Complete Basic Router Table Kit Assembly Instructions

Congratulations on the purchase of your new Complete Basic Router Table Kit! It contains all the hardware needed to assemble this full-size, full-featured router table. To make the assembly process easier to understand and more enjoyable, please read the instructions fully before starting.

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1 315⁄8" x 233⁄4" x 1" Tabletop 1 2 81⁄4" x 113⁄4" Phenolic Plate 1 3 Plate Insert 1 4 Starter Pin 1 5 Plate Leveling Screw 4 6 Insert Mounting Screw 3 7 Aluminum Fence Bracket 1

PARTS LIST - BASIC ROUTER TABLE Quantity Quantity Quantity Quantity

8 Adjustable MDF Fence Faces 2 9 Bit Safety Guard 1 10 5/16"-18 T-Knobs 2 11 5/16"-18 x 11⁄4" T-Bolts 6 12 1" Round Knobs 6 13 5/16"-18 x 23⁄4" T-Bolt 2 14 Top Inner Leg Bracket 1

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PARTS LIST - BASIC ROUTER TABLE Quantity Quantity Quantity Quantity

15 Top Outer Leg Bracket 1 16 Bottom Inner Leg Bracket 1 17 Bottom Outer Leg Bracket 1 18 Angled Leg Bracket Connector 1 19 11⁄2" long 5/16"-18 TPI Hex Cap Bolt 8 20 Small Washer 16 21 5/16" Nylon Nut 8

22 21⁄2" long 3/8"-16 TPI Hex Cap Bolt 2 23 Large Washer 4 24 3/8" Nylon Nut 2 25 #12 x 7/8" Table Mounting Screws 8

Assemble the Fence1. Insert 5/16"-18 x 11⁄4" T-Bolts (11) through the holes in the face of the Aluminum Fence Bracket (7) and thread a 1" Round Knob (12) on the end of each.

2. Slide the Adjustable MDF Fence Faces (8) so that the heads of the 5/16"-18 x 11⁄4" T-Bolts (11) are captured in the rear-facing T-slots. To secure the Fence Faces, tighten the 1" Round Knobs (12).

3. Slide one 5/16"-18 x 11⁄4" T-Bolt (11) into the front-facing T-slot of each Adjustable MDF Fence Face (8).

4. Position the Bit Safety Guard (9) on the T-Bolts and secure with 1" Round Knobs (12).

5. Insert the 5/16"-18 x 23⁄4" T-Bolts (13) through the holes in the base of the Aluminum Fence Bracket (7) and thread a 5/16"-18 T-Knob (10) on the end of each.

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Distributed by Rockler Companies, Inc. ©2014 Rockler Woodworking and Hardware

Assemble the Leg Brackets1. Insert the Bottom Inner Leg Bracket (16) into the Top Inner Leg Bracket (14) and align the predrilled holes.

2. At each hole, slide a Small Washer (20) onto a 5/16"-18 TPI Hex Cap Bolt (19) and insert the Hex Cap Bolt through the hole, making sure that the bolt head will face outward when the legs are fully assembled. Install another Small Washer (20) on the other end and secure with a 5/16" Nylon Nut (21) on each bolt.

3. Repeat Steps 1 and 2 for the Bottom Outer Leg Bracket (17) and Top Outer Leg Bracket (15).

Connect the Leg Brackets1. Position the Inner Leg Bracket and Outer Leg Bracket assemblies so that their center axis holes align. Make sure that the tops of the assemblies are oriented properly for mounting to the router table.

2. Slide a Large Washer (23) onto each of the 3/8"-16 TPI Hex Cap Bolts (22).

3. From the outside of the assemblies, insert a 3/8"-16 TPI Hex Cap Bolt (22) through each of the center axis holes to join the Inner and Outer Leg Bracket assemblies. Install another Large Washer (23) and a 3/8" Nylon Nut (24) on each bolt and hand tighten.

4. Open the legs so that they form an X. Position the Angled Leg Bracket Connector (18) under the cross joints of the Leg Bracket assemblies so that the predrilled holes align with the holes in the Leg Bracket assemblies.

5. At each hole, slide a Small Washer (20) onto a 5/16"-8 TPI Hex Cap Bolt (19) and insert the Hex Cap Bolt (19) through the hole. Install another Small Washer (20) on the other end and secure with a 5/16" Nylon Nut (21) on each bolt.

6. Fully tighten the 3/8" Nylon Nuts (21) on the center Hex Cap Bolts (19).

Attach to the Table1. Place the router table facedown on a blanket or other soft surface to prevent scratching.

2. Turn the stand upside down and center it on the table side-to-side, with the outside edge of the rear mounting flange 1/2" in from the back of the table.

3. Mark the locations of the mounting holes. Remove the stand.

4. Drill 1/8" pilot holes at those locations, taking care not to drill all the way through the table.

5. Attach the stand to the table with the included #12 x 7/8” Mounting Screws (25).

Install the Fence and Plate1. Position the fence assembly on the Tabletop (1) so the heads of the 3/8"-16 x 23⁄4" T-Bolts (13) fit into the holes at the end of the slots. Slide the fence forward and secure by tightening the 3/8"-16 T-Knobs (10).

2. Use the Insert Mounting Screws (6) to attach the Plate Insert (3) to the Phenolic Plate (2).

3. From underneath the Tabletop (1), install the Plate Leveling Screws (5) in the predrilled holes at the corners of the lipped opening for the plate.

4. Place the Phenolic Plate (2) in the lipped opening in the Tabletop (1). Adjust the Plate Leveling Screws (5) until the plate is flush with the table.

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Check Rockler.com for updates. If you have further questions, pleasecontact our Technical Support Department at 1-800-260-9663 or support@rockler.com

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