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A Comparison Between Factory Waste and Office Waste: Live Simulation Case Study in an Office Environment Paper Kleber F. Barcia 1023 W. Arkansas Ln Apt. 7 Arlington, TX 76013, USA The University of Texas at Arlington Industrial Manufacturing System Engineering Phone Number: 817-275-2747 Fax Number: 817-272-3406 Email: [email protected] Bonnie Boardman PO Box 19017, 420 Woolf Hall Arlington, TX 76019 – 1107, USA The University of Texas at Arlington Industrial Manufacturing System Engineering Phone Number: 817-272-3220 Fax Number: 817-272-3406 Email: [email protected] Mary E. Johnson PO Box 19017, 420 Woolf Hall Arlington, TX 76019 – 1107, USA The University of Texas at Arlington Industrial Manufacturing System Engineering Phone Number: 817-272-5919 Fax Number: 817-272-3406 Email: [email protected] Keywords: Office waste, lean office, office improvement, office environment, lean techniques

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Page 1: Comparison Between Office and Factory Waste

A Comparison Between Factory Waste and Office Waste: Live Simulation Case Study in an Office Environment

Paper

Kleber F. Barcia 1023 W. Arkansas Ln Apt. 7

Arlington, TX 76013, USA

The University of Texas at Arlington

Industrial Manufacturing System Engineering

Phone Number: 817-275-2747

Fax Number: 817-272-3406

Email: [email protected]

Bonnie Boardman PO Box 19017, 420 Woolf Hall

Arlington, TX 76019 – 1107, USA

The University of Texas at Arlington

Industrial Manufacturing System Engineering

Phone Number: 817-272-3220

Fax Number: 817-272-3406

Email: [email protected]

Mary E. Johnson PO Box 19017, 420 Woolf Hall

Arlington, TX 76019 – 1107, USA

The University of Texas at Arlington

Industrial Manufacturing System Engineering

Phone Number: 817-272-5919

Fax Number: 817-272-3406

Email: [email protected]

Keywords: Office waste, lean office, office improvement, office environment, lean techniques

Page 2: Comparison Between Office and Factory Waste

2

A Comparison Between Factory Waste and Office Waste: Live Simulation Case Study in an Office Environment

Abstract

In the overall production environment, the factory and the office areas have a strong relationship.

This paper describes the different types of wastes and non-value added activities in the manufacturing process

and their causes. Comparison is made between factory waste and office waste, and the relationship between

the two work environments is discussed. A live simulation case study is presented to illustrate the relationship

between office waste and factory waste, and to demonstrate the improvement of an office environment

through the elimination of waste using lean techniques.

1 Introduction

In the overall production environment, the factory and the office areas have a strong relationship.

They are both connected and interdependent. The factory demands from the office the right paperwork on the

line, at the right time, and in the right amounts [1]. The office demands from the factory the right product or

service, at the right time, and in the right amounts. In this relationship, for example, quotations and approved

purchase orders are sent to the customers with both product quantity and product delivery time based on the

efficiency of the factory process. At the same time, the shop floor depends on the efficiency of document

processing to get on-time sales orders and to have an accurate amount of raw material when it is needed.

One goal of an enterprise is to reduce the overall lead time that the customer experiences [1].

Increasing product quality, shipping products on time to the customer, and improving the company net

income are other goals that can be reached if a lean office works together with a lean factory. The

identification of wastes or non-value added activities in a factory allows eliminating these undesirable wastes

through the application of lean techniques. In the same way, the identification of the non-value added

activities in an office process allows eliminating them through the application of similar techniques and

improves the overall process.

Customers expect a higher degree of service each time a purchase is made. The trend of ever

increasing customer expectations is expected to continue. A company must implement constant and radical

change to develop and maintain a competitive advantage [2]. In recent years, companies have attempted

numerous strategies to maximize shop floor efficiency, but companies have often ignored the importance of

the office in overall efficiency. Office tasks represent from 50% to 80% of the total lead-time consumed, from

receiving the request for the products to delivering the products to the customer [1]. Office tasks consist of as

much as 95% non-value added time. Some strategies applied to increase efficiency on the shop floor are total

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quality management (TQM), six sigma, reengineering, agility, and lean manufacturing. All of these strategies

can also be successfully applied on the office. Suri states in his book, Quick Response Manufacturing, some

reasons why office processes are significant, and why office processes are neglected in a manufacturing

enterprise [3].

