac
3 Concrete Saw
pillow block bof operation.
s of grease rature, extre
lange
Figure 65: Inn
nner Blade F
nner flange fos necessarysetscrew froan Allen wre
ner flange onshaft.
e 262 (red) oeads. tscrew into tle and tightesecure the in
Inner Blade
setscrew froan Allen wreinner flange
nner flange fos necessary tscrew into tle and tighte
wheels regue as necess
w Manual
bearing grea.
to PTO evereme pressure
er Flange
Flange
or damages . om the backench. nto the inden
or an equiva
the inner flanen it down tonner flange.
Flange
om the backench.
e from the blor damages
the inner flanen to secure.
ularly for damsary.
ase fittings
ry 25 hours. e, Lithium
and clean
k of the inner
nted portion
lent to the
nge the blade
k of the inner
ade shaft. and clean
nge .
mages or
r
r
1
23
4
Bat
IgnemexpopearoDisma
UsevolUseavobat
Batt
12 V
1. Unscrewremove o
Fi
2. Place th3. Place th
hole and(237 Nmthe bushthe saw.
4. Repeat swheel.
ttery
WARNINnitable explo
mitted from thpose the baten flames, aound the batsconnect theaintenance.
CAUTIOe a proper btmeter, to tee protective oid contact wttery.
tery Type
Volt, Group 2
w the trantorqone of the re
igure 66: Tran
e new wheee trantorque
d tighten the m). Note: Failhing may cau. steps 1–3 to
NG osive gases ahe battery. Dttery to spar
and keep thettery well-vene battery whe
ON battery testeest the batte
eyewear orwith the skin
24
que bushingear wheels.
ntorque Bushi
el onto the ree bushing int
bushing to ilure to propeuse the whe
o replace the
are DO NOT ks or
e area ntilated. en performin
r, such as a ry strength.
r a face shieln when hand
g and
ng
ear axle. to the wheel175 ft-lb erly tighten
eel to fall off
e second
ng
ld, and ling a
45
CC65
Serv
1. Rb
2. Rdisconega3. Rdiscoposit4. Skeep5. Wontoold bretai6. WclamCleaor usUse batte7. Rpositboot8. Rthe nbatte9. Fand
571 - CC6571-3
vicing the B
Remove the brace.
Fig
Remove the onnect the native battery Remove the onnect the ptive battery tSlide the batping it level. When replac the battery
battery to a rlers also acc
When cleanimps, and caban the terminse another aacid-free, ac
ery clamps aReconnect thtive battery tt. Reconnect thnegative batery boot. Fit the batterretighten the
3 Concrete Saw
Battery
battery brac
ure 67: Batter
negative banegative batt
terminal. positive bat
positive batteterminal. ttery off the b
cing the batteplatform, ke
recycling faccept old battng the batte
bles for damanals and clamapproved teccid-resistant
and terminalshe positive bterminal and
he negative tery termina
ry support bre nuts to sec
w Manual
ce lock nuts
ry and Brace
attery boot atery cable le
ttery boot anery cable lea
battery platfo
ery, place a eeping it levecility; many bteries.
ery, inspect itages and comps using a chnique for ct grease to gs. battery cabled replace the
battery cablal and replac
race over thecure the brac
and battery
nd ad from the
nd ad from the
orm,
new batteryel. Bring the battery
ts terminals,orrosion.
wire brush, cleaning. grease the
e lead to the e battery
e lead to ce the
e battery ce.
y
,
Elec
DOon firsAlwpre
Fus
The pane
Rela
The behiresecontto de
ctrical Sys
WARNINO NOT perfo
the electricast disconnectways use theevent fires.
se Panel
fuse panel el. Replace
ays and Cir
relay switchind the switc
et itself durintinually turnsetermine the
Figure
stem
NG rm maintenaal system witing the batte correct size
is located befuses as ne
Figure 68: Fu
rcuit Breake
hes and circch plate. Theng an overloas on and off,e cause of th
69: Circuit Bre
ance ithout tery. e fuses (am
ehind the inscessary.
use Panel
ers
uit breaker ae circuit breaad. If the bre, disconnect he overload.
eaker and Rel
ps) to
strument
are located aker should eaker the battery
lays
46
CC65
Mag
The the btachoperbe a
Adju
1. L2. T
tt
3. Tt
4. Rt
571 - CC6571-3
gnetic Sens
magnetic seblade tachomometer/hourrating the sadjusted or re
Figure 70
Figure 71
usting the M
Loosen the jTurn the maghe sensor inachometer g
Turn the senurn.
Retighten theo secure the
3 Concrete Saw
sor
ensor transfemeter/hour mr meter rema
aw, the magneplaced.
