complete refractory gold solutions
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Complete Refractory Gold Solutions. Mining World Russia. 10 April 2014. Contents. Introduction to BIOMIN BIOX ® Technology ASTER™ Technology HiTeCC Technology Conclusions. 2. Introduction to BIOMIN. Introduction to BIOMIN. - PowerPoint PPT PresentationTRANSCRIPT
Mining World RussiaComplete Refractory Gold Solutions
10 April 2014
1. Introduction to BIOMIN
2. BIOX® Technology
3. ASTER™ Technology
4. HiTeCC Technology
5. Conclusions
Contents
2
Introduction to BIOMIN
BIOMIN is a South African based company focused on the delivery of premier, relevant solutions for the effective processing of refractory gold ores
Three fully commercialized technologies:
1. The BIOX® Process for the treatment of refractory gold ores
2. The ASTER™ Process for the treatment of cyanide and thiocyanate contaminated solutions
3. The HiTeCC Process for the treatment of preg-robbing and double refractory ores
Introduction to BIOMIN
4
The BIOX® Process
• Late 1970’s – Research initiated at Gencor’s Laboratories• 1986 – Fairview 10 tpd pilot plant• 1990 – Harbour Lights: First BIOX® licence sold• 1994 – Ashanti BIOX® plant : 720 tpd BIOX® Plant (Expanded to 960 tpd in 1995)• 2005 – 2nd generation BIOX® plants• 2005 – Suzdal BIOX® plant, Sub-zero application of the technology• 2010 – Kokpatas BIOX® plant: 2,138 tpd concentrate• 2013 – 3rd / 4th Generation BIOX® Design – Runruno BIOX® Plant
The BIOX® Process is owned by BIOMIN South Africa, through its wholly owned subsidiary Biomin Technologies SA
BRIEF TECHNOLOGY HISTORY
6
7
Current and Historical BIOX® Operations
Mine Year Commissioned
Capacity(tpd Conc) Status
Generation I BIOX® Plants
Fairview, South Africa 1986 62 Operating
Saõ Bento, Brazil 1990 150 Care and Maintenance
Harbour Lights, Australia 1991 40 Decommissioned
Wiluna, Australia 1993 158 Care and Maintenance
Ashanti, Ghana 1994 960 Operating
Coricancha, Peru 1998 60 Care and Maintenance
Generation II BIOX® Plants
Fosterville, Australia 2005 211 Operating
Suzdal, Kazakhstan 2005 520 Operating
Bogoso, Ghana 2007 820 Operating
Jinfeng, China 2007 790 Operating
Kokpatas, Uzbekistan 2009 2138 Operating
Agnes, South Africa 2010 20 Care and Maintenance
8
BIOX® GEN III & GEN IV
BIOX® GI, GII BIOX® GIII BIOX® GIVCurrent BIOX® Design Ease of Operation and
Maintainability10 % Reduction in
Capex & Opex• BIOX® design is sound• Established testing, design and
commissioning procedures
• Increased robustness of BIOX® design
• Improved BIOX® service offering• Improved knowledge transfer• Process improvements
• Major capex items:• Tanks • Agitators • Blowers
• Major opex items:• Power• Reagents
Factors affection BIOX® performance:• Mechanical failures• Maintenance issues• Process control
• Attend to major problem areas:• Mechanical reliability • Ore variability• Process losses
• Improved agitator system• Materials of construction• High temperature bugs
1986 - 2010 2012/3 2013/4Refining a World Class Technology
Generation III Design Development
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Improved Robustness
Improved Process Design
Improved Service
Offering / Engagement
Improved Knowledge
Transfer
1. Project owner: Metals Exploration
2. Project location: Philippines
3. Continuous BIOX® Pilot plant test conducted in 2010
4. Construction decision on 1 July 2013
5. Commissioning planned for Q4 2014
6. Both BIOX® and ASTER™ Technologies
RUNRUNO Project Implementation
10
1. Improved engagement between all role-players: Owners team Project team Equipment manufacturers BIOMIN project team
2. Structured Knowledge Transfer and Training Target decision makers from start of design process Knowledge transfer strategy:
– From design phase through to commissioning and operation
– Project specific BIOMIN training material Post commissioning engagement:
– Structured audits and process optimisation
– Continuous feedback on process performance and optimisation
Key Features – GEN III
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Robust Design taking into consideration
