compactline oystar a+f (english)
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CompactLine
Revision 10/2013
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2CompactLine | 10/2013
Introduction
OYSTAR A+F has invested ressources in developing a compact, entry/mid level packerdedicated to butter and boxes packing applications
Addressing of market range currently dominated by lower pricedcompetitive products and manufacturers
Pricing levels under 200k No compromises concerning product quality
Functionality and performance values aimed to satisfycommon market applications
High level of standardization
Short lead time for delivery and straight-forwardinstallation
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Butter Packer in A+F Portfolio
SecondaryPrimary Tertiary
ModuLine Butter Packer
High performance Wide range of options and
customization High format flexibility
CompactLine Butter Packer
Dedicated Butter Packer High Level of Standardization Limited set of options Mid performance range Flexibility through format kits Entry-level pricing
P o r t
f o l i o
E x p a n s
i o n
C u r r e n
t
P r o
d u c
t O f f e r i n g
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Machine Overview
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Footprint
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Major Functional Modules (Overview)
Single lane productsupply conveyor
Distribution paddle from oneonto two lanes
Trayline
Layer stackingstation
Pusher into stackingstation
Dischargeconveyor
1
2
4 3
56
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Main Characteristics
Pricing EXW w/o options Standard Packer below 200k including oneformat kit. Additional format kit under 10K /format
Maximum product supply rate 150 butter packs / minute
Max. performance of trayline 10 WA-trays / minuteMax. number of layers 20 layers / minute
First Installation October 2013 at Schwarzwaldmilch, Germany
Lead Time (order to shipment) approx. 6 weeks
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Feature Comparison
Standardised packer for common butter brickapplications and limited options
Product supply rate up to 150 packs/min Trayline limited to 10 WA-trays/min Max. 20 layers/minute
Loading with pusher unit
Manual format set-up with format kits (up to30 minutes)
Rockwell Compact Logix
CompactLine ModuLine Modular packer with customer-specific
configuration and wide range of options
Product supply rate up to 250 packs/min Trayline allows up to 28 trays/min Max. 30 layers/min
Unit with servo handling module
Quick set-up (max. 15 minutes)
Elau, Rockwell Control Logix
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Feature Comparison
Entry to mid-level packer for automatedenvironments
Customers with low to medium productionvolumes
Integration to MultiPack 3000 or MultiPack5000 under consideration of performancelimitations (trayline, layers)
CompactLine ModuLine
High-performance packer for fullyautomated environment
Customers with medium to highproduction volumes
Ideal packer for integration to MultiPack5000 or MultiPack 8000
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Standard Product Offering Frame in varnished steel, RAL 7016 Components in contact with the products in stainless steel and/or plastic material Safety doors in frameless transparent polycarbonate, 12 mm thick
Power supply 400V / 50 Hz / TN-S or TN-C-S network (also 380V and 415V)
Motors IP55 resp. IP65 according to the application, sensors IP67 Electrical cabinet in varnished steel RAL 7016, IP54, directly mounted to machine frame Rockwell Compact Logix Controls Pneumatics by Festo and asynchronous drives by SEW Sensors by Sick Vacuum generation by venturi ejector nozzles Compressed air supply 1, 6 bar ( Festo connector unit)
Nordson ProBlue4 hotmelt system with 4 heads not water protected
Reduced number of lubrication points (consolidated on blocks)
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Models and Options
Model for wet environments Frame made from stainless steel Electrical cabinet made from stainless steel Hotmelt unit fitted with water-protected hoses and gluing heads (IP54)
Options Format kit for variations in tray height without variation in base format Fully-featured format kit for one format Extended discharge gravity roller conveyor Driven discharge conveyor Vacuum pump instead of venturi ejectors Open flap detection Air condition for electrical cabinet (IP54) Compliance with US electrical standards (UL / CSA) Interface for connection to third party systems
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Format Range and Flexibility
Low Cost Packer designed for single format
Format flexibility to be established through format kits and manual set-up
Format kit for variations of tray height and number of layers per tray
Fully featured format kit for additional pack patterns, tray designs and/or dimensionsof the butter packs
Format kits to be ordered with machine or anytime later
Changeover time
Set-up time (5-10 minutes) to accomplish changes in tray height without variation of
the trays base format Approx. 30 minutes for format set-up in case of changes in pack pattern, tray design
or dimension of butter packs or boxes.
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Tray Format Range
Min Max
Tray length 300 mm (inner)312 mm (outer)
460 mm (inner)472 mm (outer)
Tray width 100 mm (inner)109 mm (outer)
313 mm (inner)322 mm (outer)
Tray height 64 mm (inner)70 mm (outer)
220 mm (inner)226 mm (outer)
Top flap length 25 mm 35 mm
Bottom flap 30 mm 140 mm
Side flap 90 mm
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WA trays always with outer-glued top flap Previous review is required For single layer pack patterns For formats combining minimal width (100 mm) with maximum height (220 mm)
this may require additional centering elements or longer carriers.
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Format Range (Butter Packs)
Pack patterns insingle row
Pack patterns in tworows
Length (Pl) 100 200 mm 50 150 mm
Width (Pb) 30 105 mm
Height (Ph) 16 100 mm
Product weight 50 1000 g
Transport orientation Long side leading
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Performance vs pack patterns (single row)
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160
1L 2L 3L 4L 5L 6L
B u t t e r
P a c
k a g e s p e r
M i n u
t e
Number of Layers per Tray
2x1 4x1 5x1 6x1 8x1Limitation to max.10 WA trays/min
Limitation to max. 150 packages/min
B e n
h i l M P 5 0 0 0
B e n h
i l M P 3 0 0 0
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Performance vs pack patterns (2 rows)
0
20
40
60
80
100
120
140
160
1L 2L 3L 4L 5L 6L
B u t
t e r
P a c
k a g e s /
M i n u
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Number of Layers in Tray
2x2 4x2 5x2 6x2 8x2Limitation to max.10 WA trays/min
Limitation to max. 20 layers / minute
Limitation to max. 150 packages/min
B e n
h i l M P 5 0 0 0
B e n h
i l M P 3 0 0 0
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OYSTAR A + FThank you!