0 Single Speed
Three Speed
Magnetic Se
am nut on thgnetic senson until it lightgear mountensor counterc
e jam nut doe sensor.
w Manual
ers the blademeter. If the ains at zero netic sensor
d Magnetic Se
Magnetic Sen
ensor
he magneticor clockwise tly touches thed on blade sclockwise 1/
own to the fra
e RPM to blade when needs to
ensor
nsor
sensor. to screw
he shaft. /8th of a
ame base
Rep
1. D2. D
c3. L
at
4. Lss
5. Po
6. Ttt
7. To
8. Ss
9. Cc
10. R
Air
Refefor in 1. C
dd
2. Wi
3. Aw
4. Wceu
5. Resr
6. To
7. Tse
placing the M
Disconnect tDisconnect tconnector. Loosen the jand turn thethe sensor.Loosen the jsensor so it sensor. Place the seon the frameTurn the mathe sensor intachometer Turn the senof a turn. Screw the jasecure the sConnect theconnector. Reconnect t
Cleaner
er to the engnformation o
Clean the evdusty place.dust and dirtWipe the insis dirty or weAvoid touchwhen cleaniWhen dry ducompressedelement. Prunder 205kPReplace theevery 6 cleasooner. Repreplace the The secondaonly if it is toTo protect thsecondary eelement.
Magnetic S
the battery. the magneti
jam nut on te sensor cou
jam nut on tsits near the
ensor into the base. agnetic sensn until it lighgear mountensor counter
am nut downsensor. e new magne
the battery.
gine manual on the air cle
vacuator val This will get. side air cleanet. ing the primng. ust adheres d air from theressure of coPa (2.1kgf/cme primary eleanings. If staplace seconprimary. ary element o be replacehe engine, delement in se
Sensor
c sensor’s tw
he magneticnterclockwis
he new mage upper part
e magnetic s
or clockwisetly touches ted on blade rclockwise e
n to the fram
etic sensor’s
as the primeaner.
ve daily wheet rid of large
ner clean wi
ary element
to the elemee inside turnompressed am2, 30psi).
ement every ained heavilydary elemen
should be rd.
do not removervicing the
wo-wire
c sensor, se to remove
gnetic t of the
sensor hole
e to screw the shaft.
exactly 1/8th
me base to
s two-wire
ary source
en used in ae particles o
th cloth if it
t except
ent, blow ing the air must be
year or y, replace nt when you
removed
ve the primary
e
of
47
CC65
Rest
1. Si
2. Pta
Rub
The and inspe Presthe vclean
Clea
Servrestrannu
571 - CC6571-3
triction Indi
Figu
Service the andicator turnPress the reshe top of the
air cleaner h
bber Dust Ej
rubber dust water when ect and clea
ss inward onvalve openinn the valve o
Figure
aning/Repla
vice the outeriction indicaually. DO NO
3 Concrete Saw
icator
re 72: Restric
air cleaner wns red. striction indie indicator toas been ser
jector Boot
ejector bootoperating th
an the ejecto
both sides ng to releaseopening as n
73: Rubber Du
acing the Ou
er primary filtator service bOT over-serv
w Manual
tion Indicator
when the res
cator reset bo reset the urviced.
t valve ejecthe saw. Occor boot.
of the ejectoe debris and necessary.
ust Ejector Bo
uter Primary
ter accordingbar. Replacevice or unde
striction
button on unit after the
ts debris casionally
or boot near water, and
oot
y Filter
g to the e the filter r-service
the finsta
1
2
3
4
5
6
filter. DO NOalled.
. Pull out tcover.
. Turn thecover anair clean
3. Pull the cleaner aas neces
4. Move awfrom theto clean bar), or lthe filter NOT dam
5. Inspect tend covewith a dause comthe air clthe air inreplacing
6. Place thinner safinto the u
OT operate t
the tab on th
Figure 74: En
e end cover cnd pull the enner. outer primarand inspect ssary. way from the inside out. the filter (a
lightly tap ordry complet
mage the filtthe inside ofer for debrisamp cloth as
mpressed air leaner. DO N
ntake tube wg parts. e filter into tfety filter) anunit until it fe
the saw with
he air cleane
nd Cover Tab
clockwise tond cover aw
ry filter out oit for damag
e saw and clUse dry commaximum ofr wash the filtely after water when clef the air clea, and wipe ts necessaryto blow out
NOT allow dwhen cleanin
he air cleanend gently puseels secure.
hout the filter
er’s end
o unlock the way from the
of the air ges. Replace
ean the filtempressed airf 70 psi or 5 lter out. Let
ashing. DO eaning. aner and thehem down . DO NOT the inside o
dust to enter g or
er (over the sh the filter
r
e
r r
f
48
CC65
7.
8.
9.
Rep
DO Nafteryearsaw
1
2
3
4
5
571 - CC6571-3
Fi
. Place theridge at t
. Turn the the cove
. Push thecover to
lacing the I
NOT clean tr five servicer, or if there awithout the
1. Pull the tcover.
2. Turn the cover anair cleane
3. Pull the osafety filtthe outerreplace a
4. Inspect tend covewith a dause comthe air clethe air inreplacing
5. Insert a ncleaner aunit until
3 Concrete Saw
gure 75: Oute
e end cover the end of thend cover cr onto the ai
e tab in on thsecure.
