commander install rev10!06!2

©Savaria Concord Lifts Inc.PN 000606 (Rev. 10-06-2)

COMMANDERAutomatic Door Operator

INSTALLATION and SERVICE MANUAL

(To Be Retained by Authorized Savaria Concord Dealer)

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TABLE OF CONTENTS

IMPORTANT 3

1.0 INTRODUCTION 4

1.1 GENERAL SPECIFICATIONS 5

1.2 TOOLS AND MATERIALS REQUIRED 5

1.3 PRELIMINARY CHECKS 6

2.0 OPERATOR INSTALLATION 7

2.1 ARM ASSEMBLY INSTALLATION 11

2.2 ELECTRICAL INSTALLATION 13

2.3 POTENTIOMETER (POT) ADJUSTMENTS 14

2.4 SETTING THE CAMS 16

2.5 REMOTE CONTROL 17

2.6 REMOTE CONTROL PROGRAMMING 17

2.7 ELECTRIC STRIKE INSTALLATION (OPTIONAL) 20

APPENDIX A A-1

APPENDIX B B-1

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IMPORTANT

The Commander Automatic Door Operator must be installed, maintained and serviced by authorized SAVARIA CONCORD dealers only.

The authorized SAVARIA CONCORD dealer must refer to this manual for installation, maintenance, service and repair instructions.

The owner is responsible for ensuring the ongoing safe operating condition of the Commander Automatic Door Operator through proper maintenance and service. An inspection check or service call should be performed on a regular basis every six to twelve months by an Authorized SAVARIA CONCORD Dealer (or as frequently as required by local jurisdiction).

This manual should be retained by the Dealer for future reference. On completion of the installation, the dealer MUST provide the owner with the information below and ensure that it is recorded in the Owner’s Manual.

Refer to the Standard Product Warranty supplied separately for warranty details.

FOR OWNER’S RECORDS

Customer Name: __________________________________________________

Installing Dealer: __________________________________________________

Dealer’s Telephone Number: ________________________________________

Date Installed: ____________________________________________________

Serial/Job Number:

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1.0 INTRODUCTION

This manual contains installation and service instructions for the Commander Automatic Door Operator. The staff at Savaria Concord has spent much time and effort to ensure that these instructions provide for a safe and efficient installation. Please follow these instructions exactly and contact us immediately if you have any problems or need assistance.

Please be certain you follow our installation instructions and do not try to “cut any corners,” eliminate any installation steps or modify the Commander. It is important for your customers’ safety that the installation is thorough and correct. The best way to ensure this margin of safety is to carefully follow our installation instructions.

Give the installation and any special requirements careful consideration. Consider how the operator is to be run, allowing for the operators’ needs.

HELP LINEIf you have any questions that are not covered in this manual, please contact our Technical Support Department for assistance. Please have the following information available before calling to receive the most efficient service possible:

NOTE

Any preparatory work such as electric source, or carpentry should be completed before the operator is installed.

SAVARIA CONCORD LIFTS INC.

107 Alfred Kuehne Blvd.

Brampton, Ontario, Canada L6T 4K3

Telephone (905) 799-5484

U.S. Toll Free (800) 791-7999

Fax (905) 791-2222

✔ Product Type✔ Initial or Follow-up Visit✔ Brief Description of Problem✔ Call Back Number

✔ Job Number✔ Job Name✔ Location


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1.1 GENERAL SPECIFICATIONS

COMMANDER AUTOMATIC DOOR OPERATORDimensions L 21.5” (546 mm) x H 7” (178 mm) x D 6” (152 mm)

Total Weight 35 lbs. (16 kg)

Motor ⅛ hp, 12 volts DC

Power Supply Required120 volts AC, 60 hz, 1 phase (transformer provided) or 220 volts AC, 50 hz, 1 phase (transformer by others)

Transformer Requirement 16 volts AC 20 VA Power Limiting

Receiver 12 volts AC/DC

Standard Features

Emergency Battery OperationStays Open 3 - 20 seconds (adjustable)Low VoltagePush ‘N GoAdapts to alarm system, electric door locks, interlocksOpens manually, remote control, or (optional) push button

