commercializing nanotechnology jim von ehr ceo & founder zyvex group

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Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

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Page 1: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

CommercializingNanotechnology

Jim Von EhrCEO & Founder

Zyvex Group

Page 2: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 2

Nano: Big Opportunity

Source: BCC Research

Nanotech opportunity{$14 Trillion}

Semiconductor{$260B}

Medical/Healthcare{$1,600B)

Chemicals{$1,700B}

Energy{$3,100B}

NanoPhotonics/Optics{$600B}

Automotive/Machinery{$1,300B}

Apparel/Textiles{$900B}

Aerospace/Defense{$1,100B}

Environmental{$600B}

Other{$2,600B}

Zyvex

Page 3: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 3

Zyvex Background

• Zyvex Corporation started in 1997 to develop molecular nanotechnology: manufacturing products by putting every atom where it was designed to go

• Became one of the most respected and well-known companies in the field

• First six years spent in basic research• Last four years spent commercializing tools and

materials• Internally-developed technologies moved from

invention to product to business: tools, materials, structures

Page 4: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 4

CustomersPartial List

Page 5: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 5

Alliances

Berkeley Sensor & Actuator Center

Partial List

Page 6: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 6

Commercialization, part 1

In 2Q07, Zyvex spun off four focused entities:

• Zyvex Instruments: nanoprobing tools for failure analysis in the semiconductor industry (30 people)

• Zyvex Performance Materials: high-performance materials for sporting goods and defense (18)

• Zyvex Labs: Atomically Precise Manufacturing, MEMS instrumentation (4)

• Zyvex Asia, Pte. Ltd.: Singapore-based company working with Zyvex Labs to commercialize APM (3)

Page 7: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

Advanced Instrumentation for the Nanoscale

www.zyvex.com

Page 8: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 8

Our Vision

Zyvex Instruments is a leader in the nanotechnology market with years of experience providing tools, instrumentation, and applications to serve the semiconductor and advanced research markets.

We help our customers understand the world at a different scale — and unlock new technologies for the future.

Page 9: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 9

Nanomanipulator Systems

Page 10: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 10

Installed in FEI Nova200

Page 11: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 11

Cleaving Nano-Wires for TEM Prep

Nano-cleaving single crystal wires on a TEM grid.

Page 12: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 12

IC Probing Solution

Land on contacts <100nm diameter

Forward Biased nChannel FET

000E+0

20E-6

40E-6

60E-6

80E-6

100E-6

120E-6

140E-6

160E-6

180E-6

200E-6

0.0 0.5 1.0 1.5 2.0

Drain Voltage (Volts)

Dra

in C

urr

en

t (A

mp

s)

Gate 0.000 Volts

Gate 0.583 Volts

Gate 1.167 Volts

Gate 1.750 Volts

I/V curve of n-type MOS-FET

Page 13: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 13

nProber™

Page 14: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Instruments, LLC 14

Business Case Examples

• Customer “A”— 6 hours of probing— 1 week of FIB and TEM time— 1 week of analysis— Savings on the order of $20M

• Customer “B”— 1 week long probing experiment (multiple

transistors)— 1 week of analysis— Savings on the order of $10M

Page 15: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

www.ZyvexPro.com

Page 16: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 16

Our Vision

Zyvex Performance Materials is the first commercial nanotechnology company providing real CNT powered products to the marketplace.

Our vision is to be the leading supplier of enabling technologies and performance materials which provide our customers with breakthrough results through Carbon Nanomaterials.

Page 17: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 17

What are the Benefits of Nanomaterials?

Conventional materials fail at defects in the structure.

Nanomaterials are remarkably free from defects, and this precision often leads to orders of magnitude performance increases.

Page 18: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 18

NanoSolve® Technology

Two distinct functions: • Non-damaging binding to CNT• Customizable adhesion to

host material

• Exfoliation• Dispersion• Adhesion to matrix

Zyvex NanoSolve® Enhanced Composites

Kentera™ molecular engineering

Page 19: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 19

Current Applications Commercially Available

Page 20: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 20

Page 21: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 21

NanoSolve® Value Chain

Page 22: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Performance Materials, LLC 22

NanoSolve® Products

• NanoSolve Kentera™ dispersing agent

• NanoSolve Additives

— Bulk material concentrations

• NanoSolve Performance Materials

— Pre-Preg carbon fiber sheets

— Master batch pellets

— Thin film

— Resin

— Treated solvents

— Fabric composite panels

• Product Development Services

— Medical delivery technologies

Page 23: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

Atomically Precise Manufacturing

www.ZyvexLabs.comHersam and Lyding UIUC

Page 24: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 24

Nanotech Flavors

Wet/bio Dry/nano

Active

Passive

Enzymes

Ribosomes

Molecular motors

Molecular machines

BiotechDrugs

Nanopowders

Nanotubes

Electronics

Page 25: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 25

Definition

Molecular nanotechnology is the precise, controlled rearrangement of atoms into higher value products.

