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Enterprise Transformation From Barcode to RFID Presented by; Abeezar Tyebji CEO- Shipcom Wireless Inc. [email protected]

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Enterprise Transformation From Barcode to RFID Presented by; Abeezar Tyebji CEO- Shipcom Wireless Inc. [email protected]. Comments by Alcatel Managers. President NA: “By controlling the supply chain we lock out competitors like Huawei , Cisco etc.” - PowerPoint PPT Presentation

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Page 1: Comments by Alcatel Managers

Enterprise TransformationFrom Barcode to RFID

Presented by;Abeezar TyebjiCEO- Shipcom Wireless [email protected]

Page 2: Comments by Alcatel Managers

Shipcom Wireless Inc. ConfidentialComments by Alcatel Managers

• President NA: “By controlling the supply chain we lock out

competitors like Huawei, Cisco etc.”

• VP Field Services: “I would like to have client outsource

‘fault management services’ to us”

• Manager Advance Replacement (Kanata): “I have no visibility of WIP for repairs and my inventory levels”

• VP Service: ▫ “I have disputes on Warranty Start dates”▫ “I would like to track country of origin and Reduction of

Hazardous waste”

• Mfg. Quality Manager (Belgium): “I need to improve quality and backward traceability at component level”

Page 3: Comments by Alcatel Managers

Shipcom Wireless Inc. ConfidentialComments by AT&T managers

• VP Lightspeed Deployment: “I would like to deploy faster so need to know Available-to-Promise (ATP) from Alcatel”

• Director Field Services: “I would like to have better coordination of dispatch, inventory, and FSE productivity”

• Field Service Engineer: “I would like a single mobile interface to help coordinate work orders, inventory, and work instructions”

• Manager, Field Service Depot: “I would like to automate inventory movements and have operational visibility into part movements”

Page 4: Comments by Alcatel Managers

It’s all about the DATA

Has it crossed

the border?

Are these authentic products?

Any hazardous materials?

Is my equipment functionin

g properly?

Has the containerbeen tampered?

Where is mymaterial? Whenwill it arrive?

Are my workerswhere they aresupposed to be?

Are my areassecured?

Page 5: Comments by Alcatel Managers

The Auto ID Landscape

Page 6: Comments by Alcatel Managers

Barcode and RFID a significant difference of Impact on Businesses

Page 7: Comments by Alcatel Managers

RFID :A Business Transformation Strategy

Page 8: Comments by Alcatel Managers

Business Value – BPM at the EDGE

Innovativebusiness designs that sharpen focusand accelerate growth

An IT operating environment

optimized for flexibility and

resilienceBusinessTransformation

On DemandOperatingEnvironment

Business P

rocesses BusinessTransformation

Integrated, end-to-end business processes that are built to change

Page 9: Comments by Alcatel Managers

Events are often logged after the facts

Connecting the Physical Plant / Operational Environment to the IT / Business environment to allow customers to aggregate, analyze and act upon data to dynamically adjust operations in response to changes in their business environment

Enable operational control systems to be integrated with Business Knowledge in IT Systems.

PhysicalEnvironment

Aggregate

On DemandInfrastructure

Act

An

alyze

Page 10: Comments by Alcatel Managers

Enterprise Operational Visibility

Physical World

ERPSystems

BusinessIntelligence

InternetWired

WirelessBarcode

RFIDRTLS

SensorsMotesWi-FI

WiMAXUWB

MicrowaveSatellite

Next-Gen?

BusinessDecisions

- Capture- Filter

- Manage

- Analyze- Respond- Access

Communication

Page 11: Comments by Alcatel Managers

• Improve the User Experience by simplifying screens & workflow at the “Edge of the Enterprise”

• Automate and transform the process using RFID and mobility

• Extend SCM, eAM & ERP data in connected, disconnected & occasionally connected modes

• Provide the ability to enhance business processes on the Rig, Ships, Remote Locations

What do Event Driven Shipcom Solutions do?

