company profile and product catalogue · pdf filedesigned and manufactured equipments upto 180...

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COMPANY PROFILE AND PRODUCT CATALOGUE #8, 27 th Cross, Banashankari 2 nd Stage, Bangalore-560 070, India Tel:+91-80-2671 7078, 2671 1733, Fax: +91-80-2671 3138 Email: [email protected], Web: www.armaticengineering.com Certificate Reg. no. 04100 2004 7182-E3

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Page 1: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

COMPANY PROFILEAND

PRODUCT CATALOGUE

#8, 27th Cross, Banashankari 2nd Stage, Bangalore-560 070, IndiaTel:+91-80-2671 7078, 2671 1733, Fax: +91-80-2671 3138

Email: [email protected], Web: www.armaticengineering.com

Certificate Reg. no. 04100 2004 7182-E3

Page 2: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Established in 1968Leading designers of custom-built material handling equipment in IndiaExpertise in design and innovation of new productsMainly cater to steel industryAbout 60% market share in IndiaDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, Hazira)Large product profile and customer base

Page 3: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

C-hooks – with rotation, container loading etcVertical Coil tongs – single and double rimCoil lifters – rack and pinion & parallelogramConvector plate liftersTransfer Cars – electrical and battery operatedSlab, Ingot, Billet, Bloom TongsUp-down enders (tilters) – mechanical & electro - hydraulicElectro-hydraulic Cactus and rope grabsSheet pack & plate liftersSpreader BeamsTruck mounted hydraulic cranesStack turnover device - HydraulicRoll lifting tongJob rotators

PRODUCT RANGE

Page 4: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

C-HooksMaterial: Hot rolled, cold rolled,color coated, slitted coils, etcCapacities: Upto 45MT,Temperature: Upto 800oC

With Rotation

Container loading

Hot Rolled CoilsWith built-in parking stand

Page 5: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Vertical Coil TongsMaterial: Hot rolled, cold rolled,color coated, slitted coils, etc Capacities: Upto 40MT,Temperature: Upto 800oC

Single Rim Double Rim

Page 6: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Convector Plate LifterMaterial: Convector PlatesCapacities: Upto 5MT,Temperature: Upto 250oC

Convector Plates Inner Hood

Page 7: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Coil LifterMaterial: Hot rolled, cold rolled,color coated, slitted coils, etcCapacities: Upto 32MT,Temperature: Ambient

Page 8: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Parallelogram Coil LifterMaterial: Hot rolled, cold rolled,color coated, slitted coils, etcCapacities: Upto 20MT,Temperature: Ambient

Page 9: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Electro-Hydraulic Cactus GrabMaterial: Steel Scrap,Capacities: Upto 8CbM,Temperature: Ambient

Steel Scrap

Garbage

Construction

Page 10: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Miscellaneous GrabMaterial: Miscellaneous,Capacities: custom builtTemperature: Ambient

Clampshell

Rope operated Hoist operated

Hydraulic operated

Page 11: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Hot plate stack lifter & trolleyMaterial: Stainless Steel Plates,Capacities: Upto 25MT,Temperature: Upto 1200oC

Page 12: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Slab TongMaterial: Steel Plates,Capacities: Upto 30MT,Temperature: Upto 1200oC

Page 13: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Motorised Sheet Pack LifterMaterial: Sheet Packs,Capacities: Upto 15MT,Temperature: Ambient

Page 14: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Tripoid GrabMaterial: 5.5M diameter forged rings,Capacities: Upto 10MT,Temperature: Upto 1200oC

Page 15: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Coil Transfer CarsMaterial: Coils, sheets, etcCapacities: Upto 85MT,Temperature: Ambient

80T 130T

70T

30T

Page 16: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Transfer car with scissor liftMaterial: Coils, Rolls, etcCapacities: Upto 10MT,Temperature: Ambient

80T 130T

70T

30T

Page 17: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Battery operated Transfer car Material: Coils, sheets, etcCapacities: Upto 60MT,Temperature: Ambient

80T 130T

70T

30T

40T

10T

60T

20T

Page 18: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Pipe and Billet Transfer CarsMaterial: Pipes, Billets, etcCapacities: Upto 85MT,Temperature: Ambient

55T

80T 130T

70T

20T

80T

20T

Page 19: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Coil Transfer CarsMaterial: Coils, Capacities: Upto 35MT,Bottom open to facilitate coil car to lift coils

