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TRANSCRIPT
Agenda
Brief about Unity Forge
Quality Assurance
Awards
Manufacturing Capabilities
Salient Features of Manufacturing Facilities
Design & Development Capabilities
About Unity Forge • Set up as an ancillary to the Enfield group in Dec 1964, to meet the growing need for high quality forgings, ccommenced production in 1965. • Gradually forged ahead to become a name to reckon with in the forging space. • An ISO 9001-2008 Certified Organization, our strength and our prime focus is strict adherence to quality standards. • We are located about 45 minutes from the Chennai airport, in Maraimalai Nagar, a satellite industrial township. • The company has a proud tradition of forging, combined with a policy of continuous investment in latest technology. • Caters to a wide range of industries which include the Automobile, Defence, Flow control, Wind, Power, Solar, Infrastructure and General Engineering Industries.
• Manufacture forgings in the weight range of 200 Gms to 25 Kgs.
Unity Forge Mission & Values
Mission
• The Mission of Unity Forge is to be the most preferred and
admired steel forging company in the forging market, while
satisfying our customers, employees, shareholders and
society.
• Create and build long term relationships based on trust.
Strive for excellence in client servicing. Offer quality products
at competitive prices.
Values
• Customer comes first. Our people are our assets. Profits are
critical for growth. Quality in everything we do. Integrity is
never compromised. Process Orientation is our habit.
History & Milestones
Establishment Quality Awards
•1964 : Unity Forge Established at
Thiruvottiyur
•1965 : Commenced production
•1984 : Plant amalgamated with
existing plant in
maraimalainagar
•1998 : Certified for ISO
9001:2008
•1991 :Certified for exporter
•1995 :Certified for IBR Boiler
Operations
•1996-97 & 1997-98 :
Best Performance Award
in Quality and Delivery –
Hindustan Motors
•2012 : Best Business Partner
Award – BHEL, Trichy
Segment wise customers
Segment Domestic & Export customers
VALVES /
FLOW COTROL
AUTO
COMPONENTS
GOVERNMENT
SECTORS
HCV
Our sales
2212
1751
1244 1327 1331
0
500
1000
1500
2000
2500
2011-12 2012-13 2013-14 2014-15 2015-16
TURN OVERRs in Lakhs
Our facility
• Our facilities provide the flexibility to produce metallurgically
sound forgings for specific customer needs. Allow for the
manufacture of forgings in a wide range and provide versatility
in terms of component size, shape and material specification.
• An exclusive bay of Friction drop hammers, from 750 kgs to 2000
kgs capacity with individual billet heating furnaces and trimming
presses constitute the forge shop.
• We are equipped with a full fledged tool room to manufacture dies
and tools. Advanced equipment such as VMC and Spark erosion
machines (EDM) are used.
• A State of the art continuous pusher type furnace along with a
battery of oil fired furnaces and supported by an furnace with
adequate mechanical handling facilities and temperature control
systems constitute the Heat treatment shop, which facilitates
normalizing, annealing, hardening and tempering processes.
Our team
• We draw strength from our team of experienced
professional workforce committed to quality and
delivery.
• The company has highly trained specialists in die
design, engineering, metallurgy and manufacturing.
• They work hand-in-hand to effectively design and
produce the customer's products.
• This skilled group is available to assist in not only
developing quality forged parts but to achieve the
maximum advantages of the forging process.
Our policy
• Quality is our watchword. We believe that our success depends entirely on delivering the
quality our customer requires.
• Our policy is to always attain and wherever possible exceed the standards expected by
our valued customers. This is achieved by continuous improvement program in process
discipline, manufacturing methods and quality systems.
• Our success is in our regular interactions with laboratories, premier forging institutes and
of course, our long term association with our prestigious customers.
• We believe and put into practice Do it right the first time . Our objectives include
developing our employees to improve and sustain their skills to meet the customer
expectations of quality and schedule.
Quality
• Having established a reputation for
making quality forgings in the
Domestic & International market.
• Quality in process discipline and
manufacturing methods
• ISO 9001- 2008 Certified
• Fortified by our performance, our
products are now poised for a bigger
entry into the international arena.
Product sector
• Forgings and machined components for – Auto sector
– Valve and Oil field industry
– Defense industry
– Railway and Wind
– General Engineering
Product Range
• Crankshafts
• Camshafts
• Rocker Levers
• Gear Blanks
• Flanges, Jaw Ends
• Connecting Rods
• Forks, Valve Body
• Bonnet, Yoke
• Mount, Cup Spindle
• Turnbuckle, Clevis
• Tow Ball, Eye nut
• Wagon Coupler
• Oil Field Equipment
Design & Development capabilities
D&D
• Focused on complex, critical parts & applications
• Development of integrated, cost-efficient solutions
• High expertise, long-time experienced staff, project management.
• Use of state-of-the-art software.
Application Engineering
• Close collaboration with all customers in early stage of application design.
Manufacturing Capabilities & Facilities
In-House Mfg Facilities
– Friction Drop hammer Forging
– Trimming press
– Heat Treatment
– Shot Blasting
– Fettling
– Coining
– Magna flux
Sub-Contract
– Machining
– Tapping
– Plating
In-House Tool & Die Process
Salient features – Traceability
• All Receipt Inspection, In process Inspection and Final
Inspection records are available.
• All records are linked to RAC / Heat code / Heat number.
• Complete traceability of the forging till RM Source Heat Number.
Awards
Best Performance in Quality
& Delivery from HM - 1997
Best Performance in Quality
& Delivery from HM - 1998
Consistent Performance
Award from BHEL-2012
Safety Award
Thank You
Corporate Office:
Unity Forge Pvt Ltd,
3rd Floor, No. 96,
Dr. Radhakrishnan Salai,
Mylapore – 600 004,
Tamil Nadu, India.
Phone: +91-44 - 46236601
Factory Address:
D-10, Kamarajar Salai,
Maraimalai Nagar - 603 209
Tamil Nadu, India.
Phone: +91- 44 - 27452261 / 62
E-Mail : [email protected]
Web: www.unityforge.com