Page 12: Comments by Alcatel Managers

High

Retu

rn o

n R

FID

an

d

Mob

ilit

y In

vest

men

t

Low

Time and Speed of Adoption

1a1b

2a

3

4

Edgeware Minimum

Requirements

Dri

ve B

usin

ess

Ben

efits

Multimodal Edge based track and trace – RFID + Mobility

Mobility and RFID will deliver on the promise of the adaptive supply chain network.

2b

Mid

dlew

are

Integration Into Existing Enterprise Systems

• Industry specific best practices

• P&L initiatives• Customer satisfaction and

retention

Information Analytics

Vertical Market Solutions

• Key performance indicators• Balanced scorecard• Alarms and events• Predictive logic

• Connect to standalone database

• Connect to WMS, MES and ERP

Integration Into Database• Oracle, MSSQL,

DB2 and XMLTrack & Trace• Locate object• Time stamp• Basic reporting

Slap & Ship• Apply tag• Identify object

Page 13: Comments by Alcatel Managers

Proprietary and Confidential Shipcom Wireless Inc. Confidential

Proprietary and Confidential

CATAMARAN v11

Backend C

onnectors

Shipcom Platform addresses Edge Technologies, ERP Systems, as well as workflows to create complete solutions

CATAMARAN v11 delivers on the promise of mobility and RFID and is the basis for delivery on vertical market solutions.

EPC’s ALEAgent

Legacy

• Event Driven • Pre-Configured Reports• Informational Reports and Dashboards

EPC/RFIDReaderManagement

LogicManagement

DeviceManagement

Business Logic Configuration

Business ProcessManagement

Vertical Market Application

Page 14: Comments by Alcatel Managers

RFID enables Business Process Management at the EDGE of the enterprise

Page 15: Comments by Alcatel Managers
Page 16: Comments by Alcatel Managers

Reference Marquee Customer BaseMore than 250 customers sites running mission critical applications

Page 17: Comments by Alcatel Managers

• Increased inventory accuracy• Real time data available, allowing better decision making• Elimination of lost gas meters and consequent loss of revenues• Full visibility of gas meters across the supply chain

Supply chain Case Study

S O L U T I O N

CATAMARAN application was tailored to Sempra’s need & seamlessly integrated with Sempra’s SAP 4.6C ERP system.Central Enterprise server hosted in addition to distributed warehouse edge servers located across California.

CATAMARAN RFID solution to track gas meters at each process gate, from American meter to consumer

B E N E F I T S

• Low Inventory accuracy• Inefficient paper based stock taking processes• No real time visibility of gas meters in the supply chain• Revenue losses due to lost meters

C H A L L E N G E S

Southern California Gas

5.5 million customers

20,000 square miles

San Diego Gas and Electric

3.3 million customers

4,100 square miles

Fortune 500 energy services company, based in San Diego, California -- wanted to optimize its Supply chain and improve operational visibility.

Sempra Energy

Page 18: Comments by Alcatel Managers

Sempra Energy in Southern California

Selected meters leavingto Base are packagedand shipped(S: In Transit)

PICO BASE Customer

Manufacturer

DistributionWarehouse

BaseStations Customer

101-Q*

321

351 101 311 201

*SAP Movement Type

Southern California Gas Company▫ 5.5 million natural gas

meters▫ 23,000 square miles, 535

cities.▫ 6,600 Employees

San Diego Gas & Electrico 1.3 million electric meterso 800,000 natural gas meterso 4,100 square miles, 25

cities.o 3,000 Employees

Page 19: Comments by Alcatel Managers

Receiving Area equipped with RFID

Page 20: Comments by Alcatel Managers

Receiving Area equipped with RFID

Page 21: Comments by Alcatel Managers

Goods undergoing quality check

Page 22: Comments by Alcatel Managers

Detection Field

Average cost of scanning each Barcode manually 5 cents

RFID Tags

Catamaran Edge Server

RFID Portals

Page 23: Comments by Alcatel Managers

RFID data and Transaction based integration into SAP

Reduced delay time in SAP update by triggering Multiple Transaction linked to the RFID tags