An illustration

Page 26: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 26

Zyvex Labs Vision

Lead the commercialization of adaptable,

affordable, atomically precise manufacturing.

Creating the final step in precision manufacturing…

Hand-crafting (blacksmith)

Precision mass-manufacture (Ford)

Semiconductor lithography (Intel)

Atomically Precise Manufacturing (Zyvex Labs)

Page 27: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 27

Atomic Precision Roadmapfrom 1983

Page 28: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 28

Atomically Precise Manufacturing

• Manufacturing physical objects by putting (nearly) every atom where it was designed to go – positionally-controlled chemistry

• Apparent end-point of Industrial Revolution: the ultimate manufacturing precision

• Disruptive cost advantages: low-cost factory, highly-differentiated but low-cost products

• Faster time-to-market: software controls manufacturing, leading to fast setup time, quick turns, customized products

• Long-term environmental impact: clean, green (“nature’s way” of manufacturing)

Page 29: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 29

What does APM do?

• Enables the manufacture of materials and structures at the atomic or molecular size scale.

• Integrates the knowledge and cost structure of low-cost high-volume chemistry with the knowledge and manufacturing flexibility of engineered systems (treating matter as software).

• Results in a disruptive and enabling manufacturing technology that achieves extremely low cost, yet highly customizable products.

• Possibility of doing this demonstrated by every living thing: we molecularly transform material from food into ourselves. Green plants do this via solar power.

Page 30: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 30

2001 2006 2008

Pre-APM

Zyvex NIST-ATP$25M USD

20__ 20__ 20__ 20__

Zyvex APM Strategy

5 Year

APMManufacturing

Scale-up

…….High Volume

ManufacturingBuild own “Factory”

APMManufacturing

Scale-up

…….High Volume

ManufacturingBuild own “Factory”

APMProof of Concept

…….High Value, Low Volume

Manufacturing

APMProof of Concept

…….High Value, Low Volume

Manufacturing

3 Year

APMManufacturing

Systems

…….Sell “Factories”

to other Manufacturers

APMManufacturing

Systems

…….Sell “Factories”

to other Manufacturers

Page 31: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 31

APM Early Markets

• Medical & healthcare— Sensors— Molecular diagnostics & molecular binding sites— DNA-sequencing nanopores

• Energy— Bio-inspired catalysts – synthetic enzymes— Nanostructured membranes: batteries, filtration

• Semiconductors— Metrology standards— Nanoimprint lithography templates— Specialty devices like quantum computers

• Other: ultraprecise resonators, photonic devices

Page 32: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 32

• Become the global leader in APM— Major core enabling technology for medical, semi, and

energy industries in our lifetime— Develop “APM factory”: IP, know-how, product

• Will create a significant economic impact— Five spin-outs over next ten years— Attract and retain top technical talent— Create thousands of new high-tech jobs— Form alliances with other key countries/institutions

• Social Impact— Transform manufacturing into software-like economics— Better, cheaper, “greener” products

Zyvex Value Proposition

Page 33: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 33

Zyvex approach to APM• Atomic resolution lithography via

Scanning Tunneling Microscope: H depassivation from Si surfaces

• Atomic Layer Epitaxy (ALE) Atomic Layer Deposition (ALD)

Hersam and Lyding, UIUC

Passivated surface

Depassivation

Self limiting Deposition

Depassivation

• Use these techniques to create 3D Si structures

• Rudiments of Patterned Si ALE have been demonstrated

Page 34: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 34

Scaling up

Movie download: www.nanorex.com

Page 35: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 35

Precision Assembled Systems

Q3,05

Mini

SEM

column

• Shrink components to sub-centimeter scale

• Opens major new markets in small instruments—Lab instruments—Homeland security—Industrial automation

Page 36: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 36

Precision Assembly

Assembled, actuating micromachine

Page 37: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 37

Mini Atomic Force Microscope

~300 mm

~$150KLaser alignment

Consumable probesAtomic resolution

5nm/min drift

~0.5 mm

~$50KIntegrated resonator w/fdbk

Renewable probesResolution TBD

1nm/min drift

+ Integrated closed loop positioning in X and Y + arrayed architecture+ on-chip electronics = higher throughput

Page 38: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

© 2007, Zyvex Labs, LLC 38

Summary

• The pathway to building a new technology is a winding path

• Nanotechnology commercialization is happening today

• Atomically Precise Manufacturing will lead to “digital matter”, which will deliver similar benefits as digitization of information

• Zyvex has been, and intends to continue to be, a leader in the commercialization of nanotechnology

Page 39: Commercializing Nanotechnology Jim Von Ehr CEO & Founder Zyvex Group

www.Zyvex.com

www.ZyvexPro.com

www.ZyvexLabs.com

www.ZyvexAsia.com

Contact Jim Von Ehr: [email protected]