comments by alcatel managers
DESCRIPTION
Enterprise Transformation From Barcode to RFID Presented by; Abeezar Tyebji CEO- Shipcom Wireless Inc. [email protected]. Comments by Alcatel Managers. President NA: “By controlling the supply chain we lock out competitors like Huawei , Cisco etc.” - PowerPoint PPT PresentationTRANSCRIPT
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Enterprise TransformationFrom Barcode to RFID
Presented by;Abeezar TyebjiCEO- Shipcom Wireless [email protected]
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Shipcom Wireless Inc. ConfidentialComments by Alcatel Managers
• President NA: “By controlling the supply chain we lock out
competitors like Huawei, Cisco etc.”
• VP Field Services: “I would like to have client outsource
‘fault management services’ to us”
• Manager Advance Replacement (Kanata): “I have no visibility of WIP for repairs and my inventory levels”
• VP Service: ▫ “I have disputes on Warranty Start dates”▫ “I would like to track country of origin and Reduction of
Hazardous waste”
• Mfg. Quality Manager (Belgium): “I need to improve quality and backward traceability at component level”
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Shipcom Wireless Inc. ConfidentialComments by AT&T managers
• VP Lightspeed Deployment: “I would like to deploy faster so need to know Available-to-Promise (ATP) from Alcatel”
• Director Field Services: “I would like to have better coordination of dispatch, inventory, and FSE productivity”
• Field Service Engineer: “I would like a single mobile interface to help coordinate work orders, inventory, and work instructions”
• Manager, Field Service Depot: “I would like to automate inventory movements and have operational visibility into part movements”
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It’s all about the DATA
Has it crossed
the border?
Are these authentic products?
Any hazardous materials?
Is my equipment functionin
g properly?
Has the containerbeen tampered?
Where is mymaterial? Whenwill it arrive?
Are my workerswhere they aresupposed to be?
Are my areassecured?
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The Auto ID Landscape
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Barcode and RFID a significant difference of Impact on Businesses
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RFID :A Business Transformation Strategy
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Business Value – BPM at the EDGE
Innovativebusiness designs that sharpen focusand accelerate growth
An IT operating environment
optimized for flexibility and
resilienceBusinessTransformation
On DemandOperatingEnvironment
Business P
rocesses BusinessTransformation
Integrated, end-to-end business processes that are built to change
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Events are often logged after the facts
Connecting the Physical Plant / Operational Environment to the IT / Business environment to allow customers to aggregate, analyze and act upon data to dynamically adjust operations in response to changes in their business environment
Enable operational control systems to be integrated with Business Knowledge in IT Systems.
PhysicalEnvironment
Aggregate
On DemandInfrastructure
Act
An
alyze
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Enterprise Operational Visibility
Physical World
ERPSystems
BusinessIntelligence
InternetWired
WirelessBarcode
RFIDRTLS
SensorsMotesWi-FI
WiMAXUWB
MicrowaveSatellite
Next-Gen?
BusinessDecisions
- Capture- Filter
- Manage
- Analyze- Respond- Access
Communication
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• Improve the User Experience by simplifying screens & workflow at the “Edge of the Enterprise”
• Automate and transform the process using RFID and mobility
• Extend SCM, eAM & ERP data in connected, disconnected & occasionally connected modes
• Provide the ability to enhance business processes on the Rig, Ships, Remote Locations
What do Event Driven Shipcom Solutions do?
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High
Retu
rn o
n R
FID
an
d
Mob
ilit
y In
vest
men
t
Low
Time and Speed of Adoption
1a1b
2a
3
4
Edgeware Minimum
Requirements
Dri
ve B
usin
ess
Ben
efits
Multimodal Edge based track and trace – RFID + Mobility
Mobility and RFID will deliver on the promise of the adaptive supply chain network.
2b
Mid
dlew
are
Integration Into Existing Enterprise Systems
• Industry specific best practices
• P&L initiatives• Customer satisfaction and
retention
Information Analytics
Vertical Market Solutions
• Key performance indicators• Balanced scorecard• Alarms and events• Predictive logic
• Connect to standalone database
• Connect to WMS, MES and ERP
Integration Into Database• Oracle, MSSQL,
DB2 and XMLTrack & Trace• Locate object• Time stamp• Basic reporting
Slap & Ship• Apply tag• Identify object
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Proprietary and Confidential Shipcom Wireless Inc. Confidential
Proprietary and Confidential
CATAMARAN v11
Backend C
onnectors
Shipcom Platform addresses Edge Technologies, ERP Systems, as well as workflows to create complete solutions
CATAMARAN v11 delivers on the promise of mobility and RFID and is the basis for delivery on vertical market solutions.