1.2 TOOLS AND MATERIALS REQUIREDStandard Mechanics Tools to Include:✔ Screwdrivers (Slotted and Phillips)✔ Set of Mechanical Sockets and Wrenches (¼" - 9/16" Imperial Sizes)✔ 3 ft Carpenter’s Level and Carpenter’s Square✔ ⅜" Reversible Hand Drill (Variable Speed)✔ Carbide Drill Bits✔ Tape Measure✔ Wire Tie Wraps✔ Volt-Ohm Meter (V.O.M.)✔ Application appropriate hardware (to secure operator to building)

THIS SAFETY ALERT SYMBOL INDICATES AN IMPORTANT MESSAGE IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE AND BE ALERT TO THE POSSIBILITY OF CAUSING DAMAGE TO THE EQUIPMENT AND/

OR PERSONAL INJURY.

NOTEThere may be additional tools required to complete your installation.

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1.3 PRELIMINARY CHECKS

1) Pre-Delivery Checklist

Items to be checked against site installation Checklist

2) Pre-Installation Check

We strongly recommend that you conduct a pre-installation check when you receive shipment to verify contents for damaged or missing parts. Open the box and spread out the parts. Carefully check for damages that you must report to your carrier immediately and check for missing materials against our shipping list.

NOTENO CLAIMS FOR SHORTAGE WILL BE ALLOWED UNLESS REPORTED WITHIN 24

HOURS OF RECEIPT OF SHIPMENT.

Clearance overhead. Minimum ceiling clearance is 7 inches (from top of door).

Door must swing freely through the entire opening and closing cycle.

Area where backing plate is to be mounted will safely support door operator.

Handing of unit must be the same as handing of door.

Check to make sure the coding switches in the receiver matches the remote.

120V standard wall outlet accessible to the installation location.

Transformer provided will convert main power supply to 16 volts AC 20 VA .

If interlock used is not integral part of a Savaria Concord elevating device, the electric strike or lock should be 12 VDC.

Door header must not exceed a 4 to 6 inch set back from the door face.

Swing In installations must have a minimum of 6 inch clearance from the hinge side or the operator arm may hit any wall at 90° to the hinge side.


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2.0 OPERATOR INSTALLATION

1) Drill six (6) holes into the Back Plate as shown in Figure 1. Use application appropriate hardware (not provided).

2) Mount the Back Plate over the door header 1 ¼ ” above the top of the door. Refer to Figure 2.

3) Extend the edge of the Back Plate a minimum of 2” past the door hinge. Refer to Figure 2.

Back Plate

Install the Back Plateminimum 2" past the door hinge centreline

Install the Back Plate1.25" above the

top of the door

Door Hinge

Figure 2 Mounting the Back Plate

Figure 1 Operator Back Plate (RH shown)

✘

✘

Drill six (6) holes into the Back Plate as shown

✘ ✘

✘ ✘

Secure operator to Back Plate w/ 3 screws here, refer to step 5

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4) The centre of the spring shaft must be a maximum of 3 ½” from the door hinge (between 3” to 3 ½” is recommended.

a) Swing Out: Install the arm linkage to the front of the door 14 ¼” from the door hinge and ⅝” down from the top of the door. The centre line of the linkage must be 15” from the door hinge.

b) Swing In: Install the arm roller track to the front of the door, ½” down from the top of the door and 10” from the hinge line.

5) Insert the operator in the Back Plate with the Control Board facing out. The Back Plate and Operator will line up allowing the following:

Secure with two (2) ¼” - 20 - ⅜” Hex Head Cap Screws (PN 105172), ¼” washers (PN 101196) and lock washers (PN 101213) through the top of the operator and three (3) ¼” - 20 - ⅜” Hex Head Cap Screws (PN 105172), ¼” washers (PN 101196) and lock washers (PN 101213) through the base of the Back Plate. Refer to Figure 1 and 5.

