company profile v6...04 2018 156 100 100 3,55 3,55 99 99 1,56 • • • wire size 12 10 9 8 7,1...

Commited to World Class Fulfilment

MeshReinforcing

Company Overview

Reinforcing the Construction and Mining Industry

01

BRC Mesh Reinforcing

BRC Mesh ReinforcingCommited to World Class Fulfilment

Reinforcing the Constrution and Mining Industry...

BRC Mesh Reinforcing, as a market leader, seeks to be the preferred supplier of mesh reinforced product solutions. We are committed to delivering sustainable earnings growth and value creation through providing world class fulfilment in all that we do.

BRC Mesh (BRC Mesh Reinforcing) manufactures and supplies steel mesh reinforcing and fencing products. BRC Mesh is part of the Reinforcing Steel Contractors (RSC) Group.

As an industry leader, BRC Mesh delivers customer focused products and services, locally and internationally. The company is committed to sustainable development through the

continuous growth of all its resources and finding solutions that are good for business, the environment, communities and its employees. Operating to international standards such as AS/NZS ISO9001:2008, BRC Mesh plays a leading role in the research and development of new products partnering closely with all stakeholders, and is recognised as an industry innovator.

BRC Mesh offers advisory services on all aspects of reinforcing technology, including conversion projects requiring steel bars in the initial design, which at a later stage are required to be changed to reinforcing mesh, thereby facilitating effortless and speedy construction.

2018

Value Proposition

BRC Mesh offers world class fulfillment underpinned by service excellence through:

• Mutually beneficial partnerships with customers and suppliers

• Prompt response to new industry developments

• New ideas and innovative product solutions

• High quality reinforcing products

• Improved site productivity

• Quality awareness and output among its employees

• Appropriate customer solutions

Sales and Service

BRC Mesh sales and services are channeled through a streamlined national distribution network.

Human Capital

BRC Mesh sets demanding targets in a highly dynamic operational environment. Employees are regarded as the driving force behind the company’s value proposi-tion, performance and commitment to world class fulfillment. The people of BRC Mesh are committed and driven as a team to deliver appropriate product solutions and world class fulfilment.

Health, Safety, Environment

BRC Mesh is committed to provide its employees and all stakeholders with a Zero Harm operating environ-ment, which is also clean and healthy. We are ISO9001:2008, ISO14001:2004 and ISO18001:2007 compliant.

Track Record

BRC Mesh has successfully delivered products andservices to a wide range of projects, locally andinternationally.

02

03


Fabric Reinforcing MeshWith more than 50 years experience in the production of reinforcing mesh, BRC Mesh is a leading supplier of customised reinforcing products to most industry sectors. Reinforcing mesh has a wide variety of uses, ranging from the ordinary household to heavy industry.

In many construction applications such as reinforcing, a welded mesh fabric is preferred to rebar, particularly if Ferro-Fabrik is used. Ferro-Fabrik is a top quality product conforming to SANS 1024:2012. It has greater features and strengths than rebar (minimum 485Mpa) allowing a material saving of ±8%, and allows for time saving when fixing on site.

Features of Reinforcing Mesh

• The unique deformed wire pattern (curry pattern) offers superior bonding, improved stress distribution and crack-width control.

• Ferro-Fabrik is available in a wide range of diameters and apertures. The product can be bent to shape as required.

• Manufactured from hard drawn wire (smooth) and cold rolled wire (deformed).

• All intersections are resistant-welded thereby not reducing the tensile strength of the wires.

• Mesh has an average shear strength equal to 80% of the wire strength.

• The wire used has physical properties which are rigidly controlled to produce mesh with maximum weld strength combined with ductility.

• Appropriate customer solutions

• Specifications allow for cold rolled wire with a minimum ultimate tensile strength of 510Mpa and a high resistance to fatigue.

• Mesh is available in black and galvanised (pre-galvanised) sheets or rolls.