Inner Safety
he inner safe cleanings, are damagefilter installe
tab out on th
end cover cd pull the ener. outer primaryter out of ther primary filteas necessaryhe inside of
er for debris,amp cloth aspressed air teaner. DO Ntake tube wh
g parts. new inner saand gently pit feels secu
w Manual
r Primary Filte
tightly up aghe air cleanecounterclockr cleaner.
he air cleane
y Filter
fety filter. Reor approxims. DO NOT
ed.
he air cleane
clockwise to nd cover awa
y filter and the air cleanerer for damagy. the air clean and wipe th
s necessary. to blow out t
NOT allow duhen cleaning
afety filter intush the filter
ure.
er
gainst the er. kwise to lock
er’s end
eplace it mately one
operate the
er’s end
unlock the ay from the
he inner . Inspect
ges and
ner and the hem down
DO NOT the inside ofust to enter g or
to the air r into the
f
6
7
8
9
Spe
Whesawforware
Adju
1
2
F
6. Place thcleaner (gently pufeels sec
7. Place thridge at t
8. Turn thethe cove
9. Push thecover to
eed Contro
en the speedw’s movemenward when th
needed.
usting the S
. Identify tthe spee
. Adjust thlinkage a
F
Figure 76: Inn
e outer prim(over the innush the filtercure. e end coverthe end of th
e end cover cer onto the ae tab in on thsecure.
ol Lever
d control levnt; for examphe lever is at
Speed Cont
the linkage aed control levhe threaded assembly sh
Figure 77: LinkNu
er Safety Filte
mary filter intoner safety filtr into the uni
r tightly up aghe air cleanecounterclockir cleaner. he air cleane
ver is out of sple, if the sat Neutral adj
trol Lever
assembly cover. nuts on the
haft.
kage Assembuts
er
o the air ter) and it until it
gainst the er. kwise to lock
er’s end
sync with thew moves ustments
onnected to
threaded
ly
k
e
49
CC65
3.
4.
5.
Driv
Adjulead
Adju
1
2
3
571 - CC6571-3
. Remove engine toaccuracy
. Turn the threaded
. Adjust thlever’s pifriction felever.
ve Alignme
ust the rear ds more to on
usting the R
1. Turn the down.
2. Loosen tbearing b
Figu
3. Turn the back of tthe saw lclockwiseleft. DO N
3 Concrete Saw
tools from tho check the sy. engine off a
d nuts as nece cap screwivot point to elt when mov
ent
drive, as necne side when
Rear Drive
engine off a
he two left rebolts. DO NO
ure 78: Rear ABearing
rear axle adhe frame baleads more te if the saw NOT force a
w Manual
he area. Staspeed contro
and readjust cessary.
w at the speechange the ving the spe
cessary, when cutting.
and let the sa
ear axle pilloOT remove t
Axle Pillow Blog Bolts
djustment boase counterctoward the rleads more
adjustments.
art the ol lever for
the
ed control amount of ed control
en the saw
aw cool
ow block them.
ock
olt on the clockwise if ight, or toward the
4
Oil
The bladexpablad
Cha
1. L2. P
m3. R4. R5. R
36. A
e7. R
Fig
4. Retightesecure thnecessa
Bath Blade
oil expansiode shaft. Addansion tank de shaft oil a
anging the O
Lower the saPlace an oil magnetic oilRemove theReplace theRemove the3/8” pipe fittAdd an autoequivalent inReplace the
gure 79: Rear A
en the pillow he alignmen
ary.
de Shaft /Oi
on tank suppd oil up to thas necessa
annually (500
Oil - Single
aw to the flotray undern
l drain plug. e oil drain plue plug when e casing vening on the to
omatic transmnto the house casing vent
Axle Adjustm
block bearinnt and readju
il Expansio
plies oil to the full cold linry. Change t0 hours).
Speed
oor so it is leveath the bla
ug to drain ththe oil is drat line by unsop of the casmission fluidsing until fullt line.
ent Bolt
ng bolts to ust as
on Tank
he oil bath ne on the the oil bath
vel. ade shaft’s
he oil. ained. screwing thesing. d (ATF) or an.
n
50
CC65
8. A
e
Fi
9. D
c
Cha
1. Rd
2. Pt
3. Uco
571 - CC6571-3
Figure 80 S
A –B
Add automatexpansion ta
igure 81 Expa
Discard the ucity, state, an
nging Oil -
Raise saw todrainage. Place an oil ransmission
Using a 3/8” casing drain of the 3-spee
B
3 Concrete Saw
ingle Speed B
Assembly – Casing vent li
– Oil drain plug
tic transmissank up to the
ansion Tank C
used transmnd federal re
Three Spee
o maximum a
pan beneathn casing.
hex key wreplug located
ed casing.
w Manual
Blade Shaft
ne g
sion fluid intoe Full Cold li
Cold Line
mission fluid aegulations.
ed
angle for be
h the 3-spee
ench, removd on the low
A
o the ne.
according to
tter
ed
ve the 1/2” er right rear
o
4. R
r
5. F
set
6. R
Fig
Remove theright hand s
Figure
Flush the casynthetic geexpansion tathrough the
Fi
Replace the
gure 82: ½ʺ C
e 3/8” overfloide cover of
e 83: 3/8ʺ Ove
asing by pouear oil or equank until cleacasing drain
igure 84: Expa
e ½ʺ casing d
Casing Drain P
ow pipe plugthe transmis
erflow Pipe Plu
uring SAE 75uivalent in than oil is discn plug.
ansion Tank
drain plug.
