competent flexible reliable - ids

COMPETENT | FLEXIBLE | RELIABLE

EXPERTS FOR PLANT, PIPING AND BOILER CONSTRUCTION.

We, the IDS Industrieservice & Anlagenbau GmbH, operating in plant construction

for over 45 years, and have been established an excellent reputation in

Germany and abroad. Quality, flexibility, mobility and absolute dependability in

meeting deadlines characterize ourself and that is what high-ranking customers

in the plant, pipeline and boiler construction industry appreciate.

The high standard of our performance and products can be proofed by

comprehensive qualifications and certificates.

COMPANYPAGE 2

IDS SA - Johannesburg

IDS DE - Oberhausen

IDS HR - Sibenik

STRONG CENTRES OF EXPERTISE AT THREE LOCATIONS.

Our company’ greatest asset are our over 680 competent and highly qualified

employees, who stand for the outstanding quality of our work at all times. We

employ mirror welders, specialist welding engineers, engineers, technicians

and fitters, which we provide further training and qualifications on a regular

basis.

This also applies to our two subsidiaries in South Africa and Croatia.

In South Africa, for example, we have developed a programme together with

the government to provide local workers with a high-quality training in welding.

PAGE 3

PERFORMANCESTRENGTH. OUR TRADE MARK.

Our large number of highly qualified and competent employees (including

150 mirror welders) also allows us to meet labour-intensive requirements and

perform unscheduled tasks quickly and to the complete satisfaction of our

customers at short notice. Based on the exceptional expertise of our employees,

we are able to bring even critical und technically demanding projects to a

successful completion on schedule.

Our unrestricted licence under the Temporary Employment Law (AÜG) enables

us to deploy our staff both within the framework of work contracts and on the

basis of personnel leasing.

SERVICES NEW CONSTRUCTIONPAGE 4

DWT GmbH · Wilhelm-Tenhagen-Str. 5 · 46240 Bottrop Germanywww.dwt-gmbh.de · [email protected]

Transportable Rohrtrenn- und Anfasmaschine

Portable pipe cold cuttingand beveling machine

RohranfasmaschinePipe beveling machine

Rohrbearbeitung leicht gemacht!Pipe beveling and pipe cold cuttingfor weld edge preparation

46240 Bottrop Germany

ASSEMBLY AND WELDING WORKFor many years, we have provided stabile connections in

pipe construction and have proven ourselves to demanding

customers in power plant / boiler construction. With their

experience gained from well over 500,000 welding seams

on headers, our mirror welders are invariably able to weld

high-quality materials with an error rate of < 1%.

We assemble and weld:

• connecting tubes

• membrane walls

• heating surfaces

• pipes (HP, IP and LP)

• components

PREFABRICATION

With our location in Sibenik in Croatia, even prefabrication

of components, such as pipe spools and tanks, is possible.

The existing crane capacity (up to 20 tons) also allows us to

handle larger components. Due to its conveniently situated

location directly at the Adriatic coast, transports both by

road and ship are possible.

With experienced engineering companies as our partners,

we are also able to provide the planning of small-scale

conversions and new construction.

ENGINEERING

PAGE 5

MAINTENANCE AND SERVICEPAGE 6

INCIDENTALLY:

Our welders’

error rate

in mirror welding

is less than 1 %

BEST SERVICE FOR SMOOTHPLANT OPERATION

The reliable functionality of all plants is a decisive factor for efficiency, profitability

and success – particularly for manufacturing and processing industry com-

panies. As a strong partner for the maintenance and service of their plants, we

reliably stand aside a numerous famous companies on a long-term basis – even

after the commissioning. In this regard, our activity focuses on the field of

power plants, the food industry as well as the chemical and petrochemical

industry.

We assemble and weld:

• pipes

• tanks

• components

The IDS Industrieservice & Anlagenbau GmbH provides its services in the

framework both of maintenance contracts and personnel leasing for individual

orders. In addition, we gladly are willing to take care of your plants on a

permanent basis with an on-site team.

PAGE 7

CERTIFICATION AND QUALITYPAGE 8

DEMONSTRABLY HIGH DEMANDS FOR YOUR SUCCESS

The stipulation of IDS Management and all executives is the constant achieve-

ment of the highest quality, safety, health and environmental standards.

