complementary mining plan for sibovc sw
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Complementary Mining Plan for Sibovc SWTRANSCRIPT
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European Agency for Reconstruction
PREPARATION OF A COMPLEMENTARY MINING PLAN FOR
THE SIBOVC SOUTH WEST LIGNITE MINE
CONTRACT 02/KOS01/10/021
D R A F T F I N A L R E P O R T
Complementary Mining Plan for Sibovc SW
Part I – Basic Investigations
April, 2006
prepared by: STEAG Consortium
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
Page 2 of 150
Key Experts of Project Team
Hans Jürgen Matern
Senior Expert Mining Operation
Thomas Suhr
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
Helmar Laube
Senior Expert Soil Mechanics
Joachim Gert ten Thoren
Senior Environmental Expert
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
Page 3 of 150
Table of Contents
1 SUMMARY (PART I)............................................................................................ 11
1.1 Objective .................................................................................................................. 11
1.2 Tasks and Outputs of the Project.............................................................................. 12
1.2.1 Part I: Basic Investigations ....................................................................................... 12
1.2.2 Part II: Technical Planning....................................................................................... 12
1.2.2.1 Mine Development ................................................................................................... 13
1.2.2.2 Dewatering ............................................................................................................... 13
1.2.2.3 Manpower................................................................................................................. 14
1.2.3 Environmental Impact Study.................................................................................... 14
1.2.4 Part IV: Economic and Financial Analysis............................................................... 15
1.3 Results under Part I - Basic Investigations............................................................... 16
1.3.1 Coal Demand............................................................................................................ 16
1.3.2 Geology .................................................................................................................... 17
1.3.3 Soil-mechanics ......................................................................................................... 18
1.3.4 Main Mining Equipment .......................................................................................... 20
1.3.5 Power Supply System and Electrical Equipment ..................................................... 21
1.3.6 Infrastructure ............................................................................................................ 21
1.3.7 Auxiliary Equipment ................................................................................................ 21
2 INTRODUCTION.................................................................................................. 22
2.1 Background .............................................................................................................. 22
2.2 Approach / Methodology.......................................................................................... 22
2.3 Geographical Overview............................................................................................ 24
2.4 Climatic Data............................................................................................................ 25
3 COAL DEMAND ................................................................................................... 27
4 GEOLOGY ............................................................................................................. 29
4.1 Introduction Geology................................................................................................ 29
4.2 Assessment of Available Geological Data ............................................................... 31
4.2.1 Borehole Database.................................................................................................... 31
4.2.2 Assessment Methodology......................................................................................... 31
4.2.3 Stratigraphic and Lithological Borehole Data .......................................................... 32
4.3 Digital Geological Model......................................................................................... 32
4.3.1 General Remarks to the Geological Model .............................................................. 32
4.3.2 Results / Description of the Geological Model ........................................................ 33
4.3.2.1 Surface...................................................................................................................... 36
4.3.2.2 Overburden (Including Outer Dumps) ..................................................................... 36
4.3.2.3 Coal (Including Coal Quality) .................................................................................. 37
4.4 Further Aspects Influencing the Sibovc SW Mine................................................... 52
4.4.1 Underground Mining................................................................................................ 52
4.4.2 Uncontrolled Coal Fires ........................................................................................... 53
4.4.2.1 Locations of Coal Fires ............................................................................................ 53
4.4.2.2 Counteractive Measures ........................................................................................... 56
4.4.2.3 Prevention of Coal Fires........................................................................................... 56
4.5 Further Geological Exploration Required ................................................................ 56
4.5.1 Methods of Further Geological Exploration ............................................................ 57
4.5.2 Location for Urgently Required Drillholes (2006)................................................... 57
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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5 SOIL-MECHANICAL PARAMETERS.............................................................. 61
5.1 General ..................................................................................................................... 61
5.1.1 Geology .................................................................................................................... 61
5.1.2 Hydrology................................................................................................................. 61
5.1.3 Technology............................................................................................................... 62
5.1.4 Soil-mechanical Parameter....................................................................................... 62
5.1.5 Soil-mechanical Calculation Methods ..................................................................... 64
5.1.6 Necessary Safety Coefficients .................................................................................. 65
5.2 Soil-mechanical Investigations – Mine Sibovc SW ................................................. 66
5.2.1 General ..................................................................................................................... 66
5.2.2 Geology .................................................................................................................... 66
5.2.3 Hydrology................................................................................................................. 66
5.2.4 Soil-mechanical Parameters ..................................................................................... 67
5.2.5 Necessary Safety Coefficients .................................................................................. 67
5.2.6 Investigations of Static Stability............................................................................... 68
5.2.6.1 Single Slopes ............................................................................................................ 68
5.2.6.2 Slope Systems........................................................................................................... 68
5.2.6.3 Dump Slopes ............................................................................................................ 71
5.2.7 Conclusion................................................................................................................ 72
5.2.8 Measures for a Safe Opencast Mine Management ................................................... 73
6 MAIN MINING EQUIPMENT ............................................................................ 75
6.1 Technical Status of Existing Equipment .................................................................. 75
6.1.1 Technical Status of Excavators ................................................................................ 75
6.1.1.1 SRs 1300 and SchRs 650 ......................................................................................... 75
6.1.1.2 SRs 470, SRs 400 and SRs 315................................................................................ 77
6.1.2 Technical Status of Spreaders .................................................................................. 78
6.1.3 Technical Status of Belt Conveyors and Drive Stations .......................................... 80
6.1.4 Technical Status of Belt Wagons ............................................................................. 81
6.1.5 Technical Status of Stacker / Reclaimer................................................................... 83
6.1.5.1 Stockpile Separation Plant A.................................................................................... 83
6.1.5.2 Stockpile TPP B ....................................................................................................... 84
6.2 Planned Short-term Rehabilitation Measures........................................................... 85
6.2.1 Measures for Excavators .......................................................................................... 85
6.2.2 Measures for Spreader.............................................................................................. 87
6.2.3 Measures for Belt Conveyors and Drive Stations .................................................... 88
6.2.4 Measures for Belt Wagons ....................................................................................... 89
6.2.5 Measures for Stacker / Reclaimer ............................................................................ 89
6.3 Planned Refurbishment Measures for Sibovc SW Field .......................................... 91
6.4 Time Schedule for Rehabilitation Measures ............................................................ 93
6.5 Investment and Cost Calculation of Main Mine Equipment.................................... 96
7 POWER SUPPLY SYSTEM AND ELECTRICAL EQUIPMENT ................ 102
7.1 Future Energy Demand........................................................................................... 102
7.2 Measures and Time Schedule................................................................................. 105
7.3 Investments for Power Supply System................................................................... 113
8 AUXILIARY EQUIPMENT ............................................................................... 114
8.1 Assessment of Technical Status in Existing Mine ................................................. 114
8.2 Demand of Auxiliary Equipment ........................................................................... 114
8.2.1 Maximal Demand of Auxiliary Equipment............................................................ 114
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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8.2.2 Yearwise Development of Auxiliary Equipment Fleet .......................................... 116
8.3 Heavy Auxiliary Equipment for Sibovc SW Mine................................................. 121
8.3.1 Draglines ................................................................................................................ 121
8.3.2 Transport Crawler................................................................................................... 122
8.3.3 Derricks .................................................................................................................. 122
8.4 Investment and Cost Calculation............................................................................ 123
9 INFRASTRUCTURE AND SURFACE FACILITIES ..................................... 125
9.1 General Remarks and Principles ............................................................................ 125
9.2 Social Facilities and Administration ...................................................................... 126
9.2.1 Mine Offices........................................................................................................... 126
9.2.2 Mine Control Centre............................................................................................... 129
9.2.3 Washrooms and Sanitary Facilities ........................................................................ 130
9.3 Supply and Disposal ............................................................................................... 131
9.3.1 Erection Yards........................................................................................................ 131
9.3.2 Road Construction.................................................................................................. 132
9.3.2.1 Plant roads .............................................................................................................. 132
9.3.2.2 Access Roads.......................................................................................................... 134
9.3.3 Fire Department...................................................................................................... 134
9.4 Workshops and Warehouses .................................................................................. 135
9.4.1 Principles................................................................................................................ 135
9.4.2 Workshops.............................................................................................................. 138
9.4.3 Warehouses ............................................................................................................ 143
9.4.4 Petrol Station .......................................................................................................... 147
9.5 Time Scheduling for Infrastructure Measures ........................................................ 149
9.6 Investment and Cost Calculation for Infrastructure ............................................... 149
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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List of Figures
Fig.: 1.3-1 Lignite Demand Prognosis till 2024 17
Fig.: 1.3-2 Failure Scenarios to be examined 18
Fig.: 1.3-3 Iterative Process for Developing a Geotechnical Safe Opencast Mine 20
Fig.: 2.3-1 Location of existing Mine 24
Fig.: 2.4-1 Average and extreme monthly Temperatures 26
Fig.: 4.1-1 Map of the future Sibovc SW Mining Area 29
Fig.: 4.1-2 Stratigraphic Standard Profile of the Kosovo Basin (KEK 2003) 30
Fig.: 4.3-1 Topographical Map (including dumps) of the Sibovc SW Mining Area 36
Fig.: 4.3-2 Sibovc SW, Overburden Thickness 37
Fig.: 4.3-3 Sibovc SW, Depth Structure Map at Top of Seam 38
Fig.: 4.3-4 Sibovc SW, Depth Structure Map at Base of Seam 39
Fig.: 4.3-5 Sibovc SW, Seam Thickness 40
Fig.: 4.3-6 Cross Section A WSW – ENE 41
Fig.: 4.3-7 Cross Section B NNW – SSE 41
Fig.: 4.3-8 Coal Quality in Horizontal Sections 51
Fig.: 4.4-1 Smoke Marks at Samples of Exploration Drilling 2004 54
Fig.: 4.4-2 Example of Coal Fire in Old Mining Structures 55
Fig.: 4.4-3 Example of Coal Fire in Old Mining Structures 55
Fig.: 4.5-1 Planned 2-D Seismic Investigations 57
Fig.: 4.5-2 Location of the Planned Drillhole SW-1 59
Fig.: 4.5-3 Location of Planned Drillholes SW-2 und SW-5 59
Fig.: 4.5-4 Location of Planned Drillholes SW-3 und SW-9 60
Fig.: 4.5-5 Location of Planned Drillholes SW-4, SW-6, SW-7 and SW-8 60
Fig.: 5.1-1 Sliding Surface with Reduced Shearing Strength 63
Fig.: 5.1-2 Dump with Formation of Shearing Areas 63
Fig.: 5.1-3 Failure Scenarios to be Examined 64
Fig.: 5.2-1 Layout Plan Sibovc-SW Including the Cross Section Lines 68
Fig.: 5.2-2 Cross Section EAST 1 69
Fig.: 5.2-3 Calculation Model with Variable Dipping of the Sliding Surface 70
Fig.: 5.2-4 Static Stability Coefficient in Dependence from Dipping of Sliding Surface 70
Fig.: 5.2-5 General Inclinations for Coal and Overburden Cuts 71
Fig.: 5.2-6 Dump Slide and Resulting Slope Angle 72
Fig.: 5.2-7 Iterative Process for Developing a Geotechnical Safe Opencast Mine 74
Fig.: 6.4-1 Schematic BWE-Rehabilitation Milestone Plan 94
Fig.: 6.4-2 Linewise Refurbishment Activities for Main Equipment 95
Fig.: 7.2-1 Time Schedule for Power Supply and Control System 109
Fig.: 7.2-2 110/35 kV Power Substation “Sibovc” with 6 kV Distribution System 110
Fig.: 7.2-3 6 kV Power Supply – Coal Extraction 111
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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Fig.: 7.2-4 6 kV Power Supply – Overburden Removal 112
Fig.: 8.3-1 Scheme Esch 10/70 122
Fig.: 9.2-1 Layout Drawing of New Mine Office 127
Fig.: 9.2-2 Mine Office Mirash 127
Fig.: 9.2-3 Mine Office Gate 01 128
Fig.: 9.2-4 Mine Office Bardh 128
Fig.: 9.2-5 Current Mine Control Centre of Mirash Mine 129
Fig.: 9.2-6 Mine Control Centre of Bardh Mine 129
Fig.: 9.2-7 Washroom and Sanitary Facility for 650 Workers 131
Fig.: 9.3-1 Mine Road in Mirash in Spring 2006 133
Fig.: 9.3-2 Building of the Fire Department 135
Fig.: 9.4-1 Survey Workshops and Warehouses 138
Fig.: 9.4-2 New Central Auxiliary Equipment Workshop Bardh 139
Fig.: 9.4-3 Mechanical Workshop Intervention 139
Fig.: 9.4-4 Electrical Workshop Intervention Bardh 140
Fig.: 9.4-5 Electrical Workshop Kosovomont 141
Fig.: 9.4-6 Layout Plan for Mechanical Workshop Kosovomont 1 141
Fig.: 9.4-7 Mechanical Workshop Kosovomont 1 142
Fig.: 9.4-8 Mechanical Workshop Kosovomont 2 142
Fig.: 9.4-9 Electrical and Mechanical Workshop 143
Fig.: 9.4-10 New Warehouse Mirash 144
Fig.: 9.4-11 Warehouse Idler and Vulcanisation 144
Fig.: 9.4-12 New Central Warehouse 145
Fig.: 9.4-13 Electrical Warehouse Bardh 146
Fig.: 9.4-14 Mechanical Warehouse Bardh 147
Fig.: 9.4-15 Petrol Station Mirash 147
Fig.: 9.4-16 Petrol Station Mirash 148
Fig.: 9.5-1 Time Schedule for Infrastructure Measures 149
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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List of Tables
Tab.: 2.4-1 Intensity of Heavy Rainfall 25
Tab.: 2.4-1 Coal Demand 27
Tab.: 4.4-1 Coal Production of Old Underground Mines within the Area Investigated 52
Tab.: 4.5-1 Parameter to be Recorded 58
Tab.: 5.1-1 Calculation Methods for the Respective Form of Failure 65
Tab.: 5.1-2 Proposal for Necessary Safety Coefficients 66
Tab.: 5.2-1 Soil Mechanical Parameter 67
Tab.: 5.2-2 Slope Angles for Single Overburden Slopes 68
Tab.: 5.2-3 Results of Static Stability Calculations for the Cross Section EAST_1 69
Tab.: 6.2-1 Measures for Excavators 86
Tab.: 6.3-1 Measures for Main Excavators for Sibovc SW 91
Tab.: 6.5-1 Survey of Mine Equipment 96
Tab.: 6.5-2 Amount for Refurbishment and Investment 97
Tab.: 6.5-3 Yearwise Cost for Refurbishment and Investments in MEURO 97
Tab.: 6.5-4 Costs for E8B, E9B and E10B 98
Tab.: 6.5-5 Costs for E8M 98
Tab.: 6.5-6 Costs for E9M and E10M 99
Tab.: 6.5-7 Costs for Belt Wagons 99
Tab.: 6.5-8 Costs for Spreader 100
Tab.: 6.5-9 Costs for Stacker / Reclaimer TPP A 100
Tab.: 6.5-10 Costs for Stacker / Reclaimer TPP B 101
Tab.: 7.1-1 Planned Requirements of Technological Systems 102
Tab.: 7.1-2 Required Installed Capacity 104
Tab.: 7.3-1 Investments for Power Supply 113
Tab.: 8.2-1 Number of Auxiliary Equipment 115
Tab.: 8.2-2 Number of Auxiliary Equipment up to 2012 117
Tab.: 8.2-3 Annual Purchase of Auxiliary Equipment up to 2016 119
Tab.: 8.2-4 Annual Purchase of Auxiliary Equipment up to 2025 120
Tab.: 8.3-1 Technical Data of Esch 10/70 121
Tab.: 8.4-1 Investments and Reinvestments for Auxiliary Equipment 123
Tab.: 8.4-2 Yearwise Investments for Auxiliary Equipment in MEURO 123
Tab.: 9.2-1 Capacity of Change Rooms and Sanitary Facilities 130
Tab.: 9.3-1 Road Construction 132
Tab.: 9.4-1 Further Use of Buildings for Mine Sibovc SW 138
Tab.: 9.6-1 Investment Calculation for Infrastructural Measures 150
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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List of Annexes
I / 4 – 1 Depth Structure Map: Top Lignite Seam 1 : 10 000
I / 4 – 2 Depth Structure Map: Base Lignite Seam 1 : 10 000
I / 4 – 3 Overburden Thickness 1 : 10 000
I / 4 – 4 Overburden-to-Coal Ratio 1 : 10 000
I / 4 – 5 Seam Thickness 1 : 10 000
I / 4 – 6 Overburden-to-Coal Ratio and Seam Thickness 1 : 10 000
I / 4 – 7 Top Lignite Seam: Structural Dip 1 : 10 000
I / 4 – 8 Geological Cross Section S1 & S2 1 : 10 000
1 : 2 500
I / 4 – 9 Lignite Fm.- Total Sulphur 1 : 10 000
I / 4 – 10 Lignite Fm.- Low Calorific Value 1 : 10 000
I / 4 – 11 Lignite Fm.- Ash Content 1 : 10 000
I / 4 – 12 Sibovc SW Cross Section WE-01 1 : 10 000
I / 4 – 13 Sibovc SW Cross Section WE-02 1 : 10 000
I / 4 – 14 Sibovc SW Cross Section WE-03 1 : 10 000
I / 4 – 15 Sibovc SW Cross Section WE-04 1 : 10 000
I / 4 – 16 Sibovc SW Cross Section WE-05 1 : 10 000
I / 4 – 17 Sibovc SW Cross Section WE-06 1 : 10 000
I / 4 – 18 Sibovc SW Cross Section NS-01 1 : 10 000
I / 4 – 19 Sibovc SW Cross Section NS-02 1 : 10 000
I / 4 – 20 Sibovc SW Cross Section NS-03 1 : 10 000
I / 4 – 21 Sibovc SW Cross Section NS-04 1 : 10 000
I / 4 – 22 Sibovc SW Cross Section NS-05 1 : 10 000
I / 4 – 23 Sibovc SW Cross Section NS-06 1 : 10 000
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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List of Abbreviations
a year
bcm/h bank cubic meter per hour
BWE bucket wheel excavator
GCV gross calorific value
GWh gigawatt-hours
kf hydraulic conductivity
km kilometre
km² square kilometres
kt thousand tonnes
kV kilovolt
kW kilowatt
l/min liter per minute
m meter
m² square meter
m³ cubic meter
mbcm million bank cubic meters
mcm million cubic meters
mlcm million loose cubic meters
mm millimeter
mMSL meter above main sea level
mt million tonnes
m/min meters per minute
m³/min cubic meter per minute
m/s meters per second
NCV net calorific value
OCM open cast mine
TPP thermal power plant
`000 bcm thousand bank cubic meters
`000 lcm thousand loose cubic meters
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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1 Summary (Part I)
1.1 Objective The Complementary Mining Plan for New Sibovc South West Mine consists of the following
reports:
- Part I Basic Investigations
- Part II Technical Planning
- Part III Environmental Impact Study
- Part IV Economic and Financial Analysis
The existing coal mines Bardh and Mirash, west of Pristina, will be exhausted by 2011. Thus
the overall objective of the project is providing a plan for the supply of the necessary fuel to
the existing power plants in Kosovo until the end of their lifetime.
The specific objectives of this contract are the elaboration of a detailed mine plan on the
development of the new mine in the Sibovc South West Lignite Field.
The objective of the plan is:
- to define the technical measures and the timeframe to be followed to open-up the new
mine and develop it up to the scheduled capacity of about 9 million tons per annum;
- to guide the focus on the necessary investments and operating costs;
- to include the necessary measures and information for licensing applications.
Other than the Main Mining Plan for New Sibovc Mine (max. 24 m t coal out per year) the
Complementary Mining Plan for the Sibovc South West Lignite Field focuses on the fuel
supply to the existing TPP assuming a coal demand of 9 mt/a and a limited availability of
financial resources.
The plan covers the period from 2007 to 2024 when all existing power capacities assumed to
reach the end of their service life.
Subsequently the total accumulated coal demand from the Sibovc South West Lignite Field
comes to 123 million tonnes, what is approximately 15% of the entire mineable lignite
reserves in the Sibovc Lignite Field. The remaining lignite reserves of the entire Sibovc
Lignite Field could be a source to feed new power plant capacities expected to be built in
Kosovo.
The Complementary Mining Plan has been coordinated with the existing “Mid term Mining
Plan for the existing mines”.
The Mid Term Plan provides the stepwise implementation of regular operation conditions, the
achievement of geotechnical and public safety and therefore the transfer of mines to an
economic efficient operation.
The purpose of the Complementary Mine Plan is to show the measures to be undertaken and
the timeframe for these measures to open up the new mine in time to replace the running out
production capacity of the existing mines.
The plan is showing the required investment and effective cost of lignite supply.
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Part I Basic Investigations
Complementary Mining Plan Sibovc SW
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The investment requirements to open-up the Sibovc South-West mine are 236 MEURO until
2012, when full supply capacity will be reached.
The real average cost of lignite supply amount to 7.50-8.00 EURO/ton of raw coal, depending
on the cost of capital investment.
Special attention has been focused on the required resettlement and land acquisition.
The plan also ensures that the mine operations are in full compliance with the relevant legal
and technical regulations, i.e. mining law, environmental law, spatial planning and
expropriation regulations and laws.
1.2 Tasks and Outputs of the Project
1.2.1 Part I: Basic Investigations The basis for the new mining plan for the Sibovc South West mine is the previous study
‘Main Mining Plan for Sibovc mine’. Using this as the basis, the consultants checked,
evaluated, updated and presented all necessary facts (geo-technical, geological, hydro-
geological and hydrological data, infrastructure, existing end necessary new equipment) for
the Sibovc South West mine.
According to ToR this plan was based on a demand forecast prepared by the Ministry of
Energy and Mines in accordance with the Kosovo Energy Strategy.
The consultant updated the existing computerised geological model based on additional
exploration drillings conducted by KEK and prepared a plan for further exploration to be
realised by KEK, defined the slope design based on soil-mechanic calculation.
To ensure the planned performance of the equipment and subsequently output of the mine it
will be necessary to undertake a complex refurbishment of lignite and overburden equipment
incl. excavators, conveyor lines and spreaders. This approach represents a new quality against
the partly repair of machines realised so far.
A refurbishment/replacement programme for the existing main mining equipment as well as
auxiliary equipment has been prepared including a realistic assessment of the timing of the
required investments.
As an important output of the project the plan provides the basis for the application for, and
issuing of exploitation licence for the new mine.
The outputs are the findings of this analysis, including the updated geological model, plan for
further exploitation; definition of slope design; and updated investment plan in main and
auxiliary equipment.
1.2.2 Part II: Technical Planning The consultants prepared detailed mine development plans/annexes, including all necessary
calculations, for the first five years of operation and mine phase documentation for the end of
each year, continuing with next five years periods (end of periods) up to 2024.
The outputs of this task are the detailed mine development plans as set out above.
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Part I Basic Investigations
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There have been prepared an updated expropriation plan which provides both a timed and cost
plan for the required measures for land acquisition and resettlement into mine planning.
A short description of the main output of part II follows:
1.2.2.1 Mine Development
The following main topics for the mine development have been considered:
- Opening-up of the Sibovc SW OCM shall be made from the northern rim slope system
of the existing opencast mine. The existing inside dump of P3B shall be taken into
account.
- A coal pillar shall remain between the existing Bardh mine and the new Sibovc mine
field in order to stabilize the masses of the inside dump of the Bardh opencast mine.
- The overburden masses will preferably be dumped in the mined-out area of the
existing OCM in order to stabilize the slope south of Hade and to establish final dump
surfaces as soon as possible.
- The mined-out bottom in Sibovc SW shall be covered by dumps and as far as possible
also the final coal rim slope systems in order to prevent coal fires.
- During the opening-up phase the overburden will be transported via the western rim
slope system. After disassembling the equipment in the existing opencast mines there
will be established a belt connection via the eastern rim slope system. This helps to
reduce the transport distance and the quickest possible establishment of a stabilising
body south of Hade.
- The residual pit of Mirash-Brand remains as reserved area for the disposal of
municipal waste.
- It is envisaged to flush the power plant residues from TPP B in the residual pit of
Mirash-East.
Due to late start of the mine development a rather high capacity will be required right at the
beginning of works.
The performance required can be performed only with rehabilitated equipment. After
rehabilitation the capacity for overburden (BWE) complexes shall be 3.6-5.4 million cubic
meters per annum each.
The first two BWE - Systems will have to be commissioned in 2008.
Some overburden removal works will be required using truck & shovel operation. This
service should be contracted with third parties.
It must be noticed, that the development of the new Sibovc SW mine is directly linked to the
advance of the existing mine and therefore to the realisation of the Mid Term Plan.
1.2.2.2 Dewatering
Drainage of surface water via the active bench of the Sibovc SW mine shall be excluded
except residual rainwater quantities. It is suggested to install a dewatering system in the valley
from which the collected surface water is pumped into the higher located channel(s) by means
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Part I Basic Investigations
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of sewage pumps. According to the OCM advance the dewatering shall be shifted several
times to the North.
Drainage ditches shall be installed on all working levels and along the access roads.
1.2.2.3 Manpower
The following table gives a survey on the staffing requirements:
Year 2007 2008 2009 2010 2011 2012
Existing mines per 01.01. 3500 3000 2100 1300 900 350
- Fluctuation / Redundancy 490 415 300 100 470 260
Staff transfer 10 485 500 300 80 40
Sibovc SW per 31.12. 15 500 1000 1300 1380 1420
Staff for the new mine will be employed mainly from redundant staff of the existing mines.
1.2.3 Environmental Impact Study The mining activities will have a large effect on the environment. The Environmental Study
serves as a baseline description for the expected effects.
Alternative locations are discussed for coal extraction prior to the implementation of the
Complementary Mining Plan resulting in the location of “D-field”, east of the river Sitnica, to
be an equally favourable alternative to supply the existing power plants from the
environmental point of view. Among the other alternatives a development of the “Sibovc
field” from the south to the north ranked second best.
Subject of the Complementary Mining Plan is the excavation of overburden and lignite,
developing from the existing opencast mines to the north. Mining activities will start from the
existing mines using already exploited areas for dumping the overburden material.
The anticipated environmental effects concern, first of all, the removal of soil resulting in a
loss of surface area and living space. With this extension an enlarged void will be visible,
compared to the existing mines. As the backfill of already exploited areas goes on parallel in
time, it will be possible to return recovered areas to agricultural use in a landscape with
changed appearance. Surface waters to be affected are mainly small and of non perennial flow.
The rivers Sitnica and Drenica will not be directly affected, as clayey sediments with
sufficient thickness protect them from the mine. Indirect effects can result from the outlet of
mine drainage water with enlarged contents of Chloride and Sulphate as well as suspended
solids. Because of the characteristics of the overburden the impact on groundwater will be
minor. Significant groundwater utilization is not known in the area. Influences on
neighbouring utilizations can be excluded. Dust emissions as well as noise emissions will
shift from the current to the future working points with an equal or, based on used
technologies, even minor extend of emissions.
The Environmental Study attempts to follow in general the applicable EU directives on
environmental impact assessment, mainly Directive 85/337/EEC. However, there is a general
lack of baseline studies, local experts’ opinions, pertinent documents or other information,
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e.g. allowing any specific assessment on influences on fauna and flora. Regarding this aspect
additional investigations are needed to describe the floral and faunistic inventory of the
mining field.
In case of proper operation and a coal demand adequate to the mining technology the mine
will stay one of the most important employers of the region with up to 1,500 employees. Upon
completion of backfilling areas farmable land can be returned to the inhabitants, which
mitigates the effects of required resettlements.
Resettlement will be needed as a consequence of the development of the mine. Approximately
870 persons representing some 109 households will have to be moved in the years 2007 to
2024. Resettlement refers to single houses and small settlements and it will not be needed to
resettle significant villages.
With the objective to improve knowledge on the environment and to allow control on the
environmental impact, adequate monitoring activities shall be set up concerning air and water
quality measurements as well as the purification of drainage water and the utilization of
humus enriched top soil layers.
1.2.4 Part IV: Economic and Financial Analysis The consultants prepared an economic and financial analysis with a detailed cash flow
forecast, a financial analysis of the cost benefit of the proposed investment with IRR/ NPV
calculations, and a time planning for the investment programme.
The output of this task is a detailed, based on annual calculations economic and financial
analysis and appraisal of the Sibovc South West mine plan.
The calculations have been made in accordance with IFRS.
The main results of the profitability calculation are as follows:
The calculated real average cost (RAC) comes to 7.5-8.0 EURO/t.
The economic analysis also considered that in 2024 a fully functioning opencast mine will be
available. This allowed calculation with coal prices of 7.00 EURO/t to 7.50 EURO/t.
Totally four variants were assumed containing different coal prices, different escalation and
different interest rate on borrowings.
All variants until 2011 require about 80 MEURO equity capital and ca. 200 MEURO outside
capital.
Assuming a coal price of 7.00 EURO/ton the dividend earned until 2024 will amount to at
least 137 MEURO which can be distributed to the shareholders.
The sum of the annual payments for the production of coal is smaller than 5.0 EURO per
tonne coal. This applies from 2012, the first year of full production.
It will be possible to produce coal with favourable terms and profits of 20 % on the employed
equity capital can be earned.
The cash flow analysis demonstrates that the chosen mine development will be generally
profitable even with the short operation time period of only 15 years.
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1.3 Results under Part I - Basic Investigations
1.3.1 Coal Demand The current coal consumption level of the power plants amounts to 6-7 mt/a. This level is not
sufficient to secure the demand for electricity to be produced by the existing power plants in
Kosovo.
In the coming years an increase is expected up to about 9 mt beginning in 2010.
This is under the assumption that in the Kosovo A power plant will be refurbished at least two
units as foreseen in the Kosovo A refurbishment feasibility study and incorporated in the KEK
Financial Recovery Plan.
To meet the Kosovo electricity demand it is foreseen to operate two units in Kosovo A and
two units in Kosovo B on a regular basis.
The following principles / assumptions have been made:
- Generating electricity from Sibovc SW pursues the goal to meet domestic needs
mainly.
- After depletion of the existing mines the new Sibovc SW mine supplies the existing
power plants Kosovo A and B. The coal supply from the new mine has to start in
2010.
- The life time for Kosovo B is about 40 years, which means end of operation in
2023/24.
- Hence the life time of Sibovc SW will be defined from 2008 to 2024, which means 17
years. Preparatory work will be required in 2007.
- Three of five units of Kosovo A (200/210 MW) started production between 1970 and
1975. These units do not fulfil normal technical standards. Opinions to refurbish these
units (capital refurbishment or major overhaul) differ a lot. However it is assumed that
the coal supply to Kosovo A will last for the time being (amounting to 2.5 – 4.7 mt). In
case Kosovo A will be out of operation before 2020/24 the new mine will deliver the
coal to the TTP replacing Kosovo A. At least the fuel supply is calculated with 9 mt in
total for Sibovc SW.
- It is assumed that the investment needed for opening-up the new mine will be made
available timely.
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0
1
2
3
4
5
6
7
8
9
10
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
Lig
nit
e D
em
an
d [
mt/
a]
Sibovc SW
Existing Mines
Fig.: 1.3-1 Lignite Demand Prognosis till 2024
1.3.2 Geology The geological evaluation and interpretation was conducted for an area of some 10 km². It
encompasses the southern part of the Sibovc Field.
The basement of the Kosovo Basin and the exposed surrounding areas are built up by
Palaeozoic to Mesozoic crystalline rocks. The basin fill consists of Upper Cretaceous strata
which are unconformably overlain by Tertiary clays of Pliocene age in which lignite is
interbedded. Simplified the coal bearing sediments can be subdivided from the base to the top
as follows: Green clay, Lignite Formation, Grey and yellow clay.
Towards the West the lignite deposition is tectonically bound by a series of predominantly
NNW-SSE striking faults. The eastern limit is characterized by sedimentological pinch-out.
A geological survey has to be ensured during the current mining activities. Therefore
continuous drilling operations in the front of the excavation line have to be accomplished,
whereby all cores must be described (cm-scale), photographed and sampled. The parameters
which have to be examined are coal quality, geotechnical characteristics. Furthermore the
borehole has to be observed recording groundwater level and any signs of coal fires.
The Western border of the Sibovc SW mine requires special attention due to the complicated
fault structure. The Sibovc SW area has an average elevation above sea level of 609 m,
reaching from 497m to 666m. The slope of these hills show angles from 10 to 4 degrees
generally declined from south-eastern to south-western direction.
The coal seam thickness is in average 59.5 m (maximum 93.1 m).
The heating value ranges from 5,850 to 10,300 kJ/kg, whereas the geological average amounts
to 8,830 kJ/kg (calculated to 45% water content). Considering a possible content of
interburden and a partly higher water content the calorific value on the stockpile is estimated
at 7,500 kJ/kg.
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The overburden thickness varies from 50 to 125m with lowest values nearby the northern
border of the existing mines.
Generally there is no reliable information about the exact extension and locations of the old
underground mining. Actual structures of the old underground mining are situated mostly in
the south-eastern part of the Sibovc field. Some of the old galleries have been already cut in
the Mirash mine and the pillar area.
Higher risk areas for coal fires will be the long excavation front at the Northern Bardh Mirash
slope and areas affected by illegal (private) coal excavation. Actually the northern slope is not
affected by coal fires as predicted. There are no larger zones showing burnt coal with resulting
large cavities, only some core samples of the new exploration drillings showed some smoke
marks indicating limited coal fires.
The procedures for coal fire extinguishing and thus saving coal resources have to be adapted
to the exploitation operations and to be done by the mines staff during the running mining
activities. Adequate extinguishing technologies have to be selected under consideration of the
local geotechnical conditions. The extended use of water in most cases may cause landslides.
Further geological exploration has to be done considering the special geological and
topographical conditions.
1.3.3 Soil-mechanics The soil-mechanical investigations are of estimating character because of the lack of
information regarding geology, hydrology and the low state of knowledge about the soil-
physical parameter of the geological layers. If further information from a regional and
operational geological exploration will be available the soil-mechanical considerations shall
be revised and intensified. Further exploration stages are urgently required for a
geotechnically safe operational management. This especially applies to the sporadically
occurring interburden in the massive coal seam and the voids in the advancing opencast mine
operation resulting form old mining activities and/or possible uncontrolled coal fires.
Depending on the known marginal conditions (geology, hydrology, soil-physical parameter,
technology) to be integrated in the soil-mechanical model, failure scenarios have been
developed.
green clay
gray clay
coal seam
operating floor
yellow clayVG: Released sliding surface
KZP: circular sliding surface
KZP
VG
KZP
VG
green clay
gray clay
coal seam
operating floor
yellow clayVG: Released sliding surface
KZP: circular sliding surface
KZP
VG
KZP
VG
green clay
gray clay
coal seam
operating floor
yellow clayVG: Released sliding surface
KZP: circular sliding surface
KZP
VG
KZP
VG
Fig.: 1.3-2 Failure Scenarios to be examined
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To guarantee both a safe and economic opencast mine operation the following safety
coefficients have been considered:
Si
Single Slope ≥ 1.05
Advancing slope
systems ≥ 1.20
Head slope systems ≥ 1.20
Objects to be protected ≥ 1.30
According to the present state of knowledge the following general inclinations shall be kept
for the bank slope systems to be planned:
For advancing slope systems the general inclinations shall not exceed 22° for coal and 10° for
overburden slope system.
Slope angles 6 to 8° are recommended for head slopes due to longer lifetimes. Temporary
greening is recommended to counteract erosions in the area of the head slopes. If necessary,
use of geo-textiles has to be checked.
For the dump slope systems, slopes angles 6 to 8° resulting from the residual shearing strength
shall be taken into consideration when planning the dump geometry.
The clay material contained in the overburden tends to strong plastic behaviour under addition
of water and resulting from this to a reduced stability. For this reason dewatering measures
have to be carried out on a regular basis.
A summary of measures required for a safe geotechnical OCM management have been given:
- A continuously updated geological model approved by the responsible geologist must
be available for the OCM;
- The hydrological situation shall be documented and continuously updated
- The OCM position shall be identified in a layout plan in regular periods.
- At least three representative geological profiles right angled to the benches shall be
conducted where the achieved mining positions shall be registered in regular periods.
- Position and course of the head slopes shall be planned forward-looking with at least
one advancing cross section of the respective head slope.
- The lines of all cross sections shall be illustrated in the layout plan.
- Statistically verified soil-physical parameters are required for the decisive geological
layers in the roof and bottom.
- The soil samples shall be analysed in by a recognized soil-physical laboratory.
- Soil-mechanical investigations of static stability for all slopes and slope systems shall
be principally carried out by qualified experts.
- The basics and results of the soil-mechanical investigations shall be documented. Any
changes of the marginal conditions due to geology, hydrology, technology or in case of
changed soil-physical parameters these investigations shall be revised.
- In cooperation with the mine management targets resulting from the static stability
calculations shall be used and definitely controlled during the running operation.
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- A geotechnical expert shall visit the opencast mines in regular periods. The visits shall
be documented in minutes.
- A control and monitoring schedule shall be worked out for the opencast mines.
The development of a geotechnically safe OCM technology shall be regarded at iterative
process:
Fig.: 1.3-3 Iterative Process for Developing a Geotechnical Safe Opencast Mine
1.3.4 Main Mining Equipment A detailed survey of the technical status of the main mine equipment and planned short-term
rehabilitation measures have been given.
Based on the survey and measures already completed or to be finalised in the next few years
the consultant prepared a plan of refurbishment measures of heavy equipment to be utilised in
the Sibovc SW field.
All excavators of the type BWE SchRs 650 and BWE SRs 1300 and three spreaders A2RsB-
5200 and A2RsB-4400 will be relocated to the Sibovc SW mine. Further on the refurbishment
shall include the related belt wagons as well belt conveyors.
The bucket wheel excavators SRs 470, SRs 400 and SRs 315 are hardly applicable as main
mine equipment for a long-term operation. The excavators E5M, E7M and E1B may be used
in sub benches regarding as floating machine.
Because of the output capacities of the heavy opencast mine machines, only conveyor lines
with 1,600 or 1,800 mm belt width will be used in the new mine.
A schematic rehabilitation milestone plan for an excavator of the size SRs 1300 have been
developed. A period of ca. 35 months will be required for one equipment line. The downtime
of the equipment for the implementation of the measures is ca. 9 months.
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Only a limited period of time will be available for the required refurbishment measures.
Otherwise more costly compensations will result due to a delayed commissioning of the main
equipment in the Sibovc field – provided that the planned coal output is ensured.
Based on the technical requirements for equipment rehabilitation a detailed investment
schedule is included.
1.3.5 Power Supply System and Electrical Equipment A detailed survey of the power supply requirements, measures to be undertaken and
investment requirements have been given.
1.3.6 Infrastructure In principle it is not planned to install new surface facilities for various reasons; among others
the available technical plants in Bardh/ Mirash, which are presently part of ongoing
rehabilitation measures, the neighbourhood to Sibovc and the extensive investments, anyhow.
The infrastructure investment for the new Sibovc South West mine includes:
- refurbishment of existing facilities of the Bardh mine and constructing of new
administrative buildings as well as new changing and washing rooms;
- refurbishment of the Kosovamont workshops and warehouses;
- construction of mine roads and a new public road in the north of the mine field.
The total investment is assessed to 21.2 MEURO.
1.3.7 Auxiliary Equipment The investments/reinvestments for auxiliary equipment amount to 60 MEURO until 2024.
About 24 MEURO are for initial investments, a sum of 34 MEURO for replacement
investments and about 2 MEURO for rehabilitation measures of heavy auxiliary equipment.
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2 Introduction
2.1 Background Kosovo has lignite reserves assessed at some 10 billion tons, concentrated in the Kosovo Coal
Basin. This coal deposit, especially the Sibovc deposit is regarded as one of the best
throughout Europe.
The geological context of Sibovc is characterised by an average stripping ratio 1.0 to 1.2 m³ of
overburden per 1 ton of lignite. The new mine Sibovc South West is a part of this favourable
lignite deposit. The first coal supply is expected in 2010.
Up to this time the existing mine (former Bardh and Mirash mine) supplies TPP Kosovo A
and Kosovo B.
Around 97% of the total generation capacity comes from these two coal-fired power plants,
while hydropower accounts for only 3%. KEK has established a Coal Production Division
(CPD) being responsible for coal production, transportation, separation and stocking activities
before the coal is eventually delivered to the power plants.
The existing mine has been in operation since 1963/64. This mine is located in the same field
in the central northern part of Kosovo Lignite Basin. The overburden and coal excavation is
carried out by continuous systems: Bucket Wheel Excavator – Belt Conveyors – Spreader and
Bucket Wheel Excavator – Belt Conveyors – Separation Plants – TPP. At the present time the
mine is actually capable of supplying the power plants within around 6 to 7 mt/a of coal.
In 2009 the lignite production in the existing mine begins to drop (at the projected rate of
consumption) and in the following year coal supply from the new mine should start.
The reason to head in northern direction with a new mine is because expansion of the existing
mine into the east is impeded by surface water issues. An expansion to the south is impeded
by an unfavourable overburden to coal ratio and large outside dumps from earlier mine
developments. Along the northeast side of the mine is the village Hade, which poses an
equally significant challenge to settle a significant resettlement. In order to maintain the
supply of coal to Kosovo A and Kosovo B power stations, KEK should develop the new mine
in a way of by-passing Hade.
This is the subject of the mining plan Sibovc SW.
2.2 Approach / Methodology According to the existing situation and pursuant to the TOR the project work has been mainly
focused on the following activities:
1) Assumption of the future coal demand
2) Revision of geological model including
- Analysis of available borehole and other exploration data
- Localization of cracks and geological faults,
- Calculation of minable reserves
3) Calculation of mining development and equipment application including
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- Mining development in opening-up phase (5 years) in annual steps,
- Further mining development up to 2025 in 5-year-steps,
- Application of the main equipment
- Calculation of auxiliary and ancillary processes
4) Revision of environmental investigations
5) Financial calculations
General Approach
The plan describes the measures to be undertaken and the timeframe for these measures.
Special focus has been given on investment and the required resettlement including land
acquisition to guarantee the operation of the new mine. The complementary mining plan is in
compliance with the relevant legal and technical regulations, i.e. mining law, environmental
law, spatial planning and expropriation regulations.
Approach for Mining
The Sibovc SW mining plan bases on related projects (financed by the European Agency for
Reconstruction), which are for instance the Mid term Mining Plan for the existing mines
(completed in April 2005) and the Main Mining Plan Sibovc (completed in the June/August
2005).
The Steag – Consortium has elaborated the CMP (complementary mining plan) for first 5
years (opening-up phase; 2008 -2012) on an annual basis and with an outlook covering the
entire mining field Sibovc SW.
Approach for Environment
The assessment of the environmental situation is based on available data base (data available
per February 2006) and is an update of the environmental assessment of the main mine plan.
The budget and time frame did not allow carrying out own environmental measurings since
only 15 man days were planned for the updating.
Thus further measures should be performed (organised by KEK / Ministry) in order to meet
European standards.
Approach for economic and financial Analysis
A complex finance mathematic consideration will be made resulting in the real average costs
per t of run of mine coal. The economic analysis will identify possible project risks regarding
the costs and achievable price. Where major variations are expected over the project life,
sensitivity tests will be applied.
The economic and financial analysis will reflect the proposed investment programme. It is
assumed for the mining plan that KEK will have access to the investment as required. This
assumption was approved during the Kick-off Meeting.
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Within the first years 236 m€ (real) will be required. The most important and crucial part of
the investment is the refurbishment of main mine equipment (MME), which amounts to 158
MEURO.
The consultant points out that without a timely refurbishment of the MME the fuel supply
from Sibovc to the existing TPP’s can not be provided as planned.
2.3 Geographical Overview The Kosova lignite deposits are located between the cities of Mitrovica in the North and
Kaqanik in the South. The total estimated resources of Kosovo’s lignite deposits are
approximately 10,000 mt (Carl Bro; 2003), thus forming one of the largest lignite deposits in
Europe. As being one of at least four major deposits the Kosova Coal Basin covers about 85
km from North to South with an average East – West extension of 10 km. Hence the deposit
comprises some 850 km².
Fig.: 2.3-1 Location of existing Mine
Morphologically, the Kosova Coal Basin forms an extended valley where the differences in
elevation do not exceed 80m. Around the river Sitnica a central plane part stretches followed
by a more hilly terrain nearing the mountains Çicavica Golesh and Sharr.
The basin is surrounded by an elevated relief with Kopaonik massive, Kozic, Zhegovc Lisic in
the East, Montenegro massive in the South and Çicavica, Golesh, Carnaleva as well as Sharr
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mountains in the West and Northwest. The surrounding mountains reach elevations from 900
to more than 1,600m.
The resources were discovered more than hundred years ago and the first small-scale
utilisation was started in the 1920’. According to more detailed information first utilization
started with underground mining in at least five locations. Underground exploitation was
ongoing until the year 1966 followed by large scale surface mining at Bardh and Mirash
mines. Large-scale utilisation was already decided in the 1950’ties and the first mine “Mirash”
started coal production in 1958. Power generation started at Thermal Power Plant Kosovo A
(TPP A) in 1962. Kosovo A was extended in the period 1962 to 1975 to the current capacity.
A second Thermal Power Plant Kosovo B (TPP B) was commissioned in 1985 and at the
same time the mine Bardh has been opened. Coal exploitation from surface mines in the first
period mend that the overburden excavated had to be dumped out-side the excavation holes.
Hence, at least seven outside dumps were installed today surrounding the mines. In the
meantime both mines are merged to one big mine.
2.4 Climatic Data The Kosova basin is characterized by continental climate with rather dry and warm summers
and indifferent winter temperatures depending on the influence of high-pressure areas from
Siberia or low-pressure areas from the Atlantic Ocean.
Values for precipitation were collected from different sources. The Hydrometeorological
Institute of Kosova provided a study showing in the year 1999 the monthly average for a
period of 25 years (25 years average). The Institute also provided monthly values for the years
1979 to 1995 and 2002 to 2004. By adding values for the years 2001 and 2002 this data base
was widened to cover a period of 25 years (1979 – 2004). The data base was completed by an
existing evaluation for the duration 1948 to 1978.
The average yearly precipitation amounts 600 mm. Minimum precipitation can be described
using the year 1990 with 372 mm. Maximum yearly precipitation is documented with 1,028
mm (Rudarski Institut; 1985). In the year 1995 precipitation was recorded with 1,010 mm.
For purpose of surface dewatering measures ESTAP Final Report (February 2002) found
statistical details for magnitudes of daily rainfall to be repeated at this place.
Return Period Intensity
Every two years 35.4 mm/day
Every four years 43.0 mm/day
Every ten years 52.8 mm/day
Every hundred years 74.6 mm/day
Source: INKOS
Tab.: 2.4-1 Intensity of Heavy Rainfall
Based on a 30 years duration maximum rainfall was chosen there with 60 mm in 24 h. Run-
off coefficients for this rainfall event were given for
- mining side: 0.6;
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- dumping side: 0.4;
- average in the mines: 0.45.
Complement but older information can be taken from the report “Kosovo B, Power Plant 1 &
2 Construction of Ash Disposal Project” (Energoinvest; 2004) repeating the “Report on
climatic conditions and parameters for the region that accommodates the Kosovo coal
deposit” (Hydrometeorological Institute of the Republic of Serbia; Belgrade; 1990)
Reviewing data from the Hydrometeorological Institute as well as older documents describing
the mining area average annual temperature results in +10°C. On a basis of the years 1979 to
1991 the range of temperatures is shown in figure below with minimum temperatures in
January and maximum in July. Lowest Temperature ever measured counts –25.2°C.
-10 °C
-5 °C
0 °C
5 °C
10 °C
15 °C
20 °C
25 °C
J F M A M J J A S O N Dmonth
tem
pe
ratu
re
average 1965 - 1990 maximum recordings 1979 - 1991 minimum recordings 1979 - 1991
data source: The Hydrometeorological Institute of Kosovo
Fig.: 2.4-1 Average and extreme monthly Temperatures
The wind is predominantly blowing from north and northeast with average velocity near
3 m/s. Rudarski Institut in the year 1985 gave an overview about wind velocities and
directions that are repeated in the figure below. The greatest wind velocity was recorded with
34.3 m/s blowing from the north.
The Kosova Basin forms a smoothly shaped plain that is bordered by hills and mountains.
This basin includes a developed hydrological network with the main collector given by the
river Sitnica. This river crosses the basin from south to north and drains off the main part of
the accumulating surface water northwards. Major tributary rivers in the vicinity of the site are
river Drenica in the west and river Lab in the east. The Sitnica run-off of water varies between
a minimum of 0.5 – 1.5 m³/sec and a maximum of 50 – 120 m³/sec with an average of 5 – 10
m³/sec. In flooding periods, the course of the river reaches a width of up to 1,000 m in the
flooding areas. On 3 May 1958 a maximum run-off for river Sitnica near to the mines was
measured with 90.30 m³/sec.
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3 Coal Demand A detailed output programme with the medium- and long-term fuel supply demand of the
different power plants was not available at project start. According to the decision made at the
Kick-off Meeting an assumption about the coal demand was agreed – amounting to 9 mt/a.
This coal demand was agreed between KEK, EAR, MEM and the Consultant. If this coal
demand would be changed the mining plan would need an alteration too. This could not be
done within the planned time schedule.
Nevertheless the mining plan will be adaptable (to a great deal without problems) in a range of
+10% of the envisaged coal demand.
Year Existing Mines Sibovc SW Total
2006 6.8 - 6.8
2007 7.2 - 7.2
2008 7.9 - 7.9
2009 7.8 - 7.8
2010 4.6 3.4 8.0
2011 3.0 6.0 9.0
2012 - 9.0 9.0
2013 - 9.0 9.0
2014 - 9.0 9.0
2015 - 9.0 9.0
2016 - 9.0 9.0
2017 - 9.0 9.0
2018 - 9.0 9.0
2019 - 9.0 9.0
2020 - 9.0 9.0
2021 - 9.0 9.0
2022 - 9.0 9.0
2023 - 9.0 9.0
2024 - 6.0 6.0
Total 37.3 123.4 160.7
Tab.: 2.4-1 Coal Demand
The following principles / assumptions have been made:
- Generating electricity from Sibovc SW pursues the goal to meet domestic needs
mainly.
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- After depletion of the existing mines the new Sibovc SW mine supplies the existing
power plants Kosovo A and B. The coal supply from the new mine has to start in
2010.
- The life time for Kosovo B is about 40 years, which means end of operation in
2023/24.
- Hence the life time of Sibovc SW will be defined from 2008 to 2024, which means 17
years. Preparatory work will be required in 2007.
- Three of five units of Kosovo A (200/210 MW) started production between 1970 and
1975. These units do not fulfil normal technical standards. Opinions to refurbish these
units (capital refurbishment or major overhaul) differ a lot.
However it is assumed that the coal supply to Kosovo A will last for the time being
(amounting to 2.5 – 4.7 mt). In case Kosovo A will be out of operation before 2020/24
the new mine will deliver the coal to the TTP replacing Kosovo A. At least the fuel
supply is calculated with 9 mt in total for Sibovc SW.
- It is assumed that the investment needed for opening-up the new mine will be made
available timely.
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4 Geology
4.1 Introduction Geology The geological evaluation and interpretation was conducted for an area of some 10 km². It
encompasses the southern part of the mining concession areas of Sibovc Field.
Fig.: 4.1-1 Map of the future Sibovc SW Mining Area
The basement of the Kosovo Basin and the exposed surrounding areas are built up by
Palaeozoic to Mesozoic crystalline rocks. The basin fill consists of Upper Cretaceous strata
which are unconformably overlain by Tertiary clays of Pliocene age in which lignite is
interbedded. Simplified the coal bearing sediments can be subdivided from the base to the top
as follows: Green clay, Lignite Formation, Grey and yellow clay.
Towards the West the lignite deposition is tectonically bound by a series of predominantly
NNW-SSE striking faults. The eastern limit is characterized by sedimentological pinch-out.
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Fig.: 4.1-2 Stratigraphic Standard Profile of the Kosovo Basin (KEK 2003)
The Pliocene sediments can generally be subdivided in coal productive/unproductive areas:
- Southern area unproductive
- Northern area unproductive
- Central area productive
The central area, the “Coal Kosovo Basin”, spreads over a surface of approximately 300 km².
Simplified, the succession can be subdivided as follows:
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- Bottom Series (green Clay)
- Coal Series (Lignite Formation)
- Top Series (grey Clay)
4.2 Assessment of Available Geological Data
4.2.1 Borehole Database The interpretation of the borehole data is basing on the work performed for the Bardh-Mirash
Mid Term Mining Plan and Sibovc Main Mine Plan.
A total of 443 boreholes are available for the Sibovc concession.
Analogue borehole data containing graphical lithological descriptions and tabular assay data
were made available by KEK. The volume of paper copies was checked against the borehole
inventory list. The data set was nearly complete. From the listed 454 boreholes 451 copies
were available.
Digital data sets were provided by KEK. An EXCEL file contained a total number of 532
structural boreholes described by the following data columns:
- Borehole name,
- Y, X, Z (= collar elevation),
- Overburden Thickness,
- Lignite Thickness,
- Interburden Thickness,
- Bottom Overburden (= Top Lignite in mMSL)
- Bottom Lignite (= Base Lignite in mMSL)
- Overburden-to-Coal ratio.
Within this digital data set prefixes as Sb, Bm, Br or ML were added to the borehole names as
area identifiers. It was found that 57 boreholes represent duplicates due to using different
prefixes for the same borehole. After removing the duplicates, 475 boreholes remained.
Thereof 252 boreholes overlapped with the analogue data set. For 223 boreholes no paper
copies were available.
After merging the digital and analogue data into an EXCEL-based database the available
borehole data set summed up to 674 boreholes. For 451 holes paper copies were available, for
223 not.
4.2.2 Assessment Methodology All surface locations and elevations from the originally delivered digital borehole database
were checked against available paper copies since first random checks showed a relatively
high portion of typing errors.
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Typing errors defining the seam boundaries were detected by anomalies not explainable by
geological features during the mapping process and corrected.
4.2.3 Stratigraphic and Lithological Borehole Data 443 borehole data (lithological descriptions, assay data) were available for the area within
Sibovc Concession Area
Seven boreholes were removed from the active database. They represented extreme deviations
in the surface elevation or lignite depth compared to adjacent boreholes.
436 boreholes remained as “active” data in the borehole database
At the southern border of the Sibovc field a new series of exploration drillings was started.
Three of these drillings are already finished. And the results will be included into the
geological model of the Sibovc SW mine
The top of the seam has been encountered between 2.30 m and 137 m md (measured depth)
with an average at 43.85 m. The base was penetrated between 3.00 and 193.20 m md with an
average at 93.20 m. The structural position for the top of the seam is between 494.89 and
638.10 mMSL (meter above mean sea level) with an average at 548.57 mMSL. The elevation
for the base is between 530.90 and 663.30 mMSL with an average at 594.00 mMSL.
The seam thickness is between 0 and 93.08 m. The average is at 59.52 m.
4.3 Digital Geological Model
4.3.1 General Remarks to the Geological Model A detailed structural model has been generated for the Lignite Fm. It integrates all available
sources as surface observations and borehole data.
The borehole data are stored in an EXCEL file. The EXCEL database served as input of
borehole data for the geological modelling.
All maps, 3D displays and cross-sections were produced by using SURFER 8.00 (Golden
Software) and AutoCad 2004. Available data from other geological modelling software (e.g.
Surpac) has been implemented.
All grids have a 20*20 m grid node increment. For the gridding processes all available
borehole data have been considered. The maps show an area of 10 km² that fall in the limits of
xmin=7499500, xmax=7503500, ymin=4722750 ymax= 4726500.
For the generation of the depth structure grid and contour map at Top Lignite Seam a
minimum curvature algorithm was used. An anisotropy factor of 0.8 was used to reflect the
North-South elongation of the lignite basin. This algorithm has been tested as the best
available for modelling fault areas.
The isochore thickness has been generated by applying a radial basis function with anisotropy
of 0.8 and a long axis directed to the NNW (340° azimuth).
The base of the seam has been generated by isochoring downwards.
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The overburden, overburden-to-coal ratio and structural dip maps have generated by
mathematical grid operations.
The faults have been mapped as vertical faults. This simplification has been made because the
chosen grid increment no significant improvement in volumetric calculation.
The structural cross-sections were generated from the SURFER structural grids.
The sections were manually edited to show fault dips.
For the coal quality distribution grids which are not affected by faults a kriging algorithm with
SURFER’s default linear variogram with the following specifications was used.
The search parameters have been selected as shown below.
4.3.2 Results / Description of the Geological Model Depth structure maps at Top and Base Lignite, a seam isochore map, overburden thickness
and overburden-to-coal ratio are shown in the next figures.
The structural dip at top lignite is low with overwhelming values below 5º. Steeper dipping is
indicated in Sibovc along two SW-NE alignments which are believed to represent erosion
channels. The erosion is also seen on the depth structure map at Top lignite and the isochore
map.
The mapped area is characterised by a NNW-SSE striking basin. Along the axis the thickness
reaches up to 70-80 m. The coal basin is delineated to the West by a series of stepping fault
blocks which separate the Tertiary fill from the Mesozoic basement.
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The lignite pinch-out to the NE appears to be unconformable without recognized boundary
faults.
Cross-faults which strike roughly perpendicular to the basin axis are developed in the North of
Sibovc and to the South of Hade.
Relating to the slope of the new Sibovc SW mine the eastern slope is identical with the slope
at the Western border of the village of Hade.
Compared with the northern slope of the Bardh-Mirash Mine, fundamental differences have to
taken into consideration.
In contrast to the former planning, the mining field within the coal was enlarged into northern
direction. As the infrastructure was planned in the upper part of the slope just before the
northern extension was accomplished, actual roads and buildings are situated very close to the
slope. This includes the coal transport roads, a public road and a power transmission line.
Finally, a partial sliding of the northern slope could not be prevented. Deep cracks of the
sliding bodies were not refilled or draining measures were not taken. The sliding masses
which were accumulated as mud flows at the bottom of the slope had been excavated to
maintain the operability of the main belt conveyor. The mud flow and the following
excavation initiated a circular process with decreasing slop stability and a resulting
endangering of human settlings. Therefore a resettling program has been initialised.
The slope stability will be increased by a large dimensioned mass removal at the upper slope
which will be accomplished during the extension of the opencast mine.
In addition to the steep design of the slope the situation is aggravated due to faults with a
throw of some metres striking acute-angled into the slope. This disadvantageous fault
situation leads to a further decrease of the slope stability. The transsection of the overburden
due to these faults favours a profound humidity penetration, a reduction of soil stability and
finally leads to the sliding of slope fragments.
Supplementary destabilisation of the slope caused by remains of old underground mining in
the upper part of the seam creates a complex geotechnical situation. A sustainable and
sufficient stabilisation without refilling of excavated areas will be difficult
The future slope within the range of the Eastern slope of the new Sibovc SW mine shows
complete different initial conditions. The planning includes a graded slope system with
integrated drainage system installed during excavation of the overburden. The part of the
slope within the coal seam will be covered with clay after excavation; planting vegetation with
suitable plants will avoid small sidings, if the vegetation is accurately cultivated. A long term
planning and accompanying observation of theses measures will stabilise the slope. Actually
there are no indications that in the range of the future eastern slope remains of the old
underground mining will be found and unfavourable striking faults have not been detected.
The geological outcrops generally deliver sufficient information, but for detailed examinations
of mine divisions deficits can not be excluded.
Geotechnical information about the friction angle in the range of the planned slopes will be
acquired. The detailed succession of the overburden in the range of the slopes will be
examined.
The bottom of the seam still has not been examined to bring out reliable information. If water
bearing layers should appear it can be assumed that confined ground water appears. To assure
that no water intake occurs when cutting the bottom of the seam boreholes should penetrate
the bottom at least to a depth of 30m.
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A larger area should be included in this special survey, also comprising the Western border
areas, where due to facies changes detailed investigations seem to be important.
The geological survey has to be ensured during the current mining activities. Therefore
continuous drilling operations in the front of the excavation line have to accomplished,
whereby all cores must be described (cm-scale), photographed and sampled. The parameters
which have to be examined are coal quality, geotechnical characteristics. Furthermore the
borehole has to be observed recording groundwater level and any signs of coal fires.
Amongst the stratigraphic description also data like joint structures, their orientation and
especially the strata inclination have to be gathered.
During testing the reliability of borehole data has been detected, that within the dataset of
1,000 boreholes two boreholes were deepened at the same location at an interval of 1 year.
The results of these drillings showed data differences regarding the depth of geological limits
(e.g. top of seam, base of seam) with a variance of app. 20%. That means that the results of all
drillings should be regarded under consideration of a possible variation of 20%.
The 4 new drillings showed due to a refined description methodology, that within the seam a
layer of green clay occurs. This layer showed a thickness of appr. 3 m.
The depth of this layer corresponds to the layer which was used for fixing the base of the
seam. All neighboured boreholes have been stopped reaching the first occurrence of green
clay; that means, underneath the recorded first green clay the seam may continue.
Unfortunately all drillings were not deepened anymore reaching this erroneous base of the
seam. However it has to be stated that the coal underneath the first green clay in the first 2
new drillings show a very poor coal quality.
The samples for the NET-CV were gained selectively from corresponding cores. From
drillhole layers no samples were taken. The clay layers of the drillholes do not show any Net-
CV. Including them the interpretation would become more complex. But there is no
documentation available that during interpretation of the samples the clay layers have been
considered. Therefore nearby those old drilling a new drilling should be deepened on the
sampling and analysis is exactly recorded. Only basing on this method this new drilling can
serve as reference for a recalculation of all old boreholes.
The distance of 250 minimum between the drillings is too large for a reliable correlation
between the clay layers of the seam bottom. These layers are built up by clay lenses with
fluviatile origin. At the bed of a small river within the wood mud and clay was deposited.
Residues of the river beds are delivered as small mud filled channels, the horizontal extension
is not very large. These channels are typical for the environment where the coal seam was
formed. The coal seam shows a different distribution of the channels. In the lower part of the
seam they are very numerous, whilst in the upper part the channels are rare and disappear near
the top of the seam due to changing sedimentary conditions. In the Mirash opencast mine such
a clay lens was detected within the lowest coal cut in December 2005. The thickness was
about 0.5 m and the lateral extension about 50 m.
Additionally to the disquisition of the year plan a E-W striking 2 D line seismics investigation
seem to be advisable for an update of the border areas, the faults including the throws. These
methods would allow minimizing the information deficit concerning the structure of the coal
deposit.
The Western border of the Sibovc SW mine requires special attention. The clarification of the
structure can be based on drillings only, but would require a large amount of drillings for a
reliable interpretation.
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4.3.2.1 Surface
The Sibovc SW area has an average elevation above sea level of 609 m, reaching from 497m
to 666m. The surface area covers app. 10 km². The southern part of the exploration area,
where the initial excavation will take place, is developed as a small valley, bordered by hills
up to app. 660m. The slope of these hills show angles from 10-4 degrees declined from south-
eastern to south-western direction.
Fig.: 4.3-1 Topographical Map (including dumps) of the Sibovc SW Mining Area
4.3.2.2 Overburden (Including Outer Dumps)
The Overburden thickness varies from o to 0 to 125m. Nearby the northern border of the
existing mines the overburden shows the lowest values.
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Fig.: 4.3-2 Sibovc SW, Overburden Thickness
4.3.2.3 Coal (Including Coal Quality)
The distribution and structure of the seam is described in the next figures. The coal seam
shows a thickness over 70m in wide parts of the Sibovc SW Field.
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Fig.: 4.3-3 Sibovc SW, Depth Structure Map at Top of Seam
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Fig.: 4.3-4 Sibovc SW, Depth Structure Map at Base of Seam
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Fig.: 4.3-5 Sibovc SW, Seam Thickness
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Fig.: 4.3-6 Cross Section A WSW – ENE
Fig.: 4.3-7 Cross Section B NNW – SSE
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The cross-sections show the topography including dumps (brown line), top of seam (green
line) and base of seam (blue line). The yellow line indicates the respective slope angles within
the seam (20°) and the overburden (6°) referring to an excavation front width of app. 700m at
the base of the seam level. The position of the sections is indicated in the figures before. The
yellow lines indicate only possible slope designs basing on recent information. The slope will
develop depending on actual mine planning and can differ from this model.
The following pages show horizontal sections (from block model) in the range of 430 to 610
mMSL.
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Fig.: 4.3-8 Coal Quality in Horizontal Sections
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4.4 Further Aspects Influencing the Sibovc SW Mine
4.4.1 Underground Mining Generally there is no reliable information about the exact extension and locations of the old
underground mining.
Actual structures of the old underground mining are situated in the south-eastern part of the
Sibovc field and are connected with the old mining structures which are currently exposed
along the coal cuts in Mirash West and on the Mirash northern slope. Some of the old
galleries have been already cut in the Mirash mine and the pillar area.
It can be assumed, that remains could be found the Northern part of the New Sibovc SW mine
(north of the village of Sibovc) and that some galleries will be cut at the northern slope. Until
now indications of old underground mining structures have not been found.
First attempts to reach the seam were made along river erosion channels which cut the coal
seam. In areas of the seam which were affected, it can be mixed completely or at least partly
with humus strata resulting in a decrease of the coal quality. Therefore, the initial excavation
of the stalls began about 7 meters under the roof of the seam. In the proximity of the
riverbanks water handling was difficult. At a later stage vertical shafts were deepened.
The documented coal mining used galleries and reaches back to 1922
A wooden timber set support system was used for the stabilisation of the galleries with a
height of 2 m and width of 3 m. The parallel galleries had a distance of 20 m one to each
other, every 100 m a cross cut was excavated and they followed the given directions of the
separations planes. The old roadways were driven parallel to the joint system within the mine.
The galleries were widened to caverns with intervals of 7-20 m and the coal was broken from
the roof. In the area west of the overburden dump in the D-Field these caverns frequently
collapsed forming more or less round craters, which show a regular alignment. Due to this
method sections of the galleries show a low stability and there is a potential danger of collapse
of the undermined levels under load if they are not already broken or refilled.
The dimension of the undermined area in has been calculated considering the results of Bardh
Mirash Mid Term Plan and Sibovc Mine Mining Plan. If further information is available, the
investigations concerning the extension of the old underground mining will be continued.
The underground mining was abandoned in 1922. The following table shows the overall coal
production of the underground mine. There is no reliable documentation on the extension of
the old underground mine or the information is at least incomplete.
Area 1 Area 2 Area 3
“Kosovo” “Krusevac” “Sibovac”
Years 1922 – 1966 Years 1948 – 1966 Years 1952-1958
6,401,434 t 2,921,233 t 255,117 t
Tab.: 4.4-1 Coal Production of Old Underground Mines within the Area Investigated
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Partly the exploitation fields of the old underground mining were limited by faults.
Considering these production rates for the field “Kosovo” an area of app. 5 km² and 2 km² for
the field “Sibovc” can be calculated. These production rates from the field “Sibovc” show that
excavation was only done near the surface.
The largest distance between a shaft and the outermost galleries did not exceed 700 meters.
The Sibovc SW field is only partly overlapping with areas of the underground mining field or
older not documented mining fields.
4.4.2 Uncontrolled Coal Fires
4.4.2.1 Locations of Coal Fires
Within a wide area a large amount of lignite is affected by spontaneous combustion which
occurs in the mine slopes and coal yards, where the coal is exposed to air and can penetrate
the underground and reach the coal
Self-ignition is the consequence of the oxidation of coal, a process which is producing heat
energy. If the energy production exceeds the amount of energy removed from the system, the
coal will reach its ignition temperature, eventually.
In a first phase coal fires take place within weakness zones like joints or slope failures or old
mining structures, where enough oxygen can reach the surface of the coal and the heat is
enclosed. The fire can be boosted by methane. In the following stage the complete hanging
layer is influenced by the heat. About 60% of total coal fires are concentrated near or within
the roof strata, where the coal shows the best quality and discharges a great amount of energy.
Old galleries from the early underground coal mining facilitate supplementary ventilation and
therefore best conditions for oxygen inflow are given. Burned out galleries result in large
cavities and therefore decreasing stability of the slopes.
The experiences from the Bardh-Mirash mine showed, that also slide areas, slopes (especially
the central pillar parts of the mine which remain exposed to air for a longer period), faults and
joints are affected by these fires.
Self combustion also occurs in dumped coal masses. Typically the coal fires begin at the base
of the dumps and affect the whole dump until they are burned out.
Higher risk areas which will be the long excavation front at the Northern Bardh Mirash slope
and areas affected by illegal (private) coal excavation. Actually the northern slope is not
affected by coal fires as predicted. There are no larger zones showing burnt coal with resulting
large cavities, only some core samples of the new exploration drillings showed some smoke
marks indicating limited coal fires.
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Fig.: 4.4-1 Smoke Marks at Samples of Exploration Drilling 2004
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Fig.: 4.4-2 Example of Coal Fire in Old Mining Structures
Fig.: 4.4-3 Example of Coal Fire in Old Mining Structures
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4.4.2.2 Counteractive Measures
The procedures for coal fire extinguishing and thus saving coal resources have to be adapted
to the exploitation operations and to be done by the mines staff during the running mining
activities.
Adequate extinguishing technologies have to be selected under consideration of the local
geotechnical conditions. The extended use of water in most cases may cause landslides.
In the 2nd
half year of 2006 a project will be started by EAR for fire fighting in the Kosovo
Coal Mines. The results of this project shall, as far as the instructions will be carried out
strictly, achieve sustained success and lead to a reduction of coal fires.
4.4.2.3 Prevention of Coal Fires
Prevention of coal fires means to avoid contact of coal and oxygen. The main focus is on the
avoiding of oxygen entry into the underground corridors.
This can be done by means of:
- Protection of cut old galleries against ventilation.
- Inspections of collapsed old galleries near the surface or shafts if oxygen can penetrate
somewhere and where appropriate, refilling of openings.
- Minimising a permanent contact of the coal with atmospheric oxygen (e.g. covering or
sealing of slide faults
- Reducing the time of exposition of the excavation front.
4.5 Further Geological Exploration Required Further geological exploration has to be done considering the special geological and
topographical conditions.
The prospected excavation front will start along the Northern slope of the Bardh-Mirash
Mine. Accordingly the excavation front will cut the W-E lines of the coordinate system with a
possible angle of app. 25° degrees. For an accurate mine planning, a system of close sections
parallel northbound to the excavation front will be computed. These sections will show the
coal characteristics and surface properties including dumps. A sustainable investigation and
planning is important for accurately timed excavation of the overburden regarding the
different slope angles of overburden and coal. These conditions necessitate an anticipated
excavation of the overburden flattening the slopes to eliminate extensive load on the slope of
the coal seam. The topography with hills surrounding the future mining area and the resulting
inclination of the surface requires a thorough investigation of the geological and geotechnical
conditions.
The potential objectives of the exploration work are:
- Distribution of the seam
- Position of the seam with detailed exploration of top of seam and base of seam
- Coal quality distribution model
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- Hydrogeological aspects (problems with drainage and stability)
- Geotechnical aspects regarding the slope stability
Some zones require a special inspection and problem finding:
- Slope near Hade
- Slope stability inn the range of faults and dumps
- Slope of the excavation front
4.5.1 Methods of Further Geological Exploration Besides an exploration by drillings 2 D line seismics investigation seem to be advisable for an
update of the border areas, the faults including the throws. These methods would allow
minimizing the information deficit concerning the structure of the coal deposit, especially
along the Western boundary. The Western border of the Sibovc SW mine requires special
attention. The clarification of the structure can be based on drillings only, but would require a
large amount of drillings for a reliable interpretation.
Fig.: 4.5-1 Planned 2-D Seismic Investigations
4.5.2 Location for Urgently Required Drillholes (2006) All drillings are deepened for a survey of coal thickness and quality. Furthermore the
individual drillings will be examined with following methods:
- The drillhole SW-1 serves the investigation of the slide area and the coal fire situation
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- All drillings (except SW-1) serve the investigation of the faults
- SW-2, SW-5, SW-6 and SW-7 will de deepened to acquire information about
properties and condition of the dumps. In addition the structure and stratification shall
be examined in the range of faults
- Also the drillings SW-2 and SW-5 shall help to investigate the coal fire situation
- SW-9 will be drilled in selected area not affected by faults and will function as
reference profile for the adjustment of coal quality data.
- The geotechnical characterisation of the overburden is important in the drillholes in
the western border area of the Sibovc SW mine. This will be the location of the future
slope.
Besides the standard core sample record additional recorded parameters are listed in the table
below.
Drillhole Total depth
Within seam
bottom
Coal Quality
Water Level
Strata Dip
Geo-technical bottom
Grain Size overburden
Grain Size
Bottom
SW-1 180 m 40 m x x x x x x
SW-2 170 m 5 m x x x x x
SW-3 175 m 5 m x x x x x
SW-4 125 m 5 m x x x x x
SW-5 130 m 5 m x x x x x
SW-6 120 m 20 m x x x x x
SW-7 135 m 5 m x x x x x
SW-8 80 m 5 m x x x x x
SW-9 230 m 40 m x x x x x x
Tab.: 4.5-1 Parameter to be Recorded
It would be advantageous if for all drillings the drill progress would be recorded to identify
strata hardness and faults. The highlighted drillholes are to be understood as the minimum for
the first inspection of the future field.
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Fig.: 4.5-2 Location of the Planned Drillhole SW-1
Fig.: 4.5-3 Location of Planned Drillholes SW-2 und SW-5
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Fig.: 4.5-4 Location of Planned Drillholes SW-3 und SW-9
Fig.: 4.5-5 Location of Planned Drillholes SW-4, SW-6, SW-7 and SW-8
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5 Soil-mechanical Parameters
5.1 General Main task of the soil-mechanical activities within opencast operations comprises the
assessment of the static stability of the slopes and slope systems. Mining and dump slopes
must be distinguished. Whereas the mining slopes represent cuts into the naturally grown
subsoil, dump soils are produced from loose rock influenced by excavation-, transportation
and dumping processes. Another soil-mechanical aspect is the ensuring of bearing capacity of
working levels and transport routes.
The soil-mechanical assessment of the above mentioned problems is made on the basis of
soil-physical parameters by integrating geological, hydrological and technological boundary
conditions. Information regarding the following important aspects is therefore inevitable for a
reliable soil-mechanical work:
- Geological deposit conditions
- Hydrological conditions
- Technological boundary conditions
- Soil-physical properties of all layers contributing to the rock and dump set up
- Site-specific features.
5.1.1 Geology A stable and geotechnical safe management of an opencast mine requires detailed information
about the geological conditions of the deposit. It is necessary to develop and continuously
update a geological model describing the deposit. The information is illustrated suitably in
survey maps and characteristic sectional drawings as well as in describing reports.
Due to the advancing slope system geological profiles shall be continuously prepared and
updated according to the mine position. Further sections have to be prepared in advance due to
the planned head slope systems of the mine. An existing precise geological model allows to
react appropriately to possibly occurring special geological conditions by adjusting the
opencast mine technology.
Subjects of the exploration are thicknesses, location and dipping of the rock layers from the
surface level to the deeper lying bottom layers. Geological fault zones, slide zone to be
overexcavated or underground caverns from old mining activities and/or coal fires require an
increased exploration expense in any case.
5.1.2 Hydrology Parallel to the geological information hydrological condition shall be analysed, e.g. the
formation of aquifers or the discharge behaviour of rainfalls. The hydrological information
shall also be adjusted to the respective state of opencast mine development. Control and
monitoring of the hydrological situation requires a network of level gauges and flow
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measurements. The information is illustrated in form of hydrological maps.
The hydrological information are not only included in the soil-mechanical calculations for
static stability of the slopes but are also basis for a functioning drainage system in the
opencast mine and the direct vicinity.
5.1.3 Technology Slope angles and height are geometrical marginal conditions for the soil-mechanical
calculations of static stability. In principal the opencast mine technology must be adjusted to
the soil-mechanical requirements to ensure stable slopes and slope systems. Whereas
geological and hydrological conditions as well as the soil-physical parameter of the explored
layers are considered to be fixed marginal conditions, opencast mine technology has to be
optimised to enable a safe and at the same time economic opencast mine management.
5.1.4 Soil-mechanical Parameter The soil-physical parameter specific weight, angle of friction and cohesion are the most
important input parameter ort he soil-mechanical calculations. The parameters of potential
areas of weakness in the overburden structure are of special interest. Experiences show that
sliding surfaces may establish in cohesive soils due to stress release by excavation activities
and/or geological and tectonic processes. Their shearing strength is partly lower than 30 % of
the intact soil layers and is called residual shear strength. The residual shear strength is
determined in laboratory by means of a circular shear test apparatus in case of large sliding
amounts. The following picture illustrates the formation of a sliding surface with reduced
shearing strength.
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Fig.: 5.1-1 Sliding Surface with Reduced Shearing Strength
Special importance shall be attached to the properties of the dump material. Owing to
excavation-, transportation- and dumping processes the soil material in-situ is subject to
considerable. Therefore special examinations have to be carried out for the dump materials.
The following figure shows the shearing surfaces of slides in a dump massive.
Fig.: 5.1-2 Dump with Formation of Shearing Areas
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At present, the available data base for the planned Sibovc SW field does not contain any
verified soil-physical parameters. In view to a safe and efficient opencast mine management it
is urgently required to establish a soil-physical data base.
To carry out the static stability calculation within the framework of this study experiences
made in the fields of Mirash and Bardh are used due to the missing data base. It is expected to
have analogue marginal conditions owing to the close location to the partial fields.
The static stability calculations to be carried out base therefore on the soil-physical parameters
from the partial fields of Mirash und Bardh. The results can therefore be characterised as first
assessment and have to be revised if new information are available.
5.1.5 Soil-mechanical Calculation Methods Depending on the marginal conditions (geology, hydrology, soil-physical parameter,
technology) to be integrated in the soil-mechanical model, failure scenarios shall be
developed. Such scenarios could for example describe slope failures on circular cylindrical
test areas or slope failures due to sliding on an existing weak area. The form of failures on
circular cylindrical and existing, polygonal sliding surfaces are schematically illustrated in the
following figures. Further scenarios shall be derived and investigated in dependence of site-
specific characteristics, as for example demonstrated by fault zones or fracture formations.
green clay
gray clay
coal seam
operating floor
yellow clayVG: Released sliding surface
KZP: circular sliding surface
KZP
VG
KZP
VG
green clay
gray clay
coal seam
operating floor
yellow clayVG: Released sliding surface
KZP: circular sliding surface
KZP
VG
KZP
VG
green clay
gray clay
coal seam
operating floor
yellow clayVG: Released sliding surface
KZP: circular sliding surface
KZP
VG
KZP
VG
Fig.: 5.1-3 Failure Scenarios to be Examined
In accordance with the failure scenarios to be examined suitable calculation methods shall be
selected. Wide experiences made in more than 40 years of application of such calculation
methods are available in Germany and in particular in the Lusatian lignite mining area. The
calculation methods most commonly in use are shown in the following table including an
allocation to the respective failure.
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Calculation method Form of failure
BOROWICKA circular cylindrical sliding surfaces
BOROWICKA polygonal sliding surfaces
BLOCKVERFAHREN polygonal sliding surfaces
BISHOP circular cylindrical sliding surfaces
KREY/BRETH circular cylindrical sliding surfaces
Tab.: 5.1-1 Calculation Methods for the Respective Form of Failure
From the table is becomes clear that the calculation method according to BOROWICKA is
universally useable for the calculation of circular cylindrical as well as specific polygonal
sliding surfaces. Moreover, wide experiences are available so that it can be ensured that the
achieved results reflect the real conditions very well. For special tasks and for reasons of
comparison the following methods can be used: BLOCK METHOD, and the methods
according to BISHOP and KREY/BRETH.
5.1.6 Necessary Safety Coefficients In general the safety coefficient bases on the relationship of the powers/moments (depending
on the chosen calculation method) preventing or favouring the failure mechanism. If
preventing powers/moments are named with H and favouring with T the safety coefficient can
be characterized as follows:
Si = H / T
In case of a determined safety coefficient of Si = 1.0 the powers/moments preventing or
favouring the failure mechanism are in a balance.
The selection of the required safety coefficient Sierf. depends on the following influences:
- Knowledge/experiences,
- Economic consequences of failure (objects, equipment, personnel to be protected) and
- Lifetime of the examined slope.
Principally it has to be considered that the selection of the required safety coefficient is
decisively determined by the state of knowledge and the experiences regarding the geological
and hydrological situation as well as the soil-physical experiences. The level of the necessary
safety coefficient to be selected can be reduced with increasing knowledge. It has to be
verified if increased exploration extent can be justified by a safe and economic operation
result.
Furthermore, economic consequences which are always connected with an occurring failure
case shall also be taken into account whereby the required safety coefficient has to be raised
with increasing scope of potential damage.
The lifetime of the examined slopes must also be taken into consideration when selecting the
safety level to be maintained. In case of very short lifetimes, for example for the advancing
mining and dump slopes, the safety coefficients chosen can be lower than for head slopes with
a long lifetime.
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To guarantee both a geotechnically safe and economic opencast mine operation the safety
coefficients included in the following table are regarded necessary from the point of view of
soil-mechanics.
Sierf.
Single Slope ≥ 1.05
Partial slope systems ≥ 1.20
Entire slope systems ≥ 1.20
Objects to be protected ≥ 1.30
Tab.: 5.1-2 Proposal for Necessary Safety Coefficients
More information about the geological, hydrological marginal conditions and the soil-physical
parameters would allow a more differentiated consideration of the required safety coefficient.
5.2 Soil-mechanical Investigations – Mine Sibovc SW
5.2.1 General The following soil-mechanical investigations are of estimating character because of the lack
of information regarding geology, hydrology and the low state of knowledge about the soil-
physical parameter of the geological layers. If further information from a regional and
operational geological exploration will be available the soil-mechanical considerations shall
be revised and intensified. Further exploration stages are urgently required for a
geotechnically safe operational management. This especially applies to the sporadically
occurring interburden in the massive coal seam and the voids in the advancing opencast mine
operation resulting form old mining activities and/or possible uncontrolled coal fires.
5.2.2 Geology A detailed description of the geological extension of the partial field Sibovc SW was already
made in chapter 4 of this study. Therefore the explanations made in the available chapter are
only concentrating on important specific soil-mechanical issues.
The deposit Sibovc SW is in the central part of the Kosova Basin. The lignite seam has a
thickness of 70 m and is bedded within tertiary clay layers. Interburden in the seam is only
occurring sporadically. The overburden thickness varied between only a few meters and 125
m. The structure of the overburden can be differentiated from the surface level into the layers
yellow and/or grey clay. The layers of green clay are occurring in the bottom of the coal seam.
5.2.3 Hydrology Because bottom and roof horizons are exclusively made of clay layers there does not exist any
aquifer with soil-mechanical effects. The in-situ clay tends to strong plastic behaviour when
charged with water under so that soil-mechanical and technical as well as technological
problems may occur in case of long rainfall, heavy rainfalls or during thaw.
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5.2.4 Soil-mechanical Parameters As already mentioned earlier there are not available any safe statistical soil-mechanical
parameters for the planned Sibovc SW field.
Within the framework of this study there are used the experiences made with the Mirash and
Bardh fields for this reason. The neighbourhood of the partial fields promises analogue
marginal conditions so that the adaptation of the parameters is justified. In addition to the
available experiences laboratory test were carried out by GMB and KEK which results
verifying the previous parameter approach.
The following table documents the soil-physical parameters forming the basis for the
following calculations. The parameters of the weak zones at the margins between overburden
and/of bottom clay and coal seam are of relevance for soil-mechanics.
It shall be referred to that the in-situ cohesive materials show a behaviour strongly depending
on the water content so that the shearing strength may be reduced under extreme weather
conditions like for example heavy rainfalls or during thaw. The parameters included in the
following table shall be regarded as mean values for shearing strength.
Soil-physical Parameter
Geological Layers ϕ‘
[°]
c‘
[kN/m²]
γ
[kN/m³]
ϕR
[°]
cR
[kN/m²]
Gray and yellow Clay – Overburden 14.3 16.2 17.5 8.0 5.0
Coal Seam 40.0 50.0 12.2 - -
Green Clay - Floor Strata 14.0 16.0 17.5 8.0 5.0
Dump Material 14.0 10.0 17.5 - -
Tab.: 5.2-1 Soil Mechanical Parameter
5.2.5 Necessary Safety Coefficients The static stability investigations concentrate to principle examinations of static stability of
the advancing winning slopes in overburden operation, head slope systems as well as
information about the dump geometry. It is regarded necessary to maintain the following static
stability coefficients:
Single slopes in advancing system 1.05
Advancing slope system 1.20
Head slope system 1.20
Objects to be protected 1.30
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5.2.6 Investigations of Static Stability
5.2.6.1 Single Slopes
Single slopes in the advancing slope system are stable depending on the slope height with the
following slope angles.
Height of slope Slope angle Si
0 ≤ hBö ≤ 10 65° 1.05
10 ≤ hBö ≤ 15 40° 1.05
15 ≤ hBö ≤ 20 30° 1.05
Tab.: 5.2-2 Slope Angles for Single Overburden Slopes
Under certain circumstances it may be possible that greater slope heights and steeper slope
angles are stable. The static stability coefficient is then Si=1.0. In those cases persons and
equipment shall be protected by special measures. These exceptions shall only be valid for
temporary single slopes with short lifetimes.
5.2.6.2 Slope Systems
The following map gives a survey on the cross section lines being important for the static
stability of the head slope systems.
Fig.: 5.2-1 Layout Plan Sibovc-SW Including the Cross Section Lines
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The following shows an example for total slope system and partial overburden system in the
cut EAST_1.
Fig.: 5.2-2 Cross Section EAST 1
Calculation example Si
Sliding surface between overburden and coal,
consideration of the overburden slope system ≥ 1.30
Sliding surface between overburden and coal,
consideration of the overburden slope system with reduced
shearing strength
≥ 1.10
Sliding surface between coal and bottom clay,
consideration of the total slope system ≥ 1.30
Sliding surface between coal and bottom clay,
consideration of total slope system with reduced shearing
strength
≥ 1.30
Tab.: 5.2-3 Results of Static Stability Calculations for the Cross Section EAST_1
The above table illustrates that most of all the overburden slope system reacts sensitive to a
reduction of the strength. Due to the high shearing strengths of the local layers the total slope
system is stable even if reduced shearing strengths are assumed.
A hypothetical investigation is made to investigate the dependence of static stability from a
possible dipping of a predetermined sliding surface. Dipping of the sliding surface in the
overburden is assumed variably between 0 ≤ ε ≤ 5. The calculation model is schematically
illustrated in the following Figure.
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Fig.: 5.2-3 Calculation Model with Variable Dipping of the Sliding Surface
The following figure illustrates the dependency of the static stability coefficients from dipping
angle of the considered sliding surface between overburden and coal seam. Whereas the blue
curve bases on the proposed residual shearing strengths, the red curve was calculated on the
basis of the reduced parameters.
Fig.: 5.2-4 Static Stability Coefficient in Dependence from Dipping of Sliding Surface
The hypothetic example illustrates the necessity of a continuous regional and operational
exploration. Detailed geotechnical investigations are urgently required due to the non-linear
dependencies between static stability and dipping angle as well as the existing uncertainty in
view to the available parameters and object-related geological information.
According to the present state of knowledge the following general inclinations shall be kept
for the bank slope systems to be planned.
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Fig.: 5.2-5 General Inclinations for Coal and Overburden Cuts
Due to the longer lifetime the head slope system are subject to weather influences to a large
extent. Under certain circumstances this may lead to a reduction of the soil-physical
parameters. Depending on the objects to be protected in the influencing area of the head
slopes general inclinations between 6 und 8°are recommended for the overburden cut.
5.2.6.3 Dump Slopes
For dump slopes the following explanations shall be taken into consideration. By excavation
and following transport on belt conveyors up to the spreader the overburden masses undergo
changes of the soil-physical properties. Table 5.2-1 contains the changes of soil-physical
calculation parameters for the material to be dumped as against the natural overburden. Based
on these data the following can be concluded:
- During dumping a slope angle of approximately β ≈ 30° is yielded; with a dump height
of ca. 12 m the static stability coefficient is Si=1.0.
- This means that the dump slope is in limit equilibrium. Any further increase in height
leads to formation of shearing surfaces and therefore to fracture.
- Due to the residual strength slope angles between 6 and 8° result.
The figure illustrates the described occurrences during spreader operation. During practical
operation the results have to be taken into account for dump direction.
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Fig.: 5.2-6 Dump Slide and Resulting Slope Angle
5.2.7 Conclusion The following can be concluded from the above soil-mechanical investigations:
- Single slopes on the mining side are stable with the slope angles and slope heights
summarized in table 5.2-2. Steeper and higher single slopes are possible but are in a
limit equilibrium (Si=1.0) so that corresponding safety measures for persons ad
equipment are necessary.
- For the exemplary investigated head slope system EAST_1 (cut nearby Hade) it was
possible to verify the static stability both with the existing and a reduced parameter
approach.
- The variant calculation on the dependence of static stability from dipping angle of the
predetermined sliding surface demonstrates that object-related geotechnical
investigations are essential for a safe and economic opencast mine management.
Regional and operational explorations are bases for further detailed analyses.
- Resulting from the calculations for advancing winning slope systems the general
inclinations shall not exceed 22° for the coal- and 10° for the overburden slope system.
- Flatter slope angles (6 to 8°) are recommended for head slopes due to longer lifetimes
in the overburden slope system. Local steeper angles for example in case of low
overburden thicknesses shall be investigated in detail in the operative operation. To
avoid failure of single slopes they can be shaped later on by means of mobile
equipment.
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- The clay material contained in the overburden tends to strong plastic behaviour under
addition of water and resulting from this to a changed soil-mechanical behaviour
which is principally reflected in a reduced shearing strength. For this reason
dewatering measures to be carried out (producing and maintaining of drainage ditches,
inclined working levels) have to be addressed specially.
- Temporary greening is recommended to counteract erosions in the area of the head
slopes. If necessary, use of geo-textiles has to be checked.
- For the dump slope systems, slopes angles (6 to 8°) resulting from the residual
shearing strength shall be taken into consideration when planning the dump geometry.
- Furthermore specific geotechnical features like underground cavities resulting from
coal fires and past mining activities, formation of fissures in fault zones or sliding
masses have to be considered. In this connection the necessary regional and
operational exploration shall be addressed once more.
5.2.8 Measures for a Safe Opencast Mine Management Finally, the measures required for a safe geotechnical opencast mine management shall be
summarized again.
