Complete automation

2 | Servoteh - Complete automation

ABOUT US

Our main business is development, design, installation and commissioning of complete systems for the purpose of automation of production process.

Distributor sales of components and spare parts of world well-known manufacturers of industrial pneumatics, hydraulics, central lubrication systems, sealing systems, filter systems, frequency converters, linear techniques, robotic systems. We are sales partner and system integrator of the following companies: SKF, Aventics, Bosch Rexroth AG, ABB, Cassapa, FILTREC, HansaFlex.

Servoteh was founded in 2002. Now, in 2016, we have about 50 employees and 2,000 square meters of production plants.

Servoteh has ISO9001:2008 certificate

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MECHANICAL DESIGN, DRAFTING & ENGINEERING SERVICES

From initial concept, engineering and prototype to the fully assembled machine through installation as well as after the sale support, we possess the advanced engineering, precision machining and fabricating capabilities to produce custom machines to automate your process.

We also have the capability to retrofit and upgrade your existing machines to automate your processes, including the re-working and redesigning of the controls, hardware and software. We use software tools for 3D CAD/CAM design, EPLAN, software packages for PLC and SCADA software, softwares for CNC machines.

We are focused on the design of special machines for industrial automation

CAD design of machines, production lines, tools and parts using 3D and 2D CAD software

CAM – We use licensed CAM software to make G-code for machining on precise CNC machines

3D tools model Processing simulation G Code CNC machine during processing

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CNC MACHINING

Our offer, within the machining, includes:

• Production of complete machines, according to customer’s or our own documentation,

• Production of sub-assemblies for different industries,

• Making tools...

MILLING• DMC 125 FD DuoBlock -

five-axis machining center 1250mmx850mmx850mm

• DMU 50T – five-axis machining center 500 mm x 400 mm x 400 mm

• HAAS VF-1, 508 mm x 406 mm x 508 mm

• CNC milling machine MAHO 1000C, 4-axis, 1000 mm x 800 mm x 500 mm

• CNC milling machine MAHO 700C, 700 mm x 450 mm x 500 mm

• Universal milling machine REIDEN

• Radial drilling machine

TURNING• CNC lathe CTX 500 S2

Ø450 x 1000

• CNC lathe EMCO TURN 345 Ø195 x 250

• Universal lathe - Morando PA 21 Ø275 x 1000 (Ø450 x 300)

• Universal lathe “Krasnie Proleter” Ø220 x 1000 (Ø450 x 300)

GRINDING• Grinding machine for cylindrical

grinding to Ø320 mm x 1000 mm

• Surface grinder 300 mm x 500 mm,

• CNC coordinate grinding machine MOORE G18 8400CP 600 mm x 300 mm

DMC 125 FD DuoBlock – 5-axis machining center

CTX 500 S2 - CNC lathe

DMU 50TMOORE G18 Jig grinder

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PRODUCTION - FACILITY AND EQUIPMENT

WELDING• TIG – 350A - arc welding in a

protective atmosphere of inert gas by insoluble metal electrode

• MIG / MAG - 400A arc welding in the protective atmosphere of inert/active gas by soluble metal electrode

• MIG - 280A arc welding in a protective atmosphere of inert gas by soluble metal electrode

SANDBLASTING, PHOSPHATING, BROWNING AND PAINTING

• We own a painting chamber - dimension 4 m x 7m x 3.5 m.

• Sandblasting of parts - dimension 1.3 m x 1.3 m x 1 m.

• Phosphating, cold and hot browning

ASSEMBLY HALLMounting hall of 700 m2, with the crane, load capacity 10 tons.

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HYDRAULICS

We can offer design, production, installation and commissioning of complete hy-pressure hydraulic installations. Servoteh’s personnel have the required skills and experience to translate customer requirements into the desired end result by exploiting these properties to the full. The resulting solutions are not only effective, but above all energy-efficient and sustainable.

Our production program also includes design and production of:

• Standard and custom made hydraulic cylinders

• Hydro power units

• Hydraulic manifolds

• Special (custom made) hydraulic valves.

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PRESSES

Hydraulic presses for rings We have developed complete range of presses for pressing of brass rings into groove on different cylindrical parts.

Pressing force regulating is provided by 12 hydraulic cylinders, radially arranged in press body.

Special purpose hydraulic pressesWe can offer different custom made presses, according to costumer’s specific demands. One of these is press for producing parts from powder materials, with constant regulating of pressing force.

Presses could be designed in both versions, standard and ATEX.

Friction forging presses We can offer complete reconstruction and modernization of all kinds of friction presses.

After reconstruction, presses have fully controlled work cycle and force, and absolutely repeatability.

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FORGING EQUIPMENT

HY-PRESSURE HYDRO TESTING EQUIPMENT

We can supply new, used, or rebuilt forging equipment at competitive prices. We have successfully remade 400 tons forging presses and hydraulic hammers.