Page 24: Comments by Alcatel Managers

Mobility at the point of Transaction

Page 25: Comments by Alcatel Managers
Page 26: Comments by Alcatel Managers

RasGas is one of the premier integrated liquefied natural gas (LNG) enterprises in the world -- wanted to lead the way to operational Excellence in Supply Chain Efficiency

Supply Chain and Asset Management on Oil Rigs

1. Extended SAP functions for FICO, inventory, maintenance, and safety to the rigs and remote sites with ‘small footprint’ using CATAMARAN

2. Deployed Sense and Update mechanism using RFID for global SCM and asset visibility with interfaces to 3PL firms

3. Deployed Procurement portal for 600 vendors with real time visibility into SAP and Oracle for consolidated procurement

Page 27: Comments by Alcatel Managers

Intrac Purchase Order Visibility

Ras Gas System

1. Purchase Order issued and send electronically to PAVisible in Intrac

Process Milestones Captured in 3PL

Page 28: Comments by Alcatel Managers

Tracking portal with link to SAP

Vendor Visibility Portals

Page 29: Comments by Alcatel Managers

MB101 - Post Goods Receipt on R/3 GUI

Page 30: Comments by Alcatel Managers

Example Mobile Application - Post Goods Receipt

SCAN PO and PO ITEM

POST TOERP

MATERIALDOCUMENT

NUMBER

LIST REMAININGITEMS CAPTURE QI

VALUE

ENTERRECEIPT

QTY

Page 31: Comments by Alcatel Managers

Asset Management – Simplified for the Rig

Failure analysis

Notes

Page 32: Comments by Alcatel Managers

Real Time Alerting (Actual CATAMARAN

Screen Shots)

Real Time Alerts

indicating

incorrect Storage Location

Real Time Alerts

indicating

incorrect Storage Location

Real Time Visual Mapping of Alerts

Know where Alerts occur to act and

correct immediately

Real Time Visual Mapping of Alerts

Know where Alerts occur to act and

correct immediately

Dispatch Personnel to Alert Location

to minimize impact

or down time

Dispatch Personnel to Alert Location

to minimize impact

or down time

Page 33: Comments by Alcatel Managers

Mobility and Visibility: Drill Down in Real Time

Application integration, data fusion and workflow simplification

Shipment Information From CMS

KeyPerformanceIndicators

Alerts, Search, TraceVisualLocator

Page 34: Comments by Alcatel Managers

Visibility Reporting

Page 35: Comments by Alcatel Managers

Visibility Reporting

Page 36: Comments by Alcatel Managers

• Chassis tracking at Brampton Intermodal Terminal (BIT)

• Capture RFID reads from incoming chassis at Main Entrance

• Capture RFID reads from incoming chassis at Secondary Entrance

• Capture RFID reads from outgoing chassis at Exit

• Interface with CN-Rail SRS legacy system through MQSeries

Page 37: Comments by Alcatel Managers

Indian Railways Cargo Tracking

• Indian Railways (IR) Large and Complex Operations▫ 250,000 Wagons, 7,000 Locomotives, 7,500 Railway Stations, 15 Zones,

68 Operating Divisions▫ Center for Railway Information Systems (CRIS)

An umbrella for all computer activities at IR• Freight Operations Information Systems (FOIS) has been designed

to give strategic advantages to both IR and its customers▫ Global tracking of consignments in real time whether in rakes or in

individual wagons▫ Continuous cargo visibility - FOIS enables freight customers to have

instant access to information regarding the current status of their consignments in transit, for just in time inventory

• Leading edge technology project to integrate with FOIS won with WIPRO “Implementation of Automatic Identification of Railway Wagons using RFID”

• Breakthrough win against IBM, HP, TCS, Satyam and CMC (they developed FOIS)

• Account potential for Shipcom▫ Expected multimillion dollar contract based on number of stations

covered

Page 38: Comments by Alcatel Managers

Vignette - Keesler Hospital Air Force Project

• Keesler Hospital received federal funding of $6.7m to be spent over the next 2 years to investigate the use of RFID & other AIDC technologies to improve the performance of Keesler Hospital.