Why office processes are significant:

• They account for more than half the lead-time in many companies.

• They can account for more that 25% of the cost of goods sold.

• They can have a substantial impact on order capture rate.

Why office processes are neglected:

• A traditional focus on shop floor processes, stemming from the success of scientific

management methods.

• Costing based on the direct labor.

• Absence of lead-time measurement for office activities.

• Lack of appreciation for the impact and benefits of lead-time reduction in the office.

• Cost-based mind-set and misconceptions about Quick Response Manufacturing

methods.

This paper describes the different types of waste or non-value added activities in a manufacturing

process and their causes. Next, a comparison is made between factory waste and office waste. Finally the

waste relationship between the two work environments is discussed. The objectives of this paper are twofold.

First, establish the similarities and differences in factory waste and office waste. Secondly, provide

background on lean principles used to transform an office into a high-performing lean office by identifying

and eliminating non-value added activities. A live simulation is described which demonstrates the

improvement of an office environment through the elimination of waste using lean techniques.

2 Factory Wastes

The key measure of a business process is lead-time. Lead-time is the amount of time that elapses

between when a customer requests something, and when the request is met and/or paid for. It consists of

value-added time or activities, non-value-added time or activities, and business value-added time or activities

[4]. A value-added activity is any activity that increases the market form or function of the product or service.

These are things the customer is willing to pay for. A non-value-added activity is any activity that does not

add market form, or function to the product or service, or is not necessary. These activities should be

eliminated. A business value-added activity is any activity that does not add market form or function to the

product or service but is necessary. These activities should be simplified, reduced, or integrated.

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In some "good" non-engineered business processes, for every activity that adds value, about 30

activities will fail to add value [5]. Many processes like government entitlement programs, claims processing

programs, and insurance approval programs will contain 1,000 or more non-value added activities for every

value added activity. In a small company, typically 95 % of the lead-time is non-value added [6].

Waste or non-value-added activity is a term that was born within the Toyota Production System

(TPS) [7]. They identify seven kind of waste in a factory area: overproduction, waiting time, transporting,

over-processing, inventory (WIP), scrap and rework, and excess motion of operation. Waste is any work that

does not add value to a product or service. If the customer does not benefit from it, it is waste [8]. The NIST

MEP Lean Training and the Texas Manufacturing Assistance Center training on lean identified two additional

wastes for lean factory: people waste, and material and natural resources waste. [4]. The Kaufman Consulting

Group developed the “Schlipstraeger Wastes” that details different office wastes in four groups: people

energy waste, process waste, information waste, and people work waste [8]. People energy wastes are divided

into seven categories: structure waste, ownership waste, control waste, tampering waste, focus waste,

assignment waste, and goal alignment waste. Process wastes are divided into eight categories: strategic waste,

sub-optimization waste, unbalance flow waste, standardization waste, reliability waste, work-around waste,

checking waste, and boundary waste. Information wastes are divided into five categories: hand-off waste,

translation waste, missing information waste, irrelevant information waste, and inaccurate information waste.

People work wastes are divided into three categories: processing waste, motion waste, and waiting waste.

Mika states three additional types of waste. These are human underutilization, improper use of computers, and

working to the wrong metrics. The most important of these is the second one, improper use of computers have

added complexity, cost, and waste instead of decreasing them [9].

Wastes in an office can be identified and classified in the same way as wastes in a factory.

Identifying and minimizing these wastes can create tremendous saving in office areas. Lean principles, kaizen

methods, and reengineering approaches can be applied in an office environment for improving documentation

flow and reducing the total lead-time in the process, in general, for achieving excellence in non-

manufacturing areas.