Quality Control

Reinforcing mesh is produced to highest quality standards and complies to ISO9001:2008. Thorough testing, of wire strength, welds and aperture sizes, is continuously performed at all stages of the manufactur-ing process. Final inspections ensure that highest standards are maintained.

Standard Sizes

Reinforcing mesh is available in rolls (60m x 2,4m), and sheets (6m x 2,4m) manufactured according to standard sizes. Wire diameter varies from 3,55mm to 12mm. Mesh aperture can be as small as 100mm x 100mm.

Special Mesh

Specialised machinery is used to produce weldmesh with non-standard aperture sizes. The spacing of wires in either direction is variable between 13mm and 150mm.

Customised mesh is available on request according to specifications provided. Customers and design engineers should contact BRC Mesh before embarking on the design of such mesh.

04

2018

156

100

100

3,55

3,55

99

99

1,56

• • •

Wire Size

12

10

9

8

7,1

6,3

5,6

4,0

Wire Size

12

10

9

8

7,1

6,3

5,6

Standard sizes of welded mesh fabricSpecifications: Sheets: 6m x 2,4m or Rolls: 60m x 2,4mFabric Reinforcing Mesh for Concrete Reinforcement

Sheets Only Sheets and Rolls

BRC- Reference Number 888 617 500 395 311 245 193 100 200

Mesh Size Nominal Pitch of Wires

Main mm 200 200 200 200 200 200 200 200 100

Cross mm 200 200 200 200 200 200 200 200 100

Wire SizeMain mm 12 10 9 8 7,1 6,3 5,6 4 4

Cross mm 12 10 9 8 7,1 6,3 5,6 4 4

Cross Sectional Area per Meter Width

Main mm² 566 393 318 251 198 156 123 63 126

Cross mm² 566 393 318 251 198 156 123 63 126

Nominal Mass / m² kg 8,88 6,17 5,00 3,95 3,11 2,45 1,93 1,00 2,00

Square Gunite

All Fabric Reinforcing Mesh are produced to SANS1024:2012 SpecificationsThe BRC Reference Number is the nominal mass in kilograms per square meter multiplied by 100.The sizes given above are standard and are the most generally used. We can, however, manufacture mesh to other specifications, both in size of wires and spacing. Hard drawn wire to British Standards 4482 has a minimum breaking strength of 510MPa and a minimum yield point of 485MPa.

Actual size: Section of wires

12mm 11mm 10mm 9mm 8mm 7,1mm 6,3mm 5,6mm 4mm 3,55mm

Design specifications for special meshMass at various spacing kg/m²

Wire Size

Mass (kg/m)

Spacing of wires (mm)

50 75 100 125 150 175 200 225 250 275 300

12 0,88 17,76 11,84 8,88 7,10 5,92 5,07 4,44 3,94 3,55 3,23 2,96

10 0,617 12,33 8,23 6,17 4,94 4,11 3,53 3,09 2,74 2,46 2,24 2,06

9 0,500 9,99 6,66 4,99 3,99 3,33 2,85 2,50 2,22 2,00 1,81 1,66

8 0,395 7,90 5,26 3,95 3,16 2,63 2,26 1,97 1,75 1,58 1,44 1,32

7,1 0,311 6,22 4,14 3,11 2,49 2,07 1,78 1,55 1,38 1,24 1,13 1,04

6,3 0,245 4,90 3,27 2,45 1,96 1,63 1,40 1,22 1,09 0,98 0,89 0,82

5,6 0,193 3,87 2,58 1,93 1,55 1,29 1,11 0,97 0,86 0,78 0,71 0,64

4,0 0,100 1,98 1,32 0,99 0,79 0,66 0,57 0,50 0,44 0,40 0,36 0,33

Cross sectional areas at various spacing mm² per metreArea at various spacing

Wire Size

Mass (kg/m)

Spacing of wires (mm)