EPC’s ALEAgent
Legacy
• Event Driven • Pre-Configured Reports• Informational Reports and Dashboards
EPC/RFIDReaderManagement
LogicManagement
DeviceManagement
Business Logic Configuration
Business ProcessManagement
Vertical Market Application
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RFID enables Business Process Management at the EDGE of the enterprise
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Reference Marquee Customer BaseMore than 250 customers sites running mission critical applications
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• Increased inventory accuracy• Real time data available, allowing better decision making• Elimination of lost gas meters and consequent loss of revenues• Full visibility of gas meters across the supply chain
Supply chain Case Study
S O L U T I O N
CATAMARAN application was tailored to Sempra’s need & seamlessly integrated with Sempra’s SAP 4.6C ERP system.Central Enterprise server hosted in addition to distributed warehouse edge servers located across California.
CATAMARAN RFID solution to track gas meters at each process gate, from American meter to consumer
B E N E F I T S
• Low Inventory accuracy• Inefficient paper based stock taking processes• No real time visibility of gas meters in the supply chain• Revenue losses due to lost meters
C H A L L E N G E S
Southern California Gas
5.5 million customers
20,000 square miles
San Diego Gas and Electric
3.3 million customers
4,100 square miles
Fortune 500 energy services company, based in San Diego, California -- wanted to optimize its Supply chain and improve operational visibility.
Sempra Energy
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Sempra Energy in Southern California
Selected meters leavingto Base are packagedand shipped(S: In Transit)
PICO BASE Customer
Manufacturer
DistributionWarehouse
BaseStations Customer
101-Q*
321
351 101 311 201
*SAP Movement Type
Southern California Gas Company▫ 5.5 million natural gas
meters▫ 23,000 square miles, 535
cities.▫ 6,600 Employees
San Diego Gas & Electrico 1.3 million electric meterso 800,000 natural gas meterso 4,100 square miles, 25
cities.o 3,000 Employees
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Receiving Area equipped with RFID
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Receiving Area equipped with RFID
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Goods undergoing quality check
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Detection Field
Average cost of scanning each Barcode manually 5 cents
RFID Tags
Catamaran Edge Server
RFID Portals
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RFID data and Transaction based integration into SAP
Reduced delay time in SAP update by triggering Multiple Transaction linked to the RFID tags
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Mobility at the point of Transaction
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RasGas is one of the premier integrated liquefied natural gas (LNG) enterprises in the world -- wanted to lead the way to operational Excellence in Supply Chain Efficiency
Supply Chain and Asset Management on Oil Rigs
1. Extended SAP functions for FICO, inventory, maintenance, and safety to the rigs and remote sites with ‘small footprint’ using CATAMARAN
2. Deployed Sense and Update mechanism using RFID for global SCM and asset visibility with interfaces to 3PL firms
3. Deployed Procurement portal for 600 vendors with real time visibility into SAP and Oracle for consolidated procurement
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Intrac Purchase Order Visibility
Ras Gas System
1. Purchase Order issued and send electronically to PAVisible in Intrac
Process Milestones Captured in 3PL
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Tracking portal with link to SAP
Vendor Visibility Portals
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MB101 - Post Goods Receipt on R/3 GUI
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Example Mobile Application - Post Goods Receipt
SCAN PO and PO ITEM
POST TOERP
MATERIALDOCUMENT
NUMBER
LIST REMAININGITEMS CAPTURE QI
VALUE
ENTERRECEIPT
QTY
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Asset Management – Simplified for the Rig
Failure analysis
Notes
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Real Time Alerting (Actual CATAMARAN
Screen Shots)
Real Time Alerts
indicating
incorrect Storage Location
Real Time Alerts
indicating
incorrect Storage Location
Real Time Visual Mapping of Alerts
Know where Alerts occur to act and
correct immediately
Real Time Visual Mapping of Alerts
Know where Alerts occur to act and
correct immediately
Dispatch Personnel to Alert Location
to minimize impact
or down time
Dispatch Personnel to Alert Location
to minimize impact
or down time
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Mobility and Visibility: Drill Down in Real Time
Application integration, data fusion and workflow simplification
Shipment Information From CMS
KeyPerformanceIndicators
Alerts, Search, TraceVisualLocator
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Visibility Reporting
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Visibility Reporting
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• Chassis tracking at Brampton Intermodal Terminal (BIT)
• Capture RFID reads from incoming chassis at Main Entrance
• Capture RFID reads from incoming chassis at Secondary Entrance
• Capture RFID reads from outgoing chassis at Exit
• Interface with CN-Rail SRS legacy system through MQSeries
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Indian Railways Cargo Tracking
• Indian Railways (IR) Large and Complex Operations▫ 250,000 Wagons, 7,000 Locomotives, 7,500 Railway Stations, 15 Zones,
68 Operating Divisions▫ Center for Railway Information Systems (CRIS)
An umbrella for all computer activities at IR• Freight Operations Information Systems (FOIS) has been designed
to give strategic advantages to both IR and its customers▫ Global tracking of consignments in real time whether in rakes or in
individual wagons▫ Continuous cargo visibility - FOIS enables freight customers to have
instant access to information regarding the current status of their consignments in transit, for just in time inventory
• Leading edge technology project to integrate with FOIS won with WIPRO “Implementation of Automatic Identification of Railway Wagons using RFID”
• Breakthrough win against IBM, HP, TCS, Satyam and CMC (they developed FOIS)
• Account potential for Shipcom▫ Expected multimillion dollar contract based on number of stations
covered
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Vignette - Keesler Hospital Air Force Project
• Keesler Hospital received federal funding of $6.7m to be spent over the next 2 years to investigate the use of RFID & other AIDC technologies to improve the performance of Keesler Hospital.
