Silesian Science and Technology

Centre of Aviation Industry Ltd

COMPOSITESCOMPOSITESDESIGN – MANUFACTURE - TESTSDESIGN – MANUFACTURE - TESTS

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Where we areWhere we are

11 km from Bielsko-Biała

45 km from Katowice

100 km from Cracow

340 km from Warsaw

Czechowice - Dziedzice

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WhoWho we are we are

Brand new project developed to provide modern composite technology and best testing methods of materials and structures for aircraft, automotive, marine, and sports industry.

Silesian Science and

Technology Centre of Aviation Industry

Ltd.

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Silesian Science and Technology Silesian Science and Technology Centre Centre

of Aviation Industryof Aviation Industry

administrative and design administrative and design officesoffices

composite structures laboratorycomposite structures laboratory

laboratory for static testslaboratory for static tests

COMPOSITE STRUCTURES LABORATORY

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Key features of our technology CAD/CAM supported CAD/CAM supported

engineeringengineering IDEA

PROJECT

MACHINING SIMULATION

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Key features of our technology high speed 5D CNC millinghigh speed 5D CNC milling

6,5 m

4,0 m

2,0 m

- Models milling

- Structures

finishing

- Mold production

- Prototyping

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Key features of our technology clean room clean room

Clean process of cutting prepregs, fillers and batch preparing

secures quality and excellent properties.

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Key features of our technology autoclave curing autoclave curing

• 2 autoclaves (diameter: 2,5 m and 3,5 m; length: 5 m and 10 m)• large operating volume - superior structure quality

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Our offerOur offer

• process and technology designing• process equipment designing and

manufacturing• whole composite structures production• big scale elements machining• overtaking certification procedure

LABORATORY FOR STATIC TESTS

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EQUIPMENT OF LABORATORYaircraft structure testsaircraft structure tests

Aero components testing:

• hydromechanical static actuator (32-240 kN),

• linear hydraulic dynamic actuator (25-100 kN),

• 64 channel AeroPro strain Data Acquisition system,

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EQUIPMENT OF LABORATORYground vibration testing (GVT)ground vibration testing (GVT)

• SC316-UTP LMS SCADAS III 16-slots mainframe, including PDT 15 710

• shakers (400 N – 1kN)

• force sensors

• vibration sensors

- uniaxial accelerometer

- triaxial accelerometer

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EQUIPMENT OF LABORATORYvvibration ibration ttest est cchamberhamber – – dynamic dynamic

testingtestingClimatic chamber that can cooperate with various types of shakers for vertical and horizontal vibration.

• temperature range : –70 to 180° C,

• humidity range: 10% to 98%

1130 mm

1080 mm1000 mm

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Axial - Torsional Testing Systems:

• tension,

• compression,

• bending,

• fracture toughness,

• torsion,

• fatigue testing (low and hight cycle)

temperature range: -130 to 315 ºC,

structure defects’ diagnostics

under static load using

acoustic emission method

EQUIPMENT OF LABORATORYccomposite omposite mmaterials aterials ttestingesting

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• IrNDT Active Thermography System

defects detection like cracs, delamination,

bad bonding, voids, loose rivets

• A-scan and C-scan methods

EQUIPMENT OF LABORATORYnnon–on–ddestructive estructive ttestestinging

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Our offerOur offer

• Static and fatigue test of complete construction or their elements,

• High cycle resonance fatigue testing and dynamic tests

• Structural elements Natural Frequency analysis,

• Investigation of mechanical properties (tensile strength, bending, compression) and fatigue testing of composites material in temperatures range -129 to 315 ºC,

• Development of investigation methodology and performance testing for manufacturing process,

• Non-destructive methods of composites structures quality control

• Conformity determination of examined structures with technical specification, technical approvals and norms

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Our offerOur offer

Research works range allows to define:

composite structures quality,

compliance of examined structures with reference documents

(technical specifications, technical approvals, norms),

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CooperationCooperation

Cooperation in extent of composite structures manufacturing technologies:

•production rig preparation,

•production process preparation,

•materials’ strength tests and non-destructive tests;

•outsourcing of high performance objects, manufacturing - autoclaves usage as completion of infusion process,

•„just-in-time” objects delivery right to assembly line.

Silesian Science and Technology Centre of Aviation Industry Ltd

Address:Czechowice – Dziedziece 43-502, Nad Bialka 25

tel.: +48 (32) 779 60 00, fax: +48 (32) 779 60 99www.scntpl.pl, biuro@scntpl.pl

Project is co-financed by the European Union through the European Regional Development Fund

ContactContact