commercial body fittings 8th edition load restraintstorage.cbf.uk.com/pdf/loadrestraint775.pdf ·...

Commercial Body Fittings – 8th Edition

Welwyn Garden City tel +44 (0)1707 371161 fax +44 (0)1707 372603 Coseley tel +44 (0)121 520 0100 fax +44 (0)121 522 3889 website www.cbf.uk.com e-mail: [email protected]

138 Welwyn Garden City tel +44 (0)1707 371161 fax +44 (0)1707 372603 Coseley tel +44 (0)121 520 0100 fax +44 (0)121 522 3889 website www.cbf.uk.com e-mail: [email protected]

LOAD RESTRAINT

Safe Load Capacity: 350kgUltimate Load Capacity: 700kg

l Zinc plated overcentre bucklel Claw hook endsl Manufactured in accordance with BS EN12195-2:2001l Can be manufactured to any lengthl Alternative end fittings available upon request

No. CARG2624H 7.5mtrwgt. 2.34kgNo. CARG2630H 9.0mtrwgt. 2.53kgSafe Load Capacity: 2000kg Ultimate Load Capacity: 4000kgl 50mm Webbing l Manufactured in accordance with BS EN12195-2:2001

Ratchet Strap – Heavy DutyClaw Hook Ends

Ratchet Strap – Heavy DutyRave Hook Ends

No. CARG2624V 7.5mtrwgt. 2.34kgNo. CARG2630V 9.0mtrwgt. 2.53kgSafe Load Capacity: 2000kg Ultimate Load Capacity: 4000kgl 50mm Webbing l Manufactured in accordance with BS EN12195-2:2001

No. CARG1514B 4.2mtrwgt. 0.93kgSafe Load Capacity: 1000kg Ultimate Load Capacity: 2000kgl 50mm Webbing l Manufactured in accordance with BS EN12195-2:2001

Part No. Working Length (mtr) Buckle Webbing

Width (mm) End Fitting Weight(kg)

CARG3309B 2.75 Overcentre 50 Claw Hook / Claw Hook 0.59




l Zinc plated overcentre bucklel Rave hook endl Manufactured in accordance with BS EN12195-2:2001l Can be manufactured to any lengthl Alternative end fittings available upon request

Internal Strap AssembliesBox Vehicles

Ratchet Strap – Medium DutyClaw Hook Ends

Part No. Working Length (mtr) Buckle Webbing

Width (mm) Top End Fitting Weight(kg)

CARG3314SK 4.25 Overcentre 50 Snap Hook 0.72

CARG3314RK 4.25 Overcentre 50 Ring 0.72

A bespoke service is available, meaning we can produce alternative units to suit customer specific requirements.Webbing can also be printed with your company name/logo.

Subject to minimum order quantity. Please contact us for more information.

CARG3314RK

CARG3314SK

Internal Strap AssembliesCurtainsider Vehicles

Bespoke Service

139



LOAD RESTRAINT LOAD RESTRAINTSide Curtain Strap

Side Curtain Strap

Rope Tie-Off

Webbing

Duplex Lifting Slings

No. CARG0503K Tension end onlywgt. 0.17kg

l Closed rave hook

No. CARG8402K Replacement strapwgt. 0.49kg

l Closed rave hookl Overcentre buckle, zinc plated

No. CARG1809C Rope Tie-Offwgt. 0.18kg Webbing: L73 x W45mm

l Suits universal & E tracks – see page 140

No. CARG50 50mm Widewgt. 4.61kg / 100mtr


l Sold per metrel Other sizes available

950

50

760

50

130

Manufactured from 100% high tenacity polyester fibre.All slings are clearly labelled with load capacity and have looped eyes at each end for safe lifting points

l Certificate of conformity supplied with each sling

Part No. Colour Code Length (mm)

CARGLSD2T/3MG Green 3000 2000kg 1600kg 4000kg 2800kg CARGLSD2T/4MG Green 4000 2000kg 1600kg 4000kg 2800kg CARGLSD2T/5MG Green 5000 2000kg 1600kg 4000kg 2800kg CARGLSD3T/3MY Yellow 3000 3000kg 2400kg 6000kg 4200kg CARGLSD3T/4MY Yellow 4000 3000kg 2400kg 6000kg 4200kg CARGLSD3T/5MY Yellow 5000 3000kg 2400kg 6000kg 4200kg




