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ASSET PEAK PERFORMANCE
S.A.R.L.
COMPANY PROFILE
Table of contents
• Our vision
• Our mission
• APP is your choice
• Training logistics
• APP Accreditation
• Training lists
• Training Calendar
• APP services
• APP suppliers
• Testimonials
Our Vision
We are the efficient partners for all industrials who want to get the best out of their human resources and assets.
Our Mission
Our mission is to complete the puzzle of providing solutions for industries through improving human resources skills, using different technologies to get assets perform at peak, and supplying special products of capital importance for the job. We assure delivering best quality at competitive prices.
APP is Your Choice,
Because We Complete
The Puzzle
Experts in vibration
analysis and rotor
balancing
• Vibration analyst CAT III certified according to ISO 18436
• Training partner to Mobius Institute.
Experts in Bearings
• SKF Technical department head for more than 11 years
Bearings selection Mounting and dismounting procedures Life calculation Shaft and housing tolerances Failure analysis
Lubricant selection Re-lubrication intervals and quantity Shaft seals Couplings
Experts in Laser
Alignment
Distributor of Easy Laser Distributor of Fixturlaser
Experts in Thermal Imaging
FLIR distributor
Experts in Motor
Current Signature
• We perform motor current signature to spot problems like Stator eccentricity Rotor eccentricity Rotor bow Cracked or broken rotor bars Loose rotor bars
Loose rotor on the shaft Loose stator winding Lamination problems Loose connections
Experts in Lube Oil
Filtration For Steam Turbines
Distributors of Filtertechnick.
Experience in Wall
Thickness Measurement
For Boilers Tubes
• YTL Power Services Leb. Always rely on our services to know which tubes to be cut and replaced during shutdown
Training Logistics
• Based in beirut
• Serving MENA and Gulf countries
Training Logistics
• Here is where we work hard on finding and providing solutions to customer’s problems
Training Logistics
• Conference room
APP Accreditation
• APP is a training partner to Mobius and MIBoC
• MIBoC is officially accredited for ISO/IEC 17024 to deliver certification for condition monitoring personnel in accordance with ISO 18436-1 and ISO 18436-2.
Vibration analysis trainings
• Prepared and delivered according to ISO 18436 for: – Vibration analyst CAT I
– Vibration analyst CAT II
– Vibration analyst CAT III
– Hands-on and demo kits are also available
Rotors Dynamic balancing
Shaft alignment MASTER
class
Other Trainings from APP
• Bearings mounting and dismounting
• Shaft seals
• Bearing failure analysis
• Bearing lubrication
• Bearing troubleshooting
APP Training Calendar
2013
January February March April May June Training course Duration July August September October November December
21-25 1 to 5 Vibration analysis CAT I 5 DAYS 22-26 18-22
2 to 13 Vibration analysis CAT II 5 DAYS 9 to 13
Vibration analysis CAT III 5 DAYS 12 to 16
5 to Shaft alignment 3 DAYS 21 to
16 Rotor balancing 2 DAYS 25
11 to 15 Bearings and lubrication 5 DAYS 6 to 11 4 to 8
APP Services
• Vibration analysis annual contracts • Bearing mounting and dismounting procedures • Bearing lubrication management • Bearing failure analysis • Laser Alignment services • Field balancing services when possible
Vibration Analysis
• Vibration analysis is used to determine: – If there is a problem in the machine and its severity
– The source and type of the problem
– The remaining lifetime of the bearings before breakdown
We take the right actions at the right time to avoid these costs
Vibration Analysis
Return On Investment Calculations to show savings from:
– Mechanical components cost
– Secondary damages
– Energy consumption
– Unexpected production stoppage
– Labor cost
Bearing mounting
and dismounting
• We prepare a file for every equipment for mounting and dismounting bearings procedure.
• Fail to plan is plan to fail; we can plan our activities and conceive procedures for evaluation.
Bearing Lubrication
Management
• SKF studies showed that: – 36% of bearings fail due to bad lubrication
– 14% of bearings fail due to contamination
This is 50% of bearing failure causes
Bearing Lubrication
Management
• Factors leading to successful lubrication: – Right type of lubricant for the application
– Lubricant quantity
– Re-lubrication Intervals
– Re-lubrication procedure
– Lubricant performance monitoring
Bearing Failure
Analysis
• The bearing is subject to all loads generated from the machine, the process, induced vibration from the surrounding ….
• Patterns can tell the root cause of the failure.
• This would help us avoid recurrence of the problem.
Laser Alignment
• Misalignment disadvantages include: – Bearings failure in less than one year – Seals damage – Coupling failure – Energy consumption – Production stoppage – Labor cost
Energy saving from only one electric motor
after 3.3% improvement
Current before
alignment
Current after
alignment
Motor power factor
Motor operating
voltage
Operating days per
year
Average electric cost
$/Kwh
Energy saving $/year
Kws/Hr saved
210 203 0.86 380 250 0.1 2377.274 3.962123
Calculator prepared by Engr. Toufic Haidar
Return On Investment
for one motor
BEFORE PRECISION ALIGNMENT
Cost
Bearing 6316 $ 150 Bearing NU 316 $ 290 Seals $ 30 Coupling $ 50 Energy consumption $ 2,377.00 Total $ 2,897.00
AFTER PRECISION ALIGNMENT
Cost
Vibration Analysis cost $ 300.00
Alignment Cost $ 200.00
Total $ 500.00
$500 is only 17.2% of $2,897
And still we didn’t add labor cost, secondary damages cost, and production stoppage
Field and workshop dynamic
balancing
Unbalanced rotors generate destructive vibration to machinery components leading to:
– Unavoidable breakdown – Damaged machinery structure – Damaged mechanical components – Excessive additional energy consumption – Production stoppage
Special products
needed for the job
• http://www.filtertechnik.co.uk/
APP Customers partial list
and testimonials
We have moved a step forward relying on APP support. We have outsourced vibration analysis to them and attended necessary trainings. We have gotten the full advantages of vibration analysis from day one. After two years, our team was ready to be autonomous. And we are now applying vibration analysis to diagnose machinery problems in-house. This provided us awareness about the status of our machines and gave us the opportunity to plan our activities and avoid secondary damages. Now our maintenance cost is reduced and machines availability increased.
HOLCIM CEMENT-CHEKKA Habib Abboud Plant Technical manager [email protected]
APP Customers partial list
and testimonials
We are lucky to be closely supported by APP. They look at the problem from different angles using different technologies. We trust their judgments.
EDL POWER PLANT- JIEH Mr. Abd El Razzak Itani President [email protected]
APP Customers partial list
and testimonials
Whenever the problem is related to bearings, seals, lubrication, alignment, balancing, vibration analysis, we rely on the support provided by APP.
INDEVCO GROUP Imad Njeim Plant Manager [email protected]
Thank You
www.assetpeakperformance.com
+961 70 13 15 10