- A geological model approved by the responsible geologist must be available for the
opencast mine in form of maps, cross sections and reports. This model has to be
updated continuously.
- The hydrological situation (i. e. position and course of aquifers) shall be documented
and continuously updated analogue to the geological model
- The opencast mine position shall be identified in a layout plan in regular periods.
- Due to the advancing slope system at least three representative geological profiles
shall be conducted where the achieved mining positions shall be registered in regular
periods. These profiles shall be made right angled to the bench.
- Position and course of the head slopes shall be planned forward-looking. The planned
geometries have to be illustrated by at least one advancing cross section of the
respective head slope. The cross sections shall be made right-angled to the respective
head slope system.
- The lines of all cross sections shall be illustrated in the layout plan.
- Statistically verified soil-physical parameters are required for the decisive geological
layers in the roof and bottom. These parameters shall be continuously verified and if
necessary updated.
- The soil samples shall be analysed in by a recognized soil-physical laboratory. The
results shall be documented in written form.
- Soil-mechanical investigations of static stability for all slopes and slope systems shall
be principally carried out by qualified experts.
- The basics and results of the soil-mechanical investigations shall be documented. Any
changes of the marginal conditions due to geology, hydrology, technology or in case of
changed soil-physical parameters these investigations shall be revised.
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- In cooperation with the mine management targets resulting from the static stability
calculations shall be used and definitely controlled during the running operation.
Qualified personnel are required both for the theoretical soil-mechanical analyses as
well as for the geotechnical control during the running operation.
- A geotechnical expert shall visit the opencast mines in regular periods (at least twice
or three times per week, and in case of demand). The visits shall be documented in
minutes.
- A control and monitoring schedule shall be worked out for the opencast mines. This
document shall contain all specific operating points to be controlled and monitored
continuously. Kind of monitoring and the required reactions in case of variations from
the specific targets shall be documented.
The development of a geotechnically safe opencast mine technology with integration of
the natural marginal condition from geology, hydrology and soil-physics shall be regarded
at iterative process according to the scheme illustrated in the following
figure.
Fig.: 5.2-7 Iterative Process for Developing a Geotechnical Safe Opencast Mine
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6 Main Mining Equipment
6.1 Technical Status of Existing Equipment
6.1.1 Technical Status of Excavators
6.1.1.1 SRs 1300 and SchRs 650
a) Mechanical Part
Main bearing structure
The main bearing structure is in a sufficient condition. Larger damage was not noticed. All
machines have extensive starting corrosion which gives no cause for concern at the moment.
It shall be considered that under the climatic conditions prevailing in Kosovo there will be an
annual reduction in thickness of up to 0.1 mm caused by corrosion. Also the two-yearly safety
inspection of steel construction has not been done. Therefore some larger defects could
develop without knowledge.
For a medium- and/or long-term deployment, a complete inspection of steel construction and a
complete corrosion protection is therefore urgently necessary for each of the equipment.
Auxiliary structure
Auxiliary structures such as catwalks, stairs, leaders and platforms have partially substantial
damages. These damages have no direct influence on the efficiency of the equipment but
involve dangers for the service personnel.
Mechanical engineering
Very critical is the condition of wear parts and their insufficient stock reserve, like for
example crawler base pads, ripper teeth and chains at the shovels, scrapers and side sealings.
Also all discharge and charging chutes are not adapted at the typical bulk characteristics if the
excavator has to work in overburden areas.
The lubrication plants of the SRs 1300 were partly overhauled in the last years but are
however in an unsatisfactory maintenance condition. This is particularly problematic in the
under-carriage part of the two SchRs 650. The brake assemblies at different drives are out of
function.
Limit switch systems are essentially in function, but have defects due to a bad maintenance
condition. Hereby, defects mainly occur at the system rope tearing and tensioning at the E9B,
which cannot be activated due to unsatisfactory adjustment of the ropes "wheel boom hoist".
A drive at the wheel belt of E8M is missing (broken shaft of the belt conveyor drum).
Up to the implementation of a comprehensive mechanical reconstruction for medium- and/or
long-term further deployment, a substantial restriction of the equipment availability shall be
taken into account as well as substantially increased running costs for maintenance.
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b) Electrical Part
The technical condition of the electrical equipment on the bucket wheel excavators of the type
SRs 1300 and SchRs 650 is characterized by
- Year of construction,
- Operation years in the mines/pits including maintenance and
- Rehabilitation measures of selected electrical equipment in the years 2001 to 2005
The electrical equipment and electronic devices of the excavators as:
- 6kV-bench cable and cable drums,
- Medium voltage systems „6kV AC“ with battery plant 110V DC,
- Logic control (relay- or PLC-Systems) and low voltage systems „230V/400V AC
“including lighting technology;
- Drive systems (400V AC-motors, travel- and slewing gear with rectifier DC),
- Limit switches, buttons, local-control-boxes,
- Cable and cable run and
- Cabins and electric houses
correspond to the state of the art of the 80 years.
The electrical equipment still in operation does not correspond any longer to the valid
European standards. Especially preventive measures for persons and plants in accordance with
the standard DIN VDE 0100 are in no way given, e.g.:
- The roofs and windows of the electrical houses are leaky during precipitation (rain and
snow).
- The electrical plants like for example switch cabinet cubicles and electrical operation
rooms and terminal boxes of 6 kV-incoming supply and motors are not locked and/or
not equipped with safe locking system.
- The low voltage switch systems do not have shock protection.
- The medium voltage switch systems are not sufficiently equipped with arc shield.
- The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
- Most of the high -voltage protective relays are defective.
The medium- and low-voltage systems at the bucket wheel excavators no longer correspond to
the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local
control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
a safe operation (monitoring in the excavator operator cabin).
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The cables and cable routes have been strongly worn due to environmental impacts (e.g.
ozone) and technical conditions (e.g. contamination, mechanical cramping and distortion of
cables).
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the
mechanical part of the brake are mainly not functioning and/or partly not reliable in their
function. In line with this the electrical drives are not applicable for a safe operation.
In the years 2000 to 2003, mainly material for the most urgent repairs in the opencast mines
was purchased by the Consultants of the EAR, so for example high- and low-voltage cables,
6kV-protection relays and circuit-breakers, switchgears in container design for power supply
and belt conveyors and spare motors.
The bucket wheel excavators of the type SRs 1300 are distinguished according to the carried
out retrofitting measures as follow:
- Main cabin new in ergonomic shape (to be accomplished in 2005)
- travel gear drive and slewing gear drive with 3-phase current motors and frequency
converter,
- PLC (Programmable Logic Controller),
- Limit switch (end position, lever arm, pull cord),
- Lubrication plant;
The bucket wheel excavators of the type SchRs 650 (manufactured in 1986 and 1987) are
equipped with a PLC System and rectifier (DC technology) and are mostly worn out. Original
spare parts and building elements are not available for those obsolete machines.
6.1.1.2 SRs 470, SRs 400 and SRs 315
a) Mechanical Part
Main bearing structure
The main bearing structures of the devices are in an insufficient condition. There are
particularly serious damages at the steel structure at the main superstructure of the E2B. The
equipment is to be rehabilitated in a short-term or better taken out of operation and used for
spare parts. Furthermore, tears are continuously occurring at all machines, particularly in the
connecting sheets, in the undercarriage and slewing device of the loading boom, in diagonals
of the superstructure as well as the bucket wheel head in nearly all devices. Pivot bearings at
the tie bars are worn out. Corrosion caused material attenuation in the intersections. Also the
two-yearly safety inspection of steel construction has not been done accordingly. Therefore
some larger unknown defects could develop. This safety inspection shall be realized before
the detailed plan of maintenance measures will be prepared.
Auxiliary structures
Auxiliary structures such as catwalks, stairs, leaders and platforms have partially substantial
damages. These damages have no direct influence on the efficiency of the equipment, but they
involve dangers for the operating and service personnel.
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Mechanical engineering
Mechanical engineering can be evaluated similar to the condition of the main bearing- and
auxiliary structure. Main assemblies such as pulleys and gearboxes are not grease- and/or oil-
proof. To a large extent the brake systems at the drives are missing and/or inefficient.
Clutches are not covered. Wear parts like crawler base pads and buckets exceeded the wear
limit. The central lubrication plants are not proper functioning. Side sealings and scrapers are
ineffective and/or missing. Also all discharge and charging chutes are not adapted to the
typical bulk characteristics if the excavator has to work in overburden areas. Due to the
critical state of the e-plants numerous limit switches are not in function.
Until decommissioning of these devices (devices will not be used in the new opencast mine
field) continuous restrictions in the equipment availability have to be taken into account which
are hardly calculable and incur high running maintenance costs.
b) Electrical Part
The condition of each of these excavators can be assessed as „equally bad“ because they are
the oldest opencast mining machines (1965- 1978). Repairs and rehabilitation measures for
the electrical equipment have not been carried out so far.
These machines will not be used in the new opencast mine field. According to the present
planning these opencast mine machines will be in operation until 2011 or will be replaced by
released overburden excavators.
The electrical equipment in the E-houses like the high- and low-voltage systems is in a bad
condition. They do not comply with international standards and are a considerable danger for
the personnel.
The plants should be stabilized in short-term within the framework of running maintenance to
such an extent that it will be possible to operate the devices with justifiable risk until
decommissioning. The main components of the electrical equipment shall then be replaced
within the scope of complex maintenance measures.
Conclusion: Under consideration of the equipment condition, but mainly due to the too low
capacity potential (regarding output quantity and stripping performance), it is not foreseen to
use the excavators of the type SRs 470 / 315 or SRs 400 as high performance mine equipment
but as excavators for sub benches and as floating machines.
6.1.2 Technical Status of Spreaders a) Mechanical Part
Main bearing structure
The main bearing structures of the A2Rs 4400 and the 5200 are in a satisfying condition.
Except some bent diagonals in the discharge booms no signs of larger damage were found. In
different places large areas with corrosion are visible, especially at the discharge booms,
junctions, tie bars and the carrying rope of the discharge boom suspension of the A2RsB 4400.
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Numerous bent diagonals, tears and large-area corrosion damages can be found at the A2RsB
2500.
It shall be considered that under the climatic conditions prevailing in Kosovo there will be an
annual reduction in thickness of up to 0.1 mm caused by corrosion. If disregarded, this leads
to nicks and/or attenuations of the cross-sections as well as the reduction of the fatigue
strength. For a medium- and/or long-term deployment, a complete corrosion protection is
therefore urgently necessary for each of the equipment. Also the two-yearly safety inspection
of steel construction has not been done accordingly. Therefore some larger unknown defects
could develop. This safety inspection shall be made before the detailed plan of maintenance
measures will be prepared.
Auxiliary structures:
Auxiliary structures such as catwalks, stairs, leaders and platforms have partially substantial
damages. These damages have no direct influence on the efficiency of the equipment, but they
involve dangers for the service personnel.
Mechanical engineering
The central lubrication plants of the machines (especially of the spreaders A2RsB 4400) are
partly not functioning. This is especially dangerous for the area of the travelling gear and the
slewing ball bearings. Almost all drives work without any functioning brake system. Crawler
base pads are in a bad condition and reached the wear limit. Scrapers are ineffective and/or
missing.
Until a general mechanical reconstruction for a medium- and/or long-term deployment of
these devices continuous restrictions in the equipment availability have to be taken into
account which are hardly calculable and incur high running maintenance costs.
b) Electrical Part
The electrical equipment has been in operation since the 1980ies.
It can be characterized as follows:
The electrical equipment still in operation does not correspond any longer to the valid
European standards. Especially preventive measures for persons and plants in accordance with
the standard DIN VDE 0100 are in no way given, e.g.:
- The roofs and windows of the electrical houses are leaky during precipitation (rain and
snow).
- The electrical plants like for example switch cabinet cubicles and electrical operation
rooms and terminal boxes of 6 kV-incoming supply and motors are not locked and/or
not equipped with safe locking system.
- The low voltage switch systems do not have shock protection.
- The medium voltage switch systems are not sufficiently equipped with arc shield.
- The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
- Most of the high -voltage protective relays are defective.
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The medium- and low-voltage systems at the bucket wheel excavators no longer correspond to
the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local
control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin.
The cables and cable routes are in a similar insufficient status like those at the BWE’s.
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the
mechanical part of the brake are mainly not functioning and/or partly not reliable in their
function. In line with this the electrical drives are not applicable for a safe operation.
Conclusion: For the further application in overburden operation in the Sibovc SW field the
spreaders P3B (A2RsB 4400), P4M and P3M (A2RsB 5200) has been selected.
6.1.3 Technical Status of Belt Conveyors and Drive Stations a) Mechanical Part
Except the newly reconstructed drive stations D1 and TP1, all other belt conveyor parts are in
a deficient condition. The drives at the drive stations (ATS) are very sensitive due to their
lifetime. Brake systems and protective covers are missing, lubrication systems are not
functioning. Drums are highly worn out and mostly have no rubber coating. Catwalks, stairs,
leaders and platforms have partially substantial damages and/or are missing. In the transfer
and charging sections sealings are defective and/or missing. Scrapers are partly ineffective
which causes considerable contamination.
At the bearing steel structure large areas with corrosion are visible. The steel construction of
about 20 % of the bearing frame sections is bended. In particular, ties show larger damages
due to corrosion. The return rolls are worn to a great extent. Also all discharge and charging
chutes have to be adapted at the typical bulk characteristics (green clay) to allow higher
loading capacity for conveying overburden.
Conveyor belts show considerable defects at the edges and a higher abrasion at the thickness
of the rubber protecting layers. Resulting from misalignment and low maintenance, the belt
edges are partly worn by more than 150 mm. The average length of belt parts is by far below
half of the length for new belts. That means, a number of additional joints (distances partly
only 12 - 30 m) have to be provided with all known disadvantages regarding reliability, higher
running costs and uncertain plant availability and the knowledge of an average lifetime of two
years for could vulcanised belt joints.
b) Electrical Part
The electrical equipment has been in operation since the 70ies and 80ies. It must be assessed
that the condition of electrical equipment (except D1, TP1 and T1) is unsatisfactory on all belt
conveyors.
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The electrical equipment still in operation does not correspond any longer to the valid
European standards. Especially preventive measures for persons and plants in accordance with
the standard DIN VDE 0100 are in no way given e.g.:
- The roofs and windows of the electrical houses are leaky during precipitation (rain and
snow).
- The electrical plants like for example switch cabinet cubicles and electrical operation
rooms and terminal boxes of 6 kV-incoming supply and motors are not locked and/or
not equipped with safe locking system.
- The low voltage switch systems do not have shock protection.
- The medium voltage switch systems are not sufficiently equipped with arc shield.
- The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
- Most of the high -voltage protective relays are defective.
The medium- and low-voltage systems at the bucket wheel excavators no longer correspond to
the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local
control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin.
The cables and cable routes are mostly in a bad technical status.
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the
mechanical part of the brake are mainly not functioning and/or partly not reliable in their
function. In line with this the electrical drives are not applicable for a safe operation.
The electrical equipment at the belt tripper car are totally worn out and do not correspond to
the valid European standards. Especially preventive measures for persons and plants in
accordance with the standard DIN VDE 0100 are in no way given.
The electrical equipment on the belt conveyor and the mobile transfer conveyor should be
stabilized in short-term within the framework of running maintenance to such an extent that it
will be possible to operate the devices with justifiable risk until reconstruction and/or
decommissioning.
6.1.4 Technical Status of Belt Wagons a) Mechanical Part
Main bearing construction
The main bearing structure of the belt wagons is in a bad condition. A number of damages
were found at the bearing structure, e. g.:
- Pivot bearings of booms are worn out
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- Twisted pin locks
- Rusty guy ropes
- Twisted and/or missing diagonal bars
- Cracks of 2- and 4-wheel bogies
- Booms are partly completely out of shape
- Defective repair of steel construction
Large areas with corrosion are visible.
Auxiliary structure:
Auxiliary structures such as catwalks, stairs, leaders and platforms have partially substantial
damages. These damages have no direct influence on the efficiency of the equipment, but they
involve dangers for the service personnel.
Mechanical engineering
Lubrication systems at the equipment are partly not functioning. Drums and idlers are in a bad
mechanical condition. The same applies for crawler base pads and tensioning devices at the
belts and travelling gears. Contamination is due to missing scrapers and side sealings. Limit
switches are partly ineffective or not in function.
Until decommissioning of these devices continuous restrictions in the equipment availability
have to be taken into account which are hardly calculable and which incur high running
maintenance costs.
b) Electrical Part
The belt wagons „BRs 1600“ have been in operation since 1979 and/or 1982 and the belt
wagons „BRs 1200“ since 1964 and/or 1974. Lifetime of the belt wagons and the imperfect
maintenance and repair of the equipment resulted in the unsatisfactory technical condition of
the electrical equipment.
The building structures of the E-houses are completely worn (roofs, walls, doors), i.e. in case
of precipitation like rain or snow they are leaky.
The switch systems (MV, LV) and electrical equipment still in operation does not correspond
to the valid European standards and involve considerable danger for the operating and service
personnel.
The electrical equipment on the belt wagons shall be stabilized for safety reasons so that it
will be possible to operate these machines with a minimum justifiable risk until
decommissioning.
Conclusion: For the further application in the Sibovc SW field three belt wagons have been
selected, one of them only as stand-by machine. The use of the belt wagons is planned in
cooperation with the bucket wheel excavator types SRs 470 / 315 / 400. The main reason for
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this choice is the larger height of the discharge boom of the BRs 1200 compared to the BRs
1600.
6.1.5 Technical Status of Stacker / Reclaimer
6.1.5.1 Stockpile Separation Plant A
a) Mechanical Part
Reserve assemblies of mechanical engineering are missing for both of the devices
Stacker/Reclaimer 1 and 2. In case of assembly breakdown downtimes have to be taken into
account until completion of the repair. The main hydraulic equipment lifting the bucket wheel
boom is worn and without spare parts. This will have also an influence to the safety and
availability of the equipment in the future. For continuing a medium-term operation
restrictions in equipment availability and high running costs for the maintenance are to be
considered.
At the drive stations of the belt conveyors the drives are highly susceptible to failure due to
their lifetime. Brake systems and protective covers are missing; lubrication plants are partially
not functioning. Drums are highly worn out and mostly have no rubber coating. A lot of idlers
are worn. Continuous replacement is necessary. For continuing a medium-term operation
restrictions in equipment availability and high running costs for the maintenance are to be
considered.
Due to their lifetime and continuous repair, crushers and vibration screens are in a condition
ready for operation. Reserve assemblies are urgently required to reduce repair times and
unexpected downtimes.
Owing to their lifetime, a number of material guidance systems is to a great extend worn out;
the most frequent occurring damage is leakage at the seam joints and transfer points. Almost
all sealings at chutes, transfer points and material guidance systems are insufficiently
effective. To continue long-term operation continuous replacement of sealing elements is
necessary which have to be standardized according to installation places.
A dust reduction system for all transfer points financed by EAR funds is planned at present.
b) Electrical Part
According to the present planning, the two machines will be in operation until
decommissioning of Power Plant „Kosova A“. The condition of the entire E-equipment of
both Stacker/Reclaimer is to be assessed unsatisfactory. For a medium-term operation,
restrictions in the equipment availability and high running costs for maintenance have to be
taken into account.
The electrical equipment still in operation does not correspond any longer to the valid
European standards. Especially preventive measures for persons and plants in accordance with
the standard DIN VDE 0100 are in no way given e.g.:
- The low voltage switch systems do not have shock protection.
- The medium voltage switch systems are not sufficiently equipped with arc shield.
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- The 6 kV-high-voltage terminal boxes have no sufficient arc voltage protection and
they are in a very bad technical repair.
- Most of the high -voltage protective relays are defective.
The medium- and low-voltage systems at the bucket wheel excavators no longer correspond to
the valid European Norms and therefore the latest state of the art.
In addition, electrical as well as electronic safety equipment, buttons, synchros and local
control boxes are worn out and partly no more in function for different reasons (missing spare
parts, deficient maintenance). According to rough estimations, more than 40 to 55 % of the
sensors are ready for operation. The sensors in the field area are an important prerequisite for
indicating safe operating and status condition (monitoring in the excavator operator cabin).
The electrical drive units (starter, motor and thrustor), for example for conveyor belts, hoisting
winches, tensioning devices, auxiliary motors and oil pumps, have a very limited availability
and reliability. Motors can only be repaired with large expenses. Thrustors with the
mechanical part of the brake are mainly not functioning and/or partly not reliable in their
function. In line with this the electrical drives are not applicable for a safe operation.
According to information of personnel there are only rare spare parts available for the
converters of slewing- and travelling gear. The E house is partly without isolation and air
conditioning system which causes temperature problems during the summer season. The
electrical locking system „Excavator-Belt conveyor“ is also in a bad repair (cable drums
defective) or partly not functioning.
The 6 kV-incoming feeder is needed to be completely overhauled (strongly twisted feeder,
cable drums are defective).
The electrical equipment on the belt drive station should be stabilized in short-term within the
framework of running maintenance to such an extent that it will be possible to operate the
devices with justifiable risk until decommissioning.
The expenses of Stacker/Reclaimer and belt conveyor system shall be within the following
scope:
- Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers,
motors, electronic assemblies)
- Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
- Thrustors and parts of the mechanical brake
- Cables and lighting equipment
- Rehabilitation of the 6 kV-bench terminal boxes
- Rehabilitation of E-houses at selected areas (e.g. roofs, doors)
6.1.5.2 Stockpile TPP B
a) Mechanical Part
The Stacker/Reclaimer A received a basic mechanical repair including a complete corrosion
protection in 2004 and is in a mechanically good condition. The Stacker/Reclaimer B received
a comparable basic mechanical repair including a complete corrosion protection in the year
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2005 like equipment A. For both devices a low reserve of building groups of mechanical
engineering is missing, so in cases of breakdown of assemblies downtimes have to be taken
into account also after completion of the repair.
At the drive stations of the belt conveyor plants the drives are strongly trouble-prone due to
their lifetime. The drives at the drive stations of the belt conveyor plants are very sensitive due
to their lifetime. Brake systems and protective covers are missing, lubrication systems are
partly not functioning. Drums are highly worn out and mostly have no rubber coating. A lot of
idlers are worn. Continuous replacement is necessary. For a long-term operation it is
necessary to systematically replace the belt drives by a new generation. This replacement
should be carried out parallel to an electrical reconstruction.
Due to their lifetime and continuous repair, crushers are in a condition ready for operation.
Reserve assemblies are urgently required to reduce repair times and unexpected downtimes.
Owing to their lifetime, a number of material guidance systems is to a great extend worn out;
the most frequent occurring damage is leakage at the seam joints and transfer points. Almost
all sealings at chutes, transfer points and material guidance systems are insufficiently
effective. To continue long-term operation continuous replacement of sealing elements is
necessary which have to be standardized according to installation places.
A dust reduction system for all transfer points financed by EAR funds is planned at present.
b) Electrical Part:
The electrical equipment of Stacker/Reclaimer A was completely rehabilitated in 2004 and
has been in a good condition since then. A similar measure for rehabilitating the electrical
equipment has been implemented for Stacker/Reclaimer B in May 2005. Reserve assemblies
are available (stored) for both of the equipment so that in case of electrical failures a direct re-
placement of defective assemblies can be carried out.
The electrical equipment on the belt conveyors are very frequently subject to breakdowns
owing to their service life.
The electrical equipment on the belt drive station should be stabilized in short-term within the
framework of running maintenance to such an extent that it will be possible to operate the
devices with justifiable risk until a necessary reconstruction.
6.2 Planned Short-term Rehabilitation Measures In this chapter the rehabilitation measures are described, which are planned for the main
equipment in the next few years in the existing mines. The implementation of these measures
has to be considered for the scope of refurbishment measures regarding the further application
in the Sibovc SW field.
6.2.1 Measures for Excavators The following rehabilitation measures have been finished respectively planned for the next
years. The measures of the complete refurbishment regarding the further application in the
Sibovc SW field have not been considered in the following table.
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Type Measures Year
E9M
SchRs 650
Replacement of hoisting ropes wheel boom
Change of ball bearing race and gear rim
Refurbishment of lubrication plants TG
Replacement of worn out assemblies
Done 2005
E10M
SchRs 650
Replacement of hoisting ropes wheel boom
Change of ball bearing race and gear rim
Refurbishment of lubrication plants FW
Replacement of worn out assemblies
Plan 2006
E8M
SRs 1300
Complete electrical refurbishment
Complete mechanical overhaul including new
uniform bucket wheel drive unit
Replacement of worn out assemblies
Planned
refurbishment
KfW Project
E9B
SRs 1300
Replacement of bucket wheel drive
Replacement of worn out assemblies
Replacement/Renewal of the Main Control Cabin
and electrically drive for travel gear drive and
slewing drive (with converter)
Done in 2005
E10B
SRs 1300
Replacement of bucket wheel drive
Replacement of worn out assemblies
Replacement/Renewal of the Main Control Cabin
and electrically drive for slewing drive (with
converter)
Plan 2006
E8B
SRs 1300
Replacement of bucket wheel drive
Replacement of worn out assemblies
Replacement/Renewal of the Main Control Cabin
and electrically drive for slewing drive (with
converter)
Plan 2006
Tab.: 6.2-1 Measures for Excavators
The expenses for running maintenance per excavator up to a complete reconstruction amount
to average 0.380 MEURO per year.
Necessary Expenses for Required Rehabilitation of Electrical Equipment
A concept including the necessary demand for new technical equipment for the mentioned
bucket wheel excavators was planned by the engineering personnel taking into account safety-
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and cost-relevant aspects. The budget should be available for these measures within the mid-
term period. The selected electrical rehabilitation measures for the excavators represent
minimum requirements which are needed till the end of the operation.
Spare parts according to priorities for excavators of the type SRs 1300 comprise:
- Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers,
motors, electronic assemblies)
- Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
- Thrustors and parts of the mechanical brake
- Cables and lighting equipment
- Rehabilitation of the cable drums and 6 kV-bench terminal boxes
- Rehabilitation of E-houses at selected areas (e.g. roofs, doors)
Necessary expenses [related to 3 years]: max. 0.60 MEURO
Spare parts according to priorities for excavators of the type SchRs 650 comprise:
- Exchange of the PLC Systems from type S 5 on S 7
- Selected spare parts for MV- and LV-plants
- Selected spare parts for control units
- Cables and lighting equipment
- Motors and thrustors
Necessary expenses: min. 0.40 MEURO
6.2.2 Measures for Spreader Mechanic
The spreaders can be operated until the planned shifting provided that the safety installations
and the lubrication plants are maintained step-by-step and the running maintenance is carried
out continuously.
Based on the results from a safety inspection in 2001, the steel construction of the spreaders
P1B, P2B and P3B was repaired and all limit switches were replaced. Except the running
maintenance repairs, further necessary measures are not planned at present. The P3B will be
refurbished in 2007.
The running maintenance expenses per spreader until a complete reconstruction come to
average 0.18 MEURO per year.
Electric:
The deployment of the spreaders in a new mining field requires a complete reconstruction of
the electro-technical equipment. For the rest of the deployment of the spreaders until the
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closure of the opencast mines it is reasonable to carry out the necessary running maintenance
measures in order to ensure equipment safety and availability to a great extend.
The following priorities shall be made when planning the running maintenance:
- Selected spare parts for MV- and LV-switch gears as switchers, contactors, relays,
- Motors and thrustors (complete),
- The outdoor plants like lighting, limit switches, buttons and transmitter technology
- Cables
- Refurbishment of the electrical houses (as a makeshift).
The budget for the mid-term maintenance should be made available timely. Owing to the very
bad technical condition of the steel construction, mechanical engineering and electrical
equipment of this equipment class it is recommended to carry out the necessary running
maintenance measures in order to ensure equipment safety and availability to a great extend.
The budget for the spreaders shall be applied for as follows:
- Outside facilities 0.05 MEURO
- Low-voltage plant 0.09 MEURO
- High-voltage plant 0.10 MEURO
- Slewing and travelling gear 0.08 MEURO
Necessary Expenses [related to 5 years]: max. 0.32 MEURO.
6.2.3 Measures for Belt Conveyors and Drive Stations Mechanic:
In 2004, the drive stations D1 and TP1 were mechanically repaired within the framework of a
complete electrical reconstruction. Station T1 was repaired in April 2005. These mechanical
repairs are only limited to repair of catwalks and the replacement of worn out mechanical
assemblies. The rehabilitation of the mechanical engineering by drives of the new generation
is not planned. Repairs at all the other stations and belt conveyor systems are limited to the
running repairs. The running maintenance expenditures per 2,000 m conveying distance are on
the average 0.28 MEURO per year.
The refurbishment of a complete overburden line is planned for 2007 and includes three (3)
belt conveyors of total 3 kilometres length, three (3) drive stations belt width 1,600 mm, the
Excavator E10B and the Spreader P3B. The financing of 18 Million Euro will be done by
European Agency for Reconstruction (15 MEURO and KTA 3 MEURO).
Electric:
For the rest of the deployment of the belt conveyors including the mobile transfer conveyor
until the closure of the opencast mines it is recommended to carry out the necessary running
maintenance measures in order to ensure the demanded reliability. The following priorities
shall be made when planning the running maintenance:
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- Motors and thrustors (complete), see above listed
- The outdoor plants like lighting, limit switches, buttons and transmitter technology
- Refurbishment of the electrical houses (as makeshift).
A concept including the necessary demand for new technical equipment for the belt conveyors
including the mobile transfer conveyor was planned for the mid-term period.
Necessary expenses [related to 5 years]: 0.60 MEURO.
The budget for the necessary expenses of the mentioned equipment including the mobile
transfer conveyor shall be applied for as follows:
- Outside facilities 0.08 MEURO
- Low-voltage plant 0.12 MEURO
- High-voltage plant 0.22 MEURO
- Slewing and travelling gear 0.20 MEURO
6.2.4 Measures for Belt Wagons Mechanic
Continuous maintenance is required to operate belt wagons until their decommissioning.
Missing assemblies shall be dismounted from decommissioned devices and rehabilitated.
Maintenance concentrates on removing damages at the steel construction, repair of lubrication
plants and scraper system as well as replacement of crawler base pads. Two of the belt wagons
in the Bardh mine were repaired as a result from a safety inspection in 2001.
The running maintenance expenditures per belt wagon come to average 0.07 MEURO per
year.
Electric
A concept including the necessary demand for new technical equipment for the belt wagons
has been planned (please see Mid-Term Mining Plan).
The budget for the belt wagons shall amount to the following:
Necessary expenses [related to 5 years]: 0.13 MEURO.
6.2.5 Measures for Stacker / Reclaimer Till end of 2005 both of the Stacker/Reclaimer in Separation Plant B were rehabilitated. These
measures include a basic mechanical maintenance including a complete corrosion protection
and a complete electrical refurbishment. By means of these measures the equipment is in a
good mechanical and electrical condition.
For both of the Stacker/Reclaimer A and Stacker/Reclaimer B in Separation Plant A and B as
well as the belt conveyor system reserve assemblies for the mechanical and electrical
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engineering are missing. Downtimes have to be taken into account in case of failure of
assemblies which will last until completion of repair.
The running maintenance expenses will amount to ca. 0.48 MEURO per year for Separation
Plant A and 0.35 MEURO per year for Separation Plant B.
The rehabilitation of the electrical equipment on the Stacker/Reclaimers in the Separation
Plant A belongs to maintenance measures which are important in order to ensure equipment
safety and availability to a great extent.
A concept including the necessary demand for new technical equipment for the
Stacker/Reclaimer shall be planned by the engineering personnel taking into account safety-
and cost-relevant aspects. The planning document is to be provided until June 2006. The
budget should be available before December 2007.
The scope of expenditures for the Stacker/Reclaimer shall comprise the following:
- Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers,
motors, electronic assemblies)
- Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
- Thrustors and parts of the mechanical brake
- Cables and lighting equipment
- Rehabilitation of the 6 kV-bench terminal boxes
- Motors
Necessary Expenses [related to 5 years]: 0.40 MEURO.
The scope of expenditures for the belt conveyor plants shall comprise the following:
- Spare parts for MV- and LV-plants (e.g. protection relays, relays, circuit breakers,
motors, electronic assemblies)
- Control devices (e.g. limit switches, buttons, switches, terminal boxes, local control
boxes)
- Thrustors and parts of the mechanical brake
- Cables and lighting equipment
- Rehabilitation of the 6 kV-bench terminal boxes
- Motors
Necessary Expenses [related to 5 years]: 0.80 MEURO.
A dust reduction system for all transfer points to be financed by EAR is present under
installation (year 2006). After decommissioning of Power Plant A in the future the dust
reduction system can be dismounted and installed then at other necessary transfer points.
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6.3 Planned Refurbishment Measures for Sibovc SW Field SRs 1300 and SchRs 650
All bucket wheel excavators of the size classes SRs 1300 and SchRs 650 can be taken into
consideration for a further operation in the follow-up field due to their condition and capacity
parameters. Within the framework of a complex repair the following measures have to be
implemented (please see table below).
Type Measures Year
E9M
SchRs 650
Complete corrosion protection;
Reconstruction bucket wheel head;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement of travel gear units;
Rehabilitation of steel construction, scraper- and sealing systems and belt
conveyor system;
I/2008
up to
IV/2008
E10M
SchRs 650
Complete corrosion protection;
Reconstruction bucket wheel head;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement of travel gear units;
Rehabilitation of steel construction, scraper- and sealing systems and belt
conveyor system;
I/2009
up to
IV/2009
E8M
SRs 1300
Complete corrosion protection;
Reconstruction bucket wheel head;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement ball bearing race and gear rim of excavators superstructure;
Rehabilitation of steel construction and scraper- and sealing systems and belt
conveyor system;
III/2007
up to
II/2008
E9B
SRs 1300
Complete corrosion protection;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement ball bearing race and gear rim of excavators superstructure;
Rehabilitation of steel construction and scraper- and sealing systems and belt
conveyor system;
III/2009
up to
II/2010
E10B
SRs 1300
Complete corrosion protection;
complete electrical reconstruction including crawler-mounted cable (reel);
Replacement ball bearing race and gear rim of excavators superstructure;
Rehabilitation of steel construction and scraper- and sealing systems and belt
conveyor system;
III/2007
up to
II/2008
E8B
SRs 1300
Complete corrosion protection
complete electrical reconstruction including crawler-mounted cable (reel);
Rehabilitation of steel construction and scraper- and sealing systems and belt
conveyor system
II/2011
up to
II/2012
Tab.: 6.3-1 Measures for Main Excavators for Sibovc SW
SRs 470 / 400 and SRs 315
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The bucket wheel excavators SRs 470, SRs 400 and SRs 315 are hardly applicable as main
mine equipment for a long-term operation. The two-yearly safety inspection of steel
construction has not been done accordingly. Therefore some larger unknown defects could
develop. This safety inspection shall be realized before the detailed plan of maintenance
measures will be prepared. Owing to existing damages at the steel construction and the
condition of the mechanical and electrical assemblies, respectively, these excavators shall be
decommissioned step-by-step until 2012. The excavators E5M, E7M and E1B may be used in
sub benches regarding as floating machine.
Belt Wagon
Only three belt wagons of the type BRs 1200 are planned for operation in the Sibovc SW
field.
Belt Conveyor
Because of the output capacities of the heavy opencast mine machines, only lines with 1,600
or 1,800 mm belt width will be used in the new mine.
To ensure the necessary availability of the plants, the following are the minimum measures to
be carried out:
- Complete reconstruction of the drive stations as there are electrical equipment,
corrosion protection, steel construction, gears and drums and discharge chutes to adapt
these to the typical bulk characteristics (green clay) to allow higher loading capacity
for conveying overburden
- Replacement and/or repair of defective frame sections using available reserves
- Replacement of ca. 50 % of the idlers superstructure
- Replacement of ca. 70 % of the idlers substructure
- Replacement of 100 % of the belts
- Complete electrical and mechanical reconstruction of the feeding hopper car;
- Complete electrical and mechanical reconstruction of the belt tripper car ;
Spreader
It is intended to use only three spreaders with a capacity of 4400 / 5200 lcm/h in the new
mine. The other spreaders can be scrapped. Before the spreaders are used in Sibovc, they have
to be rehabilitated with the following key issues:
- Complete electrical reconstruction
- Complete corrosion protection
- Steel construction refurbishment
- Refurbishment of travelling gears
- Overhaul of conveyor systems
- Replacement of belt cleaner and sealing systems
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- Complete electrical reconstruction including crawler-mounted cable reel car
6.4 Time Schedule for Rehabilitation Measures The next figure illustrates a schematic rehabilitation milestone plan for an excavator of the
size SRs 1300. The decisive element when rehabilitating an equipment line is the excavator.
All other rehabilitations, i.e. spreader and belt conveyor system, can be realised in shorter
periods. As illustrated in the below figure a period of ca. 35 months will be required for one
equipment line starting from the KEK-budget-plan until to capacity operation of the
rehabilitated plant. The downtime of the equipment for the implementation of the measures is
ca. 9 months. The remaining time is needed for the preparatory measures (f. e. preparation of
technical specifications, tendering, contract negotiations and engineering).
The transfer from the existing opencast mine to the Sibovc SW mine is a complex technical
process which is mainly influenced by the following factors:
- Coal production in the existing mine has to be guaranteed according to the aims. Apart
from the coal production overburden operation has to be developed. It shall be
considered here, that not only exposure overburden has to be removed but also
overburden from the widening up of the rim slop systems (please see Mid Term Plan
for existing Coal Mines). These widening operations are urgently required for the safe
continuation of the opencast mine operation. A delay in time for these works and/or
failure in meeting the planned performance targets will automatically lead to delayed
release dates for the machines. A basic precondition for the envisaged performance
level of the main equipment within the mid term period is the provision of the
necessary investments for the required maintenance measures.
- To secure coal production from the Sibovc SW mine according to the time schedule
the selected equipment shall be put into operation in the new mine as soon as possible.
Here also, a delay directly affects the coal production. Before commissioning a
complex rehabilitation of the main equipment will become necessary to allow the
performance targets (partly more than 4 mbcm/a per line in the overburden operation).
This means that only a limited period of time will be available for the required refurbishment
measures. The following figure illustrates the rehabilitation schedule for the single lines. It
can be seen that the 35 month long total duration of the refurbishment process cannot be
ensured for all lines. In those cases time has to be shortened especially for the preparatory
processes.
Otherwise more costly compensations will result due to a delayed commissioning of the main
equipment in the Sibovc field – provided that the planned coal output is ensured.
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1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4
KEK Budget Plan
KEK or Donor Budget Approval
TOR Consultant
Tender Consultant
Contract Sign Consultant
Technical Specifications
Inviatation to Bid
Tender
Contract Sign Contractor
Engineering
Ordering of Material and Delivery
Decommissionning
Transport to Erection Yard, Cleaning
Repair of Steel Construction
Disassembly of electrical and mechanical Components
Corrosion Protection
Mechanical and electrical Installations
Functional Tests
Transport to Site of Operation
Performance Test
Commissionning
X + 2
9 month standstillregular Operation
X X + 1X - 1
Fig.: 6.4-1 Schematic BWE-Rehabilitation Milestone Plan
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E 10B + P3B + 1.6m Conv. T
E 9M + P 4M + 1.8m Conv. T
E 10M + P3M + 1.8m Conv. T
E 5M T
BRs 1200 T
E 8M T
E 9B + 1.6m Conv. T
E 8B + 1.6m Conv. T
E 7M T
BRs 1200 T
Terms of Reference Specification Tendering Engineering
Rehabilitation Corrosion Protection T Transport Commissionning
IVIV I II IIIIV I II IIIIV I II IIIIV I II IIIIV I II III
2010 2011 2012
I II III IV I II III
2006 2007 2008 2009
Fig.: 6.4-2 Linewise Refurbishment Activities for Main Equipment
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6.5 Investment and Cost Calculation of Main Mine
Equipment The following table lists a survey of excavators, spreaders and conveyor belts which are
planned to operate in Sibovc SW.
Overburden Coal Stockpile Other/Res. Total
BWE 4 4 - 1 9
E10B SRs 1300 1 1
E10M SchRs 650 1 1
E9M SchRs 650 1 1
E5M SRs 470 1 1
E8M SRs1300 1 1
E9B SRs 1300 1 1
E8B SRs 1300 1 1
E7M SRs 400 1 1
E1B SRs 315 1 1
Belt Wagon 1 1 - 1 3
1st BRs 1200 1 1
2nd
BRs 1200 1 1
3rd
BRs 1200 1 1
Spreader 3 - - - 3
P3B A2RsB 4400 1 1
P3M A2RsB 5200 1 1
P4M A2RsB 5200 1 1
Stacker / Reclaimer - - 4 - 4
MK 1 (TUSLA) 1 1
MK 2 (TUSLA) 1 1
MK A (MAN TAKRAF) 1 1
MK B (MAN TAKRAF) 1 1
Belt Conveyor System 12 20 14 - 46
Drive Stations (up to 2012) 12 20 14 46
Belt Conveyor Lines [km] 14.3 18.9 4.5 37.7
Tab.: 6.5-1 Survey of Mine Equipment
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Investment
BWE 52.09
E10B SRs 1300 6.99
E10M SchRs 650 8.7
E9M SchRs 650 7.7
E5M SRs 470 3.5
E8M SRs1300 7.2
E9B SRs 1300 7.5
E8B SRs 1300 7.5
E7M SRs 400 3.0
E1B SRs 315 1)
Belt Wagon 3.0
1st BRs 1200 1.5
2nd
BRs 1200 1.5
3rd
BRs 1200 1)
Spreader 14.49
P3B A2RsB 4400 4.39
P3M A2RsB 5200 4.8
P4M A2RsB 5200 5.3
Stacker / Reclaimer 7.4
MK 1+2 (TUSLA) 4.7
MK A+B (MAN TAKRAF) 2.7
Belt Conveyor System 81.4
Drive Stations 41.04
Belt Conveyor Lines 40.36
Total 158.38
1) Standby machines: maintenance covered by opex
Tab.: 6.5-2 Amount for Refurbishment and Investment
The elaboration of technical specification is included in the prices above.
The table below presents the expenditures required for the new mine.
Year ‘06 ‘07 ‘08 ‘09 ‘10 ‘11 ‘12 SUM
Investment/Refurbish 0.6 28.62 45.47 47.8 11.91 16.19 7.79 158.3Refurbishment Plant
Drive Stations Belt Conveyor Lines
Tab.: 6.5-3 Yearwise Cost for Refurbishment and Investments in MEURO
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The subdivision of costs is described in the following tables.
No. Measure [MEURO]
1 Corrosion protection 0.750
2 Steel construction 0.700
3 Hoisting drive and disc brake (bucket wheel boom) 0.400
4 Belt conveyors (belts, gearboxes, drive-drums, side boards) 0.700
5 Drive units for travelling drives (6 pieces) 0.550
6 switch gears [MV; LV; transformer; battery plant] 0.450
7 PLC system and interlocking system 0.420
8 Variable frequency drives
8.1 all auxiliary drives with motors (> 11kW) 0.700
8.2 bucket wheel drive with motor 0.250
9 Main belt drives in conventionally technique with "dual principle" 0.100
10 Outdoor installation [lighting system; sensors; cable and run; button; ...] 0.400
11 Refurbishment the e-rooms or partly with new container 0.400
12 Operator cabin (2x) 0.080
13 Crawler-mounted cable drum [M+E] 0.450
14 Tripper car [M+E] 0.250
15 Miscellaneous 0.700
16 Technical specification 0.200
Total 7.5 * * E10B only 7.00 MEURO
Tab.: 6.5-4 Costs for E8B, E9B and E10B
No. Measure [MEURO]
1 Corrosion protection 0.650
2 Steel Construction 0.500
3 Hoisting drive and disc brake (bucket wheel boom) 0.350
4 Belt conveyors (belts, gearboxes, drive-drums, side boards) 0.600
5 New bucket wheel ring 0.190
6 Bucket wheel gearbox (inclusive motor) 1.030
7 Switch gears [MV; LV; transformer; battery plant] 0.410
8 PLC system and interlocking system 0.380
9 Variable frequency drives
9.1 all auxiliary drives with motors (> 11kW) 0.630
9.2 bucket wheel drive with motor 0.190
10 Main belt drives in conventionally technique with "dual principle" 0.170
11 Outdoor installation [lighting system; sensors; cable and run; button; ...] 0.360
12 Refurbishment the e-rooms or partly with new container 0.280
13 Operator cabin (2x) 0.160
14 Crawler-mounted cable drum [M+E] 0.400
15 Tripper car [M+E] 0.200
16 Miscellaneous 0.500
17 Technical Specification 0.2
Total 7.2
Tab.: 6.5-5 Costs for E8M
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No. Measure [MEURO]
1 New bucket wheel head 1.200
2 Corrosion protection 0.800
3 Steel Construction 0.550
4 Belt conveyors (belts, gearboxes, drive-drums, side boards) 0.700
5 Drive units for travelling drives (6 pieces) 0.550
6 New bucket wheel 0.200
7 Switch gears [MV; LV; transformer; battery plant] 0.500
8 PLC system and interlocking system 0.400
9 Variable frequency drives
9.1 all auxiliary drives with motors (> 11kW) 0.700
9.2 bucket wheel drive with motor 0.250
10 Main belt drives in conventionally technique with "dual principle" 0.250
11 Outdoor installation [lighting system; sensors; cable and run; button; ...] 0.400
12 Refurbishment the e-rooms or partly with new container 0.300
13 Operator cabin (2x) 0.200
14 Bracket-type cable drum (reel) [complete M+E] 0.250
15 Tripper car [complete M+E] 0.250
16 Miscellaneous 0.800
17 Technical Specification 0.400
Total 8.7 *
* E9M only 7.7 MEURO
Tab.: 6.5-6 Costs for E9M and E10M
No. Measure [MEURO]
1 Steel Construction 0.180
2 Belt conveyors (belts, gearboxes, drive-drums, side boards) 0.300
3 Drive units for travelling drives (2 pieces) 0.250
4 Electrical System 0.140
5 Switch gear system [LV] 0.150
6 PLC system 0.100
7 Drive units conventionally technique 0.100
8 Outdoor installation [lighting system; sensors; cable and run; button; ...] 0.080
9 Miscellaneous 0.200
Total 1.5
Tab.: 6.5-7 Costs for Belt Wagons
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No. Measure [MEURO]
1 Complete corrosion protection 0.450
2 Steel construction refurbishment 0.300
3 Refurbishment of travelling gears 0.250
4 Overhaul of conveyor systems 0.650
5 Replacement of belt cleaner and sealing systems 0.200
6 Switch gears [MV; LV; transformer; battery plant] 0.400
7 PLC system and interlocking system 0.400
8 Variable frequency drives: all auxiliary drives with motors (> 11kW) 0.550
9 Main belt drives in conventionally technique with "dual principle" 0.300
10 Outdoor installation [lighting system; sensors; cable and run; button; ...] 0.400
11 Refurbishment the e-rooms or partly with new container 0.300
12 Crawler-mounted cable drum (reel) [M+E] 0.400
13 Operator cabins (2x) 0.200
14 Miscellaneous 0.500
Total 5.3 *
* P3B only 4.39 MEURO and P3M only 4.8 MEURO
Tab.: 6.5-8 Costs for Spreader
No. Measure [MEURO]
1 Steel Construction 0.100
2 Corrosion Protection 0.090
3 Travelling drives 0.100
4 Slewing drives 0.100
5 Lubrication and hydraulic system 0.090
6 Switch gears [MV; LV; transformer; battery plant] 0.300
7 PLC system and interlocking system 0.200
8 Variable frequency drives: all auxiliary drives with motors (> 11kW) 0.200
9 Main belt drives in conventionally technique with "dual principle" 0.300
10 Outdoor installation [lighting system; sensors; cable and run; button; ...] 0.300
11 Refurbishment the e-rooms or partly with new container 0.140
12 Bracket-type cable drum (spiral) [complete m+e] (for 6kV and control cable) 0.100
13 Operator cabins (2x) 0.080
14 Miscellaneous 0.200
15 Technical Specification 0.050
Total 2.35
Tab.: 6.5-9 Costs for Stacker / Reclaimer TPP A
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No. Measure [MEURO]
1 Complete electrical Reconstruction 0.550
2 Steel Construction 0.100
3 Corrosion Protection 0.100
4 Travelling drives 0.150
5 Slewing drives 0.150
6 Lubrication and hydraulic system 0.100
7 Miscellaneous 0.150
8 Technical Specification 0.05
Total 1.35
Tab.: 6.5-10 Costs for Stacker / Reclaimer TPP B
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7 Power Supply System and Electrical Equipment
7.1 Future Energy Demand 2007 2008 2009 2010 2011 2012 2013
Coal mt 0 0 0 3.40 6.00 9.00 9.00
Overburden by
Main Equipment mbcm 0 1.5 5.8 8.48 12.03 11.57 13.23
Number of
Excavators piece 0 2 5 7 7 9 9
Number of
Spreaders piece 0 2 3 3 3 3 3
Number of Drive
Stations piece 0
Tab.: 7.1-1 Planned Requirements of Technological Systems
The 110/35/6 kV Power Substation "Sibovc" shall guarantee a safe supply of electric energy
for the described mining concept for Sibovc SW.
In the Sibovc mine a large part of the currently available mining equipment will be reused. It
is important to consider that the equipment shall be rehabilitated and that the future annual
capacity will be much higher than in the present Mirash and Bard mines.
The following will be supplied in the Sibovc SW opencast mine:
a) Overburden operation in three main overburden levels with the following equipment:
- 1 excavator SRs 1300
- 2 excavator SchRs 650
- 1 excavator SRs 470
- 1 belt wagon BRs 1200
- 2 spreader A2Rs B 5200
- 1 spreader A2Rs B 4400
- 1 dragline 10/70
b) Coal operation in three main levels with the following equipment:
- 3 excavators SRs 1300
- 1 excavator SRs 400
- 1 belt wagon BRs 1200
- 1 excavator SRs 315 as float machine
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c) Overburden belt conveyor system
- 3 Systems
d) Coal belt conveyor system (benches and long-distance conveyors)
- 3 Systems on benches including 2 inclined conveyors and 2 connecting conveyors
- 2 long distance conveyor to TPP A and B
e) Mine Office
- New Office Buildings
f) Workshop and Warehouse
- Substitution for necessary electrical power supply in the territory of Bardh Mine.
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The required installed power for the opencast mine systems are estimated as following:
Description Operating
Time
Installed Power
per Machine Number of
Equipment
Operating
Hours
Year kW
E7M SRs 470 2012 – 2024 1,200 1
E8B SRs 1300 2012 – 2024 2,690 1 5,000
E9B SRs 1300 2010 – 2024 2,690 1 5,000
E8M SRs 1300 2009 – 2024 2,770 1 5,000
E1B SRs 315 2010 - 2024 840 1 3,000
P4M A2Rs B-5200 2008 – 2024 1,600 1 5,000
P3B A2Rs B-4400 2008 – 2024 1,400 1 5,000
P3M A2Rs B-5200 2009 – 2024 1,600 1 5,000
E5M SRs 470 2009 – 2024 1,200 1 5,000
E9M SchRs 650 2008 – 2024 2,700 1 5,000
E10M SchRs 650 2009 – 2024 2,860 1 5,000
E10B SRs 1300 2008 – 2024 2,690 1 5,000
Belt Conveyor Systems [1800] 2008 – 2024 16,200 (1,800) 9 5,000
Belt Conveyor Systems [1600 ] 2008 – 2024 21,420 (1,260) 17 5,000
ESch 10/70 2009 – 2024 1,500 1 4,000
Mine Office 2008 – 2024 250 1 3,500
Workshop 2008 – 2024 500 1 6,000
Warehouse 2008 – 2024 200 1 4,000
Other 2010 – 2024 250 1 4,000
Tab.: 7.1-2 Required Installed Capacity
The long-term demand of installed electric energy is about 64 MW.
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7.2 Measures and Time Schedule Summarizing, the following measures for a 110/35/6 kV Power Substation are assumed:
The capital expenditures for the 110/35 kV Power Substation "Sibovc" [or "Palaj" or "Hade" -
possibly referred to] including the necessary demand for energy for the opencast mine system
"Sibovc" shall be planned, designed and erected including commissioning tests. The punctual
provision of the power substations (availability and reliability) will be of highest priority
during the investment activity for the new opencast mine system. The investment activity for
the power substation shall be organized in three phases as follows:
1. Phase [period 2007 / 2008]
Contents of the planning phase and tender description are:
- planning,
- technical specification and tendering,
- announcement,
- offer and evaluation phase and
- contractual agreement with contract signature till end of November 2007
The following main items should be considered during the planning and in the tender
description of the power substation:
1. Territorial arrangement and local development as:
- Location;
- Road connection;
- Public water supply;
- Drainage of rainwater;
- Drainage;
- Fire protection;
- Water protection;
- Noise protection
- Fencing of the area.
2. Industrial building
- Industrial building with a floorspace (ca): length of 24,000 mm;
width of 12,000 mm and
height of 4,200 mm.
- The industrial building shall contain
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6 kV switchgear room of (17x12) m,
control room of (6.5x 4.2) m,
anteroom and sanitary room of (6.5x2,1) m,
engineering room of (6.5x2.7) m,
battery room of (6.5x3) m.
- The windows should be arranged in a height of 2 m (above the wall).
- Complete equipment of the building with sanitary facilities and electrical equipment
3. Necessary electrical equipment for power substation:
3.1 110 kV outdoor switchgear
- 110 kV overhead line (powered from Power Plant B);
- Disposition of the outdoor switchgear with
* power switch’s,
* current and voltage transformer’s,
* disconnector,
* supporting insulators,
* over-voltage arresters.
- 110 kV Earth-Fault Current Compensation Plant
* 110 kV Earth-fault current quenching coil,
* neutral point plant.
3.2 35 kV outdoor switchgear
- Disposition of the outdoor switchgear with
* power switch’s,
* current and voltage transformer’s,
* disconnector,
* supporting insulators,
* over-voltage arresters.
- 35 kV Earth-Fault Current Compensation Plant
* 35 kV Earth-fault current quenching coil,
* neutral point plant.
3.3 6 kV indoor plant
* SF6-insulated,
* operator panel on switch panel,
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* interlocking function,
* secondary devices,
3.4 6 kV Earth-Fault Current Compensation Plant
* 110 kV Earth-fault current quenching coil,
* neutral point plant with disconnector, insulated support and cable;
3.5 110/35 kV, 35 MVA transformer (3), 35/6 kV, 14 MVAtTransformer (4),
35/6 kV, 10 MVA transformer (5) and 35/0,4 kV/ 1,2 kVAtTransformer (1)
3.6 Station Service Plant [internal consumption]
- 35/0,4 kV, 400 kVA transformer,
- 0,4 kV switchgear plant,
- 230V DC current plant,
- 230V DC switchgear plant,
- battery plant with inverter modules.
3.7 Lightning Protection System and Grounding
3.8 Power System Management, Control and Protection
3.9 Protecting Device and Measurement
3.10 Counting of Electrical Energy
- 110 kV registering
- 30 kV registering,
- 6 kV registering.
- central energy management
3.11 Cable and Lines
3.12 Supplementary Plants
- air conditioning system
- fire alarm system,
- lighting systems (outside and inside),
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- Telecommunication,
- Television monitoring.
2. Phase [period 2008 / 2009]
Engineering design and implementation phase containing the scope as follow:
A) Implementation of
- site development and earthworks including enclosure and building of roads,
- construction and building “power substation”,
B) Supply, Erection and Commissioning of Electrical Equipment
- 110 kV overhead line (1. Station),
- 110/35 kV transformer including with 110 kV outdoors plants (two stations),
- 35/6 kV transformer including with 35 kV outdoors plants (four stations),
- internal consumption plants,
- 6 kV switchgear systems,
C) Earthworks for 6 kV cable routes, supply of steel rack, 6 kV bench cable including 4 pieces
static cable reels.
3. Phase [period of time 2009/2011]
Completion of electrical equipment according to the technological development of the
opencast mine:
- 110/35 kV transformer including with 110 kV outdoors plants,
- 35/6 kV transformer including with 35 kV outdoors plants,
- 6 kV switch gear systems,
- 6 kV bench switch gears,
- 6 kV bench cable
- static cable reels
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Central Remote Control System
Coal Quality Management System
Power Supply System
Specification Tendering Engineering and Completion
2010 20112007 2008 2009
I II III IV I II III IV I II III IV I II III IV I II III IV
Fig.: 7.2-1 Time Schedule for Power Supply and Control System
An overview of the energy distribution system for the new mine Sibovc SW is shown in the
figure below:
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2x 110 kV
2x110/35kV, 35 MVA2x110/35kV, 35MVA
reserve
4x35/6kV, 14MVA 3x35/6kV, 10MVA35/6kV, 10 MVA
6kV Switchgear [in SF6-technique]
overburden
6kV outgoing feeder
6kV Switchgear [in SF6-technique]
coal extraction
6kV outgoing feeder
Internal consumption for
power substation
0,4 kV utgoing feeder for
mine office, warehouse,
workshop
3
switchgear room within
the building
1 2 1 2 3
Fig.: 7.2-2 110/35 kV Power Substation “Sibovc” with 6 kV Distribution System
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Fig.: 7.2-3 6 kV Power Supply – Coal Extraction
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Fig.: 7.2-4 6 kV Power Supply – Overburden Removal
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7.3 Investments for Power Supply System The below table shows the year-wise investment:
MEURO 2007 2008 2009 2010 2011 Total
Investments for
Power Supply 0.3 7.0 1.6 1.8 1.0 11.7
1.Phase, see
description above 0.3 0.3
2. Phase, see
description above 7.0 7.0
3. Phase, see
description above 1.6 1.8 1.0 4.4
Tab.: 7.3-1 Investments for Power Supply
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8 Auxiliary Equipment
8.1 Assessment of Technical Status in Existing Mine A complete auxiliary equipment fleet is available in the existing mine. In 2000/2001 and 2004
an extensive rehabilitation of the auxiliary equipment fleet was realized with the help of KfW
and EAR funds. Some of the old equipment have been commissioned in the 80’s and is more
than 20 years old. Nevertheless, the predominant part of the auxiliary equipment is in a strong
technical status.
From 2007 overburden production in the existing mine will considerably decline. First
overburden lines will be put out of operation; the number of operation points will be reduced.
In the existing mine, coal production will go on with full capacity until 2008 and in 2009 and
2011 with reduced capacity. Parallel with the decline in capacity, a part of the auxiliary
equipment can be put out of operation. At the time of decommissioning a part of the auxiliary
equipment will have exceeded its normative service life. Prolongation of the normative
service life is not recommended due to the difficult conditions and the rather poor
maintenance. Moreover, the further use of selected auxiliary equipment is intended for
recultivation, securing and wrapping measures over the year 2011. Substitute investments for
worn out auxiliary devices are not planned within the medium-term planning.
The result is, that a take-over of auxiliary equipment from the existing fleet for a further use in
the Sibovc mine will not be possible or only in to limited extent. The further plans for the
Sibovc mine assume a complete new auxiliary equipment fleet.
8.2 Demand of Auxiliary Equipment
8.2.1 Maximal Demand of Auxiliary Equipment For ensuring the production processes in the pit, a whole number of auxiliary machines and
equipment are necessary. The auxiliary equipment is attached to the different operational
sections and operated in one up to three shift operation according to requirement.
The following table illustrates the optimal stock on auxiliary equipment in case of maximum
production. The given engine performance and number of equipment is based on the special
application condition in the existing mines and the experiences from other mines with
comparable deposit properties.
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Type Number of auxiliary Equipment
[ kW ] Overb. Coal Stockp Drain. Maint. total
Dozer 230 - 300 7 6 4 17 Pipelayer 180 2 2 4 Wheel Dozer 250 2 2 Wheel Loader 17t 180 2 2 2 6 Wheel Loader 120 1 1 2 Excavator Loader 3 3 Telescope Crane 90t 340 1 1 Telescope Crane 60t 270 1 1 Telescope Crane 45t 270 1 1 Telescope Crane 30t 200 1 2 3 Forklift 2t 2 2 Forklift 5t 2 2 Truck payload 12t, 3-axle 3 3 Truck with hydraulic crane 130 1 1 1 4 7 Truck with lifting Platform 130 2 2 Dump Truck 230 1 1 2 Cable reel Trailer 1 1 Low Bed Trailer 60t 1 1 2 Fuel Truck 180 1 1 2 Lubrication Truck 1 1 Tractor 200 1 1 2 Hydraulic Backhoe (crawler) 180 - 200 1 1 3 5 Hydraulic Backhoe (wheel) 1 1 2 Grader 160 2 2 Trench Cutter 2 2 Single Drum Roller 150 1 1 Jeep 100 3 3 2 2 7 17 Pick-up 75 2 2 1 1 9 15 Jeep 12 seats 100 1 1 2 Personnel Transporters (36
seats)
140 4 3 1 8 Minibus 1 1 2 Ambulance 2 2 Fire Fighting Truck 1 1 Drilling Machine 3 3 Workshop Container 1 1 Mobile Workshop 2 2 Mobile Lightings 0.5 3 3 6 Winding Support Drum 1 1 Vulcanisation Set 2 2 Diesel Generator 2 2 4 Water Truck 1 1 Spraying Galleries 4 4 Pumps 15 15
Tab.: 8.2-1 Number of Auxiliary Equipment
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The calculation of the auxiliary equipment fleet bases on the following:
Dozers 1 per working level in overburden, coal and dumping operation
4 for the stockpiles
2 for special works
2 as reserve in case of repair measures (corresponds 10% of fleet)
For levelling work which will not be carried out continuously it is not intended to use dozers.
Such peak capacities shall be put out to tender and awarded to contractors for cost reasons
(single lots and/or framework contracts).
Personnel Transporters 2 for excavation site overburden
2 for excavation site coal
2 for dumping site and recultivation
1 for dewatering
1 as reserve in case of repair measures or breakdowns
In addition to these big personnel transporters (36 seats) smaller jeeps and microbuses are
foreseen for the shift change and for the different departments for transportation. 4-Wheel-
Drive is urgent necessary for all cars and busses under consideration of the heavy material
properties particular in overburden operation.
8.2.2 Yearwise Development of Auxiliary Equipment Fleet The establishment of the auxiliary equipment fleet will be adjusted to the development of
capacity in the opencast mine. The first auxiliary machines have to be put in operation already
before the heavy-duty equipment will start work to prepare their starting position. In 2012, the
full equipment capacity will be installed both in the overburden- and coal operation. This
means that until this date the auxiliary equipment fleet shall be completed. From this period, a
constant auxiliary equipment fleet will be in operation.
The following table shows the development of the auxiliary equipment fleet up to a maximum
size.
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Type 2008 2009 2010 2011 2012
Coal Output [mt] 3.4 6.0 9.0
Overburden [mbcm] 2.56 6.40 9.09 12.24 11.88
Dozer 3 9 15 15 17
Pipelayer 1 2 4 4 4
Wheel Dozer 1 2 2 2
Wheel Loader 17t 1 3 5 5 6
Wheel Loader 0 1 2 2 2
Excavator Loader 1 2 3 3 3
Telescope Crane 90t 1 1 1
Telescope Crane 60t 1 1 1
Telescope Crane 45t 1 1 1 1
Telescope Crane 30t 1 2 3 3 3
Forklift 2t 1 2 2 2
Forklift 5t 1 1 2 2 2
Truck payload 12t, 3-axle 1 2 3 3 3
Truck with hydraulic crane 1 4 6 6 7
Truck with lifting Platform 1 2 2 2
Dump Truck 1 1 2 2 2
Cable reel Trailer 1 1 1
Low Bed Trailer 1 1 1 1 2
Fuel Truck 1 1 2 2 2
Lubrication Truck 1 1 1 1 1
Tractor 1 1 2 2
Hydraulic Backhoe (crawler) 1 3 5 5 5
Hydraulic Backhoe (wheel) 1 1 2 2 2
Grader 1 1 2 2 2
Trench Cutter 1 1 2 2 2
Single Drum Roller 1 1 1
Jeep 3 9 15 15 17
Pick-up 3 8 13 13 15
Jeep (12 seats) 1 1 2 2 2 Personnel Transporters (36 seats) 2 4 7 7 8
Minibus 1 2 2 2
Ambulance 1 1 2 2 2
Fire Fighting Truck 1 1 1 1 1
Drilling Machine 1 2 3 3 3
Workshop Container 1 1 1 1
Mobile Workshop 1 1 2 2 2
Mobile Lightings 1 3 5 5 6
Winding Support Drum 1 1 1 1 1
Vulcanisation Set 1 1 2 2 2
Diesel Generator 1 2 4 4 4
Water Truck 1 1 1
Spraying Galleries 1 2 4 4 4
Pumps 10 12 13 13 15
Tab.: 8.2-2 Number of Auxiliary Equipment up to 2012
The mobile auxiliary equipment has a smaller economic service life compared to the main
equipment. Depending on the type of equipment and the conditions of use this time varies
between 3 and 12 years. Partly, longer service life may also be possible. Thereafter, the
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auxiliary equipment is technically worn out and shall be replaced. When using the equipment
it shall be assumed that a new and technically improved generation may be available on the
market. A technical specification of these equipments for the planning of Sibovc seems to be
not useful.
The following service life was assumed for the single auxiliary equipment classes:
- Pumps 3 Years
- Cars and Busses 6 Years
- Ancillary Equipment 6 Years
- Dozer, Wheel Loader, Trucks 6 Years
- Special Trucks, Drilling Machine 8 Years
- Backhoes, Grader 8 Years
- Temporarily used Equipment 10 – 20 Years
The following table illustrates the number of the auxiliary equipment to be purchased
annually. The bold number show the initial purchased machine up to completion of the
auxiliary equipment fleet; the other numbers (from 2013) are replaces equipments.
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Type ‘08 ‘09 ‘10 ‘11 ‘12 ‘13 ‘14 ‘15 ‘16
Dozer 3 6 6 2 3 6 6
Pipelayer 1 1 2
Wheel Dozer 1 1 1 1
Wheel Loader 17t 1 2 2 1 1 2 2
Wheel Loader 1 1 1 1
Excavator Loader 1 1 1 1
Telescope Crane 90t 1
Telescope Crane 60t 1
Telescope Crane 45t 1
Telescope Crane 30t 1 1 1
Forklift 2t 1 1
Forklift 5t 1 1 1
Truck payload 12t, 3-axle 1 1 1 1 1 1
Truck with hydraulic crane 1 3 2 1 1
Truck with lifting Platform 1 1
Dump Truck 1 1 1 1
Cable reel Trailer 1
Low Bed Trailer 1 1
Fuel Truck 1 1
Lubrication Truck 1
Tractor 1 1
Hydraulic Backhoe (crawler) 1 2 2 1
Hydraulic Backhoe (wheel) 1 1 1
Grader 1 1 1
Trench Cutter 1 1
Single Drum Roller 1
Jeep 3 6 6 2 3 3 6
Pick-up 3 5 5 2 3 5 5
Jeep (12 seats) 1 1 1 1
Personnel Transporters 2 2 3 1 2 2 3
Minibus 1 1 1 1
Ambulance 1 1
Fire Fighting Truck 1
Drilling Machine 1 1 1 1
Workshop Container 1
Mobile Workshop 1 1
Mobile Lightings 1 2 2 1 1 2 2
Winding Support Drum 1
Vulcanisation Set 1 1 1 1
Diesel Generator 1 1 2 1 1 2
Water Truck 1
Spraying Galleries 1 1 2 1 1 2
Pumps 10 2 1 10 4 1 10 4 1
Tab.: 8.2-3 Annual Purchase of Auxiliary Equipment up to 2016
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Type 2017 ‘18 ‘19 ‘20 ‘21 ‘22 ‘23 ‘24
Dozer 2 3 6 6
Pipelayer 1 1 2 1
Wheel Dozer 1 1
Wheel Loader 17t 1 1 2 2
Wheel Loader 1 1
Excavator Loader 1 1
Telescope Crane 90t
Telescope Crane 60t 1
Telescope Crane 45t 1
Telescope Crane 30t 1 1 1
Forklift 2t 1 1
Forklift 5t 1
Truck payload 12t, 3-axle 1 1 1
Truck with hydraulic crane 3 2 1
Truck with lifting Platform 1 1
Dump Truck 1 1
Cable reel Trailer 1
Low Bed Trailer 1
Fuel Truck 1 1
Lubrication Truck 1
Tractor 1
Hydraulic Backhoe (crawler) 2 2
Hydraulic Backhoe (wheel) 1
Grader 1
Trench Cutter 1 1
Single Drum Roller 1
Jeep 2 3 6 6
Pick-up 2 3 5 4
Jeep (12 seats) 1 1
Personnel Transporters 1 2 2 3
Minibus 1 1
Ambulance
Fire Fighting Truck
Drilling Machine 1 1
Workshop Container
Mobile Workshop 1
Mobile Lightings 1 1 2 2
Winding Support Drum
Vulcanisation Set 1 1
Diesel Generator 1 1 2
Water Truck
Spraying Galleries 1 1 1
Pumps 10 4 1 10 4 1 2
Tab.: 8.2-4 Annual Purchase of Auxiliary Equipment up to 2025
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8.3 Heavy Auxiliary Equipment for Sibovc SW Mine
8.3.1 Draglines For special works, linked with large mass movements, the application of draglines has been
foreseen. These machines can be variably used at reasonable costs and they can be shifted
within the mine with low expenses.
The following works can be done by draglines:
- Cutting of overheights
- Movement of sliding masses
- Design of ramps
- Cleaning of surface in the area of villages
- Design of water collecting basins
It is proposed to use 3 draglines in the Sibovc mine as heavy auxiliary machines. After an
appropriate rehabilitation these machines can be moved from the existing mine. There it will
not be necessary to purchase new ones.
At present 6 draglines are in operation in the existing mine. Except one ESch 10/70 which
was technically overhauled, all draglines are in a bad repair. The overhauled ESch 10/70 has
been selected from technical reasons for a further use in the Sibovc SW Mine.
After 15 years of operation of the dragline in the Sibovc SW opencast mine it is planed to
scrap this machine.
Bucket Volume 10 m³
Boom Length 70 m
Max. Cutting Height
Max. Cutting Depth
34°
30°
26°
22°
17°
12°
35 m
30 m
25 m
20 m
15 m
10 m
Ground Pressure Operation
Transport
0.94 kp/cm²
1.49 kp/cm²
Service Weight 767 t
Installed Power 1,460 kW
Time per Pass 135° 54 s
Tab.: 8.3-1 Technical Data of Esch 10/70
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Fig.: 8.3-1 Scheme Esch 10/70
8.3.2 Transport Crawler A transport crawler is required for the shifting of the belt driving station and other heavy
assemblies up to a weight of 350 t. Such a transport crawler is available in the existing mine.
The transport crawler, financed by the EAR was delivered in 2003 and is in a good technical
status. That’s why a general rehabilitation is not foreseen before re-commissioning in the
Sibovc mine.
Replacement within the period under review is not taken into consideration due to the
discontinuous use of the transport crawler.
8.3.3 Derricks Large cranes will be needed for the assembly of the heavy equipment of the new opencast
mine. Two Derrick cranes from the 70ies are still available on the assembly yard/stockyard
nearby Bardh. It is not sure if the equipment is ready for operation.
Parallel to mobile cranes for the assembly of the equipment to be purchased it will be required
to use also Derricks or equivalent machines. The rehabilitation of the available Derricks shall
be checked. Investments of at least 0.1 MEUR are necessary for each of the Derricks.
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8.4 Investment and Cost Calculation Based on the average prices of the single auxiliary equipment types (price basis 2006) and the
annual number of machines, the investments were determined according to equipment type
and year. The investments/reinvestments for auxiliary equipment amount to 60 MEUR until
2024. About 24 MEUR are for initial investments, a sum of 34 MEUR for replacement
investments and about 2 MEURO for rehabilitation measures of heavy auxiliary equipment.
A slight reduction of the investments within the developing phase can be achieved by a further
use of selected auxiliary machines from the existing mine. At present it is assumed that the
auxiliary equipment in the existing mine will be worn out at the time of the decommissioning
and cannot be further used. A revision shall be made at a later date.
Type Investment Type Investment
Dozer 17.2 Grader 0.6
Pipelayer 4.7 Trench Cutter 1.0
Wheel Dozer 1.8 Single Drum Roller 0.2
Wheel Loader 17t 3.7 Jeep 1.7
Wheel Loader 1.3 Pick-up 1.4
Excavator Loader 0.6 Jeep 12 seats 0.2
Telescope Crane 90t 0.7 Personnel Transporters 3.0
Telescope Crane 60t 1.0 Minibus 0.2
Telescope Crane 45t 0.8 Ambulance 0.1
Telescope Crane 30t 1.9 Fire Fighting Truck 0.2
Forklift 2t 0.1 Drilling Machine 2.4
Forklift 5t 0.2 Workshop Container 0.1
Truck payload 12t, 3-axle 1.1 Mobile Workshop 0.6
Truck with hydraulic crane 1.8 Mobile Lightings 0.7
Truck with lifting Platform 0.7 Winding Support Drum 0.2
Dump Truck 1.4 Vulcanisation Set 0.3
Cable reel Trailer 0.2 Diesel Generator 0.3
Low Bed Trailer 0.5 Water Truck 0.1
Fuel Truck 0.6 Spraying Galleries 0.1
Lubrication Truck 0.4 Pumps 1.1
Tractor 0.6
Hydraulic Backhoe
(crawler)
1.5 Dragline ESch 10/70 1.5
Hydraulic Backhoe (wheel) 0.6 Reha Transport Crawler 0.4
Tab.: 8.4-1 Investments and Reinvestments for Auxiliary Equipment
Year ‘08 ‘09 ‘10 ‘11 ‘12 ‘13 ‘14 ‘15 ‘16
Investments 5.9 7.0 9.6 0.3 1.6 0.2 3.7 4.6 5.3
Year ‘17 ‘18 ‘19 ‘20 ‘21 ‘22 ‘23 ‘24
Investments 2.4 5.0 2.6 3.4 4.1 3.8 - -
Tab.: 8.4-2 Yearwise Investments for Auxiliary Equipment in MEURO
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For auxiliary equipment, the running cost for service fluids and maintenance shall be taken
into calculation. These were determined on the basis of specific parameter.
- Energy for dragline - 0.9 kWh / bcm overburden
- Fuel and lubrication - 30 % of costs for energy in the mines
- Maintenance of auxiliary equipment - 4 ct / bcm (overburden and coal)
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9 Infrastructure and Surface Facilities
9.1 General Remarks and Principles In principle it is not planned to install new surface facilities for various reasons; among others
the available technical plants in Bardh/ Mirash, which are presently part of ongoing
rehabilitation measures, the neighbourhood to Sibovc and the extensive investments, anyhow.
It seems to be reasonable to use the available buildings and plants to a great extend also for
the Sibovc opencast mine.
The different buildings of the following departments of KEK were checked for a follow-up
use:
- Office Gate 1
- Mine „BARDH“
- Mine „MIRASH“
- Separation plant
- Kosovamont
The following construction measures are required for preparing the development of the lignite
opencast mines as well as for securing the auxiliary processes:
Social facilities and administration
- change- and washrooms with sanitary facilities (wash places and toilets)
- administration building
- canteen
- facilities for medical care
- parking places
Supply and disposal
- transfer stations and switch plants for power supply of the opencast mine equipment
and surface facilities
- supply of drinking water, disposal of wastewater
- data transmission
- fire extinguishing ponds, building for fire brigade
- roads (public roads, plant roads, roads on working levels of excavators spreaders)
- assembly yards
Workshops and warehouses
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- main mechanical workshop
- main electrical workshop
- central auxiliary equipment workshop
- vulcanizing workshop
- mechanical and electrical workshop (for immediate repairs)
- petrol stations
- wash places or vehicles
- central warehouse and various small warehouses of the departments
9.2 Social Facilities and Administration
9.2.1 Mine Offices To centralise the administration (future head office) there are required about 150 office
workplaces (planning departments like for example mine planning, geology, soil-mechanics,
hydrology, construction planning, mine surveying, accounting and procurement department as
well as other central departments).
Therefore, it is planned to build a new three-floor office building with an investment amount
of ca. 3.5 Mio. €, because the available administration buildings and/or barracks are located
decentral and partly are in a bad repair.
The new building shall be erected at the site of the daily facilities of Bardh.
The layout plan illustrated in the following picture is an example for an office building in
modular design (lifetime ca. 30 years).
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10,82 m
meeting room
reception
washroom
restroomssecretary
pool
canteen coffee shop
10,82 m
14
,18
m10,8
2 m
25,0
0 m
49,36 m
27,72 m
Mine Office
Fig.: 9.2-1 Layout Drawing of New Mine Office
The following office buildings were examined for possible uses by the Sibovc SW opencast
mine:
Office building in Mirash 60 employees (office space ca. 600 m²)
Office building in Bardh 55 employees (office space ca. 550 m²)
KEK Gate 01 85 employees (office space ca. 730 m²)
Total 200 employees
Due to their bad repair as well as their spatial distance to the facilities in Bardh, the buildings
of Gate 01 (light-weight timber construction, only partly solid) and Mirash are only applicable
for a transition period of ca 5 years.
Fig.: 9.2-2 Mine Office Mirash
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Fig.: 9.2-3 Mine Office Gate 01
Fig.: 9.2-4 Mine Office Bardh
The office building of Bardh was reconstructed and extended during the past years and is
presently in a very good repair. It comprises among others a canteen, a large-size meeting
room as well as toilets and washrooms.
This building is intended to be part of the administrative units of Sibovc SW.
The requires office workplaces (mean-level management) for the work preparation of the
production departments, workshops, stockyard and auxiliary equipment complexes are already
available in these complexes and the constructions are in a good repair.
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9.2.2 Mine Control Centre
Fig.: 9.2-5 Current Mine Control Centre of Mirash Mine
For the Mirash opencast mine a new control centre was erected in the past years which cannot
be used for the new opencast mine owing to its location.
Fig.: 9.2-6 Mine Control Centre of Bardh Mine
The operative control for the Bardh opencast mine is directly situated in the daily facilities of
Bardh at the slope and shows multiple settlement cracks. This little building is only applicable
for radiotelephony.
A new operation control centre with adequate equipment shall be erected for the Sibovc SW
opencast mine. This control centre shall be integrated in the new office building.
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A sum of ca. 150,000 € shall be planned for hard-and software.
9.2.3 Washrooms and Sanitary Facilities At present, wash and change rooms are attached decentralized to the respective operation unit.
Central washing facilities exist in the mechanical workshop at Kosovomont, in the Separation
plant as well as the daily facilities of the Bardh mine.
Washing facilities (as far as existing) are mostly integrated in the changing rooms and have
only cold water connection. Kosovomont and Separation plant have separate wash- and
changing rooms.
In 2006 a rehabilitation program is executed for the washing facilities. It comprises most of all
the procurement of new lockers and smaller repairs (sum of 230,000 €). The following
capacities base on the data of this program.
Location Designation Capacity Worker
Kosovomont Mechanical Workshop 480
Kosovomont Electrical Workshop 134
Separation Plant A Electrical and mechanical Workshop 140
Western slope Bardh SH.T.-12 380
Western slope Bardh Garage 384
CPD Gate I For Engineers 30
Mirash 600
Total 2.148
Tab.: 9.2-1 Capacity of Change Rooms and Sanitary Facilities
The two facilities in Bardh are below the daily facilities and have only changing places. The
barrack is in bad repair and not suitable for the new opencast mine.
The washing facilities in Kosovomont and Separation Plant with a total capacity of 754 places
can be used for the Sibovc SW after reconstruction still to be carried out.
The human resources concept for Sibovc SW demands approx. 1,350 wash room places for
the people directly involved in the production. With regard to the wash room places further
useable in Kosovomont and Separation Plant there is yielded a shortage of 600 wash- and
change room places for Sibovc SW.
The erection of a new facility in the daily facilities of Bardh for 600 places including a locker
room area will meet the required capacity.
The investment costs for such a facility amount to 1.8 Mio. €.
The following picture shows a wash- and change room facility for 650 employees:
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Fig.: 9.2-7 Washroom and Sanitary Facility for 650 Workers
9.3 Supply and Disposal
9.3.1 Erection Yards South of the daily facilities of Bardh a central erection yard with ca. 75,000 m² will be built or
Sibovc.
Operative erection yards shall be envisaged for big repairs with the following requirements:
- Horizontal area
- Effective size of the area: 100 m x 80 m
- Basement: 25.00 cm base gravel 0/56 mm
25.00 cm antifreeze layer 0/32 mm
- Ditch for installation: 0.5 m deep and 0.5 m wide
- Drainage ditch around the repair place with connection to a river or a collection basin
with pump
- Connection to access roads
- Connection to power and water supply
- Use of mobile cranes
The containers are equipped for the management personnel of the repair (responsible for
installation: contractor).
The new erection yard costs ca. 1.2 Mio. € including media connection.
An erection yard for a big repair costs ca. 100,000 €.
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9.3.2 Road Construction The relocation of public roads has been described in the chapter “Resettlements”. For the
different types of roads the following design and parameters of road construction have been
considered:
Designation Length of the road
[m]
Width of
the road
[m]
Planned
utilisation
[years]
Type of road
Excavator bench 3,000 4 <3 gravel
Dump bench
1,500 4 <3 gravel
Mine
operating
roads, each
on four
working
levels
Head conveyor 2,000 4 >3 asphalt with
passing places
Access
roads
Main accesses
intended for a
long-term use
each 5,000m in
2008, 2011, 2014,
2017
6 >3 asphalt
Municipal
roads
Connecting roads
between the
locations
Corresponding to
the dislocation of
locations
6 >3 asphalt
Tab.: 9.3-1 Road Construction
9.3.2.1 Plant roads
Parallel to the belt conveyor systems on the single working levels, construction of plant roads
4 m wide are planned as gravel roads. In case of a lifetime greater than 3 years these roads will
be furnished with an asphalt cover.
The roads constructed in Macadam-design (first layer 16 cm chippings with grain size 60-90
mm; second layer 9 cm chippings with grain size 30-60 mm) in the Bardh and Mirash mines
in 2004 have not proved successful on the existing subsoil (clay) and the difficult dewatering
conditions.
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Fig.: 9.3-1 Mine Road in Mirash in Spring 2006
Therefore, the gravel roads in cohesive soils shall be constructed as follows:
10.00 cm gravel base 0/32 mm, sand washed
20.00 cm gravel base 0/56 mm
30.00 cm antifreeze layer 0/32 mm
1 layer Geovlies-mats
60.00 cm Sum
A unit price of 12.00-16.00 €/m² shall be calculated for the cost determination of the gravel
roads. If a share of 50% of the gravel material can be recovered the unit price can amount to
12.00 €/ m².
The following system of plant roads will be required in the opencast mine (depending on
bench lengths):
- Excavator bench on 4 working levels, ca. 1.5 km long and 4 m wide (gravel)
- Dump bench on 4 working levels, ca. 1.1 km long and 4 m wide (gravel)
- Head conveyor belt on 4 working levels, ca. 2 km long and 4 m wide with passing
places (asphalt)
Owing to the opencast mine advance and the connected changing operating conditions about
ca. 15.6 km of gravel roads have to be built every year (until 2024).
The main access roads along the head conveyors are made of asphalt. At the beginning of
opencast mines operation a distance of about 6 km has to be constructed. During regular
operation these roads will be extended on each working level by 150 m (totally 0.5 km per
year).
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9.3.2.2 Access Roads
Roads and main accesses intended for long-term use (lifetime >3 years) are furnished with
asphalt with the following layers:
4.00 cm Bitumen cover 0/11 mm
4.00 cm Bitumen binder layer 0/16 mm
8.00 cm bituminous base 0/32 mm
20.00 cm gravel base 0/56 mm (compaction EV2 > 180 MN/m²)
44.00 cm antifreeze layer 0/32 mm
1layer of Geovlies-mats
80.00 cm Total
Due to opposing traffic the roads shall be 6 m wide. To determine the costs a unit price of
70.00 €/m² is used (construction mainly with local contractors).
The main access road to the Sibovc opencast mine (asphalt) is built parallel to the coal belt
conveyor to the power plant – from the working level of the pit operation to the coal
distribution point of Kosovo A/B. It has a length of ca. 2.5 km and a width of 6 m and has to
overcome a height difference of ca. 20 m.
For road construction the existing building materials (limited availability of broken brick, ash
concrete) can be used. In any case a geotextile and a drainage layer shall be used in the upper
layers because it can be water-absorbing depending on the firing temperature.
9.3.3 Fire Department The building of the fire department in the south of the Separation Plant is in a good repair and
can also be used for the Sibovc SW opencast mine.
Until the beginning of the regular operation the mine surveying department will also have its
seat in this building.
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Fig.: 9.3-2 Building of the Fire Department
9.4 Workshops and Warehouses
9.4.1 Principles The mining company KEK owns a number of decentralized located main-and operating work-
shops and warehouses which can be used owing to the low distance to the new opencast mine
field of Sibovc
Currently the following infrastructure elements support the maintenance process.
Auxiliary equipment workshops (totally 5 sites):
- Workshop (small) and yard Bardh (south-western slope Bardh), also the vulcanizing
facility of the Bardh operation is located here
- Workshop and yard Mirash (Northern slope Mirash West, surface site of old under-
ground mine)
- Workshop and yard Kosovomont (Mirash Brand Field)
- Rubber tired vehicles yard (Mirash gate)
- Workshop separation plant
Main equipment workshops (totally 7 locations):
- Mechanical workshop Bardh (South of Bardh village, large construction cranes for
main mine equipment on site), also the idler repair facility of the Bardh operation is
located here
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- Electrical workshop Bardh, also a second building for electrical rehabilitation is at the
same location (Western slope Bardh)
- Mechanical workshop Mirash (Northern slope Mirash West)
- Electrical workshop Mirash (Northern slope Mirash West)
- Mechanical workshop Kosovomont
- Electrical workshop Kosovomont
- Electrical and mechanical workshop separation plant, idler repair
Warehouses:
- Warehouse electrical Bardh (Western slope Bardh)
- Warehouse mechanical Bardh (Western slope Bardh)
- Warehouse protective equipment Bardh (Western slope Bardh)
- Warehouse aux equipment Bardh (Western slope Bardh)
- Fuel station Mirash (Northern slope Mirash West)
- Warehouse electrical Kosovomont
- Warehouse mechanical Kosovomont
- Fuel station separation plant
- Warehouse idler and vulcanization separation plant
- Warehouse mechanical and electrical temporary Mirash at the gasification plant
- Warehouse office supply at gate 01
- There is a new warehouse under construction at the Mirash office building
Basing on the prepared maintenance concept for the Bardh and Mirash opencast mines the
following available capacities will be rehabilitated and made available for Sibovc. From these
24 locations with support functions in a first business reengineering effort 11 locations will
remain. These are:
Auxiliary equipment workshops:
(1) New Central Auxiliary equipment workshop including warehouse (Bardh South-
western slope) - completion in 2005
Main equipment workshops:
(1) Mechanical workshop Intervention (South of Bardh village)
(2) Electrical workshop Intervention (Western slope Bardh)
(3) Electrical workshop Kosovomont
(4) Mechanical workshop Kosovomont
(5) Workshop separation plant
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Warehouses:
(1) Warehouse Bardh (Western slope Bardh)
(2) Fuel station Mirash (Northern slope Mirash West)
(3) New warehouse Mirash (currently under construction at the Mirash office building) –
completion in 2005
(4) New central warehouse at Kosovomont
(5) Idler repair workshop separation plant
For implementing an effective maintenance, a central inventory management including an
EDP-system for acquiring, keeping and managing the inventory is planned. For registering the
material it will be necessary to introduce a code system.
The following table summarizes all existing buildings of the single departments of KEK
which will be used in future.
Building Designation Departments of CPD KEK
Auxiliary Equipment
Workshop New central aux. Workshop M.S. "BARDHI"
Mechanical Workshop Intervention M.S. "BARDHI"
Electrical Workshop Intervention M.S. "BARDHI"
Electrical Workshop MAINTENANCE DEPARTMENT
"KOSOVAMONT"
Mechanical Workshop MAINTENANCE DEPARTMENT
"KOSOVAMONT"
Main Equipment
Workshops
Electrical & Mechanical Workshop SEPARATION DEPARTMENT
New Warehouse M.S. "MIRASHI"
Warehouse idler and vulcanization SEPARATION DEPARTMENT
Warehouse electrical Bardh M.S. "BARDHI"
Warehouse mechanical Bardh M.S. "BARDHI"
New central Warehouse MAINTENANCE DEPARTMENT
"KOSOVAMONT"
Warehouses
Warehouse for Workshops MAINTENANCE DEPARTMENT
"KOSOVAMONT"
Mine Control Centre M.S. "BARDHI" Mine Control Centre
Mine Control Centre M.S. "MIRASHI"
Office Building M.S. "MIRASHI"
Office Building M.S. "BARDHI"
Mine Offices
Mining Office KEK Gate 01
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Mechanical & Electrical Workshop
MAINTENANCE DEPARTMENT
"KOSOVAMONT"
Petrol Station M.S. "MIRASHI" Petrol Station /
Fuel Depot Petrol Station SEPARATION DEPARTMENT
Mechanical Workshop Intervention M.S. "BARDHI"
Electrical Workshop Intervention M.S. "BARDHI"
Mechanical Workshop MAINTENANCE DEPARTMENT
"KOSOVAMONT"
Washrooms and
Sanitary Facilities
Electrical and mechanical Workshop SEPARATION DEPARTMENT
Tab.: 9.4-1 Further Use of Buildings for Mine Sibovc SW
The planned sites of the workshop- and warehouse complexes are illustrated in the following
picture:
Fig.: 9.4-1 Survey Workshops and Warehouses
9.4.2 Workshops
New Central Auxiliary Equipment Workshop
The future new auxiliary equipment workshop is at the territory of the daily facilities of Bardh
Western slope. The massif hall with portal crane is a new building and will be completed in
2006. The workshop contains the required office space for the preparatory management as
well as areas for equipment and a warehouse for auxiliary equipment.
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Fig.: 9.4-2 New Central Auxiliary Equipment Workshop Bardh
Mechanical workshop intervention
The mechanical workshop intervention (South of Bardh village) is presently used as
mechanical workshop for the Bardh opencast mine and responsible for all mechanical repairs.
The workshop is among other equipped with lathes and drilling machines.
Fig.: 9.4-3 Mechanical Workshop Intervention
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For a later use as workshop for the Sibovc SW mine it is necessary to install the already
planned heating and to reconstruct the sanitary facilities. The outside area of the workshop
includes a large unpaved storage area with 2 large Derrick-cranes. The maintenance of these
cranes is too expensive so that they can be scrapped.
