completion process hal

8/10/2019 Completion Process HAL

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Completion Process

Ricki Jannise

Technical Advisor - Completion Tools


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2009 Halliburton. All Rights Reserved. 2


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Well Completion

Defined as the design, selection

and installation of equipment and

the specification of treatment and

procedures necessary to bring the

well into production and thereafter

to produce in a manner which

satisfies the operators objectives

for the field development.

TWBPERMA-SERIES

PACKER

HYDRAULIC CONTROL

LINE

SURFACE-CONTROLLED

TUBING-RETRIEVABLESAFETY VALVE

SIDE

POCKETMANDREL

LANDING

NIPPLE

FLOW COUPLING

FLOW COUPLING

SIDE POCKET

MANDREL

SIDE POCKET

MANDREL

LO LINERHANGER

RH HYDRAULIC-SET

PACKER

CIRCULATINGDEVICE

BLAST

JOINT

NO-GO NIPPLE

SLIDING SIDE-DOOR

CIRCULATING DEVICE


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( )( )( )

Evaluating the Well

valuating the Well

After the drill bitAfter the drill bitreaches target depthreaches target depth

the well must bethe well must be

evaluated.evaluated.

Logging WhileLogging While

Drilling (LWD)Drilling (LWD)

Electric WirelineElectric Wireline

conveyedconveyed

logginglogging


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Data Inputs to Formulate Design Criteria

Reservoir

Parameters

Fluid

Characteristics

Rock

Characteristics

Production

Constraints

Well and

Completion

Appraisal

Design

Criteria


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Run and Cement

un and Cement

the Casing

he Casing

Zonal IsolationZonal Isolation

Control flow from theControl flow from the

desired formationdesired formation Run the casingRun the casing

Completing the Well

ompleting the Well

A.A. Run and cementRun and cementthe casingthe casing


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Run and Cement

un and Cement

the Casing

he Casing

Zonal IsolationZonal Isolation

Control flow from theControl flow from the

desired formationdesired formation Run the casingRun the casing

Cement the casingCement the casing

Swell packersSwell packers

Completing the Well

ompleting the Well

A.A. Run and cementRun and cementthe casingthe casing


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What is a Packer?

TUBING

SEAL

CASING

Tool used to form an

annular seal between

two concentric stringsof pipe

OR


annular seal between the

pipe and the wall of the

open hole


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Completing the Well

ompleting the Well

A.A. Run and cement theRun and cement thecasingcasing

B.B. Displace to completionDisplace to completion

brinebrine

Displace to Completion

isplace to Completion

rine

rine

Replace solids ladenReplace solids laden

fluid with solids freefluid with solids free

fluidfluid

Run in the work stringRun in the work string

Circulate out the drillingCirculate out the drilling

mud with themud with the

completion brinecompletion brine

Filter the brineFilter the brine

Pull the work stringPull the work string


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Completing the Well

ompleting the Well



brinebrineC.C. Perforate the casingPerforate the casing

Perforate the Casing

erforate the Casing

Provide a flow pathProvide a flow pathfrom the reservoir tofrom the reservoir to

the well borethe well bore

Run the packerRun the packer


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Completing the Well

ompleting the Well




Perforate the Casing

erforate the Casing

Provide a flow pathProvide a flow pathfrom the reservoir tofrom the reservoir to

the well borethe well bore

Run the packerRun the packer Run the perforatingRun the perforating

assemblyassembly

Fire the guns andFire the guns andstabilize the wellstabilize the well

Pull the spent gunsPull the spent guns


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Perforating

Wireline casing guns

Through tubing wireline guns

Tubing conveyed perforating


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Completing the Well

ompleting the Well




D.D. Install sand control?Install sand control?

Install Sand Control

nstall Sand Control

Filter formation materialFilter formation materialfrom oil, gas or waterfrom oil, gas or water

production.production.

Run screen and packerRun screen and packerassemblyassembly

Drop the ball and setDrop the ball and set

the packerthe packer


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Completing the Well

ompleting the Well






nstall Sand Control



Run screen and packerRun screen and packerassemblyassembly



Perform gravel packPerform gravel pack


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Completing the Well

ompleting the Well



brinebrine

C.C. Perforate the casingPerforate the casing



nstall Sand Control



Run screen and packerRun screen and packer

assemblyassembly




ReverseReverse--out excessout excess


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Completing the Well

ompleting the Well



brinebrine




nstall Sand Control




assemblyassembly






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Completing the Well

ompleting the Well



brinebrine




nstall Sand Control




assemblyassembly





Pull out of the wellPull out of the well


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Completing the Well

ompleting the Well



brinebrine



E.E. Install productionInstall productionpacker and tubingpacker and tubing

Install Production

nstall Production

Packer and Tubing

acker and Tubing

Seals and protects theSeals and protects the

casing from erosion andcasing from erosion and

corrosioncorrosion

Run the production tubingRun the production tubing

in the wellin the well

Circulate the inhibitedCirculate the inhibited

packer fluidpacker fluid

Set the production packerSet the production packer


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What is a Packer?