3 Lean Techniques

Lean is a systematic approach to identifying and eliminating waste or non-value added activities

through continuous improvement by flowing the product at the pull of the customer in pursuit of perfection

[4]. Many companies make the mistake of introducing lean thinking only on the manufacturing processes.

There is usually a great deal of waste and ineffectiveness within the company’s office processes. Lean

concepts must be applied throughout a business: order entry, product design, engineering, purchasing and

inventory management, schedule and production control, cost accounting, and general accounting. It needs to

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be subjected to the same waste analysis and waste elimination efforts as processes within the value streams.

Lean principles include understanding customer value, introduction of flow and the pull approach, and the

quest of perfection. All can be applied to office processes. Some advantages to making an office lean are: a

company can make substantial savings by eliminating waste in the support process, a lean factory needs a lean

office, and people, when freed from waste, are available to work on value-added activities [10].

A brief discussion of some lean techniques that can be used to improve an office processes follow.

3.1 Value Stream Mapping (VSM)

Value stream mapping involves step-by-step tracing of the activities that are involved in, ultimately,

the final product or service being delivered to the customer. It is a simple, visual approach that creates a clear

picture of current material and information flow associated with a specific product family. Based on this

picture, it is possible to identify lean techniques that can improve the flow and eliminate waste in the process.

VSM also incorporates new ideas in a new picture of how material and information have to flow for that

product group, creating an action plan that makes the new picture a reality. VSM is very important in an

office environment. The steps that are taken in an office have a profound effect on what happen on the

manufacturing floor. VSM helps workers to understand the flow of paperwork and the timing of that flow.

Only then will it be possible to implement lean tools and techniques that can improve the flow and eliminate

waste in the process.

3.2 5 S

The 5 steps to workplace organization originally came from 5 words used by Japanese manufacturers

to achieve a clean, well-organized, and safe workplace. The National Institute of Standards and Technology

Manufacturing Extension Partnership (NIST/MEP) defines the 5 S as follow: Sort. Perform “Sort Through

and Sort Out” by placing a red tag on all unneeded items and moving them to a temporary holding area.

Within a predetermined time, the red tag items are disposed, sold, moved or given away. Set in Order.

Identify the best location for remaining items, relocate out of place items, set inventory limits, and install

temporary location indicators. Shine. Clean everything, inside and out. Continue to inspect items by cleaning

them and to prevent dirt, grime, and contamination from occurring. Standardize. Create the rules for

maintaining and controlling the first 3 S and use visual controls. Sustain. Ensure adherence to the 5 S

standards through communication, training, and self-discipline.

3.3 Point of Use Storage (POUS)

This lean technique states that the location of all parts, raw materials, tools, and fixtures has to be as

close as possible to where they are being used. In office processes, POUS eliminates non-value added kitting

of any form or document, eliminates, altogether, the concept of a stockroom, improves inventory accuracy

and tracking, and minimizes waste of transportation, processing, people, motion, and waiting.

Page 6: Comparison Between Office and Factory Waste

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3.4 Team Work and Cross Training

Process improvement teams are cross-trained and responsible for detecting waste. Departmental

barriers are eliminated and replaced with cross-functional teams that study the process and then immediately

implement improvements. The Delaware Valley Industrial Resource Center presents a case study where a

distributor of aircraft parts to the commercial and defense industries applied a cross-functional team approach

to its order entry process. Customer service, technical support, purchasing, and quality assurance personnel

formed the teams. The company reduced its lead-time by 66 %, from 3 months to 1 month [11].

3.5 Cellular Layout

This technique helps to decide the proper placement of equipment in a production or office

environment. The benefits of a good cellular layout are: reduced inventory, work in process, set-up time, and

material handling; balanced work; improved use of human resources; improved control and automation;

minimized walking time; and improved working area. Cellular layout includes work balancing, which

maximizes worker efficiency by matching work content to tatk time.

3.6 Pull System

Another lean technique is flowing the product at the pull of the customer. A technique of controlling

the flow of resources by replacing only what has been consumed. Pull systems eliminate waste of handling,

storage, expediting, obsolescence, repair, rework, facilities, equipment, and excess inventory (work-in-process

and finished). Pull systems consist of small lots, low inventories, better communication, and management by

sight. Converting the manufacturing process and the office process from a push system to a pull system can

enable the entire company to run more smoothly.