LOAD RESTRAINT

No. CARG1806wgt. 4.10kg

l Size: L3050 x W82 x D15mml Gauge: 2.50mml Holes: 025mml 06.5mm Fixing holesl Fits vertically or horizontally with notch upwardsl For CARG1806/EC end caps – see page 141

Standard TrackGalvanized

Heavy-Duty TrackZinc Plated

Heavy-Duty TrackStainless steel

Universal TrackZinc Plated / Gold Passivated


l Size: L3050 x W66 x D14mml Gauge: 1.50mml Holes: 025mml 04.2mm Fixing holesl Fits vertically or horizontally

No. CARG1806/Swgt. 3.30kg

l Size: L3050 x W80 x D14mml Gauge: 2.00mml Holes: 025mml 06.5mm Fixing holesl Fits vertically or horizontally with drainage hole downl For CARG1806/EC end caps – see page 141

No. CARGSE1065wgt. 6.80kg

l Size: L3050 x W132 x D13mml Gauge: 2.50mml Holes: 025mml Slots: H61 x W20mml 05.2mm Fixing holesl Fits horizontallyl For CARGSE1065/EC end caps – see page 141

Lashing Rail TrackAluminium Extrusion / PVC CoveredNo. CARG1990/3000/AL

wgt. 4.09kg

l Size: L3000 x W66 x D23mml Gauge: 2.00mm Aluminium extrusionl Pin centres: 120mml 010mm Fixing holesl Fits horizontallyl Other lengths available upon requestl Ideal for furniture / removal vehiclesl Suits: CARG3309B, CARG3312B & CARG3314B straps, see page 138

Drainage hole

Drainage hole

141



LOAD RESTRAINT LOAD RESTRAINTCaptive Track

Aluminium

Captive TrackAluminium

Single Stud FittingZinc Plated

Double Stud FittingZinc Plated / Gold Passivated

Plastic End Cap Plastic End Cap

No. CARGCBF34Awgt. 2.50kg

l Size: L3000 x W34 x D8.5mml Gauge: 2.50mml Holes: 020mml Hole centres: 25mml For horizontal wall mounting or floor fixing

No. CARGCBF62Awgt. 2.06kg

l Size: L3000 x W62 x D9.0mml Gauge: 2.50mml Holes: 020mml Hole centres: 100mml 06mm Fixing holesl For horizontal wall mounting or floor fixing

No. REST25STF/18wgt. 0.08kg

l Ring: 05 x 39mm O/D l Overall height: 61mml Suits CARGCBF34A track – see above

No. REST50CDSR/10wgt. 0.15kg

l Ring: 07mm l Overall depth: 25mml Cannot be removed from track after installationl Suits CARGCBF62A track – see above

No. CARGSE1065/ECwgt. 0.0002kg

l White plastic l Suits: CARGSE1065

25

100

No. CARG1806/ECwgt. 0.0001kg

l White plastic l Suits: CARG1806 & CARG1806/S

25 26

66




LOAD RESTRAINT

No. CARGSB001 W45 x H160mm wgt. 2.63kg/pairl Suits: 2 x CARGBR009 or CARGBR011 Load Bars 3 x CARGBR001 Load Bars 3 x CARG50503 or 2 x CARG50503/H Square Shoring Poles 3 x CARG13560 Shoring Poles No. CARGSB002 W45 x H180mm wgt. 2.63kg/pairl Suits: 3 x CARGBR009 or CARGBR011 Load Bars 4 x CARGBR001 Load Barsl Wall mounting

Load Bar CupsZinc Plated

Heavy-Duty load bar cups are designed to be used in conjunction with the load bars listed on page 143.The load bar system is designed to provide load control in rigid sided vehicles, ie GRP boxes, trailers etc.