50 75 100 125 150 175 200 225 250 275 300

12 113,14 2263 1509 1131 905 754 646 566 503 453 411 377

10 78,57 1571 1048 786 629 524 449 393 349 314 286 262

9 63,64 1273 849 636 509 424 364 318 283 255 231 212

8 50,29 1006 670 503 402 335 287 251 223 201 183 168

7,1 39,61 792 528 396 317 264 226 197 176 158 144 132

6,3 31,18 624 416 312 249 208 178 156 138 125 113 104

5,6 24,64 493 329 246 197 164 141 123 109 99 90 82

4,0 12,57 251 168 126 101 84 72 63 56 50 46 42 4,0

05


Lattice GirdersLattice girders serve some of the best functions in construction support systems, and offer an economical alternative to other support methods for a wide variety of applications.

Lattice Girders are lightweight, can be handled easily without special equipment and therefore are best suited in slab reinforcement, making it easy to install.

Lattice girders have been tried and tested with great success in numerous operations.

It is used, where concreting is performed in two stages, mainly as reinforcement of prefabricated slabs and beams. The product is manufactured from cold drawn high tensile black deformed or smooth wire.

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2018

Unique benefits and applications of Lattice Girders

• Lightweight and easy to install

• Suitable for Fence posts, roof trusses, purlins and pre-cast beam / slab reinforcement

• Widely used in mining tunnelling for roof support

• The diagonal lines of steel give support in all directions, helping to prevent the Lattice Girder from bending

• Quality assurance – Manufactured to the ISO9001:2008 Specifications Specifications of Lattice Girders Lattice Girders are welded at 200mm cross centre along the lattice length and comes in standard 13m lengths.

BBottom Wire

(mm)

CZig Zag

(mm)

HHeight(mm)

LWidth(mm)

ReferenceA

Top Wire(mm)

2026 10 8 5.6 135 80

1841 8 8 5.6 135 80 1783 8 8 5.6 100 80 1658 10 5.6 5.6 135 80 1479 8 5.6 5.6 135 80 1379 8 5.6 5.6 100 80

A - Upper longitudinal wire (Top wire)

B - Lower longitudinal wire (Bottom wire)

C - Stirrup wire (Zig-Zag)

H - Height

L - Width

P - Pitch

07


Galvanised Welded MeshGalvanised welded mesh is used in many industry sectors such as agriculture for fencing and enclosures, building and construction for site establishments, meshing and lacing purposes in the mining industry, gabion boxes for retaining walls as well as in the general South African household.

Galvanised welded mesh is produced to the highest standards of quality. Thorough testing of wire strength and aperture size is carried out during all stages of manufacturing.

Galvanised welded mesh is manufactured from galvanised wire(Class A: >260g/m2 and Class C: 40-70g/m2), resistance welded at intersections, allowing the mesh to be cut or bent to any shape as required. This maintains the tensile strength of the wires.

Lightly Galvanised

2.5mm wire Diameter

Reference Aperture Height (m) Mass per roll (kg)

107G 75mm x 75mm

1,220 40

1,820 59

2,420 77

120G 100mm x 50mm

1,220 45

1,820 66

2,420 88

080G 100mm x 100mm

1,220 28

1,820 43

2,420 57

Available in Class A (>260g/m2) and C (40-70g/m2).

Lightly Galvanised

3.15mm wire Diameter

Reference Aperture Height (m) Mass per roll (kg)

169G 75mm x 75mm

1,220 61

1,820 91

2,420 122

190G 100mm x 50mm

1,220 69

1,820 104

2,420 137

Available in Class A (>260g/m2) and C (40-70g/m2).

08

2018

09


Weldmesh Gabions and MattressesWeldmesh Gabions and Mattresses are manufactured from lightly galvanised (Class C > 100g/m²) wire of 5.6mm diameter (UTS 500 – 700 MPa) and have minimum weld shear strength of 9.3 kN. BRC Mesh offers these options for specific applications.