Change from traditional office to lean office often frightens office workers because it represents a

dramatically different approach within the company, and demands a very different way of thinking about

processing data [10]. Most people need a considerable amount of training and a gradual changeover to their

new roles, as the company transforms lean principles from theoretical to an everyday reality throughout the

workplace.

4 Factory Wastes and Office Wastes

Based on the factory waste definitions given by the NIST/MEP and the Texas Manufacturing

Assistance Center (TMAC), it is possible to establish a relationship between factory wastes and office wastes

[4, 6]. Table 1 gives the definition of nine factory wastes and the definition for the same nine wastes found in

the office area.

It is important to establish waste similarities between these two areas. This allows minimizing the

presence of waste in the whole process using the same techniques in both areas. Some of these similarities

Page 7: Comparison Between Office and Factory Waste

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are: factory and office try to produce more than they need; factory and office try to have more than they need;

factory and office lose time waiting for processing a part or a form; and factory and office do not use the

correct capacity of people in their areas. For instance, factory area and office area must know that they have to

eliminate the common transportation waste. Factory people identify this problem as the necessity of reducing

transportation of parts and materials around the plant and office people identify this problem as the necessity

of reducing the transportation of forms and information around the office.

Waste Factory Waste Office Waste

Overproduction Making more than is required, earlier than is required, and faster than is required by the next process

Making more than is required, earlier than is required, and faster than is required by the next process

Inventory Any supply in excess of a one-piece flow through your manufacturing process

Any supply in excess of a one-piece flow through your office process

Defects Inspection and repair of material in inventory Inspection and correction of forms and information in inventory

Processing Effort that adds no value to the product or service from the customers’ viewpoint

Effort that adds no value to the service from the customers’ viewpoint

Waiting Idle time created when waiting for something.

Idle time created when waiting for something.

People The waste of not using people’s abilities (mental, creative, physical, skill).

The waste of not using people’s abilities (mental, creative, physical, skill).

Motion Any movement of people or machines that does not add value to the product or service

Any movement of people or equipment that does not add value to the service.

Transportation Transporting parts and materials around the plant

Transporting forms and information around the office

Material & Natural Resources

Anything that cannot be reused, recycled, or resold

Anything that cannot be reduced, reused, or recycled.

Table 1. Factory Waste and Office Waste Comparison

Definition, causes, and examples of each office waste are presented below.

4.1 Overproduction Waste

Overproduction waste can be defined as making more than is required by the next process, or making

earlier than is required by the next process, or making faster than is required by the next process. Causes of

overproduction are: just-in-case logic, long process set-ups, unleveled scheduling, unbalanced workload, loss

of focus on company’s objective, weak organizational structure, ineffective supervision, and lack of

communication. Examples of overproduction wastes are: printing documents earlier in batches due to long

printer set-up, printing a document twice just in case, preparing monthly reports early, using a shotgun

approach for analysis instead of a focused approach (lots of trade shows, instead of focusing on one), multiple

bosses and multiple jobs cause wrong order of jobs, and memos to everyone. These examples can be thought

of both in terms of too many things produced, and in terms of too much information gathered, stored, and

maintained.

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4.2 Inventory Waste

Inventory waste is any supply in excess of a one-piece flow through your office process. Causes of

excess inventory are: buying excessive supply material, bad scheduling, unbalanced workload, irrelevant data

existence, unstructured reward system, inconsistent work speed, and just-in-case logic. Examples of inventory

wastes are: buying supplies just-in-case (too many pens, papers), files pile up between work desks, documents

are waiting to be matched or signed, and no storage space because it is filled with other items that are not

needed.

