commercializing nanotechnology jim von ehr ceo & founder zyvex group
TRANSCRIPT
CommercializingNanotechnology
Jim Von EhrCEO & Founder
Zyvex Group
© 2007, Zyvex Instruments, LLC 2
Nano: Big Opportunity
Source: BCC Research
Nanotech opportunity{$14 Trillion}
Semiconductor{$260B}
Medical/Healthcare{$1,600B)
Chemicals{$1,700B}
Energy{$3,100B}
NanoPhotonics/Optics{$600B}
Automotive/Machinery{$1,300B}
Apparel/Textiles{$900B}
Aerospace/Defense{$1,100B}
Environmental{$600B}
Other{$2,600B}
Zyvex
© 2007, Zyvex Instruments, LLC 3
Zyvex Background
• Zyvex Corporation started in 1997 to develop molecular nanotechnology: manufacturing products by putting every atom where it was designed to go
• Became one of the most respected and well-known companies in the field
• First six years spent in basic research• Last four years spent commercializing tools and
materials• Internally-developed technologies moved from
invention to product to business: tools, materials, structures
© 2007, Zyvex Instruments, LLC 4
CustomersPartial List
© 2007, Zyvex Instruments, LLC 5
Alliances
Berkeley Sensor & Actuator Center
Partial List
© 2007, Zyvex Instruments, LLC 6
Commercialization, part 1
In 2Q07, Zyvex spun off four focused entities:
• Zyvex Instruments: nanoprobing tools for failure analysis in the semiconductor industry (30 people)
• Zyvex Performance Materials: high-performance materials for sporting goods and defense (18)
• Zyvex Labs: Atomically Precise Manufacturing, MEMS instrumentation (4)
• Zyvex Asia, Pte. Ltd.: Singapore-based company working with Zyvex Labs to commercialize APM (3)
Advanced Instrumentation for the Nanoscale
www.zyvex.com
© 2007, Zyvex Instruments, LLC 8
Our Vision
Zyvex Instruments is a leader in the nanotechnology market with years of experience providing tools, instrumentation, and applications to serve the semiconductor and advanced research markets.
We help our customers understand the world at a different scale — and unlock new technologies for the future.
© 2007, Zyvex Instruments, LLC 9
Nanomanipulator Systems
© 2007, Zyvex Instruments, LLC 10
Installed in FEI Nova200
© 2007, Zyvex Instruments, LLC 11
Cleaving Nano-Wires for TEM Prep
Nano-cleaving single crystal wires on a TEM grid.
© 2007, Zyvex Instruments, LLC 12
IC Probing Solution
Land on contacts <100nm diameter
Forward Biased nChannel FET
000E+0
20E-6
40E-6
60E-6
80E-6
100E-6
120E-6
140E-6
160E-6
180E-6
200E-6
0.0 0.5 1.0 1.5 2.0
Drain Voltage (Volts)
Dra
in C
urr
en
t (A
mp
s)
Gate 0.000 Volts
Gate 0.583 Volts
Gate 1.167 Volts
Gate 1.750 Volts
I/V curve of n-type MOS-FET
© 2007, Zyvex Instruments, LLC 13
nProber™
© 2007, Zyvex Instruments, LLC 14
Business Case Examples
• Customer “A”— 6 hours of probing— 1 week of FIB and TEM time— 1 week of analysis— Savings on the order of $20M
• Customer “B”— 1 week long probing experiment (multiple
transistors)— 1 week of analysis— Savings on the order of $10M
www.ZyvexPro.com
© 2007, Zyvex Performance Materials, LLC 16
Our Vision
Zyvex Performance Materials is the first commercial nanotechnology company providing real CNT powered products to the marketplace.
Our vision is to be the leading supplier of enabling technologies and performance materials which provide our customers with breakthrough results through Carbon Nanomaterials.
© 2007, Zyvex Performance Materials, LLC 17
What are the Benefits of Nanomaterials?
Conventional materials fail at defects in the structure.
Nanomaterials are remarkably free from defects, and this precision often leads to orders of magnitude performance increases.
© 2007, Zyvex Performance Materials, LLC 18
NanoSolve® Technology
Two distinct functions: • Non-damaging binding to CNT• Customizable adhesion to
host material
• Exfoliation• Dispersion• Adhesion to matrix
Zyvex NanoSolve® Enhanced Composites
Kentera™ molecular engineering
© 2007, Zyvex Performance Materials, LLC 19
Current Applications Commercially Available
© 2007, Zyvex Performance Materials, LLC 20
© 2007, Zyvex Performance Materials, LLC 21
NanoSolve® Value Chain
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NanoSolve® Products
• NanoSolve Kentera™ dispersing agent
• NanoSolve Additives
— Bulk material concentrations
• NanoSolve Performance Materials
— Pre-Preg carbon fiber sheets
— Master batch pellets
— Thin film
— Resin
— Treated solvents
— Fabric composite panels
• Product Development Services
— Medical delivery technologies
Atomically Precise Manufacturing
www.ZyvexLabs.comHersam and Lyding UIUC
© 2007, Zyvex Labs, LLC 24
Nanotech Flavors
Wet/bio Dry/nano
Active
Passive
Enzymes
Ribosomes
Molecular motors
Molecular machines
BiotechDrugs
Nanopowders
Nanotubes
Electronics
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Definition
Molecular nanotechnology is the precise, controlled rearrangement of atoms into higher value products.