Electrical Workshop Intervention
The electrical workshop intervention (South of Bardh village) is used as electrical workshop
for the Bardh opencast mine. In the eastern part of the building, the metrological department is
located. The 3-nave hall consists of a reinforced concrete skeleton construction with wall
made of brickworks and/or large glazing at the long sides. The floor is made of a wooden
pavement. The individual workshops are accessible form the central corridor. The building is
equipped with heating. The toilets were reconstructed in 2005. The building is in a good
repair.
Fig.: 9.4-4 Electrical Workshop Intervention Bardh
Electrical Workshop Kosovomont
The workshop complex Kosovomont is 3 km away from the opencast mine nearby the place
of Palaj. At present the village road is used as access to the Bardh and Mirash opencast mines.
The access road to the Sibovc SW mine shall be developed basically.
The Electrical workshop Kosovomont belongs to the future Central Workshop of the opencast
mines. In 2004, the existing hall was extended by a built-on structure for expanding the repair
capacities. In the same year, the entire heating system of the hall including the heating pipe-
lines from Kosovo B power plant were overhauled and/or refurbished
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Fig.: 9.4-5 Electrical Workshop Kosovomont
Mechanical Workshop Kosovomont
It is intended to extent the mechanical workshop of the Kosovomont site as future Central
workshop for the opencast mine Sibovc. On an area of ca. 10,000 m² the necessary
departments for the central workshop are located in 3 naves; among others metal cutting,
(lathing, milling, drilling), grinding shop, welding shop, hardening shop.
Since 2002, considerable investments have been made for modernising the machine park (a. o.
CNC-control for milling machines, drilling equipment and gear milling machine).
Fig.: 9.4-6 Layout Plan for Mechanical Workshop Kosovomont 1
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Fig.: 9.4-7 Mechanical Workshop Kosovomont 1
The building condition is assessed well. The heating of the halls was overhauled and/or
completely renewed in 2004.
The internal transportation in the hall is made via floor-controlled hall cranes and two railway
tracks which are connected to the separate warehouse and the building for
sandblasting/corrosion protection.
The hall complex has a massive three-floor extension with office workplaces for the technical
work preparation and administration. In the ground floor there is the changing room for ca.
200 employees
Fig.: 9.4-8 Mechanical Workshop Kosovomont 2
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In front of the office extension of the hall complex there is a gravel-paved parking area (ca. 35
m x 50 m) for 2 new workshop mobiles, 2 new workshop trailers as well as 1 Unimog and one
90t-crane.
Outside the building of the mechanical workshop there is a storage ground with portal crane.
The blasting plant (including corrosion protection) is not in operation at present.
Electrical and mechanical Workshop Separation Plant
Fig.: 9.4-9 Electrical and Mechanical Workshop
In 2004, the production capacities of electrical and mechanical maintenance of Kosovo A and
B were brought together and concentrated in the electrical and mechanical workshop at the
site of the Separation plant. Here, repair capacities are concentrated for idlers and
vulcanization as well as the refurbishment of old gears and couplings of the mines and power
plants.
The massive building (length 49.4 m x width 23.0 m x height 6.2 m) with overhead light is
heated and in a good repair. In this building there are the electrical and mechanical workshops
as well as changing facilities for originally 500 employees with separate washing facilities as
well as 20 shower installations with warm water connection
9.4.3 Warehouses
New Warehouse Mirash
The new warehouse at Mirash (area ca. 1,800 m²) is located in the area of the daily facilities of
Mirash at the road Hade-Obiliq. The outdoor facilities and a paved access road are included in
the plan of KEK for 2006.
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Fig.: 9.4-10 New Warehouse Mirash
Warehouse idler and vulcanization separation plant
The Warehouses idler (length 60.4 m, width 12.2 m, height 4.0 m) and vulcanization (length
15 m, width 9.3 m, height 2.6 m) are in the direct neighbourhood of the mechanical and
electrical workshop Separation plant. The warehouses are in a good repair.
It is envisaged that this will be the central warehouse for idlers. The outside facilities are
paved.
Fig.: 9.4-11 Warehouse Idler and Vulcanisation
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New central warehouse Kosovomont
In the concept it is intended to use a massive building complex nearby Kosovomont which is
completed to 70 % as central warehouse. The building was erected before 1990 and is only
partly roofed at present.
Completion of the building to be used for Sibovc SW shall be planned and realised. About 2
m€ have to be planned to complete the building.
Fig.: 9.4-12 New Central Warehouse
Warehouses for Workshops Kosovomont
The building complex of the mechanical workshop comprises a warehouse (ca. 15 m x 110
m), of which only ca. 1/3 is roofed incompletely (only roof without walls). The size of the
storage areas is considered sufficient.
The storage capacities of the electrical workshop are within the building complex of the work-
shop as well as on an open storage place.
The size of the paved storage space is regarded sufficient.
Electrical Warehouse in Bardh
The electrical warehouse is on the territory of the daily facilities. Directly besides the building
there is a paved storage ground.
The single-floor massive warehouse has a roofed ramp. The building also contains the ware-
house for protective clothing.
The required financial means for the maintenance of the building were already planned in the
Mid Term Plan.
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Fig.: 9.4-13 Electrical Warehouse Bardh
Mechanical Warehouse in Bardh
The mechanical warehouse (length 72.4 m, width 24.0 m, height 5.0 m, area 1,775 m²) of the
Bardh mine is an unheated two-nave hall consisting of a steel construction lined with
aluminium sheet. Inside the hall there are two heated massive installations (ca. 35 m²) for the
ware-housemen.
The warehouse complex also contains a warehouse (ca. 700 m²) for car service. The required
financial means for the maintenance of the building were already planned in the Mid Term
Plan.
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Fig.: 9.4-14 Mechanical Warehouse Bardh
9.4.4 Petrol Station At present, there are two petrol stations in the Mirash opencast mine and in the Separation
Plant.
Fig.: 9.4-15 Petrol Station Mirash
The Mirash petrol station has three tap connections, the tanks having a content of (total
content 126,038 l):
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V 1 47,721 l
V 2 47,804 l
V 3 30,513 l
Daily consumption is ca. 6,000 l Diesel for vehicles of Bardh and Mirash opencast mines as
well as Kosovomont.
A petrol station and a lubricants warehouse belong to the Separation plant and supply all
vehicles and auxiliary equipment of Separation plant and Kosova B.
The three available tanks have a content of:
V 1 10,000 l
V 2 20,000 l
V 3 10,000 l
Fig.: 9.4-16 Petrol Station Mirash
Both of the petrol stations do not meet the environmental requirements (no oil separators,
missing tank pits) and will not be refurbished for Sibovc SW.
Instead a new petrol station shall be planned and installed in the area of the new central
auxiliary equipment workshop in Bardh. The sum to be calculated for this is ca. 250,000 €.
The new petrol station shall have two pieces of tanks each with a content of 50,000 l for
Diesel fuel and petrol.
The investment appraisal contains: roof for petrol station, building, and foundation working
for site pavement, canalization with separation units, and automatic tank appliance with card
reader, telephone connection, power supply and lightning protection
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9.5 Time Scheduling for Infrastructure Measures
New Office Building with Mine Control Centre
New Central Warehouse Kosovomont
Mechanical Workshop Intervention
New Petrol Station and Fuel Depot
New Washroom and Sanitary Facility
Erection Yard Refurbishment
Road Mirash-Obiliq (Palaj)
Road Palaj-Kosovomont
Main Road Mine Sibovc
Specification Tendering Process Construction Commissionning
2009 2010
I II III IV I II III
2006 2007
IV I
2008
II III IV I II III IVIV I II III
Fig.: 9.5-1 Time Schedule for Infrastructure Measures
9.6 Investment and Cost Calculation for Infrastructure Infrastructure measures in connection with the relocation of the villages of Hade, Miren,
Shipitulla and Konxhul are already considered in the chapter Resettlement. This chapter
includes also new roads which will become necessary due to the resettlement.
The investment costs for the infrastructure of the new Sibovc opencast mine include
rehabilitation of the existing opencast mine facilities of the Bardh opencast mine as well as the
workshops and warehouses in Kosovomont.
The investment costs furthermore contain the planned new buildings for administration and
changing and washing facilities at the site of the Bardh daily facilities as well as the roads
necessary for operating the opencast mine.
The following table summarizes all investment costs for the period 2007 to 2012.
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Total 2007 2008 2009 2010 2011 2012 Infrastructure and Surface Facilities
[MEURO] [MEURO] [MEURO] [MEURO] [MEURO] [MEURO] [MEURO]
Mine Offices
New Office Building Bardh 3.500 0.365 2.010 1.125
Mine Control Centre Bardh (Hard- and Software) 0.200 0.050 0.150
Workshops and Warehouses
New Central Warehouse Kosovomont 2.000 0.150 1.000 0.800 0.050
Mechanical Workshop Intervention Bardh 0.550 0.200 0.350
Electrical Workshop Intervention Bardh 0.030 0.030
Mechanical Workshop Kosovomont 0.500 0.100 0.100 0.300
Electrical Workshop Kosovomont 0.030 0.030
Electrical and mechanical Workshop SP 0.050 0.050
New Petrol Station and Fuel Depot Bardh 0.250 0.250
Washrooms and Sanitary Facilities
New Washroom and Sanitary Facility Bardh 1.800 0.200 0.775 0.825
Total buildings 8.910 0.780 1.740 4.265 2.075 0.050
Roads and places
Area pavement daily facilities of Bardh 0.100 0.100
Erection Yards
Erection Yard Bardh Refurbishment 1.200 1.200
Assembly Yards for General Repair 0.500 0.100 0.100 0.100 0.100 0.100
Access Roads
Road Mirash-Obiliq (incl. village road Palaj)
1.5km*5.5m 0.580 0.290 0.290
Road connection to Kosovomont - 1.0km*5.5m 0.385 0.185 0.200
Main access to mine – 2.5km*6m 1.050 0.650 0.400
Mine operating roads (4 working levels)
Head conveyor – Asphalt, 6km 1.680 0.076 1.124 0.480
Extension of Head Conveyor – Asphalt, 0.45 km/a 0.378 0.126 0.126 0.126
Excavator and Dump Benches – Gravel, 15.6 km/a 3.745 0.749 0.749 0.749 0.749 0.749
Total roads + places 9.618 1.851 3.113 1.729 0.975 0.975 0.975
Total Infrastructure 18.528 2.631 4.853 5.994 3.050 1.025 0.975
Tab.: 9.6-1 Investment Calculation for Infrastructural Measures
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European Agency for Reconstruction
PREPARATION OF A COMPLEMENTARY MINING PLAN
FOR THE SIBOVC SOUTH WEST LIGNITE MINE
CONTRACT 02/KOS01/10/021
D R A F T F I N A L R E P O R T
Complementary Mining Plan for Sibovc SW
Part II - Technical Planning
April, 2006
prepared by: STEAG Consortium
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Part II Technical Planning
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Key Experts of Project Team
Hans Jürgen Matern
Team Leader
Thomas Suhr
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
Helmar Laube
Senior Expert Soil Mechanics
Joachim Gert ten Thoren
Senior Environmental Expert
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Table of Contents
1 SUMMARY (PART II) .......................................................................................... 12
1.1 Objective .................................................................................................................. 12
1.2 Tasks and Outputs of the Project.............................................................................. 13
1.2.1 Part I: Basic Investigations ....................................................................................... 13
1.2.2 Part II: Technical Planning....................................................................................... 13
1.2.3 Part III: Environmental Impact Study....................................................................... 14
1.2.4 Part IV: Economic and Financial Analysis............................................................... 15
1.3 Results under Part II – Technical Planning .............................................................. 15
1.3.1 Mining Technology and Mine Development ........................................................... 15
1.3.2 Dewatering ............................................................................................................... 19
1.3.3 Mine Closure and Recultivation Planning ............................................................... 20
1.3.4 Resettlement and Relocation.................................................................................... 21
1.3.5 Manpower................................................................................................................. 22
2 INTRODUCTION.................................................................................................. 23
2.1 Background .............................................................................................................. 23
2.2 Approach / Methodology.......................................................................................... 23
3 COAL DEMAND ................................................................................................... 26
4 MINING TECHNOLOGY OF THE SIBOVC SW MINE................................. 28
4.1 General Remarks / Preconditions ............................................................................. 28
4.2 Technological Equipment Parameter ....................................................................... 29
4.3 Capability / Capacity Calculation for MME ............................................................ 32
4.3.1 Capability of Excavators .......................................................................................... 32
4.3.1.1 Load Factor – Expression of the hourly Capacity .................................................... 34
4.3.1.2 Time Factor .............................................................................................................. 37
4.3.1.3 Capability of Excavators .......................................................................................... 39
4.3.2 Capability of Belt Conveyors ................................................................................... 41
4.3.2.1 Overburden Belt Conveyor System.......................................................................... 42
4.3.2.2 Coal Belt Conveyor System ..................................................................................... 43
4.3.2.3 Dependencies and Conclusions ................................................................................ 43
4.3.3 Capability of Spreaders ............................................................................................ 45
4.3.4 Capability of Mobile Equipment.............................................................................. 45
4.3.4.1 Mass-calculation for Mobile Equipment.................................................................. 45
4.3.4.2 Selection of Mobile Equipment................................................................................ 46
4.3.4.3 Calculation of Capacity and Equipment Fleet.......................................................... 47
4.4 General Mining Development in Sibovc SW........................................................... 50
4.4.1 Excavation Boundary/ Boundary Line ..................................................................... 50
4.4.2 Bench Design ........................................................................................................... 51
4.4.2.1 General Bench Design.............................................................................................. 51
4.4.2.2 Division of Cuts in Overburden Operation .............................................................. 54
4.4.2.3 Division of Cuts in Coal Operation.......................................................................... 55
4.4.3 Main Strategies for Mining Development................................................................ 56
4.4.4 Mass Calculation ...................................................................................................... 56
4.4.5 Stockpile Operation.................................................................................................. 59
4.4.5.1 Stockpile TPP A....................................................................................................... 59
4.4.5.2 Stockpile TPP B ....................................................................................................... 60
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4.5 Opening-up Operation.............................................................................................. 62
4.5.1 Preparatory Works in the Year 2007 ........................................................................ 62
4.5.2 Mining Development in the Year 2008.................................................................... 62
4.5.2.1 General Development............................................................................................... 62
4.5.2.2 Overburden Operation.............................................................................................. 63
4.5.2.3 Production Figures ................................................................................................... 65
4.5.3 Mining Development in the Year 2009.................................................................... 66
4.5.3.1 General Development............................................................................................... 66
4.5.3.2 Overburden Operation.............................................................................................. 67
4.5.3.3 Coal Operation ......................................................................................................... 69
4.5.3.4 Production Figures ................................................................................................... 69
4.5.4 Mining Development in the Year 2010.................................................................... 71
4.5.4.1 General Development............................................................................................... 71
4.5.4.2 Overburden Operation.............................................................................................. 72
4.5.4.3 Coal Operation ......................................................................................................... 74
4.5.4.4 Production Figures ................................................................................................... 75
4.5.5 Mining Development in the Year 2011.................................................................... 77
4.5.5.1 General Development............................................................................................... 77
4.5.5.2 Overburden Operation.............................................................................................. 78
4.5.5.3 Coal Operation ......................................................................................................... 80
4.5.5.4 Production Figures ................................................................................................... 80
4.5.6 Mining Development in the Year 2012.................................................................... 82
4.5.6.1 General Development............................................................................................... 82
4.5.6.2 Overburden Operation.............................................................................................. 83
4.5.6.3 Coal Operation ......................................................................................................... 85
4.5.6.4 Coal Quality Management........................................................................................ 86
4.5.6.5 Production Figures ................................................................................................... 87
4.6 Regular Operation .................................................................................................... 89
4.6.1 Mining Development in the Period 2013 – 2017 ..................................................... 89
4.6.1.1 General Development............................................................................................... 89
4.6.1.2 Overburden Operation.............................................................................................. 90
4.6.1.3 Coal Operation ......................................................................................................... 93
4.6.1.4 Production Figures ................................................................................................... 94
4.6.2 Mining Development in the Period 2018 – 2022 ..................................................... 96
4.6.2.1 General Development............................................................................................... 96
4.6.2.2 Overburden Operation.............................................................................................. 97
4.6.2.3 Coal Operation ....................................................................................................... 100
4.6.2.4 Production Figures ................................................................................................. 101
4.6.3 Mining Development in the Period 2023 – 2024 ................................................... 103
4.6.3.1 General Development............................................................................................. 103
4.6.3.2 Overburden Operation............................................................................................ 104
4.6.3.3 Coal Operation ....................................................................................................... 105
4.6.3.4 Production Figures ................................................................................................. 106
4.6.4 Remarks to a Continuation of Mining Development after 2024 ............................ 108
4.6.5 Remarks to Interactions with other Projects........................................................... 108
4.7 Compilation of Production Figures ........................................................................ 110
4.8 Belt Conveyor Balance........................................................................................... 115
4.9 Time Schedule........................................................................................................ 117
4.9.1 Main Equipment Activities .................................................................................... 117
4.9.2 Main Mining Activities .......................................................................................... 118
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4.10 Consequences for Development in Existing Mines ............................................... 119
5 MINE DEWATERING........................................................................................ 120
5.1 Hydrological Conditions ........................................................................................ 120
5.2 Drainage Areas ....................................................................................................... 121
5.3 Dewatering Measures ............................................................................................. 122
5.3.1 Surface Dewatering ................................................................................................ 122
5.3.1.1 Drainage Area Bardh / Mirash West ...................................................................... 122
5.3.1.2 Sibovc SW Mining Area ........................................................................................ 122
5.3.2 In-Pit Dewatering ................................................................................................... 126
5.3.2.1 Drainage Area Bardh / Mirash West ...................................................................... 126
5.3.2.2 Sibovc SW Mining Area ........................................................................................ 127
5.3.3 Time Scheduling for Dewatering Measures ........................................................... 129
5.4 Investment and Cost Calculation for Dewatering .................................................. 129
6 MINE CLOSURE AND RECULTIVATION PLANNING.............................. 131
6.1 Principles................................................................................................................ 131
6.2 Area Balance .......................................................................................................... 131
6.3 Mine Closure Plan.................................................................................................. 133
6.4 Concept of Post-Mining Utilization ....................................................................... 135
6.4.1 Principles and Preconditions for Reclamation Planning ........................................ 135
6.4.2 Soil Improvement Measures................................................................................... 136
6.4.3 Interim Greening and Erosion Protection Measures .............................................. 136
6.4.4 Irrigation and Dewatering Measures ...................................................................... 137
7 RESETTLEMENT AND RELOCATION......................................................... 138
7.1 General Remarks .................................................................................................... 138
7.1.1 Situation ................................................................................................................. 138
7.1.2 General Conditions................................................................................................. 138
7.1.3 Legal Resettlement Regulations ............................................................................. 139
7.1.4 Property Situation................................................................................................... 139
7.1.5 Valuation of Compensation.................................................................................... 143
7.1.6 Resettlement Procedure.......................................................................................... 144
7.2 Communities affected by Resettlement.................................................................. 145
7.2.1 Settlements in the Partial Field of Sibovc .............................................................. 145
7.2.2 Locations for Resettlements ................................................................................... 149
7.2.3 Time Scheduling for Resettlement Measures......................................................... 151
7.3 Investment and Cost Calculation for Resettlement ................................................ 152
8 MANPOWER DEVELOPMENT AND ORGANISATION............................. 161
8.1 Actual Situation...................................................................................................... 161
8.2 Proposed Improvement / Benchmark ..................................................................... 164
8.3 Employment and Organisation in Sibovc SW........................................................ 167
Year ........................................................................................................................................ 169
9 LICENSE FOR COAL EXTRACTION ............................................................ 171
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List of Figures
Fig.: 1.3-1 Typical Cross Section with Main Equipment Application 16
Fig.: 1.3-2 Main Measures and Activities for Mine Development 18
Fig.: 1.3-3 Manpower Development 22
Fig.: 4.3-1 Principle Calculation Scheme of Effective Capacity 33
Fig.: 4.4-1 Cross Section with Main Equipment Application 53
Fig.: 4.4-2 Sectors of Mass Calculation 57
Fig.: 4.4-3 Scheme of Stockpile TPP A 59
Fig.: 4.4-4 Scheme of Stockpile TPP B 60
Fig.: 4.5-1 Mining Position at the End of Year 2008 63
Fig.: 4.5-2 Mining Position at the End of Year 2009 67
Fig.: 4.5-3 Mining Position at the End of Year 2010 72
Fig.: 4.5-4 Mining Position at the End of Year 2011 78
Fig.: 4.5-5 Mining Position at the End of Year 2012 83
Fig.: 4.5-6 Coal Transport and Distribution System in the Year 2012 86
Fig.: 4.6-1 Mining Position at the End of Year 2017 90
Fig.: 4.6-2 Mining Position at the End of Year 2022 97
Fig.: 4.6-3 Mining Position in the Year 2024 104
Fig.: 4.9-1 Main Mining Activities 118
Fig.: 5.1-1 Catchment Areas of the Sibovc SW Mine 120
Fig.: 5.3-1 Catchment Areas and Surface Dewatering Channels 125
Fig.: 5.3-2 Time Schedule for Dewatering Measures 129
Fig.: 6.4-1 Plant Scheme for Wind Erosion Protection 137
Fig.: 7.1-1 Land Claim for the Mine Sibovc SW 141
Fig.: 7.1-2 Land Acquisition for the Mine Sibovc SW 142
Fig.: 7.2-1 Hade-North (View from Mirene) 145
Fig.: 7.2-2 Hade-North (View from North) 146
Fig.: 7.2-3 Mirene (in the Village) 146
Fig.: 7.2-4 Mirene (View from South) 147
Fig.: 7.2-5 Shipitulla East (View from South) 147
Fig.: 7.2-6 Hade West 1 148
Fig.: 7.2-7 Hade West 2 148
Fig.: 7.2-8 Konxhul (View from Hade-North) 149
Fig.: 7.2-9 Possible Site for Resettlements West of Bardh 150
Fig.: 7.2-10 Time Scheduling for Resettlement Measures 152
Fig.: 7.3-1 By-pass of Hade-Bardh 156
Fig.: 8.1-1 CPD Structure until 2005 162
Fig.: 8.1-2 New CPD Structure to be introduced 163
Fig.: 8.1-3 Age Structure of CPD Employees and Qualification (Source KEK) 163
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Fig.: 8.2-1 Proposed Structure of Macroorganisation of the CPD 166
Fig.: 8.3-1 Development of Employees in CPD 169
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List of Tables
Tab.: 1.3-1 Land Claim for the Mine Sibovc SW 21
Tab.: 1.3-2 Number of Personnel 22
Tab.: 2.2-1 Coal Demand 26
Tab.: 4.2-1 Basic Geometry of the Bucket Wheel Excavators 29
Tab.: 4.2-2 Cutting Heights and Block Width of Excavators [m] 29
Tab.: 4.2-3 Maximum Inclination of Working Levels and Curve Radii of Excavators 30
Tab.: 4.2-4 Technical Data of Spreaders 30
Tab.: 4.2-5 Technical Data of Belt Wagon 31
Tab.: 4.2-6 Technical Data of Dragline ESch 10/70 31
Tab.: 4.3-1 Principle Equipment Application 32
Tab.: 4.3-2 Theoretical Digging Capacity in lcm/h 34
Tab.: 4.3-3 Theoretical Capacity in bcm/h and t/h 35
Tab.: 4.3-4 Effective Capacity of Excavators - Overburden 36
Tab.: 4.3-5 Effective Capacity of Excavator - Coal 36
Tab.: 4.3-6 Planned Working Time of Single Equipment 38
Tab.: 4.3-7 Normal and Maximum Capacity - Overburden 39
Tab.: 4.3-8 Capability of BWE in Overburden Operation [mbcm/a] 39
Tab.: 4.3-9 Capability of Excavators in Coal Operation 40
Tab.: 4.3-10 Nominal Capacity of Coal Excavators 40
Tab.: 4.3-11 Bulk Density, Angel of Repose and Inclination of Belt Conveyor 42
Tab.: 4.3-12 Factor fi for Considering the Inclination 42
Tab.: 4.3-13 Possible Conveying Capacity for Overburden Belt Conveyors 42
Tab.: 4.3-14 Possible Conveying Capacity for Coal Belt Conveyors 43
Tab.: 4.3-15 Loading Utilisation of Overburden Systems 44
Tab.: 4.3-16 Loading Utilisation of Coal Systems 44
Tab.: 4.3-17 Utilisation of Spreader Capacity 45
Tab.: 4.3-18 Maximum Capacity of Dragline ESch 10/70 47
Tab.: 4.3-19 Capacity of Shovel & Truck Fleet 48
Tab.: 4.4-1 Results of Mass Calculation 58
Tab.: 4.5-1 Planned Production in the Year 2008 65
Tab.: 4.5-2 Belt Conveyor System at the End of Year 2008 65
Tab.: 4.5-3 Planned Production in the Year 2009 69
Tab.: 4.5-4 Belt Conveyor System at the End of Year 2009 70
Tab.: 4.5-5 Planned Production in the Year 2010 75
Tab.: 4.5-6 Belt Conveyor System at the End of Year 2010 76
Tab.: 4.5-7 Planned Production in the Year 2011 80
Tab.: 4.5-8 Belt Conveyor System at the End of Year 2011 81
Tab.: 4.5-9 Planned Production in the Year 2012 87
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Tab.: 4.5-10 Belt Conveyor System at the End of Year 2012 88
Tab.: 4.6-1 Planned Production in the Years 2013 – 2017 94
Tab.: 4.6-2 Belt Conveyor System at the End of Year 2017 95
Tab.: 4.6-3 Planned Production in the Years 2018 – 2022 101
Tab.: 4.6-4 Belt Conveyor System at the End of Year 2022 102
Tab.: 4.6-5 Planned Production in the Years 2023 – 2024 106
Tab.: 4.6-6 Belt Conveyor System in the Year 2024 107
Tab.: 4.7-1 Lignite Production and Overburden Removal 110
Tab.: 4.7-2 Benchwise Production in Overburden Systems [mbcm] 111
Tab.: 4.7-3 Overburden Removal 1st Bench 112
Tab.: 4.7-4 Overburden Removal 2nd
Bench 112
Tab.: 4.7-5 Overburden Removal 3rd
Bench 113
Tab.: 4.7-6 Bench-wise and Equipment-wise Production in Coal System 114
Tab.: 4.8-1 Available Belt Conveyor Material in Existing Mine 115
Tab.: 4.8-2 Existing and Planned Overland Belt Conveyors to TPP’s 115
Tab.: 4.8-3 Belt Conveyor Balance for the new Sibovc SW Mine 116
Tab.: 4.9-1 Release Time for Main Mine Equipment in Mid Term Period 117
Tab.: 5.2-1 Maximum Drainage Areas 122
Tab.: 5.3-1 Elements of Surface Dewatering 126
Tab.: 5.4-1 Investments for Dewatering Measures 130
Tab.: 6.2-1 Land Claim for the Mine Sibovc SW [ha] 132
Tab.: 6.2-2 Area Balance [ha] 133
Tab.: 7.1-1 Land Claim for the Mine Sibovc SW 140
Tab.: 7.2-1 Communities Affected by Resettlement 145
Tab.: 7.2-2 Cost Estimation for a new Settlement near Bardh 150
Tab.: 7.2-3 Principle Timetable for Resettlement Procedure 151
Tab.: 7.3-1 Cost Calculation for Resettlement of Properties with constructed Buildings 153
Tab.: 7.3-2 Resettlement of Households and Land Claim 154
Tab.: 7.3-3 Substitution Measures Infrastructure inside the Village and other Costs 155
Tab.: 7.3-4 Substitution Measures for Infrastructure outside the Village 157
Tab.: 7.3-5 Claim of Farmland 157
Tab.: 7.3-6 Provisional Estimation of Resettlement 159
Tab.: 7.3-7 Cost of Resettlement – Schedule 160
Tab.: 8.2-1 Productivity Benchmarks in international Coal Industries 166
Tab.: 8.3-1 Employees in the Bardh / Mirash Mine 168
Tab.: 8.3-2 Employees in the Sibovc SW Mine 169
Tab.: 8.3-3 Number of Employees 170
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List of Annexes
4 – 1 Overview Map with Mine Positions 1 : 10 000
4 – 2 Mining Position at the End of 2008 1 : 10 000
4 – 3 Mining Position at the End of 2009 1 : 10 000
4 – 3 Mining Position at the End of 2010 1 : 10 000
4 – 5 Mining Position at the End of 2011 1 : 10 000
4 – 6 Mining Position at the End of 2012 1 : 10 000
4 – 7 Mining Position at the End of 2017 1 : 10 000
4 – 8 Mining Position at the End of 2022 1 : 10 000
4 – 9 Mining Position at the End of 2024 1 : 10 000
4 – 10 Cross Sections through the Rim Slope Systems 1 : 5 000
4 – 11 Cross Sections through the Advance Slope System 1 : 5 000
4 – 12 Working Level for mobile Equipment Services 1 : 10 000
4 – 13 Working Level 1st Overburden Bench 1 : 10 000
4 – 14 Working Level 2nd
Overburden Bench 1 : 10 000
4 – 15 Working Level 3rd
Overburden Bench 1 : 10 000
4 – 16 Working Level Overburden Bench 3a 1 : 10 000
4 – 17 Working Level 1st Coal Bench 1 : 10 000
4 – 18 Working Level 2nd
Coal Bench 1 : 10 000
4 – 19 Working Level 3rd
Coal Bench 1 : 10 000
4 – 20 Working Level Coal Bench 3a 1 : 10 000
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List of Abbreviations
a year
bcm/h bank cubic meter per hour
BWE bucket wheel excavator
CPD Coal Production Division
GCV gross calorific value
GWh gigawatt-hours
kf hydraulic conductivity
km kilometre
km² square kilometres
kt thousand tonnes
kV kilovolt
kW kilowatt
l/min liter per minute
m meter
m² square meter
m³ cubic meter
mbcm million bank cubic meters
mcm million cubic meters
mlcm million loose cubic meters
mm millimetre
MME main mining equipment
mMSL meter above main sea level
mt million tonnes
m/min meters per minute
m³/min cubic meter per minute
m/s meters per second
NCV net calorific value
OCM open cast mine
TPP thermal power plant
`000 bcm thousand bank cubic meters
`000 lcm thousand loose cubic meters
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Part II Technical Planning
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1 Summary (Part II)
1.1 Objective The Complementary Mining Plan for New Sibovc South West Mine consists of the following
reports:
- Part I Basic Investigations
- Part II Technical Planning
- Part III Environmental Impact Study
- Part IV Economic and Financial Analysis
The existing coal mines Bardh and Mirash, west of Pristina, will be exhausted by 2011. Thus
the overall objective of the project is providing a plan for the supply of the necessary fuel to
the existing power plants in Kosovo until the end of their lifetime.
The specific objectives of this contract are the elaboration of a detailed mine plan on the
development of the new mine in the Sibovc South West Lignite Field.
The objective of the plan is:
- to define the technical measures and the timeframe to be followed to open-up the new
mine and develop it up to the scheduled capacity of about 9 million tons per annum;
- to guide the focus on the necessary investments and operating costs;
- to include the necessary measures and information for licensing applications.
Other than the Main Mining Plan for New Sibovc Mine (max. 24 m t coal out per year) the
Complementary Mining Plan for the Sibovc South West Lignite Field focuses on the fuel
supply to the existing TPP assuming a coal demand of 9 mt/a and a limited availability of
financial resources.
The plan covers the period from 2007 to 2024 when all existing power capacities assumed to
reach the end of their service life.
Subsequently the total accumulated coal demand from the Sibovc South West Lignite Field
comes to 123 million tonnes, what is approximately 15% of the entire mineable lignite
reserves in the Sibovc Lignite Field. The remaining lignite reserves of the entire Sibovc
Lignite Field could be a source to feed new power plant capacities expected to be built in
Kosovo.
The Complementary Mining Plan has been coordinated with the existing “Mid term Mining
Plan for the existing mines”.
The Mid Term Plan provides the stepwise implementation of regular operation conditions, the
achievement of geotechnical and public safety and therefore the transfer of mines to an
economic efficient operation.
The purpose of the Complementary Mine Plan is to show the measures to be undertaken and
the timeframe for these measures to open up the new mine in time to replace the running out
production capacity of the existing mines.
The plan is showing the required investment and effective cost of lignite supply.
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The investment requirements to open-up the Sibovc South-West mine are 236 MEURO until
2012, when full supply capacity will be reached.
The real average cost of lignite supply amount to 7.50-8.00 EURO/ton of raw coal, depending
on the cost of capital investment.
Special attention has been focused on the required resettlement and land acquisition.
The plan also ensures that the mine operations are in full compliance with the relevant legal
and technical regulations, i.e. mining law, environmental law, spatial planning and
expropriation regulations and laws.
1.2 Tasks and Outputs of the Project
1.2.1 Part I: Basic Investigations The basis for the new mining plan for the Sibovc South West mine is the previous study
‘Main Mining Plan for Sibovc mine’. Using this as the basis, the consultants checked,
evaluated, updated and presented all necessary facts (geo-technical, geological, hydro-
geological and hydrological data, infrastructure, existing end necessary new equipment) for
the Sibovc South West mine.
According to ToR this plan was based on a demand forecast prepared by the Ministry of
Energy and Mines in accordance with the Kosovo Energy Strategy.
The consultant updated the existing computerised geological model based on additional
exploration drillings conducted by KEK and prepared a plan for further exploration to be
realised by KEK, defined the slope design based on soil-mechanic calculation.
To ensure the planned performance of the equipment and subsequently output of the mine it
will be necessary to undertake a complex refurbishment of lignite and overburden equipment
incl. excavators, conveyor lines and spreaders. This approach represents a new quality against
the partly repair of machines realised so far.
A refurbishment/replacement programme for the existing main mining equipment as well as
auxiliary equipment has been prepared including a realistic assessment of the timing of the
required investments.
As an important output of the project the plan provides the basis for the application for, and
issuing of exploitation licence for the new mine.
The outputs are the findings of this analysis, including the updated geological model, plan for
further exploitation; definition of slope design; and updated investment plan in main and
auxiliary equipment.
1.2.2 Part II: Technical Planning The consultants prepared detailed mine development plans/annexes for the first five years of
operation and mine phase documentation for the end of each year, continuing with next five
years periods (end of periods) up to 2024.
The outputs of this task are the detailed mine development plans as set out above.
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There have been prepared an updated expropriation plan which provides both a timed and cost
plan for the required measures for land acquisition and resettlement into mine planning on all
working levels and along the access roads.
1.2.3 Part III: Environmental Impact Study The mining activities will have a large effect on the environment. The Environmental Study
serves as a baseline description for the expected effects.
Alternative locations are discussed for coal extraction prior to the implementation of the
Complementary Mining Plan resulting in the location of “D-field”, east of the river Sitnica, to
be an equally favourable alternative to supply the existing power plants from the
environmental point of view. Among the other alternatives a development of the “Sibovc
field” from the south to the north ranked second best.
Subject of the Complementary Mining Plan is the excavation of overburden and lignite,
developing from the existing opencast mines to the north. Mining activities will start from the
existing mines using already exploited areas for dumping the overburden material.
The anticipated environmental effects concern, first of all, the removal of soil resulting in a
loss of surface area and living space. With this extension an enlarged void will be visible,
compared to the existing mines. As the backfill of already exploited areas goes on parallel in
time, it will be possible to return recovered areas to agricultural use in a landscape with
changed appearance. Surface waters to be affected are mainly small and of non perennial flow.
The rivers Sitnica and Drenica will not be directly affected, as clayey sediments with
sufficient thickness protect them from the mine. Indirect effects can result from the outlet of
mine drainage water with enlarged contents of Chloride and Sulphate as well as suspended
solids. Because of the characteristics of the overburden the impact on groundwater will be
minor. Significant groundwater utilization is not known in the area. Influences on
neighbouring utilizations can be excluded. Dust emissions as well as noise emissions will
shift from the current to the future working points with an equal or, based on used
technologies, even minor extend of emissions.
The Environmental Study attempts to follow in general the applicable EU directives on
environmental impact assessment, mainly Directive 85/337/EEC. However, there is a general
lack of baseline studies, local experts’ opinions, pertinent documents or other information,
e.g. allowing any specific assessment on influences on fauna and flora. Regarding this aspect
additional investigations are needed to describe the floral and faunistic inventory of the
mining field.
In case of proper operation and a coal demand adequate to the mining technology the mine
will stay one of the most important employers of the region with up to 1,500 employees. Upon
completion of backfilling areas farmable land can be returned to the inhabitants, which
mitigates the effects of required resettlements.
Resettlement will be needed as a consequence of the development of the mine. Approximately
870 persons representing some 109 households will have to be moved in the years 2007 to
2024. Resettlement refers to single houses and small settlements and it will not be needed to
resettle significant villages.
With the objective to improve knowledge on the environment and to allow control on the
environmental impact, adequate monitoring activities shall be set up concerning air and water
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quality measurements as well as the purification of drainage water and the utilization of
humus enriched top soil layers.
1.2.4 Part IV: Economic and Financial Analysis The consultants prepared an economic and financial analysis with a detailed cash flow
forecast, a financial analysis of the cost benefit of the proposed investment with IRR/ NPV
calculations, and a time planning for the investment programme.
The output of this task is a detailed, based on annual calculations economic and financial
analysis and appraisal of the Sibovc South West mine plan.
The calculations have been made in accordance with IFRS.
The main results of the profitability calculation are as follows:
The calculated real average cost (RAC) comes to 7.5-8.0 EURO/t.
The economic analysis also considered that in 2024 a fully functioning opencast mine will be
available. This allowed calculation with coal prices of 7.00 EURO/t to 7.50 EURO/t.
Totally four variants were assumed containing different coal prices, different escalation and
different interest rate on borrowings.
All variants until 2011 require about 80 MEURO equity capital and ca. 200 MEURO outside
capital.
Assuming a coal price of 7.00 EURO/ton the dividend earned until 2024 will amount to at
least 137 MEURO which can be distributed to the shareholders.
The sum of the annual payments for the production of coal is smaller than 5.0 EURO per
tonne coal. This applies from 2012, the first year of full production.
It will be possible to produce coal with favourable terms and profits of 20 % on the employed
equity capital can be earned.
The cash flow analysis demonstrates that the chosen mine development will be generally
profitable even with the short operation time period of only 15 years.
1.3 Results under Part II – Technical Planning
1.3.1 Mining Technology and Mine Development The planning was made to directly follow up mining operations of existing mine. The
planning basis for development of existing mine is the Mid Term Mining Plan, which has
been finished in March 2005.
The main task of the study is the fuel supply of the existing Thermal Power Plants up to the
end of their lifetime (2024). This corresponds to a coal delivery of about 160.7 mt, beginning
from 1st January 2007 onwards.
The following main topics for the mine development have been considered:
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Part II Technical Planning
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- Opening-up of the Sibovc SW OCM shall be made from the northern rim slope system
of the existing opencast mine. The existing inside dump of P3B shall be taken into
account.
- A coal pillar shall remain between the existing Bardh mine and the new Sibovc mine
field in order to stabilize the masses of the inside dump of the Bardh opencast mine.
- The overburden masses will preferably be dumped in the mined-out area of the
existing OCM in order to stabilize the slope south of Hade and to establish final dump
surfaces as soon as possible.
- The mined-out bottom in Sibovc SW shall be covered by dumps and as far as possible
also the final coal rim slope systems in order to prevent coal fires.
- During the opening-up phase the overburden will be transported via the western rim
slope system. After disassembling the equipment in the existing opencast mines there
will be established a belt connection via the eastern rim slope system. This helps to
reduce the transport distance and the quickest possible establishment of a stabilising
body south of Hade.
- The residual pit of Mirash-Brand remains as reserved area for the disposal of
municipal waste.
- It is envisaged to flush the power plant residues from TPP B in the residual pit of
Mirash-East.
Regarding minimum investment costs for the new mine, the further use of the existing main
equipment has been planned. The following main equipment has been selected.
Coal operation 3 excavators SRs 1300
1 excavator SRs 400 + belt wagon
Overburden operation 1 excavator SRs 1300 + 1600 mm belts + spreader
2 excavator SchRs 650 + 1800 mm belts + spreaders
1 excavator SRs 470 + belt wagon
Fig.: 1.3-1 Typical Cross Section with Main Equipment Application
An extensive capacity calculation for the main mine equipment have been provided. The
capacity calculation bases on the estimation of the principle capability of the equipment under
the conditions of the Sibovc SW deposit considering the impact of:
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Part II Technical Planning
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- Different digging materials in overburden removal
- Climate / weather conditions (snow, fog, rain)
- Skills and motivation of employees
The performance required can be performed only with rehabilitated equipment.
After rehabilitation the capacity for overburden (BWE) complexes shall be 3.6-5.4 million
cubic meters per annum each.
In coal operation was considered that selective mining / quality management will slightly
reduce the excavation effect.
While the predominant part of the overburden removed in the Sibovc SW opencast mine is
handled by means of 3 excavator-belt conveyor-spreader systems it is suggested to use mobile
equipment in areas with local excess heights.
Based on the mass calculation and after careful consideration of different criteria a
combination of dragline and Truck & Shovel operation was chosen.
The consultant calculated the capacity requirements and needed number of equipment.
The mine boundaries have been selected under consideration of:
- Course of old concession line
- Permissible approach to villages
- Thickness of minable coal seam at the boundary
- Necessary general inclination from geotechnical point of view
- Requirements to bench lengths and straight rim slope systems
Altogether the excavation boundary or the technological depletion boundary represents a com-
promise between the criteria mentioned above.
Deviations between the available terrain data and the actual situation were determined during
visits along the western rim slope system. This area has to be surveyed by KEK as soon as
possible. On this basis both the geological model and the technological planning of the
western rim slope system shall be updated.
The mass calculation has been realised with MicroStation-Programs as well as specialised
programs developed by Vattenfall on the basis of triangulation. As basis have been used the
digital deposit model.
Based on the current stockpile design and the future supply demand have been considered an
optimal stockpile level of
- 400,000 tons in Kosovo A and
- 350,000 tons in Kosovo B.
The opening up of the Sibovc SW opencast mine starts from the northern rim slope system of
the existing opencast mine. The overburden thickness in the opening up area is only 30m and
the coal layer is partly more than 70m thick. The opening-up technology have been planned
under consideration of the dump operation in the Bardh mine in this area.
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Part II Technical Planning
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Page 18 of 171
After having executed the first preparatory measures in 2007, the opening up activities will
start in 2008. Directly after the end of the winter season the first mass movements by means of
Shovels and Trucks are planned.
The year-by-year mine development and equipment operation is described in detail from 2008
until 2012. A detailed time schedule of main measures and activities required for mine
development was given:
II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
Foundation of a Project Development Group
Development Engineering (KEK)
Project Support and Training
Business and Annual Mining Plans
Detailed Surveying of Opening up Area
Additional Geological Exploration and Modelling
Special Geological Investigations (f.e. Seismic)
Environment Impact Assessment
Drainage of Water Ponds
Construction of Box Culvert
Construction of Channels
Landaccquisition
Establishment Local Resettlement Office
Resettlement of Hade West
Resettlement of next Villages
Road from Hade to Grabovc
Construction of Erection Yard
Main Roads
Warehouse, Workshop and Petrol Station
Washroom and Sanitary Facilities
New Office Building and Mine Control Centre
Rehabilitation E10B; Belt Conveyors; P3B
Rehabilitation E8M
Rehabilitation E9M; Belt Conveyors; P4M
Rehabilitation E10M; Belt Conveyors; P3M
Rehabilitation E9B; Belt Conveyors
Rehabilitation E5M, BRs
Rehabilitation E8B; Belt Conveyors
Rehabilitation E7M, BRs
Power Supply System
Central Remote Control System
Coal Quality Management System
Application of mobile Fleet
Commissioning of Overburden Systems
Commissioning of Coal Systems
Rearrangement of Overburden Belt Connections
Specification Tendering Process Realisation
2011 2012
En
gin
eeri
ng
2007 2008 20092006
Infr
astr
uct
ure
Mec
han
ic,
Ele
ctri
c &
Co
mm
unic
atio
nM
inin
g
2010
Dew
ater
ing
Preparation
Preparation
74 ha 22 ha
Res
ettl
emen
t
Fig.: 1.3-2 Main Measures and Activities for Mine Development
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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In the 5-year period 2013-2017 the mine will develop into northern direction. After passing of
the village Hade operation switches to slewing operation for a short period.
From 2016 total cutting thickness will increase so that mobile operation for removing the
excess heights shall be re-installed.
During that period the overburden masses are dumped in the residual pit of Bardh/Mirash.
In this period will be resettled the communities of Mirene and Shipitulla East.
Within the period 2018-2022 the overburden thickness increases along the whole mining face.
The 3rd overburden cut will changeover to inside dumping in the Sibovc SW mine. The other
two overburden lines will continue dumping in the residual pit of Mirash / Bardh. Aim is the
producing of large final dump surface areas.
Parts of Hade North must be resettled in 2019.
In the period 2023-2024 the mine will further develop into the north until it reaches the
preliminary final position.
The regular overburden systems will continue parallel operation into northern direction
whereby the great cutting heights from the previous operating period will remain. The
dumping system will also be maintained. Complete closure of the residual space of the former
Mirash/Bardh mines cannot be achieved until 2024.
In 2023 parts of the community of Konxhul have to be resettled.
Ceasing of coal mining operations in 2024 would result in a number of negative aspects which
would incur expensive subsequent work at the residual pits.
Continuation of the mining is recommended and offers the following advantages:
- Continuing mining activities would lead to an improved overburden : coal ratio.
- The residual pit of the former Bardh / Mirash mine could be closed finally.
- Continuation of dumping in the Sibovc SW mine improves the safety in the long-run.
Some consequences for the development of the existing mines have been described with
regard to an optimization of the mining development in the Sibovc SW mine. These
adaptations are necessary for a smoothly opening-up of the new mine. In this context the Mid
Term Plan for the existing mines has to be revised.
1.3.2 Dewatering The Kosova Basin forms a smoothly shaped plain that is bordered by hills and mountains.
This basin includes a developed hydrological network with the Sitnica river as main collector.
Based on the survey of drainage areas and expected water flow a detailed surface water
catchment system was designed.
Drainage of surface water via the active bench of the Sibovc SW mine shall be excluded
except residual rainwater quantities. It is suggested to install a dewatering system in the valley
from which the collected surface water is pumped into the higher located channel(s) by means
of sewage pumps. According to the OCM advance the dewatering shall be shifted several
times to the North.
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The first surface dewatering measure in the field Sibovc SW must be the drainage of the water
ponds in the opening-up area beginning from summer 2006.
The quantity of water to be pumped directly from the Sibovc SW mine will continuously
increase with progressing opencast mine development.
Drainage ditches shall be installed on all working levels and along the access roads.
The water pumped from the main dewatering plants shows increased contents of chloride and
sulphate as well as clear contents of suspended matter, consisting of dust or organic matter.
When discharging the water, special attention shall be drawn to separate the suspended
materials. It will be necessary to install additional sedimentation basins on the surface level
before feeding the water into the rivers.
1.3.3 Mine Closure and Recultivation Planning The proposed main principles are:
- The areas occupied by mining shall be recovered in such a way that the later use will
be rather better than the original one.
- Areas which are no longer needed for mining activities shall be recultivated as soon as
possible.
- Financial means will be reserved already during the active mining operations to en-
sure the proper closure of the mining field.
- Authorities and the concerned people (later users) are integrated in the process of
planning and detailed shaping of the post-mining areas.
The area claimed for mining will come to 5 km² within the period until 2024.
Until 2024 totally 383 ha final dump areas can be shaped, completely situated in the
Bardh/Mirash mine. This balance does not include:
- the former outside dumps of the Bardh and Mirash mines;
- the reserved area for ash dumping in the Mirash East area;
- the reserved area for sanitary landfill in the Mirash Brand area incl. slope systems.
According to the Mid Term Plan the former outside dumps shall be prepared for a future use
and sale by the existing opencast mines.
For the operating period until 2024 a total sum of 325 ha land have to be purchased.
After closure of the residual area of the Bardh/Mirash mine by spreading the overburden
material from the Sibovc mine, the areas shall be intended for agricultural use to provide
substitute areas for claimed ones.
Main aim for shaping the post-mining field is to provide a high share of areas which allow for
an agricultural use. In general, the dump area shall represent a high-value landscape element
in which agricultural use and habitat for local fauna and flora will exist in parallel.
Principle measures for achieving these goals are defined.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 21 of 171
1.3.4 Resettlement and Relocation The land swaps affected by resettlement are mainly private property.
The opencast mine of Sibovc will claim the following areas:
Claim of Land for Sibovc
Digging Safety
Zone
Channel
s
Infra-
structure Total
Property
of KEK
Land
Acquisition Year
[ha] [ha] [ha] [ha] [ha] [ha] [ha]
2006-2010 128 36 15 179 105 74
2011-2012 35 4 39 17 22
2013-2017 133 16 149 55 94
2018-2022 102 14 116 0 122
2023-2024 14 4 18 1 17
Total 412 74 15 501 172 329
Tab.: 1.3-1 Land Claim for the Mine Sibovc SW
The following resettlement and relocation measures shall be executed for the claim of land:
- Land purchase
- Resettlement of properties of the settlement with scattered buildings of Sibovc (Hade
West, Hade North (extension), Mirene, ShipitullaEast and Konxhul)
- Compensation of property
- New construction of a by-pass from Hade to Sibovc
- New construction of a by-pass from Sibovc to Grabovc
At present, the old resettlement law dating back to the Serbian era is still applicable. A new
law is only available in a draft version.
To ensure the legal bases of lignite extraction and the required land purchase in the future
Sibovc field it is necessary to declare this area as reserved mining area.
To prepare the resettlement and/or compensation, the residents of the concerned communities
shall be informed as soon as possible and questionnaires shall be offered regarding the desired
kind of compensation.
Recommendations for the resettlement procedure based on the wide experience of the
consultant have been provided.
The options for providing properties for a joint and/of separate resettlement of the household
shall be checked by KEK on the basis of land owned by KEK currently.
A democratic socially acceptable resettlement procedure compliant to EU law would take at
least 8 years.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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The resettlement of Hade West must be completed by the end of the year of 2009. It is
necessary to have a tight project organisation with responsibilities and freedom of action for
the head of the project.
The total costs for resettlements and compensations amount to approx. 32 MEURO.
1.3.5 Manpower The manpower of the Sibovc SW mine will be recruited mainly from the personnel of KEK.
The following table gives a survey on the staffing requirements:
Year 2007 2008 2009 2010 2011 2012
Existing mines per 01.01. 3500 3000 2100 1300 900 350
- Fluctuation / Redundancy 490 415 300 100 470 260
Staff transfer 10 485 500 300 80 40
Sibovc SW per 31.12. 15 500 1000 1300 1380 1420
Tab.: 1.3-2 Number of Personnel
Staff for the new mine will be employed mainly from redundant staff of the existing mines.
0
500
1000
1500
2000
2500
3000
3500
2007 2008 2009 2010 2011 2012 2013 2014 2015
Employees
Staff in Sibovc SW
Staff in Mirash/Bardh
Fig.: 1.3-3 Manpower Development
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 23 of 171
2 Introduction
2.1 Background Kosovo has lignite reserves assessed at some 10 billion tons, concentrated in the Kosovo Coal
Basin. This coal deposit, especially the Sibovc deposit is regarded as one of the best
throughout Europe.
The geological context of Sibovc is characterised by an average stripping ratio 1.0 to 1.2 m³ of
overburden per 1 ton of lignite. The new mine Sibovc South West is a part of this favourable
lignite deposit. The first coal supply is expected in 2010.
Up to this time the existing mine (former Bardh and Mirash mine) supplies TPP Kosovo A
and Kosovo B.
Around 97% of the total generation capacity comes from these two coal-fired power plants,
while hydropower accounts for only 3%. KEK has established a Coal Production Division
(CPD) being responsible for coal production, transportation, separation and stocking activities
before the coal is eventually delivered to the power plants.
The existing mine has been in operation since 1963/64. This mine is located in the same field
in the central northern part of Kosovo Lignite Basin. The overburden and coal excavation is
carried out by continuous systems: Bucket Wheel Excavator – Belt Conveyors – Spreader and
Bucket Wheel Excavator – Belt Conveyors – Separation Plants – TPP. At the present time the
mine is actually capable of supplying the power plants within around 6 to 7 mt/a of coal.
In 2009 the lignite production in the existing mine begins to drop (at the projected rate of
consumption) and in the following year coal supply from the new mine should start.
The reason to head in northern direction with a new mine is because expansion of the existing
mine into the east is impeded by surface water issues. An expansion to the south is impeded
by an unfavourable overburden to coal ratio and large outside dumps from earlier mine
developments. Along the northeast side of the mine is the village Hade, which poses an
equally significant challenge to settle a significant resettlement. In order to maintain the
supply of coal to Kosovo A and Kosovo B power stations, KEK should develop the new mine
in a way of by-passing Hade.
This is the subject of the mining plan Sibovc SW.
2.2 Approach / Methodology According to the existing situation and pursuant to the TOR the project work has been mainly
focused on the following activities:
1) Assumption of the future coal demand
2) Revision of geological model including
- Analysis of available borehole and other exploration data
- Localization of cracks and geological faults,
- Calculation of minable reserves
3) Calculation of mining development and equipment application including
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 24 of 171
- Mining development in opening-up phase (5 years) in annual steps,
- Further mining development up to 2025 in 5-year-steps,
- Application of the main equipment
- Calculation of auxiliary and ancillary processes
4) Revision of environmental investigations
5) Financial calculations
General Approach
The plan describes the measures to be undertaken and the timeframe for these measures.
Special focus has been given on investment and the required resettlement including land
acquisition to guarantee the operation of the new mine. The complementary mining plan is in
compliance with the relevant legal and technical regulations, i.e. mining law, environmental
law, spatial planning and expropriation regulations.
Approach for Mining
The Sibovc SW mining plan bases on related projects (financed by the European Agency for
Reconstruction), which are for instance the Mid term Mining Plan for the existing mines
(completed in April 2005) and the Main Mining Plan Sibovc (completed in the June/August
2005).
The Steag – Consortium has elaborated the CMP (complementary mining plan) for first 5
years (opening-up phase; 2008 -2012) on an annual basis and with an outlook covering the
entire mining field Sibovc SW.
Approach for Environment
The assessment of the environmental situation is based on available data base (data available
per February 2006) and is an update of the environmental assessment of the main mine plan.
The budget and time frame did not allow carrying out own environmental measurings since
only 15 man days were planned for the updating.
Thus further measures should be performed (organised by KEK / Ministry) in order to meet
European standards.
Approach for economic and financial Analysis
A complex finance mathematic consideration will be made resulting in the real average costs
per t of run of mine coal. The economic analysis will identify possible project risks regarding
the costs and achievable price. Where major variations are expected over the project life,
sensitivity tests will be applied.
The economic and financial analysis will reflect the proposed investment programme. It is
assumed for the mining plan that KEK will have access to the investment as required. This
assumption was approved during the Kick-off Meeting.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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Within the first years 236 m€ (real) will be required. The most important and crucial part of
the investment is the refurbishment of main mine equipment (MME), which amounts to 158
MEURO.
The consultant points out that without a timely refurbishment of the MME the fuel supply
from Sibovc to the existing TPP’s can not be provided as planned.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 26 of 171
3 Coal Demand A detailed output programme with the medium- and long-term fuel supply demand of the
different power plants was not available at project start. According to the decision made at the
Kick-off Meeting an assumption about the coal demand was agreed – amounting to 9 mt/a.
This coal demand was agreed between KEK, EAR, MEM and the Consultant. If this coal
demand would be changed the mining plan would need an alteration too. This could not be
done within the planned time schedule.
Nevertheless the mining plan will be adaptable (to a great deal without problems) in a range of
+10% of the envisaged coal demand.
Year Existing Mines Sibovc SW Total
2006 6.8 - 6.8
2007 7.2 - 7.2
2008 7.9 - 7.9
2009 7.8 - 7.8
2010 4.6 3.4 8.0
2011 3.0 6.0 9.0
2012 - 9.0 9.0
2013 - 9.0 9.0
2014 - 9.0 9.0
2015 - 9.0 9.0
2016 - 9.0 9.0
2017 - 9.0 9.0
2018 - 9.0 9.0
2019 - 9.0 9.0
2020 - 9.0 9.0
2021 - 9.0 9.0
2022 - 9.0 9.0
2023 - 9.0 9.0
2024 - 6.0 6.0
Total 37.3 123.4 160.7
Tab.: 2.2-1 Coal Demand
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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The following principles / assumptions have been made:
- Generating electricity from Sibovc SW pursues the goal to meet domestic needs
mainly.
- After depletion of the existing mines the new Sibovc SW mine supplies the existing
power plants Kosovo A and B. The coal supply from the new mine has to start in
2010.
- The life time for Kosovo B is about 40 years, which means end of operation in
2023/24.
- Hence the life time of Sibovc SW will be defined from 2008 to 2024, which means 17
years. Preparatory work will be required in 2007.
- Three of five units of Kosovo A (200/210 MW) started production between 1970 and
1975. These units do not fulfil normal technical standards. Opinions to refurbish these
units (capital refurbishment or major overhaul) differ a lot.
However it is assumed that the coal supply to Kosovo A will last for the time being
(amounting to 2.5 - 4.7 mt). In case Kosovo A will be out of operation before 2020/24
the new mine will deliver the coal to the TPP replacing Kosovo A. At least the fuel
supply is calculated with 9 mt in total for Sibovc SW.
- It is assumed that the investment needed for opening-up the new mine will be made
available timely.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 28 of 171
4 Mining Technology of the Sibovc SW Mine
4.1 General Remarks / Preconditions The planning was made to directly follow up mining operations of existing mine. The
planning basis for development of existing mine is the Mid Term Mining Plan, which has
been finished in March 2005.
The main task of the study is the fuel supply of the existing Thermal Power Plants up to the
end of their lifetime (2024). This corresponds to a coal delivery of about 160.7 mt, beginning
from 1st January onwards (thereof 37.3 mt from existing mine and 123.4 mt from the new
Sibovc SW mine).
Being the most efficient mining field the south western part of the coal field Sibovc has been
selected, considering an annual output of about 9 mt. Basic investigations and a ranking of
different future mining fields has already been done in the Main Mining Plan for the new
Sibovc Mine in 2005.
Regarding minimum investment costs for the new mine, the further use of the existing main
equipment has been planned. Considering the technical state and the annual mass volume the
following main equipment has been selected.
Coal operation 3 excavator SRs 1300 (E8M, E9B, E8B)
1 excavator SRs 400 (E7M) + belt wagon
Overburden operation 1 excavator SRs 1300 (E10B) + 1600 mm belts + spreader (P3B)
1 excavator SchRs 650 (E10M) + 1800 mm belts + spreader
(P3M)
1 excavator SchRs 650 (E9M) + 1800 mm belts + spreader
(P4M)
1 excavator SRs 470 (E5M) + belt wagon
The partly refurbished excavator E1B has been considered as float machine for the mine
Sibovc SW. He is suitable for operation in overburden to a limited extent only.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 29 of 171
4.2 Technological Equipment Parameter The basic technology is among others determined by the constructive parameters of the avail-
able main mine equipment. For planning purposes the following parameters has been used:
Type Length of
machine
Width of
machine
Height of
machine
Bucket
wheel
diameter
Mid of bucket
wheel to mid
of excavator
Mid of excavator
to mid of
discharge chute
m m m m m m
SchRs 650
(E9M, E10M) 141 24 36 10.56 36 90
SRs 1300.24
(E8B, E9B, E10B) 125 22 32 9 36.5 82.5
SRs 1300.26
(E8M) 135 22 32 9 36.96 92
SRs 470.20/3.0
(E5M) 62 15.5 22.5 6.7 31 25
SRs 400.14/1.0
(E7M) 42 12 13 7.5 14.5 22.5
SRs 315.15/3.5
(E1B) 50 15.5 22 6.3 23.2 22.5
Tab.: 4.2-1 Basic Geometry of the Bucket Wheel Excavators
Type Max. cutting height Max. cutting depth Block width
SchRs 650
(E 9M, E10M) 28 5 45 (2 times)
SRs 1300.24
(E8B, E9B, E10B) 26 (24) 5 37
SRs 1300.26
(E8M) 26 5 37 / 45
SRs 470.20/3.0
(E5M) 20 3 30.6
SRs 400.14/1.0
(E7M) 14 1 18
SRs 315.15/3.5
(E1B) 15 3.5 22
Tab.: 4.2-2 Cutting Heights and Block Width of Excavators [m]
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 30 of 171
Type Smallest curve
radius
Max. longitudinal
inclination
Max. cross
inclination
Admissible inclination
for transport
m - - -
SchRs 650
(E9M, E10M) 60 1 : 25 1 : 25 1 : 20
SRs 1300.24
(E8B, E9B, E10B) 80
1 : 33 or
1: 20
1 : 20 or
1 : 33 1 : 20
SRs 1300.26
(E8M) 80
1 : 33 or
1 : 20
1: 20 or
1 : 33 1 : 20
SRs 470.20/3.0
(E5M) 1 : 33 1 : 33 1 : 20
SRs 400.14/1.0
(E7M) 1 : 33 1 : 33 1 : 20 1 : 33
SRs 315.15/3.5
(E1B) 1 : 30 1 : 50 1 : 20 1 : 30
Tab.: 4.2-3 Maximum Inclination of Working Levels and Curve Radii of Excavators
A2Rs-B 4400.60
(P3B)
A2Rs-B 5200.55
(P3M, P4M)
Length of Spreader m 115 110
Width of Spreader m 16 16
Height of Spreader m 20 20
Length of Receiving Boom m 58 49
Length of Discharge Boom m 56 54
Max. Dumping Height m 17 18
Block Width m 40 40
Smallest Curve Radius m 10 10
Max. longitudinal Inclination - 1 : 33 1 : 33
Max. cross Inclination - 1 : 33 1 : 33
Adm. Inclination for Transport - 1 : 33 1 : 20 1 : 33 1 : 20
Tab.: 4.2-4 Technical Data of Spreaders
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 31 of 171
BRs 1200.29/32
Theoretical Capacity lcm/h 1,800
Length of Machine m 65
Width of Machine m 12
Height of Machine m 17
Length of Receiving Boom m 29
Length of Discharge Boom m 32
Max. Dumping Height m 14
Smallest Curve Radius m 7
Max. longitudinal Inclination - 1 : 33
Max. cross Inclination - 1 : 33
Adm. Inclination for Transport - 1 : 33 1 : 20
Tab.: 4.2-5 Technical Data of Belt Wagon
ESch 10/70
(A10)
Bucket capacity m³ 10
Boom Length m 70
Radius of Digging and Discharging m 66.5
Max. Height of Discharging m 27.5
Max. Cutting Depth m 35
Cycle Time (135°) sec 52.5
Ground Pressure (Working) MPa 0.097
Ground Pressure (Transport) MPa 0.166
Transport Velocity km/h 0.2
Tab.: 4.2-6 Technical Data of Dragline ESch 10/70
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 32 of 171
4.3 Capability / Capacity Calculation for MME The following equipment application scheme is foreseen. The overburden will be extracted by
3 equipment lines. While the upper benches are working with one excavator in high cut
operation, in the coal uncovering cut will be use 2 excavators in a main cut and a deep cut for
cleaning the coal. For local excess heights the application of a mobile fleet has been planned.
In coal operation there will be used also three equipment lines with 1,600 mm belt conveyor
lines. The three bench belt conveyors are linked with 2 head belt conveyor systems of the
same width. On the surface the coal can be distributed to both power plants, via two long-
distance belt conveyor lines each, with different belt width. The following table illustrates the
principle equipment application.
Local application of mobile equipment
E10B SRs 1300 1,600 mm belt conveyor line Spreader P3B
E10M SchRs 650 1,800 mm belt conveyor line Spreader P3M
E9M SchRs 650
Ov
erb
urd
en
E5M SRs 470 1,800 mm belt conveyor line Spreader P4M
Bench belt conveyors Head belt conveyors Overland belt conveyors E8M SRs 1300
1,600 mm 1,800 mm
E9B SRs 1300 1,600 mm 1,600 mm
1,200 mm
Stockpile A
E8B SRs 1300 1,400 mm
Co
al
E7M SRs 400 1,600 mm 1,600 mm
1,400 mm Stockpile B
Tab.: 4.3-1 Principle Equipment Application
4.3.1 Capability of Excavators The capacity calculation and/or assessment of excavator capacities bases on the estimation of
the principle capability of the equipment under the conditions of the Sibovc SW deposit,
whereby a tolerance range is taken into account (lower and upper limit). This range describes
the practical capacity considering the impact of:
a) Different digging materials in overburden removal
b) Climate / weather conditions (snow, fog, rain)
c) Skills and motivation of employees
All relevant influencing parameters are considered when determining the overburden and coal
capacities. These influencing parameters are split into two columns. Firstly, the influencing
factors, which determine the filling and the emptying of the excavator buckets. Resulting from
this the load factor (and/or excavator effect ηB) is yielded, thus the hourly capacity and
secondly, the time factors [time factor ηT], which determine the annual output capacity. The
following scheme gives an overview of the calculation method.
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Subdivision of Tb
or
or
planned not planned
VE = Ve * Tb
Ve = Vth * EtaB Tb = Tk - Tp -Ts Tb = Tk * EtaT
TbA = Tk -Tp
Tp = Tp1 +Tp2 +Tp3
Tp1
Working time regime
(shift use)
Tp2
Transport
Tp3
Planned Maintenance
Ts = Ts1 +Ts2 +Ts3+Ts4+Ts5
Tb1
High Cut
Tb2
Deep Cut
Tb3
special operation
(reduced performance)
Tb4
double removed
masses
Tb =Tb1+Tb2+Tb3+Tb4
Vth = Vbu * nbu* 60
Ve = Vtheo * fload
EtaB = fbu * fload
Vtheo = Vth * fbu
Tb = TbA * EtaTA
Tb = TbA - Ts
Ts = Tb * s
Ts = TbA * sA
Ts1 technical breakdowns on BWE
Ts2 standstill, operational reasons on BWE
Ts3 standstill caused by conveyor system
Ts4 standstill via mining system / Environm.
Ts5 other standstills
Fig.: 4.3-1 Principle Calculation Scheme of Effective Capacity
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4.3.1.1 Load Factor – Expression of the hourly Capacity
Basis of the calculation is the theoretical capacity of the single machines which is determined
by the construction/mechanical engineering.
This theoretical digging capacity (Vth in lcm/h) is determined from the bucket size (Vbu) and
the bucket discharges (nd). In most cases, the manufacturer specifies it as round value and it
includes a volume portion of the cell space of the bucket wheel.
The theoretical digging capacity (Vth in lcm/h and Vtheo in bcm/h or t/h)
Vth = Vbu * nd * 60
Theoretical Capacity Bucket
capacity
Number
of
buckets
Rotation
bucket
wheel
Number of
discharges Calculated According
documentation
Vbu nbu Ubu nd Vth(calc) Vth
Typ
lcm - 1 / min 1 / min lcm/h lcm/h
SchRs 650
(E9M, E10M) 0.65 21 5.15 108 4,212 4,212
SRs 1300.24
(E8B, E9B and E10B)
original
0.52 18 7.14
/5.857
128.6 4,011 4,000
currently 0.52 21 7.5 157.5 4,914
SRs 1300.26
(E8M) original 0.52 23 5.857 134.7 4,203 4,200
currently 0.52 23 7.5 172.5 5,382
SRs 470
(E5M) 0.47 8 7.5 60 1,692 1,690
SRs 400
(E7M) 0.52 12 5.83 70 2,184 2,200
Tab.: 4.3-2 Theoretical Digging Capacity in lcm/h
The minable solid and compact masses are of special practical interest. In order to take this
into account the loosening of the excavated material (overburden or coal) inside the digging
tool (bucket) has to be considered. This value mainly depends from the excavated material
itself and to a certain extent from the form of the cut (kind of excavation) and the bucket form.
For the conditions in Sibovc SW the following can be applied:
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 35 of 171
Theoretical
digging Capacity
Loosening in
Bucket
Theoretical
Capacity
Vth fbu Vtheo Type Material
lcm/h lcm/bcm bcm/h t/h
SchRs 650
(E9M,E10M)
Overburden (Clay) 4,212 1.55 2,700
Coal 1.7 2,800
SRs 1300.24
(E8B,E9B,E10B)
Overburden (Clay) 4,000 1.55 2,580
Coal 1.7 2,680
SRs 1300.26
(E8M)
Overburden (Clay) 4,200 1.55 2,700
Coal 1.7 2,800
SRs 470
(E5M)
Overburden (Clay) 1,690 1.55 1,090
Coal 1.7 1,130
SRs 400
(E7M)
Overburden (Clay) - - -
Coal 2,200 1.7 1,475
Tab.: 4.3-3 Theoretical Capacity in bcm/h and t/h
The effective capacity Ve:
Ve = Vth * fbu * fload
Ve = Vtheo * fload
Considerations of the effective capacity focus on the present capacity level for reasons of
comparison. It has to be born in mind when considering these figures that the previously
realised capacities were negatively influenced by the insufficient technical state and the
inadequate organisation and lack of motivation.
This realized capacity level which is considered too low shall be raised by means of
implementing several measures.
One example for the reduced capacity in the existing mine was the fact that excavation was
not continuously carried out in full block operation (partly due to instable and failing slopes).
Moreover, the discharging system (belt conveyor and spreader) cut down the possible
excavator capacity. Further reductions were caused by the excavation of slide masses.
Before their use in Sibovc SW, all machines will be refurbished. This measure aims at
improving the realisable load factor directly.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 36 of 171
The human factor has also decisive influence on the actual result (effective capacity). In order
to allow for this fact and the specific conditions, a maximum bucket filling (load factor) is
indicated.
Theoretical
Capacity Validity Load factor
Effective
Capacity
Vtheo fload Ve Type
bcm/h - % bcm/h
SchRs 650 2,700 bcm/h Currently 23% 615 bcm/h
(E9M, E10M) Plan Mid Term 27% 740 bcm/h
Max Sibovc SW 37% 1,000 bcm/h
SRs 1300.24 2,580 bcm/h Currently (2004) 18% 470 bcm/h
(E10B) Plan Mid Term 22% 575 bcm/h
Max Sibovc SW 33% 850 bcm/h
SRs 470 1,090 bcm/h Currently 23% 250 bcm/h
(E5M) Plan Mid Term 28% 300 bcm/h
Max Sibovc SW 28% 300 bcm/h
Tab.: 4.3-4 Effective Capacity of Excavators - Overburden
Further capacity increases cannot be assumed for the conditions in Kosovo within the period
under review. Additionally, a relatively high portion of ramp excavation is to be accomplished
in Sibovc SW which lowers the excavator effects.
It was considered that selective mining / quality management will slightly reduce the
excavator effect in the coal operation too.
Type Theoretical
Capacity Validity Load factor
Effective
Capacity
Vtheo - fload Ve
t/h - % t/h
SRs 1300.24 2,680 t/h Max Sibovc SW 45% 1,200 t/h
(E8B,E9B)
SRs 1300.26 2,800 t/h Max Sibovc SW 43% 1,200 t/h
(E8M)
SRs 400 1,475 t/h Currently 20% 295 t/h
(E7M) Plan Mid Term 30% 440 t/h
Max Sibovc SW 35% 515 t/h
Tab.: 4.3-5 Effective Capacity of Excavator - Coal
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The human factor plays an important role for the load factor. For the long-term planning it is
assumed that
- qualified / experiences personnel is employed,
- the personnel is better motivated than presently and
- losses due to missing spare parts will be reduced.
4.3.1.2 Time Factor
The annual capacity (VE) achievable is determined by the actual operating hours (Tb)
depending primarily on the chosen operation regime (planned working and maintenance time)
and the unscheduled stops (down-times).
VE = Ve * Tb
VE = Ve * Tk * ηT
Tk = Tb + Ts + Tp
VE = Ve * (Tk-Tp) * ηTA
VE…effective annual capacity in bcm/a
Ve�…effective hourly capacity in bcm/h
Tb…operating time in h
Tk…calendar time in h
ηT…time factor regarding calendar time in %
Ts …time for unscheduled standstills in h
Tp….time for planned standstills in h
ηTA .time factor regarding available working time in %
The table below which contains the range of planned operating time assumes the following
premises:
a) The calendar time of 8,760 h per year is assumed as potential working time
b) An annual 3-weeks general repair is scheduled
c) 2 shifts per week are reserved for short maintenance / function tests and shifting
d) Unscheduled stops are taken into account with 5% - 7% of the possible working time
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e) Handing over of shifts is performed on the equipment
It is furthermore differentiated between a so-called normal and maximum capacity.
This enables consideration of influencing factors like:
a) Meteorological conditions (stop due to fog, continuous rain, extreme freeze and wind)
b) Utilization of shift working time (usual rate is 80% -90%)
c) Time needed for auxiliary works / smaller shifting operations and transports
d) Human factor (efforts of personnel / work organisation) and
e) Reserve time.
All these influences are also taken into account for the so-called maximum capacities. In case
of a lot of unfavourable factors occurring exceptionally in one year, the achievable operating
time reduces towards the normal value.
The following table includes the absolute efficient working time:
Validity Calendar Time Operating Time Time Factor
Tk Tb ηηηηT
h h %
Normal-daily capacity 24 19.2 80
Maximum daily capacity 21.6 90
Normal weekly capacity 168 110.4 65.7
Maximum weekly capacity 128.2 76.3
Normal monthly capacity 730 385 52.7
Maximum monthly capacity 484 66.3
Normal annual capacity 8,760 4,266 48.7
Maximum annual capacity 5,474 62.5
Tab.: 4.3-6 Planned Working Time of Single Equipment
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4.3.1.3 Capability of Excavators
Basing on the above mentioned down-times / operating times the following normal and maxi-
mum capacities result for the planning of Sibovc SW:
Operating Time SRs 470 SchRs 650 SRs 1300
300 bcm/h 1,000 bcm/h 850 bcm/h
Tb VE VE VE
h ‘000 bcm ‘000 bcm ‘000 bcm
Normal daily capacity 19.2 5.7 19.2 16.32
Max. daily capacity 21.6 6.5 21.6 18.36
Normal weekly capacity 110 33 110 94
Max. weekly capacity 128 38 128 109
Normal monthly capacity 385 115 385 327
Max. monthly capacity 484 145 484 411
Normal annual capacity 4,266 1,280 4,266 3,626
Max. annual capacity 5,474 1,640 5,474 4,653
Tab.: 4.3-7 Normal and Maximum Capacity - Overburden
There is only a low interdependence between the systems due to the relatively low number of
machines and the mine development planned in detail resulting in a very low reduction of the
overall of capacity (low system interdependence). The long-term planned overall capacity for
the overburden operation is shown in the table below:
Reliable VE Maximum VE
SRs 1300 (E10B) 3.6 4.6
SchRs 650 (E9M) 4.3 5.4
SchRs 650 (E10M) 4.3 5.4
SRs 470 (E5M) 1.3 1.6
Total 13.5 17.0
Tab.: 4.3-8 Capability of BWE in Overburden Operation [mbcm/a]
The listed excavators are therefore in principle capable of meeting the required coal
uncovering of 9 mt per year (Ratio Overburden to Coal is 1.7 : 1 m³/t).
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Part II Technical Planning
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Operating Time SRs 1300.24 SRs 1300.26 SRs 400
1,200 t/h 1,200 t/h 515 t/h
Tb VE VE VE
h kt kt kt
Normal daily capacity 19.2 23.0 23.0 9.9
Max. daily capacity 21.6 25.9 25.9 11.1
Normal weekly capacity 110.4 132 132 57
Max. weekly capacity 128.2 153 153 66
Normal monthly capacity 385 462 462 198
Max. monthly capacity 484 580 580 249
Normal annual capacity 4,266 5,120 5,120 2,190
Max. annual capacity 5,474 6,560 6,560 2,810
Tab.: 4.3-9 Capability of Excavators in Coal Operation
Regarding the foreseen excavators in the coal operation (3 * SRs 1300 and 1 * SRs 400) it
would be theoretically possible to extract up to 22.3 mt coal. The before mentioned data are
annual specifications which are only valid for the single excavators without consideration of
the connected belt conveyor system and requirements to coal quality management.
Reliable VE Maximum VE
SRs 1300 (E8M) 5.1 6.5
SRs 1300 (E9B) 5.1 6.5
SRs 1300 (E8B) 5.1 6.5
SRs 400 2.2 2.8
Total 17.5 22.3
Tab.: 4.3-10 Nominal Capacity of Coal Excavators
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4.3.2 Capability of Belt Conveyors For the Sibovc SW project belt conveyors will be used with a width between 1,800mm and
1,400mm. The capacity of such conveyor belts depends on:
- Belt width
- Belt troughing
- Belt speed
- Utilization ratio of belt width
- Inclination and
- Bulk density of material
Further the following factors should be considered in order to define the effective capacity of
the conveyor belt:
- Climatic conditions (especially rain)
- Skills and motivation of employees
The capability of the belt conveyor with a belt troughing of 36° is determined according to the
following relation:
me = Ve * ρl
Ve = A * vc * fi * 3600
Ve = we * we * (390 + 725 * tan φ) * vc * fi
we = 0.9 * wc - 0.05
ρl�… density of the conveyed material, loose in t/lcm
Ve�…effective conveying capacity on the belt in lcm/h
A … bulk surface of the conveyed material in m²
vc …speed of the belt conveyor in m/s
fi … factor considering belt inclination -
we …effective belt width in m
wc …belt width in m
φ …. angle of repose in °
Density and maximum belt inclination for the conveyed material:
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Bulk density Angle of repose Maximum inclination Material
t/lcm ° °
Overburden, dry 1.6 – 1.7 15 17
Overburden, wet 1.7 – 1.8 4 10 - 15
Coal 0.75 15 18 - 20
Tab.: 4.3-11 Bulk Density, Angel of Repose and Inclination of Belt Conveyor
Inclination βc 0° 12° 15° 18° 20° 22° 25°
fi 1 0.97 0.93 0.89 0.85 0.84 0.78
Tab.: 4.3-12 Factor fi for Considering the Inclination
Example for determining capacity of the 1,800 mm belt conveyor:
Effective belt width we = 0.9 * 1.8m + 0.5 = 1.57 m
Vc … 4.5 m/s
φ … 10°
conveying capacity (φ�= 10°) Ve = 1.572 * (390+725 tan 10°) * 4.5 fi = 5,743 * fi lm³/h
4.3.2.1 Overburden Belt Conveyor System
Summarizing, the following volume streams (bold figures) for a 1,800mm respectively
1,600mm belt conveyor has been calculated. Basis of the calculations were the following
technical conditions.
- Angle of repose 10°
- Belt inclination 10°
- Velocity of belt conveyor 4.5 m/s
Width Bulk
surface
Belt
inclination
Conveying capacity in
lcm/h
mm m² ° 4.5 m/s 5.24 m/s
1,600 0.3017 0° 4,502 5,243
10° 4,412 5,138
15° 4,187 4,876
1,800 0.3545 0° 5,744 6,688
10° 5,629 6,554
15° 5,342 6,220
Tab.: 4.3-13 Possible Conveying Capacity for Overburden Belt Conveyors
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Part II Technical Planning
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4.3.2.2 Coal Belt Conveyor System
Summarizing, the following volume and mass streams (bold figures) for a 1,600mm
respectively 1,400mm belt conveyor has been calculated. Basis of the calculations were the
following technical conditions.
- Angle of repose 15°
- Belt inclination 10° / 0°
- Velocity of belt conveyor 3.5 m/s respectively 4.65 m/s
Width Velocity Bulk
surface
Belt
inclination Conveying capacity
mm m/s m² ° lcm/h t/h
1,600 3.5 0° 3,950 2,965
10° 3,870 2,900
20° 3,360 2,518
1,400 4.65 0° 3,975 2,983
10° 3,900 2,924
20° 3,380 2,536
Tab.: 4.3-14 Possible Conveying Capacity for Coal Belt Conveyors
4.3.2.3 Dependencies and Conclusions
When determining the quantity throughput of the planned overburden conveyor systems, two
different cases were distinguished:
- Loading with the respective main winning equipment on the bench
- Simultaneous loading of 2 excavators to one belt conveyor
It was assumed that loading with only one excavator can achieve a maximum of 100 % of the
theoretical performance for a short period. In case of using a second excavator for loading and
homogenization of the two conveyed material flows, a maximum of 85% of the theoretical
conveying capacity will be achieved. The following tables summarize the results of the
calculation:
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Bench 1st Bench 2
nd Bench 3
rd Bench
Excavator Type E10B E10B +
SRs 470 E10M E9M
E9M +
E5M
Vtheor [lcm/h] 4,000 4,000
1,690 4,212 4,212
4,212
1,690
Max Load Factor [%] 100 85 100 100 85
Max. Veff [lcm/h] 4,000 4,840 4,212 4,212 5,015
Belt Width [mm] 1,600 1,800 1,800
Belt Velocity [m/s] 4.5 4.5 4.5
Angle of Side Idler [°] 36 36 36
Volume Stream [lcm/h] 4,412 5,629 5,629
Capacity Reserve [%] 10 -10 33 33 12
Tab.: 4.3-15 Loading Utilisation of Overburden Systems
Loading of the envisaged belt conveyor lines by the respective excavator (SRs 1300 and/or
SchRs 650) is possible without restrictions. The full theoretical capacity of the excavators can
be achieved with capacity reserves of the belt conveyor to the amount of 10% (1,600 mm)
and/or 33% (1,800 mm). Additional charging of the 1,600 mm belt conveyor by an excavator
SRs 470 is not applicable. A deep stage in the 3rd
overburden system has to be carried along to
uncover the coal. The excavator SRs 470 (E5M) used here and the main extraction machine
can operate at the same time. The capacity reserve of the 1,800 mm belt conveyor reduces
with simultaneous loading to 12%.
Bench 1st Bench 2
nd Bench 3
rd Bench
Excavator Type E8M E9B E8B E8B +
E7M
Vtheor [lcm/h] 4,200 4,000 4,000 4,000
2,200
Max Load Factor [%] 90 90 90 75
Max. Veff [lcm/h] 3,780 3,600 3,600 4,650
Belt Width [mm] 1,600 1,600 1,600
Belt Velocity [m/s] 3.5 3.5 3.5
Angle of Side Idler [°] 36 36 36
Volume Stream [lcm/h] 3,870 3,870 3,870
Capacity Reserve [%] 2 7 7 - 17
Tab.: 4.3-16 Loading Utilisation of Coal Systems
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Part II Technical Planning
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The capacity of the coal belt conveyors is determined especially by the connecting belt
conveyor system to the power plant and the installations on the Stockpile. The theoretical
capacity of the 1,400 mm connecting belt conveyor systems amounts to 2,983lcm/h in case of
horizontal conveying. The belt velocity of the bench- and inclined belt conveyors was adjusted
to 3.5 m/s to handle mass throughput. The above table illustrates that the excavators SRs 1300
working in the coal cuts can charge the belt with full capacity. The capacity reserves at full
output still amounts to 2 – 7%. A deep stage in the 3rd
overburden system has to be carried
along to uncover the coal. The capacity of the belt conveyor system is not sufficient for a
parallel operation of the SRs 400 and the E8B operated in this cut. Both excavators have to
work with reduced output or at different times.
Another dependency results from the charging of 2 head belt conveyor systems by 3 bench
belt conveyors. A mass transfer from 2 bench belt conveyors to one head belt conveyor is also
not possible due to capacity reasons. This means, that only 2 pit systems can be operated
simultaneously. This fact does not have any influences to the required annual output capacity
since the pit operation is over-dimensioned with regard to the installed excavators to 100 %.
4.3.3 Capability of Spreaders The following spreaders are envisaged to be employed in Sibovc SW.
- P3M A2RsB-5200
- P4M A2RsB-5200
- P3B A2RsB-4400
Vth Ve peak, estimated
(15 min) Spreader
Nominal
Capacity Reserve
lcm/h % lcm/h lcm/h %
1st Bench SRs 1300 (E10B) 4,000 90 3,600 P3B 4,400 18
2nd
Bench SchRs 650 (E10M) 4,212 90 3,800 P3M 5,200 27
SchRs 650 (E9M) 4,212 90 3,800 27
3rd
Bench SchRs 650 (E9M) +
SRs 470 (E5M) 5,900 75 4,425
P4M 5,200 15
Tab.: 4.3-17 Utilisation of Spreader Capacity
In contrary to the excavator side, the capacity reserve of the spreaders ranges between 15 and
27%. Therefore full load operation is also guaranteed from the spreader side.
4.3.4 Capability of Mobile Equipment
4.3.4.1 Mass-calculation for Mobile Equipment
The predominant part of the overburden removed in the Sibovc SW opencast mine is handled
by means of 3 excavator-belt conveyor-spreader systems. Despite ramp excavation the large
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Part II Technical Planning
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cutting heights in the area of the hills can not be mastered with these equipment systems. It is
suggested to use mobile equipment in the areas with local excess heights. The mass
calculation yielded a volume of 14.03 mbcm to be removed by means of mobile equipment.
The use mainly concentrates to the opening-up phase but also to the last operating years. The
annual volume to be removed achieves in the maximum 1.6 mbcm. The result of the mass
calculation is included in chapter Mass calculation.
4.3.4.2 Selection of Mobile Equipment
The mobile equipment was selected with regard to transport distance and soil types but also
considering the capacity utilization of the first regular cut in the overburden. After careful
consideration of the different criteria a combination of dragline and Truck & Shovel was
chosen. This equipment use offers the following advantages:
- The excavator SRs 1300 (E10B) in the first regular overburden system is not used to
capacity over a number of years. Because the use of a draglines ESch 10/70 is
envisaged in the Sibovc SW opencast mine this machine can remove part of the
masses (up to 0.4 mbcm/a) and replace the E10B. Due to the low operating costs of the
draglines this variant will be cost-effective.
- The remaining mass portion (up to 1.4 mbcm/a) will be removed by Shovel & Truck.
The transport distances lying between 3 and 4 km in the first operating years will allow
an efficient operation of the Trucks. The closure of the mining operations in the Bardh
/ Mirash mines will reduce the transport distances.
- The Shovel- and Truck operation enables a high mobility which is of enormous
importance with regard to the dumping space problem until 2012.
- Compared to other mobile equipment the use of Shovels and Trucks in the mainly
cohesive material causes the least operating problems.
- In case of need Shovel- and Truck operation is also capable of selectively removing
the top soil layer and distribute this layer on areas with lower soil quality.
The above mentioned dumping space problem is a significant factor for the opencast mine
operation in the opening up phase. Upon complete exhaustion of the Bardh / Mirash opencast
mines in 2011 dumping space will be limited in this opencast mine. This is mainly due to the
fact that the seam further dips within the pillar area and therefore the lowest dumping slice can
only be developed under certain conditions. Enough dumping space will be immediately
available after decommissioning and disassemblage of the plants in 2012.
It is suggested to dump the masses of the mobile equipment operation in the inside dump area
of the Mirash mine in the first operation years. The transport distances are between 3 and 4
km, here. This alternative serves to easing the dumping space problem in the western part of
the opencast mine (Bardh). From 2012 the transport distance can be reduced to ca. 2 km. For
this period it is suggested to use the masses for covering the coal rim slope systems in order to
prevent the danger of self-ignition.
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4.3.4.3 Calculation of Capacity and Equipment Fleet
Unit ESch 10/70
Material Type - Clay
Bucket Capacity cbm 10
Swell Factor - 1.50
Fill Factor - 0.80
Dipper Load per Pass bcm 5.33
Slewing Angle ° 120
Cycle Time sec 49
Cycles per Hour No. 73
Production per Hour bcm/h 390
Hours per Shift h 8
Preparation Time min 60
Break Time min 60
Break Time for Personnel Activities min 30
Production Time per Shift h 5.5
Job Efficiency - 0.85
Production per Shift bcm/sh. 1,800
Shifts per Day No. 3
Days per Week No. 7
Public Holidays d 10
Weather Conditions d 14
Maintenance d 40
Non-planned Breaks d 60
Technological Breaks d 30
Shift Breaks d 10
Non-Working Days per Year d 164
Working Days per Year d 201
Coefficient for Climate - 0.95
Coefficient for Reliability - 0.90
Total Working Hours per Year h 4,120
Production per Year mbcm 0.940
Tab.: 4.3-18 Maximum Capacity of Dragline ESch 10/70
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Unit 1a 1b 1c 2a 2b 2c
Production per Year mbcm 0.66 0.66 0.66 1.4 1.4 1.4
Uncontinuous Factor - 1.1 1.1 1.1 1.1 1.1 1.1
Dipper Capacity cbm 2 3 5 2 3 5
Swell Factor - 1.3 1.3 1.3 1.3 1.3 1.3
Efficiency Dipper Using - 0.9 0.9 0.9 0.9 0.9 0.9
Dipper Load per Pass bcm 1.38 2.08 3.46 1.38 2.08 3.65
Time per Pass s 40 40 40 40 40 40
Job Efficiency Shovel - 0.85 0.85 0.85 0.85 0.85 0.85
Ex
cav
ato
r
Truck Presentation Factor - 0.9 0.9 0.9 0.9 0.9 0.9
Truck Capacity t 12.3 20.0 30.8 12.3 20.0 30.8
Truck Capacity cbm 8 13 20 8 13 20
No. of Passes - 5 5 5 5 5 5
Truck Payload bcm 6.2 10.0 15.4 6.2 10.0 15.4
Truck Efficiency Factor - 0.9 0.9 0.9 0.9 0.9 0.9
Loading Time min 3.3 3.3 3.3 3.3 3.3 3.3
Average Velocity km/h 20 20 20 20 20 20
Transport Distance km 3.5 3.5 3.5 2.0 2.0 2.0
Truck Reserve Factor - 1.1 1.1 1.1 1.1 1.1 1.1
Tru
cks
Cycle Time min 26.6 26.6 26.6 17.6 17.6 17.6
Operating Days per Year d 200 200 200 200 200 200
Shift System - 7/3 7/3 7/3 7/3 7/3 7/3
Shift Changing Time min 20 20 20 20 20 20
Breaks min 30 30 30 30 30 30
Truck Changing Time min 1 1 1 1 1 1
Op
erat
ion
Tim
e
Spot Time min 5 5 5 5 5 5
Annual Production Shovel mbcm 0.6 0.9 1.5 0.6 0.9 1.6
Number of Shovels 2 1 1 3 2 1
Annual Production Truck tbcm 56.6 92.0 141.6 85.5 139.0 213.8 Fle
et
Number of Trucks 15 9 7 21 14 9
Tab.: 4.3-19 Capacity of Shovel & Truck Fleet
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When calculating the necessary Shovel- and Truck-fleet 2 alternatives were considered (please
see table above):
1 annual output capacity 0.66 mbcm with a transport distance of 3.5 km
2 annual output capacity 1.4 mbcm with a transport distance of 2.0 km
3 different equipment classes were calculated for the two alternatives:
a 2 cbm Shovel and 8 cbm Trucks
b 3 cbm Shovel and 13 cbm Trucks
c 5 cbm Shovel and 20 cbm Trucks
For the calculation a continuous operation of 200 days per year was taken into account. The
included downtimes and reserve factors are shown in the above table.