Wire Spacing

Weldmesh Gabions are produced with 100mm x 100mm wire spacing. For all non-standard gabions it is advisable to contact BRC Mesh for personal attention to specific requirements. Weldmesh Gabions offer a wide variety of uses in all types of hydraulic structures, including:

• Retaining Structures – Retaining walls, revertments, column basis and toe walls to embankments, bridge protection and cuttings.

• Anti-erosion structures – sea walls, riverbank embankments, canal, damn, weirs and reservoirs.

• Landscaping and architectural applications.

BRC’s Gabions and Mattresses can be delivered to site in sub-assembled units together with tying wire or spirals.

Weldmesh Gabions - Assembly & Packing

Step 1: Groundwork of Spirals

• Use the 1.5m Spiral provided and stretch to approximately 35m.

• Cut to the required lenghts but allow an additional 100mm for tying.

Step 2 & 3: Pre-Assembly

• Place panels in their correct positions.

• Attach the base panels by rotating the spiral through the mesh panel openings and secure firmly at the ends.

• Repeat the above step to complete the pre-assembly process.

Step 4 to 7: Final assembly of Weldmesh box/Mattress.

• Bring all panels in a vertical position and use the spirals to secure all panels together by rotating the spiral through the mesh panel openings.

• Ensure that the insert panel is spaced at every meter.

Step 8 & 9: Filling with stones

• Fill up the Weldmesh box/mattress with stones to the top.

• Ensure that all sides of the box/mattress are straight.

• Binding wires may be required to support the insides of the box/mattress.

• Overfill the box/mattress slightly to allow for the stones to settle.

Step 10: Final stage of Assembly

• Close the lid and use the spiral to finally secure all sides.

Nominal dimensionsWeldmesh Gabion Boxes and Mattresses

Classification Lenght (m) Width (m) Height (m) Volume (m3) Panels Needed Length (m) Width (m) Weight per box (kg)

1.3 0.5 0.5 0.3254 1.3 0.5

2.3 0.6 0.6 0.828

2.3 1.3 0.6 1.794

1.3 0.5 0.5 0.325

1.4 0.5 0.5 0.35

1.1 0.5 0.5 0.275

2.4 0.5 0.5 0.600

3 0.5 0.54 2.3 0.63 0.6 0.62 2.3 1.32 2.3 0.62 1.3 0.62 1.1 0.72 1.1 0.52 0.7 0.54 1.4 0.52 0.5 0.54 1.1 0.52 0.5 0.54 2.4 0.53 0.5 0.5

Gabion Box

GabionMattress

15.33

17.81

47.8

15.12

15.02

12.42

24.97

3 0.9 0.3 0.810

2.3 0.9 0.3 0.621

3 0.9 0.3 0.810

2 3 0.92 3 0.33 0.3 0.92 2.3 0.92 2.3 0.32 0.9 0.32 2.4 0.92 2.4 0.32 0.9 0.3

35.46

26.88

27.93

10

2018

Weldmesh Gabions - Assembly & Packing

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

STEP 6

STEP 7

STEP 8

STEP 9

STEP 10

11


12

2018

Quickties / Bale TiesQuickties – A double loop Bale Tie manufactured with a high tensile Galvanised wire and is primarily used in the quick tying of cotton and wool bales.

Our Bale Ties are manufactured with a 3.66mm High Tensile galvanised wire and has a minimum breaking strength of 1400MPa.

Unique benefits

• Lightweight and easy to use

• Durable and economical

• Fit for heavy tasks

• Suitable for hand tying and automated systems

• Galvanised Quickties are high corrosion resistant

• Manufactured to our clients required lengths

• High quality standards

Applications - Other

• Used for binding / tying old cloths, foams, fibre, and cloths

• Used for bundling of rubber and wood

• Used for tying of wheat straw and hay

• Used in the recycling of scrap metals, tires and waste papers

Galvanised Quickties - 3.66mm Wire DiameterBundle of 2000 (20 Bundles of 100 Ties each)

Standard Length Reference Weight per each (Kg)

2.260 m 2260 4.87

2.350 m 2350 5.05

2.440 m 2440 5.14

2.750 m 2750 5.87

3.050 m 3050 6.36

3.130 m 3130 6.61

13


14

2018

Unique benefits of GWMS

• By installing our GWMS mesh it drastically reduces the risk of injuries and fatalities.