We designed and produced complex systems for hydrostatic testing of products at pressure up to 1500 bar.

HYDRAULIC PRESS FOR FORGING

Press 400t

- Maximum forging force: 400 tons

Hydraulic power unit The control console and robot Electrical cabinets

- Maximum forging speed: 200 mm/S- Maximum length of the workpiece: 800 mm

Test block with pressure

multiplicator

3D CAD model

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FLOW FORMING MACHINERY

Flow forming equipment provides economically beneficial metal forming process in production of hollow parts. There are two basic principles in flow forming process:1. Forward (synchronous) Flow Forming, applicable in production of hollow parts with bottom,2. Reverse Flow Forming, applicable in production of tubes

Technical description:

• Outside diameter, max: 560 mm• Outside diameter, min: 60 mm• Workpiece length:

- forward forming: 1200 mm - reverse forming: 4000 mm

• Spindle drive engine: 112 kW• Hydraulic drive engine: 55 kW• Nominal electric load: 200 kVA• Spindle speed, max: 1000 min-1• Axial path, max: 2,100 mm• Axial force, max: 250 kN• Radial path transversal load,

max: 255 mm• Radial force transversal load,

max: 300 kN

Support

3D model of Flow Forming machine

Cross section of Flow Forming machine

Flow Forming machinery

ForwardFlow Forming

ReverseFlow Forming

Basic principles of Flow Forming

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PACKAGING MACHINES AND EQUIPMENT

Design and production of universal and special machines for food and beverage, chemical, pharmaceutical industry, according to customer-specific demands.

Filling and packing machine for pharmaceutical industry

Packaging machine in food industry

We can offer equipment which we design for different industry applications:

Carton box erectors Carton box sealers Filling machines Indexing tables

Standard and special conveyors

CONVEYING SYSTEMSServoteh can offer design and production of conveyors and conveying systems. Our specialty is building custom made conveyors, according to customer’s specific requirements: product shape, conveying path, speed, work conditions...

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ELECTRICAL CONTROL SYSTEMS

Servoteh designs and creates automated systems based on customer ‘s ideas, needs and requirements by applying latest technologies and solutions, including design - drawing of schemes, selection of equipment, production and/or development of applications, supervision of works, commissioning, logistics.

ELECTRICAL ENGINEERING - PLC, CNC, HMI, SCADA PROGRAMMINGWe offer PLC programming development based on your request and according to your needs, from the initial idea all the way to the commissioning.We do the programming of the following PLC manufacturers: Siemens, Omron, Allen Bradley, GE Fanuc, Mitsubishi, Automation Direct. We are developing applications for HMI panels and SCADA systems. Also, we can provide integration of modern CNC units on new or used machines and production lines (Siemens 840 D SL...)

References• Robert Bosch d.o.o.

• Nestle Adriatic

• Grundfoss d.o.o.

• US STEEL SRBIJA

• ARCELLOR MITAL

• John M Henderson

• Fiat Automobili Srbija d.o.o.

• Calsberg Srbija

• Le Belier Livnica, Kikinda

• PharmaSwiss d.o.o., Beograd

• TARKETT SEE

• Unitec d.o.o., Beograd

• Actavis - Zdravlje Leskovac

• ALPACK, Subotica

• Apatinska Pivara

• Atlantic group

• Banini AD

• BIP AD

• BMS Chemie

• CIMOS Livnica Kikinda

• Coca-Cola HBC Srbija

• Cooper Tyres

• Fabrika Hartije Beograd

• Fabrika Kartona UMKA

• Frikom AD

• GP Štamparija Borba

• Grand Kafa

• Grand Prom AD, Beograd

• Hemigum Plast d.o.o.

• Hemofarm AD, Vršac

• Imlek AD, Beograd

• Intercell Šabac

• Jaffa AD

• Knjaz Miloš AD

• Kombinat Aluminijuma Podgorica

• Kovački centar d.o.o.

• Krušik AD, Valjevo

• Laboratorija Dr. Pavlović

• Luka Pančevo

• MBM Spikom d.o.o., Beograd

• Mecafor products d.o.o., Senta

• Metalac AD, Gornji Milanovac

• Mlekara Šabac

• Naftna Industrija Srbije

• Nelt

• Potisje Kanjiža

• RB Kolubara

• Sinter AD

• Sojaprotein AD

• SPEKTAR

• Stan Technologies d.o.o.

• Termo ELektrana Nikola Tesla, Obrenovac

• Tetra Pak

• Visaris d.o.o., Beograd

• Vlasinka AD

• YUHOR AD

Nikola TeslaAirport

E-75

E-70Servoteh d.o.o. Ugrinovačka 163 11272 Dobanovci, Beograd tel: + 381 (11) 31-41-563 + 381 (11) 31-41-564 fax: +381 (11) 23-99-265 office@servoteh.com www.servoteh.com

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