1. Ore variability and consistency of supply over life of mine Sufficient surge capacity BIOX® configuration and equipment selection Flexibility built into the design
2. Mechanical reliability BIOMIN best practices guidelines Finite Element Analyses on tank, super structure and agitator shaft and gearbox Third party compliance review
3. On-site metallurgical laboratory Continuous mill, float and BIOX® pilot plants Variability testing of new ore zones Process optimisation
Key Features – GEN III
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Schematic of RUNRUNO Plant
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IBC Container
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IBC Container
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THE ASTER™ PROCESS
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The ASTER™ ProcessBiological Process For Cyanide and Thiocyanate Destruction Alternative Process To Inco/SO2, Caro’s Acid and Alkaline Chlorination (Chemical)
Exotic, expensive reagents (Sodium meta-bisulphate, H2SO5, hypochlorite (OCl / Cl2)
ASTER Allows Effective water management by treating CIL/CIP residual solutions and recycling upstream Environmentally compliant tailings disposal
ASTER Advantages Low capital and operating cost Safe, fertilizer type nutrients - no exotic additives Degradation of SCN, CN, WAD CN Commercially proven technology
2ND
INDUSTRY DELIVERY
(KAZAKHSTAN)
1997-2000 2007-2009 2010 20133rd & 4TH
INDUSTRY DELIVERY
(PHILIPPINES)
2014/5
*Ultimate Delivery: Cyanide detoxification of any tailings stream
VALIDATION1ST INDUSTRY
DELIVERY (SOUTH AFRICA)
DEVELOPMENT
COMMERCIALISATION
18
Barberton Mines, Consort Plant
Location: Barberton, South Africa
Commissioned: 2010
Capacity: 320 m3/d
Feed: CN- 30 mg/l SCN- 120 mg/l
Effluent: < 0.1 ppm SCN- & CN-
COMMERCIALISATION
19
NordGold, Suzdal Plant Location: Semi, Kazakhstan
Commissioned: 2013
Capacity: 500 m3/d
Feed: CN- 30 mg/l SCN- 1,200 mg/l
Effluent: < 0.1 ppm SCN- & CN-
The HiTeCC Process
HiTeCC Process
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High Temperature Caustic Conditioning Double Refractory Ores
Dissolved gold adsorbs onto finely disseminated carbon Activated carbon reverses adsorption if preg robbing weak In severe cases, large metal losses occur Use of blinding agents partially successful – immiscible and difficult to control
HiTeCC Allows Effective desorption of preg robbed gold from NCC Adsorption dissolved gold onto fresh carbon Process trialled, implemented successfully
2ND
INDUSTRY DELIVERY(KAZAKHSTAN)
2008-2009 2010 2014
3rd INDUSTRY DELIVERY
2015/6
1ST INDUSTRY DELIVERY
(FOSTERVILLE GOLD MINE)
DEVELOPMENT AT FOSTERVILLE GOLD
MINE
Fosterville HiTeCC Implementation
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Location: Bendigo, Australia
Commissioned: 2010
Capacity: 400 tpd
Combined fresh CIL tails & reclaimed tailings
Recovery: > 10 %Additional recovery attributable to use of HiTeCC circuit
HiTeCC Process
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Client Increase (%) Recoverable Au (g/t)
Opex (g/t)
Fosterville 10 7 0.6
Kazakhstan 8 4 0.7
Project 1 7 6 0.7
Project 2 9 6 - 7 0.6
Project 3 Testwork In Progress
90 91 92 93 94 95 96 97 98 99 10080
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84
86
88
90
92
94
96
98
100
HiTeCC Logarithmic (HiTeCC)Power (HiTeCC) Logarithmic (HiTeCC)Logarithmic (HiTeCC) Power (HiTeCC)Power (HiTeCC) Model HCC
% Sulphide Oxidation
% G
old
Dis
solu
tion
Typical Additional Gold Recoveries Through HiTeCC
Conclusions
Fewer oxide deposits available and increased focus on Refractory Gold deposits
Refractory ores often associated with complex mineralogy: Presence of organic carbon Presence of base metals and heavy metals Variability in ore feed rate and characteristics
Cost effective environmentally friendly solutions required to treat these ore bodies:
Effective water management Stable products safe for land disposal Robust technology, suited to remote locations
Conclusions
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End