35T Coil Transfer car

35T Coil Transfer car

Page 20: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Up-down enders (tilters) Material: Coils, sheets, etcCapacities: Upto 40MT,Temperature: Ambient

35T

40T

20T30T

Page 21: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Spreader BeamsMaterial: Sheets, plates, tubes, etcCapacities: Upto 185MT,Temperature: Ambient

10T

10T

185T

Page 22: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Miscellaneous Tongs and beamsMaterial: Stone, Rails, sheets, etcCapacities: Custom built,Temperature: Ambient

StoneStone

Log Coils

Ingot

50T lifting beam

3 rails

1 rail

1 rail

120T lifting beam

Page 23: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Ingot / Billet TongsMaterial: Steel Ingots / Billets, Capacities: Upto 25 MT,Temperature: Upto 900oC

Page 24: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Ingot / Billet TongsMaterial: Steel Ingots / Billets, Capacities: Upto 10MT,Temperature: Upto 900oC

Page 25: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Crucible lifting TongMaterial: Crucible ladleCapacities: Upto 17.5TMtr,Temperature: Upto 600oC

Page 26: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Roll TongMaterial: Work roll and back up rollCapacities: Upto 40MT,Temperature: Ambient

Page 27: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Ladles and Charging BucketsMaterial: Steel scrapCapacities: Upto 16MT,Temperature: Ambient

Page 28: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Graphite HandlingMaterial: Graphite ElectrodesCapacities: Upto 12MT,Temperature: Upto 1200oC

Page 29: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Stack Turnover DeviceMaterial: SheetsCapacities: Upto 10MT,Temperature: Ambient

4T stack turnover device

Page 30: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Plate ClampsMaterial: Steel PlatesCapacities: Upto 12MT,Temperature: Ambient

Page 31: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Equipments ready for despatch

5T double C-hook for wire rods

5T adjustable spreader beam

Page 32: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Equipments ready for despatch

C-hooks

Page 33: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Equipments ready for despatch

80T Coil Transfer car for slitted coils

80T Coil Transfer car for Flat products

Page 34: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Equipment's loaded on trucks

Page 35: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Equipment's loaded on trucks

Page 36: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Manufacturing Unit

80T 130T

70T

30T

Page 37: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Other sectors:Automobile sector:Tata MotorsToyotaNissanFordSuzukiRenault

Consultants:MeconM N DasturLarsen and Toubro

Inspection Agency:RitesSGSQuest

Engineering sector:Sumikin Busan - JapanIndia steel sumit – Sumitomo group - JapanDaneili - ItalyKone Cranes - FinlandSMS Demag - GermanySMS Siemag - GermanyPosco – KoreaMHE demag – Malaysia & Singapore

Government agencies:Hindustan ShipyardIndian institute of ScienceIndian Institute of AstrophysicsBHELRailways, Defense

Page 38: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Customer reference

STEEL AUTHORITY OF INIDA LIMITED

click here for

customer list

Page 39: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Customer base

IndiaBangladeshMalaysiaIndonesiaVietnamDubaiEthiopiaEgyptNigeriaTurkeyItaly

Page 40: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

ISO Certificate

Page 41: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

• Conventional centered geared Lathe 2 nos.• Shaping – stroke 600mm – 2 nos.• Radial Drilling – MT5

spindle 2.5” 1 no.spindle 1.5” 1 no.

• Co2 Welding 600 amps 4 nos.• Hacksaw cutting 300mm 2 nos. • Profile cutting 3 nos • Bench Grinder 3 nos.•40KVA diesel generator 1 no.• Fly press 3 nos• Crane weighing scale 20T 1 no. • Air Compressor 1 no.• EOT crane 5T capacity 2 no.• EOT crane 16T capacity 5 no.• Hand grinding machine AG 7 10 nos• Measuring Instruments

(micrometer, vernier, dial vernier, depth guage, height guage etc) 15 nos.

• Ultrasonic flaw detector 1 no.

• Universal Milling machine (900 & 700 bed size) 2 nos

• Arc welding machine 600 amps 4 nos.• 8 shapped rolling machine 1 no.• Drilling ½” 2 nos.• Double wheel bench grinder 1 no.• 82.5KVA generator 1 no.• Welding transformer 5 no.• Avery weighing Scale

(300 kgs & 1000 Kgs) 1 no. each• Electric Hoist 5T & 2T 1 no. each• Chain Pulley block (5T & 2T) 1 no. each•Hardness tester 1 no.

