company presentation - gogreen.dayaindonesiabakti.com · company profile • established in 1975...
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COMPANY PRESENTATION
GAS CONDITIONING & COMBUSTION
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COMPANY PROFILE
• Established in 1975
• Headquartered in the Netherlands
• Supplier of integrated gas conditioning and combustion systems
• Renowned quality and reliability
• Installed base of over 1,700 systems worldwide
• European manufacturing to CE standard
• Designed and constructed in accordance with the ATEX directive
• ISO 9001 certified
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EXPERIENCE
OVER 1,700 SYSTEMS INSTALLED WORLDWIDE
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BENEFITS
• Experienced in house engineering team (process, mechanical and CE&I)
• We design from customers’ point of view with a focus on
safety, easy operation and optimum performance to provide
the best CAPEX and OPEX solution for you
• In house manufacturing facility
• All systems are pre-piped, pre-wired and pre-assembled
to the maximum extend to minimize installation on-site
• All systems are fully shop tested prior to shipment
• Life time support
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INTEGRATED CONTROL
H2S REMOVAL DEWATERING DEHUMIDIFICATION PRESSURIZATION DRY COOLING SILOXANE REMOVAL
PARTICLE FILTRATION
HOFSTETTER GAS CONDITIONING SYSTEMS PRODUCT OVERVIEW
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HOFSTETTER GAS CONDITIONING SYSTEMS H2S REMOVAL
BIOLOGICAL DESULPHURIZATION:
Main components: Key advantages: - FRP tank(s) - Can be designed for any biogas flow and H2S level - Process Technique Unit - Can reduce H2S to as low as 50, 100 or 250 ppmv
- Make-up water tank - No consumption of chemicals - No chemicals added to the treated digester effluent - Lowest operating costs (OPEX) - High availability - Easy to operate and maintain
1,000 Nm3/h 1,000 > 200 ppmv
Alternatives: - Activated carbon, for lower inlet H2S concentrations - Chemical desulphurization
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HOFSTETTER GAS CONDITIONING SYSTEMS DEWATERING
Main components: - Vessel from galvanized steel, stainless steel AISI 304 or AISI 316 - Internal knock-out plate or demister package Options: - Level detection - Condensate trap - Condensate extraction
7,500 Nm3/h Knock-out plate
1,700 Nm3/h Demister package
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HOFSTETTER GAS CONDITIONING SYSTEMS DEHUMIDIFICATION
Main components: - Stainless steel shell & tube heat-exchanger - Demister package mounted inside the shell - Air cooled water chiller - Parts in contact with glycol are insulated Options: - Condensate extraction system - Gas/Gas recuperator (pre-cooler / after-heater) - Gas heater
7,500 Nm3/h 55ºC / 100%RH > 10ºC / 100%RH
800 Nm3/h 45ºC / 100%RH > 14ºC / 100%RH
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HOFSTETTER GAS CONDITIONING SYSTEMS PRESSURIZATION
Available types: - Side channel blower - (Multi-stage) centrifugal blower - Rotary lobe (Roots) blower - Claw compressor Options: - Internal coating - Vibration monitoring
3 x 2,500 Nm3/h (dP=265 mbar) Multi-stage centrifugal blowers
4 x 1,850 Nm3/h (dP=278 mbar) Rotary lobe blowers
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Main components: - Stainless steel shell & Tube heat-exchanger - Dry cooler - Cooling water pump - Cooling water temperature control Key advantage: - Very low energy consumption
HOFSTETTER GAS CONDITIONING SYSTEMS SENSIBLE HEAT COOLING
200 Nm3/h 88ºC > 40ºC
720 Nm3/h 60ºC > 35ºC
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HOFSTETTER GAS CONDITIONING SYSTEMS SILOXANE REMOVAL