4.3 Defect Waste

Defect waste is the inspection and correction of forms and information in inventory. Causes of

defects are: improperly trained/unskilled employees, lack of communication/information, performing

monotonous work, doing processes in a rush, poor design of forms and equipment, bad quality of supply

material, environmental problems, and confusing procedures. Examples of defect wastes are: improper

lighting, not enough space to fill in forms, purchase order does not match with quotation, typographical error,

lack of checklist, and leaky pens.

4.4 Processing Waste

Effort that adds no value to the service from the customers’ viewpoint is processing waste. Causes of

processing wastes are: just-in-case logic, lack of communication /information, redundant approval/inspection,

true requirements undefined, improperly trained/unskilled employee, non-standardized business process, and

re-entering data. Examples of processing wastes are: printing and mailing, faxing, overnight mailing, and e-

mailing the same memo, lack of proper instruction for filling out forms, repetition of same information in

different forms, use of different software in different departments when processing an order, and re-keying a

purchase order.

4.5 Waiting Waste

Waiting waste is idle time created when waiting for something. Causes of waiting wastes are:

unbalanced workload, redundant approval, unreliable equipment, material waiting to be handled, improperly

coordinated departments, long equipment setups, and inconsistent work speed. Examples of waiting wastes

are: waiting for printer to warm-up, printer or computer break-down, mail delivery within the firm, different

work schedules of team members meeting, attendees not all on time, and waiting for signatures.

4.6 People waste

People waste involves not using people’s abilities (mental, creative, physical, skill). Causes of people

wastes are: bad hiring practices, politics/corporate culture, improperly trained employees, old guard thinking,

politics, and business culture. Examples of people wastes are: bypassing procedures to hire a favorite

Page 9: Comparison Between Office and Factory Waste

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candidate, start using MRP software without prior training, unclear qualifications, and not providing

opportunity for growth.

4.7 Motion Waste

Any movement of people or equipment that does not add value to the service is motion waste.

Causes of motion wastes are: poor workplace organization, bad scheduling of work, taking many backups,

improper/lack of training, nonstandard work methods, redundant approval, and bad hiring practices. Examples

of motion wastes are: keeping forms far from reach of employees, looking for items because they do not have

a defined place, unfilled papers, not grouping similar orders, saving files everywhere, employee working by

experience instead of standard method, and making a draft before preparing formal document.

4.8 Transportation Waste

Transporting forms and information around the office is transportation waste. Causes of

transportation wastes are: poor location of office to other areas, poor location of supply to other desks, large

file storage area, poor document flow scheduling, improper batch sizing, lack of signs, and defects. Examples

of transportation wastes are: copier is too far from desk, paper and stapler kept away from printer and copier,

no signs identifying areas or departments, walking back and forth to correct mistakes, and long travel for

small amount of documents.

4.9 Material Waste & Natural Resources Waste

Anything that cannot be reduced, reused, or recycled makes up material waste and natural resources

waste. Causes of material and natural resource wastes are: poor purchasing habits, just-in-case logic,

improperly trained or unskilled employees, poor efficiency of support equipment, and bad process and

document design. Examples of material and natural resources wastes are: poor storage of temperature

sensitive materials; use of poorly maintained copiers causing a waste of paper, ink, time and money;

requirement of extra and unnecessary documents; poor utilization of paper space; too many copies in too

many places; and non-energy efficient office equipment.

5 Lean Office Live Simulation

TMAC and the Automation & Robotics Research Institute (ARRI) are exploring the application of

lean principles in administrative processes. They have developed a lean office-training workshop with live

simulation [6] to show the relationship between factory wastes and the office wastes. The live simulation also

shows the implementation of the lean techniques in two office processes: the generation of quotations based

on request for quotations and the generation of sales orders based on purchase orders.

Page 10: Comparison Between Office and Factory Waste

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The lean office simulation involves a mix of classroom style learning with an interactive live

simulation, where participants take on the roles of managers and workers within a company. During the

simulation, participants learn and use lean techniques, using the same terms taught in lean for the factory. The

participants work in a traditional office environment with forms, calculators, and procedures. By the end of

the simulation, they helped redesign a leaner office that gets more done with less effort.