This is why the continual improvement in quality, occupational safety and the

protection of the environment to its highest extend is our goal.

OUR QUALITY MANAGEMENTFOCUSES ON:

• compliance with all relevant legal provisions and

internal guidelines

• the safety-compliant configuration of working conditions

and workplaces in order to avoid accidents at work

and illness-related absence as well as material damage

(also applies to subcontractors)

• the continual improvement of the SQU system

• fostering an awareness for occupational safety and

environmental protection by information and training

the employees at all levels

• taking all necessary and required measures to avoid

environmental pollution and preserve the natural

resources.

OUR CERTIFICATIONS AND QUALIFICATIONS:

• certified quality management in accordance with

DIN EN ISO 9001:2000

• certification for quality requirements for

welding in accordance with DIN EN 729-3

• small proof of suitability in accordance with

DIN 18800-7:2002-09

• HP 0 (TRB 200), TRD 201 and TRR 100

• fulfilment of the requirements for batch production in accor-

dance with the Directive 97/ 23/EC, AD Data Sheet HP 0

• specialist company in accordance with § 19 I WHG

• certification as Safety Certificate Contractors /SCC)

• certification as SCP personnel service provider

• licence to engage in personnel leasing in accordance

with §§1 a.2 AÜG

OVER 100 WQPRS COVER THE FOLLOWING GROUPS FROM ISO 15608 AB:

Group 1-3: unalloyed steels and treated / quenched and tempered fine-grain steels

Group 4: low-vanadium alloy Cr-Mo-(Ni) steels

Group 5: vanadium-free Cr-Mo steels

Group 6: high-vanadium alloy Cr-Mo-(Ni) steels

Group 7-11: stainless steels

Group 41/43/46: pure nickel, nickel-chrome alloys, nickel-chrome-cobalt alloy

JUST SOME OF OUR REFERENCESPAGE 10

BOILER CONSTRUCTION / POWER STATIONS

Medupi / Kusile (Südafrika)

• Assembly of boiler pressure parts, HP, IP and LP

pipes (12 boilers)

• approx. 600 employees

• since 2013

Neurath Power Station


pipes number of personnel


• 2009 to 2014

Maasvlakte Power Station


pipes number of personnel


• 2012 to 2013

CHEMICAL /PETRO-CHEMICAL INDUSTRY

BP Scholven

• conversion of the Claus 5 station, boiler assembly,

pipe assembly


• 2006 and 2007

BASF Antwerp

• Steam-cracker conversion, piping reconstruction


• 2005 to 2006

VOPAK Antwerp

• pipework, pipeline bridges, tank connections


• 2004 to 2005

CHEMICAL /PETRO-CHEMICAL INDUSTRY

FOOD INDUSTRY

Zentis

• Maintenance of production facilities,

construction of new production lines


• since 1996

Arla Foods

• Maintenance of production facilities,

construction of new production lines


• since 2006

Bitburger

• Modernisation of fermentation and storage cellars,

construction of CIP facilities and brewing water pipes


• 2002 to 2005

INDUSTRIAL SERVICE

Maasvlakte Power Station

• Optimisation of bank heating surfaces


• 2016

Wilhelmshaven Power Station

• Optimisation of bank heating surfaces


• 2016

Neurath Power Station

• Replacement of membrane walls


• 2014 to 2015

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CONTACT

IDS

Industrieservice und Anlagenbau GmbH

Max-Planck-Ring 40

46049 Oberhausen

Tel.: +49 (0) 208 828558–0

Fax: +49 (0) 208 828558–24

[email protected]

www.ids-ob.com

Industrieservice d.o.o.

Za gradnju I servis industrijskih pogona

Industrijska zona Podi, Dolačka 80

22000 Šibenik, Hrvatska

Tel: +385 (0)22 246750

[email protected]

IDS Industry Service + Plant Construction

South Africa (Pty) Ltd.

Unit 1, Loreto Park

83 Atlas Road, Dunswart, 1459 Boksburg

Tel.: +27 (0) 11-91 82585

+27 (0) 11-91 83140

Fax: +27 (0) 11-91 82582

[email protected]

competent flexible reliable - ids

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