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1 Düsseldorf, Germany 2011 Compressor and Gas Storage Systems

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Page 1: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Düsseldorf, Germany

2011

Compressor and Gas Storage Systems

Page 2: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Table of contents

1. Technip in Germany

2. Compressor and Gas Storage Systems

Page 3: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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1. Technip in Germany

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Page 4: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Our Offices

TECHNIP GERMANY GmbHTheodorstrasse 9040472 DüsseldorfGermany

Project Meeting Rooms

TASK FORCEBuilding

Page 5: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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IssueDateRevisionSerial

No.IssuerDocumentOverall Organization

Page 6: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Our Product Portfolio

PROCESS PLANTS MATERIAL HANDLING DISTRIBUTION

• Refining plants• Chemical plants• Petrochemical plants• Gas Oil Separation Plants• Re-injection units

• Sulphur handling• Coke Calcining• Direct reduction iron• Aluminium fluoride

• Pipeline systems• Flow lines• Pressure boosting stations• Gas storages• Tank farms

SUPPORT TO THE POWER INDUSTRY

• Lifetime monitoring system• Surge analysis• Fluid dynamics• Vibration equalizer• Damage analysis

Page 7: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Our Scope of Services

Studies and Conceptual Design Basic & Detail Design

Process optimisation and conceptual engineeringEconomic and financial viability analysisCost - benefit analysisCost estimation and assets evaluationRehabilitation and rationalisation programs

Value engineeringProcess simulationSystem design and hydraulic simulationsCost estimating and tariff calculationOperation and maintenance philosophies

EPC Implementation Commissioning & Start-upProject managementFEED verification / endorsementDetail designHSE responsibilityProcurement of all materials and equipmentConstruction management

Commissioning planning and supervisionCoordination of vendor representativesLoop checksTraining HSE responsibilityAs-build documentationHand over

Page 8: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Global Procurement NetworkEPC internet-based procurement system

Los AngelesHouston

Rio de Janeiro

Aberdeen

Paris Düsseldorf

Rome

Kuala Lumpur

RegionalProcurement

Manager

GlobalProcurement

Officer

Commodity Family

Managers

A worldwide network for increased flexibility and competitiveness

Page 9: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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2. Compressor and Gas StorageSystems

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Page 10: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Overview

Field Development and Underground Storage Projects are very similar

Field DevelopmentIn-field lines (multiphase)Process plant, a real challengeExport pipelines (gas, oil, condensate, others …)Re-injection lines (gas and/or water)

Underground StorageWithdraw (multiphase, but only gas and water)Process plant, drying and compression are the main units Import / Export pipeline (gas)Injection (gas)

Very suitable projects for TPGyTPGy is the pipeline and underground storage competence center of the TP GroupProcess excellence of all TP offices

Page 11: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Expertise and Scope of Services

Basic engineering and dehydration studies

Compressor capacity optimisation

EPC and EPCM execution models

Project financing in liaison with EIB, WB, ADB, etc.

Technip Group global procurement network

Close relationship to a leading material research institute (MFI)

Close relationship to gas storage operators

Preferred access to construction equipment through Maats equipment pool

Page 12: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Storage – Site, above ground installation

Underground Gas Storage Facilities

Page 13: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Storage - CharacteristicCompressor Unit

Type of CompressorTurbo compressorReciprocating compressorCentrifugal and axial compressorRotary screw compressor

Arrangement of EnginesSerialParallel

Operation pressureInlet: 40 to 80 barOutlet: 100 to 220 bar

Underground Gas Storage Facilities

Page 14: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Storage - CharacteristicDrying Unit

Types of Drying ProcessesLTS-systemMolecular sievesGlycol unitVortex technology

Selection criteriaImpurity of gasPressure range at withdrawal

Dew Points (average)Water: -8 °C at 70 barHC: -2 °C at 70 bar

Underground Gas Storage Facilities

Glycol

Adsorption

Twister

Page 15: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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2. Selected Compressor and Gas storage References

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Page 16: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Selected Compressor / Gas Storage (CGS) References