Part No. Suitable Track

SuitableLoad Bar Weight Additional information

CARG/C005BAR CARG1806 40 x 40mm 2.71kg / pair complete with retaining bar

CARG/C006CLIP CARG1806 40 x 40mm 2.71kg / pair complete with retaining clip

CARG/C013BAR CARG1806 60 x 40mm 2.85kg / pair complete with retaining bar

CARG/C014CLIP CARG1806 60 x 40mm 2.85kg / pair complete with retaining clip

CARG/C027BAR CARGSE1065 60 x 40mm 3.10kg / pair complete with retaining bar

CARG/C028CLIP CARGSE1065 60 x 40mm 3.10kg / pair complete with retaining clips

Bar Release Clip Retaining Bar

CARG/C005BARCARG/C006CLIP

Bar Release ClipsRetaining Bar

CARG/C027BAR

CARG/C028CLIP

CARG/C014CLIP

Bar Release Clip Retaining Bar

CARG/C013BAR

l Heavy-Duty mild steell Zinc platedl Sold in pairsl See page 140 for suitable tracks

Bar / Pole Storage PocketsZinc Plated

143



LOAD RESTRAINT LOAD RESTRAINT

No. CARGBR001/2490 wgt. 9.38kg

l Size: L2490 x W40 x D40 x 4mm thickl Maximum Uniform Distributed Load: 2200kgsNo. CARGBR009/2490 wgt. 10.03kg

l Size: L2490 x W60 x D40 x 3mm thickl Maximum Uniform Distributed Load: 2900kgsNo. CARGBR011/2490 wgt. 12.82kg

l Size: L2490 x W60 x D40 x 4mm thickl Maximum Uniform Distributed Load: 3400kgs

General Informationl Heavy-Duty mild steell Zinc platedl To be used in conjunction with heavy-duty load bar cups – see page 142

Load BarAluminium

No. CARGBR026/2490 wgt. 5.60kg

l Size: L2490 x W60 x D40 x 2/8mm thickl Heavy-Duty aluminium constructionl Extremely lightweightl Maximum Uniform Distributed Load: 3400kgsl To be used in conjunction with heavy-duty load bar cups – see page 142l Lightweight plastic version available upon request

Load BarHeavy-Duty Mild Steel Zinc Plated

Welded Ring – Centre Pole OnlyZinc Plated

Decking BracketGold Passivated


No. CARG15013/10wgt. 0.10kg

l 08.3 x 75mm i/dl Suits: CARG3314SK strap unit – see page 138

No. CARG1844/GPwgt. 0.26kg

l Size: L86 x W48 x H65mml Suits garment rail panels – see page 147


l Size: L80 x W48 x H65mml Suits CARG1806 & CARG1806/S Tracks see page 140


l Size: L90 x W50 x H70mml Suits CARGSE1065 Track – see page 140


60

40

2

8




LOAD RESTRAINTFall Arrest Straps

Fall Arrest straps are available in many configurations. All straps are supplied with 50mm bright yellow webbing clearly printed with 'FALL PROTECTION ONLY' at regular intervals. Twisted snap hooks are fitted at each end, the straps are tensioned with either a cam buckle or ratchet buckle (depending on length).

The following information is required when ordering:

l Body length and widthl Length from bulkhead to

mid-point pillarl Number of straps required

per side / end

l Simple to use and operatel All straps are dated and batch numberedl Bespoke printing service available

Cargo Nets

Manufactured to virtually any size and shape, from basic internal nets to roof mounted retractable units. All nets are manufactured from blue polyester coated PVC mesh allowing the operator to visibly see the contained load.Cargo nets are ideally suited to side and transverse load containment.

When ordering please supply a drawing

showing the internal height, width and fixing

point dimensions.

Retractable Net SystemManufactured from blue polyester PVC mesh or heavy duty PVC material. The net system is stored in the vehicle roof until required, the net is simply pulled down over the load using sprung loaded retractable wires, when finished with the net simply returns back into the roof area. The nets can be moved along the body length using the built-in rollers and additional curtain style track, typically DGR35/3000 – see page 239

l Standard net size: L1800 x W450 x 500mm drop each sidel Load capacity: 2000kgl Other sizes available upon request

When ordering please confirm sliding track

centres & floor to roof dimensions

145



LOAD RESTRAINT LOAD RESTRAINTRound Telescopic Shoring Pole

Heavy-Duty / Mild Steel, Bright Zinc Plated

Square Telescopic Shoring PoleHeavy-Duty / Mild Steel, Bright Zinc Plated

Horsebox Partition PolesZinc Plated

No. CARG46369/S Adjustable length: 2330 - 2720mmwgt. 5.50kg Blue moulded rubber feet: L105 x W67mm

l Outer aluminium tube: 042mml Inner steel tube: 031mml Can be installed by positioning between inner walls and closing down the handle to tension, thus securing

between panelsl Sprung end minimises panel flexibility and moulded rubber feet eliminate panel damage l Secure loads where load restraint track is not fitted