Main components: - Stainless steel vessel(s) - Activated carbon filling Key advantages: - Project specifically blended activated carbon (AC) with an excellent mesoporous structure resulting in the optimal absorption of L2/D2 – L6/D10 type siloxanes (longest durability of AC) - Lowest investment costs (CAPEX)
2,000 Nm3/h 24 > 1 mg/Nm3
2 x 2,050 Nm3/h 75 > 10 mg/Nm3
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HOFSTETTER GAS CONDITIONING SYSTEMS PARTICLE FILTRATION
Main components: - Vessel made of galvanized steel, stainless steel AISI 304 or AISI 316 Available types: - Cartridge filter - Ceramic filter - Gravel filter
Options: - Differential pressure switch - Access / maintenance platform
3 x 1,367 Nm3/h < 1 Micron
500 Nm3/h < 1 Micron
3 x 1,367 Nm3/h < 1 Micron
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Available PLC & HMI Brands: - Siemens (Standard) - Allen Bradley - ABB - Mitsubishi Options: - Frequency converter - Bus communication - Data recorder - Suction and/or supply pressure control
HOFSTETTER GAS CONDITIONING SYSTEMS INTEGRATED CONTROL
Siemens HMI
Allen Bradley HMI
2 x 30 kW Frequency converters
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HOFSTETTER GAS CONDITIONING SYSTEMS MEASUREMENT AND INSTRUMENTATION
Measurement and instrumentation possibilities: - Pressure transmitter - Temperature sensor - Relative humidity transmitter - Flow meter (e.g. ultrasonic, thermal mass, differential pressure) - Raw gas analyzer (CH4, O2, CO2 and H2S) - Flue gas analyzer (CH4, O2) - Clean Development Mechanism (CDM) instrumentation package
Thermal mass flow meter
Raw gas analyzer CH4, O2, CO2 and H2S
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IFL1c On/off
BIOHOF Modulating
IFL4c High temperature
Dual Fuel High temperature
HOFSTETTER GAS COMBUSTION SYSTEMS PRODUCT OVERVIEW
Mobile Skid mounted
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HOFSTETTER GAS COMBUSTION SYSTEMS IFL1c
Product description: - Emergency (On/Off) operation - Combustion chamber AISI 321H - Combustion capacity up to 9 MW - Combustion temperature > 800ºC - Combustion efficiency > 99% - Easy to install (only 2 parts) and start up - High safety standard - Low maintenance costs
200 Nm3/h 300 Nm3/h
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HOFSTETTER COMBUSTION SYSTEMS BIOHOF
Product description: - Modulating flow operation - Combustion chamber AISI 321H - Combustion capacity up to 20 MW - Combustion temperature > 800ºC - Combustion efficiency > 99% - Easy to install (only 3 parts) and start up - High safety standard - Low maintenance costs
1,700 Nm3/h
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HOFSTETTER GAS COMBUSTION SYSTEMS IFL4c
Product description: - Controlled combustion temperature - In compliance with most strict emission regulations - Insulated combustion chamber AISI 304 - Combustion capacity up to 60 MW - Combustion temperature between 1,000ºC and 1,200ºC - Residence time > 0.3 sec. - Combustion efficiency > 99% - Easy to install (only 2 parts) and start up - High safety standard - Low maintenance costs
1,600 Nm3/h
600 Nm3/h
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HOFSTETTER GAS COMBUSTION SYSTEMS DUAL FUEL
Product description: - Simultaneous combustion of biogas & biomethane - Controlled combustion temperature - In compliance with most strict emission regulations - Insulated combustion chamber AISI 304 - Combustion capacity up to 60 MW - Combustion temperature between 1,000ºC / 1,200ºC - Residence time > 0.3 sec. - Easy to install (only 4 parts) - Plug and play design - High safety standard - Low maintenance costs
2,500 Nm3/h biogas 2,100 Nm3/h biomethane
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HOFSTETTER GAS COMBUSTION SYSTEMS MOBILE