Comparing the examined variants the equipment alternative with 2cbm Shovels and 8 cbm
Trucks shall be preferred. The decision is justified in the following:
- Only one shovel is required for alternative c owing to the low annual capacity.
Downtime of this excavator would accordingly lead to outage of the whole system.
That is the reason why this alternative shall be rejected.
- For a number of years the annual capacity of the mobile equipment operation is lower
than expected. This would also lead to a reduction to one winning equipment for
variant b.
- A decisive advantage of variant a is the availability of this equipment in Kosovo so
that the performances can be carried out at reasonable costs by companies from
Kosovo.
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4.4 General Mining Development in Sibovc SW
4.4.1 Excavation Boundary/ Boundary Line The following was taken into consideration when the excavation boundary (upper edge of first
level) was established:
- Course of old concession line
- Permissible approach to villages
- Thickness of minable coal seam at the boundary
- Necessary general inclination from geotechnical point of view
- Requirements to bench lengths and straight rim slope systems
Altogether the excavation boundary or the technological depletion boundary represents a com-
promise between the criteria mentioned above. The following applies to the single criteria:
Course of old concession line
Already in the past it was planned to excavate the Sibovc coal field. This area was defined by
a limitation line. The limitation of the excavation area for the field Sibovc SW planned in the
Complementary Mining Plan is within this area.
Permissible approach to villages
Despite the reduced coal demand, a partly relocation of villages within this field can’t be
avoided. This applies to the villages of Hade and Shipitulle. A complete resettlement of these
villages is not necessary. Between the mining boundary and the residential buildings a safety
zone with a width of 100 m has been considered. Near the village of Shipitulle little coal
losses have been accepted to keep the infrastructure.
Thickness of minable coal seam at the boundary
The thickness of the coal seam in the field Sibovc SW varies between 60 and 70m. In the
southern part the seam thickness is a little bit higher and can reach locally 80m. Along the
western boundary, where the seam is disturbed, the thickness goes back to 40 m. So there are
no restrictions regarding the seam thickness.
Necessary general inclination from geotechnical point of view
All slope systems comply with the requirements regarding the stability required from a geo-
technical point of view. i.e.:
- general inclination overburden system < 8°
- overburden (single slope) < 45°
- general inclination coal system < 22°
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- coal (single slope) < 75° to 20m or < 70° to 25m
Requirements to bench lengths and straight rim slope systems
The general opencast mine design is directly linked with the height of the planned output.
Especially the annual progress of the opencast mine is of essential importance for geotechnical
reasons. The lower the opencast mine advance, the higher the risks caused by slope failures ad
coal fires. These dependencies are still more complex in the available case of the Sibovc
deposit because the surface is strongly structured. This aspect has furthermore negative
influences to the mine development with straight routes for the head belt conveyors systems.
A bench length of ca. 900 m related to the coal benches was chosen for an annual output of
9mt. With an average coal thickness of 65 m this corresponds to an annual opencast mine
advance of ca. 130m. An opencast mine similar to that of the Main Mining Plan including
bench lengths of ca. 3000 m cannot be accepted since the annual mine advance will reduce to
40m. Another disadvantage of the long bench length arises due to the high investment and
operating costs for the belt conveyor systems. Other alternatives will also be not useful
because the mountain range with the Hade village is in the middle of the field.
In addition to that it was taken into account that the head belt conveyors should be in more or
less straight direction, with a justifiable number of single conveyors.
4.4.2 Bench Design
4.4.2.1 General Bench Design
The Sibovc field shows a varying thickness and a varying inclination of the benches and of the
roof and floor of the seam. The benches must follow these inclinations with the least possible
mining loss.
Overburden operation
Taking both the cut height and the capacity of the machines into consideration, 3 main levels
were provided for overburden removal and one additional level for following and cleaning the
seam. The 3 main levels are equipped with excavator types SRs 1300 and SchRs 650. For
these machines slope heights of about 20 m have been planned. During ramp excavation the
main machines cuts a ramp of additional 8 m thickness above the level of the belt conveyor
system. The ramp has to be excavated in a second block. In the lowest overburden bench the
application of a SRs 470 with belt wagon has been planned.
In some only locally spread areas, the total overburden thickness comes to about 120 m. In
these parts the additional application of mobile equipment can’t be excluded.
Coal operation
Coal mining is also implemented in 3 main levels and one additional bench at the bottom of
the seam. The main levels are equipped with excavator types SRs 1300 and SchRs 650,
respectively. In the lowest cut an excavator SRs 400 will be in operation. The coal from this
bench will be loaded to the next higher level by means of a belt wagon.
The inclination possible to be managed by the machines is 1:33 for excavator operation.
Inclinations of 1:40 were chosen for the benches in order to be able to follow the big gradients
of the terrain, roof and floor. This maximum inclination puts very high demands to keeping
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Part II Technical Planning
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the heights of the benches which can only be achieved by continuous checks. In the direction
of mining it is possible to achieve a greater decrease or increase of the bench using the step
excavation which is used for moving the belt conveyor system. In the direction of the bench
the inclination must always be kept.
The minimum inclination should not be less than 1:150. This is necessary to enable drainage
of the working levels. Drainage ditches must be provided on the benches and pump stations
shall be provided in the deep positions of the benches.
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Fig.: 4.4-1 Cross Section with Main Equipment Application
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Recommendation for more detailed planning
Deviations between the available terrain data and the actual situation were determined during
visits along the western rim slope system (area western and north-western of the shooting
range). This area has to be surveyed by KEK as soon as possible. On this basis both the
geological model and the technological planning of the western rim slope system shall be
specified.
4.4.2.2 Division of Cuts in Overburden Operation
The total overburden thickness in the field of Sibovc SW varies between 30 and 110 m. These
strong variations are mainly caused by the terrain profile but also in the tectonic conditions of
the seam. The largest cutting heights occur in the north of the mining field of Sibovc SW and
along the eastern rim slope system. The lowest overburden coverage is in the south of the
mining field along the northern rim slope system of the Bardh opencast mine.
Therefore the design of the single cuts shall be adjusted according to the morphology and
presents as follows:
Mobile Equipment
The use of Shovels and Trucks is envisaged in the sections with the largest cutting heights.
The operational area covers a curved zone along the mountain range in the central and
northern part of the mining field of Sibovc SW. The cutting depths in the overburden reach
here partly up to 110 m. This cutting height cannot be handled with the help of the main
equipment despite ramp excavation; therefore the use of mobile equipment is proposed. The
separation level of the mobile operation is on a level of +625 mMSL n the central part and
rises into the direction of the rim slope systems to +645 mMSL. The overall cutting height is
maximum 20m. The thickness of the single cuts shall be ca. 6 m.
1st Overburden system
Due to the terrain rising into northern direction the first overburden system will only begin
immediately in the south of the outside dump of Shipitulla (shooting range). The bench runs
from west to east on an average level of +595 mMSL. In the valley west of Hade (middle
bench zone) this cut runs on the surface level during the first business years. There is
practically no cutting. With progressing development the cutting depth increases continuously
on the entire bench. At the end of the period under review ramp excavation will be necessary
on large bench sections.
2nd
Overburden system
The starting position for this cut is on the present surface level at a height of +565 mMSL,
too. This height corresponds to the present height of working level of spreader P3B. From this
position on the 2nd
overburden system will be developed into northern direction. During the
first operating years this cut also works with reduced cutting heights in the valley location.
With progressing development the cutting depth increases so that ramp excavation will
become necessary. on large bench sections.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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3rd
Overburden system
The 3rd
overburden system is the cut exposing the coal seam. During the opening-up phase the
eastern part of the bench can be developed rim the existing northern rim slope system. In
contrast to this, an opening cut will be necessary the western part, because the bank rim slope
system was overdumped. Recovering of the dump masses is not recommended. The working
level is on a height of +550 / +535 mMSL and reaches the roof of the coal only at the western
rim s lope system. Therefore a deep cut following the 3rd
overburden system will be installed
which will expose the roof of the seam continuously. In this cut, there will be used a SRs 470
with belt wagon and without own bench belt conveyor.
The 3rd
overburden system works continuously with maximum cutting height.
4.4.2.3 Division of Cuts in Coal Operation
The coal seam in the field Sibovc SW has an average thickness of ca. 70 m. In the area of the
opening-up the coal has local seam thickness of up to 80 m. In the tectonic fault zones along
the western rim slope system the thickness reduces to partly below 40 m. The seam is more or
less deposited flat whereby a general dipping into eastern and southern direction can be
recognized. The dipping is mainly bound to geological faults (cracks); especially along the
western field boundary they lead to larger differences in the seam levels. Therefore the seam is
partly reaching the 3rd
overburden system.
Generally, it is envisaged to extract the seam in 3 cuts each being equipped with one
excavator of the 1300-class. The design of the single cuts is illustrated in the following:
1st Coal Cut
In the area of the opening up the working level of the 1st coal cut runs on a level between +525
and +515 mMSL. The working level is continuously dipping into eastern direction with a
gradient of ca. 1 : 80. The cutting thickness of the 1st coal cut is 15 to 20 m. The dipping of the
working level remains over the whole operating lifetime, the gradient increases to 1 : 40. At
the same time the working level increases by ca 15 m into north in the first operating years.
2nd
Coal Cut
The second overburden system is mainly 20 to 25 m thick. Analogue to the 1st coal cut the
working level is dipping into mining direction Compared with the 1st coal cut the dipping is
lower.
3rd
Coal Cut
The 3rd
coal cut is 25 m thick. Direction and dipping follow the 2nd
coal cut. This working
level can only reach locally the seam bottom. Therefore, a deep stage was planned for this cut.
A SRs 400 (E7M) with belt wagon shall be used in this additional cut which excavates the
coal to the technological bottom and loads it to the belt conveyor of the 3rd
coal cut. The
cutting depth in the deep stage is maximum 10 m.
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By means of single drillings, interburden containing clay was identified within the level of the
3rd
coal cut. These interburden layers are of low thickness and are not spread regularly. These
interburden layers occur only in the lowest coal cut; therefore they can be directly dumped to
the bottom with low technological expense. The decision to separate the interburden should be
made in case of need. In general layers greater 0.5 m shall be selectively extracted.
4.4.3 Main Strategies for Mining Development The following main strategies for the mining development have been considered in the
Complementary Mine Plan:
- Opening-up of the Sibovc SW opencast mine shall be made from the northern rim
slope system of the existing opencast mine. In the western opening-up area the inside
dump of P3B shall be taken into account.
- For the coal operation, a coal pillar shall be considered in the opening-up figure
between the mine fields of Sibovc and Bardh in order to stabilize the masses of he
inside dump the Bardh opencast mine.
- The masses are preferably dumped in the mined-out area of the existing opencast
mines in order to stabilize the slope south of Hade and to establish final dump surfaces
as soon as possible.
- Moreover, the mined-out bottom in Sibovc SW shall be covered and as far as possible
also the coal rim slope systems in order to prevent coal fires.
- During the opening-up phase the overburden will be transported via the western rim
slope system. After disassembling the equipment in the existing opencast mines there
will be established a belt connection via the eastern rim slope system. This helps to
reducing the transport distance and the quickest possible establishment of the slope
system south of Hade.
- The residual pit of Mirash-Brand remains as reserved area for the disposal of
municipal waste.
- It is envisaged to flush the power plant residues from TPP B in the residual pit of
Mirash-East.
All in all is to be noticed, that the development of the new Sibovc SW mine is directly linked
to the advance of the existing mine and therefore to the realisation of the Mid Term Plan.
4.4.4 Mass Calculation On the basis of the topographic isoline maps, the existing borehole data submitted by KEK
and the results of additional exploration measures a digital deposit model were prepared for
the purpose of computer-aided mass calculation. The technological mass calculation has been
realised with MicroStation-Programs as well as specialised programs developed by Vattenfall
on the basis of triangulation.
The following data and criteria of mineability have been considered in the mass calculation:
- Density of coal 1.14 t/m³
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- Extraction of lignite from a thickness of at least 0.5 m
- Separate excavation of intercalations from a thickness of more than 0.5 m
- Consideration of a mining loss of 0.5 m at each strata boundary
Fig.: 4.4-2 Sectors of Mass Calculation
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Overburden Operation Coal Operation Total
Mobile E. Level 1 Level 2 Level 3 Level 3a Coal Level 1 Level 2 Level 3 Level3a Overb. Overb. Coal Ratio
[mbcm] [mbcm] [mbcm] [mbcm] [mbcm] [mt] [mt] [mt] [mt] [mt] [mbcm] [mbcm] [mt] [bcm/t]
1 0.855 1.836 4.986 0.684 0.464 0.375 8.361 0.839 9.96 : 1
2 1.105 1.112 6.230 8.434 2.223 0.352 5.488 4.835 0.099 0.031 19.135 10.773 1.78 : 1
3 0.415 7.109 11.208 8.708 1.847 1.840 6.341 9.658 5.376 1.071 0.554 29.841 24.286 1.23 : 1
4 0.175 5.018 10.522 8.308 1.777 0.824 6.291 9.166 5.860 1.184 0.373 26.173 23.324 1.12 : 1
5 2.521 7.358 13.341 9.238 1.920 0.905 6.130 8.240 5.974 1.827 0.396 34.774 23.076 1.51 : 1
6 4.644 11.393 13.781 10.804 1.945 0.161 6.374 8.641 6.680 2.009 0.447 43.014 23.865 1.80 : 1
7 6.773 16.126 15.078 11.006 1.226 0.072 6.096 6.060 5.850 1.427 0.375 50.584 19.506 2.59 : 1
8 7.807 15.569 16.265 11.256 1.291 0.067 6.164 5.553 5.637 1.883 0.369 52.557 19.304 2.72 : 1
9 2.399 12.388 16.164 11.891 1.294 0.612 6.565 5.258 5.502 2.039 0.411 44.547 19.976 2.23 : 1
Total 26.69 76.07 104.42 84.63 14.21 5.30 49.82 57.41 40.98 11.44 2.55 308.99 164.95 1.82 : 1
Tab.: 4.4-1 Results of Mass Calculation
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4.4.5 Stockpile Operation To stock coal and blend a homogenous coal quality according to the power plant parameters
stockpiles are installed upstream the power plants. These stockpiles are installed directly at the
power plant sites and belong to the responsibility of the opencast mine department.
4.4.5.1 Stockpile TPP A
TPP ASeparation A
Mirash-WestMirash-Southeast
SHT-15
SHT-5.13
SH
T-2
b
Blocks 1, 2 and 3
Blo
cks
3,
4 a
nd
5
MK 1
MK 2
T
T ..... Truck Loading Point ... Active Belt Conveyors ... Passive Belt Conveyors
Fig.: 4.4-3 Scheme of Stockpile TPP A
The stockpile provides the respective coal quantities and qualities for the power plant TPP A
and other consumers (heating purposes).
It consists of four parallel arranged stockpile sections (at surface) with a maximum total
volume of 560,000 t. The total filling for a continuous handling amounts to 400,000 t.
The stockpiles are equipped with 2 combined stacker-reclaimers of the company TUSLA (MK
1 and MK 2), whereby each of the machines operates 2 stockpile sections. The capacity of one
machine is 1,800t/h both for stacking and reclaiming. Due to the combined stacker-reclaimer
operation the following functions can be fulfilled:
- stacking
- reclaiming
- by-pass operation
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- mass stream separation (by-pass operation and stacking)
- by-pass operation and reclaiming
The belt conveyor distribution system of Separation Plants A was very complex. In the past, a
lot of connected consumers were supplied with different coal qualities via this distribution
system. Parallel to the decommissioning of some of the consumers, belt conveyors and belt
conveyor systems have also been put out of operation.
In a first process, the coal is crushed in several steps down to a grain size of 30 mm. After the
crushing, the coal can directly be transported to the power plant and the stockpile for stacking,
respectively.
It is recommended to blend a homogenous coal quality in three phases.
- Control of equipment use in the opencast mine by precise extraction and pre-blending
of different coal qualities
- Blending of mass streams from the various mining fields
- Blending within the stockpile cross section by slice-wise stacking
In separation plant TPP A it is furthermore possible to produce and load pre-dried lump coal
for sale (road transportation by trucks).
The demand for TPP A and other consumer is planned with about 5.0 mt per year.
The daily demand comes to 10 up to 15 kt. So in this case the normal filling level of 400 kt
corresponds to a coal reserve of 26 up to 40 days (at most).
This is regarded as sufficient.
4.4.5.2 Stockpile TPP B
The coal is transported via two stationery belt conveyors to the stockpile.
Mira
sh-W
est
Bardh
MK B
MK A
TP
P B
C
C ... Crusher
Fig.: 4.4-4 Scheme of Stockpile TPP B
After crushing to a grain size of 30 mm the coal can be directly transported to the power plant
and the Stockpile for stacking, respectively.
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The Stockpile consists of four parallel arranged stockpile sections (at surface) with a
maximum total volume of 500,000 t. The optimal total filling for a continuous handling
amounts to 350,000 t.
For a daily coal demand of ca. 10,000 t per block the coal reserves will last for 18 days in case
of optimal filling level and a relatively high demand.
According to the planned performance the yearly average coal demand for TPP B1+B2 in
future is 5.3 mt or 15 kt per day. Hence on average the coal will be sufficient for 23 days.
The stockpiles are equipped with 2 combined stacker-reclaimers of the company MAN (MK
A and MK B), whereby each of the machines operates 2 stockpile sections. The capacity of
one machine is 1,800t/h both for stacking and reclaiming.
The two machines can supply coal to both of the blocks. Furthermore it is also possible to
directly supply coal to the power plant blocks from the mine without intermediate stacking. In
this process, too, the combined stacker-reclaimer equipment is integrated in the mass flow.
So it will be possible to blend a homogenous coal quality in a sufficient manner.
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4.5 Opening-up Operation
4.5.1 Preparatory Works in the Year 2007 In the calendar year 2007 the rehabilitation of the first overburden line will start, consisting of
Excavator E10B, 1,600 mm belt conveyor system and spreader P3B. The start of the
performance test is planned for end of February and the full load operation for end of March
2008 in the field Sibovc SW. The excavator will start on a level of +570/+555 mMSL on the
surface.
The necessary levelling works, to be done by dozers, should be realised in 2007 already. The
grading is required for erection of frames and drive and return stations before finishing the
refurbishment of the main equipment. At the same time the foreseen surface dewatering
measures (drainage of water ponds and the box culvert) and the land acquisition have to be
finished.
The grading works have to be done by KEK own equipment.
4.5.2 Mining Development in the Year 2008 Illustration of technology see attachment 4- 2
4.5.2.1 General Development
The opening up of the Sibovc SW opencast mine starts from the northern rim slope system of
the existing opencast mine. The overburden thickness in the opening up area is only 30m and
the coal layer is partly more than 70m thick. Parallel with the rising terrain the overburden
thickness is increasing into the mining direction.
In the western area of the northern rim slope system spreader P3B has been distributing the
masses of the first over the Bardh mine since 2003. In this zone the inside dump is directly
and completely bordering the northern rim slope system up to reaching the surface level.
Due to the low cutting height and the terrain increasing to the North first and second
overburden system can be put into operation on the area and reach full cutting depth only with
advancing extraction. Only the 3rd
overburden system must produce a cut-in. The dumped
inside dump masses will not be reclaimed.
After having executed the first preparatory measures in 2007, the proper opening up activities
will start in 2008. Directly after the end of the winter season the first mass movements by
means of Shovels and Trucks are planned. These works concentrate on preparing the positions
for the main equipment and the cutting of excess heights at the western bench end. The first
overburden line (E10B, 1,600mm belt conveyor system, P3B) is planned to take up operation
on 1st June. At year end (1
st November) another overburden line (E9M, 1,800 mm belt
conveyor system, P4M) will start operation. The masses are completely dumped in the
existing residual pits of the Bardh / Mirash mines. Coal will not be exposed in this year.
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Fig.: 4.5-1 Mining Position at the End of Year 2008
4.5.2.2 Overburden Operation
Mobile Equipment
In March 2008 overburden removal starts in the Sibovc SW field by means of mobile
equipment. First, the use of this equipment is planned until 2012. It is suggested to assign
these operations to a subcontractor. This will be the most economic alternative because the
required output capacity varies from year to year.
In 2008, mobile equipment operation will concentrate on producing the start positions for the
overburden lines 1 and 3 which will start operation already in this year. The following
working areas are resulting from this:
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Start position for 1st overburden system level: +565 / +555 mMSL
volume: 0.20 mbcm
completion: May 2008
Start position for 3rd
overburden system level: +560 / +550 mMSL
volume: 0.10 mbcm
completion: July 2008
Widening of highest overburden level: +595 / +580 mMSL
volume: 0.36 mbcm
completion: Dec 2008
It is suggested to use the area east of the dump pillar to dump the overburden masses. The
concrete determination of the dumping spaces shall be done according to the specific opencast
mine situation in 2008. Transport distances will amount between 3.0 to 4.0 km. Road
construction shall be planned and performed by the Subcontractor.
1st Overburden System
The installation of the first overburden line (E10B, 1,600 mm belt conveyor system, P3B) will
start in April 2008. On the winning side the bench belt conveyor line shall be established on
the route prepared by the mobile equipment (+565 / +555 mMSL – later working level of the
2nd
overburden bench). The connection to the dump is made along the western field margin.
The former bench of P3B in the Bardh mine will be continued as dump bench (+552 / +546
mMSL). Therefore this system will reach a total bench length of only 3,000 m using 3 single
belts in the start position.
Test operation and performance tests are planned for May 2008; continuous operation will
start on 1st June. Extraction is performed in parallel operation first with low cutting heights.
The maximum cutting heights (10 m) are reached at the western bench end. Totally 1.0 mbcm
of overburden have to be removed until the end of the year. This production considers a
moderate capacity development in the first operating months (3 months with 50% of the
maximum capacity and further 3 months with 70 % of the maximum capacity).
The dump will first be developed in high dumping with maximum dumping height 12 m. The
high-dumping directly borders the existing natural terrain surface. In the south of the high-
dumping area a corridor shall be considered for the natural dewatering of the later dump
surface. After dumping of the first block the head belt conveyor shall be extended and an
additional head belt conveyor shall be installed parallel to the existing head belt conveyor. At
the same time the dump bench belt conveyor shall be shifted parallel.
3rd
Overburden System
In September 2008, the 3rd
overburden line (E9M, 1,800 mm belt conveyor system, P4M) will
be installed in the starting position. The start position on the mining side (+ 560 / + 550
mMSL) was prepared by means of mobile equipment. The head belt conveyor also runs along
the western mining boundary. The dump bench will also be installed on the Bardh inside
dump on a working level of +540 / +536 mMSL. In the start position the belt conveyor system
consists of 4 single belts with a total length of 2.7 km.
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Test operation for this overburden system is planned for October before the capacity operation
will start in November. Restrictions with regard to capacity have been taken into account
analogue to the 1st overburden system the first months.
But the prepared start position does not yet correspond to the planned level of the working
bench of the E9M. Therefore winning operations in the first months will focus on lowering
the working level as soon as possible to the planned level (+550 / +535 mMSL). The lowering
of this working level is performed by excavating 2 deep cuts each having maximum depth of
8m. The belt conveyor line shall then be shifted to the next deeper level. In 2008 only the first
deep stage will be excavated.
The spreader works in high and deep dumping operation. Shifting on the dump side will not
be planned for the first operating year.
4.5.2.3 Production Figures
Overburden Coal
[ mbcm ] [ mt ] Remarks
Mobile 0.660 Commissioning 1st March
1 E10B 1.000 Commissioning 1st June
Ov
erb
urd
en
3 E9M 0.500 Commissioning 1st November
Total 2.160
Tab.: 4.5-1 Planned Production in the Year 2008
Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 1,500 + 550 + 570
Head Belt Conveyor 1,600 340 + 570 + 552
Head Belt Conveyor 1,600 160 + 552 + 552
Dump Bench Belt Conveyor 1,600 1,100 + 552 + 546 P3B
E9M Bench Belt Conveyor 1,800 970 + 544 + 550
Head Belt Conveyor 1,800 370 + 550 + 553
Head Belt Conveyor 1,800 550 + 553 + 540
Dump Bench Belt Conveyor 1,800 1,100 + 540 + 536 P4M
Tab.: 4.5-2 Belt Conveyor System at the End of Year 2008
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4.5.3 Mining Development in the Year 2009 Illustration of technology in attachment 4 - 3
4.5.3.1 General Development
Operation in the Sibovc SW opencast mine is continued with the equipment put into operation
in the previous year. The 3rd
overburden system will be assisted by the excavator E5M from
June 2009. This excavator is used on the deep cut side of the bench belt conveyor and
removes the residual overburden up to the roof of the coal seam. In November the next
equipment line will be put into operation (E10M, 1,800 mm belt conveyor system, P3M). This
line will work in the 2nd
overburden system. The excavator E10B used previously on that level
will be shifted to the first overburden system. Therefore, the overburden operation in Sibovc
SW will be completely equipped.
Like in the year before the overburden will be dumped on the inside dumps of the Bardh and
Mirash mines. Both of the mines will still be in operation in 2009 so that the dumping
activities of the existing mines and the Sibovc SW mine shall be coordinated. This means that
the dumping space problem will furthermore influence the opencast mine operation
decisively. This fact especially results due to:
- Blocking of dumping space by sanitary landfill area in Mirash Brand
- Blocking of dumping space by ash dump area in Mirash East
- Low general slope angle of dumped material of 6°
- Blocking of lowest dumping slice in Bardh mine because of the dipping bottom of
seam
The new line to be put into operation will therefore operate in a dumping sector east of the
dump pillar.
In 2009 coal will be exposed for the first time in the mining field of Sibovc SW, but this coal
will not be extracted. Parallel to this the precondition for taking up coal production in 2010
must be provided.
Another important task will be the finishing of the resettlement of the western village part of
the community of Hade.
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Fig.: 4.5-2 Mining Position at the End of Year 2009
4.5.3.2 Overburden Operation
Mobile Equipment
The overburden quantity to be removed by means of mobile equipment in 2009 will amount to
0.6 mbcm. About 0.2 mbcm will come to the cutting of excess heights at the western rim
slope system and 0.4 mbcm to shaping the eastern rim slope system southwest of Hade. In this
connection it will be necessary to partly resettle the western village part of Hade (please see
chapter 7). The level of the mobile equipment in the area of Hade will be produced with an
inclination of 1 : 6. Analogue to the previous year the overburden shall be dumped in the
dumping space east of the dump pillar of Mirash.
1st Overburden System
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The first overburden system will be operated on the level of the later second overburden
system until the 3rd
quarter. Afterwards excavator and bench belt conveyor will be shifted to
the new working position in the first overburden system. This position extends along the
contour lines from WSW to NNE and lies not parallel to the mining direction. A ramp leading
through the terrain shall be prepared by means of mobile equipment for transporting the
excavator. The new working level of the line is on + 595 / +585 mMSL. Owing to the terrain
structure the first overburden system will only be necessary in the western part of the mining
field during the first operating years. After re-commissioning in November the system will
mainly work at the western bench end to produce parallel position of the benches.
Connection to the dump side via the western rim slope system will be maintained also after
the reconstruction. Only the head belt conveyor shall be extended via a ramp (1 : 10) to the
higher level. The ramp shall be prepared by means of mobile equipment.
The dump will be further developed in parallel operation into eastern direction with constant
extension of the head belt conveyor. The spreader works exclusively in high dumping
operation.
2nd
Overburden System
The 2nd
overburden system consisting of E10M, 1,800 mm belt conveyor system and P3M
shall be put into operation in November 2009. The installation of the belt conveyor will
already start in September and in the following month spreader and excavator shall be
transported from the assembly yard to the work position. The performance tests for the entire
system shall be scheduled for October.
Parallel with the commissioning of the new line excavator E10B and the belonging bench belt
conveyor shall be shifted to the first overburden system in order to avoid hindrances.
Contrary to the other equipment line this system will be connected by belt conveyor to the
dump already via the eastern rim slope system. Reason for this is the limited dumping space in
the Bardh mine in 2009; therefore the overburden has to be dumped east of the dump pillar.
The head belt conveyors must lead into southern direction through the open pit space of Bardh
and then into eastern direction via the dump pillar of Mirash. The dump bench belt conveyor
shall be laid on a level of ca. +545 mMSL along the outside dump South. The dumping slice
will then be developed in deep and high dumping in slewing operation. The belt conveyor
system of this overburden line consists of 5 single belts with a total length of 6.4 km.
The belt routes shall be prepared during the summer months by mobile equipment available in
the opencast mine.
Already in 2009, the newly installed equipment line will remove 0.200 mbcm overburden.
3rd
Overburden System
The third overburden system will be further operated in parallel. Deep stage excavation started
in 2009 will be continued until the planned working level height is reached (+535 / +545
mMSL). When this level will be reached, the working level on the excavation side shall be
further developed slightly rising. Therefore the working level follows the rising coal seam.
Except the western bench end, the roof of the coal will not be reached with this working level.
For this reason an additional cut (3a) shall be installed on the deep cut side of the belt
conveyor which exposes the coal seam. Excavator E5M will be used in this cut. The extracted
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Part II Technical Planning
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masses are transferred by mean of BRs 1200 to the belt conveyor of the 3rd
overburden
system. The thickness of cut 3a was limited to 8m height depending on the technical
parameters of the belt wagon. Commissioning of E5M including belt wagon is scheduled for
June 2009. Rehabilitation of the excavator is only planned for 2010 so that the excavator can
be directly used in the Sibovc SW mine after decommissioning in the Mirash mine.
The western bench end of the 3rd
overburden system is already in the area of high coal seam
position. Here the coal reaches into the 3rd
overburden system. In the annual slice for 2009 the
coal quantity comes to 0.29 mt in this cut. As the coal systems will not yet be installed in
Sibovc SW at that time coal has to be extracted and stored on a stockpile in the mine. This
quantity shall be reclaimed after commissioning of the first coal line.
The dump is further developed analogue to the previous year into eastern direction. The height
of the working level is between +540 und +536 mMSL. The spreader works in high- and deep
dumping.
Permanent control and supervision of the advance conditions and general slope angles will be
of essential importance during the dump development. The dump stability is a decisive
precondition for maximum coal output of the existing mines and also for the operating safety
of the belt conveyor line of the 2nd
overburden system in Sibovc SW.
4.5.3.3 Coal Operation
Coal production is not yet scheduled for 2009; it will become necessary from beginning of
2010. Therefore the required preconditions for taking up coal production shall be provided in
2009, especially:
- Shifting of the already in 2007/2008 rehabilitated E8M to the coal operation Sibovc
SW
- Finishing of rehabilitation of the first coal belt conveyor
- Preparation of routes for the installation of the belt conveyors (summer)
- Installation of the first coal belt conveyor line (autumn, winter)
4.5.3.4 Production Figures
Overburden Coal
[ mbcm ] [ mt ] Remarks
Mobile 0.600
1 E10B 2.000 Relocation to 1st overburden level up to Oct
2 E10M 0.200 Commissioning 1st November
3 E9M 3.100 Ov
erb
urd
en
3a E5M 0.500 0.290 Commissioning 1st June
Total 6.400
Tab.: 4.5-3 Planned Production in the Year 2009
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Part II Technical Planning
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Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 1,070 + 585 + 580
Head Belt Conveyor 1,600 700 + 580 + 552
Head Belt Conveyor 1,600 350 + 552 + 552
Dump Bench Belt Conveyor 1,600 1,100 + 552 + 546 P3B
E10M Bench Belt Conveyor 1,800 1,500 + 575 + 565
Head Belt Conveyor 1,800 640 + 565 + 487
Head Belt Conveyor 1,800 970 + 487 + 538
Head Belt Conveyor 1,800 2,200 + 538 + 545
Dump Bench Belt Conveyor 1,800 1,000 + 545 +545 P3M
E9M Bench Belt Conveyor 1,800 1,350 + 535 + 548
E5M Head Belt Conveyor 1,800 300 + 548 + 553
Head Belt Conveyor 1,800 590 + 553 + 540
Dump Bench Belt Conveyor 1,800 1,100 + 540 + 536 P4M
Tab.: 4.5-4 Belt Conveyor System at the End of Year 2009
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4.5.4 Mining Development in the Year 2010 Illustration of technology in attachment 4 - 4
4.5.4.1 General Development
In 2010 coal production from the existing mine declines to 4.6 mt. To cover the coal demand
of the power plants a coal output of 3.4 mt is required from the Sibovc mine.
Overburden operation in the Sibovc mine will be continued analogue to the previous year
period. All system on the mining side will be further developed into northern direction in
parallel operation. Technological development started in 2009 will also be continued on the
dump side.
In the first quarter of 2010excavator E1B will be shifted to the Sibovc SW mine. This
excavator was already partly rehabilitated in 2005 and will be used as float machine in Sibovc
SW. The commissioning of this excavator provides the preconditions for the rehabilitation of
excavator E5M in the coal exposing cut. This measure will start beginning from March 2010.
At the beginning of the year the coal operation installed in the previous year will start
operation. Excavator E8M will begin on the coal roof and develop via several deep stages
until it reaches its planned working level. The coal is transported via a coal conveyor belt to
the distribution point.
In the first half of the year the preconditions for the commissioning of the second coal
excavator and the second stationery coal belt conveyor shall be provided. Start of operation
for this line is scheduled for July 2010. The development of the 2nd
coal cut is made analogue
to excavator E8M via several deep stages.
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Fig.: 4.5-3 Mining Position at the End of Year 2010
4.5.4.2 Overburden Operation
Mobile Equipment
In 2010, the overburden volume to be removed by means of mobile equipment will reduce to
0.3 mbcm. Mobile equipment operation is only performed at the western bench end. During
the year the mining face of mobile operation reaches the south western boundary of the
outside dump (shooting area).
The masses can both be dumped on a suitable place of the Mirash dump and in Bardh. On the
Bardh dump side it is possible to additionally heighten the high dump produced by P3B once
again. This dumping shall only be done with limited volume (max. 0.3 mlcm) and serve
shaping the terrain surface at the western field margin in the area of the natural elevation of
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the base rock. Advantages for this alternative are the short transport distances of only 1.4km.
Dumping in this area requires a soil-mechanical evaluation of the total dump slope system.
1st Overburden System
The first overburden system will be further developed in slewing operation until a position
orthogonal to the planned mining direction will be reached. Afterwards excavation changes to
parallel operation. Also in 2010 the first overburden system will only be operated in the
western bench half owing to the terrain structure. The constantly low thickness in this cut at
the beginning of the year will increase with advancing development. This will be mainly due
to the fact that the cut reaches the southern boundary of the outside dump (shooting range).
The thickness of the cut will then come to 20 m in the western part of the bench and will
decrease continuously to 0m into eastern direction.
Due to the short bench length and the partly low cutting heights the annual output capacity in
this cut only comes to 0.47 mbcm. Starting from 2010 extraction in this cut will be decisively
determined by the additionally heightened outside dump masses. The thickness of the outside
dump varies between 0 and 20m. Therefore the height of the working level of E10B is
continuously in unspoilt material. Performance restrictions can be expected when the dumped
material will be reclaimed. The operating experiences from the existing mine and comparable
deposits show that the dumped material itself will flatten to 6°. During excavation in the
dumped areas slides have to be taken into account which will develop gradually. Dangers
caused by these slides for personnel and equipment will not be expected. Excavation in areas
with dumped materials shall be accompanied soil-mechanically; if required special measures
shall be taken.
The dump will be further developed in parallel operation into eastern direction exclusively by
high-dumping. Owing to the small output quantity in 2010 the advance of the dumping slice is
limited to ca. 50 m.
2nd
Overburden System
The 2nd
overburden line will be continued in parallel operation. The annual output capacity
comes to 3.3 mbcm, which corresponds to an advance of ca. 150 m. Excavator E10M will cut
for the most part of the annual slice from its working level to the surface level. Cutting height
is maximum 20 m. The thickness of the material to be excavated decreases to 5 m in the
valley site. The working level dips into eastern direction from ca. + 578 to + 565 mMSL.
Drainage measures are of special importance for the operation. The water quantities not
covered by the advancing surface drainage will flow into the 2nd
overburden system owing to
the valley position and must be discharged via the working level into eastern direction. By
means of constant surface drainage these water quantities can be minimized but not fully
excluded. Therefore it is urgently required to operate a functioning drainage channel on the
working level.
Belt connection to the dumping sector east of the dump pillar will be maintained. The dump
shall be further developed in slewing operation.
3rd
Overburden System
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Totally 4.71 mbcm overburden will have to be removed in the 3rd
overburden system in the
annual slice for 2010. About 3.62 mbcm of it come to the main cut (E9M) and 1.09 mbcm to
the coal exposing cut (E5M). Furthermore about 0.27 mt coal to be exposed is in the 3rd
overburden system; this coal shall be excavated and added to the pit operation.
The 3rd
overburden system will be further developed in parallel operation. In 2010 the advance
into mining direction will amount to ca. 140 m. The working level will slightly increase into
mining direction and will dip from west to east from + 553 to + 536 mMSL. The cutting
height in the main cut is constantly 20m.
Directly behind the bench belt conveyor on the mining side the coal exposing cut is carried
along. The thickness of the cut is limited to 10 m to be able to load the overburden masses to
the above lying bench belt conveyor on the main working level. The cut will be required for
the total area of the deep coal position; therefore it extends completely over the central and
eastern bench section.
On 1st March 2010 the rehabilitated excavator E1B which was damaged during a heavy slide
in 2002 will be shifted to the Sibovc SW mine. This excavator is scheduled as float machine
and shall be used in areas of special importance to be decided upon operatively. This
excavator shall be preferably used for extracting and moving coal from the 3rd
overburden
system because its technical parameters allow only a limited use in overburden.
The first special task in the Sibovc SW mine will be scheduled for excavator E1B directly
after commissioning of it. The excavator E5M previously working in the uncovering coal cut
was not rehabilitated before shifting to Sibovc SW. In 2010there will be the possibility and
necessity to catch up this rehabilitation. During the 7-month outage the excavator shall be
replaced by E1B. This excavator works with reduced performance owing to the restricted
applicability in overburden operation. Re-commissioning of E5M is scheduled for 1st October
so that E1B can be released. This excavator will then remain on the main working level of the
3rd
overburden system for extracting the coal occurring there.
The masses of the two cuts are charged to spreader P4M. Dumping of the section which
started in the previous year shall be finished at the beginning of the year. Another shifting of
the dump bench belt conveyor would lead to steeper slopes of the total dump system. It is
therefore proposed to re-install the dump bench belt conveyor on a lower working level (+510
/ +507 mMSL). Therefore the dump-side head belts shall be extended via a ramp to the new
height level. In the dump sector too, parallel operation is performed. At the end of the year
dumping has to be stopped again. The bench belt conveyor shall be re-shifted into the
previously left dumping sector and put into operation again.
4.5.4.3 Coal Operation
Preconditions for the commissioning of the first coal line have already been made in 2009, so
that the E8M can directly start operation at the beginning of 2010. To reach the planned height
of working level between +525 and +515 mMSL the excavator shall start cutting from the
eastern bench end where the cutting height is only 12 m. From this position the opening up
figure shall be widened to a maximum extend into western and southern direction with
permanent extension of the bench belt conveyor.
The widening into South (Bardh opencast mine) is divided into two parts. The eastern bench
area can be widened to maximum extent to the existing northern rim slope system. The
boundary of the widening can be determined operatively and depending on different factors:
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- Impurification of the coal seam by dump materials
- Impurification / cavities in the coal seam by coal fires (not yet identified)
In the western bench area the southern field boundary is limited by the mining configuration
of the 3rd
overburden system. The cutting height of the 1st overburden system increases to 20
m in this section.
Parallel to the widening works in the first coal cut the provisions for putting the second coal
line into operation shall be made. The route for the second stationery coal belt conveyor has to
be prepared and the existing route shall be widened, respectively. Afterwards the coal bench
belt conveyor of the 2nd
line shall be installed and excavator E9B shifted into the pit. First the
2nd
coal bench belt conveyor shall be connected to the existing head belt conveyor system (A).
Commissioning of the line is scheduled for 1st July 2010.
The thickness of the 2nd
coal cut is maximum 30m. The start position of the excavator will be
on the working level of the 1st coal cut. Cutting to the planned height of the working level is
made stepwise via deep stages.
A reduced equipment performance was considered for the whole operating year owing to the
complicated technological mode of operation. In 2010 totally 3.4 mt coal shall be extracted in
the mine. This sum includes the double mass movement resulting from the moved coal from
the 3rd
overburden system.
One fact to be considered during this operating phase it the coal quality. Whereas in the
Sibovc SW mine only high-quality coal will be extracted there is in parallel mined the residual
coal from the lower seam horizons of the existing mine. Therefore it will be required to blend
the two mass flows for getting homogeneous coal qualities.
4.5.4.4 Production Figures
Overburden Coal
[ mbcm ] [ mt ] Remarks
Mobile 0.300
1 E10B 0.470
2 E10M 3.300
3 E9M 3.620
3a E5M 0.590 0.270 Refurbishment March to September
Ov
erb
urd
en
3a E1B 0.500 Commissioning 1st March as Float Machine
1 E8M Commissioning 1st November 2009
Co
al
2 E9B 3.400
Commissioning 1st July 2010
Total 8.780 3.400
Tab.: 4.5-5 Planned Production in the Year 2010
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Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 1,070 +585 +590
Head Belt Conveyor 1,600 900 +590 +552
Head Belt Conveyor 1,600 400 +552 +552
Dump Bench Belt Conveyor 1,600 1,100 +552 +547 P3B
E10M Bench Belt Conveyor 1,800 1,510 +578 +565
Head Belt Conveyor 1,800 800 +565 +487
Head Belt Conveyor 1,800 970 +487 +538
Head Belt Conveyor 1,800 2,200 +538 +545
Dump Bench Belt Conveyor 1,800 1,000 +545 +545 P3M
E9M Bench Belt Conveyor 1,800 1,340 +535 +552
E5M Head Belt Conveyor 1,800 430 +552 +548
Head Belt Conveyor 1,800 630 +548 +540
Dump Bench Belt Conveyor 1,800 1,100 +540 +536 P4M
E8M Bench Belt Conveyor A 1,600 1,010 +525 +518
E9B Bench Belt Conveyor B1 1,600 570 +520 +516
Bench Belt Conveyor B2 1,600 110 +516 +518
Inclining Belt Conveyor A 1,600 100 +518 +520
Head Belt Conveyor A 1,600 2,000 +520 +560
Inclining Belt Conveyor A 1,600 240 +560 +580 DP TML-A1 1,400 1,300 horizontal TML-A2 1,400 1,300 horizontal TML-B1 1,400 1,300 horizontal
Connection Belt Conveyors to
TPP B
TML-B2 1,400 1,300 horizontal TPP B K-14 1,200 1,433 horizontal K-15 1,200 1,515 horizontal K-14a 1,800 1,450 horizontal
Connection Belt Conveyors to
TPP A
K-15a 1,800 1,520 horizontal TPP A
Tab.: 4.5-6 Belt Conveyor System at the End of Year 2010
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4.5.5 Mining Development in the Year 2011 Illustration of technology in attachment 4 - 5
4.5.5.1 General Development
In 2011 mining operations shall be continued analogue to the previous year. Equipment stock
remains the same as well.
Coal production shall be increased to 6.0 mt in 2011. As the E8M can be operated in the first
coal cut without capacity restrictions and the E9B increases also performance with increasing
cutting thickness this output can be realised with the help of the installed equipment.
In the overburden operation too, capacity shall be increased by almost 40%. The capacity
increase shall be performed by all equipments used. Parallel to the advancing development the
application conditions for the main equipment are improving (rising in cutting height of single
cuts), which will be basis for improving the performance.
Expensive special measures regarding resettlement, infrastructure and dewatering are not
scheduled for this year.
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Fig.: 4.5-4 Mining Position at the End of Year 2011
4.5.5.2 Overburden Operation
Mobile Equipment
The mass portion for mobile equipment will further reduce in 2011 and will be limited to
0.200 mbcm. The mass movements are equally distributed to the two bench ends. With a
cutting of 0.100 mbcm at the western bench end the excavation of excess heights are finished
in this area. Contrary to this the eastern rim slope system of the mine will reach a terrain
elevation west of Hade so that subsequently removing of excess heights will become
necessary here.
The dumping of masses follows analogue to the previous year optional in the residual pit of
Mirash and/or as neighbouring dumping of the base rock elevation west of the Bardh mine.
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1st Overburden System
The first overburden system is further developed in parallel operation. The advance will
amount to ca. 150m. Due to the reduction of the valley in width the bench length in the first
cut can be slightly lengthened. The cutting height reaches continuously 10 to 20 m which is
due to the terrain rising into northern direction. The share of the mining front which is covered
by dumped masses reaches ca 400 m at the year end. The dumped masses are deposited in the
upper slope range; the working level will not be influenced by these masses.
The eastern bench half will not be covered by the first overburden system due to the valley
cut.
In 2011, excavatorE10B will have to remove totally 1.76 mbcm overburden. This corresponds
to less than half of the realisable capacity of the excavator.
The dump will further be developed in parallel operation and exclusively in high dumping.
2nd
Overburden System
Excavator E10M will have to remove 4.1 mbcm in the second overburden system. The bench
extends over the whole width of the mine. Whereas the cutting depth reaches 20 m in the
western bench area, they reduce to partly 10 m in the eastern bench part (valley cut). The
problem of surface drainage described for 2010 will also apply to this year.
Dump development will also be continued in the 2nd
overburden system like in the previous
year. The dumping sector is east of the dump dam in the area of the former Mirash-East mine.
3rd
Overburden System
A total quantity of 6.17 mbcm overburden will have to be removed in the 3rd
overburden
system in 2011. About 4.81 mbcm of it will come to the main cut (E9M) and 1.36 mbcm to
the uncovering cut (E5M).to removed 0.20 mt of coal in the 3rd
overburden system which will
be assigned to the pit operation.
The 3rd
overburden system is further developed in parallel operation. The advance in mining
direction is ca. 160 m. The working level slightly rises in mining direction and lowers from
west to east from + 555 to + 540 mMSL. The cutting height in the main cut is constantly 20m.
The annual capacity of 4.81 mbcm to be realised by E9M requires a strict operating regime
and avoiding of longer outage. The maximum possible capacity of 5.4 mbcm/a will not be
reached.
Thickness of the coal-uncovering cut is again 10m. The masses to be removed by E5M are
loaded by means of belt wagon to the belt conveyor of the main cut. This cut will be necessary
throughout the entire area of the deep coal layer and stretches therefore via the complete
middle and eastern bench area.
The coal to be exposed in the 3rd
overburden system is extracted by excavator E1B and added
to the first coal system. This excavator will also take over special operations to be determined
if required.
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The dump development will be continued on the level taken end of 2010 (+540 / +537
mMSL). Distribution of the masse is performed in parallel operation in high- and deep
dumping.
4.5.5.3 Coal Operation
Whereas excavator E8M can work in the first coal system over the entire bench, excavator
E9B will continue widening operation in the second coal system at the beginning of the year.
In the last quarter E9B can also start regular operation on its planed working level (+ 500 /
+485 mMSL). The necessary widening works up to the southern rim slope system will be
completed as well. The thickness of the 2nd
coal system is maximum 30 m so that excavator
E9B shall perform ramp excavation.
At the beginning of the year the 2nd
head belt conveyor (B) will be put into operation in the
coal operation. The necessary routes were already prepared in 2010.
In 2011, total coal output will amount to 6.0 mt. This figure also includes double mass
movements resulting from the extracted coal from the 3rd
overburden system (0.200 mt).
Analogue to the previous year the coal quality management system of the existing mine and
the Sibovc SW mine requires special attendance and increased coordinating expenses.
Blending of coal of the two mines is urgently required because the coal extracted in the lower
seam part of the existing mine is only of minor quality.
4.5.5.4 Production Figures
Overburden Coal
[ mbcm ] [ mt ] Remarks
Mobile 0.200
1 E10B 1.760
2 E10M 4.100
3 E9M 4.810
3a E5M 1.360
Ov
erb
urd
en
3a E1B 0.200 Coal double moved by E8M
1 E8M
Co
al
2 E9B 6.000
Total 12.230 6.000
Tab.: 4.5-7 Planned Production in the Year 2011
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 81 of 171
Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 1,070 +585 +585
Head Belt Conveyor 1,600 1,060 +585 +552
Head Belt Conveyor 1,600 600 +552 +552
Dump Bench Belt Conveyor 1,600 1,000 +552 +549 P3B
E10M Bench Belt Conveyor 1,800 1,510 +581 +565
Head Belt Conveyor 1,800 990 +565 +487
Head Belt Conveyor 1,800 970 +487 +538
Head Belt Conveyor 1,800 2,200 +538 +545
Dump Bench Belt Conveyor 1,800 1,000 +545 +545 P3M
E9M Bench Belt Conveyor 1,800 1,340 +540 +555
E5M Head Belt Conveyor 1,800 630 +555 +548
Head Belt Conveyor 1,800 750 +548 +540
Dump Bench Belt Conveyor 1,800 1,100 +540 +537 P4M
E8M Bench Belt Conveyor A 1,600 1,010 +525 +518
E9B Bench Belt Conveyor B 1,600 980 +495 +485
Head Belt Conveyor A 1,600 170 +518 +518
Inclining Belt Conveyor A 1,600 180 +500 +520
Inclining Belt Conveyor B 1,600 180 +500 +520
Head Belt Conveyor A 1,600 2,000 +520 +560
Head Belt Conveyor B 1,600 2,000 +520 +560
Inclining Belt Conveyor A 1,600 240 +560 +580 DP
Inclining Belt Conveyor B 1,600 240 +560 +580 DP TML-A1 1,400 1,300 horizontal TML-A2 1,400 1,300 horizontal TML-B1 1,400 1,300 horizontal
Connection Belt Conveyors to
TPP B
TML-B2 1,400 1,300 horizontal TPP B K-14 1,200 1,433 horizontal K-15 1,200 1,515 horizontal K-14a 1,800 1,450 horizontal
Connection Belt Conveyors to
TPP A
K-15a 1,800 1,520 horizontal TPP A
Tab.: 4.5-8 Belt Conveyor System at the End of Year 2011
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 82 of 171
4.5.6 Mining Development in the Year 2012 Illustration of technology in attachment 4 - 6
4.5.6.1 General Development
In 2011 coal production from the existing mine will phase out so that the power plants will be
fully supplied by the Sibovc SW mine from 2012. Precondition for the long-term coal output
of 9 mt/a will be the completion of the equipment fleet in the Sibovc SW mine. Rehabilitation
of excavators E8B and E7M shall be finished in this year and put into operation in the 3rd
coal
system.
Due to the closure of coal production in the existing mine and the dismounting of the
equipment system considerable dumping space will be available. Therefore, conversion of
single lines to inside dumping is scheduled. This conversion offers advantages for different
reasons:
- Reduction of the problem of dumping space
- Shortening of transport distances in overburden operation
- Improvement of the geotechnical safety with regard to stability of the dump slope
system mainly the northern rim slope system south of Hade
Complete conversion of dump integration is only made for the first overburden line. The
second line which was used till then east of the dump pillar in the former Mirash East mine
shall only be shortened. The downtime during the conversion for this line will only be
restricted to the shifting and connection of the spreader into the new bench belt conveyor. The
3rd
overburden system will remain in its position.
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Part II Technical Planning
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Fig.: 4.5-5 Mining Position at the End of Year 2012
4.5.6.2 Overburden Operation
Mobile Equipment
In 2012, mobile equipment will only remove 0.150 mbcm overburden. This equipment will
only work in the eastern bench end area where the elevation west of Hade has to be removed.
The plateau to be provided by the mobile equipment will serve as level for the overburden
conveyor line of the 1st overburden system.
The materials will be dumped in the residual pit of Mirash.
1st Overburden System
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Part II Technical Planning
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Page 84 of 171
The first overburden system will continue parallel operation with the existing dump
connection until March. Analogue to the previous year the material is spoilt in high-dumping.
At this time the quantity will amount to 0.74 mbcm. From April the dismounting work of the
main equipment of the existing mine will have to be completed to such an extent that the 1st
overburden line can be reconstructed.
Besides the reduction of the problem of dump space the reconstruction mainly aims at
securing the northern rim slope system opposite of Hade. The following single measures have
to be accomplished:
- Transport of spreader P3B from present level to +550 mMSL via the dump system to
the northern rim slope system (level +468 mMSL). Thereby the belt lines of the 2nd
and 3rd
overburden system shall be crossed. The transport will be performed in spring
so that problems will not be expected.
- Reversing of transport direction and in parallel extension via the entire bench. The
route for the belt conveyor in the eastern bench section shall be prepared by mobile
equipment until March 2012.
- Shifting of the head belt conveyor from western to eastern rim slope system parallel to
the head belt conveyor of the 2nd
overburden system. For this shifting a belt bridge
over the two coal belt conveyor lines shall be planned.
- Shifting of the dump belt conveyor to the level of the new dump working bench (+468
mMSL). The transport of the two drive stations and the spreader shall be performed in
parallel.
Reconstruction measures shall be completed within one month.
In the new dumping sector the spreader only works in deep dumping. From the start position
the dump bench develops ahead until the connection to the dump system of the former Mirash
West mine is produced. Dump base in the technological bottom of the exhausted mine. Partly
the material is dumped to a depth of 30 m. This depth is possible because the area is limited to
a restricted space. Before re-commissioning of the line, a soil-mechanical assessment shall be
made.
In 2012 totally 2.7 mbcm have to be moved in the first overburden system.
2nd
Overburden System
The 2nd
overburden system will continue parallel operation. In 2012 a total output capacity of
4.0 mbcm is planned. The cutting heights amount to 20m in the western bench half and 15m
in the eastern section.
The belt connection to the dump via the eastern rim slope system will be maintained. The
exhaustion of the Bardh/Mirash mine in 2011 will provide considerable dumping space in the
residual pit which will already be available for the 2nd
overburden system at the beginning of
2012. Owing to the already described dump space problems the conversion shall be made as
early as possible, if possible already in 2011. The available study assumes a conversion date
of 1.1.2012. The conversion will comprise the following measures:
- Transport of the spreader via the southern rim slope system to a level of +465 mMSL
directly at the 2nd
head belt conveyor of the same system.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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- Shortening of the 2nd
head belt conveyor to 500m and linking of the spreader to this
belt conveyor
- Re-building of the 3rd
head belt conveyor and bench belt conveyor
After recommissioning the spreader works in slewing operation exclusively by deep dumping.
Dumping heights reach up to 30m. These heights are possible because the area is limited to a
restricted space. Parallel to this spreader P3B starts dumping operation on the same working
level. Both spreaders will then slew in opposite direction with will result in additional
limitation of the slopes. Before re-commissioning of the line, a soil-mechanical assessment
shall be made.
Overdumping of the main drainage by spreader P3M requires the installation of a new
drainage on the working level of the spreader. The water yielded on the technological bottom
shall be drained by means of mobile pump station until complete covering of the area.
3rd
Overburden System
An output capacity of 4.1 mbcm is scheduled for the 3rd
overburden system in 2012. In the
additional cut 3a another 0.94 mbcm have to be removed for uncovering the coal. Therefore
totally 5.04 mbcm have to e dumped by the spreader. In addition 0.63 mt coal are to be
exposed in the 3rd
overburden cut which will be selectively extracted by excavator E1B and
assigned to the coal operation.
Dump development is performed according to the same principle like in the previous year.
The spreader works in parallel operation in high-and deep dumping. If the dumping slice has
reached the next deeper dump slice taking into account the maximum general slope angle,
spreader and dump bench belt conveyor shall be reconstructed on the next deeper level ( +510
/ +508 mMSL ). The head belt conveyor on the dump side has to be extended via a ramp.
Afterwards dumping is continued on this level in high- and deep dumping until the advance to
the next dumping slice is used up. Subsequently the system is re-built to the before left level.
4.5.6.3 Coal Operation
In 2012 the scheduled production of the mine will amount to 9.0 mt coal. This also includes
the double mass movement resulting from the coal extraction in the 3rd
overburden system
(90% of 0.630 mt).
Coal systems 1 and 2 will already work under regular conditions so that the main part of the
output shall come from these cuts. In the first half of the year the advance conditions have
developed to such an extent that the preparatory works for the 3rs coal system can start.
Excavator E8B including the belonging bench belt conveyor will start production on 1st June
2012. The scheduled capacity will be reduced during the first months until the excavator will
reach the planned height of working level and a sufficient bench length. The cutting height of
the 3rd
coal system is 25m. From November excavator E7B including belt wagon will be used
additionally in this system. This excavator is planned for developing the additional cut below
the E8B. In 2012 this excavator will still work together with E8B on one joint bench.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 86 of 171
4.5.6.4 Coal Quality Management
In 2012 the pit operation of the Sibovc SW opencast mine will be fully equipped. The
commissioning of a coal quality management system will become possible and necessary
when the operation in the Bardh/Mirash mine is closed and the Sibovc SW mine will be the
sole supplier for the power plants TPP A and TPP B. Main reason for this are the considerable
variations in the coal quality in vertical seam direction.
Basis of the coal quality management system is the technical equipment of the pit operation
including possibilities for distribution and blending of the mass streams of the pit operation.
The installed belt system offers the following distribution possibilities:
- The three head belt conveyors on the benches in the coal system shall be equipped
with drive station furnished with shuttle head. By means of this the coal can be
charged from each of the benches optional to one of the two inclined belt conveyors.
- The two inclined belt conveyors leading to the surface level shall also be furnished
with shuttle heads. These inclined belt conveyors can supply optionally each of the
connecting belt conveyors to TPP A and TPP B.
Fig.: 4.5-6 Coal Transport and Distribution System in the Year 2012
Totally 5 pieces of 1,600mm-drive stations with shuttle head are required. Optionally it will
also be possible to equip the 2 km long head belt conveyors along the northern rim slope
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 87 of 171
system with shuttle heads. This would offer another possibility for the coal distribution. This
variant shall be regarded as option.
The following possibilities for blending result for the coal system in Sibovc SW:
- Control of excavator use at the mining face due to knowledge of in-situ-coal quality
distribution in the seam
- Pre-blending of coal quality by special control of mass flows of the 3 head belt
conveyors to 2 inclined belt conveyors
- tailored direction of mass flows to TPP A and/or TPP B
- Control o coal quality by layer-wise spreading of raw coal on the stockpile sections of
the stockyards
- Blending of coal quality when reclaiming the heaps including the option of admixing
of coal from the run-of-mine stream
Measuring devices for online-measurement of coal qualities (heating value, ash, water
content) and the output quantity shall be installed at different places of the belt system. The
following measuring points are suggested: discharge belts of excavators, inclined belt
conveyor in pit operation and connecting belt conveyors to power plants.
A separate project shall be worked out for the detailed specification of the coal quality
management system.
4.5.6.5 Production Figures
Overburden Coal
[ mbcm ] [ mt ] Remarks
Mobile 0.150
1 E10B 2.700
2 E10M 4.000
3 E9M 4.100
3a E5M 0.770
Ov
erb
urd
en
3a E1B 0.630 Coal double moved by E8M
1 E8M
2 E9B
3 E8B Commissioning 1st June C
oal
3a E7M 0.095
9.000
Commissioning 1st November
Total 11.815 9.000
Tab.: 4.5-9 Planned Production in the Year 2012
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 88 of 171
Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 1,440 +600 +590
Head Belt Conveyor 1,600 1,370 +590 +467
Dump Bench Belt Conveyor 1,600 700 +467 +470 P3B
E10M Bench Belt Conveyor 1,800 1,550 +585 +565
Head Belt Conveyor 1,800 1,270 +565 +467
Dump Bench Belt Conveyor 1,800 850 +467 +467 P3M
E9M Bench Belt Conveyor 1,800 1,340 +540 +555
E5M Head Belt Conveyor 1,800 770 +555 +548
Head Belt Conveyor 1,800 850 +548 +540
Dump Bench Belt Conveyor 1,800 1,100 +540 +538 P4M
E8M Bench Belt Conveyor A 1,600 1,010 +528 +520
E9B Bench Belt Conveyor B 1,600 870 +500 +480
E8B Bench Belt Conveyor C 1,600 430 +468 +462
Head Belt Conveyor A 1,600 290 +520 +518
Head Belt Conveyor B 1,600 100 +490 +490
Head Belt Conveyor C 1,600 130 +461 +480
Inclining Belt Conveyor A 1,600 250 +480 +520
Inclining Belt Conveyor B 1,600 250 +480 +520
Head Belt Conveyor A 1,600 2,000 +520 +560
Head Belt Conveyor B 1,600 2,000 +520 +560
Inclining Belt Conveyor A 1,600 240 +560 +580 DP
Inclining Belt Conveyor B 1,600 240 +560 +580 DP TML-A1 1,400 1,300 horizontal TML-A2 1,400 1,300 horizontal TML-B1 1,400 1,300 horizontal
Connection Belt Conveyors to
TPP B
TML-B2 1,400 1,300 horizontal TPP B K-14 1,200 1,433 horizontal K-15 1,200 1,515 horizontal K-14a 1,800 1,450 horizontal
Connection Belt Conveyors to
TPP A
K-15a 1,800 1,520 horizontal TPP A
Tab.: 4.5-10 Belt Conveyor System at the End of Year 2012
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 89 of 171
4.6 Regular Operation
4.6.1 Mining Development in the Period 2013 – 2017 Illustration of technology in attachment 4 - 7
4.6.1.1 General Development
In the 5-year period from 2013 until 2017 development of the mine will be continued into
northern direction. Mining is executed in parallel operation. After passing of the village Hade
operation switches to slewing operation for a short period. With progressing development the
cutting heights increase over the whole bench length so that ramp excavation will become
necessary over long distances. Local excess heights are removed by draglines and added to the
1st overburden system. From 2016 total cutting thickness will increase to partly more than
110 m in the overburden operation so that mobile operation for removing the excess heights
shall be re-installed in the western bench section.
During that period the overburden masses are dumped only in the residual pit of
Bardh/Mirash. Dumping into the mined out area of the Sibovc SW mine is not possible due to
the limited advance conditions.
Another important issue in the period 2013 to 2017 is the resettlement of the communities of
Mirene and Shipitulla East.
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Part II Technical Planning
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Page 90 of 171
Fig.: 4.6-1 Mining Position at the End of Year 2017
4.6.1.2 Overburden Operation
Mobile Equipment
The increasing cutting thickness in the overburden especially in the western bench area will
require removing of excess heights already from 2013. To reduce the mass portion for a Sub-
contractor (truck and shovel) the additional use of a dragline is proposed. This machine shall
remove local excess heights and add the masses to the 1st regular overburden system. The
dragline works in high-cut. This measure allows removal of up to 0.400 mbcm overburden per
year at reasonable costs. A higher mass portion will not be possible because the capacity of
E10B in the 1st overburden system is fully used.
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Part II Technical Planning
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The masses which were not taken by the dragline have to be removed by a Truck & Shovel-
operation. Start for the Subcontractor can be delayed due to the dragline use to 2016.
Within the period between 2013 and 2017a total overburden quantity of 2.41mbcm have to be
removed. The dragline portion is thereby 1.22 mbcm, the subcontractor 1.19 mbcm.
Two variants are recommended for the dumping of the masses removed by the Subcontrac-
tors. The first alternative is dumping along the northern rim slope system south of Hade. A
second alternative would be the dumping on the technological bottom. This alternative would
offer the shortest transport distances and allows covering of the technological bottom for pre-
venting coal fires. The disadvantage of this alternative would be the extreme gradient of the
accesses (difference in height almost 200m, full load drive falling, empty load drive rising).
1st Overburden System
The 1st overburden system is further developed in parallel operation. After passing the village
Hade the eastern rim slope system is adjusted to the run of the contour lines of the area. For a
short term operation switches to slewing operation in clockwise direction and afterward chan-
ges into parallel operation. An additional head belt conveyor shall be put into operation in
parallel.
With progressing mining operation the 1st overburden cut develops out of the valley site. The
cutting thicknesses will therefore also rise in the eastern bench section step by step. In the
western bench area cutting thickness is 26 m so that ramp excavation will be necessary. The
working level falls from west to east from +620 to 600 mMSL.
In the period between 2013and 2017 about 14.78 mbcm have to be removed in the first over-
burden system. Another 1.22 mbcm (1.342 mlcm) for double movements are added due to the
masses moved by the dragline.
Dumping of the masses is further continued in the residual pit of the Bardh/Mirash mine south
of Hade by means of spreader P3B. The spreader works in slewing operation in clockwise
direction. At the beginning of the period under review the spreader is on a height of +467
mMSL. This dumping sector will be closed both by the P3B (from north) as well as by P3M
(2nd overburden cut from south). If connection of the two benches is established the head belt
conveyor can be shortened and installed on the next higher level (+499 mMSL) along the
northern rim slope system. From this position the spreader works in slewing operation in deep
dumping. The dumping heights are 26 m. (Spreader P3M, too, will be installed on that level
and works in counter direction to P3B.) After this sector will be closed the system will be
installed on the next higher level (+526 mMSL) and dumping will be continued. The follow-
ing masses will be removed:
- Level +467 mMSL 1.79 mlcm
- Level +499 mMSL 11.74 mlcm
- Level +526 mMSL 4.07 mlcm
Total 17.60 mlcm = 16.00 mbcm
According to the advance in the dumping slices and the re-installation on the next higher level
the operative drainage system including the installed pumps and pipelines shall be moved.
2nd
Overburden System
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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The development of the second overburden system follows the first overburden system. Here
also, the bending of the rim slope system requires putting an additional head belt conveyor
into operation. The cutting height is in this cut 20 – 28m, so that the E10M has to work con-
tinuously in ramp excavation to shape a stable slope. The normal cutting height should be
maximal 20m. This mean a ramp is necessary for a cutting height of 8 m. The maximum ad-
missible height difference between travelling gear of the basic equipment and the loading
equipment is 10m.
The overburden quantity to be removed within the period under review amounts to 24.5
mbcm. This corresponds to an annual output capacity of 4.9 mbcm. To be able to realise this
capacity continuously over a period of 5 years a consistent operational management shall be
performed. However, such a capacity is realistic; the maximum possible capacity (considering
the specific deposit conditions as well as technical and climatic conditions) was not assessed.
The masses are dumped synchronous to the first overburden system. Dumping site is the re-
sidual pit of Bardh / Mirash south of Hade. Spreader P3M works on the same working level
like spreader P3B of the first overburden system. The machine works in slewing operation
counter-clockwise and therefore in opposite direction of the P3B. If the respective dumping
sector is closed the dump bench belt conveyor will be shifted to the next higher level and
dumping is continued. Contrary to the P3B the installation position of the dump bench belt
conveyor is directed north-south. At the end of the period under review the working level lies
at a height of +525mMSL. The following quantities are dumped:
- Level +467 mMSL 2.68 mlcm
- Level +499 mMSL 18.17 mlcm
- Level +526 mMSL 6.11 mlcm
Total 26.96 mlcm = 24.51 mbcm
3rd
Overburden System
An output capacity of 20.41 mbcm is planned for the 3rd overburden system within the period
from 2013 to 2017. Additionally 4.32 mbcm are required for exposing the coal in auxiliary cut
3a. Therefore spreader P4M has a total dumping capacity of 24.73 mbcm (27.2 mlcm).
Furthermore, about 4.32 mbcm coal are to be extracted selectively and added to the coal op-
eration.
This overburden cut will also reach cutting heights of more than 20m, so that here ramp exca-
vation will be required. The auxiliary cut 3a has to remove a constant cutting height of 10m.
The connection to the dump side via the western rim slope system will remain. A changeover
to inside dumping in Sibovc SW cannot be implemented in this period since the available
bench lengths would result in a rapid approach to the coal operation. Thereby it is of disad-
vantage that the exposed bottom will not continuously be covered by an inside dump. The
following principle problems result from this.
- The residual coal on the exposed bottom as well as at the rim slope systems is subject
to self-ignition due to the long lifetime. This can be avoided by placing a thin cover
with cohesive material (mobile equipment).
- Due to the missing inside dump the rim slope systems cannot be integrated over a pe-
riod of more than 5 years. The long lifetime of the rim slope systems shall be consid-
ered in the soil-mechanical assessment.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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The dumping is therefore continued in the area of the former Bardh mine. In 2013 the advance
conditions require reconstruction of the dump bench belt conveyor to a lower level. The head
belt conveyor on the dump side shall be lengthened and lead via ramps to a height of +523
mMSL. The dump bench belt conveyor shall also be installed on this level. In the start posi-
tion the dump bench belt conveyor runs in north-south direction. The spreader works in slew-
ing operation counter-clockwise. During the ca. 4-years operation with a total volume of
22.1mlcm the bench is extended from 1,100 to 1,550 m.
If spreader P4M will approach spreader P3M of the 2nd overburden system in 2016 dump
bench belt conveyor and spreader shall be shifted to the level +540 mMSL. Therefore the head
belt conveyor on the dump side has to be shortened by ca. 200 m. The spreader works then in
deep- and high dumping in slewing operation counter-clockwise. In this dump slice more than
5.1 mlcm overburden have to be spread again until the end of 2017.
The high-dumping operation produces the later surface level. To guarantee drainage of the
terrain the final dumping must have a continuous gradient (1 : 150) in south-western direc-
tion.. This ensures the drainage of the surface water into the direction of the Drenica.
4.6.1.3 Coal Operation
The coal benches follow the uncovering cut in parallel operation. The head belt conveyors
shall be lengthened according to the opencast mine advance. At the beginning of 2013 the 3rd
coal cut has to be widened completely, afterwards this cut also changes over to regular opera-
tion.
Within the period of 2013to 2017 the mine has a coal production 45.0 mt (9.0 mt/a). This in-
cludes also the coal quantity of 2.7 mt from the 3rd overburden cut.
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4.6.1.4 Production Figures
2013 2014 2015 2016 2017
OB Coal OB Coal OB Coal OB Coal OB Coal
[mbcm] [mt] [mbcm] [mt] [mbcm] [mt] [mbcm] [mt] [mbcm] [mt]
Remarks
Mobile 0.360 0.830
Dragline 0.190 0.140 0.090 0.400 0.400 Masses double moved by E10B
1 E10B 3.470 3.080 2.710 3.280 3.460
2 E10M 4.900 4.900 4.900 4.900 4.900
3 E9M 4.010 4.170 4.340 4.050 3.840
3a E5M 0.850 0.890 0.930 0.850 0.800
Over
burd
en
3a E1B 0.850 0.640 0.430 0.400 0.380 Coal double moved by E8M
1 E8M
2 E9B
3 E8B Coal
3a E7M 0.130
9.000
0.140
9.000
0.140
9.000
0.145
9.000
0.155
9.000
Total 13.360 9.000 13.180 9.000 13.020 9.000 13.585 9.000 13.985 9.000
Tab.: 4.6-1 Planned Production in the Years 2013 – 2017
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Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 1,730 +620 +598
Head Belt Conveyor 1,600 390 +598 +590
Head Belt Conveyor 1,600 1,170 +590 +526
Head Belt Conveyor 1,600 570 +526 +525
Dump Bench Belt Conveyor 1,600 1000 +525 +518 P3B
E10M Bench Belt Conveyor 1,800 1,570 +595 +563
Head Belt Conveyor 1,800 140 +563 +563
Head Belt Conveyor 1,800 1,400 +563 +524
Dump Bench Belt Conveyor 1,800 1,480 +524 +525 P3M
E9M Bench Belt Conveyor 1,800 1,250 +540 +565
E5M Head Belt Conveyor 1,800 110 +565 +565
Head Belt Conveyor 1,800 1,500 +565 +548
Head Belt Conveyor 1,800 990 +548 +540
Dump Bench Belt Conveyor 1,800 1,100 +540 +539 P4M
E8M Bench Belt Conveyor A 1,600 1,010 +540 +520
E9B Bench Belt Conveyor B 1,600 870 +510 +499
E8B Bench Belt Conveyor C 1,600 650 +480 +473
E7M Head Belt Conveyor A 1,600 850 +520 +518
Head Belt Conveyor B 1,600 650 +499 +490
Head Belt Conveyor C 1,600 470 +473 +470
Inclining Belt Conveyor A 1,600 320 +470 +520
Inclining Belt Conveyor B 1,600 320 +470 +520
Head Belt Conveyor A 1,600 2,000 +520 +560
Head Belt Conveyor B 1,600 2,000 +520 +560
Inclining Belt Conveyor A 1,600 240 +560 +580 DP
Inclining Belt Conveyor B 1,600 240 +560 +580 DP TML-A1 1,400 1,300 horizontal TML-A2 1,400 1,300 horizontal TML-B1 1,400 1,300 horizontal
Connection Belt Conveyors to
TPP B
TML-B2 1,400 1,300 horizontal TPP B K-14 1,200 1,433 horizontal K-15 1,200 1,515 horizontal K-14a 1,800 1,450 horizontal
Connection Belt Conveyors to
TPP A
K-15a 1,800 1,520 horizontal TPP A
Tab.: 4.6-2 Belt Conveyor System at the End of Year 2017
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 96 of 171
4.6.2 Mining Development in the Period 2018 – 2022 Illustration of technology in attachment 4 - 8
4.6.2.1 General Development
The development of the Sibovc SW mine will be continued into northern direction within the
period from 2018 to 2022. The overburden thickness increases along the whole mining face so
that the mass portion for the Subcontractor will also increase. At the end of the period under
review the terrain elevation is cut so that cutting thicknesses in this area will further decrease.
This fact is likewise of advantage for the dewatering of the pre-mining area.
The 3rd
overburden cut will changeover to inside dumping that means the masses will not be
dumped any longer in the residual pit of the former Bardh mine but in the Sibovc SW mine.
The other two overburden lines will continue dumping in the residual pit of Mirash / Bardh.
Aim is the producing of large final dump surface areas.
Owing to the opencast mine advance parts of Hade North must be resettled in 2019.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 97 of 171
Fig.: 4.6-2 Mining Position at the End of Year 2022
4.6.2.2 Overburden Operation
Mobile Equipment
The further increasing cutting thickness in the overburden requires continuation of removal of
excess heights over the whole bench length. In this operation there are further used dragline
(mass transfer to the 1st overburden system) and the subcontractor with Shovel & Truck-
operation.
The mass portion of the dragline reduces from 0.4 mbcm in 2018 to 0.2 mbcm in the follow-
ing years. This reduction is due to the capacity of the following 1st overburden system. The
E10B is not able to cope with a higher mass portion in addition to its planned annual capacity
of 3.9 mbcm.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 98 of 171
Therefore the capacity of the mobile equipment operation shall be increased to 1.4 mbcm/a. It
is proposed to dump the masses in a dumping space in the inside dump of Sibovc SW. The
western rim slope system is ideal due to the short transport distances and minimal crossing of
obstacles.
With advancing development the crest of the terrain elevation is cut in the central bench area.
The resulting gap in the mining face of the mobile equipment operation is used to drain the
surface water from the pre-mining field and the working level of the mobile equipment opera-
tion in the future. The before installed ditch system for pre-mining field dewatering with the
box-culvert is for the most part overexcavated at this time and therefore out of operation. Dur-
ing the progressing opencast mine development both the catchment area and the water quanti-
ties of surface water have considerably reduced.
1st Overburden System
The 1st overburden system will further develop in parallel operation. Due to the increasing
total cutting thickness in the area of the terrain elevation the rim slope system has to be wid-
ened. The bench length in the 1st overburden system will therefore extend from 1,800 m in
2017 to 2,300 m in 2022. Except for the bench ends the cutting thickness continuously a-
mounts to 26 m. Therefore ramp excavation is necessary on the entire bench. The working
level falls from west to east from +620 to 605 mMSL.
Within the period from 2018 to 2022 the first overburden cut has to remove 19.22 mbcm. In
addition 1.20 mbcm (1.32 mlcm) have to be removed due to double movement of the masses
taken by the dragline.
The masses are dumped in the residual pit of the Bardh/Mirash mine south of Hade by sprea-
der P3B. The spreader works in slewing operation clockwise. At the beginning of the period
under review the spreader is on a level of +526 / +519 mMSL. This dumping sector will be
closed both by P3B (from the north) and by P3M (2nd overburden system from the south). If
connection of the two benches is established the bench belt conveyor and the spreader can be
installed on the next higher level (+546 / 539 mMSL) along the northern rim slope system.
From this position the spreader works in slewing operation in deep- and high dumping. The
dumping heights amount to 20m, the thickness of high dumping is 12m. (Spreader P3M will
again work on this working level and operate opposite direction of the P3B).
The high dumping shall produce the planned final surface level. It is planned to shape a main-
ly flat final dump area which is suitable for agricultural use. In the area of Hade a slight eleva-
tion shall be re-established with gradient (1 : 150) into western direction to the Drenica River
and into eastern direction to the Sitnica. The connection to the original surface level is the area
of the terrain elevation south of Hade will not be reached.
In the described dumping slices P3B shall dump the following quantities:
- Level +526 / +519 mMSL 7.53 mlcm
- Level +546 / +539 mMSL 19.43 mlcm
Total 22.46 mlcm = 20.42 mbcm
According to the advance in the lower dumping slices and operative drainage system includ-
ing the installed pumps and pipelines shall be put out of operation and moved. Parallel to that
the respective ditch systems on the dump surface shall be installed and activated.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 99 of 171
2nd
Overburden System
The 2nd overburden system follows in its development the 1st overburden cut in parallel
opera-tion. The cutting thickness remains at 26 m over the entire period under review and
requires continuous ramp excavation.
Within the period from 2018 – 2022 an output capacity of 23.56 mbcm will be required. This
corresponds to an annual capacity of the E10M between 4.9 and 4.45 mbcm.
The masses are dumped synchronous to the first overburden system. Dumping site is the re-
sidual pit of Bardh / Mirash south of Hade. Spreader P3M works on the same working level
like spreader P3B of the first overburden system. The machine works in slewing operation
counter-clockwise and therefore in opposite direction of the P3B. If the dumping sector on the
level +524 mMSL will be closed, dump bench belt conveyor and spreader will be shifted to
the level +545 mMSL. The P3B takes its position on the bench left by the P4M (3rd overbur-
den system) and developed in the following period into parallel operation into eastern direc-
tion.
The spreader works now in deep- and high dumping whereby the final dump surface is pro-
duced by high-dumping. The required surface profile will be shaped as already described for
the 1st overburden system.
The following quantities are dumped by P3M:
- Level +524 mMSL 8.68 mlcm
- Level +545 mMSL 17.24 mlcm
Total 25.92 mlcm = 23.56 mbcm
The produced final dump areas shall be graded and ditch systems installed.
3rd
Overburden System
An output capacity of 18.14 mbcm is planned for the 3rd overburden system within the period
from 2018 to 2022. Additionally 3.06 mbcm are required for exposing the coal in auxiliary cut
3a. Therefore spreader P4M has a total dumping capacity of 21.20 mbcm (23.232 mlcm).
Furthermore, about 0.51 mbcm coal are to be extracted selectively by E1B and added to the
coal operation.
The cutting height of the 3rd overburden cut will come to more than 20m, so that here con-
tinuous ramp excavation will be required. The auxiliary cut 3a has to remove a constant cut-
ting height of 10m.
The connection to the dump side via the western rim slope system will remain. By mid of
2019 the masses will be dumped in the former Bardh opencast mine producing thereby final
dump areas. The spreader operation develops with slightly rising working level.
In 2019 preconditions shall be arranged for changeover to inside dumping in Sibovc SW. The
respective ramps shall be produced by means of mobile equipment. The actual changeover of
the dumping is planned for mid of 2019. The head belt conveyor shall be shortened and the
head belt conveyor on the dump side as well as the dump bench belt conveyor shifted. The
inside dumping slice will be developed beginning in the south into northern direction. During
the dumping operation the head belt conveyors of the coal systems running along the eastern
rim slope systems shall be considered.
The following quantities are dumped by P4M:
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 100 of 171
- Level +554 mMSL 6.80 mlcm
- Level +478 / +498 mMSL 16.52 mlcm
Total 23.32 mlcm = 21.20 mbcm
4.6.2.3 Coal Operation
The coal benches follow the uncovering cut in parallel operation. The head belt conveyor
plants shall be extended according to the opencast mine advance.
An output capacity of 45.0 mt (9.0 mt/a) coal have to be excavated within the period from
2018 to 2022. This capacity includes also the 0.51 mt coal extracted in the 3rd overburden cut.
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4.6.2.4 Production Figures
2018 2019 2020 2021 2022
OB Coal OB Coal OB Coal OB Coal OB Coal
[mbcm] [mt] [mbcm] [mt] [mbcm] [mt] [mbcm] [mt] [mbcm] [mt]
Remarks
Mobile 0.860 1.320 1.320 1.280 1.410
Dragline 0.400 0.200 0.200 0.200 0.200 Masses double moved by E10B
1 E10B 4.020 4.100 4.100 4.100 4.100
2 E10M 4.900 4.770 4.770 4.670 4.450
3 E9M 3.820 3.740 3.740 3.590 3.250
3a E5M 0.780 0.670 0.670 0.580 0.360
Over
burd
en
3a E1B 0.320 0.060 0.060 0.050 0.020 Coal double moved by E8M
1 E8M
2 E9B
3 E8B Coal
3a E7M 0.155
9.000
0.155
9.000
0.165
9.000
0.165
9.000
0.165
9.000
Total 14.535 9.000 14.755 9.000 14.765 9.000 14.385 9.000 13.735 9.000
Tab.: 4.6-3 Planned Production in the Years 2018 – 2022
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Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 2,100 +620 +605
Head Belt Conveyor 1,600 700 +605 +590
Head Belt Conveyor 1,600 1,170 +590 +545
Head Belt Conveyor 1,600 900 +545 +543
Dump Bench Belt Conveyor 1,600 1,450 +543 +539 P3B
E10M Bench Belt Conveyor 1,800 1,580 +595 +572
Head Belt Conveyor 1,800 540 +572 +567
Head Belt Conveyor 1,800 1,270 +567 +545
Dump Bench Belt Conveyor 1,800 1,100 +545 +544 P3M
E9M Bench Belt Conveyor 1,800 1,250 +540 +558
E5M Head Belt Conveyor 1,800 750 +558 +565
Head Belt Conveyor 1,800 1,260 +565 +550
Inclining Belt Conveyor 1,800 250 +550 +500
Dump Bench Belt Conveyor 1,800 600 +500 +510 P4M
E8M Bench Belt Conveyor A 1,600 890 +545 +530
E9B Bench Belt Conveyor B 1,600 790 +520 +505
E8B Bench Belt Conveyor C 1,600 710 +495 +480
E7M Head Belt Conveyor A 1,600 1,290 +530 +518
Head Belt Conveyor B 1,600 1,110 +505 +490
Head Belt Conveyor C 1,600 960 +480 +470
Inclining Belt Conveyor A 1,600 320 +470 +520
Inclining Belt Conveyor B 1,600 320 +470 +520
Head Belt Conveyor A 1,600 2,000 +520 +560
Head Belt Conveyor B 1,600 2,000 +520 +560
Inclining Belt Conveyor A 1,600 240 +560 +580 DP
Inclining Belt Conveyor B 1,600 240 +560 +580 DP TML-A1 1,400 1,300 horizontal TML-A2 1,400 1,300 horizontal TML-B1 1,400 1,300 horizontal
Connection Belt Conveyors to
TPP B
TML-B2 1,400 1,300 horizontal TPP B K-14 1,200 1,433 horizontal K-15 1,200 1,515 horizontal K-14a 1,800 1,450 horizontal
Connection Belt Conveyors to
TPP A
K-15a 1,800 1,520 horizontal TPP A
Tab.: 4.6-4 Belt Conveyor System at the End of Year 2022
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 103 of 171
4.6.3 Mining Development in the Period 2023 – 2024 Illustration of technology in attachment 4 - 9
4.6.3.1 General Development
The Sibovc SW opencast mine will further develop into the north until it reaches the prelimi-
nary final position. Except a ca. 400 m long area in the eastern bench section the crest of the
terrain elevation is cut so that the total cutting thickness in the overburden will slightly re-
duce. The mass portion of the excess height removal can therefore also be decreased.
The regular overburden systems will continue parallel operation into northern direction whe-
reby the great cutting heights from the previous operating period will remain. The dumping
system will also be maintained. The 3rd overburden system is dumping in the inside dump of
Sibovc SW. The spreaders of the other two overburden lines work in the final dumping slice
of the residual pit Mirash / Bardh. Complete closure of the residual space cannot be achieved
until 2024.
In 2023 the coal output comes to 9.0 mt, in the last operating year the demand will reduce to
6.0 mt.
In 2023 parts of the community of Konxhul have to be resettled.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 104 of 171
Fig.: 4.6-3 Mining Position in the Year 2024
4.6.3.2 Overburden Operation
Mobile Equipment
In 2023 another 1.4 mbcm overburden have to be removed by mobile equipment. Owing to
the advance conditions and the decreasing total cutting thicknesses the mobile equipment can
be put out of operation at the end of 2023. The masse are dumped on the inside dump of Si-
bovc SW.
The remaining excess heights can be removed by the dragline and added to the first overbur-
den line. This mass portion amounts to totally 0.22 mbcm for both of the annual slices.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 105 of 171
1st Overburden System
The first overburden system continues its development into northern direction with the exist-
ing dump connection. In 2023 E10B has to remove about 4.1mbcm overburden. This quantity
includes the double mass movements of the overburden masses removed by the dragline. If
development of the mine will not be continued beyond 2024 the first overburden line will be
put out of operation in the 1st quarter. In 2024 the mass portion for this line is 0.11 mbcm.
The overburden (4.63 mlcm) is dumped in high-and deep dumping in the final dumping slice
in the residual pit of Bardh / Mirash.
2nd
Overburden System
The 2nd overburden system is further developed in parallel operation. This cut also shall be
put out of operation in the first quarter of 2024 if the Sibovc SW mine will not be continued.
Excavator E10M will remove 4.5mbcm overburden in the two years whereby the main por-
tion is to be excavated in 2023.
The belt connection to the dump via the eastern rim slope system remains. The dumping slice
will be further developed parallel into eastern direction. The spreader has to distribute 4.95
mlcm in the dumping slice. Complete closure of the residual space of Bardh / Mirash until the
planned final dump level will not be possible until 2024 (please see next chapter).
3rd
Overburden System
In 2023/24 the output capacity for the 3rd overburden system is planned with 3.33 mbcm. An
additional volume of 0.37 mbcm will be removed in the auxiliary cut 3a for uncovering the
coal. During this period spreader P4M has to distribute totally 3.7 mbcm on the inside dump
of Sibovc SW. Moreover about 0.02 mt of coal are to be excavated in the 3rd overburden cut
and added to the coal operation.
In the inside dump of Sibovc SW the spreader works in parallel operation in high- and deep
dumping taking account of the head belt conveyors of the coal operation.
4.6.3.3 Coal Operation
Whereas in 2023 the coal quantity to be extracted will amount to 9.0 mt the demand will re-
duce to 6.0 mt in 2024. This reduction is due to the stepwise decommissioning of the existing
power plant capacities.
The 3 coal systems are further developed in parallel operation. With regard to the closure of
the operation in 2024 the regular working level width of ca 100 m will be reduced to 50 m in
the final position. This measure does neither affect the soil-mechanical requirements nor im-
pede the resumption and/or continuation of the operations.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 106 of 171
4.6.3.4 Production Figures
2023 2024
OB Coal OB Coal
[mbcm] [mt] [mbcm] [mt]
Remarks
Mobile 1.400
Dragline 0.200 0.020 Masses double moved by E10B
1 E10B 4.100 0.050
2 E10M 4.450 0.050
3 E9M 3.250 0.080
3a E5M 0.360 0.010
Ov
erb
urd
en
3a E1B 0.020 Coal double moved by E8M
1 E8M
2 E9B
3 E8B Co
al
3a E7M 0.160
9.000
0.110
6.000
Total 13.720 9.000 300 6.000
Tab.: 4.6-5 Planned Production in the Years 2023 – 2024
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 107 of 171
Level
Excav. Conveyor Width Length Return St. Drive St. Spreader
[ mm ] [ m ] [ mMSL ] [ mMSL ]
E10B Bench Belt Conveyor 1,600 2,100 +620 +610
Head Belt Conveyor 1,600 810 +610 +590
Head Belt Conveyor 1,600 1,170 +590 +545
Head Belt Conveyor 1,600 900 +545 +543
Dump Bench Belt Conveyor 1,600 1,450 +543 +540 P3B
E10M Bench Belt Conveyor 1,800 1,580 +590 +573
Head Belt Conveyor 1,800 620 +573 +567
Head Belt Conveyor 1,800 1,280 +567 +545
Head Belt Conveyor 1,800 330 +545 +545
Dump Bench Belt Conveyor 1,800 1,150 +545 +544 P3M
E9M Bench Belt Conveyor 1,800 1,250 +540 +560
E5M Head Belt Conveyor 1,800 840 +560 +565
Inclining Belt Conveyor 1,800 500 +565 +500
Dump Bench Belt Conveyor 1,800 530 +500 +505 P4M
E8M Bench Belt Conveyor A 1,600 890 +537 +520
E9B Bench Belt Conveyor B 1,600 750 +505 +510
E8B Bench Belt Conveyor C 1,600 710 +480 +485
E7M Head Belt Conveyor A 1,600 1,470 +520 +518
Head Belt Conveyor B 1,600 1,350 +510 +490
Head Belt Conveyor C 1,600 1,240 +485 +470
Inclining Belt Conveyor A 1,600 320 +470 +520
Inclining Belt Conveyor B 1,600 320 +470 +520
Head Belt Conveyor A 1,600 2,000 +520 +560
Head Belt Conveyor B 1,600 2,000 +520 +560
Inclining Belt Conveyor A 1,600 240 +560 +580 DP
Inclining Belt Conveyor B 1,600 240 +560 +580 DP TML-A1 1,400 1,300 horizontal TML-A2 1,400 1,300 horizontal TML-B1 1,400 1,300 horizontal
Connection Belt Conveyors to
TPP B
TML-B2 1,400 1,300 horizontal TPP B K-14 1,200 1,433 horizontal K-15 1,200 1,515 horizontal K-14a 1,800 1,450 horizontal
Connection Belt Conveyors to
TPP A
K-15a 1,800 1,520 horizontal TPP A
Tab.: 4.6-6 Belt Conveyor System in the Year 2024
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 108 of 171
4.6.4 Remarks to a Continuation of Mining Development after
2024 At the end of the coal production in the Sibovc SW field the following situation will be found:
- The winning front will stop directly at and/or behind the crest of the elevation south of
the Sibovc valley. Therefore the final slope system of the winning front has reached
the section with the highest overburden thickness.