Plug
g from the ssion.
ug
5W-90 e top of the
charged
51
CC65
7. C7t
8. R9. R10. L11. E
r12. D
c
Drai To apotedrainexte
1. S2. E
t3. U
1s
4. Rb
571 - CC6571-3
Continue filli75W-90 synthe level of th
Replace the Remove oil pLower saw toExpansion Treservoir. Discard the ucity, state, an
ining Heat E
avoid water fntially causi
n the Heat Ended period
Shut off the wEnsure propransmission
Using a 3/161/8” NPT pluspeed casingReplace the been drained
Fi
3 Concrete Saw
ng the expathetic gear ohe overflow overflow plu
pan from beno horizontal
Tank should
used transmnd federal re
Exchanger –
freezing in heng housing
Exchanger ws in freezing
water sourceer drainage
n prior to pro6” hex key wugs located og. 1/8” NPT pl
d out.
igure 85 Drain
w Manual
nsion tank woil or equivalpipe plug.
ug. neath the saposition not have oil
mission fluid aegulations.
– Freezing T
eat exchangcracks it is nhen not in u
g ambient te
e to the tranof water fromceeding. rench, remoon the bottom
ugs once the
nage Plugs
with the SAEent up to
aw.
in
according to
Temps
ger and necessary tose for mperatures.
smission. m
ove both m of the 3-
e water has
E
o
o
.
Hyd
TurmaLowrelehydmaAlwcarhydleahydfromhydpenSee
Add
Chefluid
12
3
4
draulic Sys
WARNINrn the engin
aintenance ower the sawease the predraulic systeaintenance oways place ardboard or pdraulic compak detection draulic fluid m leaks anddraulic fluid. netrate the sek medical a
ding Hydrau
eck the hydrad as necessa
. Remove
. Lower thprovide a
3. Removehydraulic
4. Add ATFup to theto leak frFill the o
stem
G e off prior to
on the hydraw to the floor essurized hyem prior to pon the hydraa piece of paper up agaponents, or ufluid to checleaks. Keep
d/or areas thPressurized
skin, causingattention imm
ulic Fluid
aulic fluid levary.
e the hydraulhe saw to thean accurate
e the breathec pump unit.
Figure 86: B
F as necessae opening offrom the cap oil to just bel
o performingulic system.so it is level
ydraulic fluid performing ulic system.
ainst use a ck for all body parat may ejectd hydraulic fg serious injumediately!
vel regularly
lic pump cove ground so fluid reading
er cap on the.
Breather Cap
ary. Note: Fif the pipe wilwhen lower
low where th
l to in the
rts away t fluid can uries.
y and add
ver plate. it is level (to
g). e top of the
illing the oil ll cause fluidring the sawhe pipe
o
d .
52
CC65
Rea
Coo
Remcomtransnot pdust
Add
The transreguin th
Adju
Reguas nchain
12
3
4
5
571 - CC6571-3
begins topump un
ar Drive Tra
oling Fan
move the fan pressed air smission cooproperly cooand debris.
ding Oil
hydraulic pusmission. Ch
ularly and ade section, as
usting the R
ularly inspececessary. Rn with oil to
1. Remove 2. Loosen t
securing transmiss
3. Loosen tof the tra
Figu
4. Turn the transmissLeave a DO NOT
5. Retightentransmiss
3 Concrete Saw
o extend out nit to prevent
ansmission
guard and wto clean deboling fan. Th
ol if the fan is
ump unit supheck the oil ld ATF, accos necessary
Rear Drive C
ct the rear drRegularly lub
increase cha
the chain guhe four transthe transmis
sion platformhe setscrew
ansmission p
ure 87: Transm
setscrew closion forwardlittle bit of sl
T over-tightenn the hex nusion setscre
w Manual
from the hyt spills.
n
wipe down obris and slurrhe transmisss clogged wit
pplies oil to tlevel daily anording to the.
Chain
rive chain anricate the reain life.
uard. smission locssion to the
m. w hex nut at tplatform.
mission Setsc
ockwise to pd in the platfoack in the chn it. ut to secure tew.
ydraulic
or use ry from the ion oil will th concrete
the nd/or instructions
nd tighten ar drive
ck nuts
the midpoint
rew
push the orm slots. hain, and
the
s
t
6
7
Bel
Turper
Alwper
Blad
Belt
RefeNOTNotepowmayperf
Tes
TestusinTouordeof thAdju
6. Retightesecure thplatform
7. Replace
lt System
WARNINrn the enginrforming belt
CAUTIOways let the rforming belt
de Drive Be
Fig
t Tension S
er to the maT exceed thee: Over-tens
wer take-off (y cause shorformance. Sq
ting the Be
t the blade dng the methoch the sonic
ered throughhe longest beust the belt t
en the transmhe transmiss.
e the chain g
NG e off prior tot maintenan
ON belts cool dot maintenan
elts
gure 88: Blade
Setting
nufacturer’se manufactusioning the b(PTO). Underter belt life aquealing bel
lt Tension
drive belt tenod listed beloc tension meh Diamond Pelt section aension as ne
mission lock sion to the tr
uard and se
o ce.
own prior toce.
e Drive Belts
belt tensionurer’s tensionbelts may daer-tensioningand/or poor lts indicate lo
nsion on a daow. eter sensor (Products) toand strum theecessary.
nuts to ransmission
ecure.
ning. DO n setting.
amage the g the belts saw ooseness.
aily basis
can be the midpoine belt.
t
53
CC65
Adju
Sing
1.