Cargo BarHeavy-Duty / Aluminium

No. CARG13560/22726 Adjustable length: 2270 - 2650mm 042mm x 3.0mm wall thicknesswgt. 7.75kg

No. CARG13560/20525 Adjustable length: 2050 - 2550mm 044mm x 2.6mm wall thickness wgt. 7.06kg

l Fits 025mm round hole track – see page 140 l Spring loaded endl Maximum load capacity: 400kgs (evenly distributed)l Other sizes available upon request

Important!Not suitable for garment carrying. Tube diameter is too large to accept hanger – see page 147 for

034mm garment rails

No. CARG50503 Adjustable length: 2020 - 2590mm W50 x D50 x 3mm box sectionwgt. 10.50kg Without handles

No. CARG50503/H Adjustable length: 2020 - 2590mm W50 x D50 x 3mm box section wgt. 11.19kg With handles

l Fits 025mm round hole track – see page 140 l Spring loaded endl Maximum load capacity: 1670kgs (evenly distributed)l Other sizes available upon request

No. X-CARG/HBS/* Single sprung loaded 044mm x 2.6mm wall thickness

No. X-CARG/HBD/* Double sprung loaded 044mm x 2.6mm wall thickness

l Fits 025mm round hole track – see page 140 l Also available in aluminium & stainless steell Also available with nylon inner section to reduce noisel Manufactured to customers own specification

*When ordering; track to track

measurements are required

CARG50503/H




LOAD RESTRAINT

No. CARGDD001/1wgt. 8.10kg approx.

l Decking capacity: 1600kg (evenly distributed)l Suits CARGT012/2 decking track – see below l The beam can be secured at the required height to allow a 2nd or 3rd pallet loading height. When the beams are not in use they can be stored at roof height

l Can be used on load bars, shoring poles, load bar cups or straps

l On the Wall Mounted System the main captive wire is fitted at the highest point possible on the trailer wall and is held in place by the wall fixing bracket

l On the Track Mounted System the main captive wire is fitted into brackets which fit straight into the track.

l Brackets for the Track System are available for most types of track

l The Load Retention Equipment is connected to the main wire by plastic covered wire ropes

l Captive Systems for retaining equipment in vehicles only work efficiently if they are totally free running. The way the system is designed there is no possible way the wires can foul or stick.

l Both systems can be fitted on new trailers or a retrofit.

Wall MountedFixing Bracket

Track MountedFixing Bracket

WALL MOUNTED SYSTEM

TRACK MOUNTED SYSTEM

Captive Wire SystemsWall Mounted or Track Mounted

Eliminates theft or equipment loss

When ordering, please confirm the following:l Type of equipment, ie shoring poles, etc.l Length of vehicle / trailerl Height of load restraint track

Double Deck / Load Bar BeamAluminium

Double Deck Shoring BeamHeavy-Duty Steel – Zinc Plated

Decking TrackAluminium

No. CARGBR019 Adjustable length: 2400 - 2670mmwgt. 10.60kg

l Decking capacity: 1300kg (evenly distributed)l Suits CARGSE1065 track – see page 140l Can be used as a support for a double deck or as a load restraint beam

Track to track measurement required when ordering

No. CARGT012/2 Size: L2000 x W95 x D15mmwgt. 2.56kg Pitch: 50mm

l Suits CARGDD001/1 shoring beam – see abovel 15mm Protrusion

147




l Panels are designed to offer maximum utilization of the hanging area

l Manufactured with or without a blank kick plate at bottom

l To suit Garment Rail Panels (above)l Available zinc or chrome plated 33.7mm o/d x 4mm heavy duty steel

No. LKGR34/2440ZP wgt. 7.00 kg

l Size: L2440 x 034mm l Wall thickness: 4mm heavy duty steell Zinc plated

H

V

Standard

l Can be manufactured to suit most types of load restraint trackl Zinc plated 33.7mm o/d x 4mm heavy duty steel l Can be supplied with or without hanger trap barl When required to fit CARG1806 track a pin can be added to fit into the notch at 11 o’clock to stop pole swinging

Garment Rail Panels3mm Anodized Aluminium

Standard Size (mm)Horizontal

Pitch (mm)

Vertical Pitch (mm)

Weight (kg)

Approx.