• Extremely strong and durable.

• Available in different sizes to suit the different application needs.

• The mesh is flush cut on all sides to prevent injuries during the handling process and is safe and easy to install.

• Easy transportation and storage of GWMS mesh.

Gusset Weld Mine Screening Mesh / Blast on MeshGWMS (Gusset Weld Mine Screening) mesh manufactured with high tensile Galvanised steel wire protects against rock bursts and rock falls in underground mining and tunnelling.

GWMS is produced to the highest standards of quality. Thorough testing of wire strength and aperture size is carried out during all stages of manufacturing.

Weld Performance

Min weld shear

250 x Nominal Area (mm)

250 x 24.63 (05.6mm)

6.2 kN (3.1 kN 04.0mm)

Factory of Safety (1.5) 9.3 kN (4.7 kN 04.0mm)

Min torque (Nm) 18 Nm (14 Nm 04.0mm)

Min Weld Penetration (10%)10% off (5.6 + 5.6)

10.08mm

Gusset Type Weld

HAZ - Heat Affected Zone

15


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16

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17


Resin Anchored Roof BoltsRoof bolt assemblies for resin anchoring (chemical anchoring) comprise the stud, nut, bearing plate washer and a selection of acces-sories and modifications which can be configured to suit particular installation and rock support requirements. Roof bolt assemblies are packaged as complete, ready-to install units.Advantages of the product

• Provides stiff support

• Ensure a cost effective support system

• Improved anchorage in friable ground

• Unique ribbed design provides for effective mixing and anchorage

Type

Mining Bar 20 120

Diameter(mm)

Length(m) Thread Thread

Length (mm)0.9 to 2.4 22 mm DIN 405

Mining Roof BoltsRoof bolt assembilies are packaged as complete, ready to installunits.

RSH MININGManufacturer and supplier of steel mining products

18

2018

Bearing Plates (Washers)Bearing plates are used with rock anchor installations to provide a real support and load distribution to the rock surface in the vicinity of the installation. Bearing plates differ in their surface profile, material thickness and size, as well as hole diameter.Flat

Flat bearing plates are simple plates, provided with a hole for the bolt.

Domed

The surface of the plate is pressed into a domed profile. Dome bearing plates are selected for applications where the hole and the rock surface are not at right angles, for example angled holes or uneven rock surface. Used with a spherical seat or a ball-nosed nut the bearing plate is able to articulate under the seat enabling self-alignment and ensuring flush contact with the rock surface.

The hole in the domed bearing plate is therefore necessarily of a greater diameter than the bar diameter. The domed profile also provides greater pull-through strength, enabling the steel content to be optimised.

Ribbed

The surface of ribbed bearing plate is pressed into four ribs, radiating from a domed central portion around the hole.The ribbed profile provides strength and stiffness. Ribbed bearing plates are selected for applications where bolts are installed at right angles to the plane of the rock and where flat rock surfaces are experienced. The hole size provides a loose fit for the bar but does not allow excessive play.

Dog Ear

Most bearing plates are provided with a dog ear corner equipped with a hole. This provides for the suspension of lightweight items such as trailing-cables, vent brattices, etc.

Bearing Plates (Washers)Bearing plates are used with rock anchor installations to providearea support and load distribution to the rock surface in the vicinityof the installation.


19

20

Contact Information.