Figure 4 Mounting the Operator (Swing In)

The centre of the spring shaftmust be max. 3.5" from the hinge line

The arm roller track must be 10" from the hinge line and 1/2" below the top of the door

Door Hinge

Swing In Arm Roller Track

Spring Shaft

10"1/2"

Figure 3 Mounting the Operator (Swing Out)

Back Plate

The centre of the spring shaftmust be max. 3.5" from the hinge line

The arm linkage bracket must be 5/8" below the top of the door, 14.25" from the hinge line and 15" from the bracket centre line to the hinge line

Install the Back Plate3.5" above the top of the door

Door Hinge

Spring Shaft

Swing Out Arm Linkage Bracket

14.25”15”

⅝”


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6) Set the tension on the spring as follows:

a) For Right-Hand Operators, rotate the pulley in a clockwise direction to feel a noticeable resistance. Release the pulley, when it stops rotating, turn the pulley clockwise 3 more times and insert a small flat head screwdriver between the belt and pulley. Refer to Figure 5.

b) For Left-Hand Operators, rotate the pulley in a counter-clockwise direction to feel a noticeable resistance. Release the pulley, when it stops rotating, turn the pulley counter-clockwise 3 more times and insert a small flat head screwdriver between the belt and pulley. Refer to Figure 5.

c) The operator may have to be removed for this step. If drive belt tension is required, loosen the three (3) ½” Phillips machine screws from the motor mounting bracket and slide left or right to tighten/loosen the belt around the pulley. Refer to Figure 5.

d) With the door at a 45°, place the arm over the Spring Shaft and secure with the ¼” x 1 ¼” Flat Head Phillips screw. Remove the screwdriver and test door function.

e) If more adjustment is rquired, open the door 45° angle and stop the dirve belt by inserting a screwdriver between the belt and pulley. Remove the ¼” screw and separate the arm from the Spring Shaft.

f) To decrease spring force: from the 45° angle, close the door approx. 12”, rotate the arm by one Spring Shaft groove and loosely re-attach the arm to the Spring Shaft with the ¼” screw.

OR

g) To increase spring force: from the 45° angle, open the door approx. 12”, rotate the arm by one Spring Shaft groove and loosely re-attach the arm to the Spring Shaft with the ¼” screw.

Figure 5 Setting the Spring Tension (RHSO shown)

Rotate Pulley to set Spring tension

Slide Arm over Spring Shaft

Secure with 2 screws here

Loosen 3 screws from Motor Mounting Bracket

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7) Install the Arm Assembly as per Section 2.1 Arm Assembly Installation.

8) Connect the electrical wiring as per Section 2.2 Electrical Installation.

9) Adjust cams and pots as per Sections 2.3 Potentiometer Adjustments and 2.4 Setting the Cams.

10) Once no further adjustment is required, remove the ¼” screw from the arm, apply blue Loctite (or equivalent) and firmly re-install the screw through the arm and Spring Shaft.

11) Adjust Arm Assembly and install the Operator Cover with the provided six (6) #8-32 screws.

12) Test operation.


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2.1 ARM ASSEMBLY INSTALLATION

There are three (3) different arm assemblies available: left-hand/right-hand swing out (LHSO/RHSO), left-hand swing in (LHSI) and right-hand swing in (RHSI).

The “swing out” assembly (LHSO/RHSO) can be used on both swing out model operators. Refer to Figure 6.

The “swing in” arm assemblies are nearly identical to each other with the exception of the arm, depending whether it is a left-hand or right-hand door opening. Refer to Figures 7 and 8.

Each arm assembly is shipped pre-assembled. To mount the arm assembly on the operator, proceed as follows:1) Ensure the door is in the closed position and the operator has spring tension, refer to

section 2.0 for spring tension setting instructions.2) Slide the Arm assembly over the spring shaft and loosely secure with the provided ¼”

x ⅝” Pan Head Phillips screw through the bottom of the arm and spring shaft. Refer to Figures 5, 6, 7 and 8.