1200 x 3000 x 3 75 100 25

1200 x 2500 x 3 75 100 21

1200 x 3000 x 3 100 100 25

1200 x 2500 x 3 100 100 22

1200 x 3000 x 3 125 125 26

1200 x 2500 x 3 125 125 22

High Densitysizes as above 75 80 on request

High density semi-oval panels offer even greater carrying capacity. Standard pitch: H75 x V80

! Fitting must be a minimum of 25mm from outer wall to allow easy insertion of rail

High Density

Garment Rail Panel Type

! When ordering, panel to panel measurements are

required

! When ordering, panel

to panel measurements are required

Garment Rail Pole Only

Decking brackets to suit – see page 143

Garment Rail Track TypeHanger trap bar




LOAD RESTRAINT

For securing full roll pallets onto side wall for central aisle picking on regular and multi-drop delivery vans / trucks.

M2 & M3 Systems are very similar but the main difference is the track profile. M2 track is smooth faced whereas the M3 track has a recessed channel running along the length.

All types of retaining slides and fittings are available to suit any size of roll pallet – either using the Radial Lock Assembly or Wedge Anchor for the final securing lock on the end pallet.

M2 Radial LockSystem

(Offside shown)

M2/010

M2/3000

M2/011

M2/007

M2/008 M2/005

M2 Wedge BarSystem

M3 Wedge Bar

System

M3 Radial LockSystem

(Offside shown)

M2/3000

M2/005 M2/007 M2/009

M2/014

M3/3000

M3/006 M3/007 M3/009

M3/016

50

Ø7.037

M3/3000

M3/010

M3/007

M3/012 M3/008 M3/006

M2 & M3 Roll Pallet Locking SystemsWall Mounted

When ordering please confirm cage frame diameter / dimensions & how

many cages to be secured to each side

M2 System115 Ø7.5

50

M3 System

Part No. Description Weight (kg)

X-CARGM2/3000 Aluminium captive track, 3000mm 3.80

X-CARGM2/005 Adjustable end stop 0.50

X-CARGM2/007 Intermediate slide 0.38

X-CARGM2/008 Wedge bar anchor 0.39

X-CARGM2/009 Radial lock anchor 0.43

X-CARGM2/010 Wedge bar 2.50

X-CARGM2/011 Wedge bar end sliding stop 0.52

X-CARGM2/013 Radial lock, nearside (not shown) 1.92

X-CARGM2/014 Radial lock, offside 1.92

Part No. Description Weight (kg)

X-CARGM3/3000 Aluminium captive track, 3000mm 3.80

X-CARGM3/006 Adjustable end stop 0.50

X-CARGM3/007 Intermediate slide 0.38

X-CARGM3/008 Wedge bar anchor 0.39

X-CARGM3/009 Radial lock anchor 0.43

X-CARGM3/010 Wedge bar 2.50

X-CARGM3/012 Wedge bar end sliding stop 0.52

X-CARGM3/015 Radial lock, nearside (not shown) 1.92

X-CARGM3/016 Radial lock, offside 1.92

149




4000mm 500

150No. CARG2013/50/CTWSwgt. 1.94kg

l 50mm Webbing l LC: 2000 daNl 1 Strap per wheel – all wheels to be securedl Manufactured in accordance with BS EN12195-2:2001l Webbing can be printed with company name / logo subject to minimum order quantity

No. CARG82/A 3.00mm Aluminiumwgt. 10.50kg Size: L2500 x W610mm

No. CARG82/S 2.50mm Steelwgt. 26.00kg Size: L2500 x W610mm

l Hole pitch: 105mm horizontal x 50mm verticall Other sizes and designs available upon request

Car Transporter Decking Plank

Car Transporter Wheel Strap

No. RUBFA206/PTSwgt. 5.80kg Size: L515 x W300 x D80mm

l Easy to usel Extremely robustl Moulded black rubber

Pump Truck StopDesigned to stop pump trucks from damaging the insides of vans, trucks & trailers

commercial body fittings 8th edition load restraintstorage.cbf.uk.com/pdf/loadrestraint775.pdf ·...

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