- On the inside dump of Sibovc SW only one dumping slice was distributed consisting
of deep- and high dumping. The residual pit of Sibovc SW will therefore be entirely
surrounded by free standing rim slope systems except the in 3rd coal system.
- Although the overburden of Sibovc SW was almost exclusively dumped in the resid-
ual pit of Bardh / Mirash a complete closure of the pit will not be possible. There re-
mains a dumping space deficit of ca. 50 mlcm up to the complete closure. It has to be
considered that the concept took account of a filling only up to a height of +546 / +558
mMSL and not a connection on the surface level. This way the dumping space was
minimized with simultaneously ensuring a natural drainage of the surface water in the
post-mining landscape.
Ceasing of coal mining operations in 2024 would therefore result in a number of negative
aspects which would incur expensive subsequent work at the residual pits. Continuation of the
mining is therefore recommended and offers the following advantages:
- Continuing mining activities would lead to an improved overburden : coal ratio be-
cause the terrain elevations along the northern and to a certain extend also the eastern
rim slope system were mainly removed.
- The residual pit of the former Bardh / Mirash mine could be closed finally and a use-
able surface would be provided.
- Continuation of inside dumping in the Sibovc SW mine leads to an increasing securing
of the rim slope system and improves the geotechnical safety in the long-run.
4.6.5 Remarks to Interactions with other Projects At present it is planned to flush the ash of TPP B in the residual pit of the former Mirash East
opencast mine. Analogue to the Mid Term Plan for existing Mines this area was also not
planned for dumping of overburden in the Complementary Mine Plan.
Apart from this, it is considered to change the ash dumping of TPP A. The ash of TPP A is
presently dumped on a separate outside dump by means of belt conveyor and spreader. The
ash dump is produced on an outside overburden dump which is subject to extreme high pres-
sure due to the applied load and results in cracks in the ash body. Future dumping space could
also be the residual pit of Mirash East.
The project for removing the existing ash dump A is directly connected with the change of the
ash dumping of TPP A for geotechnical and environmentally relevant reasons. According to
rough estimations the volume of this ash dump comes to ca. 25 mbcm. In addition to the ash
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 109 of 171
yield of the two power plants up to their decommissioning there results a total volume of ca.
50 mbcm power plant ash if all projects will be implemented.
The dumping space in the partial field of Mirash East will not be sufficient enough so that
dumping has to be continued in the residual pit of n Bardh / Mirash. Therefore, dumping ac-
tivities of the Sibovc SW opencast mine are directly affected. The respective adjustments and
the temporal as well as spatial dependencies are required in connection with the correspond-
ing project works.
A positive side effect of these projects would be the considerable reduction of the residual pit
south of Hade.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 110 of 171
4.7 Compilation of Production Figures Overburden Coal Working Ratio
[mbcm] [mt] [bcm/t]
2008 2.160 - -
2009 6.400 - -
2010 8.785 3.4 5.10 : 1
2011 12.230 6.0 2.04 : 1
2012 11.720 9.0 1.32 : 1
2013 13.435 9.0 1.49 : 1
2014 13.250 9.0 1.47 : 1
2015 13.025 9.0 1.45 : 1
2016 13.590 9.0 1.51 : 1
2017 13.990 9.0 1.55 : 1
2018 14.540 9.0 1.61 : 1
2019 14.760 9.0 1.64 : 1
2020 14.770 9.0 1.64 : 1
2021 14.390 9.0 1.60 : 1
2022 13.740 9.0 1.53 : 1
2023 13.730 9.0 1.53 : 1
2024 0.385 6.0 0.06 : 1
Total 195.075 123.4 1.58 : 1
Tab.: 4.7-1 Lignite Production and Overburden Removal
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 111 of 171
Truck & Dragline OB OB OB OB Coal Total
Shovel Bench 1 Bench 2 Bench 3 Bench 3a Bench 3/3a Overb. Coal
[mbcm] [mbcm] [mbcm] [mbcm] [mbcm] [mbcm] [mt] [mbcm] [mt]
2008 0.660 1.000 0.500 2.16
2009 0.600 2.000 0.200 3.100 0.500 0.290 6.40 0.29
2010 0.300 0.470 3.300 3.620 1.090 0.270 8.78 0.27
2011 0.200 1.760 4.100 4.810 1.360 0.200 12.23 0.20
2012 0.150 2.700 4.000 4.100 0.770 0.630 11.72 0.63
2013 0.190 3.280 +0.190
4.900 4.010 0.850 0.850 13.23 +0.19
0.85
2014 0.140 2.940 +0.140
4.900 4.170 0.890 0.640 13.04 +0.14
0.64
2015 0.090 2.620 +0.090
4.900 4.340 0.930 0.430 12.88 +0.09
0.43
2016 0.360 0.400 2.880 +0.400
4.900 4.050 0.850 0.400 13.44 +0.40
0.40
2017 0.830 0.400 3.060 +0.400
4.900 3.840 0.800 0.380 13.83 +0.40
0.38
2018 0.860 0.400 3.620 +0.400
4.900 3.820 0.780 0.320 14.38 +0.40
0.32
2019 1.320 0.200 3.900 +0.200
4.770 3.740 0.670 0.060 14.60 +0.20
0.06
2020 1.320 0.200 3.900 +0.200
4.770 3.740 0.670 0.060 14.60 +0.20
0.06
2021 1.280 0.200 3.900 +0.200
4.670 3.590 0.580 0.050 14.22 +0.20
0.05
2022 1.410 0.200 3.900 +0.200
4.450 3.250 0.360 0.020 13.57 +0.20
0.02
2023 1.400 0.200 3.900 +0.200
4.450 3.250 0.360 0.020 13.56 +0.20
0.02
2024 0.020 0.020 0.090 +0.020
0.050 0.080 0.010 0.25 +0.02
Total 10.710 2.640 45.920 +2.640
64.160 58.010 11.470 4.620 192.91 +2.64
4.62
Masses from dragline has to be moved double
Tab.: 4.7-2 Benchwise Production in Overburden Systems [mbcm]
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 112 of 171
T & S Dragline SRs 1300 E10B A2Rs B 4400 P3B [mbcm] [mbcm] [mbcm] [mbcm] [mlcm]
2008 0.660 1.000 1.000 1.100
2009 0.600 2.000 2.000 2.200
2010 0.300
double moved
overburden by
dragline
0.470 0.470 0.517
2011 0.200 1.760 1.760 1.936
2012 0.150 2.700 2.700 2.970
2013 0.190 0.190 3.280 3.470 3.817
2014 0.140 0.140 2.940 3.080 3.388
2015 0.090 0.090 2.620 2.710 2.981
2016 0.360 0.400 0.400 2.880 3.280 3.608
2017 0.830 0.400 0.400 3.060 3.460 3.806
2018 0.860 0.400 0.400 3.620 4.020 4.422
2019 1.320 0.200 0.200 3.900 4.100 4.510
2020 1.320 0.200 0.200 3.900 4.100 4.510
2021 1.280 0.200 0.200 3.900 4.100 4.510
2022 1.410 0.200 0.200 3.900 4.100 4.510
2023 1.400 0.200 0.200 3.900 4.100 4.510
2024 0.020 0.020 0.020 0.090 0.110 0.210
Total 10.710 2.640 2.640 45.920 48.560 53.416
Tab.: 4.7-3 Overburden Removal 1st Bench
SchRs 650 E10M A2Rs B 5200 P3M [mbcm] [mbcm] [mlcm]
2008
2009 0.200 0.200 0.220
2010 3.300 3.300 3.630
2011 4.100 4.100 4.510
2012 4.000 4.000 4.400
2013 4.900 4.900 5.390
2014 4.900 4.900 5.390
2015 4.900 4.900 5.390
2016 4.900 4.900 5.390
2017 4.900 4.900 5.390
2018 4.900 4.900 5.390
2019 4.770 4.770 5.247
2020 4.770 4.770 5.247
2021 4.670 4.670 5.137
2022 4.450 4.450 4.895
2023 4.450 4.450 4.895
2024 0.050 0.050 0.055
Total 64.160 64.160 70.576
Tab.: 4.7-4 Overburden Removal 2nd
Bench
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 113 of 171
SchRs 650 E9M E5M E1B A2RsB 5200 P4M Coal [mbcm] [mbcm] [mt] [mbcm] [mlcm] [mt]
2008 0.500 0.500 0.550
2009 3.100 0.500 0.290 3.600 3.960 0.290
2010 3.620 1.090 0.270 4.710 5.181 0.270
2011 4.810 1.360 0.200 6.170 6.787 0.200
2012 4.100 0.770 0.630 4.870 5.357 0.630
2013 4.010 0.850 0.850 4.860 5.346 0.850
2014 4.170 0.890 0.640 5.060 5.566 0.640
2015 4.340 0.930 0.430 5.270 5.797 0.430
2016 4.050 0.850 0.400 4.900 5.390 0.400
2017 3.840 0.800 0.380 4.640 5.104 0.380
2018 3.820 0.780 0.320 4.600 5.060 0.320
2019 3.740 0.670 0.060 4.410 4.851 0.060
2020 3.740 0.670 0.060 4.410 4.851 0.060
2021 3.590 0.580 0.050 4.170 4.587 0.050
2022 3.250 0.360 0.020 3.610 3.971 0.020
2023 3.250 0.360 0.020 3.610 3.971 0.020
2024 0.080 0.010 0.090 0.099
Total 58.010 11.470 4.620 69.480 76.428 4.620
Coal from E1B has to be moved in the 1st coal cut by direct dumping technology
Tab.: 4.7-5 Overburden Removal 3rd
Bench
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 114 of 171
Coal Coal Total
OB Bench Cut 1
Coal
Cut 2
Coal
Cut 3
Coal
Cut 3a
Overburden
Cut 3/3a Coal Overburden
E1B E8M E9B E8B E7M E8B
E7M
[mt] [mt] [mt] [mt] [mt] [mbcm] [mt] [mbcm]
2008
2009 0.290
2010 0.270 2.420 +0.560
0.420 3.400
2011 0.200 2.540 +0.200
3.260 6.000
2012 0.630 2.970 +0.630
4.070 1.180 0.150 0.095 9.000 0.095
2013 0.850 2.300 +0.850
3.510 1.950 0.390 0.130 9.000 0.130
2014 0.640 2.360
+0.640 3.590 2.010 0.400 0.140 9.000 0.140
2015 0.430 2.400 +0.430
3.490 2.230 0.450 0.140 9.000 0.140
2016 0.400 2.400 +0.400
3.510 2.240 0.450 0.145 9.000 0.145
2017 0.380 2.400 +0.380
3.370 2.280 0.570 0.155 9.000 0.155
2018 0.320 2.400 +0.320
3.230 2.340 0.710 0.155 9.000 0.155
2019 0.060 2.470 +0.060
3.320 2.410 0.740 0.155 9.000 0.155
2020 0.060 2.410 +0.060
3.270 2.510 0.750 0.165 9.000 0.165
2021 0.050 2.410 +0.050
3.270 2.520 0.750 0.165 9.000 0.165
2022 0.020 2.510 +0.020
3.160 2.570 0.740 0.165 9.000 0.165
2023 0.020 2.820 +0.020
2.800 2.700 0.660 0.160 9.000 0.160
2024 0.960 1.870 2.520 0.650 0.110 6.000 0.110
Total 4.620 35.770 +4.620
46.140 29.460 7.410 1.880 123.400 1.880
Coal from E1B has to be moved double by E8M
Tab.: 4.7-6 Bench-wise and Equipment-wise Production in Coal System
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 115 of 171
4.8 Belt Conveyor Balance In the existing KEK-mine (including the transfer at the Separation Plant) conveyor belts are
used with varying width between 1,200 und 1,800 mm. The 1,800 mm belts are exclusively
used in the Mirash mine in the powerful overburden lines 2 and 3 – with attached SchRs 650 –
and partly in the coal connecting belt systems.
The following table summarises the available belt conveyor lines in the existing mine (up to
boundary of stockpiles).
1,200 mm 1,400 mm 1,600 mm 1,800 mm
active Drive Stations 6 20 11 9
Frames 5,600 m 13,070 m 6,800 m 6,800 m
passive Drive Stations 13 7 1 9
Frames
Tab.: 4.8-1 Available Belt Conveyor Material in Existing Mine
For the mine Sibovc SW it is foreseen to use predominately refurbished material from the
existing mine. It has been calculated and decided that predominantly belt conveyors with a
width of 1,800 and 1,600 mm will be applied in the mine Sibovc SW except the connecting
belt conveyors to the TPP B and partly to the TPP A (please see following table).
Width No. Total Length Remarks
TPP B 1,400 mm 4 5,200 m existing
TPP A 1,200 mm 2 2,950 m existing
1,800 mm 2 2,950 m planned connection belt conveyor line in case
of rehabilitation of two units in TPP A
Tab.: 4.8-2 Existing and Planned Overland Belt Conveyors to TPP’s
The next table illustrates the belt conveyor balance for the new Mine Sibovc SW. In the first
columns the available belt conveyor material in the existing mine is presented. The following
columns the demand on material for the new mine is presented. The figures don’t include the
demand in the existing mine in the parallel operation phase of existing mine and Sibovc SW
mine (2008 – 2011).
For the 1,600mm and 1,800 mm belt conveyor system it is partly planned to purchase new
plant parts (stations and frames). This means that the strongly worn out passive reserves of the
Mine Bardh / Mirash will not be reactivated. The new purchase is made step-wise via several
years and will amount to a total number of 6 pieces 1,600 mm drive stations, 4 pieces 1,800
mm drive stations and 16 km frames.
Especially for the 1,200 mm and 1,400 mm belts there will be a surplus for stations and
frames. In this connection it is recommended to replace the 1,200 mm connecting belt
conveyor line to TPP A by a 1,400 mm belt conveyor.
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available
active passive 2008 2009 2010 2011 2012 2017 2022 2024
Drive Stations 6 13 2 2 2 2 2 2
Conv. Length 5,600
Connection belt conveyors
to TPP A in responsibility
of existing mine 2,948 2,948 2,948 2,948 2,948 2,948
Purchase DS
1,200
mm
Purchase Conv.
Drive Stations 20 7 4 4 4 4 4 4
Conv. Length 13,070
Connection belt conveyors
to TPP B in responsibility
of existing mine 5,200 5,200 5,200 5,200 5,200 5,200
Purchase DS
1,400
mm
Purchase Conv.
Drive Stations 11 1 4 4 10 13 15 17 17 17
Conv. Length 6,800 3,100 3,220 7,600 10,730 11,320 14,480 17,190 17,960
Purchase DS 2 2 2
1,600
mm
Purchase Conv. 4,900 2,600 400 800 2,460
Drive Stations 9 9 4 9 11 11 9 11 11 11
Conv. Length 6,800 2,990 9,650 12,950 13,460 10,700 12,510 11,570
11,050
Purchase DS 2 2
1,800
mm
Purchase Conv. 3,000 2,000
Tab.: 4.8-3 Belt Conveyor Balance for the new Sibovc SW Mine
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 117 of 171
4.9 Time Schedule
4.9.1 Main Equipment Activities
E1M 2nd Line Mirash Coal Operation Mirash
E2M Coal Operation Mirash
E3M Coal Operation Mirash
E4M Coal Operation Mirash
E5M 2nd Line Mirash 1st Line planned Reha 3rd OB Line Sibovc
E6M further Application in Mirash possible
E7M Coal Operation Mirash planned Reha
E8M 3rd Line Mirash planned Reha Coal Sibovc
E9M 1st Line Mirash planned Reha 3rd Line Sibovc
E10M 2nd Line Mirash 3rd Line Mirash planned Reha 2nd Line Sibovc
E1B Coal Operation Bardh Float Machine
E2B
E4B Coal Operation Bardh
E6B 3rd Line Bardh Coal Operation Bardh
E7B 1st Line Bardh Coal Operation Bardh
E8B 3rd Line Bardh planned Reha Coal
E9B 2nd Line Bardh further Application in Mirash possible planned Reha Coal Sibovc
E10B 1st Line Bardh fixed Reha 1st Line Sibovc
P1M 3rd Line Mirash 3rd Line Mirash (Replacement P3M)
P3M 2nd Line Mirash 3rd Line planned Reha 2nd Line Sibovc
P4M 1st Line Mirash planned Reha 3rd Line Sibovc
P1B 3rd Line Bardh
P2B 2nd Line Bardh 3rd Line Bardh
P3B 1st Line Bardh fixed Reha 2nd Line Sibovc 1st Line Sibovc
Application in existing mines (has to be revised with actualisation of Mid Term Plan) Decommissioning
fixed Rehabilitation planned Rehabilitation Application in SibovcSW mine
2010IV
2006 2007 2009II III IV
2008I III I
2011I II III IV I II III II III IV IIII II
2012I II III IVIVIIIIV
Tab.: 4.9-1 Release Time for Main Mine Equipment in Mid Term Period
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 118 of 171
4.9.2 Main Mining Activities
Preparation of ToR
Tendering Phase and Contract
Preparation of Operation
Operation
Preparation of Start Position
Transport, Installation
Commissioning, Operation
Relocation to highest Level
Relocation of Conveyor System
Transport, Installation
Commissioning, Operation
Relocation of Conveyor System
Preparation of Start Position
Transport, Installation
Commissioning, Operation
Commissioning Cut 3a
Relocation to Inside Dump
Preparation of Start Position
Transport, Installation Head Systems
Transport, Installation Bench Systems
Operation 1st System
Operation 2nd
System
Operation 3rd
System
Operation System 3a
Installation Quality Management
2n
d O
B S
yst
em3
rd O
B S
yst
emC
oal
Sy
stem
s
20
11
20
12
mo
bil
e F
leet
1st O
B S
yst
em
20
07
20
08
20
09
20
10
20
13
20
14
20
15
20
16
20
17
20
18
20
23
20
24
20
19
20
20
20
21
20
22
Fig.: 4.9-1 Main Mining Activities
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 119 of 171
4.10 Consequences for Development in Existing Mines Some adaptations of the mid term development in the existing mine have to be done with
regard to an optimization of the mining development in the Sibovc SW mine. These
adaptations are necessary for a smoothly opening-up of the new mine. In this context the Mid
Term Plan for the existing mines has to be revised. Another reason for the necessity of
reworking of the Mid Term Plan is, that the planned mine position for 2005 could not be
reached. This applies predominantly to the flattening works of the border slope systems.
Among others the following main measures have to be considered:
- The head belt conveyors of the coal system in the mine Sibovc SW should be installed
on a level of +560 mMSL up to the long run belt conveyors to the TPP’s to avoid
unnecessary power due to grade. Therefore a general corridor is necessary on this level
along the existing northern slope system. This fact has to be considered during the
further planning works for flattening of this slope system.
- In addition to this, a water channel (2b) has to be installed along the existing northern
slope system, starting on a level of +595 mMSL (western site) up to the existing
channel on the Mirash site +581 mMSL (description please see next main chapter).
The necessary levelling has to be considered and to be done during the widening of the
northern slope system.
- Regarding the minimisation of transport distances and the creation of more spacious
dump volumes during the opening-up phase, the dumping development in the western
part of existing mine has to be adapted.
a. The Mid Term Plan describes for the Overburden system III (P3B) from 2007
dumping along the western rim slope system in deep- and high dumping. This high
dumping affects the placing of the opening up masses of the Sibovc SW mine. It is
suggested to spread the masses of this overburden system only in deep dumping
operation. So it will be possible to use the free dumping space for the opening
masses from Sibovc SW.
b. To provide additional dumping space in the area of the Bardh mine it is suggested
to convert dumping of the masses of excavators E8B and E6B to Mirash from the
beginning of mid 2007. Parallel to this the transport distance for this cut is
shortened contrary to the Mid Term Plan.
- The securing of coal production from the Sibovc SW field requires a timely shifting of
the selected main equipment from the existing opencast mines. In contrast to the Mid
Term Plan there are time changes for single equipment. They originate from the
general choice of equipment and the scheduled necessary rehabilitation measures. This
mainly concerns the E10B and the spreader P3B which goes out of operation mid of
2007 for a complex refurbishment. According to the Mid Term Plan an application of
both facilities up to the end of 2008 was envisaged. The equipment use shall be
adjusted with regard to this.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 120 of 171
5 Mine Dewatering
5.1 Hydrological Conditions The Kosova Basin forms a smoothly shaped plain that is bordered by hills and mountains.
This basin includes a developed hydrological network with the main collector given by the
river Sitnica. This river crosses the basin from south to north and drains off 80 % of the
accumulating surface water northward. Major tributary rivers in the vicinity of the site are
Drenica River in the west and Lab River in the east. The Sitnica run-off of water varies
between a minimum of 0.5 – 1.5 m³/sec and a maximum of 50 – 120 m³/sec with an average
of 5 – 10 m³/sec. In flooding periods, the course of the river reaches a width of up to 1,000 m
in the flooding areas. On 3 May 1958 a maximum run-off for river Sitnica near to the mines
was measured with 90.3 m³/sec.
Fig.: 5.1-1 Catchment Areas of the Sibovc SW Mine
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 121 of 171
Because not being available the usual basis to assess the quantities of water discharged by
tributary rivers and creeks was prepared as catchment area map shown in the figure above. A
subdivision into different drainage areas is shown in different colours when the mine Sibovc
SW develops towards the north.
The mining field Sibovc SW will be largely influenced by the catchment area A (360 ha). The
surface water coming from this area will flow directly to the mine. The catchment areas B
(north-western part) and C (northern part) will have only a minor importance, since it
discharges the water into the neighbouring valleys.
5.2 Drainage Areas These areas shall be included in the dewatering planning because the opening-up of the
Sibovc SW mine follows the existing mine and the residual area of this existing mine can be
used for inside dumping. The following drainage areas result from this:
Mirash East
The drainage area Mirash East is east of the dump pillar in the Mirash mine and comprises
both the inside dumping areas and the reserved areas for ash dumping and sanitary landfill.
The drainage of this area lies not in the responsibility of the Sibovc SW mine. After
completion of the dumping of the disposal sites and the residual corridors a ditch system shall
be installed draining into the direction of the Sitnica.
Mirash West
These areas border the dump pillar in the east and the present mining face in the west.
Drainage is ensured by the active opencast mine operation upon complete depletion of the
existing mine. Afterwards drainage shall be continued by the Sibovc SW mine.
Bardh
The drainage area Bardh follows the Mirash west area in the west and extends to the western
rim slope system of the existing opencast mine. This area has to be drained as well upon
complete depletion under the chief responsibility of the active opencast mine. Part of the
drainage services have to be rendered by the Sibovc SW mine since there are also dumped
overburden masses from the Sibovc mine in parallel with the active opencast mine operation.
The depletion of the existing mine results in merging of the drainage areas of Mirash West
and Bardh into a one single area. The dewatering shall then be completely carried out by the
Sibovc SW mine. Upon completion of dumping in this area it has to be ensured that the
surface waters will naturally run-off into the East (Sitnica) and the West (Drenica),
respectively.
Sibovc SW
This drainage area covers the southern area of the u Sibovc SW mine and is separated by a
coal pillar from the Bardh drainage area. Due to the valley location most of the surface water
(catchment area A) flows directly into the direction of the opencast mine. This water shall be
collected by ditch systems before reaching the opencast mine and drained into the direction of
the Drenica. Only in the north (C) and northwest (B) of the mining field a part of the surface
water flows into north-eastern direction towards the Sitnica and in western direction towards
the Drenica, respectively.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 122 of 171
The quantity of water to be pumped directly from the Sibovc SW mine will continuously
increase with progressing opencast mine development.
Using an average yearly rainfall of 600 mm and a run-off coefficient of 0.45 the rain water
volumes to be drained yearly can be calculated. Pumping rates of the last years allow a first
calculation of expected drainage volumes.
Surface Area Annual Drainage Remarks
[ ha ] [ `000 m³/a ]
Mirash East 340 918
Mirash West 345 931
Bardh 365 985
Reduction of annual drainage with
further completion of final dump
areas
In-p
it d
ewat
erin
g
Sibovc SW 460 1,240 Increasing of annual drainage with
progressive mine development
Surface Drainage
Sibovc SW
368
Catchment Area A 1.000
Reduction of annual drainage with
progressive mine development
Tab.: 5.2-1 Maximum Drainage Areas
5.3 Dewatering Measures
5.3.1 Surface Dewatering
5.3.1.1 Drainage Area Bardh / Mirash West
Simultaneous with the depletion of existing mine the new mine Sibovc SW is responsible for
the dewatering in this area. The surface dewatering around this area has to be continued, the
existing dewatering facilities have to be maintained. New dewatering elements are not
necessary.
The stepwise continuation of final dump areas requires installation of ditches on the dumped
surface to drain off the surface water. Therefore the dumping surface is to be shaped with a
gradient between 1 : 150 to 1 : 200. The watershed should pass along the former ridge in the
south of the village of Hade. From there the ditches should run in eastern direction to the river
Sitnica and in western direction to the river Drenica, respectively. The ditches shall be
integrated in the future landscape. A lining of the ditches (e.g. with concrete) is not foreseen.
5.3.1.2 Sibovc SW Mining Area
(Illustration in mine position maps)
The Sibovc SW mine is opened-up from the existing opencast mine and developed into
northern direction. In the centre of the mining field there is a wide valley bordered by a
mountain range at both rim slope systems and in mining direction. North of the mountain
range the terrain dips into mining direction. The gradient of the terrain partly reaches
7° (1 : 8).
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 123 of 171
Due to the surface profile and the size of the catchment area (A) the Sibovc SW mine will be
influenced by inflowing surface water during a long operating period. This especially refers to
heavy rainfalls since the mining area is not covered by forests and the water quantities are
drained for a great part at the surface. The size of the catchment area and the inflow reduce
with progressing mine development.
At the beginning of the opening-up the catchment area has a size of 360 ha. In case of heavy
rainfalls of 64 mm/d and a surface runoff coefficient of 70%, the water quantity to be drained
amounts to maximum 160,000 m³/day (= 2 m³/sec). The water quantity reduces with
progressing mine development.
The first surface dewatering measure in the field Sibovc SW must be the drainage of the water
ponds in the opening-up area. These water ponds result from former slope movements. Since
a hydraulic connection with existing fissure systems cannot be excluded these water
collections incur an increased soil-mechanical risk. The drainage of the ponds should
therefore start immediately, beginning from summer 2006. The following working steps are
proposed:
- Pumping of water by means of waste water pumps and discharge via existing concrete
channel
- Installation of ditches for preventing further water collection on these basins (the road
and/or dump bench belt conveyor GD3 shall be equipped with culverts)
Depending on the mine advance a system of channels and drains has to be installed at the
surface. The drainage of the surface water in this area is complicated, because of the closed
ridge around the mining boundary. Therefore the following facts must be considered for
calculation of channel system:
- The surface water should be drained off under use of natural gradient. The minimum
gradient should be 1 : 200 to allow a sufficient velocity of flow.
- A lifting of surface water by pumps is not envisaged because of the flooding danger in
case of power cuts.
- Complete water drainage via the northern slope system of the existing mines is not
advisable, because of the ongoing operation up to 2012 and the latent danger, caused
by slope movements.
- The main channels should be developed with concrete to increase the lifetime and to
reduce maintenance expenditure
In a first step a possibility for water drainage has been chosen, considering the surface
structure and the before mentioned principles. The best way for draining the surface water is
the anticline in the ridge at the northern boundary of the Sibovc SW mining field. The
anticlines at the eastern and western boundaries are blocked by the village Hade and/or
outside dump masses (shooting range). The level of the anticline in the north is +640 mMSL.
We recommend the following: The anticline is to deepen orthogonally by digging a box cut on
a level of +625 mMSL. In this opening cut a covered concrete channel (1) has to be installed,
before re-closing the cut. This channel connects the catchment area A and the valley north of
the planned mining field. The culvert is the core component of the surface dewatering and
must be finished at the end of 2007 (please see the following figure).
In 2008 the channels to be connected shall be completed. On the one hand this refers to the
channel for draining the surface water (1a) north of the box culverts and on the other hand the
channels (1b und 1c) within the catchment area A. The latter lead into south-eastern and/or
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south-western direction starting form a height level of + 625 mMSL, with rising gradient (1 :
200). This ditch system collects the surface water of a catchment area of 92 ha and discharges
it to the North via the box culvert into the natural drain in the direction of the Sitnica River.
The advantage of this system is that the surface water is directly drained to the north and can
therefore be kept away from the mine operation. The system will be in operation beyond the
year 2020 whereby the charging channels have to be shortened according to the mine advance.
Additionally another channel (2a) is planned along the eastern rim slope system. It runs from
north (+605 mMSL) to south (+595 mMSL) and will include a working level of the northern
rim slope system south of Hade. On this working level the water is charged via channel (2a) to
the existing ditch system of the Mirash opencast mine (feeding point +585 mMSL). The
preconditions for a continuous gradient along the northern rim slope system corresponding
planning targets in the annual technologies. This channel which has to be produced in 2008 as
well will collect and drain the surface water from a 45 ha catchment area.
From the remaining valley the surface water cannot be drained via a natural gradient. Drainage
of surface water via the active bench of the Sibovc SW mine shall be excluded except residual
rainwater quantities. It is suggested to install a dewatering in the valley from which the
collected surface water is pumped into the higher located channel 1c by means of sewage
pumps. Additionally a 600 m long unfixed channel (3a) shall be connected to the dewatering
in south-western direction. According to the opencast mine advance the dewatering shall be
shifted several times to the North.
Further channels shall be installed according to demand.
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Fig.: 5.3-1 Catchment Areas and Surface Dewatering Channels
The fixed ditches shall be dimensioned as follows:
- Bottom width 1.0 m
- Depth 0.8 m
- Slope inclination 45°
- Profile 1.44 m²
- Wall thickness of lining 0.15 m
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Name Indic. Length Development Comm.
Box Culvert 1 440 m
Cross section: 2m * 1m
Gradient: 1 : 100
Development with concrete
2007
Channel 1a 320 m Open concrete channel with settling
basin 2008
Channel 1b 1,350 m Open concrete channel 2008
Channel 1c 1,300 m Open concrete channel 2008
Channel 2a 1,430 m Open concrete channel 2008
Channel 2b 1,500 m Open concrete channel 2008
Storage Basin 3 -
Size 40m * 40m
Depth 2m
Development with concrete or foil
equipped with 4 waste water pumps
plus 2 in reserve and 4 pipes with a
length of 700 m each
2009
Channel 3a 620 m Open channel without any development 2009
Tab.: 5.3-1 Elements of Surface Dewatering
5.3.2 In-Pit Dewatering (Illustration in mine position maps)
5.3.2.1 Drainage Area Bardh / Mirash West
After depletion of the existing mines the remaining hole will be further used as dumping area
of the new Sibovc SW mine. That’s why it will be necessary to continue the drainage works.
Therefore the existing dewatering facilities can be further used.
Simultaneous with finishing the coal extraction works in the existing mines the overburden
dumping of the Sibovc SW mine will start in the deepest part of the residual hole, south of the
village Hade. According to the advance of the dump the main dewatering basins (Mirash and
Bardh site) must be relocated. After closing the first dumping slice, a new main dewatering
basin has to be installed and connected with the pipe system. This procedure must be repeated
up to finishing the final dumping slice. Beginning from this time, a ditch system for a natural
surface dewatering shall be installed on the surface. The drainage facilities can be dismantled,
if no further use is intended.
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5.3.2.2 Sibovc SW Mining Area
Basically, groundwater pumpage by means of filter wells or a groundwater blocking by means
of sealing wall can be excluded. Therefore, the planning of the in-pit dewatering is restricted
to the collection and drainage of the pit water.
The following works shall be realised for a sufficient in-pit dewatering:
- Planned installation of main collecting ditches from the working levels and dump
surfaces to the main dewatering with continuous adjustment to the mining position
- Establishment of the drainage of rainwater on all working levels
- Discharging of permanent water accumulations on the dumps
- Drainage of dammed up water at the slope foot of the inside dumps
- Maintenance of all ditch systems
- Use of the collected water to reduce dust formation /dust control
Ditch System
Drainage ditches shall be installed on all working levels. An appropriate downward gradient is
to be considered towards the bench ends. The water shall be connected in equalizing basins at
the bench ends and supplied alternatively by way of pipelines or open collecting ditches of the
main dewatering. These ditches along the working levels must be renewed regularly according
to the opencast mines advance.
The ditches shall be produced by means of the available auxiliary equipment, like universal
excavators, dozers and wheel loaders. A massive development of the ditches and equalizing
basins is not envisaged. The following regular ditch profile is proposed regardless of the size
of the catchment area:
- Bed width ≥ 0.5 m (effective)
- Ditch depth 0.5 - 1.0 m (effective)
- Gradient min. 1 : 200
- Inclination of the ditch slope ca. 45° (in cohesive material)
Another important point is the production of ditches along the access roads into the opencast
mine. Hereby, the removal of the backwater is of special importance to increase the lifetime
and improve the conditions of the accesses. Along ramps with a larger downward gradient,
wooden weirs shall be inserted in the road ditches to reduce the flow velocity of the water and
therefore the mass discharge from the road subsoil.
Apart from the production of the ditches special importance shall be also attached to the
clearing of working levels and the maintenance of the ditch systems. Flat and slightly grading
working levels simplify the water supply to the installed ditches. Parallel to this the ditch
systems shall be maintained permanently. It is suggested to establish a mobile group for these
works, so that damages at the ditches can be recognized and repaired.
Central Main Dewatering / Pump Sumps
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The in-pit dewatering by ditches accumulates the rainwater from excavation and dumping site
in the main dewatering and pump it out in case of excess of the storage capacity. The storage
capacity of the main dewatering has to be dimensioned to accumulate a maximum of the
rainfalls of one day. Parallel to the progressive mine development the active mining area will
expand. The storage volume of the main dewatering has to be enlarged the same way.
The pumps have to be designed in that way that they are able to handle a maximum of two-
day rainfalls considering the accumulation capacity of the pump sumps. One additional pump
per pump sump should be reserved among the number of pumps which are required for the
pumpage of the in-pit water.
The pumps lift the pit water by means of pipelines via the eastern rim slope system and the
northern rim slope system of the existing opencast mine into the existing installed ditch
systems. With progressing dumping of the residual pit south of Hade and the improving
stabilisation of the northern rim slope system the pipeline system can be replaces by an open
ditch. The time for conversion shall be defined at a later date.
The main dewatering basin should be arranged in the deepest part of the mine and has to be
relocated according to the mine advance. The basins shall be produced in deep cut excavation
with the help of main equipment.
From 2018 the surface water from the working levels of the mobile equipment operation and
the first regular overburden system can be discharged into the existing concrete channel 2a.
Therefore the drainage into the main dewatering and following lifting by means of pumps is
inapplicable.
Pumps
The main dewatering of the mine shall be equipped with 5 powerful high-pressure pumps, 2
pumps for normal operation, 2 pumps as support in case of heavy rainfall and 1 pump as
reserve. The change-over to high-pressure pumps is due to the increasing lifting height (up to
130m). There are recommended pumps each with a capacity of 180 m³/h (90 kW). In order to
specify the pumps it is necessary to know the quality of the water to be pumped.
Additionally, waste water pumps (for lifting height up to 25m) are required. In total 15 waste
water pumps should be procured, for application on the working benches at the excavation site
and on the dumping site as well as on the stockpile.
Mine Water Purification
The water pumped from the main dewatering plants in the existing mine, shows increased
contents of chloride and sulphate as well as clear contents of suspended matter, consisting of
dust or organic matter. The same water quality is to be expected in the new Sibovc SW mine.
When discharging the water, special attention shall be drawn to separate the suspended
materials. That’s why it will be necessary to install additional sedimentation basins on the
surface level before feeding the water into the rivers.
These basins are made in form of ground basins that are integrated in the course of the ditches.
At a length of at least 100 m, the bed of such a basin shall be flat on a width of at least 50 m,
in order to achieve a clear reduction of the flow velocities.
When entering a basin, the water stream shall be distributed as wide as possible to achieve a
good sedimentation result. The discharge of a basin has the form of an earth dam, which is
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fixed by a possibly wide overflow. The installations shall be controlled quarterly. The settled
particles shall be removed regularly once a year in autumn before the beginning of the rainy
period. The removed material shall be examined by sampling in particular for contents of
heavy metals and hydrocarbon connections. If there are not any distinctive features, the
material can be built into the dump bodies. If contaminants are determined for example in
cases of damages or accidents during the operation, the material shall be disposed separately.
Recommendations for Mining Development
The shape of the working levels is of great importance when draining the rainwater and
avoiding collection of water. In order to minimise the earthworks for drainage ditches the
working levels in the mines shall have a continuous gradient into the direction of the bench
ends. Preferably, a “roof construction” shall be produced with a gradient starting at the mid of
the bench into the direction of the two bench ends or a gradient from one bench end to the
other one.
5.3.3 Time Scheduling for Dewatering Measures
Drainage of Water Ponds
Box Culvert (1)
Channel 1a with Settling Basin
Channel 1b
Channel 1c
Channel 2a
Channel 2b
Storage Basin (3)
Channel 3a
Specification Tendering Process Construction Commissionning
2009I
2006 2007 2008I II III IVI II III IV II III IVII III IV I
Fig.: 5.3-2 Time Schedule for Dewatering Measures
5.4 Investment and Cost Calculation for Dewatering Only the planned concrete channels including settling and sedimentation basins were
considered in the investments for the drainage. Except the Storage Basins (3) these plants
have to be erected only once. The Storage Basin has to be relocated several times according to
the mine advance. These performances shall not be carried out by KEK and have to be
tendered. All other channels to be installed operatively shall be built by KEK itself. The costs
are acquired in the position personnel. The same applies to the maintenance of the channels.
The necessary investments for mobile equipment as well as pumps and pipelines shall be
considered with the auxiliary equipment.
As basic prices has been considered:
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- Box culvert 120 EURO/m
- Earth moving for box culvert 4 EURO/bcm
- Concrete channel 70 EURO/m
- Settling basin 0.030 MEURO
- Storage basin 0.050 MEURO
The following table compiles the required investments for the pre-mining area dewatering of
the opencast mine. The storage basin (3) shall be installed new every 3 years. Due to the
continuously reducing catchment area necessary investments are also declining. From 2020
storage basin looses its importance; therefore further use is not envisaged.
Year ‘07 ‘08 ‘09 ‘10 ‘11 ‘12 ‘13 ‘14 ‘15
Investments 0.97 0.45 0.10 0.05 0.04
Year ‘16 ‘17 ‘18 ‘19 ‘20 ‘21 ‘22 ‘23 ‘23
Investments 0.02
Tab.: 5.4-1 Investments for Dewatering Measures
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6 Mine Closure and Recultivation Planning
6.1 Principles The dumping of the overburden masses of the Sibovc SW mine will be continued on the
inside dump of the existing opencast mine. This means that the area of responsibility of the
Sibovc SW mine extends also to the existing mine. This mainly refers to the area between
dam crest of the dump pillar in Mirash and the western rim slope of the Bardh mine.
The areas east of the crest of the dump pillar refer to the area of responsibility of the existing
opencast mine. The same applies to the existing outside dump areas.
The proposed main principles are:
- The areas occupied by mining shall be recovered in such a way that the later use will
be rather better than the original one. This efforts aim at enhancing the value of the
areas compared with the actual state – at least however a similar scenery.
- Areas which are no longer needed for mining activities shall be recultivated as soon as
possible. If a final renaturing will not be possible, suitable temporary measures shall
be taken like for example an interim greening.
- Financial means will be reserved already during the active mining operations to en-
sure the proper closure of the mining field. This money will also be available in case
of in-solvency for revitalisation.
- Authorities and the concerned people (later users) are integrated in the process of
planning and detailed shaping of the post-mining areas. This process shall start before
dumping because it already defines the shape of the surface.
6.2 Area Balance To meet the demand for run-of-mine coal from the mine Sibovc SW at an amount of 123.4
mt, the area claimed for mining will come to 5 km² within the period until 2024. The
following area balance is resulting for the mine Sibovc SW. The land claim is divided in areas
for digging and other areas (f. e. canals, surface facilities).
The land acquisition has to be carried out before to the actual land claim in order to prepare
the areas for mining activities. This comprises such measures as clearing the surface by
removing buildings, installing embankments and building mine roads and installing
dewatering systems. Depending on the size and location of the lots of land and the required
preparatory works, the land should be acquired one to two years before the actual land claim.
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Land Claim for Sibovc SW
Digging Safety
Zone Channels
Infra-
Structure Total
Creation of
Final Dump
Areas
2006 - 2010 128 36 15 179 50
2011-2012 35 4 39 141
2013 - 2017 133 16 149 16
2018 - 2022 102 14 116 142
2023 - 2024 14 4 18 34
Total 412 74 15 501 383
Tab.: 6.2-1 Land Claim for the Mine Sibovc SW [ha]
The above table contains the necessary land claim for the Sibovc SW mine. The total area to
be claimed is 501 ha, whereby 412 ha of it are pure land to be excavated. The other 89 ha refer
to the safety zone (a ca. 100 wide stripe along the mining edge) and other areas.
Dumping of overburden from Sibovc SW mine in the residual pit of the Bardh / Mirash mine
offers the possibility to produce the final dump surfaces very early. Via the lifetime of the
Sibovc SW mine totally 383 ha final dump areas can be shaped. These areas lie completely in
the area of the Bardh/Mirash mine; in Sibovc SW it will not be possible to produce final dump
areas. The shaped final dump areas distribute as follows:
- 100 ha east of the dump pillar in the area of the former Mirash-east mine
(2009 – 2012)
- 52 ha high dump area at the western field margin of the Bardh mine
(2011 – 2012)
- 231 ha final dump area in the Bardh / Mirash opencast mine
(2011 – 2024)
This balance does not include the former outside dumps of the Bardh and Mirash mines.
According to the Mid Term Plan these areas shall be prepared for a future use and sale by the
existing opencast mines. This balance does also not include the reserved area for ash dumping
in the Mirash East area and the reserved area for sanitary landfill in the Mirash Brand area
including their slope systems.
Therefore the mine Sibovc SW produces less final dump areas than occupied by the mining
operations. This negative area balance is mainly caused due to the large share of slope systems
along the reserved areas for ash and sanitary landfill sites. Another reason is the remaining pit
(205 ha) south of the community of Hade which cannot be closed until 2024.
The required land purchase is different from the land demand because parts of the mining
field are already property of KEK. This especially refers to the area north of the rim slope
system of t he Bardh mine and the outside dump on the mining field of Sibovc SW (shooting
range). For the operating period until 2024 a total sum of 325 ha land have to be purchased.
Moreover, drainage ditches have to be installed in the entire mining field already with the start
of the opening up activities. It is suggested to conclude user’s contracts with the owners of the
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plots for those areas. Nevertheless a large part of the mining fields should already be
purchased at the beginning of the opening up.
The areas to be purchased in periods are illustrated in the following table. The sale of final
dump areas (please see table above) will be possible after a 2-years lay time. The below table
also contains the share of areas to be sold. Up to 2024 about 349 ha of the produced final
dump areas from total 383 ha can be sold. The difference of 34 ha comes to a safety zone
along the mentioned remaining pit.
If one only considers the share of areas still to be purchased the area balance is positive. In
case of a sale of totally 349 ha a surplus of about 20 ha of areas can be sold compared with the
area to be purchased within the operating period. As already mentioned the existing outside
dump areas (selling in Mid Term Period of Bardh / Mirash Mine) and the areas reserved for
disposal sites (out of responsibility of Complementary Mine Plan) were not taken into
account.
Land Purchase Usufructuary Right Land for Sale Balance acc.
2006 - 2010 74 7 0 -74
2011 - 2012 22 50 -46
2013 - 2017 94 141 +1
2018 - 2022 122 81 -40
2023 - 2024 17 77 +20
Total 329 349
Tab.: 6.2-2 Area Balance [ha]
6.3 Mine Closure Plan Recultivation of the Sibovc field is closely connected with the existing mine.
After depletion of the existing mine, large residual pits remain. The establishment of larger
final areas within the operating period of the opencast mines will not be possible. This is due
to the low overburden: coal ratio as well as in the material properties of the overburden. The
following residual pits will remain in the area of the opencast mines:
- A wide and deep residual pit in the western area of the existing mining field (mining
area of the Bardh opencast mine and the western part of the Mirash opencast mine)
- A landfill site in the former Mirash-Brand mining field in the responsibility of the
KTA
- The ash dump in the former Mirash-East mining field in the responsibility of KEK
- An almost closed dump area in the eastern parts of the Mirash opencast mine, which
borders the landfill site. In the areas directly contacting the landfill site there are in-
stalled large corridors due to the flat slope angle.
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It is envisaged that coal mining will be continued in the follow-up field of Sibovc after
depletion of the existing opencast mine. This opencast mine will be developed from the
northern rim slope system of the existing opencast mines. It is planned to use this overburden
masses to fill the depleted area of the existing mines. This offers optimal opportunities for
shaping the final areas. Moreover, outside dumps can be avoided.
As it is mentioned in the Mid Term Plan the existing mine is responsible to shape the residual
pit safely until the residual area is closed finally by the follow-up mine. The following
measures will be taken:
- The natural overburden slopes along the southern rim slope system shall be shaped
safely.
- The coal slopes along the southern rim slope system shall be flattened and covered by
overburden material. This measure serves the extinguishing of existing and/or the
prevention of new coal fires. A corresponding dumping technology of the overburden
masses of Sibovc helps to reducing the expense for those measures considerably.
- The seam floor shall be continuously covered by cohesive overburden material. This
measure also serves the prevention / extension of further coal fires and can be further
optimized by a selective dumping of the overburden material from Sibovc.
- The drainage of the residual area shall be continued. This refers to the main drainage
system on the lowest floor level and the drainage from the southern rim slope system
by means of suitable drainage ditches. Those ditches shall be installed on all berms of
the southern rim slope system. Extension of the ditches will not be required. A
collection basin shall be installed at the deepest point of each of the berms from which
the water is fed by pipelines and/or collection ditches to the main drainage system.
After dumping of the main drainage system by masses from the Sibovc mine, a new
drainage system shall be installed and operated.
After closure of the residual area by spreading the overburden material from the Sibovc mine,
the areas shall be intended for agricultural use to provide substitute areas for claimed ones.
Connection of the dump area at the same surface level is recommended for the large residual
pit in the west of the mining field, without re-shaping the former hillside near Hade. The final
dump surface should be slightly inclined to enable good access conditions for agricultural
machines as well as a natural drainage into the direction of the Sitnica and Drenica-Rivers.
The final shaping of the eastern dump side is only possible after decommissioning of the
storage sites. Both storage sites are planned with an operating period of at least 15 years. Only
afterwards, a complete closure of the marginal corridors will be possible. This can be
accomplished both with the overburden from Sibovc and the recovery of the ash dump of TPP
A. The preferred alternative is the recovery of the ash dump of TPP A on the mining field D
for refilling the marginal corridors. The basic sealing for the masses to be installed is provided
by the inside dump masses. The masses lying below the ash on the outside dump can be used
as final cover layer and/or as recultivation layer. Due to the long period until a final shaping of
this area, an interim solution is recommended comprising to partly fill the corridors depending
on the set-up of the ash dump.
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The Sibovc SW mine is responsible for refilling the area western of the dumping pillar only.
The final shaping of the eastern area with the sanitary landfill area and the ash dump is not
part of the Complementary Mine Plan.
6.4 Concept of Post-Mining Utilization
6.4.1 Principles and Preconditions for Reclamation Planning The concept for the post-mining landscape contains the following aspects:
- Demand for uses (agriculture, forestry, building site …)
- Area use is dependent on the available soils (quality)
- Possibilities for shaping by means of the used equipment
- Cost/benefit
Main aim for shaping the post-mining field is to provide a high share of areas which allow for
an agricultural use. In general, the dump area shall represent a high-value landscape element
in which agricultural use and habitat for local fauna and flora will exist in parallel.
Bases for achieving these goals:
- Ensuring a maximum possible inclination of 1 : 20 (3°), maximum 1 : 12.5 (4.5°),
which allow for a cultivation with agricultural machines
- Ensuring discharge of excess surface water by a minimum surface inclination
of 1 : 200
- Collection and discharge of surface water by installation of ditches and storage basins
and their connection to the existing rivers
- Installation of windbreak belts as a natural boundary for reducing wind erosion
- Plantation of trees and shrubs for shaping a varied landscape
- Conservation of parts of the outside dump in the present form as refuge area for the
presently existing and adjusted flora and fauna.
- Installation of roads and accesses
To ensure minimum inclinations of 1 : 200 even after completion of settlements in the field,
an inclination of 1 : 150 will be planned. Considering this inclination the terrain rises from the
future residual pit in the north into southern direction and from the river connection at Bardh
in the south-west into northern direction. Therefore the terrain lies below the original surface
especially in the area of the hill nearby Hade. The connection to the natural terrain is ensured.
Lateral slopes have a general inclination of 10° according to the mine planning. The single
slopes shall be flattened to an inclination of 1 : 7 (8°) and planted with trees and shrubs. All
areas with coal shall be covered by a sufficient amount of overburden.
Due to the large quantity of minable coal, it will not be possible to fill up the entire opencast
mine. There are basically two opportunities for the further use of the residual pit.
The first alternative is the flooding of the residual area after completion of the mining
activities in the Sibovc SW mine. This alternative can only be implemented of the mining in
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the Sibovc field will not be continued after 2025. This refers both to KEK and a possible
independent investor. This alternative can be excluded with a high probability because the
remaining Sibovc field will contain huge coal reserves with favourable deposit conditions.
Therefore this alternative will not be further followed up.
The second and most probable alternative bases on the continuation of extraction in the
Sibovc field. The residual pit of Sibovc SW will then be used as dumping space. It is thereby
not relevant if the Sibovc SW mine is further developed or if a new mine will be opened. In
this case, the residual pit shall be proceeded analogue to Midterm Plan. The coal slopes shall
be flattened and covered by overburden in order to prevent coal fires in the long run. The
seam floor shall be continuously covered by cohesive overburden material too. Moreover, all
overburden slopes which are not directly developed by the follow-up mine shall be flattened
to 1 : 6. The detailed measures shall be determined when the future development in the mining
region is known.
6.4.2 Soil Improvement Measures The areas are flattened after dumping to be prepared for recultivation. The final shape of the
surface should consider both a smoothly wavy structure and the free discharge of the water.
After the levelling works have been finished, deep ploughing shall be carried out with a
penetration depth of 0.5 m. That applies in particular to surfaces which were finished during
rainy seasons. In principle, soil-improving measures are necessary only in to limited degree
for the agriculturally used surfaces because the available overburden material is rather fertile.
To raise the yield it is possible to apply fertilising measures like manure, slurry or mineral
fertilizer.
6.4.3 Interim Greening and Erosion Protection Measures For the later management it is assumed that the plots will have an average size of
approximately 5 - 10 hectares. Provided that there is a rectangular sketch this corresponds to a
dimension of 500 * 150 m. A windbreak belt shall be installed between the individual plots
with a width of approx. 5m. Its function comprises both erosion protection and a natural
boundary between the plots. A multi-line arrangement of different wood is recommended, as
it is represented in the following illustration.
This system can also be realised along the farm roads.
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3.50 m
Shrubs
Trees (2 size)nd
Trees (1 size)st
Fig.: 6.4-1 Plant Scheme for Wind Erosion Protection
Fast-growing tree species are especially suitable as windbreak belts, like for example poplars
or robinias (Robinia Rectissima) and bushes. An integration of fruit trees is possible as well.
It is suggested to install stone fruit meadows and/or carry out afforestation for steeper areas,
where farming by means of machines will not be possible.
6.4.4 Irrigation and Dewatering Measures Along the windbreak belts, paths and roads, ditches shall be installed for surface drainage.
The size of the ditches shall be chosen according to the respective catchment area.
The following standard values shall be considered:
- Bed width 0.5 m – 1.0 m, effective
- Ditch depth ca. 1 m
- Gradient min. 1 : 200
- Inclination of the ditch slope ca. 45°
In suitable distances these ditches shall be widened to storage basins in order to be able to
store the water for a limited period of time in case of heavy rainfalls. The single ditches shall
be finally connected to collecting ditches discharging the yielded rainwater. These ditches
shall be installed in a solid construction. The flow velocity of the water shall be reduced by
means of check dams and stilling basins, if necessary.
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7 Resettlement and Relocation
7.1 General Remarks
7.1.1 Situation The opencast lignite mine of Sibovc SW north-west of the capital Pristina will occupy about
328.9 ha of land during its active phase with a North-South extension of 3 km and East-West
extension of 1.7 to 2.7 km.
The following resettlement and relocation measures shall be prepared and executed for the
claim of land:
- Land purchase
- Resettlement of properties of the settlement with scattered buildings of Sibovc (Hade
West, Hade North (extension), Mirene, ShipitullaEast and Konxhul)
- Compensation of property
- New construction of a by-pass from Hade to Sibovc
- New construction of a by-pass from Sibovc to Grabovc
The safety zone of the community of Hade south of the village road passing the mosque is
already cleared from estates. Since May 2005 new residential building have already been built
along the village road from Hade to Bardh which lie in the slope area of the new Sibovc SW
opencast mine.
7.1.2 General Conditions Mainly large families with own agricultural enterprises are living in the concerned area of
Sibovc, whose main incomes are secured by the production and sales of agricultural products.
The social conditions of the population in this area are complicated and can be compared with
the average living conditions in the Kosovo. The average net wages are about 150-200 €/
month. According to LSMS (Living Standard Measurement Survey 2000), 12 per cent of
population in Kosovo is extremely poor and another almost 40 per cent is poor. The average
net wages are higher for men than for women and higher in the private sector than in the
public sector (LSMS 2000).
The most important forms of land use are agriculture and forestry. However their importance
is decreasing. Approximately 60 % of the population living in the region are farmers and have
own land adjacent to their homes. Nevertheless, the development of the mining industry has a
social effect, too. It provides jobs with higher and securer income than it is possible by the
cultivation of own land. For some families, agriculture remains the most important income
source now as before. But in the majority of households, one family member is employed with
KEK.
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The resettlement of the villages will change the rural structure with regard to the number and
size of agricultural enterprises. Resettlers, whose income does not to 100% originate from
agriculture, are more easily ready to move to a prepared resettlement site with infrastructure or
to build a big house without farmlands at a decentral site.
Some resettlers use the resettlement effect to separate from the large family (extended family).
For example, two-room flats in the town are offered to adult family members using this
occasion to set up a family. The presently frequent family size of 10-12 members will reduce
to a family size of 5-7 members.
7.1.3 Legal Resettlement Regulations At present, the old resettlement law dating back to the Serbian era is still applicable. A new
law is only available in a draft version. Therefore, all issues relevant to resettlement have to be
decided by the Parliament, which can be a very lengthy process.
To ensure the legal bases of lignite extraction and the required land purchase in the future
Sibovc field it is necessary to declare this area as reserved mining area. This pre-requisite was
established with the UN-Resolution dated 18.11.2004:
The Special Representative of the UN-Secretary-General decided about the evacuation of the
Hade village and related government decisions on a zone of special interest and property
assessment criteria which are included in the „Executive decision No. 2004/28 from the 18th
of Nov 2004”:
(1) The villages of Hade/Ade, Sibovc/Sibovac, Leskovcic/Leskovcic and Cërkvena
Vodic/Crkvena Vodica in the Obiliq/ć Municipality are recognized as constituting a zone of
special interest for the economy of Kosovo.
(2) Effective as of the date of signature of the present Executive Decision, no further
construction activities shall be undertaken in the villages constituting the zone of special
interest for the economy of Kosovo.
(3) In the event that economic considerations warrant mining activities in the zone of
special interest for the economy of Kosovo, natural and legal persons whose validly registered
property rights may be affected by such mining activities shall be entitled to reasonable
compensation based on the assessment criteria for property in the villages concerned as
established by the Government of Kosovo.
The decision to declare the concerned areas as zone of special national interest provides the
legal basis for the claim of the areas in the Sibovc field for mining and for the resettlement of
the mentioned villages.
7.1.4 Property Situation According to information of the ministry for spatial planning KEK already owns 500 ha of
land. Parts of this area are located in the future mining field Sibovc SW.
The opencast mine of Sibovc will claim the following areas:
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Claim of Land for Sibovc
Digging Safety
Zone
Channel
s
Infra-
structure Total
Property
of KEK
Land
Acquisition Year
[ha] [ha] [ha] [ha] [ha] [ha] [ha]
2006-2010 128 36 15 179 105 74
2011-2012 35 4 39 17 22
2013-2017 133 16 149 55 94
2018-2022 102 14 116 0 122
2023-2024 14 4 18 1 17
Total 412 74 15 501 172 329
Tab.: 7.1-1 Land Claim for the Mine Sibovc SW
From a map handed over by KEK it can be seen that the company intended to purchase 28
agricultural properties with a total area of 22.56 ha in 2005. These areas are in the direct
neighbourhood of the slide area (Grabovci i ulët) north of the road Bardh-Hade.
In addition, KEK shall conclude user’s contracts for 7 ha reserved for drainage ditches and
settling basins.
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Fig.: 7.1-1 Land Claim for the Mine Sibovc SW
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Fig.: 7.1-2 Land Acquisition for the Mine Sibovc SW
The land swaps affected by resettlement are mainly private property.
Upon written application and several requests the Kosovo Cadastre office submitted only in-
formation about the number of built-up estates in the concerned villages in the mining field of
Sibovc (as of February 2005).
Because there is no land parcel map available for this list the properties cannot be assigned to
the topographical map.
It seems that the land parcel maps (including Serbian remarks) handed over by KEK are out of
date because they do not correspond to the land parcel lists of the Cadastre office.
It was also not possible to check whether there are Serbian properties in the mining field. The
compensation of Serbian property located within the mining field (former Serbian settlement)
has to be negotiated with the corresponding owner.
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7.1.5 Valuation of Compensation The compensation data (prepared for Hade) determined by the Government Working Group
from the Ministry of environment and spatial planning (MESP) were used to calculate the
costs for resettlement of each of the villages in the Sibovc SW field.
In addition, practical experiences were used.
The substituted expenses for available property and buildings and the replacement value (not
the current value) of the available infrastructure were used to determine the resettlement costs.
The valuation of the estates must be carried out by a Commission under the head of the
Government. The inventory of the houses, gardens and agriculturally used areas has been
taken by experts, among others by KEK experts.
This interdisciplinary body consists of an architect, a civil engineer, two lawyers, three survey-
ors, two agricultural experts and three economists.
The regulations developed for the compensation of the people concerned in Hade can be used
to compensate the concerned inhabitant living in the area of the Sibovc SW field. The
government shall extend the validity of these documents to the villages inside the Sibovc SW-
field:
(1) A price of 350 EURO/m² for turn-key condition residential properties was established.
In case of only partial construction this price will be multiplied with a factor reflecting
the level of completion.
(2) Criteria for evaluation of the construction land and agricultural land based on the
following parameters:
In analysis of above listed parameters a price of 23 EURO/m² for residential sites was
established.
Agricultural property was divided in 9 categories as listed below:
Class I 5.00 EURO/m²
Class II 4.75 EURO/m²
Class III 4.50 EURO/m²
Class IV 4.25 EURO/m²
Class V 4.00 EURO/m²
Class VI 3.75 EURO/m²
Class VII 3.50 EURO/m²
Class VIII 3.25 EURO/m²
Infertile land 3.25 EURO/m²
The criteria for the differentiation between the construction and agricultural land are based on
the Cadastre Law. Construction land is the area of the construction registered in cadastre
documents + 500 m² construction land.
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To prepare the resettlement and/or compensation, the residents of the concerned communities
shall be informed as soon as possible and questionnaires shall be offered regarding the desired
kind of compensation. The following options shall be offered:
- Cash compensation for assets (replacement value) and land
- Relocation to new individual housing within the municipality
- Relocation to collective housing (apartment) in an urbanized part of the municipality
- Private-property flat
- Land for compensation within the municipality
- Joint resettlement to a newly developed place
For the further resettlement of the village Sibovc, the compensation process for the affected
people shall be arranged as follows:
- Evidence of property by the Cadastre office
- Determination of the land price, house price, price of the garden and farmland by
experts of the Governmental commission
- Preparation of an offer for resettlement according to the evaluation of the
questionnaire by the commission
- When the offer is accepted, the compensation will be carried out as set out in the offer.
If no agreement can be achieved, legal proceedings will be taken to clarify the amount
of compensation
7.1.6 Resettlement Procedure Planning of the basic principles for the resettlement should be socially acceptable.
To re-organise the process, 3 principles are recommended:
- The resettlement committee shall be transparent in all of its operations. All ideas,
procedures, constraints and implications shall be discussed with all people concerned.
The committee shall, for example, inform the people about the fact that the
resettlement process may last for more than one year.
- A non-official representative (normal citizen without a professional relationship to the
municipality) of the village shall participate in the Assessment Commission. In
addition, each committee which carries out assessments should include one resident
member.
- KEK shall be actively engaged in the resettlement process, as partner in an information
sharing capacity. In coordination with the resettlement committee, KEK shall conduct
an information campaign that informs residents of the village about the steps they have
taken to protect the village and what next steps will be taken and when to expansion of
the mining area will take place.
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7.2 Communities affected by Resettlement
7.2.1 Settlements in the Partial Field of Sibovc Due to the new opencast mine technology by-passing of the community of Hade is possible
and only single groups of housing estates are within the mining boundary.
Preliminary stocktaking was carried out based on the map handed over by KEK (M 1:10 000),
by means of aerial photography and a visit.
It can be assumed that the provided map with information about the estates (location and
number) is obsolete due to destruction and reconstruction. Even according to the available
aerial photographs of 2005 new building were constructed afterwards. .
The settlement groups belong to the community of Obiliq.
Number of households Settlement area Year
of the
resettlemen
t
Based
on aerial
view
Structu-
rally
complete
without
roof
De-
stroyed
new Total
Mirene Dec 2015 7 2 2 1 12
Shipitulla East Dec 2015 7 2 8 17
Hade Western Slope Dec 2009 15 20 35
Hade North Dec 2019 35 2 4 41
Konxhul Dec 2023 1 3 4
Total 65 6 2 16 20 109
Tab.: 7.2-1 Communities Affected by Resettlement
Fig.: 7.2-1 Hade-North (View from Mirene)
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Fig.: 7.2-2 Hade-North (View from North)
The one and two-storey houses in Hade North which were for the most part destroyed have
been reconstructed. On four properties the residential houses are still destroyed.
Fig.: 7.2-3 Mirene (in the Village)
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Fig.: 7.2-4 Mirene (View from South)
In the settlement of Mirene there are 7 residential houses. 2 houses have finished structural
work, 1 house is still destroyed. West of the settlement there are 2 residential houses without
roof.
Fig.: 7.2-5 Shipitulla East (View from South)
The settlement of Shipitulla-East has 7 residential houses. 2 residential houses have finished
structural work, 8 houses are destroyed and abandoned.
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Fig.: 7.2-6 Hade West 1
Fig.: 7.2-7 Hade West 2
About 15 newly constructed houses are in the future slope area west of the community of
Hade. For safety reasons about 20 houses into the direction of the community of Hade have to
be taken down.
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Fig.: 7.2-8 Konxhul (View from Hade-North)
The most southern property of the settlement Konxhul lies within the mining area and has to
be resettled.
There are no public utilities in these settlements.
The inhabitants use the facilities in the neighbouring communities (school and doctor’s
practice in Bregowinska, mosque in Megjuani or Hade).
The departed family members were buried in the nearby communities of Hade, Shipitulla or
Barbatoska.
7.2.2 Locations for Resettlements The options for providing properties for a joint and/of separate resettlement of the household
shall be checked by KEK.
According to information of the World Bank a study was ordered among other for the use of
fallow land in the area of the community of Bardh. According to first knowledge there is a
KEK-disposal site west of Bardh where property for residential houses can be developed to be
applicable for construction. The filled overburden area behind the hills can serve as substitute
for agriculturally used land.
This area is sufficient in size but has to be still examined soil-mechanically owing to the
bearing capacity (filled area).
Assuming about 109 households to be resettled an area of ca. 27.25 ha will be required for the
resettlement. For the calculation about 1,500 m² per property were considered plus 1,000 m²
for public areas.
The figure below is an abstract from the layout plan of KEK showing the own areas of KEK.
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Fig.: 7.2-9 Possible Site for Resettlements West of Bardh
If the inhabitants concerned wish a joint resettlement this has to be planned and supervised via
a relatively long period if time (2009 to 2023).
The below table contains the expenses necessary for the development of a settlement area of
ca. 27.25 ha including the land purchase. For the place of Bardh West soil-improving
measures are required for the sites of the houses according to the site examination report (ca.
1,600 EURO/ household).
Units Price per Unit Investments [TEURO]
Acquisition of Land 272.500 m² 4 ,75 1.294
Asphalt Access Road 19.200 m² 25 480
Bridge over Drenica 600 m² 3.000 1.800
Fresh Water Pipe 3.100 m 50 155
Power supply 3.100 m 50 155
Transformer Station 1 30.000 30
Road System inside Village 9.700 m² 25 242
Electric Supply of Houses 3.000 m 50 150
Fresh-Water Pipe inside Village 3.000 m 50 150
Waste Water disposal 109 4.500 491
Total 4.947
Tab.: 7.2-2 Cost Estimation for a new Settlement near Bardh
For properties to be resettled from Hade West the use of areas Skhabaj (nearby Obiliq) shall
be checked since there were already considered areas for the resettlement of Hade here.
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7.2.3 Time Scheduling for Resettlement Measures A democratic socially acceptable resettlement procedure compliant to EU law would take at
least 8 years.
The resettlement of Hade West must be completed by the end of the year of 2009. This also
includes the land purchase by the mining company.
Therefore it is necessary to have a tight project organisation with responsibilities and freedom
of action for the head of the project.
Since all documents from the Cadastre office in Kosovo are not complete it is necessary to re-
survey all estates. This Process shall be accelerated. Obviously, there exist estates of Serbians
living outside the Kosovo. The Cadastre office was not able to give specifications with regard
to procedure and compensation method.
Among others it is very important that the government shall support the resettlement process
by reducing bureaucratic constraints and granting resident an incentive bonus or trying to find
an own solution in order to avoid problem cases.
Year Measures
1 year Detailed information of the inhabitants, distribution of questionnaires
4 to 5 years
Establishment of a local consulting office for the inhabitants (attend to the return of
the questionnaires among others, determine demand for estates and flats/apartment
buildings)
1 year Stocktaking of estates by Cadastre office
1 year Financial assessment of estates by a working team
1 year
Preparation of a socially acceptable offer for each household (assistance for looking
for estates and/or flat.)
Negotiations with the concerned people
8 years Look for estates, planning and building of private houses/apartments
1 year Resettlement of the inhabitants
3 months Finishing of land purchase by mining company, Completion of deconstruction
works incl. basements of buildings
Tab.: 7.2-3 Principle Timetable for Resettlement Procedure
Including all preparatory measures (principles and contracts) a period of 6 years is
recommended to carry out a normal planned resettlement of locations. According to mining
requirements this might also be implemented faster, if compromises are agreed in written
form in a contract.
For smaller settlements up to 30 houses the resettlement time can be assessed shorter. But in
order to secure social acceptance it shall take at least 4 years.
To start the project, financing of the resettlement according to the single project stages shall
be ensured.
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Main Resettlement Activities
Resettlement of Hade West
Resettlement of Hade North
Resettlement of Mirene
Resettlement of Shipitulla East
Resettlement of Konxhul
Establishment local consulting office *)
Look for estates, planning and building
Road from Hade to Grabovc
Road from Hade to the road Sibovc-Palaj
Road from Sibovc to Grabovc (Shipitulla)
Deconstructing of the Road Bardh-Hade
Stocktaking of estates Financial assesment of estates
Preparation of socially aceptable offers Resettlement of the inhabitants
Completion of deconstructing works incl. basements
Specification Tendering process Construction Commissionning
*) Information of the inhabitants, distribution of questionnaires, social and technical assistance
20
22
20
23
20
24
20
18
20
19
20
20
20
21
20
14
20
15
20
16
20
17
20
10
20
11
20
12
20
13
20
06
20
07
20
08
20
09
Fig.: 7.2-10 Time Scheduling for Resettlement Measures
7.3 Investment and Cost Calculation for Resettlement The following subdivision was made:
- Households with garden land
- Public Facilities
- Infrastructure within the villages
- Substitute measures outside the villages
- Land claim (farm land)
Households including garden
The following table includes estimated data of the villages including the land to resettle.
In cases where neither documents were available nor could be made available the project team
has made a provisional cost estimate exclusively for the purpose of this particular EAR
project.
One of the bases for the following cost estimation is the unit price for the buildings and the
land compensation laid down by the Intergovernmental Committee in July 2004.
The following assumptions were made for the compensations of the households in the Sibovc
field with regard to the resettlement time and the maintenance of value to be expected:
Average compensation per built-up estate: 100,000 EURO
Average compensation for building land: 500 m²
Average compensation for farmland: 2,000 m²
Average size of estates: 2,500 m²
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The following table includes the compensation sums per estate:
Title Criteria for evaluation
(Results of the GWG) Area
Price per
property
[€/m²] [m²] [€]
Residence 350 200 70,000
Building Land 23 500 11,500
Agriculture Land - Class I 5 2,000 10,000
Economic Building (workshops, farm etc.) 120 600 7,200
Auxiliary Buildings (garage, depot, yard...) 50 30 1,500
Total 100,200
Round Price per Property with Buildings 100,000
Tab.: 7.3-1 Cost Calculation for Resettlement of Properties with constructed Buildings
The number of estates to be resettled was taken from aerial photography and local visit in
February 2006 and summarized in the following tables.
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Investment
House-
holds
Members of
Households
estimated
Land
Claim Payment
per
Household
Households Settlement Area Year of the
Resettlement
[No.] [No.] [m²] [€/No.] [MEURO]
Mirene Dec 2015 12 96 100.000 1.200
Household without land 12 78.500 0.942
Building land households 12 6,000 11.500 0.138
Gardenland households 12 24,000 10.000 0.120
Shipitulla East Dec 2015 17 136 100.000 1.700
Household without land 17 78,500 1.334
Building land households 17 8,500 11,500 0.195
Gardenland households 17 34,000 10,000 0.170
Hade Western Slope Dec 2009 35 280 100,000 3.500
Household without land 35 78,500 2.747
Building land households 35 17,500 11,500 0.402
Gardenland households 35 70,000 10,000 0.353
Hade North Dec 2019 41 328 100,000 4.100
Household without land 41 78,500 3.218
Building land households 41 20,500 11,500 0.471
Gardenland households 41 82,000 10,000 0.410
Konxhul Dec 2023 4 32 100,000 0.400
Household without land 4 78,500 0.314
Building land households 4 2,000 11,500 0.046
Gardenland households 4 8,000 10,000 0.040
Total 109 872 272,500 10.900
Tab.: 7.3-2 Resettlement of Households and Land Claim
Public Facilities
There are no public facilities in the concerned area.
Infrastructure within the villages
For substitute measures of infrastructure inside the villages (Roads, Power supply, Water sup-
ply) 5,000 EURO per estate were determined and a lump sum for social and technical
assistance depending on the size of the village. The costs for demolition were calculated from
the outline of quantities of the estates to be resettled basing on an estimated price of 3.50
EURO/m³ enclosed space (app. 2.500 EURO per household).
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Part II Technical Planning
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Investments
Infra-
structure Demolition
Social and
technical
Assistance
per Household
5,000 2,500 1,500
Total Allocated to the
Settlements
Year of the
Resettlement
House-
holds
[€] [€] [€] [€]
Mirene Dec 2015 12 60,000 30,000 18,000 108,000
Shipitulla East Dec 2015 17 85,000 42,500 25,500 153,000
Hade Western Slope Dec 2009 35 175,000 87,500 52,500 315,000
Hade North Dec 2019 41 205,000 102,500 61,500 369,000
Konxhul Dec 2023 4 20,000 10,000 6,000 36,000
Total 109 545,000 272,500 163,500 981,000
Tab.: 7.3-3 Substitution Measures Infrastructure inside the Village and other Costs
Infrastructure outside the villages
Owing to the opencast mine development of the Sibovc mine from South to North connecting
road and accesses to the settlements are over-excavated.
Separate accesses to the settlements will not be produced. Existing ways will be maintained
up to the claim of areas for the resettlements.
Substitute for the road Bardh-Hade
The communal road from Bardh to Hade will be claimed by the mine in December 2009. For
safety reasons this road will be blocked for transit traffic in December 2008. Therefore the
substitute measure shall be planned and finished until end of 2008.
The connection between Bardh and Hade is made by extending the road from Grabovc to
Shipitulla up to the connection to the new asphalt road near Sibovc. From this road Sibovc-
Palaj the existing access to Hade-Nord will be developed as paved road.
The substitute road Hade-Bardh will be constructed in two sections. In the first section (2007-
2008) the existing gravel road will be developed as asphalt road from the mosque in Hade via
Hade-North, in the south passing Megjuani and Konxhul to Shipitulla and from there into
southern direction to Grabovc up to the connection to the present road Grabovc-Hade. The
route of this road is illustrated in dark blue colour in the following figure (length ca. 6,890m).
This substitute road will be deconstructed in 2019 with the occupation of the settlements of
Hade-Nord and Konxhul. The by-pass of the Sibovc mine shall than be made via the
community of Sibovc.
The road connection of Hade to the road Sibovc-Palaj according to the investment plan will
already be made in 2009 (length ca. 1,680m).
It is planned to continue the asphalt road from Shipitulla to Sibovc in 2018/19 (length ca.
3,420m). This route is illustrated red in the below figure.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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Fig.: 7.3-1 By-pass of Hade-Bardh
The following assumptions are bases for the determined compensation sums for the
substitution of the available infrastructure outside the villages:
- Road construction (450,000 EURO/km) asphalt road from Hade to the road Sibovc-
Palaj and Sibovc to Grabovc.
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Part II Technical Planning
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- Power supply (45,000 EURO/km disassembly and assembly of medium-voltage
overhead transmission line)
- Water supply (120,000 EURO for drinking water DN 200)
Investments
Power supply Water
supply Roads
Total Settlement
Year of the
Resettlements
[€] [€] [€] [€]
Mirene Dec 2015 54.000 144.000 93.500 291.500
Shipitulla East Dec 2015 0 0 0 0
Hade Western Slope Dec 2009 31.500 84.000 41.000 156.500
Hade North Dec 2019 67.500 180.000 87.700 335.200
Konxhul Dec 2023 13.500 36.000 17.500 67.000
Road from Hade to Grabovc 2007-2008 2.900.000 2.900.000
Road from Hade to the Road
Sibovc-Palaj 2009 706.000 706.000
Road from Sibovc to Grabovc 2018-2019 1.440.000 1.440.000
Total 166.500 444.000 5.285.700 5.896.200
Tab.: 7.3-4 Substitution Measures for Infrastructure outside the Village
Claim of Land (Farmland)
The table below gives a summary of the compensation sums to be expected in connection with
re-settlement and land purchase. The purchase of the settlement properties (500 m² building
land per property) is separately indicated in the table „Provisional estimation of resettlement“.
Investments
Land Use Land Use
Settlements Farmland Price
Total Claim of land
[ha] [ha] [ha] [€ /ha] [€ ]
2006-2010 74 1.75 72.25 47.5 3,431.88
2011-2012 22 0 22.00 47.5 1,045.00
2013-2017 94 1.45 92.55 47.5 4,396.13
2018-2022 122 2.05 119.95 47.5 5,697.63
2023-2024 17 0.20 16.80 47.5 798.00
Total 329 5.45 323.55 15,368.63
Tab.: 7.3-5 Claim of Farmland
In the following tables all estimated costs connected with the resettlement are summarized
according to the individual settlements and annual periods of occupation:
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Part II Technical Planning
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- Payment for households without land
- Payment for building land households
- Payment for garden land households
- Payment for demolition of buildings
- Social and technical assistance for the resettlers
- Payment for the community for infrastructure (roads, power supply, water supply)
inside village
- Infrastructure outside village (roads, power supply, water supply) with substitution of
public roads
- Payment for farmland
The total costs for resettlements and compensations amount to ca. 32 MEURO.
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Part II Technical Planning
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Page 159 of 171
House-
holds
Land
Use Payment Investments
Total Costs per
Settlement Settlement Term
[No.] [ha] [€/No.] [MEURO] [MEURO]
Households without Land 35 78,500 2.748
Building Land Households 35 1.75 11,500 0.403
Garden Land Households 35 7.00 10,000 0.350
Demolition 35 2,500 0.088
Social and technical Assistance 35 1,500 0.053
Hade West
Infrastructure inside Village 35 5,000 0.175
3.815
Households 41 78,500 3.219
Building Land Households 41 2.05 11,500 0.472
Garden Land Households 41 8.20 10,000 0.410
Demolition 41 2,500 0.103
Social and technical Assistance 41 1,500 0.062
Hade North
Infrastructure inside Village 41 5,000 0.205
4.469
Households 12 78,500 0.942
Building Land Households 12 0.66 11,500 0.138
Garden Land Households 12 2.40 10,000 0.120
Demolition 12 2,500 0.030
Social and technical Assistance 12 1,500 0.018
Mirene
Infrastructure inside Village 12 5,000 0.060
1.308
Households 17 78,500 1.335
Building Land Households 17 0.85 11,500 0.196
Garden Land Households 17 3.40 10,000 0.170
Demolition 17 2,500 0.043
Social and technical Assistance 17 1,500 0.026
Shipitulla East
Infrastructure inside Village 17 5,000 0.085
1.853
Households 4 78,500 0.314
Building Land Households 4 0.20 11,500 0.046
Garden Land Households 4 0.80 10,000 0.040
Demolition 4 2,500 0.010
Social and technical Assistance 4 1,500 0.006
Konxhul
Infrastructure inside Village 4 5,000 0.020
0.436
Substitute Public Roads 5.046 4.210
Community Compensation for Power supply 0.167
Community Compensation for Water supply 0.444
Infrastructure
outside Village
Community Compensation for Gravel Roads 0.240
Farmland 301.75 47,500 14.333 14.333
TOTAL PAYMENT 329.00 32.110
Tab.: 7.3-6 Provisional Estimation of Resettlement
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thereof Total Purchase of Land Infrastructure inside and outside Settlement Total Land-
Claim Hade
West
Hade
North Mirene
Shipitulla
East Konxhul
Farm-
land
Hade
West
Hade
North Mirene
Shipitulla
East Konxhul
Farm-
land
Hade
West
Hade
North Mirene
Shipitulla
East Konxhul Year
[ha] [ha] [MEURO] [MEURO] [MEURO]
2006
2007 29.60 4.00 25.60 0.344 1.216 3.622 5.182
2008 14.80 4.75 10.05 0.409 0.477 2.498 3.383
2009 14.80 14.80 0.703 0.706 1.409
2010 14.80 14.80 0.703 0.703
2011 11.00 11.00 0.523 0.523
2012 11.00 11.00 0.523 0.523
2013 18.80 18.80 0.893 0.893
2014 18.80 18.80 0.893 0.893
2015 18.80 3.00 4.25 11.55 0.258 0.366 0.549 1.342 1.488 4.001
2016 18.80 18.80 0.893 0.893
2017 18.80 18.80 0.893 0.893
2018 24.40 5.00 19.40 0.430 0.922 2.964 4.316
2019 24.40 5.25 19.15 0.452 0.910 2.399 3.760
2020 24.40 24.40 1.159 1.159
2021 24.40 24.40 1.159 1.159
2022 24.40 24.40 1.159 1.159
2023 8.50 1.00 7.50 0.086 0.356 0.417 0.859
2024 8.50 8.50 0.404 0.404
Total 329 8.75 10.25 3.00 4.25 1.00 301.75 0.753 0.882 0.258 0.366 0.086 14.333 6.120 6.069 1.342 1.488 0.417 32.110
Tab.: 7.3-7 Cost of Resettlement – Schedule
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8 Manpower Development and Organisation The manpower of the Sibovc SW mine will be recruited from the personnel of KEK. The
actual situation and changes which will become effective during the mid-term period have to
be taken into account. A parallel operation of the mines Mirash/Bardh and Sibovc SW will be
done from 2008 until the closure of the existing mine which is scheduled for 2012. For a
better evaluation of the future manpower demand in the new Sibovc SW opencast mine the
present situation and changes in Mirash/Bardh is therefore addressed.
8.1 Actual Situation Compared with other European opencast mines the present specific manpower assignment is
considerably high.
This current situation is caused by:
- Unacceptable weak condition of the main mine equipment
- Insufficient utilisation and maintenance of auxiliary equipment
- Level of education to be improved
- Poor motivation of staff
- Insufficient logistics / organisation of the production process
- Social and historical conditions
- The political environment in Kosovo and in particular for KEK
Especially the high unemployment rate in Kosovo and missing social insurance system make
it very difficult to downsize the number of KEK employees.
However the KEK management has prepared a program of rightsizing the structure through
the utility including coal production. This program includes a package of different social
instruments like a sewerage package and an early retirement model.
An outsourcing strategy for non-core businesses has been developed as well.
Currently about 3,600 employees are involved in the Coal Production Division performing 6-7
mt coal per year. An accountable number of employees in the past have been involved in
repair measures mainly financed by EAR.
KEK’s CPD currently is in the process of introducing a new structure to:
- eliminate parallel services performed by different units, e.g. vulcanizers are now
concentrated in one unit;
- concentrate the production units (coal and overburden) on pure production processes,
all services around (auxiliary equipment, transport, maintenance etc.) will be
concentrated in special units;
- merge the mines Bardh and Mirash and organize along the production chain;
- deploy surplus human capacities for urgently needed non-core processes like scrap
collection and decommissioning of not more needed equipment.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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It is remarkable that the share of maintenance personnel is even too high when taken into
account the insufficient conditions of the equipment.
Currently KEK is restructuring the maintenance units with the aim to concentrate the
equipment maintenance in two units:
- field maintenance department;
- the Kosovamont main workshop.
Apart from that a specialized maintenance unit is organized under the new auxiliary
equipment department.
The current and future division structure is shown in the following charts:
Centraldispatcher
Mechanical
eng.
Mine planning& reclamation
Electrical
eng.
Geotechnics/Geology
Civil works Surveyors
Auxiliary
equip.
EngineeringDepartment
A
B
Maintenance
Technicaloffice
Mobile
equipment
Separation plantDepartment
FieldRepair
Mechanicalworkshop
Electricalworkshop
MaintenanceDepartment
CoalProduction
Overburdenremoval
Mobile
equipment
Electrical
Maintenance
Mechanical
Maintenance
Mirash MineDepartment
CoalProduction
Overburdenremoval
Mobile
equipment
Electrical
Maintenance
Mechanical
Maintenance
Bardh MineDepartment
Coal Production DivisionManager
Fig.: 8.1-1 CPD Structure until 2005
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 163 of 171
ExecutiveDirector
Engineering SurveyorsCoal
Production
Secretary
Overburden removal
Safetyoffice
MainDispatcher
Auxiliaryequipment
Kosova-mont
MaintenanceServices
Mine planning
Geology
Soilmechanics
Hydrology
Environment
Civil works
A
B
C
D
A
B
C
D
Kosovo A
Kosovo B
Vulcanisation
Conveyorservices
Dewatering
Maintenance
Comm & Decomm.
Active mines
Potential fields
Mapping
Cadastre
Engineering
Mechanical
Electrical
Warehouse
Input/output
Preparation
Mechanical
Electrical
Selfmaintenance
Quality control
Preparation
Engineering
Operative equ.
Transport equ.
Vehicles
Operators
BusinessSupport
Budget & Controlling
Staff issues
Procurement
Warehouses
ExecutiveDirector
Engineering SurveyorsCoal
Production
Secretary
Overburden removal
Safetyoffice
MainDispatcher
Auxiliaryequipment
Kosova-mont
MaintenanceServices
Mine planning
Geology
Soilmechanics
Hydrology
Environment
Civil works
A
B
C
D
A
B
C
D
Kosovo A
Kosovo B
Vulcanisation
Conveyorservices
Dewatering
Maintenance
Comm & Decomm.
Active mines
Potential fields
Mapping
Cadastre
Engineering
Mechanical
Electrical
Warehouse
Input/output
Preparation
Mechanical
Electrical
Selfmaintenance
Quality control
Preparation
Engineering
Operative equ.
Transport equ.
Vehicles
Operators
BusinessSupport
Budget & Controlling
Staff issues
Procurement
Warehouses
Fig.: 8.1-2 New CPD Structure to be introduced
The new structure includes a “Commissioning & Decommissioning” unit as mentioned
earlier.
24%
23%
18%35%
<= 40
41 - 46
47 - 52
>= 53
Fig.: 8.1-3 Age Structure of CPD Employees and Qualification (Source KEK)
The above figures illustrate that almost half (47%) of the total workforce of KEK´s Coal
Production Division is within the age group 41 – 52 years. 35% of the employees are younger
than 40 years and about 18% are older than 53 years.
The age structure shows the relevant share of personnel at an age of over 40 years.
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
Page 164 of 171
This is the main group that should drive the movement towards a competitive business unit in
technical and organizational means.
As described in the Mid Term Plan regarding the degree of qualification, about 50% of the
employees have an average industrial training. Almost 1500 employees (40%) have only a
low-grade training and/or no qualification. About 10% of the employees have graduated at a
technical college or a university.
Considerable training measures should be realized during the next years as a basis for higher
performance.
As a reaction to the low number and low level of qualification of good engineers KEK has
developed and started a so called young educates program. Under this program:
- a number of trainees will be employed by KEK based on a selection process of best
performing university students;
- a number of young KEK engineers get support for their further qualification (PhD,
masters exams).
It must be considered that between 1990 and 1999/2000 the main part of the staff was not
employed in the mines and the deficits in the professional experience can be attributed to this.
Furthermore, the Embargo resulted in a limited access to modern technologies and even today
the lack of financial means makes it difficult to get or use state of the art technology.
Owing to this, specific higher number of personnel is required but the lower income balances
the involved cost increase.
8.2 Proposed Improvement / Benchmark As mentioned the envisaged measures mainly refer to:
- Improving of qualification
- Improvement the structure and
- Adaptation of personnel employment of phasing out Mirash / Bardh operations
Qualification Measures
It is extremely important to develop a skilled and motivated workforce with the ambition to
run a competitive mine. Therefore a strategy of training and developing human resources is
planned. The training programs are suggested for the next years and refer to:
- Management qualification
- Staff of main mining equipment and foremen
- Dispatcher
- Mechanical maintenance
- Mechanical steel construction inspection
- Electrical maintenance of motors
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- Electrical maintenance for the Mine and Separation plant and
- Environmental issues
A breakdown of this is described in the Mid Term Plan.
Organizational Development within the Mid-term Period
The Mid Term Mining Plan also foresees significant changes in the coming years. Major
developments in the coming years include:
- A focus on business rather than production, as KEK evolves from a state run entity
into a profitable enterprise
- More emphasis on maintenance with increasing equipment productivity
- A changeover from reactive maintenance to scheduled preventative maintenance
As mentioned earlier KEK has started a process of outsourcing of non-core businesses. Within
the CPD there are different processes presenting potential candidates for outsourcing and
involvement of third party companies.
Potential for outsourcing of processes and personnel have been identified with different
services like:
- vulcanization and idlers repair;
- the main workshops (Kosovamont);
- auxiliary equipment maintenance;
- partly heavy equipment maintenance.
This involvement of international leading companies (e.g. for vulcanization and maintenance
of heavy equipment) will lead to introduction of state of the art technologies, where KEK has
no sufficient resources.
The restructuring of KEK’s CPD should be continued.
A proposal for the next step of concentration of resources is shown in the graphic below:
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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Central
dispatcher
Engineering
Department
Surveying
Department
Services
Department
Production
Department
Maintenance
Department
CPDExec.Dir.
Fig.: 8.2-1 Proposed Structure of Macroorganisation of the CPD
Adaptation of the Employment of Staff
Currently, the overall productivity is about 1750 tons per man and year (3,646 persons). As
already mentioned there are various reasons for this.
A comparison to some benchmark mines reveals:
Production Name Technology Remarks
[mt/a] Staff [t/man]
Eagle Butte (US) OCM / Truck & Shovel Mine only 16 400 40,000
Jänschwalde (GER) OCM / BWE & BCE Mine only 16 550 30,000
Foundation Coal (US) OCM / UGM Organization 60 4000 15,000
Burton (AUS) OCM / Truck & Shovel Mine only 6 400 15,000
VEM (GER) OCM / BWE & BCE Organization 60 5,000 12,000
Cumberland (US) UGM / Longwall Mine only 6 550 11,000
Kingston (US) UGM / Continuous Miner Mine only 0.8 100 8,000
Bogatyr (KAZ) OCM / BWE & Shovel & Train Mine only 25 5,000 5,000
CPD (2005) OCM Mirash/Bardh Division 6.4 3,646 1,750
Tab.: 8.2-1 Productivity Benchmarks in international Coal Industries
A comparison of figures only between mines and mining organizations can lead to
misjudgement. Geology and Technology as well as product quality vary in a wide range – but
are of essential importance.
However - the only common ground for all coal mines is the market, either for the coal itself
or its refined product, electricity. And from that perspective it makes sense to compare
productivities in coal mines, because productivity is one of the most important factors for
production cost.
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Part II Technical Planning
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Page 167 of 171
As already mentioned: when comparing productivities it has to be considered:
- Is the overhead accounted for in the statistics?
- What additional manpower is hidden within the budget line external services, i.e. how
many contractors are working on the site?
- What part of the value chain is covered by the operation itself? Examples for activities
upstream the mining processes are overhauls, repair and maintenance as well as other
services including transport and catering. Downstream activities include coal
preparation, coal storage in stockpiles and coal delivery with conveyor, truck, rail or
barges.
- Also the ratio of waste to product within the raw production has an impact on
productivity. In opencast mines this means the overburden to coal ratio.
- The dig ability of the material
Summarizing, it seems to be appropriate, to set the goal for the long term productivity of
KEK-CPD with at least 6,000 tons per man-year. This means a 3.4 fold increase in
productivity compared to the year 2005. The mine plan assumes that this goal can’t be
achieved up to the end of the opening –up phase of Sibovc SW. The stepwise reduction in
overall staff numbers has been started and will be continued.