In the office live simulation, two departments are setup and staffed to process Request For

Quotations (RFQ) and Purchase Orders (PO) that come from the company's customers. The two departments

are the Sales Department and the Estimating Department. The Sales Department handles all interactions with

the customer. The Sales Department receives RFQ's, requests quotes, checks credit, receives PO's, accepts

PO's, issues Sales Orders, and other customer contact. The Estimation Department provides current quotes on

manufacturing and material costs, and inventory availability. See Figure 1.

Estimating Department

Sales Sales

Quotation / Purchase

Sales Department

Customer

RFQ RFQA PO POA POC Q

Order Entry Department

Billing/Invoice Department

Warehouse

Production Department VP

Figure 1. Workflows in the Sales and Estimating Departments

The office is transformed in three "rounds". Improvements are implemented for each "round".

Through the implementation of the lean techniques, the office is transformed from a confused and slow

environment to a much more efficient, effective, and predictable one. The relationship between the factory

wastes and the office wastes, and the implementation of the lean techniques in two office processes is

presented in three steps:

Round one-office waste identification. The office wastes are identified based on the factory wastes

classification defined by NIST/MEP and TMAC.

Round two-lean techniques implementations. After running round one, most of the office wastes are

identified. A set of lean techniques is implemented to improve the process as seen in Table 2.

Page 11: Comparison Between Office and Factory Waste

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Round three-lean techniques implementations. After running round two, additional lean techniques

are applied to eliminate wastes. Team work, cross training, cellular layout (see Figure 2), and pull system are

implemented. See Table 3.

Waste Description Lean

techniques implemented

Changes incorporated in Round 2

Inventory Buying stuff just-in-case (too many pens, papers) Improve documentation

(forms & logs) Files pile up between work desks Implement inboxes

No storage space because it is filled with other stuff we don’t need 5S Remove unnecessary items &

forms Motion Papers not filed Saving files everywhere

Transportation No signs identifying areas or departments

Visual Control Use big signs

Use labels on trays

Motion Keeping forms far from reach of workers POUS Remove document keeper

Forms available near to the desk

Transportation Copier is too far from desk Layout Move fax closer to sales representative 1

Simplify process Overproduction Copy documents twice just-in-case Zero copies

Processing Lack of proper instruction for filling out form Improve forms

Repetition of same information in different forms

Standardized Work Reassign work tasks

Material and Natural Resources

Requirement of extra and unnecessary documents Eliminate steps

Defect Not enough space to fill in forms

Table 2. Round 2. Waste Identified and their Related Lean Techniques

Page 12: Comparison Between Office and Factory Waste

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To Customer To Order Entry Dept.

Quotation Process

Fax

Fax

Documentation

SSaalleess RReepp.. 11

EEssttiimmaattiioonn AAssssiissttaanntt Inbox

Inbox

Inbox

From Customers

Inbox

SSaalleess RReepp.. 22

SSaalleess MMaannaaggeerr

Inbox

Figure 2. Round 3. Workflows

Waste Description Lean

technique implemented

Changes incorporated in Round 3

Transportation Long travel for small amount of documents Team work Work as a team

People Underutilized workers Just one department

People Workers do not help each other Cross training

All employees have multiple skills

Processing Confusing document flow Cellular layout Implement ‘U’-shape layout

Waiting Documents are waiting to be matched or signed

Work Balancing

Balance work between team members

Processing Confusing document flow Pull System One piece flow

Table 3. Round 3. Waste Identified and their Related Lean Techniques

The live simulation demonstrates that it is possible to improve the office environment productivity using

lean techniques. Some results from previously run simulations are:

• Movement and transportation of orders decreased 95 %.

• Total cycle time for generating a quotation decreased 75 %.

• Office cost and employee cost decreased 50 %.

• Number of RFQ processed increased 450 %.

• RFQ in the process (WIP) at the end of the simulation cycle decreased 100 %.

Page 13: Comparison Between Office and Factory Waste

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6 Conclusion

Wastes in an office environment can be treated in the same way that wastes are treated in a factory.