2.
3.
4.
5.
571 - CC6571-3
usting the B
le Speed
. Inspect tand/or brthere are
. Test the the belts as neederequired.
. Locate ththe saw.
Figur
. Locate thfront of th
Figure
. Adjust thclockwiseclockwiseand readDO NOTtension s
3 Concrete Saw
Blade Drive
he belts for freakage ande damages. belt tensionneed tensio
ed if no tens. he engine guLoosen both
re 89: Engine G
he belt tensiohe saw fram
e 90: Belt Ten
e tension leae to tighten te to loosen.
djust the tensT exceed thesetting.
w Manual
Belts
fraying, stred replace imm
. Proceed tooning. Operaion adjustme
uide on the rh hex head c
Guide Cap Sc
oner lead sce.
sioner Lead S
ad screw. Tuthe belts, coTest the bel
sion bolt as n manufactur
ss cracks, mediately if
o step 3 if ate the saw ents are
right side of cap screws.
rews
crew on the
Screw
urn the bolt ounter lt tension necessary. rer’s belt
6
Thre
1. Iat
2. Tbn
3. Lscf
6. Once theproperlyon the rigguide.
ee Speed
Inspect the band/or breakthere are daTest the beltbelts need teneeded if noLocate the bsaw. Loosencap screw afront of saw.
Figure
Figure 9
e blade drive, retighten thght side of t
belts for fraykage and re
amages. t tension. Prensioning. Oo tension adjbelt guard onn and removand bolts loca. Remove be
91: Belt Guard
92: Belt Guard
e belts are tihe cap screwhe saw on th
ying, stress cplace immed
roceed to steOperate the sjustments arn the left sidve the sevenated on the elt guard.
d Bolts – Side
d Bolts – Fron
ightened ws located he engine
cracks, diately if
ep 3 if the saw as re required.e of the
n hex head side and
e (3)
t (4)
54
CC65
4. Lp
5. L
ftgttnm
6. O
pu
7. Rh
571 - CC6571-3
Locate detentpulling outwar
Locate the bfront of the she lead scre
gear box to the lead screension and
necessary. Dmanufacture
Figure
Once the blaproperly, locuntil it snapsReplace belthead cap scr
3 Concrete Saw
t pin in front ord and turning
Figure 93: De
elt tensionesaw frame. Tew clockwisetilt back. To ew counter creadjust the DO NOT exc
er’s belt tens
e 94: Belt Ten
ade drive belk the detent
s back into pt guard and rrew and bolt
w Manual
of the saw. Reg 90 to lock
etent Pin
r lead screwTo loosen thee. This will atighten the
clockwise. Ttension bolt
ceed the ion setting.
sioner Lead S
lts are tightepin. Turn d
lace. retighten thets.
etract pin by open.
w on the e belts turn allow the belts turn
Test the belt t as
Screw
ened detent pin
e seven hex
Rep
Sing
1
2
3
4
5
6
7
8
Thre
1. Lscf
2. Lp
3. Lftgetctt
placing the B
gle Speed
1. Locate thsaw. Loohead capside and
2. Locate ththe saw.
3. Locate thfront of t
4. Turning will loose
5. Removefrom the
6. Loop anaround tsheave, loop andnear the
7. Adjust thclockwistension anecessamanufac
8. Once theproperlyon the rigguide.
ee Speed
Locate the bsaw. Loosencap screw afront of saw.Locate detentpulling outwaLocate the bfront of the sthe lead scregear box to ease in remotighten the bclockwise. Tthe tension bthe manufac
Blade Drive
he belt guarosen and remp screw and
d rear of sawhe engine g. Loosen thehe belt tensithe saw framthe lead scren the tensio
e the belts fro blade shaftd align the nthe grooves and then pu
d align them e end of the Phe lead screwse to tighten and readjust
ary. DO NOTcturer’s belt te blade drive, retighten thght side of t
belt guard onn and removand bolts loca. Remove gut pin in front o
ard and turningbelt tensionesaw frame. Tew clockwistilt back releoving and rebelts turn theTest the beltbolt as nececturer’s belt
e Belts
rd on the leftmove the se
d bolts locatew. Remove buide on the
e hex head cioner lead sc
me. rew counter on on the beom the PTOt sheave. new belts (onon the blade
ull them upwaround the
PTO sheavew by turningthe belts. Tet the lead sc
T exceed thetension settie belts are tihe cap screwhe saw on th
n the left sidve the sevenated on the uard. of the saw. Rg to lock open
er lead screwTo loosen the. This will
easing belt teeplacing belte lead screwt tension and
essary. DO Ntension setti
t side of the even hex ed on the belt guard. right side of
cap screws. crew on the
clockwise elts. sheave and
ne at a time)e shaft
ward and grooves
e. g the bolt est the belt crew as e ing. ightened ws located he engine
e of the n hex head side and
Retract pin by n. w on the he belts turn allow the ension for ts. To
w counter d readjust NOT exceeding.
d
)
d
55
CC65
4. Opu
5. Rh
Prim
Inspcracthere
Rep
1. Rs
2. Pp
3. Ridp
4. R5. P
nb
6. Ltloid
7. Rt
8. R
Seco
Inspcracthere
571 - CC6571-3
Once the blaproperly, locuntil it snapsReplace belthead cap scr
mary Transm
ect the V-beks, and/or be are damag
Figure 95
lacing the P
Remove the sheave. Pull the rotarplace to creaRemove the dler pulley, tpulley, and thRelease the Pull the rotarnew V-belt aback of the PLoop the uppransmissionower V-belt dler pulley. Release the he V-belt.