8.3 Employment and Organisation in Sibovc SW For the long-term development it is assumed that the already existing obstacles for the
restructuring process and/or a remarkable increase in efficiency will be eliminated to a great
extent.
Such existing obstacles are:
- insufficient social measures in case of unemployment and illness
- general financially weak industry of Kosovo
- lack of sufficient alternative employment opportunities
- overstaffing in other industries and other businesses and therefore staff reduction
requirements not only in KEK
- availability of better qualification opportunities
- insufficient legal bases regarding labour law
Irrespective of the elimination of existing obstacles, the experiences, the mentality of the
people and the actual economic development will influence the employment of staff.
An appropriate personnel policy in the company shall assist the process of improving the
labour efficiency. This includes for example:
- A socially acceptable personnel reduction (in the departments where necessary)
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Page 168 of 171
- Improvement of degree of qualification (offering and demanding of sufficient
qualification opportunities)
- Set up and keeping (adjustment) of high safety standards
- Developing of a high motivation
- Individual payment according to performance
To assist the above mentioned principles and goals for the employment of labour in Sibovc it
is assumed that suitable staff will be qualified and employed if motivated. The jobs shall be
advertised throughout the company.
The following tables give a specification of employees in existing mines and in the future
mine Sibovc SW.
Year 2007 2008 2009
01.01 31.12 01.01 31.12 01.01 31.12
Mirash / Bardh per 01.01. 3,500 3,000 2,100
- Fluctuation / Redundant 490 415 300
- Employees for Sibovc SW 10 485 500
Mirash / Bardh per 31.12. 3,000 2,100 1,300
Year 2010 2011 2012
01.01 31.12 01.01 31.12 01.01 31.12
Mirash / Bardh per 01.01. 1,300 900 350
- Fluctuation / Redundant 100 470 260
- Employees for Sibovc SW 300 80 40
Mirash / Bardh per 31.12. 900 350 50
Tab.: 8.3-1 Employees in the Bardh / Mirash Mine
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Part II Technical Planning
Complementary Mining Plan Sibovc SW
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Year 2007 2008 2009
01.01 31.12 01.01 31.12 01.01 31.12
Sibovc SW per 01.01. 5 15 500
+ new staff from
Mirash/Bardh
10 485 500
Average of the year 10 350 700
Sibovc per 31.12. 15 500 1,000
Year 2010 2011 2012
01.01 31.12 01.01 31.12 01.01 31.12
Sibovc SW per 01.01. 1,000 1,300 1,380
+ new staff 300 80 40
Average of the year 1,250 1,350 1,400
Sibovc SW per 31.12. 1,300 1,380 1,420
Tab.: 8.3-2 Employees in the Sibovc SW Mine
0
500
1000
1500
2000
2500
3000
3500
2007 2008 2009 2010 2011 2012 2013 2014 2015
Employees
Staff in Sibovc SW
Staff in Mirash/Bardh
Fig.: 8.3-1 Development of Employees in CPD
It is shown that there will be redundant personnel in the existing mines, which can not be
employed in Sibovc SW. Some reductions will result from employees entering the retirement
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age and/or personal terminations. However the staff rightsizing program started by KEK
(retirement, early retirement, sewerage package) shall be continued over the upcoming years.
The following gives a survey on the staffing in Sibovc:
2009 2010 2011 2012 2013 >2014
Administration 70 110 120 125 125 130
Main Equipment + Belt
Conveyor
270 520 580 585 620 650
Auxiliary Equipment 190 310 310 330 330 330
Workshops 100 210 230 240 250 260
Other 70 100 110 120 125 130
SUM Personnel 700 1250 3361 1400 1450 1500
Tab.: 8.3-3 Number of Employees
The organisation chosen for Sibovc SW assists the goal to achieve competitive costs for coal
supply and to guarantee these costs in the long run.
KEK is currently undergoing an incorporation to be finished by end of 2006. The new
structure as approved by the Kosovo government foresees to create independent units along
the value chain of energy generation and distribution. Consequently all services currently
performed by the KEK head office including commercial and financial units, legal and human
resources are integrated in the organization.
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9 License for Coal Extraction Since the existing mine Mirash/Bardh will be depleted by 2011 the purpose of this document
is to provide a plan to open up a new mine timely. The start of coal supply is planned for
2010. Therefore the first overburden has to be removed 2008.
For this mining activity an exploitation licence is requested.
One essential principle for granting such a license for coal extraction is:
The licenses for coal mining should be compliant to the planned power generation. The
mining licenses should provide sufficient security of supply in terms of coal quantities and
quality.
To feed the existing TPP’s Kosovo A and B with fuel till their decommissioning a license
over 123 mt mineable reserves would be necessary in addition to the remaining reserves in the
existing coal mines Bardh and Mirash. Due to the available amounts of coal in Mirash / Bardh
and the designed Sibovc SW mine this can be provided:
According to the mining plan KEK has the resources regarding sufficient coal reserves and the
adequate coal quality. The deposit can be exploited in an environmentally friendly way.
Further the investigation revealed that the new Sibovc SW mine will be economically viable.
The Complementary Mining Plan verifies that the Sibovc South West mine has the potential
for being the coal supplier to the existing power plants in technical and economical terms.
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European Agency for Reconstruction
PREPARATION OF A COMPLEMENTARY MINING PLAN
FOR THE SIBOVC SOUTH WEST LIGNITE MINE
CONTRACT 02/KOS01/10/021
D R A F T F I N A L R E P O R T
Complementary Mining Plan for Sibovc SW
Part III – Environmental Assessment
April, 2006
prepared by: STEAG Consortium
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Key Experts of Project Team
Hans Jürgen Matern
Team Leader
Thomas Suhr
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
Helmar Laube
Senior Expert Soil Mechanics
Joachim Gert ten Thoren
Senior Environmental Expert
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Table of Contents
1 SUMMARY (PART III) .......................................................................................... 8
1.1 Objective .................................................................................................................... 8
1.2 Tasks and Outputs of the Project................................................................................ 9
1.2.1 Part I: Basic Investigations ......................................................................................... 9
1.2.2 Part II: Technical Planning......................................................................................... 9
1.2.2.1 Mine Development ................................................................................................... 10
1.2.2.2 Dewatering ............................................................................................................... 10
1.2.2.3 Manpower................................................................................................................. 11
1.2.3 Part III: Environmental Impact Study....................................................................... 11
1.2.4 Part IV: Economic and Financial Analysis............................................................... 12
1.3 Results under Part III – Environmental Assessment ................................................ 13
2 INTRODUCTION.................................................................................................. 15
2.1 Geographical Overview and Historical Development.............................................. 15
2.2 Coal Demand and Fuel Supply Strategy................................................................... 16
3 DESCRIPTION OF THE PROJECT .................................................................. 19
4 CURRENT STATE OF THE ENVIRONMENT ................................................ 21
4.1 Topography............................................................................................................... 21
4.2 Atmosphere .............................................................................................................. 21
4.3 Soils.......................................................................................................................... 25
4.4 Surface Waters Run-Offs and their Qualities........................................................... 27
4.5 Hydrogeological Situation........................................................................................ 29
4.6 Noteworthy Side Issues ............................................................................................ 33
5 ALTERNATIVES .................................................................................................. 39
5.1 Overview of Potential Future Mining Fields............................................................ 39
5.2 Description of Alternative Mining Fields ................................................................ 40
5.3 Alternatives of Opening-up and Mine Development for the Sibovc Field .............. 42
5.4 Environmental Aspects of Mining Fields Alternatives ............................................ 43
5.5 Valuation of the Mining Fields ................................................................................ 46
5.6 Environmental Ranking of Alternatives................................................................... 48
6 ENVIRONMENTAL ASPECTS OF THE SIBOVC SW PROJECT ............... 49
6.1 Soil ........................................................................................................................... 50
6.2 Surface Waters ......................................................................................................... 52
6.3 Groundwater............................................................................................................. 53
6.4 Ecological Resources ............................................................................................... 54
6.5 Economic Development ........................................................................................... 55
6.6 Social and Cultural Resources.................................................................................. 56
7 ANTICIPATED ENVIRONMENTAL IMPACTS ............................................. 58
7.1 General Environmental Impacts ............................................................................... 58
7.2 Topography............................................................................................................... 59
7.3 Soil ........................................................................................................................... 59
7.4 Surface Waters ......................................................................................................... 60
7.5 Groundwater............................................................................................................. 60
7.6 Ecological Resources ............................................................................................... 61
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7.7 Economic Development ........................................................................................... 61
7.8 Social and Cultural Resources.................................................................................. 62
7.9 Health and Safety ..................................................................................................... 62
8 IRREVERSIBLE AND IRRETRIEVABLE IMPACTS.................................... 63
9 MITIGATING MEASURES................................................................................. 64
10 ACTION PLAN ...................................................................................................... 66
10.1 Environmental Management .................................................................................... 66
10.2 Environmental Monitoring Measures....................................................................... 66
10.2.1 Surface Water ........................................................................................................... 66
10.2.2 Groundwater............................................................................................................. 67
10.2.3 Air Quality................................................................................................................ 68
10.2.4 Noise......................................................................................................................... 69
10.2.5 Vibrations ................................................................................................................. 69
10.2.6 Intensified Assessments ........................................................................................... 69
10.2.7 Fauna and Flora ........................................................................................................ 69
10.2.8 Cultural Heritage ...................................................................................................... 70
10.2.9 Compensation of Farmland and Utilization of Top Soil .......................................... 70
10.2.10 Protection of Villages........................................................................................... 70
10.2.11 Future Treatment of Ash Dumps.......................................................................... 71
11 MINE CLOSURE AND RECULTIVATION PLANNING................................ 72
11.1 Principles.................................................................................................................. 72
11.2 Mine Closure Plan.................................................................................................... 72
11.3 Concept of Post-Mining Use for the Fields Bardh, Mirash and Sibovc................... 74
12 LEGAL FRAMEWORK ....................................................................................... 77
12.1 Legal Mining Regulations ........................................................................................ 77
12.2 The Environmental Protection Law ......................................................................... 77
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List of Figures
Fig.: 2.1-1 General Location Map 16
Fig.: 2.2-1 Location of intended Opencast mine 19
Fig.: 4.2-1 Variation of monthly mean temperatures 21
Fig.: 4.2-2 Variation of monthly temperatures 22
Fig.: 4.2-3 Direction and velocity of wind (Source Rudarski Institute) 22
Fig.: 4.2-4 Long-term variation of monthly precipitation 23
Fig.: 4.2-5 Average, minimum and maximum monthly precipitation 24
Fig.: 4.2-6 Daily Precipitation 24
Fig.: 4.3-1 Soil Map 26
Fig.: 4.4-1 Catchment Areas 27
Fig.: 4.4-2 Characteristic Water Quality Values for the River Sitnica 28
Fig.: 4.4-3 Characteristic Mine Water Quality 28
Fig.: 4.5-1 Bottom of yellow Clay (Redrawn from Rudarski Institut) 31
Fig.: 4.5-2 Complemented Extract from Hydrogeological Map 32
Fig.: 4.6-1 Former Underground Mining in Field D 33
Fig.: 4.6-2 Gallery of an old Underground Mine with wooden Support System 34
Fig.: 4.6-3 Underground Mining Structures in the Mirash Mine 35
Fig.: 4.6-4 Coal Fire at Base of Dump and near a Fault with burn out Zones 36
Fig.: 4.6-5 Areas of potential Risk of toxic Waste Deposits 37
Fig.: 5.1-1 Potential Mining Fields 40
Fig.: 5.6-1 Area of the Complementary Mine Plan 49
Fig.: 6.1-1 Distribution of Soils 50
Fig.: 6.2-1 Surface Waters and Catchment Areas 52
Fig.: 6.3-1 Complemented Extract from the Hydrological Map, Rudarski Institut 54
Fig.: 10.2-1 Net of Groundwater Monitoring Wells 68
Fig.: 11.3-1 Plant Scheme for Wind Erosion Protection 76
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List of Tables
Tab.: 2.2-1 Installed TPP Capacity (Source KEK) 17
Tab.: 2.2-2 Coal Demand 18
Tab.: 2.2-1 Demand of Surface Area [km²] 20
Tab.: 4.2-1 Intensity of Precipitation at Rainfall Gauging Station Pristina 25
Tab.: 4.4-1 Comparison of Water Qualities 29
Tab.: 4.6-1 Underground Coal Production 35
Tab.: 5.6-1 Valuation of Mining Fields 48
Tab.: 6.5-1 Claim of occupied Farm Land 55
Tab.: 6.6-1 Resettlement of Households 57
Tab.: 7.7-1 Development of Employees 62
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List of Abbreviations
a year
bm³ bank cubic meter
bm³/h bank cubic meter per hour
`000 bm³ thousand bank cubic meter
EN European Norm
EnO Energy Office
ESTAP Energy Sector Technical Assistance Project
GWh gigawatt-hours
IPP International Power Provider
k~ kilo-
lm³ loose cubic meter
`000 lm³ thousand loose cubic meter
m~ million
m² square meter
m³ cubic meter
mlm³ million loose cubic meters
MME Main Mine Equipment (BWE, belt conveyor and spreader)
mMSL meter above Main Sea Level
MW mega watt
OCM Open Cast Mine
t tonne
TPP Thermal Power Plant
TPS Thermal Power Station
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1 Summary (Part III)
1.1 Objective The Complementary Mining Plan for New Sibovc South West Mine consists of the following
reports:
- Part I Basic Investigations
- Part II Technical Planning
- Part III Environmental Impact Study
- Part IV Economic and Financial Analysis
The existing coal mines Bardh and Mirash, west of Pristina, will be exhausted by 2011. Thus
the overall objective of the project is providing a plan for the supply of the necessary fuel to
the existing power plants in Kosovo until the end of their lifetime.
The specific objectives of this contract are the elaboration of a detailed mine plan on the
development of the new mine in the Sibovc South West Lignite Field.
The objective of the plan is:
- to define the technical measures and the timeframe to be followed to open-up the new
mine and develop it up to the scheduled capacity of about 9 million tons per annum;
- to guide the focus on the necessary investments and operating costs;
- to include the necessary measures and information for licensing applications.
Other than the Main Mining Plan for New Sibovc Mine (max. 24 m t coal out per year) the
Complementary Mining Plan for the Sibovc South West Lignite Field focuses on the fuel
supply to the existing TPP assuming a coal demand of 9 mt/a and a limited availability of
financial resources.
The plan covers the period from 2007 to 2024 when all existing power capacities assumed to
reach the end of their service life.
Subsequently the total accumulated coal demand from the Sibovc South West Lignite Field
comes to 123 million tonnes, what is approximately 15% of the entire mineable lignite
reserves in the Sibovc Lignite Field. The remaining lignite reserves of the entire Sibovc
Lignite Field could be a source to feed new power plant capacities expected to be built in
Kosovo.
The Complementary Mining Plan has been coordinated with the existing “Mid term Mining
Plan for the existing mines”.
The Mid Term Plan provides the stepwise implementation of regular operation conditions, the
achievement of geotechnical and public safety and therefore the transfer of mines to an
economic efficient operation.
The purpose of the Complementary Mine Plan is to show the measures to be undertaken and
the timeframe for these measures to open up the new mine in time to replace the running out
production capacity of the existing mines.
The plan is showing the required investment and effective cost of lignite supply.
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The investment requirements to open-up the Sibovc South-West mine are 236 MEURO until
2012, when full supply capacity will be reached.
The real average cost of lignite supply amount to 7.50-8.00 EURO/ton of raw coal, depending
on the cost of capital investment.
Special attention has been focused on the required resettlement and land acquisition.
The plan also ensures that the mine operations are in full compliance with the relevant legal
and technical regulations, i.e. mining law, environmental law, spatial planning and
expropriation regulations and laws.
1.2 Tasks and Outputs of the Project
1.2.1 Part I: Basic Investigations The basis for the new mining plan for the Sibovc South West mine is the previous study
‘Main Mining Plan for Sibovc mine’. Using this as the basis, the consultants checked,
evaluated, updated and presented all necessary facts (geo-technical, geological, hydro-
geological and hydrological data, infrastructure, existing end necessary new equipment) for
the Sibovc South West mine.
According to ToR this plan was based on a demand forecast prepared by the Ministry of
Energy and Mines in accordance with the Kosovo Energy Strategy.
The consultant updated the existing computerised geological model based on additional
exploration drillings conducted by KEK and prepared a plan for further exploration to be
realised by KEK, defined the slope design based on soil-mechanic calculation.
To ensure the planned performance of the equipment and subsequently output of the mine it
will be necessary to undertake a complex refurbishment of lignite and overburden equipment
incl. excavators, conveyor lines and spreaders. This approach represents a new quality against
the partly repair of machines realised so far.
A refurbishment/replacement programme for the existing main mining equipment as well as
auxiliary equipment has been prepared including a realistic assessment of the timing of the
required investments.
As an important output of the project the plan provides the basis for the application for, and
issuing of exploitation licence for the new mine.
The outputs are the findings of this analysis, including the updated geological model, plan for
further exploitation; definition of slope design; and updated investment plan in main and
auxiliary equipment.
1.2.2 Part II: Technical Planning The consultants prepared detailed mine development plans/annexes, including all necessary
calculations, for the first five years of operation and mine phase documentation for the end of
each year, continuing with next five years periods (end of periods) up to 2024.
The outputs of this task are the detailed mine development plans as set out above.
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There have been prepared an updated expropriation plan which provides both a timed and cost
plan for the required measures for land acquisition and resettlement into mine planning.
A short description of the main output of part II follows:
1.2.2.1 Mine Development
The following main topics for the mine development have been considered:
- Opening-up of the Sibovc SW OCM shall be made from the northern rim slope system
of the existing opencast mine. The existing inside dump of P3B shall be taken into
account.
- A coal pillar shall remain between the existing Bardh mine and the new Sibovc mine
field in order to stabilize the masses of the inside dump of the Bardh opencast mine.
- The overburden masses will preferably be dumped in the mined-out area of the
existing OCM in order to stabilize the slope south of Hade and to establish final dump
surfaces as soon as possible.
- The mined-out bottom in Sibovc SW shall be covered by dumps and as far as possible
also the final coal rim slope systems in order to prevent coal fires.
- During the opening-up phase the overburden will be transported via the western rim
slope system. After disassembling the equipment in the existing opencast mines there
will be established a belt connection via the eastern rim slope system. This helps to
reduce the transport distance and the quickest possible establishment of a stabilising
body south of Hade.
- The residual pit of Mirash-Brand remains as reserved area for the disposal of
municipal waste.
- It is envisaged to flush the power plant residues from TPP B in the residual pit of
Mirash-East.
Due to late start of the mine development a rather high capacity will be required right at the
beginning of works.
The performance required can be performed only with rehabilitated equipment. After
rehabilitation the capacity for overburden (BWE) complexes shall be 3.6-5.4 million cubic
meters per annum each.
The first two BWE - Systems will have to be commissioned in 2008.
Some overburden removal works will be required using truck & shovel operation. This
service should be contracted with third parties.
It must be noticed, that the development of the new Sibovc SW mine is directly linked to the
advance of the existing mine and therefore to the realisation of the Mid Term Plan.
1.2.2.2 Dewatering
Drainage of surface water via the active bench of the Sibovc SW mine shall be excluded
except residual rainwater quantities. It is suggested to install a dewatering system in the valley
from which the collected surface water is pumped into the higher located channel(s) by means
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of sewage pumps. According to the OCM advance the dewatering shall be shifted several
times to the North.
Drainage ditches shall be installed on all working levels and along the access roads.
1.2.2.3 Manpower
The following table gives a survey on the staffing requirements:
Year 2007 2008 2009 2010 2011 2012
Existing mines per 01.01. 3500 3000 2100 1300 900 350
- Fluctuation / Redundancy 490 415 300 100 470 260
Staff transfer 10 485 500 300 80 40
Sibovc SW per 31.12. 15 500 1000 1300 1380 1420
Staff for the new mine will be employed mainly from redundant staff of the existing mines.
1.2.3 Part III: Environmental Impact Study The mining activities will have a large effect on the environment. The Environmental Study
serves as a baseline description for the expected effects.
Alternative locations are discussed for coal extraction prior to the implementation of the
Complementary Mining Plan resulting in the location of “D-field”, east of the river Sitnica, to
be an equally favourable alternative to supply the existing power plants from the
environmental point of view. Among the other alternatives a development of the “Sibovc
field” from the south to the north ranked second best.
Subject of the Complementary Mining Plan is the excavation of overburden and lignite,
developing from the existing opencast mines to the north. Mining activities will start from the
existing mines using already exploited areas for dumping the overburden material.
The anticipated environmental effects concern, first of all, the removal of soil resulting in a
loss of surface area and living space. With this extension an enlarged void will be visible,
compared to the existing mines. As the backfill of already exploited areas goes on parallel in
time, it will be possible to return recovered areas to agricultural use in a landscape with
changed appearance. Surface waters to be affected are mainly small and of non perennial flow.
The rivers Sitnica and Drenica will not be directly affected, as clayey sediments with
sufficient thickness protect them from the mine. Indirect effects can result from the outlet of
mine drainage water with enlarged contents of Chloride and Sulphate as well as suspended
solids. Because of the characteristics of the overburden the impact on groundwater will be
minor. Significant groundwater utilization is not known in the area. Influences on
neighbouring utilizations can be excluded. Dust emissions as well as noise emissions will
shift from the current to the future working points with an equal or, based on used
technologies, even minor extend of emissions.
The Environmental Study attempts to follow in general the applicable EU directives on
environmental impact assessment, mainly Directive 85/337/EEC. However, there is a general
lack of baseline studies, local experts’ opinions, pertinent documents or other information,
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e.g. allowing any specific assessment on influences on fauna and flora. Regarding this aspect
additional investigations are needed to describe the floral and faunistic inventory of the
mining field.
In case of proper operation and a coal demand adequate to the mining technology the mine
will stay one of the most important employers of the region with up to 1,500 employees. Upon
completion of backfilling areas farmable land can be returned to the inhabitants, which
mitigates the effects of required resettlements.
Resettlement will be needed as a consequence of the development of the mine. Approximately
870 persons representing some 109 households will have to be moved in the years 2007 to
2024. Resettlement refers to single houses and small settlements and it will not be needed to
resettle significant villages.
With the objective to improve knowledge on the environment and to allow control on the
environmental impact, adequate monitoring activities shall be set up concerning air and water
quality measurements as well as the purification of drainage water and the utilization of
humus enriched top soil layers.
1.2.4 Part IV: Economic and Financial Analysis The consultants prepared an economic and financial analysis with a detailed cash flow
forecast, a financial analysis of the cost benefit of the proposed investment with IRR/ NPV
calculations, and a time planning for the investment programme.
The output of this task is a detailed, based on annual calculations economic and financial
analysis and appraisal of the Sibovc South West mine plan.
The calculations have been made in accordance with IFRS.
The main results of the profitability calculation are as follows:
The calculated real average cost (RAC) comes to 7.5-8.0 EURO/t.
The economic analysis also considered that in 2024 a fully functioning opencast mine will be
available. This allowed calculation with coal prices of 7.00 EURO/t to 7.50 EURO/t.
Totally four variants were assumed containing different coal prices, different escalation and
different interest rate on borrowings.
All variants until 2011 require about 80 MEURO equity capital and ca. 200 MEURO outside
capital.
Assuming a coal price of 7.00 EURO/ton the dividend earned until 2024 will amount to at
least 137 MEURO which can be distributed to the shareholders.
The sum of the annual payments for the production of coal is smaller than 5.0 EURO per
tonne coal. This applies from 2012, the first year of full production.
It will be possible to produce coal with favourable terms and profits of 20 % on the employed
equity capital can be earned.
The cash flow analysis demonstrates that the chosen mine development will be generally
profitable even with the short operation time period of only 15 years.
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1.3 Results under Part III – Environmental Assessment The existing coal mines Bardh and Mirash, west of Pristina, will be exhausted within the next
years. With the Sibovc Southwest field a new deposit, adequate to supply the existing thermal
power plants in Kosovo, was identified and will be developed.
The “Complementary Mining Plan for Sibovc Southwest Mine” describes how the future
lignite mine, physically forming an extension of the existing mines Bardh and Mirash, can be
operated to serve the existing power plants until 2024. This description follows the demand of
coal presented by the Energy Ministry in the year 2006.
Resulting from this the mining activities will have a large scale effect on the environment.
The Environmental Study serves as a baseline description for the expected effects.
Alternative locations are discussed for coal extraction prior to the implementation of the
Complementary Mining Plan resulting in the location of “D-field”, east of the river Sitnica, to
be an equally favourable alternative to supply the existing power plants from the
environmental point of view. Among the other alternatives a development of the “Sibovc
field” from the south to the north ranked second best.
Subject of the Complementary Mining Plan is the excavation of overburden and lignite,
developing from the existing opencast mines to the north. Excavations will be performed
using diesel driven truck and shovel technologies as well as electrically driven bucket wheel
and belt conveyor technologies. Mining activities will start from the existing mines using
already exploited areas for dumping the overburden material.
The Sibovc Southwest Field is situated north of the operating Bardh and Mirash mines. It is
near the capital of Kosovo, Pristina, and near to the existing power plant Kosovo B.
The whole Sibovc field covers an area of approximately 16 km² with a maximum mineable
width (east-west extension) of 3.8 km and a length of about 6 km. Out of this an area of about
4.8 km² will be needed until 2024 to deliver about 123 million tonnes of lignite from a coal
seam with a thickness up to 80 m.
The anticipated environmental effects concern, first of all, the movement of soil resulting in a
loss of surface area and living space. With this extension an enlarged void will be visible,
compared to the existing mines. As the backfill of already exploited areas goes on parallel in
time, it will be possible to return reclaimed areas to agricultural use in a landscape with
changed appearance.
Surface waters to be affected are mainly small and of non perennial flow. The rivers Sitnica
and Drenica will not be directly affected, as clayey sediments with sufficient thickness protect
them from the mine. Indirect effects can result from the outlet of mine drainage water with
enlarged contents of Chloride and Sulphate as well as suspended matter.
Because of the characteristics of the overburden the impact on groundwater will be minor.
Significant groundwater utilization is not known in the area. Influences on neighbouring
utilizations can be excluded.
Dust emissions as well as noise emissions will shift from the current to the future working
points with an equal or, based on applied technologies, even minor extent of emissions.
This Environmental Study attempts to follow in general the applicable EU directives on
environmental impact assessment, mainly Directive 85/337/EEC. However, there is a general
lack of baseline studies, local experts’ opinions, pertinent documents or other information,
e.g. allowing any specific assessment on influences on fauna and flora. Regarding this aspect
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additional investigations are needed to describe the floral and faunistic inventory of the
mining field.
In case of proper operation and a coal demand adequate to the mining technology the mine
will stay one of the most important employers of the region with up to 1,500 employees. Upon
completion of backfilling areas farmable land can be returned to the inhabitants, which
mitigates the effects of required resettlements.
Resettlement will be needed as a consequence of the development of the mine. Approximately
870 persons representing some 109 households will have to be moved in the years 2007 to
2024. Resettlement refers to single houses and small settlements and it will not be necessary
to resettle significant villages.
With the objective to improve knowledge on the environment and to allow control of the
environmental impact, adequate monitoring activities shall be set up concerning air and water
quality measurements as well as the purification of drainage water and the utilization of
humus enriched top soil layers.
Not directly connected with the mining activities but environmentally very beneficial will be
depositing of the ash from the power plants in abandoned parts of the existing mines. The
geological circumstances generally favour this way of disposal. It is conceivable, that also the
existing ash dumps can be relocated to the mines in parts or as a whole.
To start the Environmental Impact Assessment procedure the Environmental Authorities
require a specific applicant for the Complementary Mining Plan. Following the legal
regulations it is the duty of the applicant to file this Environmental study with the Ministry, to
obtain the official Scoping Opinion and to ensure updates to this report where needed.
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2 Introduction To obtain extensive and independent energy supply for Kosovo currently there is no
alternative but the excavation and combustion of lignite. The existing lignite mines of Bardh
and Mirash will be exhausted in the near future. Therefore a new mining field close to the
existing power plants and able to feed the existing power plants at least until 2024 is needed.
Geological investigations and modelling, latest done in 2005, showed the Sibovc field in
general will be able to meet the fuel demand for the next thirty years.
The basics of the environmental issues connected with lignite mining in the Kosovo Basin are
described in the “Main Mining Plan for New Sibovc Mine”, dated 24 June 2005 and will be
repeated in this report where reasonable.
This Environmental Assessment adjusts the existing findings to the Sibovc Southwest field (in
the following called Sibovc SW field) and reflects information available on the area of
concern and focuses on basic needs for further investigations and monitoring activities which
are mentioned as a requirement in the respective chapters.
2.1 Geographical Overview and Historical Development The Kosova lignite deposits are located between the cities of Mitrovica in the North and
Kaqanik in the South. The total estimated resources of Kosovo’s lignite deposits are
approximately 10,000 mt (Carl Bro; 2003), thus forming one of the largest lignite deposits in
Europe. As being one of at least four major deposits the Kosova Coal Basin covers about
85 km from north to south with an average east – west extension of 10 km. Hence the deposit
comprises some 850 km².
Morphologically the Kosova Coal Basin forms an extended valley where the differences in
elevation do not exceed 80 m. A central plane extends along the river Sitnica followed by a
more hilly terrain approaching the mountains Çicavica Golesh and Sharr.
The basin is surrounded by an elevated relief with Kopaonik massive, Kozic, Zhegovc Lisic in
the East, Montenegro massive in the south and Çicavica, Golesh, Carnaleva as well as Sharr
Mountains in the west and north-west. The surrounding mountains reach elevations from 900
to more than 1600 m.
The resources were discovered more than hundred years ago and the first small-scale
operations started in the 1920’ties. First activities were reported to start with underground
mining in at least five locations. Underground exploitation was going on until the year 1966
when mining focussed on large scale surface mining at Bardh and Mirash mines. Large-scale
extraction was already decided in the 1950’ties and the first mine “Mirash” started coal
production in 1958. Power generation started at Thermal Power Plant Kosovo A (TPP A) in
1962. Kosovo A was extended within the period from 1962 until 1975 to the current capacity.
A second Thermal Power Plant Kosovo B (TPP B) was commissioned in 1985. Coal
exploitation from surface mines in the first period required the excavated overburden to be
dumped outside the opencast mines. Hence at least seven outside dumps were formed
surrounding the today mines.
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Fig.: 2.1-1 General Location Map
2.2 Coal Demand and Fuel Supply Strategy Kosovo does not have any important fossil fuel resource but is rich in lignite. There is neither
natural gas import nor gas supply infrastructure. Kosovo also does not have any oil refinery
and depends entirely on imported liquid fuels. The hydroelectric potential is very modest.
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Therefore the backbone of the power generation and the energy sector of Kosovo are the
lignite fired thermal power plants Kosovo A and Kosovo B located near Pristina.
The installed capacities of both existing lignite fired plants are set out in the table below.
Gross Power Net Power Available Net
Power
Start of
Operation TPP
[MW] [MW] [MW] Year
Kosovo A 800 722
A1 65 58 30 - 40 1962
A2 125 113 0 1964
A3 200 182 130 - 145 1970
A4 200 182 120 - 145 1971
A5 210 187 135 - 150 1975
Kosovo B 678 618
B1 339 309 230 - 250 1983
B2 339 309 230 - 250 1984
Tab.: 2.2-1 Installed TPP Capacity (Source KEK)
Due to the low availability and unreliable base load plants KEK needs to import peak power.
The increased net imports had to be paid for in cash very often. This led to inadequate
supplies and frequent power outages. Real time balancing of the demand and supply is
managed partly by exports and imports and partly by planned and rotating load shedding.
On the basis of the targets set by the Ministry for Energy and Mining (from 2009 onwards),
coal demand figures were defined using following principles and assumptions:
- The geological reserves of the existing mines total about 37.3 mt (mineable). This is
calculated from 2006 onward (see report “Mid Term Plan”).
- Kosovo will export energy based on lignite (so it will enter in South East European
Regional Market).
- The grid of the ECSEE will be reinforced to allow power transmission.
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Year Existing Mines Sibovc SW Total
2006 6.8 - 6.8
2007 7.2 - 7.2
2008 7.9 - 7.9
2009 7.8 - 7.8
2010 4.6 3.4 8.0
2011 3.0 6.0 9.0
2012 - 9.0 9.0
2013 - 9.0 9.0
2014 - 9.0 9.0
2015 - 9.0 9.0
2016 - 9.0 9.0
2017 - 9.0 9.0
2018 - 9.0 9.0
2019 - 9.0 9.0
2020 - 9.0 9.0
2021 - 9.0 9.0
2022 - 9.0 9.0
2023 - 9.0 9.0
2024 - 6.0 6.0
Total 37.3 123.4 160.7
Tab.: 2.2-2 Coal Demand
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3 Description of the Project Type of Project:
Subject of the project is the excavation of overburden and lignite in the neighbourhood of
existing opencast mines. Excavations will either be performed by diesel driven truck and
shovel technologies as well as electrical driven bucket wheel and belt conveyor technologies.
Mining activities will start from the existing mines using already exploited areas for dumping
the overburden material.
Location:
The Sibovc SW field is situated north of the operating Bardh and Mirash mines. It is near the
capital of Kosovo, Pristina, and near to the existing power plant Kosovo B.
The field covers an area of approximately 4.8 km² with a maximum mineable width (east-west
extension) of 2.3 km and a length of about 2.5 km.
The following figure shows the location of the intended mining in the Sibovc SW field as well
as the distances to the power plants and surrounding towns of Kastiot, Fushe Kosove and
Prishtina.
Fig.: 2.2-1 Location of intended Opencast mine
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Need for Project:
Kosovo does not have any important fossil fuel resource but it is rich in lignite. There is
neither natural gas import nor gas supply infrastructure. Moreover, Kosovo does not have any
oil refinery and depends entirely on imported liquid fuels. The hydroelectric potential is very
modest.
Therefore the backbone of the power generation and the energy sector of Kosovo are the
lignite fired thermal power plants Kosovo A and Kosovo B located near Pristina.
Because the existing coal mines will be exhausted within the next years a new deposit
adequate for stable supply has to be identified and developed to provide the necessary lignite
supplies to the existing power plants in Kosovo.
Size of Operation:
The technical procedure of opening up and developing the mine is described in part one of this
report. Excavation will start in the year 2008 leading to following demand for surface area.
Demand Accumulated
2006 - 2010 1.79 1.79
2011-2012 0.39 2.18
2013 - 2017 1.49 3.67
2018 - 2022 1.16 4.83
2023 - 2024 0.18 5.01
Tab.: 2.2-1 Demand of Surface Area [km²]
Opencast mining requires removal of soil, overburden and extraction of the coal seam with a
total thickness of up to 80 m. Main mining equipment will consist of eight bucket wheel
excavators, connected belt conveyors, spreaders and auxiliary equipment like draglines,
dozers and maintenance vehicles. For part of the excavation shovel and truck technologies
will be applied. Hence the mined area temporarily will appear as a huge hole with depths of
more than 120 m. For detailed information please refer to part mining technologies of this
report.
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4 Current State of the Environment
4.1 Topography The area is located between the valley of river Sitnica in the east with elevations of about
+525 mMSL and a mountain chain extending north to south with elevations exceeding +750
mMSL. To the west follows the valley of the Drenica River with elevations of about +550
mMSL.
The future mining field today forms a hilly surface with elevation from typically +570 mMSL
to +670 mMSL. Characteristic landmarks are a N-S stretched hill with the village of Hade (up
to +656 mMSL) and a range of hills extending in E-W direction between Lajthishte and
Shipitulla (up to +666 mMSL). Associated with these hills are valleys following N-S
directions east (down to +570 mMSL) and west (down to +550 mMSL) to the village of Hade
and the valley of the Sibovc river (about +560 mMSL) in the north following SW-NE
directions.
4.2 Atmosphere The Kosova basin is characterized by continental climate with dry and warm summers and
indifferent winter temperatures depending on the influence of high-pressure areas from Siberia
or low-pressure areas from the Atlantic Ocean.
Temperature
Average annual temperature is about +10°C. For the years 1979 to 1991 the range of
temperatures is shown in the following figure with minimum temperatures in January and
maximum in July. Lowest temperature ever measured is –25.2°C.
Fig.: 4.2-1 Variation of monthly mean temperatures
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Supplementary information was found at www.qwikcast.com presenting in 2004 a statistical
compilation on the basis of eighteen years.
Fig.: 4.2-2 Variation of monthly temperatures
Wind
The wind is predominantly blowing from north and northeast with an average velocity near 3
m/s. In 1985, the Rudarski Institute gave an overview on wind velocities and directions shown
in the following figure. The greatest wind velocity was recorded at 34.3 m/s blowing from the
north.
Fig.: 4.2-3 Direction and velocity of wind (Source Rudarski Institute)
Currently air quality in the Sibovc field is negatively affected by private traffic, private
heating and seasonal burning of dry farm land. Main air polluter are the power plants Kosovo
A and B in case filter systems are not working properly.
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Precipitation
Data on precipitation were collected from different sources. The Hydro-Meteorological
Institute of Kosovo produced a study in 1999 showing the monthly average for a period of 25
years (25 years average). The Institute provided also monthly values for the years 1979 to
1995. By adding values for the years 2001 to 2004 this data base was widened to cover a
period of 25 years (1979 – 2004). The data base was completed by an existing evaluation for
the period 1948 to 1978.
The average annual precipitation amounts to about 600 mm. Minimum precipitation is
described by the 1990 data at 372 mm. Using monthly values maximum annual precipitation
was recorded at 1010 mm in the year 1995. A higher value of 1028 mm has been presented by
the Rudarski Institute (1985) but the year of appearance is lacking in the document.
The following figure shows the variation of average monthly precipitation. Statistically
precipitation is rather evenly distributed with lower values from January to March and higher
values throughout summer and autumn.
Fig.: 4.2-4 Long-term variation of monthly precipitation
The range of monthly precipitation can be described on the basis of values recorded from the
years 1979 until 2004. The average monthly precipitation is 56 mm. The following figure
shows the range of possible monthly precipitation. For example within the month of August a
minimum of 5 mm (year 1992) was recorded versus a maximum of 184 mm (year 2002). The
figure also shows that more than 80 mm of precipitation per month are possible all over the
year.
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Fig.: 4.2-5 Average, minimum and maximum monthly precipitation
The variation of daily precipitation values for the years 2001 to 2004 has been made available
by the Hydrometeorological Institute of Kosova. High quantities of precipitation were
recorded with 44.5 mm on 11 April 2001 and 42.5 mm on 8 August 2002. The absolute
maximum recorded was achieved on 5 September 1954 with 64.1 mm (INKOS; 1987).
Fig.: 4.2-6 Daily Precipitation
For assessment of precipitation intensities an older table from the Hydrometeorological
Institute of the Republic of Serbia (Belgrade 1990) “Report on climatic conditions and
parameters for the region that accommodates the Kosovo coal deposit” is quoted below.
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mm Duration
Repetition
(years) 15 min 30 min 1 h 2 h 8 h 16 h 24 h
1 5.52 4.36 8.65 9.66 12.88 15.64 18.40
2 12.09 16.12 18.94 21.16 28.21 34.26 40.30
5 16.5 22.00 25.85 28.88 38.50 46.75 55.00
10 19.17 25.56 30.00 33.48 44.73 54.32 63.90
50 25.5 34.00 39.95 44.63 59.50 72.25 85.00
100 28.29 37.72 44.32 49.50 66.00 80.15 94.30
1000 37.8 50.40 59.22 66.15 88.12 107.10 126.00
m³/(s km²) Duration
Repetition
(years) 15 min 30 min 1 h 2 h 8 h 16 h 24 h
1 6.13 4.08 2.40 1.34 0.44 0.27 0.22
2 13.43 8.95 5.26 2.93 0.98 0.59 0.47
5 18.33 12.22 7.18 4.00 1.34 0.82 0.64
10 21.33 14.20 8.33 4.65 1.55 0.95 0.74
50 28.33 18.80 11.10 6.19 2.06 1.25 0.98
100 31.43 20.95 12.31 6.87 2.29 1.40 1.10
1000 42.00 28.90 16.45 9.18 3.06 1.85 1.45
Tab.: 4.2-1 Intensity of Precipitation at Rainfall Gauging Station Pristina
4.3 Soils A general description of types of soils is given with the “Soil map of SAP Kosovo”, scale
1:50,000 (N. Povicevic et al., Institute for development of water resources, Belgrade; 1974).
An update of soil classification on FAO standards was presented by the agricultural faculty of
Pristina University allowing the Consultant to redraw the soil map. The following figure
shows the situation for the potential mine fields as well as their surroundings.
A hard copy of investigations on soil qualities is apparently available in the community of
Obiliq. Unfortunately, the community was not able to hand over any information. Therefore
the agricultural values of the land can not be presented in this report but, if needed in future,
have to be requested again.
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Fig.: 4.3-1 Soil Map
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4.4 Surface Waters Run-Offs and their Qualities The Kosova Basin forms a smoothly shaped plain that is bordered by hills and mountains.
This basin includes a well developed hydrological network with the main collector being the
river Sitnica. This river crosses the basin from south to north and drains about 80 % of the
accumulating surface water into northern direction. Major tributary rivers in the vicinity of the
site are the river Drenica in the west and the river Lab in the east. The Sitnica run-off varies
between a minimum of 0.5 – 1.5 m³/s and a maximum of 50 – 120 m³/s with an average of 5 –
10 m³/s. In flooding periods, the course of the river reaches a width of up to 1000 m in the
flooding areas. On 3 May 1958 a maximum run-off for the river Sitnica near to the mines was
measured at 90.3 m³/s.
Due to the lack of actual run-off data the quantities of water discharged by tributary rivers and
creeks can only be assessed on the basis of a map of catchment areas, developed from
topographical maps, scale 1:25,000, for this report. The following figure shows the results of
delineating catchment areas for different run-offs that might be affected when mining
activities will spread to the north, south or east of the existing mines. The colours shown in
the figure indicate major catchment areas which are subdivided using numbers, e.g. numbers
310 to 380 representing smaller areas which together feed the run-off directly northwest of
Bardh mine.
Fig.: 4.4-1 Catchment Areas
Surface water quality data are available from the INKOS Institute’s monthly measurements
for the main catchments, Drenica and Sitnica. The measurements compiled for the years 2001
to 2003 can be taken as baseline data to assess the impact of any future mine drainage.
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Fig.: 4.4-2 Characteristic Water Quality Values for the River Sitnica
The parameters shown in the figure above are found adequate to represent the up to date
quality of river water without effects to the mines.
The expected quality of mine drainage water without any treatment can be assessed using the
quality parameters from the water pumped out of the Mirash mine. It has to be taken into
consideration that the sampling point does not always represent the quality of pumped mine
water since dilution by rainwater might have influenced the sample.
Fig.: 4.4-3 Characteristic Mine Water Quality
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The table below compares the values of the Sitnica River with those of the Mirash mine. Any
river receiving mine water discharge might be affected mainly by sulphate and chloride as
well as organic materials, if no purification of mine water is foreseen. With reference to heavy
metals or other trace elements no statements are possible to date because analytical data are
not available on these parameters.
Minimum Average Maximum
Units? Sitnica Mirash Sitnica Mirash Sitnica Mirash
pH value 6.8 6.7 7.9 7.8 8.4 8.7
El. Conductivity µS/cm 230 175 486 1,381 1,100 3,700
Chloride mg/l 3 4.5 28 90 70 290
Sulphate mg/l 29 75 78 924 516 1,741
Hydrocarbonate mg/l 104 232 284 447 381 600
Nitrate mg/l 0 0 3.7 10.3 14 72
KMnO4 Consumption mg/l 5 3 15 45 26 183
Tab.: 4.4-1 Comparison of Water Qualities
The above concentrations indicate a potential need for mine water treatment depending on the
quantity of mine water discharge and the quality and quantity of the receiving stream.
Minimum standard to weaken these effects is to install settling ponds to reduce the load of
suspended solids and coal dust.
4.5 Hydrogeological Situation The hydrogeological situation of the area is defined by three main hydrogeological layers. The
basis is given by an aquiclude formed by the “green clay” consisting of clay and silt with a
general thickness of more than 100m.
In general, the overlaying lignite having a thickness up to 70m has a low permeability but
because of fissures and cracks within the coal groundwater can circulate whereby the coal
layer has to be recognized as an aquifer. This fact can be underlined by field observations
when wells were observed, which came into being while excavating coal in an elevation
clearly above the water level of main drainage sump in Mirash mine.
Above the coal follows the overburden mainly consisting of silt and clay with partially
appearance of sand and gravel layers. Embedded layers with masses of snail shells are
characteristic. Near to the surface this “grey clay” can change its appearance to “yellow clay”
what can be explained as a result of weathering with oxidation of the iron content within the
material. The clay material generally behaves like an aquifuge but because of fissures and
cracks reaching depths of 10 m to 15 m from the surface water can penetrate the rock. Hence
groundwater appears either when the fissures are dug up by excavation or where those fissures
are connected to better permeable layers within the clay such as the snail shell layers or gravel
layers. Following the resulting hydraulic conductivity depends on the locally different
appearance of clay and fissures.
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The “yellow clay” horizon is frequently used to supply houses and smaller villages with water,
e.g. in the village of Hade and in the valley west of Lajthishte.
Due to the lack of decent borehole descriptions an overall differentiation in the overburden
clay between the yellow and grey clay was not possible on that way. This effects as well the
spatial hydrogeological differentiation.
Information about the spreading of yellow clay strata can be given using a map presented by
Rudarski Institut (1985) which shows the elevation of the bottom of yellow clay for the area
west of Hade village.
The map gives an impression about the altitude of the basis of yellow clay. The bottom
generally follows the surface with the alteration zone reaching down to 12 m depth. This again
pleads for weathered grey clay with the precipitation leading to oxidization of the iron content
within the soil forming the typical yellow colour. The elaboration furthermore shows that at
least in September 1985 a groundwater level was observable with groundwater covering up to
10 m of the yellow clay. It can be suggested that these facts can be found in other areas as
well, where Pliocene clay reaches near the surface. The observed water levels and the
alteration in colour from grey to yellow indicate that this groundwater horizon is directly fed
by precipitation and it is assessed that groundwater predominately circulates near the surface.
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Fig.: 4.5-1 Bottom of yellow Clay (Redrawn from Rudarski Institut)
Recent measurements on the quantity of groundwater and flow directions as well as
expressive maps of the groundwater table are not available. Reviewing of older documents
and field observations shows that the quantity of groundwater descending the overburden at
the mines is rather small. At the slopes groundwater can be observed after rainy periods
favoured in coarse layers of the “yellow clay” and, along fissures, within the “grey clay”.
Additional vadose water horizons can appear within courser layers of the grey clay especially
where it contains larger amounts of snail shells. Locally the overburden is eroded to a
thickness of meters or less and as abandoned underground works with broken roofs give direct
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access to the surface, precipitation can directly infiltrate the coal in larger areas whereby larger
quantities of groundwater might be produced.
Utilization of groundwater concentrates on private wells dug to depth of 10 to 15 m below the
surface within the overburden clay. Production quantities are shown by Rudaski Institute
(1985) with Q = 3 l/min to Q = 11 l/min with a maximum of Q = 54 l/min, which can be
judged as hydraulic conductivities in a range of kf = 10-9
m/sec to kf = 10-6
m/sec. Field
observations in the surroundings of Laitishte showed artificial wells, drilled some 5 m to 7 m
deep into the “yellow clay”, to serve as water supply for a village. Inhabitants described the
wells rather unproductive but sufficient for private purpose.
The quaternary deposits along the river Sitnica consist of coarser materials with sand and
gravel contents. Resulting the hydraulic conductivity can reach values up to kf = 10-4
m/sec or
even greater. Towards the depth these sediments hold growing contents of silt and clay and
are underlain by grey clay preventing a direct contact between the surface water and the coal
seam.
Because of the hydraulic properties of the clay and the topsoil developed to a Vertisol
(Smonitza) in case of rainfall an enriched surface run-off can be expected. To allow first
assessments a run-off coefficient of 0.45 is chosen by Consultant.
The hydrogeological situation at the surface is presented by Rudarski Institut in 1996. The
map shows in brownish colour elevated and hilly plains with minor or no groundwater content
as well as in blue colours the valleys of the rivers with enriched groundwater occurrence.
Fig.: 4.5-2 Complemented Extract from Hydrogeological Map
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4.6 Noteworthy Side Issues Former Underground Mining
Remains of old underground mining are situated in the south-eastern part of the Sibovc field,
connected with the old mining structures which are currently exposed along the coal cuts in
Mirash West and on the Mirash northern slope, and underneath the ash dump of TPP Kosovo
A (Field D). Some of the old galleries have already been cut within Mirash mine and the pillar
area (see following figures).
First attempts to reach the coal seam were made along river erosion channels which cut the
seam. In areas of the seam which were affected by erosion it can be mixed completely or at
least in part with humus strata resulting in a decrease of coal quality. Therefore, the initial
excavation of the adits began about 7 meters under the roof of the seam. In the proximity of
the riverbanks water handling was difficult. At a later stage vertical shafts were deepened. The
documented coal mining using galleries and shafts reaches back to 1921.
For the stabilisation of the galleries with a height of 2 m and width of 3 m a timber support
system was used. The galleries were placed in parallel and at distances of 20 m to each other,
every 100 m a cross cut was excavated which mainly followed the given directions of the
separations planes. The old roadways were driven parallel to the joint system within the mine.
The galleries were widened to caverns at intervals of 7-20 m and the coal was broken from the
roof. In the area west of the overburden dump, in the D-Field, these caverns frequently
collapsed forming more or less round craters, which show a regular alignment (see figure).
Fig.: 4.6-1 Former Underground Mining in Field D
Aerial photography showing the area of the D-Field with regularly aligned collapse structures
(more or less round holes) in consequence of former underground mining. The highlighted
area indicates zones with still stable galleries.
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Fig.: 4.6-2 Gallery of an old Underground Mine with wooden Support System
Due to this method sections of galleries show a low stability and there is a potential danger of
collapse of undermined levels under load if the galleries are not already collapsed or refilled.
The dimension of the undermined area has been assessed considering the following factors:
- Calculation of the excavated coal between 1922 to 1966
- Existing underground mining maps of Mirash mine
- Position of old shafts
- Mapping of the outcrops of the gallery system and acquisition of data (gallery width,
distance e.g.)
- Site Visits for a specific delimitation of the underground mines
- Determination of the mining methods by means of the characteristics of cut and
exposed galleries
- Interpretation of aerial photographs for typical structures
- Interpretation of seismic investigations
- Analysis of fault pattern
- Analysis of topographic elements and natural boundaries (old bed of the river Sitnica,
location of villages)
- Extension regarding the maximum practicable distance between shafts and galleries
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The underground mining method was abandoned in 1966. The following table shows the
overall coal production of the underground mines. However, there is no reliable
documentation on the extension of the old underground mines or the information is at least
incomplete.
Coal production of old underground mining in the Kosovo Basin (Source: KEK)
"Kosovo" "Krusevac" "Sibovac"
Years 1922 – 1966 Years 1948 - 1966 Years 1952-1958
6.401.434 t 2.921.233 t 255.117 t
Tab.: 4.6-1 Underground Coal Production
Partially, the exploitation fields of the old underground mining were limited by faults.
Considering the total production yields an area of app. 5 km² for the “Kosovo” mine field and
an area of app. 5 km² for the “Sibovac” mine field. The minor production rates from the field
“Sibovac” demonstrate that the excavation only took place close to the surface.
Fig.: 4.6-3 Underground Mining Structures in the Mirash Mine
In the past inhabitants noticed noises from the underground (hammering, picking) about 2 km
to the North of Hade. Nearby there was at least one shaft, which could have functioned as
entrance to the underground mine system. This shaft supports the presumption of such a large
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extension. The reports revealed that the extension of the old underground structures may be
larger than supposed.
The largest distance between a shaft and the outermost galleries did not exceed 700 meters.
Uncontrolled Coal Fires
Within a wide area a large amount of lignite is affected by spontaneous combustion which
occurs in the mine slope and coal yards, where coal is exposed to air. Self-ignition is the
consequence of the oxidation of coal, a process which is producing heat energy. If the energy
production exceeds the amount of energy removed from the system, the coal will reach its
ignition temperature, eventually. Generally these fires occur at places where the coal is
exposed to air or air can penetrate the underground and reach the coal.
In the Bardh-Mirash mine areas these fires especially affect the structures of the old
underground mines, slide areas, the central pillar in front of the face between the actual
excavation areas, the N and S lateral slopes of the mine as well as parts of the mine which
remain exposed to air for a longer period (slopes and dumps), fault and joints.
In a first phase coal fires ignite in mechanically weak zones like joints or slope failures or old
mining structures, where enough oxygen can reach the surface of the coal and the heat is
enclosed. The fire can be boosted by methane. In the following stage the complete hanging
layer is influenced by the heat. About 60% of total coal fires are concentrated near or within
the roof strata, where the coal shows the best quality and discharges a great amount of energy.
Old galleries from the ancient underground coal mines facilitate supplementary ventilation
and therefore provide for best conditions for oxygen inflow. Burnt-out galleries result in large
cavities and therefore a decreasing stability of the slopes.
A lot of fires in the Bardh Mine occurred in slide faults, therefore it is essential to avoid land
slides.
Self combustion also occurs in dumped coal masses. Typically, the coal fires begin at the base
of the dumps and affect the whole dump until it is burnt out.
A secondary effect is the formation of clinker from the clay in the seam roof. Due to the heat
the material becomes dehydrated and oxidised and takes a red colour (see next figure).
The characteristics (hardness) of the clinker allow utilization as gravel to improve the stability
of transport roads within the mine.
In case remains of the old underground mines directly reach the Sibovc SW Mine or
connections by open fissures exist, a considerable risk of coal fires remains.
Fig.: 4.6-4 Coal Fire at Base of Dump and near a Fault with burn out Zones
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Phenol Deposits
The data inquiry on potential environmental risks has given some indications on old neglected
deposits of liquid wastes containing phenol. These materials probably result from an
abandoned gasification plant at TPP Kosovo A, where remnants of this waste are still stored
today.
In August 2004 two shafts of old underground workings at the Mirash workshop were opened.
A specific chemical smell and some lumps similar to tar were observed at the rim of one shaft.
Workers at the mine explained to have observed these liquids in the past at the northern slope,
where the slope cuts into underground workings.
Further investigations on the spatial spreading and the quantity of waste dumped led to no
reliable results up to now. Interviewing neighbouring residents and former workers helped to
form a first idea. Two former underground workings might be affected: the “Kosovo” field
underneath the valley between the Mirash mine and Lajthishte and the “Krusevac” field south
of TPP Kosovo A. As no maps are available showing the extension of the former mines a first
demarcation was carried out using aerial views, field observations on collapse structures and
interviews. The result is shown in following figure.
Fig.: 4.6-5 Areas of potential Risk of toxic Waste Deposits
Because up to now it is unknown,
- which chemicals really constitute the original waste and if the contents is similar to the
stored remnants,
- which alterations happened to the waste and
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- what quantities of original or altered materials are deposited in the underground
workings,
potential risks are given when the coal is excavated (protection of miners and water) and burnt
in a TPP (conglutination of equipment, generation of hazardous gases such as dioxins).
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5 Alternatives The backbone of the power generation and the energy sector of Kosovo are the lignite fired
thermal power plants Kosovo A and Kosovo B located near Pristina.
To mitigate the unavoidable environmental impact and to avoid long transportation distances
any new lignite exploitation should be realized as close as possible to the existing mines and
power plants. Sufficient coal resources are available in the neighbourhood of the existing
mines where environmental intervention already exists. For these reasons exploitation outside
the wider surroundings of the existing mines does not form an alternative.
5.1 Overview of Potential Future Mining Fields The parts of the coal deposit with the most favourable mining conditions are west of Pristina,
where also the Mirash and Bardh mines were opened-up. The overburden : coal ratio is here
approximately 1:1, i.e. to mine 1 t of lignite 1 m³ of overburden has to be removed. On an
international scale this ratio is extremely favourable. The following three potential fields are
considered for further examination to choose the most effective opencast mine field (also see
following figure):
- Field Sibovc with subfield Sibovc Southwest
- Field D
- Field South
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Fig.: 5.1-1 Potential Mining Fields
5.2 Description of Alternative Mining Fields Having in mind that the whole district is historically influenced by mining and wider parts of
the landscape are determined by the mines and power plants all variants discussed are judged
to be feasible, if appropriate actions are taken to mitigate the impacts.
Field Sibovc
Location:
The Sibovc Field is situated to the North of the Bardh and Mirash mines. So it is near the
capital of Kosovo – Pristina and near to the existing power plant Kosovo B.
The field area covers approximately 16 million m² with a maximum mineable width (East-
West extension) of 3.8 km and a length of about 6 km.
Area use:
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The area of the Sibovc field is mainly used for agriculture. For a long time it has been known
that this lignite field is envisaged for excavation. Therefore, the people living in this area are
prepared for mining activities.
Previous plans included the mining from South to North whereby it was intended to develop
the field from the existing pit rim of the Bardh/Mirash mines.
Small private coal openings exist which are used for local fuel supply.
Residential areas:
The mining field is sparsely populated with the main villages being Hade, Sibovc and
Lajthisht.
The village of Shipitula is for the most part outside the field to be mined.
The resettlement required for the before mentioned villages is the major obstacle for the
exploitation. There are no other restrictions for the coal mining.
Field Sibovc Southwest
Location:
The Sibovc Southwest Field forms a part of the larger Sibovc field. It covers some 4.8 km².
The field neighbours the existing mines in the northwest and stretches some 2.6 km to the
north.
Area use:
The area is mainly used for agriculture. The Shipitulla overburden dump covers some 56 ha in
the very southwest. This dump holds a military used shooting range.
Residential areas:
The mining field is sparsely populated and contains only minor settlements or detached
houses.
Field D
Location:
Field D lies next to the power plant TPP Kosovo A and ca. 5.5 km away (straight line) from
the power plant B. In the West it borders the village of Dardhisht and in the South the village
of Fushe Kosove including infrastructure like road and railway line.
The area within the mine configuration covers 6.7 million m².
Area use:
Already in the past coal was extracted on the territory of Field D. The major part was mined
underground. For example, 2.9 mt of coal were mined at “Krusevac” mine between 1948 and
1966.
At present, a considerable part of the area is used by KEK as ash disposal site. Furthermore,
masses from developing the Mirash mine were deposited on this area. The dumped material is
placed on “Ash Dump Dragodan” with approx. 1.52 million m² and “Overburden Dump
Dragodan“ with approx. 0.69 million m².
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The old dumps would need to be recovered prior to the excavation of the deposit.
Residential areas:
There are only few houses on coal Field D.
Field South
Location:
The South Field directly borders the existing Bardh and Mirash opencast mines in the south.
Two variants of exploiting the field were examined with the mine boundary being formed by
the village of Bardh to the west and to the east by the Sitnica River.
The area covers more than 11 million m².
Area use:
Most of the area is owned by KEK and covered by dumped overburden masses. These dumps
comprise a total volume of 90 to 110 million m³ (slope angle ca. 6°) in an entire area of 5.5
million m² and an average dumping height of 20 to 30 m.
Residential areas:
Resettlement of the villages of Lismir and Kuzmin is required. There are no other buildings
with relevant influence.
5.3 Alternatives of Opening-up and Mine Development for
the Sibovc Field To find the optimum way to exploit the coal six general scenarios were developed.
For a single mine development two main variants are comparable:
- Variant 1 Mining Sibovc from South to North
- Variant 2 Mining Sibovc from North to South
In addition possibilities of developing two mines in the field were assessed and evaluated:
- Variant 3.1 Parallel mine development in Sibovc (South) and Sibovc (middle)
- Variant 3.2 Parallel mine development in Sibovc (South) and Sibovc (North)
- Variant 4 Parallel mine development of two mines along a South-North
demarcation line.
For further details refer to “Main Mining Plan for New Sibovc Mine”, June 24, 2005.
With the decision to concentrate on supplying the existing power plants a possibility is given
to develop a smaller mine in the field. With respect to minimizing resettlement and optimizing
the opening-up process by using the existing mines the variant of “Sibovc Southwest Mine”
was developed.
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5.4 Environmental Aspects of Mining Fields Alternatives Resettlements
The opening of a field in all cases will mean that resettlement of inhabitants is needed. By
now it is assessed that in the case of the total Sibovc field the highest number of residents
from at least three villages and nine settlements would be affected. Field South covers two
villages and one settlement, whereas the Field D impacts a portion of one settlement as well as
some detached houses.
Sibovc Variant 1 forms an extension of the existing mines, where the excavation moves
forward to the north. For neighbouring inhabitants this might be felt like an ongoing process
deriving from the known mining activities. The population of the village of Hade would have
to be resettled prior to the start of mining activities. Major resettlements would follow towards
the middle of the lifetime of the mine involving the villages of Sibovc and Lajthishte.
Sibovc Variant 2 opens a new mine developing to the south. Hence erecting all infrastructures
needed and opening the mine means an intervention to a hitherto almost unaffected area.
Resettlement of the villages of Sibovc and Lajthisht would be needed at an early stage of
activities whereas the village of Hade, presently impacted by current mining activities, would
need to be resettled finally toward the end of mining activities.
Sibovc Variants 3.1 and 3.2 are intensifications of the effects shown in variants 1 and 2. As
two mines are working in parallel the residents would be affected to a more intensive degree
especially with reference to dust and noise. Also loss of farmland would happen earlier.
Resettlements of the villages of Hade, Sibovc and Lajthisht would be needed practically at the
same time prior to or at least in a very early stage of mine development. On the other hand
these variants offer the opportunity to employ more local personnel as two independent mines
are operating with their full facilities.
Sibovc Variant 4 causes nearly the same effects as variants 3.1 and 3.2 but in addition road
traffic would be hampered north of the village of Hade after short time of operation.
Developing Field D requires an earlier partial resettlement affecting the east of Dardhisht
village. The connecting road Krushec – Nakarade / Fushe Kosove would form the western rim
of the mine. Hence the remaining inhabitants of Krushec would be affected mostly in the
starting phase of mining. Along with the progressive extension of the mine a few additional
resettlements of detached houses would be required towards the end of the lifetime of the
mine.
Opening the Field South would force resettlement of the villages of Doberdup (Dobri Dub)
and Kuzmin as well as new housing estates east of river Sitnica. It has to be taken into
account, that the village of Doberdup is already affected by creeping outside dump masses
which up to now have been declared not to present any urgent threat. Effects on humans may
result from the necessary relocation of the river Sitnica to the east. As only a small corridor
remains between the rim of the mine and the railroad track at Fushe Kosove, special flood
prevention measures would have to be implemented leading to an enlarged surface
requirement at the populated outskirts of Fushe Kosove.
Local Roads and Transportation
In the areas of potential mining fields the roads from Grabovc to Obiliq and Sibovc to Obiliq
represent routes of major importance for regional transportation. Both roads lead through the
Sibovc field and would have to be abandoned during the course of mining. The difference for
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Sibovc variants can only be seen in the difference in time when abandoning becomes
necessary. Field D as well as Field South would impact no roads of regional importance.
Water and Air
Emissions to water and air mainly depend on the size of the open mine. In Sibovc Variants 1
and 2, Field D as well as Field South only one mine is working while in Sibovc Variants 3 and
4 there are two mines working parallel in time. For the latter variants this will lead to
increased dust emissions from enlarged and enforced excavation and conveying activities.
As self ignited lignite burnings should be prevented at any new mining field there should be
no specific differences between the alternatives even though self ignition might not be
generally excluded.
Effects on waters result from the necessary mine drainage and sewage from mine facilities and
offices. In case of field Sibovc excavation is performed in rather watertight materials. Hence
the quantities of water depend mainly on the precipitation. In Field D as well as Field South it
is expected that leaking surface water and groundwater from river Sitnica will decisively
contribute to the quantities to be discharged.
From the hydrogeological point of view a first differentiation is possible for the potential
mining fields. The field Sibovc is nearly wholly located in less water bearing overburden.
Besides some minor waters the Sibovc River in the north of the field has to be diverted in an
adequate way in case of enlarged exploitation of the field. In the valley of Sibovc river
artesian groundwater outflow was observed in harvest of 2004. Hence beside a well prepared
diversion of the river additional drainage will be needed for the alluvial sediments in the
valley. Furthermore protective measures must be foreseen were the alluvial sediments of
Sibovc River joining the alluvial sediments along river Sitnica near the village of Hamidija. It
is assessed that at least an apron cutting through the permeable sediments and a dam will be
needed to prevent water inflow from the river Sitnica. In case of Sibovc SW field operations
will be associated only with less water bearing overburden.
The fields D and South reach the river valleys where enlarged groundwater inflow is expected.
Especially the Field South will be excavated along the river Sitnica with diversion of the river
needed and opening up the rim of the mine for more than 3 km parallel to the river. Hence
intensified leakage from the river to the mine will be created and adequate measures have to
be implemented to protect the mine in times of floods as half of the width of inundation area
will be lost.
Flora, Fauna, Natural Heritage
The three areas of concern contain different types of ecological habitats. The field Sibovc is
characterised by extensive and busy agricultural use. Areas unaffected by humans are rather
seldom. Hence useful plant varieties prevail in the floral scene. A reasonable diversity of
floral elements is expected as a result of temporarily unused or fallow land as well as existing
minor bush or wooded areas and small creeks dividing the landscape.
The Field South is covered by overburden dumps to about 50 % of its total area. This
dumping area is to a large extent out of use for a number of years providing grounds for
natural succession of flora and fauna resulting in a variety of small scaled habitats. Some areas
mainly at the rims of the dumps are used for agricultural purposes. The southern part of the
Field South is characterised by the valleys of the rivers Sitnica and Drenica and mainly used
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for agriculture. Hence the Field South entails a wide range of habitats from wetlands to dry
locations varying at small scale.
Field D is characterised by the Dragodan ash dump (TPP A). As the surrounding is mainly
used for agricultural purposes there is no extensive bush, copse or tree occurrence and the
biological diversity is judged rather poor compared to the other alternatives.
Information on locations to be looked upon as Natural Heritage was given by the Institute for
Nature and Environmental Protection of Kosovo. Following a report from October 2003
following locations have to be named. All locations are situated within or near to the Sibovc
field:
- A spring in the middle of Palaj village (internal coordinates x 0504565, y 4724469)
- One tree (Tilia sp.) , some 200 years old, in the settlement “Nicakeve” near Sibovc
(internal coordinates x 0499173, y 4725381)
- A group of trees (3x Quercus sp., 1x Quercus cerris), aged up to 300 years, in the
settlement of “Megjuaneve” near Sibovc (internal coordinates x 0500846, y 4725051)
Soil, Natural Resources and Land Use
As shown in the chapter “Current state of the Environment – Soils” the alternatives differ in
their general soil appearance. Field Sibovc is characterised by clayey materials in a hilly
shaped landscape forming a typical Smonitza (Vertisol) soil. This soil is rather difficult to
cultivate because of soil compression and enriched surface water run off in wet periods as
well as deep reaching drying up in the summer time. Nevertheless the soil is described fertile
but additional information has to be inquired.
Field South holds a large area of spread soil materials where a top soil development similar to
the development outside the dumps is visible. The soil is not as compact as the naturally
grown soil, which results in better hydraulic conductivities and intensive biological scarifying
of the top soil. The slopes of the dumps are slowly creeping downhill and thereby cover the
grown soil. No pollutants have been reported as being part of the soil dumps. Hence it is
judged that an ongoing and nearly unhampered agricultural use south to the dumps will be
possible in the future.
Deposits of soil and especially ash determine the surface of Field D. The fly ash from the
dumping site influences the surroundings up to some hundred meters distance. This mainly
affects the usability of the farmland but no information is available by now concerning e.g. the
heavy metal or trace element contents of the ash.
Micro-Climate
Opening a surface mining field causes a depression in the surface. All alternatives of
excavation will lead to a loss of elevated elements on the surface which will result in local
changes of wind direction and wind speed. As the mines will be artificially dewatered a
change in evaporation rates will result which, in combination with the decrease in floral
coverage, is assessed to lead to a decrease of evapotranspiration rates.
The influences for the three different fields are judged to be rather similar but detailed
assessments will only be possible after conducting extensive measurements and computing
models for different climatic scenarios.
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Phenol Deposits
Because up to now it is unknown,
- which chemicals really constitute the original waste and if the contents is similar to the
stored remnants,
- which alterations happened to the waste and
- what quantities of original or altered materials are buried in the underground workings,
this problem forms a potential risk when coal exploitation takes place in the south-eastern part
of Sibovc field as well as within the Field D.
5.5 Valuation of the Mining Fields Valuation Sibovc Field:
The Sibovc field has large coal content and is characterised by favourable deposit condition.
The lignite is of high quality and the excavation is only affected by recovery of old dump
material in its south western part. Another advantage of this field is the moderate transport
distance to the power plant. The mining of the lignite field of Sibovc offers the best possibility
to supply coal to the power plants. In total the Sibovc field can provide coal for a 2,000 –
2,500 MW power plant capacity.
Developing the Sibovc field from the South has the best potential of all scenarios to fill the
Bardh and Mirash pits with overburden masses.
Only a part of the Sibovc field is needed to supply the existing power plants until 2025.
Works can be optimized by starting exploitation from existing mine slopes and using the
existing infrastructure.
The exploitation of the whole deposit requires considerable resettlements. Concentrating
mining activities on the southwest of the field will minimize the number of resettlements
needed.
Opening-up Sibovc field in any variation mainly affects agricultural used land.
Connecting the Sibovc field with the existing mines requires disconnecting the road from
Bardh to Kastriot. Individual travelling times will increase and social contacts between the
inhabitants can be hindered.
As the overburden mainly consists of clay, bearing smaller quantities of groundwater, and
connections to larger surface waters do not exist the effect on surface waters as well as the
groundwater is assessed low.
To supply the existing power plants the variant of exploiting the Sibovc Southwest field
shows the minimum affects.
Valuation of Field D:
Field D is characterised by the low overburden thickness and the good overburden : coal ratio.
The average heating value is by 12 % lower and the field is covered by old dump masses and
ash dumps. The previous dumping of ash did not correspond to the standards and guidelines
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of the EU. It has to be assumed that this dump should be either recovered or at least provided
with an adequate cover.
In case the old dumps are removed, the remaining overburden : coal ration will only amount to
0.72 to 1.0 m³/t.
As only individual households are to be resettled this alternative is the most favourable.
In terms of changes in air quality this alternative can only be assessed when the relocation of
the existing ash dump is taken into account. The large scale dust emission from the dump will
come to an end. Compared to that, the dust production deriving from exploitation works can
be assessed to be considerably less.
With respect to the geographical and geological conditions the mine will be located in the
valley of river Sitnica with courser sediments possibly causing an enlarged inflow of
groundwater and surface water in times of flooding.
With regard to future land use it is possible to establish an attractive lake for recreation at
reasonable costs not far away from Pristina (15 minutes).
In terms of sustainable development the Field D offers the best post mining use of the land.
The environmental liability of the ash dump is eliminated and a recreational area can be
established. The field is able to supply the power plants until end of their lifetimes.
If the costs for relocating the ash disposal from its current location into the old workings
of Mirash are covered by a third party, mining costs are expected to be lower in
comparison to the other mining fields. This alternative would still be favourable even
considering the lower average heating value.
Valuation of Field South
The main pecuniary benefit of the field South is the fact that most of the areas are already
property of KEK.
Increased volumes of overburden have to be removed as the seam dips to the south and
dumped overburden masses are to be re-excavated.
Another disadvantage of the South field is the increasing transport distance to the power
plants TPP A und TPP B.
The mine has to be secured against water inflow from the river Sitnica.
The resettlement of two whole villages forms an expressive social impact.
As the opening-up of the mine can use the existing mine openings additional unfavourable
effects in case of water, air and noise are assessed to be minimized.
Mining of the field South is the most expensive variant due to the unfavourable
geological conditions, especially the relatively high overburden : coal ratio. It should
therefore be postponed.
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5.6 Environmental Ranking of Alternatives Combining the environmental aspects mentioned in this report a matrix is presented below
offering a relative ranking of the variants in a qualitative manner on a scale from 1 to 8. The
increase in number reflects the intensity of the environmental impact. No attempt was made to
weigh the various environmental criteria.
Variant Sibovc Field Field
Effect 1 2 3.1 3.2 4 SW D South
Resettlement 4 5 7 6 8 2 1 3
Local Roads and Transportation 4 5 7 6 8 3 1 2
Water and Air 2 3 5 4 6 1 8 7
Flora, Fauna, natural Heritage 3 4 7 6 5 2 1 8
Soil, Natural Resources and Land Use 4 5 8 7 6 3 1 2
Sum 17 22 34 29 33 11 12 22
Tab.: 5.6-1 Valuation of Mining Fields
The comparison shows that opening-up the Sibovc Southwest field as well as the exploitation
of the Field D will cause the smallest effects on the main environmental issues.
From the environmental point of view opening the field Sibovc with one mine should be
given the preference rather than working with two mines. In the light of the complementary
mining plan the development of the Sibovc SW field from south to north as a section of
variant 1 forms a mitigation of impacts.
Using the field South appears to be less favourable because of the fauna and flora developed
and adjusted already and the need of diverting and channelling the river Sitnica.
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6 Environmental Aspects of the Sibovc SW Project The comparison of alternatives shows Field D south of TPP Kosovo A to be the most
favourable new mining area from the environmental point of view.
After presentation of the Main Mining Plan for New Sibovc Mine and in the light of the
current development in Kosovo decision was made by the main beneficiary to develop the
Sibovc Southwest field (part of former “New Sibovc Mine”) as best fit to its future energy
demand strategy.
On the basis of this decision and the goals of the Kosovo Government (Ministry for Energy
and Mining) a Complementary Mine Plan was developed, which roughly corresponds to
variant 1. As this Complementary Mine Plan comprises a development from South to North in
a minor area than shown in variant 1 the environmental friendliest way was chosen to exploit
the Sibovc field.
The future area under construction is shown in the following figure.
Fig.: 5.6-1 Area of the Complementary Mine Plan
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6.1 Soil Investigations on the qualities of soils came to the conclusion that most expressive
information is given by “Soil map of SAP Kosovo”, scale 1:50,000 (N. Povicevic et al.,
Institute for development of water resources, Belgrade; 1974). An update of the soil
classification based on FAO standards was presented by the agricultural faculty of Pristina
University allowing the Consultant to redraw the soil map. The following figure shows the
situation for the planned mining field including a border area of 1 km width.
Fig.: 6.1-1 Distribution of Soils
Within the future mine Vertisol soil types predominate, covering nearly 100 % of the area.
Only some 0.4 ha at the outer north-western edge can reach reddish sediments at the
geological rim of the coal basin.
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Following the “Lecture Notes on the Major Soils of the World” (FAO; 2001) Vertisols are
churning heavy clay soils with a high portion of swelling 2:1 lattice clays. Parent materials can
be sediments that contain a high content in smectitic clay. The environmental conditions that
lead to the formation of a vertic soil structure are also conducive to the formation of suitable
parent materials:
- Rainfall must be sufficient to enable weathering but not so high that leaching of basic
components occurs.
- Dry periods must allow crystallization of clay minerals that form as weathering
products of rock or sediments.
- Drainage must be hampered to the extent that leaching and loss of weathering products
are limited.
- High temperatures, finally, promote weathering processes. Under such conditions
smectite clays can be formed in the presence of silica and basic cations - especially
Ca2+
and Mg2+
- if the pH of the soil is above neutral.
Vertisols with strong pedoturbation have a uniform particle size distribution throughout the
solum but texture may change sharply where the substratum is reached. Dry Vertisols have a
very hard consistence; wet Vertisols are (very) plastic and sticky. It is generally true that
Vertisols are friable only over a narrow moisture range but their physical properties are greatly
influenced by soluble salts and/or adsorbed sodium.
The combined processes of rock weathering, breakdown of primary minerals and formation of
secondary minerals, and transport of soil components produce the typical catenary
differentiation with yellow or reddish, well-drained soils on higher positions, and black,
poorly drained soils in depressions.
These soils form deep wide cracks from the surface downward when they dry out, which
happens in most years. Infiltration of water in dry (cracked) Vertisols with surface mulch or a
fine tilt is initially rapid. However, once the surface soil is thoroughly wetted and cracks have
closed, the rate of water infiltration becomes almost zero. (The very process of swell/shrink
implies that pores are discontinuous and non-permanent.) If, at this stage, the rains continue
(or irrigation is prolonged), Vertisols flood readily. The highest infiltration rates are measured
on Vertisols that have a considerable shrink/swell capacity, but maintain a relatively fine class
of structure. Not only the cracks transmit water from the (first) rains but also the open spaces
between slickensided ped surfaces that developed as the peds shrunk. The combined processes
of rock weathering, breakdown of primary minerals and formation of secondary minerals, and
transport of soil components produce the typical catenary differentiation with yellow or
reddish, well-drained soils on higher positions, and black, poorly drained soils in depressions.
Data on the water holding capacity of Vertisols vary widely, which may be attributed to the
complex pore space dynamics. Water is adsorbed at the clay surfaces and retained between
crystal lattice layers. By and large, Vertisols are soils with good water holding properties.
However, a large portion of all water in Vertisols, and notably the water held between the
basic crystal units, is not available to plants. The soil's moisture content decreases gradually
from more than 50 percent in the upper 20 cm layer to 30 percent at 50 cm depth. Below 100
cm, the soil moisture content remains almost invariant throughout the year.
Tillage is difficult, except for a short period at the transition between the wet and dry seasons.
Vertisols are productive soils if properly managed.
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The valley south to Lajthishte is characterized by Pseudogley. (This expression is no longer in
use at FAO´s nomenclature, where they are characterized as Planosols). Deriving from clayey
alluvial and colluvial deposits the valley forms a seasonally wet area with light forest and
grass vegetation. It has to be marked that this valley was subject to underground coal mining
with shallow clay overburden what obviously resulted in groundwater lowering inside the coal
seam. Backwater can slowly leach through the meagre, low permeable overburden clay
leading to a accelerated drying after precipitation compared to the Vertisol soil.
6.2 Surface Waters The Sibovc SW field affects four catchment areas of minor surface watercourses. Besides the
Bardh mine catchment area (1002) especially the water course in the valley west of Hade (No
310 - 380 in the figure below) and the water course from the village of Shipitulle to Drenica
river (No 510-520 in fig below) are covered. These run-offs are not perennial. They depend
directly on the intensity of precipitation and mainly function as surface drainages. Flow
measurements for the above mentioned tributaries to the river Sitnica are not available.
The catchment area 310-380 will be nearly totally excavated and has to be integrated to the
future mine drainage system. Since the areas 440 as well as 510 discharge outward only the
excavated parts need to be integrated into the drainage system.
Fig.: 6.2-1 Surface Waters and Catchment Areas
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6.3 Groundwater Predominant part of the mining area is covered by grey clay which appears as yellow clay
when it is weathered near to the surface. As groundwater monitoring wells do not exist in the
regional groundwater situation is described using older information and analogous
conclusions from the existing mines. Occurrence of groundwater directly depends on the
intensity of precipitation. The groundwater flow generally follows the morphology in downhill
direction with the main groundwater flow within the weathered loamy materials close to the
surface. This upper groundwater horizon is estimated to reach some 10 m to 15 m beneath the
surface. Sandy layers at different positions within the overburden clay contain groundwater
either fed directly by precipitation in case they crop out to the surface or are fed by leakage
through cracks in the overlying clay. As those sandy layers are typically limited in extension
they do not considerably contribute to the groundwater flow and, if at all, could only be used
as a minor water supply source.
The general situation is shown in the map below, prepared by the Rudarski Institut (1996).
The bold arrow in the map shows the expected main groundwater flow direction within the
coal, the thinner arrows indicate the flow directions within the overburden clay. This map
confirms the assessment, that the groundwater flow within the overburden clay is dominated
by the morphological situation.
The poor presence of groundwater in the overburden clay is also represented by the surface
run-offs falling dry throughout the summer. The Sibovc SW field has no contact to major
aquifers. Also no negative effects can be expected from neighbouring rivers as the distance
between the mine and the river Drenica is assessed large enough.
Within the coal seam groundwater mainly flows along cracks and fissures. Coal crops out
especially in the valley of the Sibovc River in the north of the field and could provide for
some recharge area. Existing mines in the south drain the coal layer. As the pumping rates of
the mines do not allow detailed assessment of the quantities of groundwater drained, no direct
assessment on the quantities of groundwater flow is possible. It is judged that only minor
quantities of groundwater migrate within the coal seam.
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Fig.: 6.3-1 Complemented Extract from the Hydrological Map, Rudarski Institut
6.4 Ecological Resources The Sibovc SW field is characterised by extensive agricultural use. Areas unaffected by
humans are rather seldom. Useful plant varieties prevail in the floral scene. The area holds no
wood, only shrubbery with singe smaller trees enriches the view. This kind of land use can be
followed through the landscape far to the north between the river Sitnica in the east and the
mountains in the west. A reasonable diversity of floral elements is expected in the region with
an increasing variation near the mountains and the river shore. The variety is supported by
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temporarily unused or fallow land, minor bushes or wooded areas as well as small creeks
dividing the landscape.
Detailed information on the floral and faunistic population as well as a specific catalogue of
endangered species could not be procured from authorities or the University of Pristina. Some
older documents are available but their description of the situation is not adequate to form a
basis for any meaningful assessment.
The Institute for Nature and Environmental Protection of Kosova provided some information
on locations to be looked upon as Natural Heritage. Based on a report from October 2003
following locations, situated within or near the Sibovc field, have to be named:
- a spring in the middle of Palaj village (internal coordinates x 0504565, y 4724469);
- one tree (Tillia sp.), some 200 years old, in the settlement “Nicakeve” near Sibovc
(internal coordinates x 0499173, y 4725381);
- a group of trees (3x Quercus sp., 1x Quercus cerris), aged up to 300 years, in the
settlement of “Megjuaneve” near Sibovc (internal coordinates x 0500846, y 4725051).
6.5 Economic Development The Sibovc field has been heralded for a long time to become a mining area. Previous plans
already included the mine development from south to north. Accordingly, agricultural use
continues to dominate the area and no industrial sites but the operating mines exist. The
economic development was not totally adapted to this as house building activities are going on
and seem not to be prohibited.
Power transmission lines of regional importance do not cross the planned mining field. Local
power lines will have to be cut nearly the same time the connected dwellings and settlements
will need to be torn down prior to excavation.
The total Sibovc field contains a geological reserve of ca. 990 mt and covers an area of 19.7
km². To meet the demand for run-off-mine coal at an amount of 123 mt, the area claimed for
mining as Sibovc SW field will extend to some 4.8 km² within the period until 2024 (see
following table). The Sibovc field, combined with the other potential mining fields, forms the
basis for a long term economic development in this region.
Period land Use Thereof occupied land thereof farmland
ha ha ha
2006-2010 74 1.75 72.25
2011-2012 22 22.00
2013-2017 94 1.45 92.55
2018-2022 122 2.05 119.95
2023-2024 17 0.20 16.80
Total 329 5.45 323.55
Tab.: 6.5-1 Claim of occupied Farm Land
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6.6 Social and Cultural Resources Monuments of historical value are not known in the Sibovc SW field.
Mainly large families with own agricultural enterprises are living in the area concerned, whose
main income is secured by the production and sales of agricultural products.
The social conditions of the population in this area are complicated and can be compared with
the average living condition in the Kosovo. The average net wages are about 150-200 €/
month. According to LSMS (Living Standard Measurement Survey 2000), 12 per cent of the
population in Kosovo is extremely poor and another almost 40 per cent is poor. The average
net wages are higher for men than for women and higher in the private sector than in the
public sector (LSMS 2000).
The most important forms of land use are agriculture and forestry. However their importance
is decreasing. Approximately 60 % of the population living in the region are farmers who own
land adjacent to their homes. Nevertheless, the development of the mining industry has a
social effect, too. It provides jobs with income higher and securer than possible by the
cultivation of own land. For some families, agriculture continues to be the most important
income source but in the majority of the households, one family member is employed with
KEK.
The resettlement of the single housings will not significantly change the rural structure with
regard to number and size of agricultural enterprises. Resettlers, whose income does not 100%
originate from agriculture, are reported to be more easily ready to move to a prepared
resettlement site with infrastructure or to build a big house without farmlands at a de-central
site.
Some resettlers use the resettlement effect to separate from the large family (extended family).
For example, two-room apartments in the town are offered to adult family members using it to
set up their own family. The presently common family size of 10-12 members is expected by
the Ministry of Statistics to reduce to a family size of 5-7 members.
Following villages and/or groups of houses are located within the mining field Sibovc SW:
- Mirene
- Shipitulla East
- Hade
- Konxhul
Where resettlement will be needed mainly private properties will be affected. Public buildings
are not affected.
The compensation of Serbian property located within the mining field (former Serbian settle-
ment) has to be negotiated with the corresponding owner.
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Settlement Area Year of the
Resettlement
Number of
Households
Members of
Households
Mirene Dec 2015 12 96
Shipitulla East Dec 2015 17 136
Hade Western Slope Dec 2009 35 280
Hade North Dec 2019 41 328
Konxhul Dec 2023 4 32
Total 109 872
Tab.: 6.6-1 Resettlement of Households
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7 Anticipated Environmental Impacts
7.1 General Environmental Impacts Production of lignite stands for large scale excavation of materials using heavy duty
equipment. Exploitation of mineral resources thus causes inevitably negative impact on the
environment. Negative effects accompanying the development of this industrial activity are
related to numerous impacts on the existing ecological systems, mostly affecting an area
which is more extensive than the zone where exploitation is taking place. The main impact is
the occupancy of land which is inevitably associated with this type of mining. The coal itself
is buried deep under the surface. The large opencast mines are being developed to a depth of
more than hundred meters and cover areas of several hundred hectares. As slopes of any
opencast mine have to be constructed in a geotechnical sound way the pit perimeter encloses
an area considerably larger than the area of coal production itself. For safety reasons no
residential settlements, public roads or waterways shall be allowed within a certain distance
from the pit rim. This means real estate property used hitherto for agricultural, housing or
other purposes will no longer be available for the former owners and users. Residents have to
be resettled. In general, a substantial effort on compensation for land and property will
become necessary.
Over large areas the soil cover has to be removed resulting in a nearly complete loss of fauna
and flora. Groundwater within the overburden strata and covering the coal must be adequately
lowered before starting the excavation. While excavating, rain water and remaining ground
water have to be pumped out of the mine. In general, this water is of relatively low quality in
most cases due to the oxidization of pyrite associated with the formations excavated. This may
result in reduced pH values and some increase in concentration of sulphate and heavy metals.
The excavation and exploiting of lignite causes noise and dust due to the mining operations,
maintenance works and coal transportation. Where the coal face comes in contact with the
atmosphere oxidation processes may lead to self ignition of coal. This endangers employees at
the working places as well as the surroundings and neighbouring residents.
The overburden strata have to be removed to uncover the coal. In case direct back-filling into
the pit can not be performed waste dumps for the overburden are needed outside the open pit.
Hence additional land is needed whereby floral cover will be disturbed, animals lose their
habitats and the shape of the landscape changes because hills are formed.
After excavation of coal the mined area generally is devastated. In order to re-utilize the area
again a complete backfill of the pit should be attempted wherever possible. Since the coal
extracted leads to a deficit in volume not the whole area mined can be completely backfilled.
Proper management of opencast mines involves a dedicated “Mine Closure Plan” which
indicates the re-utilization of the land after mining and provides for acceptable alternatives for
its environmental and socio-economic integration. In summary the main environmental
impacts by opencast coal mining and dumping of significant quantities of ash are:
- Extensive land occupied by opencast mine, waste dumps and ancillary structures
- Total loss of existing habitats on occupied land
- Change to flora and fauna in the area around the mine due to construction and
operation activities
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- Change of hydro-geological regime in a wide area
- Potential soil pollution and ground-/surface water pollution (affecting a large
catchment area) due to soil alterations and coal processing (ash deposits, mine water
and processing water discharge)
- Air pollution by dust when excavating and conveying
- Influences on terrain stability by mine slopes and surface deformation (subsidence of
the soil)
- Noise from mine equipment and operating conveyor belts
The dominant impact originates from the excavation of soil and coal. This will lead to a total
loss of surface area and living space. Construction phase and operation phase of the project
are intimately connected and happen at the same time as ongoing excavation of overburden
continuously extends into new parts of land and coal exploitation takes place where
overburden was freshly removed.
7.2 Topography Mining will start in a valley west of the village of Hade with elevations at about +570 mMSL.
With the first overburden removal this valley will be widened into eastern and western
directions with significant lowering of the surface. The Shipitulla dump (about +600 mMSL
today) has to be removed in the early stages of excavation. The local landscape will loose a
typical valley that today is visible to a long range from the South. As spreading of overburden
can only partly be used to backfill the existing mines, the visible mine contour will enlarge
throughout the lifetime of the mine. The deficit in volume due to the exploitation of the coal
results in incomplete possibilities to backfill the Sibovc SW mine at the time of
decommissioning. Therefore a residual depression will be left in the surface that might entail a
lake afterwards. Nevertheless, this lake would enrich the variety of landscape in the future.
Also a possible solution will be given, if the Sibovc SW mine in 2025 forms the starting point
for additional exploitation. As there are 19 years left, it is conceivable to prepare the opening-
up of a new mining area in the east in the meantime following all legal and technological
requirements.
7.3 Soil Vertisol soil on overburden clay materials is predominant. A Vertisol soil does not generally
contain separate fertile topsoil layers and the existing overburden dumps demonstrate the
spread clay to be quite as fertile as the developed topsoil. In addition to this and based on their
local knowledge KEK´s environmentalists recommend to differentially excavate the topsoil as
it would result in significant benefits e.g. for re-cultivation measures. As gradual enrichment
of organic materials is understandable in the upper topsoil, a separated excavation and use to
accelerate the rehabilitation processes, especially at reshaped dump sites, should be
implemented into the mining activities.
Only a rough sketch, showing the thickness of topsoil, is presented by Rudarski Institute
(1997): Investicioni Program Izgraduje Povrsinskog Kopa “Sibovac”. – Kniga III, Beograd.
This sketch is only available as a small scale figure in a text and therefore it is not sufficient to
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be used as a detailed and reliable basis for rehabilitation works. Detailed mapping of the
current soil qualities will be needed.