Identifying and minimizing these wastes can create tremendous savings in office areas. In an enterprise, the

connection between the office and the factory is key to reducing overall lead-time. Lean principles can be

applied to office areas for improving documentation flow and reducing the total lead-time.

To promote integration and cooperation in the enterprise, lean training for office employees should

contain the same terminology as the lean training for the factory. A combination of classroom training and

live simulation is recommended. The live simulation has been used to demonstrate lean principles to office

employees.

References

[1] B. S. Boardman and M. E. Johnson, "Lean Techniques in an Office Setting," Proceedings of the

2001 8th Annual E&R Foundation Summer Workshop. Chicago, IL, July 2001.

[2] D. R. Underdown, "An Entreprise Transformation Methodology," Industrial Engineering. Arlington,

TX: University of Texas at Arlington, 1997, pp. 315.

[3] R. Suri, Quick Response Manufacturing: A Companywide Approach to Reducing Lead Times:

Productivity Press Inc., 1998.

[4] NIST/MEP, "Principles of lean manufacturing 101," National Institute of Standards and Technology

Manufacturing Extension Partnership 1998.

[5] D. Ulis, "Business Process Engineering," CMA Management Accounting Magazine, vol. 67, 1993,

pp. 21-25.

[6] TMAC and ARRI, "Lean Office Training," Texas Manufacturing Assistance Center and Automation

& Robotics Research Institute, Fort Worth, TX 2001.

[7] J. P. Womack and D. T. Jones, Lean Thinking. New York: Simon & Schuster, 1996.

[8] KCG, "Office Kaizen: Making lean work in service environment," The Kaufman Consulting Group,

LLC, Carmel, IN 1999.

[9] G. Mika, "Eliminating all muda," Manufacturing Engineering, vol. 126, 2001, pp. 18.

[10] B. Maskell, "Accounting for lean manufacturing," Manufacturing Engineering, vol. 125, 2000, pp.

46-47.

[11] DVIRC, "Administrative flow," Delaware Valley Industrial Resource Center, Delaware 2000.

Page 14: Comparison Between Office and Factory Waste

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Bibliographies

Kleber F. Barcia is a Ph. D student of Industrial and Manufacturing Systems Engineering

Department at The University of Texas at Arlington (UTA). Kleber is also a Graduate Assistant Researcher at

UTA Automation & Robotics Research Institute (ARRI). Kleber has a BS in Mechanical Engineering, MS in

Agricultural Economics, and he is currently working on his Ph.D. dissertation. He has experience in lean

office techniques application. For the past 2 years at ARRI, he has been focusing on the development of the

lean office workshop. His research interests are lean techniques, industrial simulation, and industrial processes

design. He is currently working in the development of a methodology to identify and eliminate non-value

added in office environment in small companies. USA.

Bonnie Boardman is an Assistant Professor of Industrial and Manufacturing Systems Engineering at

The University of Texas at Arlington. Her primary research interests are in the logistics and resource

planning disciplines. Dr. Boardman holds a B.S. and Ph.D. in Industrial Engineering from The University of

Arkansas and an M.S. in Industrial Engineering from Texas A&M University. Dr. Boardman is active in

numerous technical and professional organizations. She is the student advisor for the UTA Alpha Pi Mu, the

National Industrial Engineering honor society and a co-sponsor of the APICS student chapter, the Educational

Society for Resource Management. She also holds the position of Newsletter Editor for the Greater Fort

Worth Chapter of APICS. USA.

Mary E. Johnson is the Enterprise Engineering Program Coordinator at The University of Texas at

Arlington Automation & Robotics Research Institute (ARRI). Mary has a Ph.D in Industrial Engineering. She

has hands-on experience as an Industrial Engineer in the aerospace, beverage packaging, and financial

services industries. For the past 10 years at ARRI, she has been focusing on the development of the discipline

of Enterprise Engineering http://arri.uta.edu/eif/. She has published papers on enterprise performance

measures, strategic justification of enterprise technologies, strategic information systems, enterprise modeling,

and enterprise process design. Her research interests are enterprise design, supply chain design, performance

measures, chaos theory in manufacturing, and complexity. USA.