An illustration
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Zyvex Labs Vision
Lead the commercialization of adaptable,
affordable, atomically precise manufacturing.
Creating the final step in precision manufacturing…
Hand-crafting (blacksmith)
Precision mass-manufacture (Ford)
Semiconductor lithography (Intel)
Atomically Precise Manufacturing (Zyvex Labs)
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Atomic Precision Roadmapfrom 1983
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Atomically Precise Manufacturing
• Manufacturing physical objects by putting (nearly) every atom where it was designed to go – positionally-controlled chemistry
• Apparent end-point of Industrial Revolution: the ultimate manufacturing precision
• Disruptive cost advantages: low-cost factory, highly-differentiated but low-cost products
• Faster time-to-market: software controls manufacturing, leading to fast setup time, quick turns, customized products
• Long-term environmental impact: clean, green (“nature’s way” of manufacturing)
© 2007, Zyvex Labs, LLC 29
What does APM do?
• Enables the manufacture of materials and structures at the atomic or molecular size scale.
• Integrates the knowledge and cost structure of low-cost high-volume chemistry with the knowledge and manufacturing flexibility of engineered systems (treating matter as software).
• Results in a disruptive and enabling manufacturing technology that achieves extremely low cost, yet highly customizable products.
• Possibility of doing this demonstrated by every living thing: we molecularly transform material from food into ourselves. Green plants do this via solar power.
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2001 2006 2008
Pre-APM
Zyvex NIST-ATP$25M USD
20__ 20__ 20__ 20__
Zyvex APM Strategy
5 Year
APMManufacturing
Scale-up
…….High Volume
ManufacturingBuild own “Factory”
APMManufacturing
Scale-up
…….High Volume
ManufacturingBuild own “Factory”
APMProof of Concept
…….High Value, Low Volume
Manufacturing
APMProof of Concept
…….High Value, Low Volume
Manufacturing
3 Year
APMManufacturing
Systems
…….Sell “Factories”
to other Manufacturers
APMManufacturing
Systems
…….Sell “Factories”
to other Manufacturers
© 2007, Zyvex Labs, LLC 31
APM Early Markets
• Medical & healthcare— Sensors— Molecular diagnostics & molecular binding sites— DNA-sequencing nanopores
• Energy— Bio-inspired catalysts – synthetic enzymes— Nanostructured membranes: batteries, filtration
• Semiconductors— Metrology standards— Nanoimprint lithography templates— Specialty devices like quantum computers
• Other: ultraprecise resonators, photonic devices
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• Become the global leader in APM— Major core enabling technology for medical, semi, and
energy industries in our lifetime— Develop “APM factory”: IP, know-how, product
• Will create a significant economic impact— Five spin-outs over next ten years— Attract and retain top technical talent— Create thousands of new high-tech jobs— Form alliances with other key countries/institutions
• Social Impact— Transform manufacturing into software-like economics— Better, cheaper, “greener” products
Zyvex Value Proposition
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Zyvex approach to APM• Atomic resolution lithography via
Scanning Tunneling Microscope: H depassivation from Si surfaces
• Atomic Layer Epitaxy (ALE) Atomic Layer Deposition (ALD)
Hersam and Lyding, UIUC
Passivated surface
Depassivation
Self limiting Deposition
Depassivation
• Use these techniques to create 3D Si structures
• Rudiments of Patterned Si ALE have been demonstrated
© 2007, Zyvex Labs, LLC 34
Scaling up
Movie download: www.nanorex.com
© 2007, Zyvex Labs, LLC 35
Precision Assembled Systems
Q3,05
Mini
SEM
column
• Shrink components to sub-centimeter scale
• Opens major new markets in small instruments—Lab instruments—Homeland security—Industrial automation
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Precision Assembly
Assembled, actuating micromachine
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Mini Atomic Force Microscope
~300 mm
~$150KLaser alignment
Consumable probesAtomic resolution
5nm/min drift
~0.5 mm
~$50KIntegrated resonator w/fdbk
Renewable probesResolution TBD
1nm/min drift
+ Integrated closed loop positioning in X and Y + arrayed architecture+ on-chip electronics = higher throughput
© 2007, Zyvex Labs, LLC 38
Summary
• The pathway to building a new technology is a winding path
• Nanotechnology commercialization is happening today
• Atomically Precise Manufacturing will lead to “digital matter”, which will deliver similar benefits as digitization of information
• Zyvex has been, and intends to continue to be, a leader in the commercialization of nanotechnology
www.Zyvex.com
www.ZyvexPro.com
www.ZyvexLabs.com
www.ZyvexAsia.com
Contact Jim Von Ehr: [email protected]