Retighten the
ondary Tran
ect the V-beks, and/or be are damag
3 Concrete Saw
ade drive belk the detent
s back into pt guard and rrew and bolt
mission V-B
elt regularly freakage and
ges.
5: Primary Tra
Primary Tra
blade drive
ry tensioner ate slack in tV-belt from
the front tranhe PTO sherotary tensio
ry tensioner around the inPTO sheaveper V-belt sen jackshaft psection und
rotary tensio
e blade drive
nsmission V
elt regularly freakage and
ges.
w Manual
lts are tightepin. Turn d
lace. retighten thets.
Belt
for fraying, sd replace im
ansmission V-
ansmission
belts from th
knob up andthe V-belt. the rotary te
nsmission jaave. oner knob. knob up and
ndividual gro.
ection arounulley, and loer the rotary
oner knob to
e belts.
V-Belt
for fraying, sd replace im
ened detent pin
e seven hex
stress mediately if
-Belt
V-Belt
he PTO
d hold it in
ensioner ackshaft
d loop the oove at the
d the front oop the y tensioner
o tension
stress mediately if
Rep
1. R2. P
p3. R
j4. R
p5. L
tf
6. Ppt
7. Rt
8. R
Eng
Refeinfor
Rot
Adju
123
4
Figure 96
placing the S
Remove thePull the rotaplace to creaRemove thejackshaft puRemove thepulley. Loop and altransmissionforward towaPull the rotaplace. LooptransmissionRelease thethe secondaReplace the
gine V-Belt
er to the engrmation on t
tary Tensio
usting the R
1. Remove2. Engage 3. Pull the
the belt fpulley, aarm sho
4. Turn thecountercpressure
: Secondary T
Secondary
e transmissioary tensionerate slack in
e V-belt fromulley and relee V-belt from
ign the new n pulley, andard the trans
ary tensionerand align th
n jackshaft pe rotary tensiary transmisse transmissio
gine manual he engine V
oner
Rotary Tens
e Belt Guard the transmisrotary tensiofrom the rota
and release tuld hang do
e rotary tensiclockwise une is felt. Usin
Transmission
Transmissi
on fan guardr knob up anthe V-belt.
m the rear traease the ten
m the transmi
V-belt around then pull thsmission jacr knob up anhe V-belt aropulley. ioner knob tosion V-belt.on fan guard
for maintenV-belt.
sioner
ssion. oner knob upary tensionethe knob. Thwn in the 6:0ioner knob
ntil a light spng a marker,
V-Belt
ion V-Belt
d. nd hold it in
ansmission sioner knobission
nd the he belt ckshaft. nd hold it in ound the rea
o tension
d.
ance
p, remove er idler he tensioner 00 position.
ring , draw a line
.
r
56
CC65
5
6
7
8
9
1
571 - CC6571-3
across this the zer
Fig
5. The tensnotches. represenThe notcrepresenDraw a n40° from counterc
6. Pull the rbelt arouand relealine on thwith the 4
7. If the linelines DO direction is to the countercright of thestimate tensione
8. Pull the rremove tidler pulle
9. Holding tslightly loand rotatthe exactfrom step
10. RetightenRepeat sas neces
3 Concrete Saw
he tensioner ro-reference
gure 97: Zero-
sioner base iThe lugs eq
nt the raised ches equal 1nt the lowerenew line on t
the zero-reflockwise direrotary tensiond the rotary
ase the knobhe tensioner 40° line on tes match up,
NOT matchof rotation (
left of the zelockwise if thhe zero-refethe numberr should movrotary tensiothe belt fromey. the rotary teoosen the rote the tensiot number of p 7. n the lock nusteps 7–9 to ssary.
w Manual
housing ande line.
-Reference Lin
s made up oqual 20° of rosections on 0° of rotatio
ed sections ohe tensioneference line ection.
oner knob upy tensioner ib. The zero-rhousing shohe tensioner, skip to step
h up, determ(clockwise if ero-referencehe 40° line isrence line), r of degrees ve for prope
oner knob upm the rotary t
nsioner togeotary tensiononer in the didegrees det
ut and repeareadjust the
d base. This
ne
of lugs and otation and the base.
n and on the base.r base only, in a
p, place the idler pulley, reference ould line up r base. p 11. If the ine the the 40° line
e line, and s to the and the rotary
er alignment.p and ensioner
ether, er lock nut irection and termined
at step 6. e tensioner
s
.
