commercial applications of uv curing technology
TRANSCRIPT
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Commercial Applications of UV Curing Technology
Presenter: David A. Diehl Company: Technology Specialists Organization: RadTech International North America
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What is RadTech? Technical Association for UV & EB Technologies Based in Bethesda, MD 30 Plus Years of Service Over 700 Members Support Over 20 Manufacturing Industries www.radtech.org
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Define UV Curing Technology
Coatings, inks and adhesives that are cured using light as the catalyst. Liquid plastic that cures with light.
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Chemistry & Formulation of UV/EB
What are the differences between Conventional and UV/EB?
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UV Curing A True “Pollution Prevention”
Technology - No/low VOCs, HAPs, CO2
Not an end-of-pipe control technology
Energy is not used to process and/or transport and/or eliminate and/or destroy harmful emissions
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UV/EB Reduced Transport Carbon Emissions
Truck Fuel Mileage: 5.7 mpg CO2 Emissions /gallon: 22.4 Pounds Average length of haul: 500 miles Fuel gallons/haul: 89.9 Emissions per haul: 2,014 lb CO2
Source: Armstrong World Industries Inc.; References for estimates and conversion factors : US EIA
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Solar Applications
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Parabolic Trough Collectors
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Mirror Film with Durable Scratch Resistant Coating
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Automotive & Transportation Applications
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Clearcoats for Headlamp & Taillamp Lenses
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Coatings for Headlamp Bezels & Housings
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Coatings for Headlamp Bezels & Housings
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Ford F150 Quarter Primer
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Spray Primer On Composite
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UV Curing
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Assembly End-of-Line Repair Primer
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Bus Wraps
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Automotive Aftermarket Repair
& Maintenance
Refinish
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Body Shop Refinish Primer And Clearcoat
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Windshield Repair
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Aircraft Maintenance &
Repair
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Composite Repair
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Composite Repair
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Composite Manufacturing
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Composite Layup UV Cured Resin
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Composite Surface Coating Application
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Composite Curing
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Finished Products
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Furniture Solid Color Pigmented
Coatings
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Primers 1.5 to 2.0 Mils
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Basecoats & Topcoats 5 to 10 Mils
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Packaging
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Print, Varnish for Flexible & Folding Carton
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Print, Varnish for Flexible & Folding Carton
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FDA Approved for Direct Food Contact
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FDA Approved for Direct Food Contact
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Medical/Surgical
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Body Adhesives
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Why Not UV In Mainstream Applications?
Issues to address 1 Major coatings companies not vested in UV Curing 2 Coatings chemists trained in conventional curing do not understand UV technology - Difficulty transitioning to UV - Liquid plastic – not a polymer - Solvents are reactive components
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Why Not UV In Mainstream Applications?
3. Challenging problems - Light in versus light out for curing versus Durability - Pigmentation considerations - Handling of “non-drying” paint - Shadow cure
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Opportunity in Lower Cost, Environmental Compliance
- Speed of cure translates into lower cost - Crosslinked coatings lead to high performance properties - Enabling technology - Environmental compliance – Priceless
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Contact Us to Collaborate
www.radtech.org