7.4 Surface Waters Planned mining activities will affect single surface waters from the rims of the catchment
areas in direction to the receiving waters. Therefore the surface water along the village of
Sipitulle will be reduced in run-off quantities (mainly deriving from precipitation) with the
balance being directed towards the mine in the future.
Starting the mining activities from the existing mines in the south requires continuous
drainage of the existing mines and will immediately reduce the catchment area within the
valley west to Hade (310-380) by an area of about 3.6 km². At present conditions the surface
water from the valley is partially collected by artificial drainage ditches along the northern
slope and led to the river Drenica. Diversion of the run-off is part of the mine drainage
concept, which collects the water at higher elevations of the valley and directs it either to the
Sibovc River in the North or with the existing drainage system towards the river Sitnica. The
remaining surface water in the deeper parts will be collected at the low points in the mine and
pumped out. Using the precipitation values mentioned above will result in some 108,000 m³
of water to be drained per month (mean run-off coefficient = 0.4) and a peak water yield of
246,000 m³/day based on a maximum precipitation rate of 64 mm/d and a run-off coefficient
of 0.8. A present problem may be the change of water quality combined with this mine
drainage as enrichments in chloride, sulphate, turbidity and suspended solids will take place.
Compared to the current situation it will be necessary to have at least the turbidity and
suspended solids to be settled before the outlet towards the rivers. Once the valley west of
Hade is excavated the mine will develop in line with the run-off directions of the
neighbouring catchment areas and therefore only minor additional quantities of water deriving
from the slopes will arrive at the mine.
Interactions between the river Drenica and the mine caused by enlarged leakage water inflow
are generally judged to be insignificant because of the distance between them and the presence
of clayey and loamy overburden materials, which prevent enriched groundwater flow.
7.5 Groundwater Even though groundwater not directly associated with precipitation, i.e. groundwater in depth
greater than some 20 m below the surface is assessed to exist only in minor quantities it will
be affected in future. Starting mining from the south will slowly move the receiving point for
groundwater from the existing mines towards the north. This will lead to a lowering of the
groundwater table in the forefield of the mine. The groundwater is bound to coarser layers
within the overburden clay at depth beyond the reach of any flora on the surface. Since no
groundwater utilization is known in the area, only the physical effect of groundwater
lowering, e.g. impact on slope stabilities, has to be taken into consideration. Adequate
monitoring systems are needed to allow further continuous assessment.
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7.6 Ecological Resources A specific assessment of influences on fauna and flora is presently not feasible because of lack
of competent local experts’ opinions, concerning documents or other information. For this
report only some general statements are possible:
- the uniformity of the landscape and flora at and north of the Sibovc SW field, with
actual predominant agricultural use, will provide space for animal retreat and
conservation of floral variety in the north
- as the mining activities concentrate on the area less overgrown by bushes and trees the
effects on fauna and flora are judged to be acceptable
Nevertheless additional investigations are needed to describe the floral and faunistic inventory
of the mining field. At least a period of twelve month will be needed for a standard biological
survey in the field before adequate baseline data become available for proper assessments. It is
recommended to carry out these investigations with local experts, as manifold but local
focussed questions are to be answered in limited time.
7.7 Economic Development Kosovo is in need for securing lignite excavation for electrical power production. As
infrastructure for power generation (TPP A and B) are stationary and not movable to other
locations without larger environmental damages, exploitation of the Sibovc SW field is the
solution with least impacts.
Mining the Sibovc SW field will lead to progressive land use within the next 20 years. Within
this duration no economic use except coal exploitation will be possible in the active mining
area. At the same time some 4.8 km² of agricultural used land will have vanished. Re-
cultivation measures south of and partly within backfilled areas of the existing mines
(realization is part of the budget for the “Mid Term Plan”) can be used to compensate for the
loss of agricultural land in the north.
As soon as mining will start in the field the connecting road Bardh – Hade – Palaj will be
closed. Traffic diversion will be needed using the roads Shipitulla – Sibovc and Bardh -
Lismir. Significant improvements in road conditions are advised to carry additional traffic.
Necessary resettlements mostly affect agricultural utilizations. Major trade and industry are
not located in the area. Therefore economic development of the whole of Kosovo is assessed
to be more important than preservation of these existing utilizations. Nevertheless
resettlement must be combined with development of new and adequate farm land e.g. in the
south of existing mines.
As the existing mines and power plants today are the major employers in the area and the
mines will be exhausted by the year 2012, the new Sibovc SW mine is essential to provide
employment opportunities in future. Based on the technical demands of the Complementary
Mining Plan following numbers of employees are needed to run the mine.
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Year Number of employees in Sibovc SW mine
12 / 2007 15
12 / 2008 500
12 / 2009 1,000
12 / 2010 1,300
12 / 2011 1,380
12 / 2012 1,420
12 / 2013 1,450
2014 - 1,500
Tab.: 7.7-1 Development of Employees
7.8 Social and Cultural Resources Approximately 870 people in 109 households has to be resettled between 2007 and 2023.
Detailed plans where these people will be resettled to are not yet available.
Even though the number of resettlements appears rather small the implementation of the
resettlement has great influence on the future mining development. A socially acceptable
resettlement procedure compliant to EU standards would take at least 8 years. Bad practise by
the mining enterprise in the past caused a loss of trust by the villagers. There are still ongoing
court challenges against KEK from previous unsatisfactory resettlements of removed southern
parts of Hade village.
7.9 Health and Safety Taking into consideration the situation in the existing mines general measures have to be
taken to prevent free access to the mine. Early planting of trees and thorny bushes along the
future rim of the mine will result in a natural protection against unauthorized trespassing of
human beings as well as larger animals.
Mine operation should be organized on main roads allowing direct access to the working
points. There is no specific concern for the mine workers since they should receive adequate
health and safety training. This should address specific training on the machines as well as
potential risks associated with operating the machines.
The main problem of today, the uncontrolled lignite fires, are assessed to be mainly a problem
of planning and exploitation execution. Responsible management and execution and ability to
adhere to and update mine plans will prevent losses of values and unnecessary pollutions.
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8 Irreversible and Irretrievable Impacts Excavation of lignite will transform the surface. The local appearance of a gentle valley today
will disappear and by 2024 a rather deep hole will be left. Due to the overall exploitation since
beginning in the late 50ies and the volume of coal excavated it will not be possible to backfill
the entire mined area. Trying to achieve elevations adjusted to the surroundings where
possible in the fields of Bardh and Mirage will result in a depression at Sibovc SW field in the
year 2025. This lack of materials can not be compensated under feasible and financially
bearable circumstances. Even if excavation will be continued after 2024, this deficit in masses
will only be shifted. In the end this will lead to the creation of a lake as a new element of
landscape. Even though irreversible this lake will definitely enrich the diversity of landscape.
In the event ash from combustion will not be sold, e.g. for road construction, or used to
backfill the mines, new dumps would be needed to spread the masses. In this case new hills
would be created which are susceptible to wind erosion and water leakage problems. Even if
the floor of an ash disposal site is built in a technically tight way, seepage water has to be
collected and treated until the dump is fully covered. These dumps would be kept in operation
for the lifetime of the mine and power plants and, as they remain part of the landscape, they
are regarded as irreversible impacts with significant pollution potential.
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9 Mitigating Measures Main pollution to be prevented as far as possible in future results from self ignition of lignite.
Experience in the existing mines shows that those fires mainly appear where coal or coal
bearing overburden material rest uncovered in direct contact with the atmosphere. As fires
probably can not be fully avoided in the new mine all efforts should be made to cover the coal
seam where not under direct exploitation to mitigate the risk of fire. Mine planning must take
into consideration continuous coal extraction to avoid sections of the coal seam to stay unused
in contact to the atmosphere.
Dust is produced when dry coal or overburden is spread from belt to belt at transmission
stations. Capping those stations will mitigate the dust propagation. Dust deriving from
maintenance traffic shall be mitigated by regularly moistening the roads e.g. with water trucks.
Reduction of dust development around the excavators will not be possible to a larger extent
without hampering the production. As the excavators work within the mine, dust spreading
will be mainly limited to the mine site.
Water pollution results from mine drainage. Current analyses show that building settling
ponds prior to the outlet to the river will be appropriate to reduce the output of suspended
solids and turbidity. A first sedimentation takes place in the main drainage ditches. However,
since these installations are frequently relocated, it will be necessary to install additional
settling basins on the surface before feeding the water into the rivers. These basins shall be
integrated in the course of the ditches. At a length of at least 100 m, the bed of such pond shall
be flat on a width of at least 50 m, in order to achieve a clear reduction of the flow velocities.
When entering a basin, the water stream shall be distributed as wide as possible to achieve
good sedimentation results. The discharge end of a basin shall be in form of an earth dam,
with a fixed wide overflow. The installations shall be controlled quarterly. The settled
particles shall be removed regularly once a year in autumn before the rainy period begins. The
materials removed shall be sampled and analysed in particular to contents of heavy metals and
hydrocarbons. If there are no specific anomalies, the material can be integrated into the
dumps. If contaminants are determined for example in cases of damages or accidents during
the operation, the material shall be transported to an adequate disposal facility.
Water pollution from waste water is to be mitigated by proper purification of sewage from
workers social facilities, from work shops, storage areas for hydrocarbons and hazardous
materials and any other installation producing potentially contaminated waters. Special
measures are to be applied if heavy metals and trace element are analysed in mine drainage
water and/or fluid phenol bearing waste is being excavated. By now adequate analyses,
allowing more detailed assessments, are not available from the present operations. The need to
pay attention to these considerations is expected to be mandatory for any new mining activity
in Kosovo.
Noise pollution outside the mine is mainly produced by the coal conveyor belts. Proper
bearings and regular inspection and maintenance of the conveyor idlers will considerably
reduce the level of noise.
Materials from Sibovc SW mine will be used to backfill Mirash and Bardh mines where
possible. As the Mirash mine is in use for ash disposal and for land fill some parts of the mine
can not be backfilled with overburden material without endangering those sites. Material from
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the Sibovc SW mine will contribute to re-cultivating these abandoned mines. By this, the
effects of a historic environmental impact will be mitigated.
Development of the Sibovc SW mine from the south will immediately cut a locally important
road. To decrease the effects on the neighbouring inhabitants the roads Bardh – Shipitulla –
Sibovc and Bardh – Lismir should be developed to allow truck and bus traffic. Pavement
should be asphalted to reduce molestation of residents, travelling times as well as to
strengthen the public acceptance of the mine.
Also ash from combustion of lignite has to be handled in future. First attempts were made to
bring ash back into the mines but concepts how to cope with much greater quantities of ash
than today are not yet available. Simple dumping the ash onto the surface is environmentally
not acceptable. Using the ash as part of backfilling the mines represents an adequate way to
prevent long term erosion and leakage of ash under the given geological circumstances. This
implies adequate moistening of the ash during handling and exposure to suppress dust.
Additionally, also partial re-handling and backfilling of existing ash dumps into the mines will
significantly reduce already existing pollutions.
The largest impact on the landscape, the loss of farmland, can only be compensated by
creating new farmland. Therefore all backfilling activities should focus on a rapid return of
land. A system of re-utilization of topsoil will contribute to improve the acceptance by
resettled or neighbouring farmers.
Where appropriate, the planting of trees combined with undergrowth will reduce visible
effects. This applies to the neighbouring villages of Hade and Shipitulla. In these parts the
mine´s rim can be planted to avoid a direct view into the open pit. In addition this vegetation
belt can help to minimize dust and noise pollution.
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10 Action Plan The current knowledge about the situation is not sufficient to allow detailed assessments of
the environmental effects on the envisaged project. Therefore additional investigations are
necessary, which have to be carried out by appropriate experts. Most of the measures have to
be launched prior to the excavation works. Adequate synchronising and adjustment of the
different measures is necessary. The applicant should therefore implement an appropriate
management.
10.1 Environmental Management Considering the present conditions at Kosovo’s lignite mines it has to be emphasised that a
well educated environmental management team has to become part of any new mining
activity. The environmental management team has to be aware not only about the activities
within the mine but also about the situation in the surroundings. Analyses for water and
groundwater qualities and quantities, dust and noise emissions etc. should be reflected
regularly leading to dynamic improvements on the entire environmental situation.
To achieve this, a close connection to official bodies is advised. Already in the phase of
concrete planning for the new mining area a first monitoring system has to be implemented
and surveyed to document effects on air, soil and surface waters, neighbouring inhabitants as
well as the faunal and floral habitats. Hence a trained team supported by external experts is
needed to assess the expected detailed effects, to prepare adequate monitoring and mitigation
plans before opening up the mine and develop this throughout the lifetime of the mine.
Procurement and settlement of accounts of external experts will be part of the duty of this
team.
10.2 Environmental Monitoring Measures
10.2.1 Surface Water Surface waters, especially the river Drenica, will be influenced by mine drainage. In contrast
to the present procedures the actual quantities of water being discharged from the mine must
be measured. This will be possible by using simple and proven hydrologic structures, e.g.
installing a triangle or hyperbolic weir shortly in front of the outlet towards the river. This
weir first has to be adjusted to fit the needs of large discharge rates throughout autumn and
snow melt as well as smaller water quantities during winter and summer times. Regular
readings, at least once an hour, are assessed to fit the documentation requirements.
PH value and electrical conductivity readings should be performed at least once a day.
Chemical analysis on water samples upstream and downstream the drainage system settling
ponds should be performed at least once a week.
Use of automatic reading stations is recommended only when regular maintenance of the
stations by trained staff can be guaranteed.
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In the course of Sibovc river and the water course from the village Shipitulle to Drenica river
regular flow measurements and samplings with chemical analyses are advised (every three
month recommended) to register a possible enlarged leakage of surface water towards the
mine and to document the effects of mining on the waters. Besides the typical describing
parameters pH and Eh value, el. conductivity, temperature, sensory appearance of sample the
analyses must comprise the list of major anions and cations (at least Na, K, Ca, Mg, Fe, Mn,
Cl, SO4, NO3, NO2, HCO3) as well as other noticeable parameters that might be of
importance.
10.2.2 Groundwater By now no adequate knowledge exists about the quantities of groundwater to be drained in
future. Even though groundwater is looked upon as a minor problem it is strongly
recommended to erect a comprehensive network of monitoring wells as soon as possible.
The monitoring wells allow measurements of the groundwater table and quality and will allow
evaluation of the flow of groundwater toward the mines as well as to assess the influence of
groundwater when opening up and developing the new mine.
The groundwater levels should be monitored at different horizons:
- Shallow wells are recommended primary to assess the effects of precipitation on
groundwater. The bottom of the alteration zone from grey to yellow clay gives good
indication to locate the well screen. In general a depth of about 15 m is considered as
suitable.
- Deeper wells shall be sunk to specific water bearing layers within the overburden to
show the hydrogeological conditions near to the coal. These wells shall be sealed at a
depth adequate to prevent a direct connection with the groundwater from the shallow
horizon.
- To assess the quantity and especially the pressure of groundwater in greater depth a
number of monitoring wells should be positioned within the coal seam and the
underlying green clay. Vague indications are given that the green clay at least locally
contains courser layers, which might function as aquifers. To proof this drillings must
be scientifically accompanied; especially the material sampling must be sufficient to
allow proper identification of the materials.
After installation of the wells the water levels have to be recorded at least monthly and drawn
as graphics showing the development in time. Combining the information with long term
meteorological data allows assessments on the natural, unaffected variation of the
groundwater table as well as on the degree of groundwater level lowering when the mining
activities approach the area. This additional information is a basic requirement when
calculating the stability of the future slopes. The drilling logs will give supplementary
information on the quality of the overburden and coal for the later excavation.
Discussions with the hydrogeological expert of KEK led to a first scheme to place monitoring
wells. Most of the wells are positioned at the mine rim to allow long-term documentation. The
following figure shows the positions.
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The net of monitoring wells shall be adopted in future to up-dated mining plans. In case
positions of wells appear unfavourable alternative locations shall be identified which allow
adequate assessment of the groundwater level.
As soon as excavation reaches a monitoring well it shall be properly removed and the
borehole shall be backfilled using sealing materials.
Fig.: 10.2-1 Net of Groundwater Monitoring Wells
10.2.3 Air Quality The mining activities will cause dust emissions deriving from excavation activities, materials
handling, excavated not yet re-vegetated slopes and benches and the materials dumped
especially throughout the dry seasons. As the wind is predominantly blowing from the
northeast wind erosion will take place all along the mining face. To assess the effects a
number of weather stations and air samplers have to be implemented at least two years prior to
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the mining activities. Focus should be set on possible molestation of neighbouring residents.
As the villages of Sibovc, Shipitulla and Hade are located near to the corners of the mine it is
advised to install the stations at least at the four corners of the mine.
10.2.4 Noise The development of the new mining front will shift the sources for noise by the moving
excavation equipment as well by suspending of pathways. Hence not only the mining
machinery itself but also the shifted traffic around the mine will lead to alterations in noise
emission. First attempts are already undertaken by the INCOS Institute to measure the degree
of noise around the existing mines as well as within the Sibovc SW field. These
measurements should be extended and intensified to create the baseline information for
further assessments. Additional noise measurements should be undertaken within the
neighbouring villages to create a baseline for later assessments on the increase of noise caused
by the mining equipment as well as by the resulting diversion of traffic.
10.2.5 Vibrations The mining activities will locally reach near to housing areas. To assess the future impact a
baseline survey should be performed for the northern part of Hade village, Shipitulle village
and the settlements of Konxhul and Megjuani. Correspondent locations have to be identified
neighbouring the existing mines (i.e. at the southern part of Hade village, Graboc i Ulet or
Bardh village) to record the current influence from the ongoing mining operations.
10.2.6 Intensified Assessments A number of items are identified requiring processing in the near future.
10.2.7 Fauna and Flora Detailed information on the floral and faunistic population as well as a specific catalogue of
endangered species could not be procured
Up to now the knowledge about the fauna and flora in the Sibovc SW field is insufficient. To
achieve baseline data surveys must identify the faunistic and floral inventory prior to any
mining activities. These surveys must cover at least 12 months of identifying and counting the
different species appearing throughout the different climatic periods. The survey leads to an
assessment of the impact of the total loss of that area on the larger countryside.
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10.2.8 Cultural Heritage Currently there is no knowledge about archaeological or historical important locations. Same
refers to the architectural heritage. It is important to confirm the opinion that there is none of
those locations in the Sibovc SW field by local experts prior to excavation.
10.2.9 Compensation of Farmland and Utilization of Top Soil To resettle the inhabitants of the Sibovc SW field adequate and practicable locations have to
be found in short term. A fitting way to compensate the loss of farmland is to intensify the re-
utilization of parts of the outside dumps directly south and in greater distance southwest of the
mines. As reshaping of the dumps in the south is already integrated into the “Mid Term Plan”
for the duration 2009 to 2012, it will be possible to combine the re-utilization of the dumps
with the needs of resettlement. By now it is intended to re-shape the dumps and to gradually
transform the surface into agricultural usable land. From 2012 onwards the occupation of land
will considerably affect local farmers. Providing “ready to use” farmland as compensation
already in 2012 will simplify the process of resettlement. Separate handling of the humus
topsoil offers an important component to fill the gap. The humus topsoil from the Sibovc SW
field will be separately excavated, transported and installed at the compensation areas. This
layer is assessed nearly to hold its full productivity throughout the process whereby in short
term a yield, comparable to the farmland lost, can be achieved. This operation requires some
specific preparatory, monitoring and control work.
Prerequisite is the confirmation of top soil values. This is achieved by additional
investigations on the soil qualities, combining surveying the thickness of the topsoil with
sampling and analyses of the qualities. It is advised to use a working grid with distances of no
more than 250 m. Result will be a comprehensive map as basis for the later excavation works.
The needs to provide specific areas for compensation are known from the mine planning.
Based on this a time schedule has to be developed showing when individual plots of land must
be ready for resettlement. The excavation – transportation – build-in process must be adjusted
to the resulting timely constraints.
During field operations a control system must be implemented to organize appropriate
excavation and building works.
10.2.10 Protection of Villages Where the mining activities reach near to villages intensified interference occurs. With Hade
and Shipitulle two villages will be located rather near to the mine. Disconnecting the villages
from the mining operations will not be possible, but compensating measures can be
undertaken. This means for example to plant trees and bushes to reduce the visual impression.
As additional noise and dust reducing effects might be implementable, intensified assessments
should develop appropriate solutions with choice of appropriate plants and the way of
planting.
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10.2.11 Future Treatment of Ash Dumps The combustion of lignite produces ash which currently is dumped at two dumping sites close
to the power plants. This procedure results in air pollution by dust and groundwater pollution
due to seepage. To avoid these effects in future methods should be developed to transport the
ash directly into the mines, as the geological situation with clayey under- and overburden
favours the disposal together with the overburden dumping. Trials already have been initiated
to pump ash as slurry from TPP Kosovo B into the Mirash mine.
The existing ash dumps should be included into the “ash backfilling” procedure aiming at a
gradual but in the end total removal of the dumps in the course of the power plants’ live times.
In addition, the surfaces of the existing dumps should be stabilized using at least a floral cover
to keep the dust pollution low and to reduce the seepage by increasing the retention and the
evapotranspiration of precipitation.
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11 Mine Closure and Recultivation Planning
11.1 Principles The proposed main principles are:
- Main principle will be to minimize impact on land, to reduce agriculturally used land
only when needed and to restore farmland where and as soon as possible.
- The areas occupied by mining shall be rehabilitated in such a way that the subsequent
value of the area will be equal or better than the original one.
- Areas which are no longer needed for mining activities shall be recultivated as soon as
possible. As long as a final recultivation is not possible, suitable temporary measures
will be undertaken, e.g. an interim grass seeding.
- Financial resources will be retained already during the active mining operations to
ensure the proper closure of the mining field. This money will also be available for site
rehabilitation in case of insolvency.
- Authorities and the population concerned (later users) will be integrated in the process
of planning and detailed landscaping of the post-mining areas. This process shall start
before dumping because it already defines the shape of the surface.
11.2 Mine Closure Plan Recultivation of the Sibovc field is closely connected with the closure of the Bardh and
Mirash mine fields.
After depletion of the existing mines of Bardh and Mirash, large residual pits remain. The
establishment of larger coherent areas suitable for closure will not be feasible within the
operating period of the opencast mines. This is due to the low overburden: coal ratio as well
as result of the material properties of the overburden. The following residual pits will remain
in the area of the opencast mines:
- A wide and deep residual pit in the western area of the mining field (mining area of the
Bardh opencast mine and the western part of the Mirash opencast mine),
- A landfill site in the former Mirash-Brand mining field for which the KTA is
responsible,
- The ash dump in the former Mirash-East mining field for which KEK is responsible,
- An almost closed dump area in the eastern parts of the Mirash opencast mine, adjacent
to the landfill site. In the areas directly bordering the landfill site there are large
corridor-type clearance areas due to the flat slope angle.
After depletion of the existing opencast mines coal mining will be continued in the follow-up
field of Sibovc. This opencast mine will be developed from the northern slope system of the
existing opencast mines. It is planned to use these overburden masses to fill the depleted area
of the existing mines. This offers optimal opportunities for final contouring the areas and
avoids placement of additional outside dumps.
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According to the Mid Term Plan the existing mines are responsible to provide geotechnically
stable slopes within their residual pit until the area is closed finally by the follow-up mine.
The following measures will be taken:
- The overburden slopes along the southern rim slope system shall be contoured to safe
angles.
- The slopes enclosing coal along the southern rim slope system shall be flattened and
covered by overburden material. This measure serves to extinguish existing and/or
prevent new coal fires. The dumping technology of the overburden masses of Sibovc
will be adapted to this thus assisting to keep costs for these mitigation measures to a
minimum.
- The coal seam floor shall be continuously covered by cohesive overburden material.
This measure also serves the prevention of further coal fires and can be optimized by a
selective dumping of the overburden material from Sibovc.
- The drainage of the residual area shall be continued. This refers to the main drainage
system on the lowest floor level and the drainage from the southern rim slope system
by means of suitable drainage ditches. These ditches shall be installed on all berms of
the southern rim slope system. Extension of the ditches will not be required. A
collecting pond shall be installed at the deepest point of each of the berms from which
the water is fed by pipelines and/or collecting ditches to the main drainage system.
When dumping operation from the Sibovc mine starts to cover the main drainage
system, a replacement shall be installed and operated.
After closure of the residual area by spreading the overburden material from the Sibovc mine,
the areas shall be rehabilitated for agricultural use to provide compensation for those areas
being removed by the mine expansion.
Connection of the dump area at the same surface level is recommended for the large residual
pit in the west of the mining field, without re-shaping the former hill near the village of Hade.
The final dump surface should be slightly inclined to enable good access conditions for
agricultural machines as well as a natural drainage into the direction of the Sitnica and
Drenica-Rivers.
The final shaping of the eastern dump side is only possible after decommissioning of the ash
disposal and the landfill site. Both sites are planned for an operating period of at least 15
years. Only thereafter a complete closure of the marginal corridors will be possible. This can
be accomplished either with the overburden from Sibovc or by relocating the materials from
the ash dump of TPP A on the mining Field D. The preferred alternative is the recovery of the
ash dump of TPP A. The bottom liner for the masses to be installed can be provided by the
inside dump materials. The masses lying below the ash on the outside dump can be excavated
and used as final cover material and/or as recultivation layer. Considering the extended period
of time until a final shaping of this area becomes feasible, an interim solution is
recommended. This will include partial filling of depressions on the ash dump surface.
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11.3 Concept of Post-Mining Use for the Fields Bardh,
Mirash and Sibovc a) Principles and Basic Conditions for a detailed Reclamation Planning
The dump location will change from the Bardh/Mirash in-pit dump into the Sibovc field after
2020. The shaping of the final surface of the opencast mines of Bardh, Mirash and Sibovc will
be considered as one common aspect of the mine closure. However, the balance of areas
described in the following limits itself exclusively to the fate of areas of the Sibovc mine field.
The concept for the post-mining landscape contains the following aspects:
- Demand for utilization (agriculture, forestry, building site …),
- Area utilisation tied into availability of soils (quality),
- Availability of equipment for contouring,
- Cost/benefit.
Due to the large quantity of mineable coal, it will not be possible to fill up the entire opencast
mine. Therefore, a lake will establish in the north of the Sibovc field. In order to maximise the
area for potential utilization, the final surface depression should be as deep as possible with
regard to the surrounding terrain. In line with this, two connecting points to the existing rivers
are of importance. In the southeast of Bardh, directly at the Bardh village there should be a
surface height maintained at 550 mMSL. In the northeast of Sibovc there is a run-off to the
Sitnica River at an elevation of 540 mMSL. The boundary of the residual lake is located south
of the villages of Sibovc und Lajthisht. The water table of this lake will be at ca. 535 mMSL
(ca. 5 m below average? surface level). The slope to the residual lake will have a general
inclination of 1 : 6. Single slopes will be flattened to inclinations of 1 : 7 (8°).The beach area
susceptible to wave action will be protected against erosion by means of rock fill.
Main aim for shaping the post-mining field is to provide a high share of area useful for
agriculture. In general, the dump area shall represent a high-value landscape element in which
agricultural use and habitat for local fauna and flora will exist in parallel.
Criteria for achieving these goals:
- Adequate inclination: minimum 1 : 20 (3°), maximum 1 : 12.5 (4.5°), which allows
cultivation with agricultural machines,
- Discharge of excess surface water to be ensured by a minimum surface inclination of 1
: 200,
- Collection and discharge of surface water by installation of ditches and storage ponds
and their connection with the existing rivers,
- Installation of windbreak belts as a natural boundary for reducing wind erosion,
- Plantation of trees and shrubs for shaping a varied landscape,
- Conservation of parts of the outside dump in the present form as refuge area for the
presently existing and adjusted flora and fauna,
- Construction of roads and access.
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A surface inclination of 1 : 150 will be planned to compensate for completion of settlements
in the dump area and to guarantee the final minimum inclination of 1 : 200. Considering this
inclination the terrain rises from the future residual pit in the north into southern direction and
from the river connection at Bardh in the south-west into northern direction. Therefore the
future terrain will lie below the original surface elevation, especially in the area of the hill
close to Hade. In any case, the gradual transition towards the natural terrain is ensured. The
shores of the future lake will have a general inclination of 10° according to the mine planning.
The slopes of working benches shall be flattened to an inclination of 1 : 7 (8°) and planted
with trees and shrubs. All areas where coal is exposed shall be covered by a sufficient amount
of overburden.
b) Soil Improvement Measures
Upon completion of the dumping operation the areas will be graded and prepared for
recultivation, e.g. by scarifying and ploughing. The final contouring of the surface should
consider both, a smoothly undulated structure and the free discharge of the water.
After the levelling works have been finished, deep ploughing shall be carried out with a
penetration depth of 0.5 m. That applies in particular to surfaces which were finished during
the rainy season. In principle, soil-improving measures are necessary only to a limited degree
for land to be utilised for agriculture because the available overburden material is already
rather fertile itself.
To raise the yield of crop it may become advisable to apply fertilising measures like manure,
slurry or mineral fertilizer.
c) Interim Greening and Erosion Protection Measures
For the subsequent management of agricultural land it is assumed that the plots will have an
average size of approx. 5 - 10 hectares. Assuming a rectangular layout this corresponds to a
dimension of 500m * 150m. A wind breaking belt shall be installed between the individual
plots with a width of approx. 5m. Its function comprises both erosion protection and a natural
boundary between the plots. A multi-line arrangement of different wood is recommended, as
it is represented in the following illustration.
This system can also be realised along the farm roads.
Fast-growing tree species are especially suitable as wind breaking belts, like for example
poplars or robinias (Robinia Rectissima) and bushes. An integration of fruit trees is possible
as well.
It is suggested to install stone fruit meadows and/or to carry out afforestation for steeper areas,
where farming by means of machines would not be possible.
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3.50 m
Shrubs
Trees (2 size)nd
Trees (1 size)st
Fig.: 11.3-1 Plant Scheme for Wind Erosion Protection
d) Irrigation and Dewatering Measures
Along the wind breaking belts, paths and roads, ditches shall be installed for surface drainage.
The size of the ditches shall be chosen in accordance to the respective catchment area.
The following standard design criteria shall be considered:
- Bed width 0.5 m – 1.0 m, effective
- Ditch depth ca. 1 m
- Gradient min. 1 : 200
- Inclination of the ditch slope ca. 45°
At suitable intervals these ditches shall be widened to form storage ponds in order to be able
to store the water for a limited period of time in case of heavy rainfalls. The single ditches
shall be finally connected to collecting ditches with a steeper gradient discharging the
accumulated surface run-off from the outside dump. These ditches shall be constructed in a
solid manner. The flow velocity of the water shall be reduced by means of check dams and
stilling basins. An open ditch with downward gradient towards the Sitnica-River shall be
constructed starting from the low point of the outside dump.
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12 Legal Framework During this project a legal framework was developed by the Assembly of Kosovo that gives
guidance to obtain the needed legal permits. These Legal Regulations in all cases expect an
applicant responsible for implementing the project. As the “Main Mining Plan for New
Sibovc Mine” does not designate an applicant it was not possible for the Ministry of
Environment and Spatial Planning to start to EIA process. Therefore this Environmental Study
was developed to form a basis for the official Scoping Opinion the Ministry has to formulate
in order to fit the legal regulations.
12.1 Legal Mining Regulations On 21st of January 2005 the Regulation No. 2005/3 on Mines and Minerals in Kosovo was
promulgated. Part V - Mining Licenses - Section 30.1 (j) calls for “an Environmental Impact
Assessment and all documents required under the Environmental Law in relation to the
Mining Programme prepared in each case by suitably qualified and experienced experts” as
attachment to the application.
12.2 The Environmental Protection Law The Law No. 2002/8 “The Environmental Protection Law” explains with Article 20 -
Environmental Impact Assessment:
1. A person, undertaking or public authority that is planning the construction of an industrial
or processing facility or a major work or project shall, if such facility, project or work has a
significant potential for causing Environmental Damage, first be required to conduct an
Environmental Impact Assessment (EIA) and to file with the Ministry a report summarizing
the findings of that EIA (EIA Report).
2. A person, undertaking or public authority that is planning to significantly modify the
operations of an existing industrial or processing facility or major work or project shall, if
such modification has a significant potential to increase or substantially alter Emissions and/or
Discharges, first be required to conduct an EIA and to file with the Ministry an EIA Report
summarizing the findings of that assessment.
All information available and relevant for this project is conducted in this Part III: Main
Mining Plan for New Sibovc Mine – Environmental Impact Study.
Subsidiary normative acts as defined by the law, Article 10, 1. and 2. are not jet available.
Therefore this study can only describe the basic situation and demand for future investigations
to follow the target of Article 10, 2. „...to gradually phase in the relevant EU standards and
requirements in a manner that is both realistically affordable by public authorities, persons and
undertakings and consistent with the sustainable economic development of Kosovo.”
As by now no Scoping Opinion was given by the Ministry of Environment and Spatial
Planning it will be the liability of the future applicant to apply for the Environmental Consent
using this study and to start the actual EIA process after receiving the Ministry’s Scoping
Opinion.
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European Agency for Reconstruction
PREPARATION OF A COMPLEMENTARY MINING PLAN
FOR THE SIBOVC SOUTH WEST LIGNITE MINE
CONTRACT 02/KOS01/10/021
D R A F T F I N A L R E P O R T
Complementary Mining Plan for Sibovc SW
Part IV – Financial Analysis
April, 2006
prepared by: STEAG Consortium
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Key Experts of Project Team
Hans Jürgen Matern
Team Leader
Thomas Suhr
Senior Expert Computer-Aided Mine Planning Applications
Stephan Peters
Senior Expert Geology
Helmar Laube
Senior Expert Soil Mechanics
Joachim Gert ten Thoren
Senior Environmental Expert
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Table of Contents
1 SUMMARY (PART IV)........................................................................................... 7
1.1 Objective .................................................................................................................... 7
1.2 Tasks and Outputs of the Project................................................................................ 8
1.2.1 Part I: Basic Investigations ......................................................................................... 8
1.2.2 Part II: Technical Planning......................................................................................... 8
1.2.2.1 Mine Development ..................................................................................................... 9
1.2.2.2 Dewatering ................................................................................................................. 9
1.2.2.3 Manpower................................................................................................................. 10
1.2.3 Part III: Environmental Impact Study....................................................................... 10
1.2.4 Part IV: Economic and Financial Analysis............................................................... 11
1.3 Results under Part IV – Financial Analysis.............................................................. 12
2 TECHNICAL BASIS FOR THE FINANCIAL ANALYSIS ............................. 17
3 ECONOMIC AND FINANCIAL ANALYSIS..................................................... 19
3.1 Preliminary Remarks................................................................................................ 19
3.2 General Assumptions and Calculation Method........................................................ 22
3.3 Example for DCF-Method ....................................................................................... 22
3.4 Real Average Cost.................................................................................................... 26
3.5 Cash Flow................................................................................................................. 28
3.5.1 Preliminary overburden ............................................................................................ 28
3.6 IRR, Average Costs per Unit.................................................................................... 32
3.7 Sensitivity Analysis .................................................................................................. 33
3.8 Financial Analysis .................................................................................................... 34
3.8.1 Earning-Capacity Value ........................................................................................... 36
3.8.2 Project Financing...................................................................................................... 38
3.9 Cost Calculation, Investment Costs, Operating Costs.............................................. 39
3.9.1 General Data for Cost Calculation ........................................................................... 39
3.9.2 Investment Costs ...................................................................................................... 39
3.9.3 Labour Costs............................................................................................................. 40
3.9.4 Calculation of Operating Cost Items ........................................................................ 40
3.9.5 General Data and Principles for Cash Flow ............................................................. 41
3.9.6 Escalation ................................................................................................................. 41
3.9.7 Lignite Sales Price.................................................................................................... 42
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List of Figures
Fig.: 1.3-1 Real Average Cost 13
Fig.: 1.3-2 Development of the ECV in 2024 depending from the Lifetime of the OCM 15
Fig.: 1.3-3 Cumulative Cash Flow before Interest and Tax 16
Fig.: 1.3-1 Coal Output 17
Fig.: 1.3-2 Mining Position in the Year 2024 18
Fig.: 3.1-1 Specific Expenditure 19
Fig.: 3.1-2 Revenues until 2024 21
Fig.: 3.3-1 Overburden and Lignite Performance 22
Fig.: 3.3-2 Total Expenditures 23
Fig.: 3.4-1 RAC for 10 % and 12 % total Return on Investment 27
Fig.: 3.4-2 RAC depending on the Interest Rate 28
Fig.: 3.5-1 Cumulative Cash Flow before Interest and Tax 29
Fig.: 3.5-2 Cumulative Cash Flow with Interest before Tax 29
Fig.: 3.5-3 Expenditures and Revenues until achieving of a positive Operating Result 31
Fig.: 3.6-1 Illustration of Dependence on theoretical total Return on Investment 32
Fig.: 3.7-1 Sensitivity Chart 34
Fig.: 3.8-1 Pre-Overburden of Sibovc SW Mine 35
Fig.: 3.8-2 Revenues of Sibovc SW Mine 35
Fig.: 3.8-3 Equity and Liabilities of Sibovc SW Project 36
Fig.: 3.8-4 Earning-Capacity Value per 31/12/2024 37
Fig.: 3.9-1 Development of the RAC with 4 % Escalation 42
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List of Tables
Tab.: 1.3-1 Results and specific Parameters 14
Tab.: 3.1-1 Example RWE 2005 20
Tab.: 3.3-1 Calculation Example 1 23
Tab.: 3.3-2 Calculation Example 2 24
Tab.: 3.3-3 Calculation Example 3 24
Tab.: 3.5-1 Escalated Expenditures in Sibovc SW 32
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List of Abbreviations
a year
bcm bank cubic meter
CD cost of dept before tax
CE cost of equity before tax
CF cash flow
DR dept ratio
ECV earning capacity value
ER equity ratio
EURO/t Euro per ton
DCF discounted cash flow
IRR internal rate of return
MEURO million Euro
mt million tonnes
mt/a million tonnes per annum
RAC real average cost
WACC weighted average capital cost
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1 Summary (Part IV)
1.1 Objective The Complementary Mining Plan for New Sibovc South West Mine consists of the following
reports:
- Part I Basic Investigations
- Part II Technical Planning
- Part III Environmental Impact Study
- Part IV Economic and Financial Analysis
The existing coal mines Bardh and Mirash, west of Pristina, will be exhausted by 2011. Thus
the overall objective of the project is providing a plan for the supply of the necessary fuel to
the existing power plants in Kosovo until the end of their lifetime.
The specific objectives of this contract are the elaboration of a detailed mine plan on the
development of the new mine in the Sibovc South West Lignite Field.
The objective of the plan is:
- to define the technical measures and the timeframe to be followed to open-up the new
mine and develop it up to the scheduled capacity of about 9 million tons per annum;
- to guide the focus on the necessary investments and operating costs;
- to include the necessary measures and information for licensing applications.
Other than the Main Mining Plan for New Sibovc Mine (max. 24 m t coal out per year) the
Complementary Mining Plan for the Sibovc South West Lignite Field focuses on the fuel
supply to the existing TPP assuming a coal demand of 9 mt/a and a limited availability of
financial resources.
The plan covers the period from 2007 to 2024 when all existing power capacities assumed to
reach the end of their service life.
Subsequently the total accumulated coal demand from the Sibovc South West Lignite Field
comes to 123 million tonnes, what is approximately 15% of the entire mineable lignite
reserves in the Sibovc Lignite Field. The remaining lignite reserves of the entire Sibovc
Lignite Field could be a source to feed new power plant capacities expected to be built in
Kosovo.
The Complementary Mining Plan has been coordinated with the existing “Mid term Mining
Plan for the existing mines”.
The Mid Term Plan provides the stepwise implementation of regular operation conditions, the
achievement of geotechnical and public safety and therefore the transfer of mines to an
economic efficient operation.
The purpose of the Complementary Mine Plan is to show the measures to be undertaken and
the timeframe for these measures to open up the new mine in time to replace the running out
production capacity of the existing mines.
The plan is showing the required investment and effective cost of lignite supply.
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The investment requirements to open-up the Sibovc South-West mine are 236 MEURO until
2012, when full supply capacity will be reached.
The real average cost of lignite supply amount to 7.50-8.00 EURO/ton of raw coal, depending
on the cost of capital investment.
Special attention has been focused on the required resettlement and land acquisition.
The plan also ensures that the mine operations are in full compliance with the relevant legal
and technical regulations, i.e. mining law, environmental law, spatial planning and
expropriation regulations and laws.
1.2 Tasks and Outputs of the Project
1.2.1 Part I: Basic Investigations The basis for the new mining plan for the Sibovc South West mine is the previous study
‘Main Mining Plan for Sibovc mine’. Using this as the basis, the consultants checked,
evaluated, updated and presented all necessary facts (geo-technical, geological, hydro-
geological and hydrological data, infrastructure, existing end necessary new equipment) for
the Sibovc South West mine.
According to ToR this plan was based on a demand forecast prepared by the Ministry of
Energy and Mines in accordance with the Kosovo Energy Strategy.
The consultant updated the existing computerised geological model based on additional
exploration drillings conducted by KEK and prepared a plan for further exploration to be
realised by KEK, defined the slope design based on soil-mechanic calculation.
To ensure the planned performance of the equipment and subsequently output of the mine it
will be necessary to undertake a complex refurbishment of lignite and overburden equipment
incl. excavators, conveyor lines and spreaders. This approach represents a new quality against
the partly repair of machines realised so far.
A refurbishment/replacement programme for the existing main mining equipment as well as
auxiliary equipment has been prepared including a realistic assessment of the timing of the
required investments.
As an important output of the project the plan provides the basis for the application for, and
issuing of exploitation licence for the new mine.
The outputs are the findings of this analysis, including the updated geological model, plan for
further exploitation; definition of slope design; and updated investment plan in main and
auxiliary equipment.
1.2.2 Part II: Technical Planning The consultants prepared detailed mine development plans/annexes, including all necessary
calculations, for the first five years of operation and mine phase documentation for the end of
each year, continuing with next five years periods (end of periods) up to 2024.
The outputs of this task are the detailed mine development plans as set out above.
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There have been prepared an updated expropriation plan which provides both a timed and cost
plan for the required measures for land acquisition and resettlement into mine planning.
A short description of the main output of part II follows:
1.2.2.1 Mine Development
The following main topics for the mine development have been considered:
- Opening-up of the Sibovc SW OCM shall be made from the northern rim slope system
of the existing opencast mine. The existing inside dump of P3B shall be taken into
account.
- A coal pillar shall remain between the existing Bardh mine and the new Sibovc mine
field in order to stabilize the masses of the inside dump of the Bardh opencast mine.
- The overburden masses will preferably be dumped in the mined-out area of the
existing OCM in order to stabilize the slope south of Hade and to establish final dump
surfaces as soon as possible.
- The mined-out bottom in Sibovc SW shall be covered by dumps and as far as possible
also the final coal rim slope systems in order to prevent coal fires.
- During the opening-up phase the overburden will be transported via the western rim
slope system. After disassembling the equipment in the existing opencast mines there
will be established a belt connection via the eastern rim slope system. This helps to
reduce the transport distance and the quickest possible establishment of a stabilising
body south of Hade.
- The residual pit of Mirash-Brand remains as reserved area for the disposal of
municipal waste.
- It is envisaged to flush the power plant residues from TPP B in the residual pit of
Mirash-East.
Due to late start of the mine development a rather high capacity will be required right at the
beginning of works.
The performance required can be performed only with rehabilitated equipment. After
rehabilitation the capacity for overburden (BWE) complexes shall be 3.6-5.4 million cubic
meters per annum each.
The first two BWE - Systems will have to be commissioned in 2008.
Some overburden removal works will be required using truck & shovel operation. This
service should be contracted with third parties.
It must be noticed, that the development of the new Sibovc SW mine is directly linked to the
advance of the existing mine and therefore to the realisation of the Mid Term Plan.
1.2.2.2 Dewatering
Drainage of surface water via the active bench of the Sibovc SW mine shall be excluded
except residual rainwater quantities. It is suggested to install a dewatering system in the valley
from which the collected surface water is pumped into the higher located channel(s) by means
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of sewage pumps. According to the OCM advance the dewatering shall be shifted several
times to the North.
Drainage ditches shall be installed on all working levels and along the access roads.
1.2.2.3 Manpower
The following table gives a survey on the staffing requirements:
Year 2007 2008 2009 2010 2011 2012
Existing mines per 01.01. 3500 3000 2100 1300 900 350
- Fluctuation / Redundancy 490 415 300 100 470 260
Staff transfer 10 485 500 300 80 40
Sibovc SW per 31.12. 15 500 1000 1300 1380 1420
Staff for the new mine will be employed mainly from redundant staff of the existing mines.
1.2.3 Part III: Environmental Impact Study The mining activities will have a large effect on the environment. The Environmental Study
serves as a baseline description for the expected effects.
Alternative locations are discussed for coal extraction prior to the implementation of the
Complementary Mining Plan resulting in the location of “D-field”, east of the river Sitnica, to
be an equally favourable alternative to supply the existing power plants from the
environmental point of view. Among the other alternatives a development of the “Sibovc
field” from the south to the north ranked second best.
Subject of the Complementary Mining Plan is the excavation of overburden and lignite,
developing from the existing opencast mines to the north. Mining activities will start from the
existing mines using already exploited areas for dumping the overburden material.
The anticipated environmental effects concern, first of all, the removal of soil resulting in a
loss of surface area and living space. With this extension an enlarged void will be visible,
compared to the existing mines. As the backfill of already exploited areas goes on parallel in
time, it will be possible to return recovered areas to agricultural use in a landscape with
changed appearance. Surface waters to be affected are mainly small and of non perennial flow.
The rivers Sitnica and Drenica will not be directly affected, as clayey sediments with
sufficient thickness protect them from the mine. Indirect effects can result from the outlet of
mine drainage water with enlarged contents of Chloride and Sulphate as well as suspended
solids. Because of the characteristics of the overburden the impact on groundwater will be
minor. Significant groundwater utilization is not known in the area. Influences on
neighbouring utilizations can be excluded. Dust emissions as well as noise emissions will
shift from the current to the future working points with an equal or, based on used
technologies, even minor extend of emissions.
The Environmental Study attempts to follow in general the applicable EU directives on
environmental impact assessment, mainly Directive 85/337/EEC. However, there is a general
lack of baseline studies, local experts’ opinions, pertinent documents or other information,
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e.g. allowing any specific assessment on influences on fauna and flora. Regarding this aspect
additional investigations are needed to describe the floral and faunistic inventory of the
mining field.
In case of proper operation and a coal demand adequate to the mining technology the mine
will stay one of the most important employers of the region with up to 1,500 employees. Upon
completion of backfilling areas farmable land can be returned to the inhabitants, which
mitigates the effects of required resettlements.
Resettlement will be needed as a consequence of the development of the mine. Approximately
870 persons representing some 109 households will have to be moved in the years 2007 to
2024. Resettlement refers to single houses and small settlements and it will not be needed to
resettle significant villages.
With the objective to improve knowledge on the environment and to allow control on the
environmental impact, adequate monitoring activities shall be set up concerning air and water
quality measurements as well as the purification of drainage water and the utilization of
humus enriched top soil layers.
1.2.4 Part IV: Economic and Financial Analysis The consultants prepared an economic and financial analysis with a detailed cash flow
forecast, a financial analysis of the cost benefit of the proposed investment with IRR/ NPV
calculations, and a time planning for the investment programme.
The output of this task is a detailed, based on annual calculations economic and financial
analysis and appraisal of the Sibovc South West mine plan.
The calculations have been made in accordance with IFRS.
The main results of the profitability calculation are as follows:
The calculated real average cost (RAC) comes to 7.5-8.0 EURO/t.
The economic analysis also considered that in 2024 a fully functioning opencast mine will be
available. This allowed calculation with coal prices of 7.00 EURO/t to 7.50 EURO/t.
Totally four variants were assumed containing different coal prices, different escalation and
different interest rate on borrowings.
All variants until 2011 require about 80 MEURO equity capital and ca. 200 MEURO debt
capital.
Assuming a coal price of 7.00 EURO/ton the dividend earned until 2024 will amount to at
least 137 MEURO which can be distributed to the shareholders.
The sum of the annual payments for the production of coal is smaller than 5.0 EURO per
tonne coal. This applies from 2012, the first year of full production.
It will be possible to produce coal with favourable terms and profits of 20 % on the employed
equity capital can be earned.
The cash flow analysis demonstrates that the chosen mine development will be generally
profitable even with the short operation time period of only 15 years.
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1.3 Results under Part IV – Financial Analysis Aim of the economic and financial analysis is to reflect economic efficiency so that
conclusions can be made with regard to the realisation of the project.
The financial and economic analysis shall among others comprise four issues:
1. Is it possible to extract the coal at a competitively reasonable price?
2. Which rate of return will be earned? Will 20 % rate of return be realistic?
3. Which influence will an escalation of 2 and/or 4% have to all payments and revenues?
4. Will a lifetime of only 15 years for coal production be sufficient?
The consultants prepared an economic and financial analysis with a detailed cash flow
forecast, a financial analysis of the cost benefit of the proposed investment with IRR/ NPV
calculations, and a time planning for the investment programme.
The output of this task is a detailed, based on annual calculations economic and financial
analysis and appraisal of the Sibovc South West mine plan.
The calculations have been made in accordance with IFRS (International Financial Reporting
Standards).
Costs of coal production were determined as well as payment plan, a profit and loss account
and a balance over the project lifetime.
The determination of the operating cost contains among others:
- Future number of employees
- Future equipment fleet
- Output capacity of the opencast mine
- Actual accounting of the opencast mines of Mirash / Bardh
- Experiences from other international opencast mines
The Real Average Cost (RAC) per unit was determined, calculated on the basis of DCF-
method for an Internal Rate of Return (IRR) of 10% and 12%.
A detailed example of DCF calculation have been given to show the methodology.
The economical and financial Analysis was shown especially for an interest rate of equity
capital of 20 %. In line with this as well as the necessary rate of interest for debt capital of 6 %
and/or. 8 % there results Weighted Average Capital Cost (WACC) of 10 % and/or 12 %.
Inflation was considered with 2% (according to Var. 1 and 2) and an additional calculation
was made including 4 % (Variant 3 and 4). The low approach of 2% will thereby be more
likely because even mineral oil and natural gas are below the price level of the 80ies.
According to IFRS the main equipments are depreciated over a period of 12 years. This
condition will be achieved at the end of the period under review in the Sibovc opencast mine.
Therefore the expected profit increases essentially for the last operating years.
The main results of the profitability calculation are as follows:
The good deposit conditions contribute to low operative costs but will require relatively high
investments within a short period at the beginning of the operation.
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If coal will be sold at a price of 7.00 EURO/t assuming an annual increase by 2 %, the owner
will yield remarkable profit of 137 MEURO until 2024 (from the year 2012 to 2019 about 5
MEURO per year and after 2019 approximately 20 MEURO (cost of debt 6%)
A second scenario assuming a coal price of 7.5 EURO/t and a cost of debt of 8 % per annum
will guarantee a profit for the investor of approx. 9 MEURO per annum from the year 2012 on
(after 2019 > 25 MEURO/a).
The calculated real average cost (RAC) comes to 7.5-8.0 EURO/t.
The costs for the running operation amount to ca. 3.65 EURO/t raw coal. Together with the
average costs for the investments to the amount of 2.37 EURO/t there is yielded ca. 6.00
EURO/t raw coal. The remaining 1.50 and/or 2.00 EURO/t raw coal are financing charges.
0,98 0,99 1,00 1,01 1,03 1,05 1,09
0,59 0,59 0,60 0,60 0,61 0,61 0,63
0,91 0,92 0,92 0,93 0,93 0,94 0,95
0,63 0,63 0,64 0,64 0,64 0,65 0,660,49 0,48 0,47 0,47 0,46 0,46 0,46
2,37 2,37 2,37 2,37 2,37 2,37 2,37
0,33 0,691,08
1,521,99
2,77
4,26
6,30 6,67
8,03
8,85
10,41
7,08
7,54
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
4% 6% 8% 10% 12% 15% 20%
RA
C in
€/t
Lig
nit
e
Personnel Power & Fuel Maintenance other & Royalties
service & mobil Overburden Invest Expenditure financing cost total
Fig.: 1.3-1 Real Average Cost
The calculations show the dependency of the Real Average Cost (RAC) from the discount
rate.
The costs of financing are depending on the chosen interest of capital. This financing costs
both contain the costs for debt capital and the rate of interest for equity capital.
The economic analysis also considered that in 2024 a fully functioning opencast mine will be
available. This allowed calculation with coal prices of 7.00 EURO/t to 7.50 EURO/t.
Totally four variants were assumed containing different coal prices, different escalation and
different interest rate on borrowings.
As presented the effects on financing are of minor importance. All variants until 2011 require
about 80 MEURO equity capital and ca. 200 MEURO debt capital.
Assuming a coal price of 7.00 EURO/ton the dividend earned until 2024 will amount to at
least 137 MEURO which can be distributed to the shareholders.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 14 of 42
Independent from the financing of the commissioning of the Sibovc SW opencast mine the
sum of the annual payments for the production of coal is smaller than 5.0 EURO per tonne
coal. This applies from 2012, the first year of full production.
Precondition for this statement is that main equipment and auxiliary machines will be in a
modern and fully functioning condition.
Extension of the lifetime would lead to a clear decrease in the cost price of coal.
Results and specific Parameters Opencast Mine Sibovc SW
Item Variant 1 Variant 2 Variant 3 Variant 4
Assumptions
Cost of equity 20% 20% 20% 20%
escaleted 2 % 2 % 4 % 4 %
IRR = WACC 10 % 12 % 12 % 12 %
Cost of debt 6 % 8 % 8 % 8 %
Lignite output in mt 9.00 9.00 9.00 9.00
RAC to 2024 7.54 €/t 8.03 €/t 7.50 €/t 7.50 €/t
Operating cost 3.65 €/t 3.67 €/t 3.65 €/t 3.65 €/t
Invest cost 3.89 €/t 4.36 €/t 3.85 €/t 3.85 €/t
RAC to 2035 6.96 €/t 7.46 €/t 6.88 €/t 6.88 €/t
RAC to end 6.74 €/t 7.26 €/t 6.63 €/t 6.63 €/t
Coal Price 7.00 €/t 7.50 €/t 7.00 €/t 7.50 €/t
Coal Price in 2010 (begin production) 7.73 €/t 8.28 €/t 8.52 €/t 9.12 €/t
Coal Price in 2024 (end the consideration) 10.20 €/t 10.93 €/t 14.75 €/t 15.80 €/t
Financing & dividend
Equity payment 74 Mio. € 76 Mio. € 77 Mio. € 75 Mio. €
long time Equity 47 Mio. € 45 Mio. € 43 Mio. € 44 Mio. €
Borrowings to 2011 193 Mio. € 197 Mio. € 203 Mio. € 199 Mio. €
Dividend 137 Mio. € 178 Mio. € 197 Mio. € 294 Mio. €
Earning-capacity value
Perpetuity 22.0 Mio. € 27.6 Mio. € 19.8 Mio. € 27.0 Mio. €
Earning-capacity value 173 Mio. € 197 Mio. € 156 Mio. € 213 Mio. €
from 01.01.2025 to 31.12.2035
Earning-capacity value 366 Mio. € 345 Mio. € 330 Mio. € 450 Mio. €
from 01.01.2025 to end
Tab.: 1.3-1 Results and specific Parameters
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 15 of 42
Theoretically there will be a fully functional and equipped opencast mine available in 2024.
After this time high surplus could be earned. Even if it is assumed that a sum of 9.0
MEURO/a for running rehabilitation will be needed the earning capacity value (ECV) as of
31.12.2024 would be greater than 300 MEURO.
Already with considerations until 2035, i.e. 25 years of production the financial calculation
results in an ECV of at least 150 MEURO as of 31.12.2024.
0
50
100
150
200
250
300
350
2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 2041 2042 2043 2044 2045 2046 2047 2048 2049 2050
earn
ing
-ca
pa
city
va
lue
20
24
in
ME
UR
Development earning-capacity value Variant 1 Development earning-capacity value Variant 2
Development earning-capacity value Variant 3 Development earning-capacity value Variant 4
Fig.: 1.3-2 Development of the ECV in 2024 depending from the Lifetime of the OCM
Provided the Sibovc SW opencast mine is brought to a functioning condition – as planned in
the CMP – it will be possible to produce coal with favourable terms and profits of 20 % on the
employed equity capital can be earned.
The cash flow analysis demonstrates that the chosen mine development will be generally
profitable even with the short operation time period of only 15 years.
An essential assumption for the financial analysis is that the equipment from the phasing out
mine operations to be re-used doesn’t have any noteworthy book value.
In 2010, the company will extract coal from the new mine for the first time. Until 2011 total
payments of 296 MEURO (of it 238 MEURO for investments) are required.
The company will need an equity capital base of 74 MEURO (Var.1) to finance the required
equipment configuration.
The first positive cumulative Cash Flow (CF) before interests and taxes will occur in 2018.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 16 of 42
Cumulative Cash Flow before Interest and Tax
-300
-250
-200
-150
-100
-50
0
50
100
150
200
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
m E
UR
kum. CF without interest Investments Operating Costs Lignite REVENUES 2 % Escalation
Fig.: 1.3-3 Cumulative Cash Flow before Interest and Tax
Within the period until 2012 credits to an amount of about 193 MEURO (dept capital) will
have to be taken up.
From 2011 onwards the annual coal revenues will be at least as high as the annual payments,
means until 2011 the company has to allocate capital. These payments amount to 267
MEURO. With regard to total 74 MEURO coal revenues until 2011 this represents a capital
requirement of 193 MEURO (including operational cost until 2011)
The sensitivity analysis approves the large dependency of the real average cost (RAC) from
the in-vestment expenditures (including financing costs). Furthermore, personnel costs as well
as costs for maintenance are relevant.
The financial analysis is carried out as an integrated calculation with the following elements:
- Profit and Loss Account
- Balance Sheet
- Cash flow Statement
- Payment Plan
Assuming 70 % debt capital the company will achieve a positive operating result for the first
time in 2011. The first dividend payment will be in 2012 after the losses of 2010 have been
balanced.
Until 2019 the company will earn annually 5 MEURO net profit after taxes on the average.
From 2020 this profit will increase to ca. 20 MEURO/a, because the main equipment will be
depreciated until that time.
A project financing model have been developed and used as basis for the financial analysis.
The project will be profitable under the assumptions made with a lignite sales price of 7.00
EUR per ton as of 01/01/2006.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 17 of 42
2 Technical Basis for the Financial Analysis Power plant concept and coal demand
The specific objectives are the elaboration of a mining plan on the development of the new
mine in the Sibovc South West Lignite Field which will identify the necessary technical and
operational measures for production and supply of sufficient volumes of coal from the new
mine to supply the existing thermal power plants until the end of their lifetime.
Considering the potential of the existing mines and the required supply to the Kosovo A and B
power plants the following coal extraction from Sibovc SW has been determined:
Year All Mines Mirash / Bardh Sibovc SW
2005 6.4 6.4 0
2006 6.8 6.8 0
2007 7.2 7.2 0
2008 7.9 7.9 0
2009 7.8 7.8 0
2010 8.0 4.6 3.4
2011 9.0 3.0 6.0
2012 9.0 0 9.0
2013 9.0 0 9.0
2014 9.0 0 9.0
2015 9.0 0 9.0
SUM 89.1 43.7 45.4
Fig.: 1.3-1 Coal Output
Main mine equipment and mine development
The complementary mine plan Sibovc SW describes a mining development beginning in
Bardh / Mirash and heading in Northern direction, whereas the village Hade will be by-
passed.
This is described in the Complementary Mining Plan Sibovc SW Part I and II.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 18 of 42
Fig.: 1.3-2 Mining Position in the Year 2024
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 19 of 42
3 Economic and Financial Analysis
3.1 Preliminary Remarks Aim of the economic and financial analysis is to reflect economic efficiency so that
conclusions can be made with regard to the realisation of the project.
Resulting from the previous investigations low coal costs are expected – even with relatively
high interests and a short lifetime of the opencast mine.
The description of the financial and economic analysis shall among others comprise the
following four issues:
1. Is it possible to extract the coal at a competitively reasonable price?
2. Which rate of return will be earned? Will 20 % rate of return be realistic?
3. Which influence will an escalation of 2 and/or 4% have to all payments and revenues?
4. Will a lifetime of only 15 years for coal production be sufficient?
Apart from the below explanations the following shall be already mentioned here:
To 1) Specific Expenditure
The coal deposit is characterized by a favourable overburden : coal ratio. This allows a
principally possible coal production at very favourable prices of below 5.00 EURO/t coal.
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
tsp
ecif
ic E
xp
en
dit
ure
s in
EU
R/t
co
al
0,0
2,0
4,0
6,0
8,0
10,0
Lig
nit
e o
utp
ut
Mio
. t/
a
Personnel Electricity Fuel running Maintenance
other opex other Internal costs Royalties Recultivation
Overburden mobil Investments Output Lignite RAC-Lignite
Fig.: 3.1-1 Specific Expenditure
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 20 of 42
The figure above illustrates that in 2012 when the full production capacity will be achieved,
the annual payments for coal production will be below 5.00 EURO/t.
Precondition for this is that main equipment and auxiliary machines will be in a modern and
fully functioning condition. At present these preconditions are not fulfilled in Kosovo. It is
intended to provide these preconditions with the available mining plan. ‘This will lead to a
clear price raise of the coal owing to the connected initial investments (explained in detail
below).
To 2) Rate of return
The large German energy groups EON and RWE (with a relatively good rating) expect from
their company activities a total weighted average capital cost before tax of 9 %.
WACC … Weighted Average Capital Cost = 9% before tax
WACC ~ IRR (Internal rate of return)
This total weighted average capital cost is derived from the desired return on equity of ca. 9 %
after tax and loan capital of ca. 6 % taking account of the capital structure of ca. 30 % equity
capital.
� RWE is slightly less risky than investing in the Risk-free interest rate 5.5%
DAX as a whole. Risk is reduced since water Market premium 5.0%
accounts for a significant portion of the business. Beta factor 0.7
Cost of equity after-tax 9.0%2)
� According to the tax rate, RWE only has long-term Cost of debt before tax 6.0%
debt interest, only half of which is trade Tax shield -1.6%
tax-deductable. Tax rate for debt 26.4%
Cost of debt after-tax 4.4%
� Equity/debt ratio derived based on Share of equity 30.0%
market values Share of debt 70.0%
WACC after-tax 5.8%
� Weighted average for equity tax rate
(39%) and debt tax rate (32%) Average tax rate 35.0%
WACC before tax 9.0%
Derivation of RWE Group WACC1)
1) WACC = weighted average cost of capital.
2) Cost of equity (pretax): 15%.
RWE AG - Facts & Figures 2005
RWE Group Cost of Capital
Tab.: 3.1-1 Example RWE 2005
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 21 of 42
Also the aim of Vattenfall AB to achieve 11 % rate of return on capital costs before taxes
resulting from a rate of return on equity capital of 15 % after taxes will lie below the
mentioned 20 %.
To 3) Escalation
After a high-price period in the first half of the 80ies the world market price for coal (SKE –
hard coal equivalent) has stabilised on a low level at ca 40 EURO/t SKE over the past 20
years. The escalation rate of the development of the coal price is therefore below 2 %.
Also for other fuels like mineral oil and natural gas the real price (i.e. the price adjusted by the
inflation rate) is now as again below the price at the beginning of the 80ies.
To 4) Lifetime of the opencast mine
The lifetime of the opencast mine is adjusted to the planned residual lifetime of the existing
power plants. For the complementary mining plan this means 15 years.
According to IFRS the main equipments are depreciated over a period of 12 years. This
condition will be achieved at the end of the period under review in the Sibovc opencast mine.
Therefore the expected profit increases essentially for the last operating years.
0
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
T€
Labour Power&Fuel Maintenance Overb. mobil Royalties Recultivation Other
Depreciation Amortisation Provisions Interest Tax Net Profit Revenue
Revenue
Fig.: 3.1-2 Revenues until 2024
This is clearly illustrated in the above figure by the strongly increasing yellow area (i.e. the
increase in the net profit).
Extension of the lifetime would lead to a clear decrease in the cost price of coal.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 22 of 42
3.2 General Assumptions and Calculation Method Within the framework of the economic and financial analysis costs of coal production were
deter-mined as well as payment plan, a profit and loss account and a balance over the project
lifetime.
One important goal of the economic investigations is the determination of the exact price at
which the coal production is just cost-effective, i.e. the sum of all income is greater than the
sum of all expenditures.
The determination of the operating cost contains among others:
- Future number of employees
- Future equipment fleet
- Output capacity of the opencast mine
- Actual accounting of the opencast mines of Mirash / Bardh
- Experiences from other international opencast mines
The following Real Average Cost (RAC) per unit was determined, calculated on the basis of
DCF-method for an Internal Rate of Return (IRR) of 10% and 12%.
3.3 Example for DCF-Method The DCF-method considers the scheduling of investments and/or all relevant expenditures.
Apart from the normal investments for example for purchase of new equipment additional
expenditures are arising for the new opencast mine opening up, i.e. for the removal of
overburden until coal production start.
The following figure illustrates this issue. It can be seen that up to achieving of full capacity
of the mine the annual ratio overburden : coal (red line) is higher than in the following years.
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Mio
. t and M
io. m
³
0,00
1,00
2,00
3,00
4,00
5,00
6,00
7,00
8,00R
atio O
verb
urd
en : C
oal
SUM Overburden Lignite Ratio Overburden : Coal
Fig.: 3.3-1 Overburden and Lignite Performance
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 23 of 42
The expenditures for the opening up of the opencast mine leads to inharmonious payment
flows and mean high initial financial load for the company.
0
10
20
30
40
50
60
70
80
90
100
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
tota
l E
xpenditure
s in m
EU
R
0,0
2,0
4,0
6,0
8,0
10,0
Lig
nite o
utp
ut M
io. t/a
Personnel Electricity Fuel
Maintenance Other Opex Other Internal Costs
Royalties Recultivation Overburden mobil
Investments Output Lignite Lignite REVENUES 2 % Escalation
Fig.: 3.3-2 Total Expenditures
A simple determination of the coal costs according to the average method (also called
statistical calculation) does not lead to a representative result because financing of the
mentioned initial expenditures was not considered.
This shall be explained in an example (period under review 10 years):
Example: a) without considering interests
A mining company achieves full production of 9.0 mt raw coal with an initial investment of
170 MEURO after a starting phase of 3 years. From this time operating costs are yielded to an
amount of 30 MEURO annually as well as follow-up investments of 5 MEURO per annum.
(For reasons of simplification inflation was not taken into account, i.e. increasing revenues
and expenditures).
static calculation
year total 0 1 2 3 4 5 6 7 8 9 10
coal Mio. t 84,0 0,0 5,0 7,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0
Investment costs Mio. € -218,0 -170,0 -3,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0
Operating Costs Mio. € -290,0 -10,0 -15,0 -25,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0
Interest 0,0% Mio. €
total costs Mio. € -508,0 -180,0 -18,0 -30,0 -35,0 -35,0 -35,0 -35,0 -35,0 -35,0 -35,0 -35,0
spezific average cost = total costs / coal €/t 6,05 3,6 4,3 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9
revenues Mio. € 508,0 30,2 42,3 54,4 54,4 54,4 54,4 54,4 54,4 54,4 54,4
total anual Cash Flow Mio. € 0,0 -180,0 12,2 12,3 19,4 19,4 19,4 19,4 19,4 19,4 19,4 19,4
cum total Cash Flow Mio. € -180,0 -167,8 -155,4 -136,0 -116,6 -97,1 -77,7 -58,3 -38,9 -19,4 0,0
Tab.: 3.3-1 Calculation Example 1
According to this method Average Cost of coal of 6.05 EURO/t arise. This would be the
necessary minimum proceeds at which revenues and expenditures are equal, i.e. the
cumulative Cash Flow is 0 over the period under review.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 24 of 42
Until achieving of first proceeds, the company has to make expenditures of totally 180
MEURO (see column 0 in the above table). Financing costs for that were not taken into
account.
b) Consideration of interests:
For a comprehensive presentation of a company it is necessary to complement the calculation
by the payment of the interests. This also includes interests lost for the entrepreneur because
he was not able to put money interest bearing to a bank but uses it for coal production.
dynamic calculation (dcf)
year total 0 1 2 3 4 5 6 7 8 9 10
coal Mio. € 84,0 0,0 5,0 7,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0
Investment costs Mio. € -218,0 -170,0 -3,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0
Operating Costs Mio. € -290,0 -10,0 -15,0 -25,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0
Interest costs 10,0% Mio. € -122,6 -18,0 -17,8 -17,4 -15,9 -14,2 -12,3 -10,3 -8,1 -5,7 -3,0 0,0
total costs Mio. € -630,6 -198,0 -35,8 -47,4 -50,9 -49,2 -47,3 -45,3 -43,1 -40,7 -38,0 -35,0
spezific average cost = total costs / coal €/t 7,51 7,2 6,8 5,7 5,5 5,3 5,0 4,8 4,5 4,2 3,9
revenues Mio. € 630,6 37,5 52,6 67,6 67,6 67,6 67,6 67,6 67,6 67,6 67,6
total anual Cash Flow Mio. € 0,0 -198,0 1,7 5,2 16,7 18,4 20,2 22,2 24,5 26,9 29,6 32,6
cum total Cash Flow bevor interest Mio. € -180,0 -178,5 -173,8 -158,6 -141,8 -123,5 -103,2 -81,0 -56,5 -29,6 0,0
cum total Cash Flow Mio. € -198,0 -196,3 -191,1 -174,4 -156,0 -135,8 -113,6 -89,1 -62,2 -32,6 0,0
Tab.: 3.3-2 Calculation Example 2
This calculation shows that over the period under review interests in the amount of 122.6
MEURO are accumulating and therefore the average lowest coal costs to be earned amount to
7.51 EURO/t. All other assumptions remain unchanged. Here also the sum of revenues and
expenditures is 0 over the period under review. Auch hier ist die Summe der Einnahmen und
Ausgaben über den Betrach-tungszeitraum gleich 0.
Mathematic considerations lead now to a simplified calculation.
calculation chemata for dcf
year total 0 1 2 3 4 5 6 7 8 9 10
coal Mio. € 84,0 0,0 5,0 7,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0
Investment costs Mio. € -218,0 -170,0 -3,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0 -5,0
Operating Costs Mio. € -290,0 -10,0 -15,0 -25,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0 -30,0
Interest Mio. € 0,0
total costs Mio. € -508,0 -180,0 -18,0 -30,0 -35,0 -35,0 -35,0 -35,0 -35,0 -35,0 -35,0 -35,0
real average cost RAC
disc costs
=---------------
disc coal €/t 7,51
discounted total costs 10,0% Mio. € -341,3 -163,6 -14,9 -22,5 -23,9 -21,7 -19,8 -18,0 -16,3 -14,8 -13,5 -12,3
discounted coal production 10,0% Mio. € 45,5 0,0 4,1 5,3 6,1 5,6 5,1 4,6 4,2 3,8 3,5 3,2
revenues Mio. € 630,6 37,5 52,6 67,6 67,6 67,6 67,6 67,6 67,6 67,6 67,6
discounted revenues 10,0% Mio. € 341,3 0,0 31,0 39,5 46,2 42,0 38,1 34,7 31,5 28,7 26,1 23,7
Tab.: 3.3-3 Calculation Example 3
By discounting of both expenditures and quantities the division of the sums yields the same
result like in figure 5: real average cost (RAC) of 7.51 EURO/t. So it will not be necessary to
calculate the annual interests for the determination of the RAC.
In this calculation the total discounted costs are equal to the total discounted revenues.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 25 of 42
For reasons of simplification this approach assumes that the return on loan, deposit and equity
capital is made at the same interest rate.
The interest rate in this dcf-calculation is called internal rate of return (IRR). It does not
necessarily represent the interest of the capital market because there are also included risks
and hazards.
The normal case is calculated with 10 - 12 % consisting of:
Basic interest 4 - 6 %
Project risk 2 %
Taxes (20%) 2 % � 8 - 10 % real
Inflation 2 % � 10 - 12 % escalated.
Another possible approach for calculating the rate of interest is the determination of the
Weighted Average Capital Cost (WACC) on the basis of the desired rate of return on equity.
WACC before-tax = ER * CE + CD* DR
There were assumed cost of debt with 6 % and/or 8 %, based on the requirement for an
interest rate of 20 % for the employed equity capital and considering the fact that the rating of
the company does not yet correspond to the international standard. Therefore this approach
yields the following total return on investment:
CE … Cost of equity before-tax 20 %
CD … Cost of debt before tax 6 % 8 %
ER … Equity ratio 30 %
DR … Debt ratio 70 %
� WACC before tax 10.2 % 11.6 %
In variants 1 and 2 our illustration therefore refers to the calculation with 10 % and
12 % total return on investment.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 26 of 42
3.4 Real Average Cost V2 12% V1 10%
Expenses over whole project life Total RAC RAC
MEURO EURO/t EURO/t
Total Investment 328 4.36 3.89
thereof Investment 328 2.37 2.37
thereof financing Investment 1.99 1.52
Total Operating Expenditure
567 3.67 3.65
thereof
Maintenance 144 0.93 0.93
Overburden mobile 27 0.16 0.16
Fuel 31 0.21 0.21
Personnel Expenses 153 1.03 1.01
Other internal Expenses 39 0.26 0.26
Royalties 40 0.25 0.25
Recultivation 0.4 0.00 0.00
Electricity 60 0.40 0.39
Other opex costs 58 0.39 0.39
Mine closure 15 0.04 0.05
Total Expenditure (Invest and Operating Exp.) 3.952 8.03 7.54
Coal costs with 12% IRR amount to 8.03 EURO/t as against 7.54 EURO/t with 10% IRR.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 27 of 42
1,01 1,03
0,60 0,61
0,93 0,93
0,64 0,64
0,47 0,46
2,37 2,37
1,521,99
8,037,54
0,00
0,50
1,00
1,50
2,00
2,50
3,00
3,50
4,00
4,50
5,00
5,50
6,00
6,50
7,00
7,50
8,00
8,50
9,00
9,50
10,00
10% 12%
RA
C E
UR
/t C
oal
Personnel Power & Fuel Maintenanceother & Royalties service & mobil Overburden Invest Expenditurefinancing cost total
Fig.: 3.4-1 RAC for 10 % and 12 % total Return on Investment
The costs for the running operation amount to ca. 3.65 EURO/t raw coal. Together with the
average costs for the investments to the amount of 2.37 EURO/t there is yielded ca. 6.00
EURO/t raw coal. The remaining 1.50 and/or 2.00 EURO/t raw coal are financing charges
which are arising because the payments cannot be distributed proportionally over the lifetime
and the main part of these payments ahs to be made before starting production.
The period under review only covers 15 years of coal production. This is an unusually short
period for an opencast mine. In 2024 there will exist a functioning fully equipped opencast
mine with rich coal reserves. With expenditures to the amount of ca. 54 MEURO the opencast
mine generates payment surplus to the amount of ca. 35 MEURO.
The calculation ends here as per order.
Considering the above mentioned expenditures to the amount of ca. 54 MEURO in 2022 (this
is the last year with representative payments) further estimations were made with regard to the
effects on the RAC when continuing production. From 2025 additional annual investments of
1 EURO/t coal were considered, i.e. 9.0 MEURO/a for rehabilitation for reasons of a
reasonable commercial assessment.
If the period considered is extended by 10 years there are arising real average cost to the
amount of 7.00 EURO/t for 10 % and/or 7.50 EURO/t for 12 % total return on investment.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 28 of 42
Development of the RAC as a function of the lifetime opencast mining
5,0
5,5
6,0
6,5
7,0
7,5
8,0
8,5
9,0
9,5
10,0
10,5
11,0
11,5
12,0
2015 2020 2025 2030 2035 2040 2045
Year
RA
C in
EU
R/t
Co
al
Development of the RAC with WAAC 10% Development of the RAC with WAAC 12%
Fig.: 3.4-2 RAC depending on the Interest Rate
Depending on the possible lifetime of the opencast mine, the series illustrates the development
of RAC. It can be seen that the RAC limit values of 6.80 EUR for 10 % and/or 7.3 EURO/t
for 12 % approach and from 2040, i.e. after a lifetime of ca. 30 years, this value will stay
relatively constant.
In the economic analyses the following assumptions were concluded from this possible
development:
Variant 1: coal price 7.00 EURO, interest rate on borrowings 6.0 %, discount rate 10 %,
Variant 2: coal price 7.50 EURO, interest rate on borrowings 8.0 %, discount rate 12 %.
3.5 Cash Flow The Cash Flow Analysis describes a variant which can be realised. It fully reflects the
opencast mine (like a separate company). Assuming the specific conditions in Kosovo and/or
during negotiations about financing conditions (interest rate) there can be achieved cost
reduction potentials which are not included in the assumptions.
An essential assumption for the financial analysis is that the equipment from the phasing out
mine operations to be re-used doesn’t have any noteworthy book value.
3.5.1 Preliminary overburden In 2010 first coal will be extracted. From 2011 the annual coal revenues will be at least as
high as the annual payments, i.e. until 2011 the company has to be allocated capital. Until
2011 total payment of 296 MEURO (of it 238 MEURO for investments) are required. With
regard to totally 74 MEURO coal revenues until 2011 this represents a capital requirement of
222 MEURO until 2011.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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Cumulative Cash Flow before Interest and Tax
-300
-250
-200
-150
-100
-50
0
50
100
150
200
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
m E
UR
kum. CF without interest Investments Operating Costs Lignite REVENUES 2 % Escalation
Fig.: 3.5-1 Cumulative Cash Flow before Interest and Tax
The first positive cumulative Cash Flow (CF) before interests and taxes will occur in 2018.
Assuming that these expenditures are financed with 70 % by credits there are resulting interest
expenditures to the amount of 39 MEURO with a loan interest of 6.0 % until 2011. The
payments increase therefore to 335 MEURO and the necessary capital requirement to 261
MEURO.
Cum Cash Flow with Interest before Tax
-300
-250
-200
-150
-100
-50
0
50
100
150
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
m E
UR
kum. CF with interest Investments Operating Costs Interest Lignite REVENUES 2 % Escalation
Fig.: 3.5-2 Cumulative Cash Flow with Interest before Tax
The cumulative Cash Flow after interests and taxes will only be positive in 2021.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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Although the CF will only be positive 3 years later such an outside financing is reasonable be-
cause only 74 MEURO equity capital will be required instead of 261. In addition the rate of
return of the employed capital also increases because the debt capital bears interests of only 6
%.
Contrary to the cost of equity the interest on debt capital is fully tax deductible. This releases
the company in terms of taxes so that the effective debt capital interest in this variant is only
4.8%.
Cost of debt after tax = Cost of debt before tax * (1-tax rate)
4.8% = 6% * (1-20%)
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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-260
-240
-220
-200
-180
-160
-140
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
2007 2008 2009 2010 2011
Year
Mio
. E
UR
cum Investments cum CF with interest
Investments Operating Costs
Interest Lignite REVENUES 2 % Escalation
7.00 €/t
Fig.: 3.5-3 Expenditures and Revenues until achieving of a positive Operating Result
The detailed payments without interests are presented in the following table.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 32 of 42
Projekt: Sibovc - Variant (9,0 mio. tons) - Lignite price 7.00 Euro/t with 2 % Escalation - TEuro
ITEM Description Expenditure escaleted Cost
Year Total 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Production (Mio. Tons) 123,40 0,00 0,00 0,00 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00
1. Material 91.605 0 283 1.268 3.106 4.771 5.243 5.738 5.943 6.081 6.358 6.549 6.872 7.020 7.239
therof Fuel 31.177 0 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417
therof Power 60.428 0 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822
therof Material 0
2. Maintenance 143.625 0 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687
3. Labour Cost 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430
4. Overburden mobil 27.273 0 1.401 1.299 221 225 345 0 0 0 895 2.105 2.225 3.483 3.553
5. Other Cost 151.930 0 398 1.570 4.220 6.771 8.538 9.206 9.337 9.453 9.708 9.880 10.245 10.371 10.697
therof Recultivation 458 0 0 0 0 0 0 0 0 0 0 0 0 0 115
therof closing mine 14.568 0 0 0 0 0 0 0 0 0 0 0 0 0 0
therof Royalities 39.477 0 0 0 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028
therof Other Internal Costs 38.971 0 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021
therof Other Opex 58.456 0 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532
Subtotal opex 567.379 38 4.173 9.362 18.350 26.275 29.642 31.942 33.726 34.623 36.909 39.225 40.930 43.182 44.606
Average opex Cost (Euro/Tons) 4,60 0,00 0,00 0,00 5,40 4,38 3,29 3,55 3,75 3,85 4,10 4,36 4,55 4,80 4,96
6. Investment 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776
total 895.652 39.842 76.503 80.649 49.717 49.364 43.492 33.748 39.747 45.645 45.171 43.984 52.171 51.747 51.382
Average Cost (Euro/Tons) 7,26 0,00 0,00 0,00 14,62 8,23 4,83 3,75 4,42 5,07 5,02 4,89 5,80 5,75 5,71
with WAAC= 10% RAC 7,54
Tab.: 3.5-1 Escalated Expenditures in Sibovc SW
3.6 IRR, Average Costs per Unit For different discounted rates the average cost per unit before tax over the entire project life
amount to:
0,98 0,99 1,00 1,01 1,03 1,05 1,09
0,59 0,59 0,60 0,60 0,61 0,61 0,63
0,91 0,92 0,92 0,93 0,93 0,94 0,95
0,63 0,63 0,64 0,64 0,64 0,65 0,660,49 0,48 0,47 0,47 0,46 0,46 0,46
2,37 2,37 2,37 2,37 2,37 2,37 2,37
0,33 0,691,08
1,521,99
2,77
4,26
6,30 6,67
8,03
8,85
10,41
7,08
7,54
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
4% 6% 8% 10% 12% 15% 20%
RA
C in
€/t
Lig
nit
e
Personnel Power & Fuel Maintenance other & Royalties
service & mobil Overburden Invest Expenditure financing cost total
Fig.: 3.6-1 Illustration of Dependence on theoretical total Return on Investment
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 33 of 42
The calculations show the greater dependency of the Real Average Cost (RAC) from the
discount rate. The higher the intended rate of interest, the higher the Real Average Cost.
Thereby it becomes apparent that the costs of financing are depending on the chosen interest
of capital.
Once again it shall be clearly mentioned at this point that this financing costs both contain the
costs for debt capital and the rate of interest for equity capital.
3.7 Sensitivity Analysis
To illustrate the dependence of Average Costs from the single cost types sensitivity analyses
were made from the below mentioned positions.
It was examined how the Average Costs will change if this data would vary by +/- 30%
annually.
(This analysis shows the sensitivity for)
Investments
Personnel Expenses
Electricity
Maintenance
Other costs
Royalties
Recultivation
Fuel
Sensitivity is shown in the following figure:
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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6,00
6,10
6,20
6,30
6,40
6,50
6,60
6,70
6,80
6,90
7,00
7,10
7,20
7,30
7,40
7,50
7,60
7,70
7,80
7,90
8,00
8,10
8,20
8,30
8,40
8,50
70% 75% 80% 85% 90% 95% 100% 105% 110% 115% 120% 125%
RA
C in
€/t
Personnel
RunningMaintenance
Electricity
Fuel
Overburdenmobil
Recultivation
Other Internal
costs
Royalties
Other opex
Investment
Fig.: 3.7-1 Sensitivity Chart
This analysis again approves the large dependency of the real average cost (RAC) from the in-
vestment expenditures (including financing costs). Furthermore, personnel costs as well as
costs for maintenance are relevant.
Payments for electricity, fuel, other costs and recultivation are of minor influence on the
Average Costs.
3.8 Financial Analysis The financial analysis is carried out as an integrated calculation with the following elements:
- Profit and Loss Account
- Balance Sheet
- Cash flow Statement
- Payment Plan
Therefore it is necessary to change investment into year wise depreciation, cost for closing the
mine after finishing production into year wise provision and cost for pre-overburden into year
wise amortisation.
Die opening-up phase will last until 2012. Up to this time about 17 mbcm overburden have to
be removed for the opening up of the opencast mine (preliminary overburden).
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Mio
. t and M
io. m
³
Overburden without Pre_overburden Pre-overburden Lignite
Fig.: 3.8-1 Pre-Overburden of Sibovc SW Mine
The costs for this overburden removal amount to 59 MEURO. They will be activated and
depreciated over the period under review (to 2024).
Assuming 70 % debt capital the company will achieve a positive operating result for the first
time in 2011. The first dividend payment will be in 2012 after the losses of 2010 have been
balanced.
0
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
T€
Labour Power&Fuel Maintenance Overb. mobil Royalties Recultivation Other
Depreciation Amortisation Provisions Interest Tax Net Profit Revenue
Revenue
Fig.: 3.8-2 Revenues of Sibovc SW Mine
The capital demand amounts to 261 MEURO up to this time. In the considerations it is
assumed that of this sum has to be spent as equity capital.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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Until 2019 the company will earn annually 5 MEURO net profit after taxes on the average.
From 2020 this profit will increase to ca. 20 MEURO/a, because the main equipment will be
depreciated until that time. With regard to this aspect the advantage of a longer lifetime
>2024) becomes apparent.
-250
-200
-150
-100
-50
0
50
100
150
200
250
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024
mio
. E
UR
Land Mine Development & Pre-Op. Exp. Technical plants and equipmentequity Provisions liabilitiesLiquid funds Total assets Total equity and liabilities
Assets
equity and liabilities
Fig.: 3.8-3 Equity and Liabilities of Sibovc SW Project
This figure illustrates the capital structure of the company. For financing the necessary
equipment as well as the opening-up of the opencast mine the company needs equity capital
base of
75 MEURO. Our calculation model considers that from 2013 parts of the equity capital can be
step-wise repaid so that in 2024 only 46 MEURO will remain for the company.
Until 2011 credits to the amount of 194 MEURO have to be taken up.
For reasons of a reasonable commercial assessment revenues for the sale of land were not
considered after completion of the reclamation.
3.8.1 Earning-Capacity Value According to the project the consideration ends in 2024. As already mentioned the company
will earn after finishing of the depreciations of the main equipment in variant 1 a cash flow
(perpetuity) of about 29 MEURO and in variant 2 of 35 MEURO after tax.
This approach allows determining the earning-capacity value according to the dcf-method
(discounting of the cash flow with the WACC after tax) referring to the 31.12.2024. As
already explained there were also considered additional annual investments for rehabilitation
to the amount of 1 EURO/t coal, i.e. 9.0 MEURO/a for reasons of a reasonable commercial
assessment.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 37 of 42
Regarding a tax rate of 20 % the depreciations lead to a tax release of 1.8 MEURO, so that the
annual cash flow would reduce by 7.2 MEURO to 22.0 MEURO in variant 1 and 27.6 in
variant 2.
The earning-capacity value will be determined with the help of the following formula from the
perpetuity.
e-cv … earning-capacity value
p … perpetuity = cash flow – 7. 2 MEUR
WACC after-tax = WACC before-tax – 2 % tax – 2 % escalation (= 6 % and/or 8 %)
The available calculation earning-capacity value amounts to366 MEURO in variant 1 and 345
MEURO in variant 2. Similar to the real average cost (RAC), the influence of the lifetime of
the opencast mine on the earning-capacity value was examined.
Development of the earning-capacity value in 2024 as a function of the liftime opencast mine
0
50
100
150
200
250
300
2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 2041 2042 2043 2044 2045 2046 2047 2048 2049 2050
year
earn
ing
-ca
pacit
y v
alu
e
2024
in
mio
. E
UR
Development earning-capacity value Variant 1 Development earning-capacity value Variant 2
Fig.: 3.8-4 Earning-Capacity Value per 31/12/2024
The figure illustrates that under the assumption made the earning-capacity value approaches
the respective limit value. Regarding a consideration until 2050, i.e. a lifetime of 40 years, this
value comes to ca. 300 MEURO in both variants.
A longer lifetime of the opencast mine would lead to a considerable increase of the earning-
capacity value.
p
e-cv = --------------------
WACC after-tax
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
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3.8.2 Project Financing The financing scheme is fixed as follows:
- Equity, local 30 % of invest without new line
- Loans 100 % of account of liabilities - Equity
- Total 100 %
Exception: Payments for auxiliary equipment are financed to 100% by the manufacturer.
In variant 1 which bases on a total return on investment of 10 % before taxes and which
economic analyses was calculated with a coal price of 7.00 EURO/t the following financing
variants were assumed:
- Auxiliary equipment – 100 % debt capital over the entire lifetime.
Grace period 0 years
Repayment period 5 years
Tenor 5 years
Repayments are to do in equal portions
Nominal interest rate 6 % p.a.
Bank fees 0 % of loan
- loan conditions for resettlement until 2012:
Grace period 3 years
Repayment period 10 years
Tenor 13 years
Nominal interest rate 6% p.a.
Up front Fee 0 %
Repayments are to do in equal portions.
- loan conditions for main equipment to 2012:
Grace period 4 years
Repayment period 10 years
Tenor 14 years
Nominal interest rate 6% p.a.
Up front Fee 0 %
Repayments are to do in equal portions.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 39 of 42
- loan conditions for short-term loans for running costs:
Nominal interest rate 6% p.a.
Working capital is assumed with 10 % of personnel cost.
The income tax rate is 20 %.
The surplus after taxes is distributed to the shareholders.
In variant 2 with assumed 12 % rate of return on equity and a coal price of 7.50 EURO/t there
was used an interest rate of 8 % for the debt capital.
3.9 Cost Calculation, Investment Costs, Operating Costs
3.9.1 General Data for Cost Calculation General assumptions for the mid term plan are as follows:
The assumptions presented in the following which were important for the calculations were
taken from the accounting period 2004. The quantity structures were evaluated based on
commercial grounds.
- Currency of the study EURO
- Discount rate 10 % escalated
- Escalation Rate 2 %/year.
- Cost Base 2005
- Fuel 0.08 EURO/m³+t
- Labour Costs 3,440 EURO/employee/year in 2005
- Maintenance 0.08 EURO/(m³+t)*km
- Overburden (T&S) 2.00 EURO/m³
- Royalties 0.25 EURO/t Lignite
- Tax 20% of profit
- Other Operational expenses 0.15 EURO/m³+t
- Other Internal Costs 0.10 EURO/m³+t
- Electricity 4.00 Cent/kWh
3.9.2 Investment Costs All necessary payments for starting coal production, i.e. purchase and rehabilitation of large
equipment and belt conveyors, auxiliary equipment, claim of areas, resettlements and others
are included in the investment.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 40 of 42
3.9.3 Labour Costs It shall be assumed that the personnel costs in Kosovo will increase more than all the other
positions within the coming years. Therefore, our calculation bases on the following
assumption:
The personnel costs increase in real terms (i.e. without taking into account international
inflation) by: 5 %/year until 2014
1 %/year from 2015
Considering an inflation rate of 2 % there are resulting increases in personnel costs to the
amount of 7%/year and/or 3%/year.