• Contract was awarded to Shipcom in May 2008• This is potential deploying this set of

applications to 50 air force hospitals

Page 39: Comments by Alcatel Managers

• Identified uses of RFID for healthcare are;▫ Equipment Tracking ▫ Patient Tracking▫ Infant Tracking/Security▫ Staff Tracking▫ Clinical Department Services

• Main RFID Initiatives▫Patient Centric Care Delivery▫Patient Safety

RFID Initiatives

Page 40: Comments by Alcatel Managers

ROI – Return on Investment

• Asset Management• Reduction/Elimination of theft

• Overall inventory reduction

• Eliminate Staff unproductive time locating assets needed

• Increase Clinician workflow efficiencies

• Increase Operational workflow efficiencies

• Patient Progression

• Increase billing potential

• Associate and monitor doctor and patient interaction

• Reduce risks of patient safety liabilities

Page 41: Comments by Alcatel Managers

a/Care: Asset Management▫ Real time location of Assets (Medical, IT, Facility)▫ Conditional Logics for Monitoring & Alerts

Asset Allocations/Utilization Medical Device Calibration/Maintenance Association of Medical Equipment to Patient/Clinician Assets leaving the facility

DMLSS Collaboration

Page 42: Comments by Alcatel Managers

Thank You

Abeezar [email protected]: 713-302-3825

Page 43: Comments by Alcatel Managers

RFID / SAP Integration and Mobile Asset Management

Qatar Petroleum is committed to the highest standards for health, safety and the environment (HSE) throughout its operations. Qatar Petroleum is one of the most respected names in the Oil & Gas industry, QP wanted to ensure safety procedures are in place and 100% inspection and audit compliance is achieved for fire and safety critical equipments.Issues:

Difficulty in performing an accurate and timely inspection of fire and safety critical equipmentScheduling of inspection orders was done manually with no centralized controlNo method to ensure the complete execution of the tasks in the inspection orderDifficulty in assessing which part vendors supplied the best quality and product performance

Solution:Used RFID to tag fire and safety equipment.

This gave full visibility of when, how, and by whom a certain piece of equipment was inspected and this information was is accessible from anywhere

Tagging critical parts with RFIDThis stored the parts performance and origin in an easy to access online database to compare with others for quality assurance.

Safety procedures tied into SAPMade all data in regards to the safety checks available from anywhere

Page 44: Comments by Alcatel Managers

RFID Warehouse OptimizationThe Saudi Arabian Oil Company (Saudi Aramco), the state-owned oil company of the Kingdom of Saudi Arabia, is the largest petroleum corporation in the world. The Kingdom has the world’s largest recoverable oil reserves and the fourth-largest natural gas reserves.

Issues:Poor spare part receiving systemLow inventory visibilityVery slow input into SAP due to lack in automationInsufficient tracking of ROTATABLE (returnable spares that have a high value)

Solution:RFID tagged spare parts

Better tracking of parts within the company that led to a decrease in delays when looking for parts

Fixed readers mounted throughout the facilityAutomated the process of recording when parts were leaving and where they are going

Integration of RFID into SAPThe entire system was updated automatically on a real-time basis into SAP

Page 45: Comments by Alcatel Managers

WMS, Rig Inventory and Asset Tracking

ENSCO International ("ENSCO") is a Premier Global Offshore Oil and Gas Drilling Contractor providing services which are essential to oil companies in their worldwide exploration and development efforts. The Company’s fleet is strategically located in the most prolific domestic and international oil and gas markets.

Issues:Manual inventory processesWant for better spare part and inventory management on the rigTrack preventative maintenance on sparesBetter asset visibility

Solution:Used CATAMARAN asset visibility

Visibility in the warehouses and across many rigs of their inventory

Integration into PeopleSoftBarcodes were implemented

CATAMARAN gave the ability to store and record data about spare parts and process that were carried out on each while also giving visibility of inventory life cycles