BRC Mesh Reinforcing 27 Telford Street, Duncanville Vereeniging, Gauteng, 1930 Phone: 016 421 3520

Precast Reinforcing 15 Ring Road George, Western Cape, 6539 Phone: 044 874 6916 RSC Newcastle 22 Schonland Street Newcastle, Kwa-Zulu Natal, 2940 Phone: 034 375 6878 / 79 RSC Rustenburg 20 Vanadium Street, Zinniaville Rustenburg, North West, 0299 Phone: 014 538 2651 RSC Western Cape Cnr Van Der Bijl Street & Sacks Circle Bellville, Western Cape, 7530 Phone: 021 951 1235 SRS Lesotho 54 Lioli Road Industrial Area, Maseru, 100 Phone: +266 2232 8498 / 3132 Bestfence 6 Swartberg Road Alrode, Johannesburg, 1451 Phone: 010 591 1230 RSC Avelo Cnr Main Reff Road & Houtkapper Road Florida, Roodepoort,1710 Phone: 011 674 2063

RSC Clayville - Head Office 30 Industry Road Olifantsfontein, Gauteng, 1666 Phone: 011 697 0000

RSC Bloemfontein 148 Fritz Stockenstrom Street Bloemfontein, Free State, 9300 Phone: 051 432 7738 RSC Burgersfort Dirk Winterbach Street Burgersfort, Mpumalanga, 1150 Phone: 081 527 5134/081 491 0208 RSC Northern Cape Erf 1070 Louisvale Weg Upington, Northern Cape, 8800 Phone: 078 456 8508 RSC Welkom 80 Third Street Welkom, Free State, 9459 Phone: 057 353 2692 Thekweni Reinforcing 186 Aberdare Drive, Phoenix Durban, Kwa-Zulu Natal, 4068 Phone: 031 507 1455 Thekweni Reinforcing 12 Lindsay Road, Stangar Durban, Kwa-Zulu Natal, 4068 Phone: 032 552 3910

RSC East London Millard Road East London, Eastern Cape, 5208 Phone: 043 736 2870

RSC Mpumalanga 5 Meidlinger Street Nelspruit, Mpumalanga, 1200 Phone: 013 753 2141 RSC Polokwane 21 Kobalt Street Polokwane, Limpopo, 0699 Phone: 015 292 0111 RSC Port Elizabeth 160 Ranger Road, Markman Industria Port Elizabeth, Eastern Cape, 6001 Phone: 041 461 1055 RSC Tshwane 271 Maggs Street, Waltloo Pretoria, Gauteng, 0002 Phone: 012 803 7864 Wakefield Steel 35 Coert Steynberg Street Van Eck Park, Brakpan, 1459 Phone: 071 712 6559

BRC Mesh Reinforcing reserves the right to change or amend the contents of this document at anytime without any notice. This document is intended for general information only. Any specific information about product specifications, applications, technical information, sales conditions, warranties and guarantees as required for any design or installation should be obtained from BRC Mesh Reinforcing.

RSC Mpumalanga 5 Meidlinger Street Nelspruit, Mpumalanga, 1200 Phone: 013 753 2141 RSC Polokwane 21 Kobalt Street Polokwane, Limpopo, 0699 Phone: 015 292 0111 RSC Port Elizabeth 160 Ranger Road, Markman Industria Port Elizabeth, Eastern Cape, 6001 Phone: 041 461 1055 RSC Tshwane 271 Maggs Street, Waltloo Pretoria, Gauteng, 0002 Phone: 012 803 7864 Wakefield Steel 35 Coert Steynberg Street Van Eck Park, Brakpan, 1459 Phone: 071 712 6559

27 Telford Street, Duncanville,Vereeniging, Gauteng,South Africa, 1930Tel: +27 (0) 16 421 3520Fax: +27 (0) 16 455 1300E-mail: [email protected]: www.brcmesh.co.za

MeshReinforcing

BRC Mesh Reinforcing: A division of the Reinforcing Steel Contractors Group

company profile v6...04 2018 156 100 100 3,55 3,55 99 99 1,56 • • • wire size 12 10 9 8 7,1...

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