Additional cost for personnel in the amount of 250 TEURO/year was considered in the
calculation.
3.9.4 Calculation of Operating Cost Items - Maintenance: The demand was determined on the basis of the equipment
performances and the specific value.
- Overburden (T&S) This performance is assigned to contractors.
- Electricity The specific energy consumption of the heavy equipment and belt
conveyor plants was estimated on the basis of their technical condition
and available experiences.
In addition, a further demand of 5 GWh/a was assumed taking into
account data of similar opencast mines.
For power purchase there was assumed a European average value of 30
EURO/MWh for the production and 10 EURO/MWh for transmission.
- Fuel: Basing on the accounting of 2004 and regarding rise in power prices as
well as reduced consumption of new equipment, a consumption of 0.08
EURO/m³+t was estimated.
- Royalties: 0.25 EURO/t coal
- Reclamation: The necessary expenses were estimated after analysing the local
circumstances on the basis of experiences.
- Other Costs: Based on the accounting of 2004 and international experiences a
specific value was estimated.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 41 of 42
3.9.5 General Data and Principles for Cash Flow All amounts paid out an inpayments are escalated with an inflation rate of 2 % per year.
The depreciations were calculated according to the valid European Standards of IFRS.
Depreciation time Auxiliary equipment 5 years,
Belt conveyors 10 years,
Heavy-duty equipments 12 years,
Resettlement 10 years,
Energy plants 15 years,
Buildings and workshops 25 years,
Others 10 years,
Payments for real estates are not depreciated.
Recultivation is part of operating cost.
The shaping of the post-mining area is considered as expenditure and included in the
provisions. These expenditures will only activated in 2024 (end of period under review) to the
amount of
14 MEURO.
The pool of liquidity is calculated with 10 % of the personnel costs per year
3.9.6 Escalation The variants 1 and 2 were calculated with the presently used escalation rate of 2 %. Due to
actual development of the energy prices on the world market there is the threatening danger of
a rising inflation. Therefore another calculation was made for all expenditures as well as the
revenues for the coal with an escalation of 4 %.
For the interest rate on borrowings there is assumed percentage of 8 % so that the WAAC will
come to 12 %.
The coal costs for 12% IRR amount to 7.50 EURO/t.
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Part IV Financial Analysis
Complementary Mining Plan Sibovc SW
Page 42 of 42
Development of the RAC as a function of the lifetime opencast mining
5,0
5,5
6,0
6,5
7,0
7,5
8,0
8,5
9,0
9,5
10,0
10,5
11,0
11,5
12,0
2015 2020 2025 2030 2035 2040 2045
Year
RA
C in
EU
R/t
Co
al
Development of the RAC 10% Development of the RAC 12%
Fig.: 3.9-1 Development of the RAC with 4 % Escalation
Assuming a production until 2035, a total return on investment of 12 % would result in a
value of ca. 7.00 EURO/t for the RAC.
The economic analysis was therefore also carried out for the escalation with 4% assuming a
coal price of 7.00 and 7.50 EURO/t coal.
3.9.7 Lignite Sales Price It was explained above that for 70% debt capital employment there can be expected a RAC to
the amount of 7.00 EURO with 6 % interest rate on borrowings. The available calculation
therefore assumes this lignite price of 7.00 EURO/t as of 01.01.2006. The calculation is
nominal, i.e. every year the coal price is increased by the escalation factor compared to the
previous year.
Because the rating of the company does not correspond to international standards a further
consideration was calculated with 8 % interest rate on borrowings. This calculation resulted in
another economic analysis with 7.50 EURO/t coal.
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Variant 1
Project: Sibovc South West
Coal Price: 7.0 EURO/t
Escalation: 2%
Cost of Debt: 6%
Cost of Equity: 20%
Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls
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date: 10.04.06
Expenditures Project: Sibovc SW - Variant 1 - Coal Price 7.0 EURO/t, 2 % Escalation, 6 % Cost of debt
in 1,000 EURO
ITEM Description Expenditure escalated Cost
Year Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Production (mt) 123,40 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
1. Energy 91.605 283 1.268 3.106 4.771 5.243 5.738 5.943 6.081 6.358 6.549 6.872 7.020 7.239 7.355 7.342 7.580 2.856
thereof fuel 31.177 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417 2.427 2.389 2.437 742
thereof power 60.428 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822 4.928 4.952 5.143 2.114
2. Maintenance 143.625 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687 12.011 12.132 12.679 5.075
3. Labour cost 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430 11.770 12.120 12.480 7.944
4. Overburden (mobil) 27.273 1.401 1.299 221 225 345 895 2.105 2.225 3.483 3.553 3.514 3.949 3.999 58
5. Other Cost 151.930 398 1.570 4.220 6.771 8.538 9.206 9.337 9.453 9.708 9.880 10.245 10.371 10.697 10.788 10.729 10.943 19.077
thereof recultivation 458 115 114 112 114 3
thereof royalties 39.477 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028 3.089 3.151 3.214 2.185
thereof other internal costs 38.971 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021 3.034 2.987 3.046 928
thereof other opex 58.456 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532 4.551 4.480 4.570 1.392
thereof mine closure 14.568
Subtotal opex 567.379 38 4.173 9.362 18.350 26.275 29.642 31.942 33.726 34.623 36.909 39.225 40.930 43.182 44.606 45.438 46.270 47.681 35.009
Average opex cost 4,60 5,40 4,38 3,29 3,55 3,75 3,85 4,10 4,36 4,55 4,80 4,96 5,05 5,14 5,30 5,83
(Euro/t)
6. Investment 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Total 895.652 39.842 76.503 80.649 49.717 49.364 43.492 33.748 39.747 45.645 45.171 43.984 52.171 51.747 51.382 53.299 53.851 49.557 35.784
Average cost (Euro/t) 7,26 14,62 8,23 4,83 3,75 4,42 5,07 5,02 4,89 5,80 5,75 5,71 5,92 5,98 5,51 5,96
7. Interest 90.648 1.542 4.301 7.736 8.975 10.459 9.913 8.786 7.499 6.632 5.787 5.077 4.145 3.400 2.386 1.515 904 948 643
8. Taxes 34.310 510 1.281 1.060 1.233 1.890 2.011 1.738 1.839 1.539 2.318 3.349 4.441 5.370 5.733
9. Net Profit 137.239 2.038 5.123 4.242 4.932 7.561 8.042 6.950 7.356 6.154 9.273 13.395 17.763 21.479 22.931
Total project cost 1.157.848 41.384 80.803 88.385 58.692 62.371 59.809 47.836 53.410 61.729 61.010 57.749 65.510 62.840 65.358 71.559 76.958 77.354 65.090
Average cost (Euro/t) 9,38 17,26 10,40 6,65 5,32 5,93 6,86 6,78 6,42 7,28 6,98 7,26 7,95 8,55 8,59 10,85
Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls
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Profit and Loss Project: Sibovc SW - Variant 1 - Coal Price 7.0 EURO/t, 2 % Escalation, 6 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
I. Operating result1. Income
A. Sales revenues 1.105.357 0 0 0 26.277 47.299 72.367 73.815 75.291 76.797 78.333 79.899 81.497 83.127 84.790 86.485 88.215 89.980 61.186
E Mine development & pre-op. exp. 59.134 1.577 9.280 20.892 13.958 13.428 0 0 0 0 0 0 0 0 0 0 0 0 0
Total income 1.164.492 1.577 9.280 20.892 40.235 60.727 72.367 73.815 75.291 76.797 78.333 79.899 81.497 83.127 84.790 86.485 88.215 89.980 61.186
2. ExpensesA. Personnel expenses 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430 11.770 12.120 12.480 7.944
B. Power expenses 60.428 0 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822 4.928 4.952 5.143 2.114
C Fuel expenses 31.177 0 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417 2.427 2.389 2.437 742
D Overburden (mobil) 27.273 0 1.401 1.299 221 225 345 0 0 0 895 2.105 2.225 3.483 3.553 3.514 3.949 3.999 58
E Maintenance 143.625 0 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687 12.011 12.132 12.679 5.075
F Recultivation 458 0 0 0 0 0 0 0 0 0 0 0 0 0 115 114 112 114 3
G Royalties 39.477 0 0 0 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028 3.089 3.151 3.214 2.185
H Depreciation 292.975 0 815 3.808 13.143 20.277 22.194 23.554 23.653 21.823 21.299 22.606 22.905 24.510 21.845 18.406 14.444 10.211 7.482
I Amortisation 42.708 0 0 0 0 0 3.285 3.285 3.285 3.285 3.285 3.285 3.285 3.285 3.285 3.285 3.285 3.285 3.285
J Other internal costs 38.971 0 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021 3.034 2.987 3.046 928
K Other opex 58.456 0 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532 4.551 4.480 4.570 1.392
L Provisions 14.568 0 0 0 350 627 955 973 992 1.011 1.031 1.051 1.071 1.091 1.112 1.132 1.154 1.175 843
Total Expenses 903.062 38 4.987 13.170 31.843 47.179 56.075 59.754 61.656 60.743 62.524 66.166 68.191 72.068 70.848 68.262 65.153 62.352 32.052
Operating result 261.430 1.539 4.293 7.722 8.392 13.547 16.292 14.061 13.634 16.054 15.809 13.733 13.306 11.059 13.942 18.223 23.062 27.627 29.134
II. Extraordinary income from tangible assets 0
III. Net income from affiliated companies 0
IV. Net interest -89.882 -1.539 -4.293 -7.722 -8.955 -10.436 -9.889 -8.759 -7.470 -6.602 -5.756 -5.045 -4.112 -3.367 -2.351 -1.479 -859 -778 -471
V. Special net income 0
Net income from ordinary activities 171.548 0 0 0 -563 3.111 6.403 5.302 6.165 9.451 10.053 8.688 9.194 7.693 11.591 16.744 22.203 26.849 28.663
Income tax -34.310 0 0 0 0 -510 -1.281 -1.060 -1.233 -1.890 -2.011 -1.738 -1.839 -1.539 -2.318 -3.349 -4.441 -5.370 -5.733
Net income for the year 137.239 0 0 0 -563 2.601 5.123 4.242 4.932 7.561 8.042 6.950 7.356 6.154 9.273 13.395 17.763 21.479 22.931
Application of profits
Loss carryback / retaines profits brought forward 510 -563 3.111 -2.038
Balance-sheet net income 139.277 0 0 0 0 2.038 7.161 4.242 4.932 7.561 8.042 6.950 7.356 6.154 9.273 13.395 17.763 21.479 22.931
NPV to end 365.922
Total lignite production mt/year 123 0,00 0,00 0,00 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls
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date: 10/04/2006
Payment Plan Project: Sibovc SW - Variant 1 - Coal Price 7.0 EURO/t, 2 % Escalation, 6 % Cost of debt in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
InpaymentsSales revenues 1.105.357 26.277 47.299 72.367 73.815 75.291 76.797 78.333 79.899 81.497 83.127 84.790 86.485 88.215 89.980 61.186
Interest income 766 3 8 14 20 22 25 27 29 30 31 32 33 34 35 36 45 170 172
Equity contribution 46.800 12.469 24.287 26.927 9.467 938 297 -3.061 -3.441 -1.978 -3.340 -3.356 -2.439 -2.420 -2.546 -1.575 -3.431
Change in liabilities 244.176 29.095 56.670 62.830 25.540 18.739 5.980 234 4.422 5.607 6.590 3.044 6.468 3.431 4.576 5.628 5.321
Total inpayments 1.397.099 41.567 80.965 89.772 61.304 66.999 78.669 71.015 76.301 80.456 81.613 79.619 85.559 84.171 86.855 90.575 90.151 90.149 61.358
ExpenditurePersonnel expenses 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430 11.770 12.120 12.480 7.944
Energy expenses 60.428 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822 4.928 4.952 5.143 2.114
Fuel expenses 31.177 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417 2.427 2.389 2.437 742
Overburden (mobil) 27.273 1.401 1.299 221 225 345 895 2.105 2.225 3.483 3.553 3.514 3.949 3.999 58
Maintenance 143.625 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687 12.011 12.132 12.679 5.075
Recultivierung 458 115 114 112 114 3
Royalties 39.477 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028 3.089 3.151 3.214 2.185
Investments in assets 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Plant and construction
Other internal costs 38.971 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021 3.034 2.987 3.046 928
Other opex 58.456 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532 4.551 4.480 4.570 1.392
Mine closure 14.568 14.568
Total expenses 895.652 39.842 76.503 80.649 49.717 49.364 43.492 33.748 39.747 45.645 45.171 43.984 52.171 51.747 51.382 53.299 53.851 49.557 35.784
Income tax 34.310 510 1.281 1.060 1.233 1.890 2.011 1.738 1.839 1.539 2.318 3.349 4.441 5.370 5.733
Loan interest 90.648 1.542 4.301 7.736 8.975 10.459 9.913 8.786 7.499 6.632 5.787 5.077 4.145 3.400 2.386 1.515 904 948 643
Loan repayment 237.325 1.111 2.521 4.553 18.778 23.090 22.862 18.698 20.573 21.839 20.017 21.298 21.462 18.982 12.596 5.088 3.858
Distribution of dividend 137.239 2.038 5.123 4.242 4.932 7.561 8.042 6.950 7.356 6.154 9.273 13.395 17.763 21.479 22.931
Total expenses 1.395.173 41.384 80.803 89.496 61.213 66.924 78.587 70.926 76.273 80.427 81.583 79.588 85.527 84.138 86.821 90.540 89.554 82.442 68.948
Change in pool of liquidity 1.927 183 162 276 91 75 82 90 28 29 30 31 32 33 34 35 597 7.708 -7.590
Pool of liquidity 183 345 621 713 787 869 959 987 1.017 1.047 1.078 1.110 1.143 1.177 1.212 1.809 9.516 1.927
Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls
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Balance Sheet Project: Sibovc SW - Variant 1 - Coal Price 7.0 EURO/t, 2 % Escalation, 6 % Cost of debt date: 10.04.06
in 1,000 EURO
Assets Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance
31.12.07 31.12.08 31.12.09 31.12.10 31.12.11 31.12.12 31.12.13 31.12.14 31.12.15 31.12.16 31.12.17 31.12.18 31.12.19 31.12.20 31.12.21 31.12.22 31.12.23 31.12.24
A Fixed assetsII Tangible assets 41.381 122.177 210.548 242.729 258.969 247.341 222.308 201.391 187.304 170.982 149.851 134.901 115.671 97.316 83.486 73.338 61.717 51.724
1 Land 1.265 1.772 2.533 3.309 3.897 4.497 5.544 6.611 7.280 8.390 9.523 10.715 11.915 13.475 15.066 16.689 17.198 17.786
2 Mine development & pre-op. exp. 1.577 10.857 31.749 45.706 59.134 55.849 52.564 49.279 45.993 42.708 39.423 36.138 32.852 29.567 26.282 22.997 19.711 16.426
3 Technical plants and equipment 38.540 109.548 176.266 193.714 195.938 186.994 164.201 145.501 134.031 119.884 100.905 88.049 70.904 54.275 42.139 33.652 24.808 17.512
Total fixed assets 41.381 122.177 210.548 242.729 258.969 247.341 222.308 201.391 187.304 170.982 149.851 134.901 115.671 97.316 83.486 73.338 61.717 51.724
B Current assetsIV Liquid funds 183 345 621 713 787 869 959 987 1.017 1.047 1.078 1.110 1.143 1.177 1.212 1.809 9.516 1.927
Total current assets 183 345 621 713 787 869 959 987 1.017 1.047 1.078 1.110 1.143 1.177 1.212 1.809 9.516 1.927
C Financial assets
Total assets 41.565 122.522 211.169 243.442 259.757 248.210 223.267 202.378 188.321 172.029 150.929 136.011 116.814 98.493 84.698 75.146 71.233 53.651
Equity and liabilities
A Stockholders' equity 12.469 36.757 63.684 72.588 74.089 74.386 71.325 67.884 65.906 62.566 59.210 56.771 54.351 51.805 50.230 46.800 46.800 46.800
I Subscribed equtiy 12.469 36.757 63.684 73.151 74.089 74.386 71.325 67.884 65.906 62.566 59.210 56.771 54.351 51.805 50.230 46.800 46.800 46.800
II Capital reserve 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Profit/Loss brought forward 0 0 0 -563 0 0 0 0 0 0 0 0 0 0 0 0 0 0
III Revenue reserve
V Balance-sheet net income 0 0 0 0 2.038 5.123 4.242 4.932 7.561 8.042 6.950 7.356 6.154 9.273 13.395 17.763 21.479 22.931
VI Distribution of dividend 0 0 0 0 -2.038 -5.123 -4.242 -4.932 -7.561 -8.042 -6.950 -7.356 -6.154 -9.273 -13.395 -17.763 -21.479 -22.931
Total equity 12.469 36.757 63.684 72.588 74.089 74.386 71.325 67.884 65.906 62.566 59.210 56.771 54.351 51.805 50.230 46.800 46.800 46.800
C Provisions 0 0 0 350 978 1.932 2.906 3.898 4.909 5.940 6.991 8.061 9.152 10.264 11.396 12.550 13.725 0
D Account payable and other liabilities 29.095 85.765 147.485 170.503 184.690 171.892 149.036 130.596 117.505,5 103.523 84.728 71.179 53.311 36.425 23.071 15.796 10.709 6.851
1 Long-term liabilities 27.992 72.475 114.798 126.156 138.919 125.027 111.135 97.243 83.351 69.459 55.567 41.676 27.784 13.892 0 0 0 0
Other 5.691 14.309 18.505 20.658 20.658 18.592 16.526 14.461 12.395 10.329 8.263 6.197 4.132 2.066 0 0 0 0
Main equipment 20.843 54.621 90.839 100.043 112.806 101.526 90.245 78.964 67.684 56.403 45.123 33.842 22.561 11.281 0 0 0 0
Resettlement (without farmland) 1.457 3.545 5.455 5.455 5.455 4.909 4.364 3.818 3.273 2.727 2.182 1.636 1.091 545 0 0 0 0
2 Short-term liabilities 1.104 13.291 32.687 44.347 45.771 46.865 37.901 33.353 34.154 34.063 29.160 29.503 25.527 22.533 23.071 15.796 10.709 6.851
Short-term liabilities 1.104 7.030 19.959 23.542 29.181 33.323 29.631 25.051 23.885 19.541 15.160 12.919 10.721 8.230 8.005 0 0 0
Supply loan 0 6.261 12.727 20.805 16.590 13.542 8.271 8.302 10.269 14.522 14.000 16.584 14.807 14.303 15.066 15.796 10.709 6.851
Total equity and liabilities 41.565 122.522 211.169 243.442 259.757 248.210 223.267 202.378 188.321 172.029 150.929 136.011 116.814 98.493 84.698 75.146 71.233 53.651
Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls
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date: 10.04.06
Equity and Project: Sibovc SW - Variant 1 - Coal Price 7.0 EURO/t, 2 % Escalation, 6 % Cost of debt
Borrowings in 1,000 EURO
YEAR Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Equity payment 74.386 12.469 24.287 26.927 9.467 938 297 0 0 0 0 0 0 0 0 0 0 0 0
Equity repayment 27.586 0 0 0 0 0 0 3.061 3.441 1.978 3.340 3.356 2.439 2.420 2.546 1.575 3.431 0 0
Dividend 137.239 0 0 0 0 2.038 5.123 4.242 4.932 7.561 8.042 6.950 7.356 6.154 9.273 13.395 17.763 21.479 22.931
Total repayment to the shareholder 164.825 0 0 0 0 2.038 5.123 7.302 8.373 9.539 11.383 10.306 9.794 8.575 11.819 14.970 21.193 21.479 22.931
Resettlement (without farmland)
Loans 1.457 3.545 5.455 5.455 5.455 4.909 4.364 3.818 3.273 2.727 2.182 1.636 1.091 545 0 0 0 0
Interest 2.918 87 213 327 327 327 311 278 245 213 180 147 115 82 49 16 0 0 0
Repayments 5.455 0 0 0 0 0 545 545 545 545 545 545 545 545 545 545 0 0 0
Main equipment
Loans 20.843 54.621 90.839 100.043 112.806 101.526 90.245 78.964 67.684 56.403 45.123 33.842 22.561 11.281 0 0 0 0
Interest 56.591 1.251 3.277 5.450 6.003 6.768 6.430 5.753 5.076 4.399 3.723 3.046 2.369 1.692 1.015 338 0 0 0
Repayments 112.806 0 0 0 0 0 11.281 11.281 11.281 11.281 11.281 11.281 11.281 11.281 11.281 11.281 0 0 0
Other
Loans 5.691 14.309 18.505 20.658 20.658 18.592 16.526 14.461 12.395 10.329 8.263 6.197 4.132 2.066 0 0 0 0
Interest 10.367 171 600 984 1.175 1.239 1.178 1.054 930 806 682 558 434 310 186 62 0 0 0
Repayments 20.658 0 0 0 0 0 2.066 2.066 2.066 2.066 2.066 2.066 2.066 2.066 2.066 2.066 0 0 0
Total long-term Borrowings
Loans 27.992 72.475 114.798 126.156 138.919 125.027 111.135 97.243 83.351 69.459 55.567 41.676 27.784 13.892 0 0 0 0
Interest 69.876 1.509 4.090 6.762 7.505 8.335 7.918 7.085 6.251 5.418 4.584 3.751 2.917 2.084 1.250 417 0 0 0
Repayments 138.919 0 0 0 0 0 13.892 13.892 13.892 13.892 13.892 13.892 13.892 13.892 13.892 13.892 0 0 0
Supply loan
Loans 0 6.261 12.727 20.805 16.590 13.542 8.271 8.302 10.269 14.522 14.000 16.584 14.807 14.303 15.066 15.796 10.709 6.851
Interest 12.753 0 0 376 764 1.248 995 813 496 498 616 871 840 995 888 858 904 948 643
Repayments 65.083 0 0 1.111 2.521 4.553 4.886 5.505 4.391 3.640 2.337 3.566 3.884 5.208 5.080 4.865 4.591 5.088 3.858
Short-term liabilities
Loans 1.104 7.030 19.959 23.542 29.181 33.323 29.631 25.051 23.885 19.541 15.160 12.919 10.721 8.230 8.005 0 0 0
Interest 8.018 33 211 599 706 875 1.000 889 752 717 586 455 388 322 247 240 0 0 0
Repayments 33.323 0 0 0 0 0 0 3.692 4.579 1.166 4.344 4.381 2.241 2.198 2.491 225 8.005 0 0
Total borrowings
Loans 29.095 85.765 147.485 170.503 184.690 171.892 149.036 130.596 117.505 103.523 84.728 71.179 53.311 36.425 23.071 15.796 10.709 6.851
Interest 90.648 1.542 4.301 7.736 8.975 10.459 9.913 8.786 7.499 6.632 5.787 5.077 4.145 3.400 2.386 1.515 904 948 643
Repayments 237.325 0 0 1.111 2.521 4.553 18.778 23.090 22.862 18.698 20.573 21.839 20.017 21.298 21.462 18.982 12.596 5.088 3.858
Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls
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Var1_7.0_EURO-2 perc Esc_6 perc Debt-110406.xls / f14_profit & loss
0
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
T€
Labour Power&Fuel Maintenance Overb. mobil Royalties Recultivation Other
Depreciation Amortisation Provisions Interest Tax Net Profit Revenue
Revenue
Var. 1
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-300
-250
-200
-150
-100
-50
0
50
100
150
200
250
300
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024ME
UR
O
Land Mine Development & Pre-Op. Exp. Technical plants and equipmentequity Provisions liabilitiesLiquid funds Total assets Total equity and liabilities
Assets
Equity and liabilities
Var. 1
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Variant 2
Project: Sibovc South West
Coal Price: 7.5 EURO/t
Escalation: 2%
Cost of Debt: 8%
Cost of Equity: 20%
Var2_7.5_EURO-2perc Esc_8 perc Debt-110406.xls
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Expenditures Project: Sibovc SW - Variant 2 - Coal price 7.5 EURO/t, 2 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
ITEM Description Expenditure escalated cost
Year Total 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Production (mt) 123,40 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
1. Energy 91.605 283 1.268 3.106 4.771 5.243 5.738 5.943 6.081 6.358 6.549 6.872 7.020 7.239 7.355 7.342 7.580 2.856
thereof fuel 31.177 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417 2.427 2.389 2.437 742
thereof power 60.428 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822 4.928 4.952 5.143 2.114
2. Maintenance 143.625 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687 12.011 12.132 12.679 5.075
3. Labour cost 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430 11.770 12.120 12.480 7.944
4. Overburden (mobil) 27.273 1.401 1.299 221 225 345 895 2.105 2.225 3.483 3.553 3.514 3.949 3.999 58
5. Other Cost 151.930 398 1.570 4.220 6.771 8.538 9.206 9.337 9.453 9.708 9.880 10.245 10.371 10.697 10.788 10.729 10.943 19.077
thereof recultivation 458 115 114 112 114 3
thereof royalties 39.477 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028 3.089 3.151 3.214 2.185
thereof other internal costs 38.971 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021 3.034 2.987 3.046 928
thereof other opex 58.456 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532 4.551 4.480 4.570 1.392
thereof mine closure 14.568
Subtotal opex 567.379 38 4.173 9.362 18.350 26.275 29.642 31.942 33.726 34.623 36.909 39.225 40.930 43.182 44.606 45.438 46.270 47.681 35.009
Average opex cost 4,60 5,40 4,38 3,29 3,55 3,75 3,85 4,10 4,36 4,55 4,80 4,96 5,05 5,14 5,30 5,83
(Euro/t)
6. Investment 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Total 895.652 39.842 76.503 80.649 49.717 49.364 43.492 33.748 39.747 45.645 45.171 43.984 52.171 51.747 51.382 53.299 53.851 49.557 35.784
Average cost (Euro/t) 7,26 14,62 8,23 4,83 3,75 4,42 5,07 5,02 4,89 5,80 5,75 5,71 5,92 5,98 5,51 5,96
7. Interest 119.978 2.056 5.704 10.207 11.848 13.794 13.029 11.563 9.886 8.732 7.638 6.735 5.514 4.542 3.211 2.047 1.292 1.278 904
8. Taxes 44.545 671 1.623 1.491 1.763 2.499 2.691 2.479 2.661 2.429 3.296 4.410 5.553 6.508 6.470
9. Net profit 178.179 2.684 6.492 5.965 7.052 9.997 10.764 9.917 10.644 9.718 13.185 17.638 22.213 26.032 25.878
Total project cost 1.238.354 41.898 82.207 90.856 61.565 66.514 64.636 52.767 58.447 66.873 66.264 63.115 70.990 68.436 71.073 77.395 82.909 83.375 69.036
Average cost (Euro/t) 10,04 18,11 11,09 7,18 5,86 6,49 7,43 7,36 7,01 7,89 7,60 7,90 8,60 9,21 9,26 11,51
Var2_7.5_EURO-2perc Esc_8 perc Debt-110406.xls
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Profit and Loss Project: Sibovc SW - Variant 2 - Coal price 7.5 EURO/t, 2 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
I. Operating result1. Income
A. Sales revenues 1.184.311 28.154 50.677 77.536 79.087 80.669 82.282 83.928 85.606 87.318 89.065 90.846 92.663 94.516 96.407 65.557
E Mine development & pre-op. exp. 65.282 2.090 10.684 23.362 14.941 14.205
Total income 1.249.594 2.090 10.684 23.362 43.095 64.882 77.536 79.087 80.669 82.282 83.928 85.606 87.318 89.065 90.846 92.663 94.516 96.407 65.557
2. ExpensesA. Personnel expenses 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430 11.770 12.120 12.480 7.944
B. Power expenses 60.428 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822 4.928 4.952 5.143 2.114
C Fuel expenses 31.177 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417 2.427 2.389 2.437 742
D Overburden (mobil) 27.273 1.401 1.299 221 225 345 895 2.105 2.225 3.483 3.553 3.514 3.949 3.999 58
E Maintenance 143.625 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687 12.011 12.132 12.679 5.075
F Recultivation 458 115 114 112 114 3
G Royalties 39.477 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028 3.089 3.151 3.214 2.185
H Depreciation 292.975 815 3.808 13.143 20.277 22.194 23.554 23.653 21.823 21.299 22.606 22.905 24.510 21.845 18.406 14.444 10.211 7.482
I Amortisation 47.148 3.627 3.627 3.627 3.627 3.627 3.627 3.627 3.627 3.627 3.627 3.627 3.627 3.627
J Other internal costs 38.971 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021 3.034 2.987 3.046 928
K Other opex 58.456 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532 4.551 4.480 4.570 1.392
L Provisions 14.568 350 627 955 973 992 1.011 1.031 1.051 1.071 1.091 1.112 1.132 1.154 1.175 843
Total expenses 907.502 38 4.987 13.170 31.843 47.179 56.417 60.095 61.998 61.084 62.865 66.508 68.532 72.409 71.190 68.604 65.495 62.694 32.393
Operating result 342.092 2.053 5.696 10.192 11.252 17.703 21.119 18.992 18.671 21.198 21.062 19.099 18.786 16.656 19.657 24.059 29.021 33.713 33.163
II. Extraordinary income from tangible assets
III. Net income from affiliated companies
IV. Net interest -119.368 -2.053 -5.696 -10.192 -11.828 -13.771 -13.004 -11.535 -9.856 -8.702 -7.607 -6.703 -5.481 -4.508 -3.176 -2.011 -1.255 -1.172 -815
V. Special net income
Net income from ordinary activities 222.724 -577 3.932 8.115 7.457 8.814 12.496 13.455 12.396 13.305 12.147 16.481 22.048 27.766 32.540 32.348
Income tax -44.545 -671 -1.623 -1.491 -1.763 -2.499 -2.691 -2.479 -2.661 -2.429 -3.296 -4.410 -5.553 -6.508 -6.470
Net income for the year 178.179 -577 3.261 6.492 5.965 7.052 9.997 10.764 9.917 10.644 9.718 13.185 17.638 22.213 26.032 25.878
Application of profits
Loss carryback / retaines profits brought forward 671 -577 3.932 -2.684
Accumulated losses brought forward / revenue reserve -577 2.684
Balance-sheet net income 180.863 2.684 9.176 5.965 7.052 9.997 10.764 9.917 10.644 9.718 13.185 17.638 22.213 26.032 25.878NPV based 31.12.2024
NPV to 31.12.2035 197.214
NPV to end 345.313
Total lignite production mt/year 123 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
Var2_7.5_EURO-2perc Esc_8 perc Debt-110406.xls
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Payment Plan Project: Sibovc SW - Variant 2 - Coal price 7.5 EURO/t, 2 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
InpaymentsSales revenues 1.184.311 28.154 50.677 77.536 79.087 80.669 82.282 83.928 85.606 87.318 89.065 90.846 92.663 94.516 96.407 65.557
Interest income 610 3 8 14 20 22 25 27 29 30 31 32 33 34 35 36 37 106 89
Equity contribution 45.425 12.624 24.708 27.655 9.635 1.028 79 -3.254 -3.625 -2.172 -3.564 -3.582 -2.659 -2.632 -2.751 -1.780 -3.705 -1.049 470
Change in liabilities 249.483 29.455 57.653 64.529 26.291 19.307 5.830 234 4.422 5.607 6.590 3.044 6.468 3.431 4.576 5.628 5.321 1.097
Total inpayments 1.479.830 42.081 82.369 92.199 64.100 71.035 83.470 76.095 81.495 85.747 86.984 85.100 91.160 89.897 92.706 96.547 96.169 95.464 67.212
ExpenditurePersonnel expenses 152.945 38 1.833 3.450 6.212 7.125 7.873 8.692 9.589 9.874 10.167 10.469 10.780 11.100 11.430 11.770 12.120 12.480 7.944
Energy expenses 60.428 156 766 2.056 3.145 3.338 3.636 3.815 3.934 4.147 4.301 4.525 4.652 4.822 4.928 4.952 5.143 2.114
Fuel expenses 31.177 127 502 1.050 1.626 1.905 2.102 2.127 2.147 2.211 2.248 2.347 2.369 2.417 2.427 2.389 2.437 742
Overburden (mobil) 27.273 1.401 1.299 221 225 345 895 2.105 2.225 3.483 3.553 3.514 3.949 3.999 58
Maintenance 143.625 258 1.775 4.591 7.382 7.643 8.305 8.858 9.215 9.781 10.222 10.807 11.206 11.687 12.011 12.132 12.679 5.075
Recultivation 458 115 114 112 114 3
Royalties 39.477 938 1.689 2.585 2.636 2.689 2.743 2.798 2.854 2.911 2.969 3.028 3.089 3.151 3.214 2.185
Investments in assets 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Plant and construction
Other internal costs 38.971 159 628 1.313 2.033 2.381 2.628 2.659 2.684 2.764 2.810 2.934 2.961 3.021 3.034 2.987 3.046 928
Other opex 58.456 239 942 1.969 3.049 3.572 3.942 3.989 4.026 4.146 4.216 4.401 4.441 4.532 4.551 4.480 4.570 1.392
Mine closure 14.568 14.568
Total expenses 895.652 39.842 76.503 80.649 49.717 49.364 43.492 33.748 39.747 45.645 45.171 43.984 52.171 51.747 51.382 53.299 53.851 49.557 35.784
Income tax 44.545 671 1.623 1.491 1.763 2.499 2.691 2.479 2.661 2.429 3.296 4.410 5.553 6.508 6.470
Loan interest 119.978 2.056 5.704 10.207 11.848 13.794 13.029 11.563 9.886 8.732 7.638 6.735 5.514 4.542 3.211 2.047 1.292 1.278 904
Loan repayment 241.376 1.067 2.444 4.446 18.752 23.238 23.020 18.845 20.690 21.954 20.138 21.428 21.599 19.117 13.224 7.536 3.877
Distribution of dividend 178.179 2.684 6.492 5.965 7.052 9.997 10.764 9.917 10.644 9.718 13.185 17.638 22.213 26.032 25.878
Total expenses 1.479.730 41.898 82.207 91.923 64.009 70.960 83.388 76.005 81.467 85.718 86.954 85.069 91.128 89.864 92.672 96.512 96.133 90.912 72.912
Change in pool of liquidity 100 183 162 276 91 75 82 90 28 29 30 31 32 33 34 35 36 4.552 -5.700
Pool of liquidity 183 345 621 713 787 869 959 987 1.017 1.047 1.078 1.110 1.143 1.177 1.212 1.248 5.800 100
Var2_7.5_EURO-2perc Esc_8 perc Debt-110406.xls
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Balance Sheet Project: Sibovc SW - Variant 2 - Coal price 7.5 EURO/t, 2 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Assets Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance
31.12.07 31.12.08 31.12.09 31.12.10 31.12.11 31.12.12 31.12.13 31.12.14 31.12.15 31.12.16 31.12.17 31.12.18 31.12.19 31.12.20 31.12.21 31.12.22 31.12.23 31.12.24
A Fixed assetsII Tangible assets 41.895 124.094 214.935 248.100 265.117 253.147 227.773 206.514 192.086 175.422 153.949 138.659 119.087 100.390 86.219 75.728 63.766 53.432
1 Land 1.265 1.772 2.533 3.309 3.897 4.497 5.544 6.611 7.280 8.390 9.523 10.715 11.915 13.475 15.066 16.689 17.198 17.786
2 Mine development & pre-op. exp. 2.090 12.774 36.136 51.077 65.282 61.655 58.029 54.402 50.775 47.148 43.521 39.895 36.268 32.641 29.014 25.388 21.761 18.134
3 Technical plants and equipment 38.540 109.548 176.266 193.714 195.938 186.994 164.201 145.501 134.031 119.884 100.905 88.049 70.904 54.275 42.139 33.652 24.808 17.512
Total fixed assets 41.895 124.094 214.935 248.100 265.117 253.147 227.773 206.514 192.086 175.422 153.949 138.659 119.087 100.390 86.219 75.728 63.766 53.432
B Current assetsIV Liquid funds 183 345 621 713 787 869 959 987 1.017 1.047 1.078 1.110 1.143 1.177 1.212 1.248 5.800 100
Total current assets 183 345 621 713 787 869 959 987 1.017 1.047 1.078 1.110 1.143 1.177 1.212 1.248 5.800 100
C Financial assets
Total assets 42.078 124.439 215.557 248.812 265.905 254.016 228.732 207.502 193.103 176.469 155.027 139.769 120.230 101.567 87.431 76.976 69.567 53.532
Equity and liabilities
A Stockholders' equity 12.624 37.332 64.987 74.046 75.650 75.729 72.475 68.851 66.678 63.114 59.532 56.873 54.240 51.489 49.709 46.004 44.955 45.425
I Subscribed equtiy 12.624 37.332 64.987 74.623 75.650 75.729 72.475 68.851 66.678 63.114 59.532 56.873 54.240 51.489 49.709 46.004 44.955 45.425
II Capital reserve 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Profit/Loss brought forward 0 0 0 -577 0 0 0 0 0 0 0 0 0 0 0 0 0 0
III Revenue reserve
V Balance-sheet net income 0 0 0 0 2.684 6.492 5.965 7.052 9.997 10.764 9.917 10.644 9.718 13.185 17.638 22.213 26.032 25.878
VI Distribution of dividend 0 0 0 0 -2.684 -6.492 -5.965 -7.052 -9.997 -10.764 -9.917 -10.644 -9.718 -13.185 -17.638 -22.213 -26.032 -25.878
Total equity 12.624 37.332 64.987 74.046 75.650 75.729 72.475 68.851 66.678 63.114 59.532 56.873 54.240 51.489 49.709 46.004 44.955 45.425
C Provisions 0 0 0 350 978 1.932 2.906 3.898 4.909 5.940 6.991 8.061 9.152 10.264 11.396 12.550 13.725 0
D Account payable and other liabilities 29.455 87.107 150.569 174.416 189.277 176.355 153.351 134.753 121.515,3 107.415 88.505 74.835 56.837 39.814 26.325 18.422 10.886 8.106
1 Long-term liabilities 27.992 72.475 114.798 126.156 138.919 125.027 111.135 97.243 83.351 69.459 55.567 41.676 27.784 13.892 0 0 0 0
Other 5.691 14.309 18.505 20.658 20.658 18.592 16.526 14.461 12.395 10.329 8.263 6.197 4.132 2.066 0 0 0 0
Main equipment 20.843 54.621 90.839 100.043 112.806 101.526 90.245 78.964 67.684 56.403 45.123 33.842 22.561 11.281 0 0 0 0
Resettlement (without farmland) 1.457 3.545 5.455 5.455 5.455 4.909 4.364 3.818 3.273 2.727 2.182 1.636 1.091 545 0 0 0 0
2 Short-term liabilities 1.463 14.633 35.771 48.260 50.358 51.328 42.216 37.510 38.164 37.956 32.938 33.159 29.053 25.922 26.325 18.422 10.886 8.106
Short-term liabilities 1.463 8.372 23.000 27.334 33.541 37.533 33.748 29.099 27.838 23.329 18.779 16.383 14.049 11.438 11.092 2.447 0 1.097
Supply loan 0 6.261 12.771 20.926 16.817 13.796 8.468 8.411 10.326 14.626 14.159 16.776 15.004 14.484 15.233 15.976 10.886 7.009
Total equity and liabilities 42.078 124.439 215.557 248.812 265.905 254.016 228.732 207.502 193.103 176.469 155.027 139.769 120.230 101.567 87.431 76.976 69.567 53.532
Var2_7.5_EURO-2perc Esc_8 perc Debt-110406.xls
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date: 10/04/2006
Equity and Project: Sibovc SW - Variant 2 - Coal price 7.5 EURO/t, 2 % Escalation, 8 % Cost of debt
Borrowings in 1,000 EURO
YEAR Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Equity payment 76.199 12.624 24.708 27.655 9.635 1.028 79 0 0 0 0 0 0 0 0 0 0 0 470
Equity repayment 30.774 0 0 0 0 0 0 3.254 3.625 2.172 3.564 3.582 2.659 2.632 2.751 1.780 3.705 1.049 0
Dividend 178.179 0 0 0 0 2.684 6.492 5.965 7.052 9.997 10.764 9.917 10.644 9.718 13.185 17.638 22.213 26.032 25.878
Total repayment to the shareholder 208.953 0 0 0 0 2.684 6.492 9.219 10.676 12.169 14.328 13.499 13.303 12.350 15.936 19.419 25.918 27.081 25.878
Resettlement (without farmland)
Loans 1.457 3.545 5.455 5.455 5.455 4.909 4.364 3.818 3.273 2.727 2.182 1.636 1.091 545 0 0 0 0
Interest 3.891 117 284 436 436 436 415 371 327 284 240 196 153 109 65 22 0 0 0
Repayments 5.455 0 0 0 0 0 545 545 545 545 545 545 545 545 545 545 0 0 0
Main Equipment
Loans 20.843 54.621 90.839 100.043 112.806 101.526 90.245 78.964 67.684 56.403 45.123 33.842 22.561 11.281 0 0 0 0
Interest 75.455 1.667 4.370 7.267 8.003 9.025 8.573 7.671 6.768 5.866 4.963 4.061 3.159 2.256 1.354 451 0 0 0
Repayments 112.806 0 0 0 0 0 11.281 11.281 11.281 11.281 11.281 11.281 11.281 11.281 11.281 11.281 0 0 0
Other
Loans 5.691 14.309 18.505 20.658 20.658 18.592 16.526 14.461 12.395 10.329 8.263 6.197 4.132 2.066 0 0 0 0
Interest 13.823 228 800 1.313 1.567 1.653 1.570 1.405 1.239 1.074 909 744 578 413 248 83 0 0 0
Repayments 20.658 0 0 0 0 0 2.066 2.066 2.066 2.066 2.066 2.066 2.066 2.066 2.066 2.066 0 0 0
Total long-term Borrowings
Loans 27.992 72.475 114.798 126.156 138.919 125.027 111.135 97.243 83.351 69.459 55.567 41.676 27.784 13.892 0 0 0 0
Interest 93.168 2.012 5.453 9.016 10.006 11.113 10.558 9.446 8.335 7.224 6.112 5.001 3.890 2.778 1.667 556 0 0 0
Repayments 138.919 0 0 0 0 0 13.892 13.892 13.892 13.892 13.892 13.892 13.892 13.892 13.892 13.892 0 0 0
Supply loan
Loans 0 6.261 12.771 20.926 16.817 13.796 8.468 8.411 10.326 14.626 14.159 16.776 15.004 14.484 15.233 15.976 10.886 7.009
Interest 17.194 0 0 501 1.022 1.674 1.345 1.104 677 673 826 1.170 1.133 1.342 1.200 1.159 1.219 1.278 871
Repayments 64.925 0 0 1.067 2.444 4.446 4.860 5.562 4.479 3.693 2.289 3.511 3.851 5.203 5.096 4.879 4.579 5.090 3.877
Short-term liabilities
Loans 1.463 8.372 23.000 27.334 33.541 37.533 33.748 29.099 27.838 23.329 18.779 16.383 14.049 11.438 11.092 2.447 0 1.097
Interest 9.616 44 251 690 820 1.006 1.126 1.012 873 835 700 563 491 421 343 333 73 0 33
Repayments 37.533 0 0 0 0 0 0 3.784 4.649 1.261 4.509 4.551 2.396 2.334 2.611 346 8.645 2.447 0
Total Borrowings
Loans 29.455 87.107 150.569 174.416 189.277 176.355 153.351 134.753 121.515 107.415 88.505 74.835 56.837 39.814 26.325 18.422 10.886 8.106
Interest 119.978 2.056 5.704 10.207 11.848 13.794 13.029 11.563 9.886 8.732 7.638 6.735 5.514 4.542 3.211 2.047 1.292 1.278 904
Repayments 241.376 0 0 1.067 2.444 4.446 18.752 23.238 23.020 18.845 20.690 21.954 20.138 21.428 21.599 19.117 13.224 7.536 3.877
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Var2_7.5_EURO-2perc Esc_8 perc Debt-110406.xls / f14_profit & loss
0
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
T€
Labour Power&Fuel Maintenance Overb. mobil Royalties Recultivation Other
Depreciation Amortisation Provisions Interest Tax Net Profit Revenue
Revenue
Var.2
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-300
-250
-200
-150
-100
-50
0
50
100
150
200
250
300
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024ME
UR
O
Land Mine Development & Pre-Op. Exp. Technical plants and equipment
equity Provisions liabilities
Liquid funds Total assets Total equity and liabilities
Assets
Equity and liabilities
Var. 2
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Variant 3
Project: Sibovc South West
Coal Price: 7.0 EURO/t
Escalation: 4%
Cost of Debt: 8%
Cost of Equity: 20%
Var3_7.0_EURO-4perc Esc_8percDebt-110406.xls
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Expenditures Project: Sibovc SW - Variant 3 - Coal price 7.0 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
ITEM Description Expenditure escalated Cost
Year Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Production (mt) 123,40 0,00 0,00 0,00 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
1. Energy 116.640 0 300 1.370 3.423 5.360 6.007 6.703 7.077 7.384 7.872 8.267 8.846 9.214 9.687 10.035 10.213 10.751 4.131
thereof fuel 39.548 0 135 543 1.157 1.827 2.182 2.456 2.533 2.608 2.738 2.838 3.021 3.109 3.234 3.311 3.324 3.457 1.074
thereof power 77.093 0 165 828 2.265 3.533 3.825 4.247 4.544 4.777 5.135 5.429 5.824 6.105 6.452 6.724 6.889 7.294 3.057
2. Maintenance 183.596 0 273 1.919 5.059 8.295 8.756 9.701 10.549 11.190 12.110 12.904 13.911 14.707 15.638 16.387 16.877 17.983 7.339
3. Labour cost 194.794 39 1.943 3.729 6.846 8.006 9.019 10.153 11.420 11.990 12.588 13.216 13.875 14.568 15.295 16.058 16.860 17.701 11.488
4. Overburden (mobil) 35.780 0 1.485 1.404 243 253 395 0 0 0 1.108 2.658 2.864 4.572 4.754 4.795 5.493 5.672 84
5. Other cost 195.868 0 422 1.696 4.651 7.608 9.781 10.754 11.120 11.479 12.019 12.472 13.187 13.611 14.314 14.719 14.925 15.522 27.589
therof recultivation 632 0 0 0 0 0 0 0 0 0 0 0 0 0 154 156 155 161 5
thereof royalties 50.582 0 0 0 1.034 1.898 2.961 3.079 3.202 3.331 3.464 3.602 3.746 3.896 4.052 4.214 4.383 4.558 3.160
thereof other internal costs 49.435 0 169 679 1.447 2.284 2.728 3.070 3.167 3.259 3.422 3.548 3.776 3.886 4.043 4.139 4.155 4.321 1.342
thereof other opex 74.152 0 253 1.018 2.170 3.426 4.092 4.605 4.750 4.889 5.133 5.322 5.665 5.829 6.065 6.209 6.232 6.482 2.013
thereof mine closure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21.068
Subtotal opex 726.680 39 4.423 10.118 20.221 29.521 33.957 37.310 40.166 42.044 45.698 49.517 52.683 56.671 59.689 61.994 64.367 67.630 50.631
Average opex cost (EURO/t) 5,89 0,00 0,00 0,00 5,95 4,92 3,77 4,15 4,46 4,67 5,08 5,50 5,85 6,30 6,63 6,89 7,15 7,51 8,44
6. Investment 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Total 1.054.953 39.844 76.753 81.405 51.588 52.611 47.808 39.116 46.187 53.065 53.960 54.277 63.924 65.236 66.464 69.856 71.948 69.506 51.405
Average cost (EURO/t) 8,55 0,00 0,00 0,00 15,17 8,77 5,31 4,35 5,13 5,90 6,00 6,03 7,10 7,25 7,38 7,76 7,99 7,72 8,57
7. Interest 141.931 2.155 6.215 11.746 14.293 16.860 16.209 14.495 12.244 10.645 9.104 7.673 5.894 4.602 3.190 2.061 1.622 1.733 1.190
8. Taxes 49.234 0 0 0 0 0 98 717 1.258 2.284 2.682 2.649 3.089 2.974 4.090 5.485 6.922 8.177 8.808
9. Net profit 196.937 0 0 0 0 0 393 2.869 5.031 9.136 10.727 10.598 12.357 11.896 16.360 21.941 27.688 32.708 35.232
Total project cost 1.443.055 41.998 82.968 93.150 65.881 69.471 64.508 57.197 64.720 75.130 76.472 75.197 85.265 84.708 90.104 99.343 108.180 112.125 96.636
Average cost (EURO/t) 11,69 0,00 0,00 0,00 19,38 11,58 7,17 6,36 7,19 8,35 8,50 8,36 9,47 9,41 10,01 11,04 12,02 12,46 16,11
Var3_7.0_EURO-4perc Esc_8percDebt-110406.xls
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Profit and Loss Project: Sibovc SW - Variant 3 - Coal price 7.0 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
I. Operating result1. Income
A. Sales revenues 1.416.282 0 0 0 28.956 53.143 82.904 86.220 89.669 93.255 96.986 100.865 104.900 109.096 113.459 117.998 122.718 127.626 88.488
E Mine development & pre-op. exp. 72.384 2.191 11.542 25.834 16.740 16.077 0 0 0 0 0 0 0 0 0 0 0 0 0
Total income 1.488.666 2.191 11.542 25.834 45.696 69.221 82.904 86.220 89.669 93.255 96.986 100.865 104.900 109.096 113.459 117.998 122.718 127.626 88.488
2. ExpensesA. Personnel expenses 194.794 39 1.943 3.729 6.846 8.006 9.019 10.153 11.420 11.990 12.588 13.216 13.875 14.568 15.295 16.058 16.860 17.701 11.488
B. Power expenses 77.093 0 165 828 2.265 3.533 3.825 4.247 4.544 4.777 5.135 5.429 5.824 6.105 6.452 6.724 6.889 7.294 3.057
C Fuel expenses 39.548 0 135 543 1.157 1.827 2.182 2.456 2.533 2.608 2.738 2.838 3.021 3.109 3.234 3.311 3.324 3.457 1.074
D Overburden (mobil) 35.780 0 1.485 1.404 243 253 395 0 0 0 1.108 2.658 2.864 4.572 4.754 4.795 5.493 5.672 84
E Maintenance 183.596 0 273 1.919 5.059 8.295 8.756 9.701 10.549 11.190 12.110 12.904 13.911 14.707 15.638 16.387 16.877 17.983 7.339
F Recultivation 632 0 0 0 0 0 0 0 0 0 0 0 0 0 154 156 155 161 5
G Royalties 50.582 0 0 0 1.034 1.898 2.961 3.079 3.202 3.331 3.464 3.602 3.746 3.896 4.052 4.214 4.383 4.558 3.160
H Depreciation 325.493 0 913 3.986 13.932 21.721 23.875 25.432 25.549 23.700 23.302 24.928 25.349 27.420 24.706 21.247 17.141 12.766 9.527
I Amortisation 52.277 0 0 0 0 0 4.021 4.021 4.021 4.021 4.021 4.021 4.021 4.021 4.021 4.021 4.021 4.021 4.021
J Other internal costs 49.435 0 169 679 1.447 2.284 2.728 3.070 3.167 3.259 3.422 3.548 3.776 3.886 4.043 4.139 4.155 4.321 1.342
K Other opex 74.152 0 253 1.018 2.170 3.426 4.092 4.605 4.750 4.889 5.133 5.322 5.665 5.829 6.065 6.209 6.232 6.482 2.013
L Provisions 21.068 0 0 0 506 907 1.381 1.408 1.435 1.463 1.491 1.519 1.548 1.578 1.608 1.638 1.668 1.700 1.219
Total expenses 1.104.450 39 5.336 14.104 34.660 52.150 63.234 68.171 71.171 71.228 74.512 79.986 83.601 89.690 90.023 88.901 87.198 86.117 44.329
Operating result 384.216 2.152 6.206 11.730 11.037 17.071 19.670 18.049 18.497 22.028 22.474 20.880 21.298 19.405 23.436 29.097 35.520 41.509 44.158
II. Extraordinary income from tangible assets 0
III. Net income from affiliated companies 0
IV. Net interest -138.045 -2.152 -6.206 -11.730 -14.271 -16.835 -16.180 -14.463 -12.209 -10.608 -9.065 -7.633 -5.852 -4.536 -2.987 -1.670 -909 -624 -118
V. Special net income 0
Net income from ordinary activities 246.171 0 0 0 -3.234 236 3.489 3.586 6.289 11.420 13.409 13.247 15.447 14.870 20.450 27.427 34.610 40.885 44.040
Income tax -49.234 0 0 0 0 0 -98 -717 -1.258 -2.284 -2.682 -2.649 -3.089 -2.974 -4.090 -5.485 -6.922 -8.177 -8.808
Net income for the year 196.937 0 0 0 -3.234 236 3.391 2.869 5.031 9.136 10.727 10.598 12.357 11.896 16.360 21.941 27.688 32.708 35.232
Application of profits
Loss carryback / retaines profits brought forward 0 -3.234 236 2.998
Accumulated losses brought forward / revenue reserve 0 0 0 -3.234 -2.998 393 0 0 0 0 0 0 0 0 0 0 0 0
Balance-sheet net income 197.330 0 0 0 0 0 393 3.262 5.031 9.136 10.727 10.598 12.357 11.896 16.360 21.941 27.688 32.708 35.232NPV based 31.12.2024
NPV to 31.12.2035 156.348
NPV to end 330.396
Total lignite production mt/year 123 0,00 0,00 0,00 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
Var3_7.0_EURO-4perc Esc_8percDebt-110406.xls
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Payment Plan Project: Sibovc SW - Variant 3 - Coal price 7.0 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
InpaymentsSales revenues 1.416.282 0 0 0 28.956 53.143 82.904 86.220 89.669 93.255 96.986 100.865 104.900 109.096 113.459 117.998 122.718 127.626 88.488
Interest income 3.886 3 9 16 22 26 29 32 35 37 39 41 43 67 204 391 713 1.110 1.072
Equity contribution 42.833 12.657 24.941 28.373 10.624 684 -1.658 -4.059 -4.696 -3.340 -4.890 -4.687 -4.082 -3.414 -1.810 -1.810 0 0 0
Change in liabilities 264.326 29.533 58.197 66.204 29.012 20.538 2.460 274 5.266 6.809 8.159 3.842 8.325 4.502 6.123 7.679 7.402 0 0
Total inpayments 1.727.327 42.193 83.146 94.593 68.615 74.391 83.734 82.467 90.274 96.762 100.293 100.061 109.186 110.250 117.977 124.258 130.832 128.736 89.560
ExpenditurePersonnel expenses 194.794 39 1.943 3.729 6.846 8.006 9.019 10.153 11.420 11.990 12.588 13.216 13.875 14.568 15.295 16.058 16.860 17.701 11.488
Energy expenses 77.093 0 165 828 2.265 3.533 3.825 4.247 4.544 4.777 5.135 5.429 5.824 6.105 6.452 6.724 6.889 7.294 3.057
Fuel expenses 39.548 0 135 543 1.157 1.827 2.182 2.456 2.533 2.608 2.738 2.838 3.021 3.109 3.234 3.311 3.324 3.457 1.074
Overburden mobil 35.780 0 1.485 1.404 243 253 395 0 0 0 1.108 2.658 2.864 4.572 4.754 4.795 5.493 5.672 84
Maintenance 183.596 0 273 1.919 5.059 8.295 8.756 9.701 10.549 11.190 12.110 12.904 13.911 14.707 15.638 16.387 16.877 17.983 7.339
Recultivation 632 0 0 0 0 0 0 0 0 0 0 0 0 0 154 156 155 161 5
Royalties 50.582 0 0 0 1.034 1.898 2.961 3.079 3.202 3.331 3.464 3.602 3.746 3.896 4.052 4.214 4.383 4.558 3.160
Investments in assets 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Plant and construction 0
Other internal costs 49.435 0 169 679 1.447 2.284 2.728 3.070 3.167 3.259 3.422 3.548 3.776 3.886 4.043 4.139 4.155 4.321 1.342
Other opex 74.152 0 253 1.018 2.170 3.426 4.092 4.605 4.750 4.889 5.133 5.322 5.665 5.829 6.065 6.209 6.232 6.482 2.013
mine closure 21.068 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21.068
Total expenses 1.054.953 39.844 76.753 81.405 51.588 52.611 47.808 39.116 46.187 53.065 53.960 54.277 63.924 65.236 66.464 69.856 71.948 69.506 51.405
Income tax 49.234 0 0 0 0 0 98 717 1.258 2.284 2.682 2.649 3.089 2.974 4.090 5.485 6.922 8.177 8.808
Loan interest 141.931 2.155 6.215 11.746 14.293 16.860 16.209 14.495 12.244 10.645 9.104 7.673 5.894 4.602 3.190 2.061 1.622 1.733 1.190
Loan repayment 254.699 0 0 1.131 2.618 4.818 19.113 25.143 25.497 21.572 23.758 24.798 23.851 24.021 20.240 20.090 6.010 6.790 5.248
Distribution of dividend 196.937 0 0 0 0 0 393 2.869 5.031 9.136 10.727 10.598 12.357 11.896 16.360 21.941 27.688 32.708 35.232
Total expenses 1.697.753 41.998 82.968 94.282 68.499 74.289 83.621 82.340 90.217 96.702 100.230 99.995 109.117 108.730 110.344 119.433 114.191 118.915 101.884
Change in pool of liquidity 29.574 194 179 312 116 101 113 127 57 60 63 66 69 1.521 7.633 4.825 16.642 9.821 -12.324
Pool of liquidity 194 373 685 801 902 1.015 1.142 1.199 1.259 1.322 1.388 1.457 2.977 10.610 15.435 32.077 41.898 29.574
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Balance Sheet Project: Sibovc SW - Variant 3 - Coal price 7.0 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Assets Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance
31.12.07 31.12.08 31.12.09 31.12.10 31.12.11 31.12.12 31.12.13 31.12.14 31.12.15 31.12.16 31.12.17 31.12.18 31.12.19 31.12.20 31.12.21 31.12.22 31.12.23 31.12.24
A Fixed assetsII Tangible assets 41.995 124.955 218.089 252.264 269.710 255.664 228.017 204.468 187.768 168.707 144.517 126.388 103.512 81.561 64.153 50.572 35.660 22.887
1 Land 1.315 1.852 2.675 3.530 4.191 4.879 6.101 7.372 8.184 9.559 10.988 12.523 14.098 16.185 18.356 20.614 21.335 22.186
2 Mine development & pre-op. exp. 2.191 13.733 39.567 56.307 72.384 68.363 64.341 60.320 56.299 52.277 48.256 44.235 40.213 36.192 32.171 28.149 24.128 20.107
3 Technical plants and equipment 38.489 109.370 175.848 192.428 193.135 182.423 157.575 136.776 123.285 106.871 85.273 69.631 49.201 29.184 13.627 1.809 -9.803 -19.406
Total fixed assets 41.995 124.955 218.089 252.264 269.710 255.664 228.017 204.468 187.768 168.707 144.517 126.388 103.512 81.561 64.153 50.572 35.660 22.887
B Current assetsIV Liquid funds 194 373 685 801 902 1.015 1.142 1.199 1.259 1.322 1.388 1.457 2.977 10.610 15.435 32.077 41.898 29.574
Total current assets 194 373 685 801 902 1.015 1.142 1.199 1.259 1.322 1.388 1.457 2.977 10.610 15.435 32.077 41.898 29.574
C Financial assets
Total assets 42.190 125.328 218.774 253.065 270.612 256.680 229.159 205.667 189.027 170.028 145.905 127.845 106.490 92.171 79.589 82.649 77.558 52.461
Equity and liabilities
A Stockholders' equity 12.657 37.598 65.972 73.362 74.282 75.622 71.562 66.866 63.526 58.636 53.948 49.867 46.452 44.643 42.833 42.833 42.833 42.833
I Subscribed equtiy 12.657 37.598 65.972 76.596 77.280 75.622 71.562 66.866 63.526 58.636 53.948 49.867 46.452 44.643 42.833 42.833 42.833 42.833
II Capital reserve
Profit/Loss brought forward -3.234 -2.998
III Revenue reserve
V Balance-sheet net income 393 2.869 5.031 9.136 10.727 10.598 12.357 11.896 16.360 21.941 27.688 32.708 35.232
VI Distribution of dividend -393 -2.869 -5.031 -9.136 -10.727 -10.598 -12.357 -11.896 -16.360 -21.941 -27.688 -32.708 -35.232
Total equity 12.657 37.598 65.972 73.362 74.282 75.622 71.562 66.866 63.526 58.636 53.948 49.867 46.452 44.643 42.833 42.833 42.833 42.833
C Provisions 506 1.414 2.794 4.202 5.637 7.100 8.591 10.110 11.658 13.236 14.844 16.481 18.150 19.849
D Account payable and other liabilities 29.533 87.729 152.802 179.197 194.917 178.263 153.394 133.164 118.400,8 102.802 81.846 66.320 46.801 32.685 20.274 21.666 14.876 9.627
1 Long-term liabilities 27.999 72.119 113.830 124.107 138.447 124.602 110.758 96.913 83.068 69.224 55.379 41.534 27.689 13.845 0
Other 4.816 10.918 11.423 11.557 11.557 10.401 9.245 8.090 6.934 5.778 4.623 3.467 2.311 1.156
Main equipment 21.669 57.472 96.616 106.759 121.099 108.989 96.879 84.769 72.659 60.549 48.439 36.330 24.220 12.110
Resettlement (without farmland) 1.515 3.728 5.792 5.792 5.792 5.213 4.633 4.054 3.475 2.896 2.317 1.738 1.158 579 0
2 Short-term liabilities 1.534 15.611 38.972 55.090 56.469 53.661 42.637 36.251 35.333 33.578 26.467 24.786 19.112 18.840 20.274 21.666 14.876 9.627
Short-term liabilities 1.534 8.974 25.278 32.333 38.151 38.505 33.256 26.520 22.950 15.761 9.046 3.745
Supply loan 6.637 13.694 22.757 18.318 15.156 9.381 9.730 12.383 17.817 17.421 21.042 19.112 18.840 20.274 21.666 14.876 9.627
Total equity and liabilities 42.190 125.328 218.774 253.065 270.612 256.680 229.159 205.667 189.027 170.028 145.905 127.845 106.490 92.171 79.589 82.649 77.558 52.461
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Equity and Project: Sibovc SW - Variant 3 - Coal price 7.0 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10/04/06
Borrowings in 1,000 EURO
YEAR Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Equity payment 77.280 12.657 24.941 28.373 10.624 684
Equity repayment 34.446 1.658 4.059 4.696 3.340 4.890 4.687 4.082 3.414 1.810 1.810
Dividend 196.937 393 2.869 5.031 9.136 10.727 10.598 12.357 11.896 16.360 21.941 27.688 32.708 35.232
Total repayment to the shareholder 231.383 2.051 6.928 9.727 12.476 15.618 15.285 16.439 15.310 18.169 23.751 27.688 32.708 35.232
Resettlement (without farmland)
Loans 1.515 3.728 5.792 5.792 5.792 5.213 4.633 4.054 3.475 2.896 2.317 1.738 1.158 579 0
Interest 4.126 121 298 463 463 463 440 394 348 301 255 209 162 116 70 23 0
Repayments 5.792 579 579 579 579 579 579 579 579 579 579 0
Main equipment
Loans 21.669 57.472 96.616 106.759 121.099 108.989 96.879 84.769 72.659 60.549 48.439 36.330 24.220 12.110
Interest 80.729 1.734 4.598 7.729 8.541 9.688 9.203 8.235 7.266 6.297 5.328 4.360 3.391 2.422 1.453 484
Repayments 121.099 12.110 12.110 12.110 12.110 12.110 12.110 12.110 12.110 12.110 12.110
Other
Loans 4.816 10.918 11.423 11.557 11.557 10.401 9.245 8.090 6.934 5.778 4.623 3.467 2.311 1.156
Interest 8.182 193 629 894 919 925 878 786 693 601 508 416 324 231 139 46
Repayments 11.557 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156
Total long-term Borrowings
Loans 27.999 72.119 113.830 124.107 138.447 124.602 110.758 96.913 83.068 69.224 55.379 41.534 27.689 13.845 0
Interest 93.037 2.047 5.525 9.086 9.923 11.076 10.522 9.414 8.307 7.199 6.092 4.984 3.877 2.769 1.661 554 0
Repayments 138.447 13.845 13.845 13.845 13.845 13.845 13.845 13.845 13.845 13.845 13.845 0
Supply loan
Loans 6.637 13.694 22.757 18.318 15.156 9.381 9.730 12.383 17.817 17.421 21.042 19.112 18.840 20.274 21.666 14.876 9.627
Interest 20.728 531 1.096 1.821 1.465 1.212 750 778 991 1.425 1.394 1.683 1.529 1.507 1.622 1.733 1.190
Repayments 77.746 1.131 2.618 4.818 5.268 6.048 4.917 4.157 2.725 4.238 4.705 6.432 6.395 6.245 6.010 6.790 5.248
Short-term liabilities
Loans 1.534 8.974 25.278 32.333 38.151 38.505 33.256 26.520 22.950 15.761 9.046 3.745
Interest 7.682 46 269 758 970 1.145 1.155 998 796 688 473 271 112
Repayments 38.505 5.250 6.736 3.571 7.189 6.715 5.302 3.745
Total Borrowings
Loans 29.533 87.729 152.802 179.197 194.917 178.263 153.394 133.164 118.401 102.802 81.846 66.320 46.801 32.685 20.274 21.666 14.876 9.627
Interest 121.447 2.093 5.795 10.376 11.989 14.041 13.143 11.625 9.853 8.666 7.555 6.681 5.383 4.452 3.190 2.061 1.622 1.733 1.190
Repayments 254.699 1.131 2.618 4.818 19.113 25.143 25.497 21.572 23.758 24.798 23.851 24.021 20.240 20.090 6.010 6.790 5.248
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Var3_7.0_EURO-4perc Esc_8percDebt-110406.xls / f14_profit & loss
0
10.000
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30.000
40.000
50.000
60.000
70.000
80.000
90.000
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120.000
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2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
T€
Labour Power&Fuel Maintenance Overb. mobil Royalties Recultivation Other
Depreciation Amortisation Provisions Interest Tax Net Profit Revenue
Revenue
Var. 3
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-300
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0
50
100
150
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250
300
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024ME
UR
O
Land Mine Development & Pre-Op. Exp. Technical plants and equipmentequity Provisions liabilitiesLiquid funds Total assets Total equity and liabilities
Assets
Equity and liabilities
Var.3
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Variant 4
Project: Sibovc South West
Coal Price: 7.5 EURO/t
Escalation: 4%
Cost of Debt: 8%
Cost of Equity: 20%
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Expenditures Project: Sibovc SW - Variant 4 - Coal price 7.5 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
ITEM Description Expenditure escalated Cost
Year Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Production (mt) 123,40 0,00 0,00 0,00 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
1. Energy 116.640 0 300 1.370 3.423 5.360 6.007 6.703 7.077 7.384 7.872 8.267 8.846 9.214 9.687 10.035 10.213 10.751 4.131
thereof fuel 39.548 0 135 543 1.157 1.827 2.182 2.456 2.533 2.608 2.738 2.838 3.021 3.109 3.234 3.311 3.324 3.457 1.074
thereof power 77.093 0 165 828 2.265 3.533 3.825 4.247 4.544 4.777 5.135 5.429 5.824 6.105 6.452 6.724 6.889 7.294 3.057
2. Maintenance 183.596 0 273 1.919 5.059 8.295 8.756 9.701 10.549 11.190 12.110 12.904 13.911 14.707 15.638 16.387 16.877 17.983 7.339
3. Labour cost 194.794 39 1.943 3.729 6.846 8.006 9.019 10.153 11.420 11.990 12.588 13.216 13.875 14.568 15.295 16.058 16.860 17.701 11.488
4. Overburden (mobil) 35.780 0 1.485 1.404 243 253 395 0 0 0 1.108 2.658 2.864 4.572 4.754 4.795 5.493 5.672 84
5. Other cost 195.868 0 422 1.696 4.651 7.608 9.781 10.754 11.120 11.479 12.019 12.472 13.187 13.611 14.314 14.719 14.925 15.522 27.589
thereof recultivation 632 0 0 0 0 0 0 0 0 0 0 0 0 0 154 156 155 161 5
thereof royalties 50.582 0 0 0 1.034 1.898 2.961 3.079 3.202 3.331 3.464 3.602 3.746 3.896 4.052 4.214 4.383 4.558 3.160
thereof other internal costs 49.435 0 169 679 1.447 2.284 2.728 3.070 3.167 3.259 3.422 3.548 3.776 3.886 4.043 4.139 4.155 4.321 1.342
thereof other opex 74.152 0 253 1.018 2.170 3.426 4.092 4.605 4.750 4.889 5.133 5.322 5.665 5.829 6.065 6.209 6.232 6.482 2.013
thereof mine closure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21.068
Subtotal opex 726.680 39 4.423 10.118 20.221 29.521 33.957 37.310 40.166 42.044 45.698 49.517 52.683 56.671 59.689 61.994 64.367 67.630 50.631
Average opex cost (EURO/t) 5,89 0,00 0,00 0,00 5,95 4,92 3,77 4,15 4,46 4,67 5,08 5,50 5,85 6,30 6,63 6,89 7,15 7,51 8,44
6. Investment 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Total 1.054.953 39.844 76.753 81.405 51.588 52.611 47.808 39.116 46.187 53.065 53.960 54.277 63.924 65.236 66.464 69.856 71.948 69.506 51.405
Average cost (EURO/t) 8,55 0,00 0,00 0,00 15,17 8,77 5,31 4,35 5,13 5,90 6,00 6,03 7,10 7,25 7,38 7,76 7,99 7,72 8,57
7. Interest 120.662 2.092 5.784 10.336 11.862 13.902 13.069 11.553 9.784 8.599 7.491 6.619 5.322 4.452 3.190 2.061 1.622 1.733 1.190
8. Taxes 73.611 0 0 0 87 1.260 2.548 2.575 3.069 4.063 4.428 4.339 4.740 4.609 5.765 7.225 8.728 10.052 10.123
9. Net profit 294.445 0 0 0 347 5.041 10.193 10.301 12.275 16.253 17.712 17.357 18.961 18.435 23.060 28.899 34.912 40.208 40.491
Total project cost 1.543.671 41.936 82.537 91.740 63.883 72.814 73.618 63.546 71.315 81.981 83.590 82.592 92.948 92.732 98.480 108.040 117.210 121.499 103.209
Average cost (EURO/t) 12,51 0,00 0,00 0,00 18,79 12,14 8,18 7,06 7,92 9,11 9,29 9,18 10,33 10,30 10,94 12,00 13,02 13,50 17,20
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Profit and Loss Project: Sibovc SW - Variant 4 - Coal price 7.5 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
I. Operating result1. Income
A. Sales revenues 1.517.445 0 0 0 31.025 56.939 88.825 92.378 96.074 99.916 103.913 108.070 112.392 116.888 121.564 126.426 131.483 136.743 94.808
E Mine development & pre-op. exp. 68.959 2.128 11.112 24.423 15.908 15.388 0 0 0 0 0 0 0 0 0 0 0 0 0
Total income 1.586.405 2.128 11.112 24.423 46.933 72.327 88.825 92.378 96.074 99.916 103.913 108.070 112.392 116.888 121.564 126.426 131.483 136.743 94.808
2. ExpensesA. Personnel expenses 194.794 39 1.943 3.729 6.846 8.006 9.019 10.153 11.420 11.990 12.588 13.216 13.875 14.568 15.295 16.058 16.860 17.701 11.488
B. Power expenses 77.093 0 165 828 2.265 3.533 3.825 4.247 4.544 4.777 5.135 5.429 5.824 6.105 6.452 6.724 6.889 7.294 3.057
C Fuel expenses 39.548 0 135 543 1.157 1.827 2.182 2.456 2.533 2.608 2.738 2.838 3.021 3.109 3.234 3.311 3.324 3.457 1.074
D Overburden (mobil) 35.780 0 1.485 1.404 243 253 395 0 0 0 1.108 2.658 2.864 4.572 4.754 4.795 5.493 5.672 84
E Maintenance 183.596 0 273 1.919 5.059 8.295 8.756 9.701 10.549 11.190 12.110 12.904 13.911 14.707 15.638 16.387 16.877 17.983 7.339
F Recultivation 632 0 0 0 0 0 0 0 0 0 0 0 0 0 154 156 155 161 5
G Royalties 50.582 0 0 0 1.034 1.898 2.961 3.079 3.202 3.331 3.464 3.602 3.746 3.896 4.052 4.214 4.383 4.558 3.160
H Depreciation 325.493 0 913 3.986 13.932 21.721 23.875 25.432 25.549 23.700 23.302 24.928 25.349 27.420 24.706 21.247 17.141 12.766 9.527
I Amortisation 49.804 0 0 0 0 0 3.831 3.831 3.831 3.831 3.831 3.831 3.831 3.831 3.831 3.831 3.831 3.831 3.831
J Other internal costs 49.435 0 169 679 1.447 2.284 2.728 3.070 3.167 3.259 3.422 3.548 3.776 3.886 4.043 4.139 4.155 4.321 1.342
K Other opex 74.152 0 253 1.018 2.170 3.426 4.092 4.605 4.750 4.889 5.133 5.322 5.665 5.829 6.065 6.209 6.232 6.482 2.013
L Provisions 21.068 0 0 0 506 907 1.381 1.408 1.435 1.463 1.491 1.519 1.548 1.578 1.608 1.638 1.668 1.700 1.219
Total expenses 1.101.977 39 5.336 14.104 34.660 52.150 63.044 67.981 70.981 71.037 74.322 79.795 83.411 89.500 89.833 88.710 87.008 85.927 44.139
Operating result 484.428 2.089 5.776 10.320 12.273 20.178 25.782 24.397 25.093 28.879 29.592 28.274 28.981 27.388 31.731 37.716 44.475 50.816 50.669
II. Extraordinary income from tangible assets 0
III. Net income from affiliated companies 0
IV. Net interest -116.372 -2.089 -5.776 -10.320 -11.839 -13.877 -13.041 -11.521 -9.749 -8.563 -7.452 -6.578 -5.280 -4.344 -2.905 -1.592 -836 -556 -56
V. Special net income 0
Net income from ordinary activities 368.056 0 0 0 434 6.301 12.741 12.876 15.344 20.317 22.140 21.697 23.702 23.044 28.825 36.124 43.640 50.260 50.613
Income tax -73.611 0 0 0 -87 -1.260 -2.548 -2.575 -3.069 -4.063 -4.428 -4.339 -4.740 -4.609 -5.765 -7.225 -8.728 -10.052 -10.123
Net income for the year 294.445 0 0 0 347 5.041 10.193 10.301 12.275 16.253 17.712 17.357 18.961 18.435 23.060 28.899 34.912 40.208 40.491
Application of profits
Loss carryback / retaines profits brought forward 6.735 434 6.301 0
Accumulated losses brought forward / revenue reserve 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Balance-sheet net income 294.445 0 0 0 347 5.041 10.193 10.301 12.275 16.253 17.712 17.357 18.961 18.435 23.060 28.899 34.912 40.208 40.491NPV based 31.12.2024
NPV to 31.12.2035 212.854 0
NPV to end 449.807 0
Total lignite production mt/year 123 0,00 0,00 0,00 3,40 6,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 9,00 6,00
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Payment Plan Project: Sibovc SW - Variant 4 - Coal price 7.5 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
InpaymentsSales revenues 1.517.445 0 0 0 31.025 56.939 88.825 92.378 96.074 99.916 103.913 108.070 112.392 116.888 121.564 126.426 131.483 136.743 94.808
Interest income 4.290 3 9 16 22 26 29 32 35 37 39 41 43 108 285 469 786 1.178 1.134
Equity contribution 43.861 12.638 24.812 27.950 9.464 608 -641 -3.942 -4.579 -3.223 -4.773 -4.570 -3.965 -2.470 -1.724 -1.724 0 0 0
Change in liabilities 261.882 29.489 57.895 65.217 26.106 20.161 4.631 274 5.266 6.809 8.159 3.842 8.325 4.502 6.123 7.679 7.402 0 0
Total inpayments 1.827.478 42.130 82.716 93.183 66.617 77.734 92.844 88.742 96.796 103.540 107.337 107.382 116.796 119.029 126.248 132.850 139.672 137.920 95.943
ExpenditurePersonnel expenses 194.794 39 1.943 3.729 6.846 8.006 9.019 10.153 11.420 11.990 12.588 13.216 13.875 14.568 15.295 16.058 16.860 17.701 11.488
Energy expenses 77.093 0 165 828 2.265 3.533 3.825 4.247 4.544 4.777 5.135 5.429 5.824 6.105 6.452 6.724 6.889 7.294 3.057
Fuel expenses 39.548 0 135 543 1.157 1.827 2.182 2.456 2.533 2.608 2.738 2.838 3.021 3.109 3.234 3.311 3.324 3.457 1.074
Overburden (mobil) 35.780 0 1.485 1.404 243 253 395 0 0 0 1.108 2.658 2.864 4.572 4.754 4.795 5.493 5.672 84
Maintenance 183.596 0 273 1.919 5.059 8.295 8.756 9.701 10.549 11.190 12.110 12.904 13.911 14.707 15.638 16.387 16.877 17.983 7.339
Recultivation 632 0 0 0 0 0 0 0 0 0 0 0 0 0 154 156 155 161 5
Royalties 50.582 0 0 0 1.034 1.898 2.961 3.079 3.202 3.331 3.464 3.602 3.746 3.896 4.052 4.214 4.383 4.558 3.160
Investments in assets 328.273 39.805 72.330 71.287 31.367 23.090 13.850 1.806 6.021 11.021 8.262 4.759 11.241 8.565 6.776 7.861 7.581 1.876 775
Plant and construction 0
Other internal costs 49.435 0 169 679 1.447 2.284 2.728 3.070 3.167 3.259 3.422 3.548 3.776 3.886 4.043 4.139 4.155 4.321 1.342
Other opex 74.152 0 253 1.018 2.170 3.426 4.092 4.605 4.750 4.889 5.133 5.322 5.665 5.829 6.065 6.209 6.232 6.482 2.013
Mine closure 21.068 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21.068
Total expenses 1.054.953 39.844 76.753 81.405 51.588 52.611 47.808 39.116 46.187 53.065 53.960 54.277 63.924 65.236 66.464 69.856 71.948 69.506 51.405
Income tax 73.611 0 0 0 87 1.260 2.548 2.575 3.069 4.063 4.428 4.339 4.740 4.609 5.765 7.225 8.728 10.052 10.123
Loan interest 120.662 2.092 5.784 10.336 11.862 13.902 13.069 11.553 9.784 8.599 7.491 6.619 5.322 4.452 3.190 2.061 1.622 1.733 1.190
Loan repayment 252.255 0 0 1.131 2.618 4.818 19.113 25.069 25.424 21.499 23.685 24.725 23.778 22.017 20.240 20.090 6.010 6.790 5.248
Distribution of dividend 294.445 0 0 0 347 5.041 10.193 10.301 12.275 16.253 17.712 17.357 18.961 18.435 23.060 28.899 34.912 40.208 40.491
Total expenses 1.795.926 41.936 82.537 92.872 66.501 77.632 92.731 88.615 96.739 103.480 107.275 107.316 116.727 114.749 118.720 128.130 123.220 128.289 108.457
Change in pool of liquidity 31.552 194 179 312 116 101 113 127 57 60 63 66 69 4.279 7.528 4.720 16.452 9.631 -12.515
Pool of liquidity 194 373 685 801 902 1.015 1.142 1.199 1.259 1.322 1.388 1.457 5.736 13.264 17.985 34.436 44.067 31.552
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Balance Sheet Project: Sibovc SW - Variant 4 - Coal price 7.5 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10.04.06
in 1,000 EURO
Assets Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance
31.12.07 31.12.08 31.12.09 31.12.10 31.12.11 31.12.12 31.12.13 31.12.14 31.12.15 31.12.16 31.12.17 31.12.18 31.12.19 31.12.20 31.12.21 31.12.22 31.12.23 31.12.24
A Fixed assetsII Tangible assets 41.933 124.462 216.186 249.529 266.286 252.430 224.973 201.614 185.104 166.233 142.234 124.296 101.610 79.848 62.631 49.240 34.519 21.936
1 Land 1.315 1.852 2.675 3.530 4.191 4.879 6.101 7.372 8.184 9.559 10.988 12.523 14.098 16.185 18.356 20.614 21.335 22.186
2 Mine development & pre-op. exp. 2.128 13.240 37.663 53.571 68.959 65.128 61.297 57.466 53.635 49.804 45.973 42.142 38.311 34.480 30.649 26.818 22.986 19.155
3 Technical plants and equipment 38.489 109.370 175.848 192.428 193.135 182.423 157.575 136.776 123.285 106.871 85.273 69.631 49.201 29.184 13.627 1.809 -9.803 -19.406
Total fixed assets 41.933 124.462 216.186 249.529 266.286 252.430 224.973 201.614 185.104 166.233 142.234 124.296 101.610 79.848 62.631 49.240 34.519 21.936
B Current assetsIV Liquid funds 194 373 685 801 902 1.015 1.142 1.199 1.259 1.322 1.388 1.457 5.736 13.264 17.985 34.436 44.067 31.552
Total current assets 194 373 685 801 902 1.015 1.142 1.199 1.259 1.322 1.388 1.457 5.736 13.264 17.985 34.436 44.067 31.552
C Financial assets
Total assets 42.127 124.834 216.871 250.329 267.187 253.445 226.115 202.813 186.363 167.555 143.622 125.752 107.346 93.113 80.616 83.676 78.586 53.488
Equity and liabilities
A Stockholders' equity 12.638 37.450 65.401 74.865 75.473 74.831 70.889 66.310 63.087 58.313 53.743 49.778 47.308 45.585 43.861 43.861 43.861 43.861
I Subscribed equtiy 12.638 37.450 65.401 74.865 75.473 74.831 70.889 66.310 63.087 58.313 53.743 49.778 47.308 45.585 43.861 43.861 43.861 43.861
II Capital reserve 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Profit/Loss brought forward 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
III Revenue reserve
V Balance-sheet net income 0 0 0 347 5.041 10.193 10.301 12.275 16.253 17.712 17.357 18.961 18.435 23.060 28.899 34.912 40.208 40.491
VI Distribution of dividend 0 0 0 -347 -5.041 -10.193 -10.301 -12.275 -16.253 -17.712 -17.357 -18.961 -18.435 -23.060 -28.899 -34.912 -40.208 -40.491
Total equity 12.638 37.450 65.401 74.865 75.473 74.831 70.889 66.310 63.087 58.313 53.743 49.778 47.308 45.585 43.861 43.861 43.861 43.861
C Provisions 0 0 0 506 1.414 2.794 4.202 5.637 7.100 8.591 10.110 11.658 13.236 14.844 16.481 18.150 19.849 0
D Account payable and other liabilities 29.489 87.384 151.470 174.958 190.301 175.820 151.024 130.866 116.176,7 100.651 79.769 64.316 46.801 32.685 20.274 21.666 14.876 9.627
1 Long-term liabilities 27.999 72.119 113.830 124.107 138.447 124.602 110.758 96.913 83.068 69.224 55.379 41.534 27.689 13.845 0 0 0 0
Other 4.816 10.918 11.423 11.557 11.557 10.401 9.245 8.090 6.934 5.778 4.623 3.467 2.311 1.156 0 0 0 0
Main equipment 21.669 57.472 96.616 106.759 121.099 108.989 96.879 84.769 72.659 60.549 48.439 36.330 24.220 12.110 0 0 0 0
Resettlement (without farmland) 1.515 3.728 5.792 5.792 5.792 5.213 4.633 4.054 3.475 2.896 2.317 1.738 1.158 579 0 0 0 0
2 Short-term liabilities 1.490 15.265 37.640 50.851 51.854 51.217 40.266 33.953 33.108 31.427 24.390 22.782 19.112 18.840 20.274 21.666 14.876 9.627
Short-term liabilities 1.490 8.629 23.945 28.094 33.536 36.062 30.885 24.223 20.726 13.610 6.969 1.740 0 0 0 0 0 0
Supply loan 0 6.637 13.694 22.757 18.318 15.156 9.381 9.730 12.383 17.817 17.421 21.042 19.112 18.840 20.274 21.666 14.876 9.627
Total equity and liabilities 42.127 124.834 216.871 250.329 267.187 253.445 226.115 202.813 186.363 167.555 143.622 125.752 107.346 93.113 80.616 83.676 78.586 53.488
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Equity and Project: Sibovc SW - Variant 4 - Coal price 7.5 EURO/t, 4 % Escalation, 8 % Cost of debt date: 10/04/06
Borrowings in 1,000 EURO
Year Sum 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Equity payment 75.473 12.638 24.812 27.950 9.464 608 0 0 0 0 0 0 0 0 0 0 0 0 0
Equity repayment 31.612 0 0 0 0 0 641 3.942 4.579 3.223 4.773 4.570 3.965 2.470 1.724 1.724 0 0 0
Dividend 294.445 0 0 0 347 5.041 10.193 10.301 12.275 16.253 17.712 17.357 18.961 18.435 23.060 28.899 34.912 40.208 40.491
Total repayment to the shareholder 326.057 0 0 0 347 5.041 10.834 14.244 16.854 19.476 22.485 21.928 22.926 20.905 24.784 30.623 34.912 40.208 40.491
Resettlement (without farmland)
Loans 1.515 3.728 5.792 5.792 5.792 5.213 4.633 4.054 3.475 2.896 2.317 1.738 1.158 579 0 0 0 0
Interest 4.126 121 298 463 463 463 440 394 348 301 255 209 162 116 70 23 0 0 0
Repayments 5.792 0 0 0 0 0 579 579 579 579 579 579 579 579 579 579 0 0 0
Main equipment
Loans 21.669 57.472 96.616 106.759 121.099 108.989 96.879 84.769 72.659 60.549 48.439 36.330 24.220 12.110 0 0 0 0
Interest 80.729 1.734 4.598 7.729 8.541 9.688 9.203 8.235 7.266 6.297 5.328 4.360 3.391 2.422 1.453 484 0 0 0
Repayments 121.099 0 0 0 0 0 12.110 12.110 12.110 12.110 12.110 12.110 12.110 12.110 12.110 12.110 0 0 0
Other
Loans 4.816 10.918 11.423 11.557 11.557 10.401 9.245 8.090 6.934 5.778 4.623 3.467 2.311 1.156 0 0 0 0
Interest 8.182 193 629 894 919 925 878 786 693 601 508 416 324 231 139 46 0 0 0
Repayments 11.557 0 0 0 0 0 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 0 0 0
Total long-term Borrowings
Loans 27.999 72.119 113.830 124.107 138.447 124.602 110.758 96.913 83.068 69.224 55.379 41.534 27.689 13.845 0 0 0 0
Interest 93.037 2.047 5.525 9.086 9.923 11.076 10.522 9.414 8.307 7.199 6.092 4.984 3.877 2.769 1.661 554 0 0 0
Repayments 138.447 0 0 0 0 0 13.845 13.845 13.845 13.845 13.845 13.845 13.845 13.845 13.845 13.845 0 0 0
Supply loan
Loans 0 6.637 13.694 22.757 18.318 15.156 9.381 9.730 12.383 17.817 17.421 21.042 19.112 18.840 20.274 21.666 14.876 9.627
Interest 20.728 0 0 531 1.096 1.821 1.465 1.212 750 778 991 1.425 1.394 1.683 1.529 1.507 1.622 1.733 1.190
Repayments 77.746 0 0 1.131 2.618 4.818 5.268 6.048 4.917 4.157 2.725 4.238 4.705 6.432 6.395 6.245 6.010 6.790 5.248
Short-term liabilities
Loans 1.490 8.629 23.945 28.094 33.536 36.062 30.885 24.223 20.726 13.610 6.969 1.740 0 0 0 0 0 0
Interest 6.897 45 259 718 843 1.006 1.082 927 727 622 408 209 52 0 0 0 0 0 0
Repayments 36.062 0 0 0 0 0 0 5.176 6.662 3.497 7.115 6.642 5.228 1.740 0 0 0 0 0
Total Borrowings
Loans 29.489 87.384 151.470 174.958 190.301 175.820 151.024 130.866 116.177 100.651 79.769 64.316 46.801 32.685 20.274 21.666 14.876 9.627
Interest 120.662 2.092 5.784 10.336 11.862 13.902 13.069 11.553 9.784 8.599 7.491 6.619 5.322 4.452 3.190 2.061 1.622 1.733 1.190
Repayments 252.255 0 0 1.131 2.618 4.818 19.113 25.069 25.424 21.499 23.685 24.725 23.778 22.017 20.240 20.090 6.010 6.790 5.248
Var4_7.5_EURO-4perc Esc_8perc Debt-110406.xls
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Var4_7.5_EURO-4perc Esc_8perc Debt-110406.xls / f14_profit & loss
0
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
110.000
120.000
130.000
140.000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Year
T€
Labour Power&Fuel Maintenance Overb. mobil Royalties Recultivation Other
Depreciation Amortisation Provisions Interest Tax Net Profit Revenue
Revenue
Var.4
![Page 472: Complementary Mining Plan for Sibovc SW](https://reader034.vdocuments.site/reader034/viewer/2022042704/568c390a1a28ab0235a0e679/html5/thumbnails/472.jpg)
-300
-250
-200
-150
-100
-50
0
50
100
150
200
250
300
2006 2008 2010 2012 2014 2016 2018 2020 2022 2024ME
UR
O
Land Mine Development & Pre-Op. Exp. Technical plants and equipmentequity Provisions liabilitiesLiquid funds Total assets Total equity and liabilities
Assets
Equity and liabilities
Var.4
![Page 473: Complementary Mining Plan for Sibovc SW](https://reader034.vdocuments.site/reader034/viewer/2022042704/568c390a1a28ab0235a0e679/html5/thumbnails/473.jpg)
Development of the earning-capacity value in 2024 as a function of the liftime
opencast mine
0
50
100
150
200
250
300
350
2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 2041 2042 2043 2044 2045 2046 2047 2048 2049 2050
year
earn
ing
-cap
acit
y v
alu
e
2024 i
n M
EU
R
Development earning-capacity value Variant 1 Development earning-capacity value Variant 2
Development earning-capacity value Variant 3 Development earning-capacity value Variant 4