Area of existing manufacturing unit12M x 18M = 216.0 SqM – Unit 136M x 48M = 1728 SqM – Unit 2

Kindly refer to our new unit in slide 34

Machinery list

Page 42: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

ORGANISATION STRUCTURE

DIRECTORS 4

GENERAL MANAGER 1

ACCOUNTS 4

MARKETING 2

DESIGN 4

PRODUCTION 2

PURCHASE 2

STORES 1

UNIT 1 7

UNIT 3 18

ASSISTANTS 2

DRIVERS 3

50

HELPER - 5(IW)

TOTAL

MILLER - 1

MACHINENIST - 1

WELDER - 2

GRINDER - 1

PAINTER - 1

DRILLING - 1

WORKERS

DRIVERS-2(IW) SATISH (STORES

INCHARGE)

HARISH (IW)

(OFFICE ASST)FITTER - 2

TURNER - 2

GRINDER-2

WELDER-1SUPERVISOR

SATHISH (OFFICE

ASST)

SHIVARAJU

(ACCOUNTS/STORES)

SUNIL KUMAR

( ACCOUNTANT)TURNER-1 THIRUMALA (ASST.

ENGINEER DESIGN)

KALABRAJU (ASST.

ENGINEER DESIGN)

WORKERS(IW) MANJUNATH

(ENGINEER - DESIGN)

PRODUCTION

PLANNING ENGINEER

MOHAN (MARKETING

ENGINEER)

KALASIDDIAHA

(PURCHASE ASST)

GANESH (MANAGER

ACCOUNTS)FITTER-2

PURCHASE ACCOUNTS/HR

RAVINDRA

(PRODUCTION

ENGINEER)

VICTOR

(MANAGER - DESIGN)

VIRAJ ( SERVICE

ENGINEER)

NAGENDRA

(QUALITY ENGINEER)

ARADHYA

(PRODUCTION

MANAGER)

JAYRAM

(MAEKETING

ENGINEER)

SRINIVAS K.P

(MANAGER

PURCHASE)

NIVEDITA MANAY

(HR/ACCOUNTS)

PRODUCTION

(UNIT - 1)DESIGN SERVICE INSPECTION

PRODUCTION

(UNIT - 3)MARKETING

MANAGING DIRECTOR (N BHASKAR MANAY)

ADMIN DIRECTOR

(Vyjayanthi Manay)

TECHINCAL DIRECTOR

(ARMIN MANAY)

COMMERCIAL DIRECTOR

(ARJUN MANAY)

GENERAL MANAGER (SRINIVAS NAROPANTH)

Page 43: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

MANUFACTURING FLOW CHART

Pre - Assy Group - Assy Final - Assy

Testing

Packing

Dispatch

Assy - 3 Assy - 4

Level - IV Manf.Items Bought Out Items

Level - V Raw Material Labour Assembly

Level - II VARIANT

Level - III Assy Group Assy - 1 Assy - 2

Level - I PRODUCT

Page 44: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Management and labour• Top Management 4 Directors• Middle management 7

Engineers: 4Supervisors: 5

• Workers:Machine operators: 8Skilled: 7Junior fitter: 5Unskilled: 12Helpers: 7

TOTAL 59

Suppliers and vendors and their capabilities.• We have a variety of suppliers of raw materials viz, steel plates, alloy steel, hydraulics, electrical,

consumables like oil, welding electrodes, grinding wheels, fasteners, etc.

• Similarly we also have sub-contractors who do the fabrication of equipments at site and machining of various items like wheels, gears, pinions, shafts etc.

• In Bangalore there are good sub-contractors with heavy machining capabilities with excellent accuracy on German / European CNC machines.

Page 45: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Material certificate

The materail shown is known as ST 52 / FE 540 / Sailma 350 Hi.

It is basically a high tensile weldable plate used for application like lifting equipments and hydraulic cranes.

The material is available in thickness starting from 6mm upto 40mm.

The plates will be supplied with Test certificates for chemical, tensile properties and ultra.

Page 46: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

Factory layout:Total land area : 3Acres, 12 guntas 13354 SqMBuilt up area: 1728 SqMWe still have provision to expand the factory shed to the south as shown in the drawing.

FOR

FUTURE

EXPANSION

PRESENT

MANUFACTURING

FACILITY

INDUSTRIAL PLOT LAYOUT

Page 47: COMPANY PROFILE AND PRODUCT CATALOGUE · PDF fileDesigned and manufactured equipments upto 180 ton capacity (spreader beam – supplied to Essar steel, ... 1 rail 1 rail 120T lifting

THANK YOU