1
1
Rep
1. Rl
2. Pts
3. Rh
4. RoPt
5. P¾sts
6. Phr
7. Pct
8. Rh
9. Pts
11. Check aoperating
12. Replace
placing the R
Remove thelock nut. Pull the rotatensioner spscrew. Remove thehex head caRemove theof the inner PTO assemtensioner anPlace the ne¾” hole on tsupport. Rothe head of support’s suPlace the rohead cap scring supportPlace the rocap screw atensioner spRotate the rohangs downPlace the flathe rotary tesecure the u
ll screws forg the saw.
e the belt gua
Rotary Tens
e rotary tensi
ary tensionerpacer and of
e rotary tensiap screw. e hex head cring supportbly. Dispos
nd parts propew hex headthe backsideotate the capthe screw be
urface. otary tensioncrew on the ft. otary tensionand push it upacer. otary tensio
n in the 6:00 at washer anensioner, andunit.
r tightness b
ard.
sioner
ioner flat wa
r away from ff of the hex
ioner spacer
cap screw frot, which is a e of the old perly. d cap screw e of the innerp screw to prelow the inn
er spacer onfront side of
er onto the hp against th
ner so the teposition.
nd then the ld tighten the
before
asher and
the rotary head cap
r from the
om the backpart of the rotary
through the r ring roperly fit
ner ring
nto the hex the inner
hex head e rotary
ensioner arm
ock nut ontoe nut to
m
o
57
CC65
Eng
Eng
Inspreguand monhigh
Rad
571 - CC6571-3
gine
Alwaysinfo
ine Cooling
ect and cleaularly dependdebris at woitor the engier operating
diator
1. Checkoperawork start.
2. Checkfins awater
3. Refermaint
3 Concrete Saw
Le
s refer to ormation
g System
an the engineding on the lork sites. Faine cooling s
g temperatur
Figure 98: R
k level of cooation. Coolanif filled all the
k for any dustnd tube, washr. r to your engtenance.
w Manual
et the engine
the engion the en
e cooling syevel of concilure to cleansystem will reres.
Radiator
lant before evt will last for o way up befo
t and dirt betwh away with r
gine manual
We cool down
ne operangine, inc
stem crete dust n and esult in
very one day’s re operation
ween radiatorrunning
for radiator
WARNIN prior to perf
tor’s mancluding m
r
Coo
1.
2.
NG forming mai
nual as thmaintenan
oling Fan
Figure
Blow comremove sEnsure frotate fre
ntenance.
he primarnce and s
e 99: Cooling
mpressed aislurry and dfan is clear oeely.
ry sourceservicing
Fan
ir around theebris. of debris and
e for g!
e fan to
d able to
58
CC65
In-Li Repldepe
Repl
1. T2. L3. P
i4. R
lr
5. Peea
6. Prh
7. Pfo
8. Pfh
9. Dc
Oil a
Reguand/engi
571 - CC6571-3
ine Fuel Fil
lace the in-liending on th
Fig
acing the In-
Turn off the eLower the saPlace a drainn-line fuel filRemove the ine fuel filterrelease fromPoint the arrengine and pend of the filtagainst the ePlace one horear hose) anhose and filtePlace the frofilter. Push thof the filter. Place one hofront hose) ahose and filteDispose of thcity, state, an
and Fuel Lin
ularly check/or leaks andne operator’
3 Concrete Saw
ter
ne fuel filtere amount of
ure 100 In-Lin
-Line Fuel Fi
engine. aw so the ennage tray belter. clamps, one
r, from the hm the hoses.
ow on the neplace the reater. Push the
edge of the fose clamp nnd tighten ther.
ont hose ontohe hose tigh
ose clamp nand tighten ther. he used fuelnd federal re
nes
the oil and fd service as ’s manual.
w Manual
r every 250 tf sediment in
ne Fuel Filter
lter
ngine is leveelow the fuel
e on each sioses. Exces
ew filter towar hose ontoe hose tightlfilter. ext to the filt
he clamp to s
o the front etly up agains
ext to the filthe clamp to
and filter acegulations.
fuel lines fornecessary.
to 500 hoursn the filter.
l. hoses and
de of the in-ss fuel may
ard the o the rear y up
ter (on the secure the
nd of the st the edge
ter (on the secure the
ccording to
r damages Refer to
s
-
Sto
Comsaw
Disp
Proprepaworttaskwhe
oring
mplete the taw for longer ti
Lower thon the lif
Turn off Remove
it in a prochildren.
Drain the Disconn
both watthrough water va
Use a wwater tub
Refer to on propesaw.
Clean thof reach
posal
perly disposairable, and/th repairing ks listed beloen discontinu
Drain allaccordinregulatio
Removeit to a reretailers
Secure ttranspordisposal
asks listed beime frames:
he saw compfting mechanall switches
e the battery oper location. e fuel tank aect the wateter valves, athe horizont
alve to drain ire brush to bes and rinsthe engine
er engine ca
he saw and sfrom childre
e of the saw/or contains and/or main
ow to properuing usage:
fluids from ng to city, staons. e the battery cycling faciliaccept old b
the saw in a rt it to a salva.
elow prior to
pletely to remnism. and controlfrom the sawn, out of rea
and fuel lineser supply hosand blow comtal hose fittinwater from tclean the bl
se them out wmanual for i
are when sto
store it in a den.
w when it’s nsafety haza
ntaining. Comrly dispose o
the saw andate, and fede
from the sawity. Many babatteries as truck/trailer
age yard for
o storing the
move strain
s. w and store
ach for
s. se, open mpressed airng on the leftthe saw. ade guard with a hose.nformation
oring the
dry area, out
o longer rds not
mplete the of the saw
d dispose eral
w and bring attery
well. r and r appropriate
r t
t
e
59
CC6571 - CC6571-3 Concrete Saw Manual
References
Appendix A
Model and Serial Numbers
Record the saw’s serial number below for future reference and customer service purposes.