Country Client Type of Contract Type of Plant Year of completion

Germany Wingas EPCM CGS 2013

France GDF EPCM CGS 2013

Germany EKB (BP/DONG/ZMB) EPCM CGS 2011

Germany EDF / EnBW FEED / EPCM CGS 2011

Germany RWE DEA Study CGS 2010

New Zealand Contact Energy FEED Review CGS 2010

Belgium Fluxys Consultancy CGS 2010

Austria OMV FEED CGS 2009

Germany IVG (ETZEL) Conceptual CGS 2006

Turkey LURGI (MARMARA) Detail (part) CGS 2006

Romania ROMGAZ Feasibility CGS 1997

Germany STATOIL (ETZEL EPC CGS 1994

Germany SW SINGEN (SINGEN) EPC CGS 1994

Germany SGW AHAUS (EPE) EPC CGS 1990

Germany SW BRETTEN (BRETTEN) EPC CGS 1989

Page 17: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Contract award2010

Completion date2013

ClientWingas GmbH & Co. KG

Scope of work:EPCM services

Contract type : Lump Sum & Re-imbursable

Type of storage: Salt caverns

Drying Unit: Glycol Wells / cavern: up to 12

Wellhead pressure: up to 207 bag

Working gas: 1,200 mio. Nm³ (phase 1)2,400 mio. Nm³ (phase 2)

Gas Storage Facilities Jemgum - Germany

Page 18: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Contract award2010

Completion date2010

ClientContact Energy

Scope of work:Owner Engineering ServicesTechnical assurance / design review of FEED design

satisfies the required design and operating criteriaconsistant with all applicable code and standard requirementsrepresents sound engineering practiceconsistant with the basis for procurement and construction costingsIndependent cost review / estimater to complete the detail design, construction and pre-commissioning

Ahuroa Gas Storage Project Phase 2B –New Zealand

Page 19: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Gas Storage Facilities Viking – Germany

Contract award2009

Completion date2011

ClientEKB (BP/Dong/ZMB)

Scope of work:FEED validation

EPC servicesType of storage: Salt caverns

Compressor Trains: 3 TrainsVSD driven high speed motor with single compressor

Page 20: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Contract award2009

Completion date2010

ClientRWE DEA

Scope of work:Engineering Study to replace two compressor trainsEvaluation of different scenariosOptions for drivers (electrical / gas turbine)Manhours: 1000Type of storage: Exploited Gas FieldDrying Unit: glycolCompressor: existing are elctrical to be

replaced

Gas Storage Facilities Inzenham – Germany

Page 21: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Contract award2009

Completion date2011

ClientEdf / EnBW

Scope of work:FEED incl. studiesEPC servicesManhours: 150,000 Type of storage: Salt caverns Drying Unit: Glycol Compressor: 2 x VSD driven high speed motor

(10,7 MW) with tandem compressorWells / cavern: 4 (phase 1) / 8 (phase 2)Wellhead pressure: 55 to 190 bargWorking gas: 1,400 mio. Nm³ (phase 1)

2,800 mio. Nm³ (phase 2)

Gas Storage Facilities Crystal – Germany

Page 22: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Gas Storage Facilities Schönkirchen Tief –Austria

Contract award2008

Completion date2009

ClientOMV Gas GmbH, Wien, Austria

Scope of Work:Front End Engineering Design (FEED) Project StudiesAuthority ApprovalInvestment CostEstimate

Page 23: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Contract award2008

ClientFluxys

Scope of work: Client consulting engineer

Control of performance of EPC manager

Control of budget and schedule

QA / QC

Manhours: 16,000

Type of caverns: Depleted Gas Field

Scope of EPC manager

Extension of an existing AGF by expanding the drying and compressor installations

Withdrawal capacity: Increase from 500,000 Nm³/h to 650,000 Nm³/h

Gas Storage Facilities Loenhout IV – Belgium

Page 24: Compressor and Gas Storage Systems · Basic engineering and dehydration studies Compressor capacity optimisation EPC and EPCM execution models Project financing in liaison with EIB,

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Contract award2008

Completion date2013

ClientGDF

Scope of work:BE and EPC ServicesFrame agreementRevamping of AGFManhours: 200,000 over 6

yearsType of storage: Salt cavernsDrying Unit: under evaluationCompressor: under evaluation

Gas Storage Facilities Tersanne NA5 – France