• Contract was awarded to Shipcom in May 2008• This is potential deploying this set of
applications to 50 air force hospitals
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• Identified uses of RFID for healthcare are;▫ Equipment Tracking ▫ Patient Tracking▫ Infant Tracking/Security▫ Staff Tracking▫ Clinical Department Services
• Main RFID Initiatives▫Patient Centric Care Delivery▫Patient Safety
RFID Initiatives
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ROI – Return on Investment
• Asset Management• Reduction/Elimination of theft
• Overall inventory reduction
• Eliminate Staff unproductive time locating assets needed
• Increase Clinician workflow efficiencies
• Increase Operational workflow efficiencies
• Patient Progression
• Increase billing potential
• Associate and monitor doctor and patient interaction
• Reduce risks of patient safety liabilities
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a/Care: Asset Management▫ Real time location of Assets (Medical, IT, Facility)▫ Conditional Logics for Monitoring & Alerts
Asset Allocations/Utilization Medical Device Calibration/Maintenance Association of Medical Equipment to Patient/Clinician Assets leaving the facility
DMLSS Collaboration
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RFID / SAP Integration and Mobile Asset Management
Qatar Petroleum is committed to the highest standards for health, safety and the environment (HSE) throughout its operations. Qatar Petroleum is one of the most respected names in the Oil & Gas industry, QP wanted to ensure safety procedures are in place and 100% inspection and audit compliance is achieved for fire and safety critical equipments.Issues:
Difficulty in performing an accurate and timely inspection of fire and safety critical equipmentScheduling of inspection orders was done manually with no centralized controlNo method to ensure the complete execution of the tasks in the inspection orderDifficulty in assessing which part vendors supplied the best quality and product performance
Solution:Used RFID to tag fire and safety equipment.
This gave full visibility of when, how, and by whom a certain piece of equipment was inspected and this information was is accessible from anywhere
Tagging critical parts with RFIDThis stored the parts performance and origin in an easy to access online database to compare with others for quality assurance.
Safety procedures tied into SAPMade all data in regards to the safety checks available from anywhere
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RFID Warehouse OptimizationThe Saudi Arabian Oil Company (Saudi Aramco), the state-owned oil company of the Kingdom of Saudi Arabia, is the largest petroleum corporation in the world. The Kingdom has the world’s largest recoverable oil reserves and the fourth-largest natural gas reserves.
Issues:Poor spare part receiving systemLow inventory visibilityVery slow input into SAP due to lack in automationInsufficient tracking of ROTATABLE (returnable spares that have a high value)
Solution:RFID tagged spare parts
Better tracking of parts within the company that led to a decrease in delays when looking for parts
Fixed readers mounted throughout the facilityAutomated the process of recording when parts were leaving and where they are going
Integration of RFID into SAPThe entire system was updated automatically on a real-time basis into SAP
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WMS, Rig Inventory and Asset Tracking
ENSCO International ("ENSCO") is a Premier Global Offshore Oil and Gas Drilling Contractor providing services which are essential to oil companies in their worldwide exploration and development efforts. The Company’s fleet is strategically located in the most prolific domestic and international oil and gas markets.
Issues:Manual inventory processesWant for better spare part and inventory management on the rigTrack preventative maintenance on sparesBetter asset visibility
Solution:Used CATAMARAN asset visibility
Visibility in the warehouses and across many rigs of their inventory
Integration into PeopleSoftBarcodes were implemented
CATAMARAN gave the ability to store and record data about spare parts and process that were carried out on each while also giving visibility of inventory life cycles