Serial Number
Record the engine’s model and serial numbers below for future reference and customer service purposes.
Model Number
Serial Number
60
CC6571 - CC6571-3 Concrete Saw Manual
Appendix B
Daily Maintenance Task Chart
Table 3: Daily Maintenance Task Chart
Date
1. Inspect belts daily for tension and wear and replace and/or re-tension as necessary.
2. Inspect saw for damages.
3. Tighten loose nuts and bolts.
4. Check fuel level and fill as necessary.
5. Check engine oil level and fill as necessary.
6. Check hydraulic oil level and fill as necessary.
7. Remove slurry and debris from cooling fans.
8. Remove slurry and debris from radiator.
9. Look for fluid leaks.
10. Re-tension rear drive chain as necessary.
11. Check oil level in oil expansion tank and fill as necessary.
12. Check radiator coolant level and fill as necessary.
13. Check air filter indicator.
61
CC6571 - CC6571-3 Concrete Saw Manual
Appendix C
Troubleshooting
Table 4: Troubleshooting
Symptom Problem Solution
a. Engine will not start.
Emergency stop button activated? Pull up on emergency stop button.
Optional water safety switch On? Set water safety switch to Off.
Out of fuel? Check for fuel in tank.
Fuel filter or fuel lines clogged? Replace fuel filter or fuel lines.
Air in fuel lines? Bleed fuel lines.
Weak or worn-out battery? Test, charge, or replace battery.
Faulty battery connection? Inspect, clean, and tighten battery cables.
Main circuit breaker tripped? Check wiring for short.
Cold weather conditions? Pre-heat engine with glow plug.
Engine malfunction? Refer to engine manual.
b. Saw will not raise.
Defective solenoid start switch? Check and replace solenoid on hydraulic pump unit.
Worn-out battery? Test, charge, or replace battery.
Defective raise button? Check and replace raise button.
c. Saw will not lower.
Debris in lowering valve stem? Remove, inspect, and clean valve stem.
Defective valve coil? Check for magnetism of valve stem when activated.
Defective lowering button? Check and replace lowering button.
d. Saw lowers too slow/too fast. Improper lowering speed setting? Adjust flow control valve knob on hydraulic pump unit.
e. Saw will not completely lower.
Depth stop set? Turn depth stop knob counterclockwise until it stops.
Skid plates in wrong set of holes? Use bottom set of holes with 4-1/2" blade flanges.
Front axle maximum cutting depth set wrong?
Adjust front axle maximum depth stop bolt.
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CC6571 - CC6571-3 Concrete Saw Manual
Table 5: Troubleshooting (cont.)
Symptom Problem Solution
f. Blade does not cut straight.
Misaligned rear axle? Adjust rear axle alignment.
Excessive force applied while sawing?
Reduce forward speed.
Wrong blade for application? Contact dealer or manufacturer of blade.
g. Short belt life.
Loose belts causing slippage? Check belt tension on a regular basis.
Sheaves misaligned? Use straightedge to check blade shaft sheave alignment.
Worn sheave grooves? Check for groove wear and replace as needed.
Belts contacting pavement? Inspect and replace worn front skid plates.
Belts contacting pavement? Adjust front axle maximum depth stop bolt for belt clearance.
Mismatched belt set? Replace with new set of matched belts. DO NOT mix old and new belts.
Overheating of PTO? Check belt tension. Lubricate PTO every 25 hours.
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Appendix D
Additional Resources
1. Diamond Products (www.diamondproducts.com) CC6571 Concrete Saw Parts List, Ohio 2015 CC6571-3 Concrete Saw Parts List, Ohio, 2015 A Guide for Professional Concrete Cutters Training Manual – Introduction to Diamond Blades, Bits, and Equipment Diamond Products’ Equipment Catalog Diamond Products’ Website (www.diamondproducts.com)
2. Kubota (http://www.kubotaengine.com)
Operation Manual 2012 Operator’s Manual, Kubota Diesel Engine V2607-CR-TE4, Code No. 1J500-8915-3.
3. Concrete Sawing and Drilling Association (www.csda.org)
The CSDA has many helpful concrete cutting publications available to members and non-members.
4. Association of Equipment Manufacturers (www.aem.org)
The AEM has a variety of safety and technical manuals available for various types of equipment, along with a list of industry-standardized safety symbols.
5. Occupational Safety & Health Administration (OSHA) (www.osha.gov/)
OSHA provides information on work-related safety and health practices. 6. The National Institute for Occupational Safety and Health (NIOSH) (www.cdc.gov/NIOSH/)
NIOSH provides information on work-related safety and health practices.
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EQUIPMENT AND PARTS WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689 www.diamondproducts.com
Printed in U.S.A. #1804004