Product description: - Rapid deployment and mobility - Combustion chamber AISI 321H - Combustion capacity up to 17 MW - Combustion temperature > 800ºC - Combustion efficiency > 99% - Easy to install (only 1 part) - Plug and play design - High safety standard - Low maintenance costs
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TYPES OF GAS
BIOGAS LANDFILL GAS
MINE GAS INDUSTRIAL GAS
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HOFSTETTER REFERENCE WWTP AGUA PRIETA, MEXICO
End user Jalisco State Location Mexico Gas source Municipal waste water Gas flow 4,100 Nm3/h Thermal capacity 25 MW Scope of supply - H2S removal [< 150 ppmv] - Dehumidification [10ºC dew point] - Filtration [< 1 Micron] - Pressurization [250 mbar dP] - Siloxane removal [< 1 mg/Nm3] - Integrated controls
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HOFSTETTER REFERENCE WWTP SHAFDAN, ISRAEL
End user Mey Ezor Dan Location Israel Gas source Municipal waste water Gas flow 5 x 1,240 Nm3/h Thermal capacity 5 x 8 MW Scope of supply - IFL4c flare - Integrated controls
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HOFSTETTER REFERENCE WWTP BELLO, COLOMBIA (UNDER CONSTRUCTION)
End user Aguas Nacionales EPM Location Colombia Gas source Municipal waste water Gas flow 3,000 Nm3/h Thermal capacity 21 MW Scope of supply - H2S removal [< 200 ppmv] - IFL4c flares - Dewatering - Dehumidification [10ºC dew point] - Pressurization [150 mbar dP] - Siloxane removal [< 1 mg/Nm3] - Gravel filters & Ceramic filters [5 Micron] - Integrated controls
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HOFSTETTER REFERENCE TAPIOCA PLANT, INDONESIA
End user Sahabat Group Location Indonesia Gas source Cassava waste water Gas flow 2,300 Nm3/h Thermal capacity 12.5 MW Scope of supply - H2S removal [< 100 ppmv] - Dehumidification [15ºC dew point] - Pressurization [250 mbar dP] - IFL4c flare - Integrated controls - CDM instrumentation package
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HOFSTETTER REFERENCE PALM OIL REFINERY, COLOMBIA
End user Daabon Group Location Colombia Gas source Palm oil refinery waste water Gas flow 1,000 Nm3/h Thermal capacity 7 MW Scope of supply - H2S removal [< 250 ppmv] - Dehumidification [10ºC dew point] - Pressurization [230 mbar dP] - IFL4c flare - Integrated controls - CDM instrumentation package
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HOFSTETTER REFERENCE LANDFILL DUBAI, UNITED ARAB EMIRATES
End user Green Energy Solutions & Sustainability LLC Location United Arab Emirates Gas source Municipal Solid Waste Gas flow 2 x 3,000 Nm3/h Thermal capacity 2 x 15 MW Scope of supply - Particle filtration [200 Micron] - Dehumidification [10ºC dew point] - Pressurization [320 mbar dP] - Container [40 FT] - IFL4c flare - Integrated controls - CDM instrumentation package
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HOFSTETTER REFERENCE LANDFILL PACHUCA, MEXICO
End user Enersus S.A.P.I. de C.V. Location Mexico Gas source Municipal Solid Waste Gas flow 720 Nm3/h Thermal capacity 3.6 MW Scope of supply - Dehumidification [10ºC dew point] - Pressurization [230 mbar dP] - Sensible heat cooling [35ºC dry bulb temperature] - Siloxane removal [< 1 mg/Nm3] - Particle filtration [< 5 Micron] - IFL1c flare - Integrated controls
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HOFSTETTER REFERENCE LANDFILL WELBECK, UK
End user Welbeck Waste Management Ltd. Location United Kingdom Gas source Municipal Solid Waste Gas flow 7,000 Nm3/h Thermal capacity 35 MW Scope of supply - Particle filtration [200 Micron] - Pressurization [330 mbar dP] - Container [40 FT] - IFL4c flares - Integrated controls
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HOFSTETTER REFERENCE LANDFILL MONTERREY, MEXICO