TUBING

SEAL

CASING


annular seal between

two concentric stringsof pipe

OR

Tool used to form anannular seal between the

pipe and the wall of the

open hole


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Packers

What type of packers

are there?

10 basic types of

packers

4 most common

types

TUBING

SEAL

CASING


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Mechanical Double Grip Packer

Description:

Mechanically set using combinations of

rotation and tension or compression.

Tubing may be left in tension,

compression, or neutral.

Holds pressure from above and below.

Applications: Production, testing, treating, and

service work.

Limitations:

May be difficult to operate in deep ordeviated conditions.

Avoid exceeding safe tension rating.

VALVE

SLIP

PACKING

ELEMENT

SLIP


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Hydraulic Set Packer

Description: Tubing pressure set, shear release.

Mechanically held, holds pressure from

above and below. Some have counterbalance valve system.

Applications: Deviated wellbores.

Below hydraulic set dual packers.

Stacked single string completions.

Limitations:

Consider load on release pins under allexpected operating conditions.

With counterbalanced packers, consider

temperature effect and compensate with

slack-off weight.

VALVE

SLIP

PACKING

ELEMENT

SETTING PORTHYDRAULIC

SETTING

CYLINDER

SLIDING

SLEEVE

BLANKINGPLUG


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Seal Bore Packer

Description:

Wireline, Mechanical, or Hydraulic set.

Permanent or retrievable. Holds pressure from above and below.

Requires tubing seal assembly.

Applications:

Production, testing, treating, gravel

packing, extreme service.

Limitations:

Force analysis recommended forall applications.

STINGER

POLISHED SEAL

BORE

SLIP

PACKING

ELEMENT

SLIP


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Hydraulic Set Dual Packer

Description:

Tubing pressure set, shear release.

Dual tubing strings. Holds pressure above and below.

Applications:

Upper packer in a multi-zone

production completion. Generally run with hydraulic set or

seal bore packer below.

Limitations: Avoid severe pressure reversals.

Force analysis recommended to

determine combination of forces.

SECONDARY

STRING

SECONDARY

STINGER

HYDRAULIC

SETTING

CHAMBER

HYDRAULIC

SETTING

PORT

PRIMARY

STRING

ABOVEPACKER

SLIP

PACKING

ELEMENT

SLIP

PRIMARY

STRING

BELOW

PACKER

SINGLE

PACKER

(Hydraulic

Set)


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Completing the Well

ompleting the Well



brinebrine



E.E. Install productionInstall productionpacker and tubingpacker and tubing


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What Do We Do with the Oil at the Surface?


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Surface Production System

TO SALES STORAGETO SALES STORAGE

PNEUMATICPNEUMATIC

ACTUATORACTUATOR

PNEUMATICPNEUMATIC

PRESSUREPRESSURE

TO SSVTO SSV

SAFETYSAFETY

CONTROLCONTROL

PANELPANEL

LO AND HILO AND HI

MONITOR PILOTMONITOR PILOT

FUSIBLEFUSIBLE

PLUGPLUGSANDSAND

EROSIONEROSION

PILOTPILOT

HYDRAULIC PRESSURE TO DHSVHYDRAULIC PRESSURE TO DHSV

FUSIBLEFUSIBLE

PLUGPLUGLO AND HILO AND HI

MONITOR PILOTMONITOR PILOT

INSTRUMENT AIRINSTRUMENT AIR

SUPPLYSUPPLY

LEVEL SWITCHLEVEL SWITCH

TOTO

SALESSALES

LINELINE

SEPARATORSEPARATOR

LEVELLEVEL

SWITCHSWITCH

LegendLegend

Pneumatic LinePneumatic Line

Hydraulic LineHydraulic Line

QUICKQUICK

EXHAUSTEXHAUST

HEATERHEATER

CHRISTMASCHRISTMAS

TREETREE


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Standard Three Phase Separator

Back pressure vale

Baffle

Mist Extractor

Daniels

Turbinemeters

Liquid level controllers

PSV Rupture disk

Back pressure valve

Baffle

Mist Extractor

Daniels

Turbinemeters

Liquid level controllers

PSV Rupture disk


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Completion Process

Ricki Jannise

Technical Advisor - Completion Tools

281 988 2282 [email protected]

QUESTIONS & ANSWERS

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