End user Bionergia de Nuevo Leon, S.A. DE C.V. Location Mexico Gas source Municipal Solid Waste Gas flow 12,000 Nm3/h Thermal capacity 60 MW Scope of supply - Siloxane removal [< 1 mg/Nm3]
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HOFSTETTER REFERENCE LANDFILL SEROPÉDICA, BRAZIL
End user Ciclus Ambiental do Brasil S.A. Location Brazil Gas source Municipal Solid Waste Gas flow 7,500 Nm3/h Thermal capacity 37.5 MW Scope of supply - Dewatering - Pressurization [265 mbar dP] - IFL4c flares - Integrated controls - CDM instrumentation package
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HOFSTETTER REFERENCE OAKY CREEK COAL, AUSTRALIA
End user Glencore Location Australia Gas source Coal seam Gas flow 46,000 Nm3/h Thermal capacity 240 MW Scope of supply - Dewatering - Particle filtration [200 Micron] - IFL4c flares - Integrated controls - Flue gas analyzers
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HOFSTETTER REFERENCE BLAKEFIELD SOUTH MINE, AUSTRALIA
End user Glencore Location Australia Gas source Coal seam Gas flow 27,000 Nm3/h Thermal capacity 180 MW Scope of supply - Dewatering - Particle filtration [200 Micron] - IFL4c flares - Integrated controls - Flue gas analyzers
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HOFSTETTER REFERENCE TAHMOOR COAL, AUSTRALIA
End user Glencore Location Australia Gas source Coal seam Gas flow 36,000 Nm3/h Thermal capacity 120 MW Scope of supply - Dewatering - Particle filtration [200 Micron] - IFL4c flares - Integrated controls - Flue gas analyzers
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HOFSTETTER REFERENCE BELTANA MINE, AUSTRALIA
End user Glencore Location Australia Gas source Coal seam Gas flow 102,000 Nm3/h Thermal capacity 96 MW Scope of supply - IFL4c flares - Integrated controls - Flue gas analyzers
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HOFSTETTER REFERENCE NEW DENMARK COLLIERY, SOUTH AFRICA
End user Anglo American Location South Africa Gas source Coal seam Gas flow 500 Nm3/h Thermal capacity 3.6 MW Scope of supply - Mobile flare - Integrated controls - CDM instrumentation package
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HOFSTETTER REFERENCE EXPORT TERMINAL PUERTO BAHIA, COLOMBIA
End user Sociedad Portuaria Puerto Bahia S.A. Location Colombia Gas source Oil tanker vapors Gas flow 7,750 Nm3/h Thermal capacity 72.5 MW Scope of supply - Dewatering - Pressurization [278 mbar dP] - IFL4c flares - Integrated controls
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HOFSTETTER REFERENCE BIOMASS GASIFICATION PLANT LIMOGES, FRANCE
End user Eneria Location France Gas source Wood pyrolysis Gas flow 2,100 Nm3/h Thermal capacity 3.5 MW Scope of supply - IFL4c flare - Integrated controls
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HOFSTETTER REFERENCE BIOMASS GASIFICATION PLANT, FRANCE
End user Inertam Location France Gas source Wood pyrolysis Gas flow 3,100 Nm3/h Thermal capacity 4 MW Scope of supply - IFL4c flare - Integrated controls
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HOFSTETTER REFERENCE GEOTHERMAL PLANT, THE NETHERLANDS
End user City of Den Haag Location The Netherlands Gas source Geothermal heat Gas flow 360 Nm3/h Thermal capacity 3.4 MW Scope of supply - IFL1c flare - Integrated controls
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HOFSTETTER REFERENCE RUBBER GASIFICATION PLANT, THE NETHERLANDS
End user Black Bear Carbon Location The Netherlands Gas source Tire pyrolysis Gas flow 2,500 Nm3/h Thermal capacity 12.5 MW Scope of supply - IFL4c flare - Integrated controls
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“IT’S NOT ABOUT WHAT WE CAN DO, IT’S ABOUT WHAT WE CAN DO FOR YOU”
You can find more information on our website: www.hofstetter-uwt.com
Hofstetter BV Boeingavenue 8 NL-1119 PB The Netherlands T +31 20 74 00 999 E [email protected]