Figure 7 RHSI Arm Assembly

Figure 8 LHSI Arm Assembly

Arm Roller Track

Roller

Insert ¼” x ⅝” Pan Head Phillips screw

Insert ¼” x ⅝” Pan Head Phillips screw

Figure 6 LHSO/RHSO Arm Assembly

Insert ¼” x ⅝” Pan Head

Phillips screw

Arm Linkage Bracket

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For Swing Out Models

a) Mount the swing out arm linkage bracket with the hardware provided as shown in Figure 3.

For Swing In Models

a) Slide the arm roller track (loosely) over the nylon roller. Refer to Figures 7 and 8.

b) Mount the arm roller track with the hardware provided as shown in Figure 4.

c) Ensure the arm channel track is level and that the nylon roller slides smoothly inside the channel.

When properly installed, the arm assembly should look similar to the example shown below.

Figure 9 Right Hand Swing Out (RHSO)PN 300703

Figure 11 Right Hand Swing In (RHSI)PN 300704

ENTRANCE WAY

COMMANDER

DOOR LOCK

DOOR LOCK

ENTRANCE WAY

COMMANDERSpring Shaft

Spring Shaft

RH Pulley Rotation(clockwise)

Spring Shaft

Figure 10 Left Hand Swing Out (LHSO)PN 300705

Figure 12 Left Hand Swing In (LHSI)PN 300706

DOOR LOCK

ENTRANCE WAY

COMMANDER

DOOR LOCK

COMMANDER

ENTRANCE WAY

Spring Shaft

LH Pulley Rotation(counter-clockwise)


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2.2 ELECTRICAL INSTALLATION

2.2.1 Doors by Others Only

Commanders shipped for a 120 volt power supply are provided with a 16 volt stepdown transformer.

1) Connect the transformer wires into the TAC-1 and TAC-2 terminals on the Operator Control Board (PN 772345). Refer to Figure 13.

2) Plug the transformer into a 120 volt outlet.

Commanders shipped for a 220 volt power supply, require a 16 volt transformer to be provided by others. If the door is equipped with an electric strike lock, connect lock wiring to terminal TSS on the Operator Control Board.

2.2.2 Optional Push Button Switch

Mount the switch in a convenient location on the wall near the door and connect the wiring to TDOB-1 and TDOB-2 terminal. Refer to Figure 13.

2.2.3 Savaria Concord Lift or Elevator Doors

1) Connect the supplied Operator harness into terminal T2 on the Operator Control Board. Refer to Figure 13.

2) Connect the other end of the harness to the lift Main Control Board appropriate Operator terminal (i.e. TDOB, TDOM, TDOT for P.A.L.). Refer to the Electrical Schematics supplied with the lift.

2.2.4 Jumper Configuration

J1 Initial Force Jumper, RH two pins for max. or LH two pins for min. Set to the minimum position to get the door started.

J2 Latch Check Switch, install jumper on bottom pins (1 &2)J3 Install jumper on bottom pins (1 & 2) J4 Do not install

IMPORTANT

The battery back-up wires are shipped disconnected. Connect the red and black wires to T4-1 (negative) and T4-2 (positive) terminals and check the F1 fuse for continuity.

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2.2.5 Start-Up

During initial installation set the following:

1) Initial Force Jumper J1 must be set to MIN.

2) Pot R13 Open Speed must be set to MIN. Remaining pots must be set to top centre as shown in Figure 13.

3) Slowly turn R13 Open Speed clockwise until the door opens. Leave R13 at this setting.

4) When R13 Open Speed is set to MAX, the board will shut down. Turn R13 Open Speed counter-clockwise to MIN and repeat step 3.

2.3 POTENTIOMETER (POT) ADJUSTMENTSThe cams “stop” and “start” the opening and closing of the door however, if fine tuning is required, there are five (5) potentiometers located on the circuit board which can be adjusted. In each case, turning the pot clockwise increases the value, counter-clockwise decreases the value. Refer to Figure 13.

Refer to Figure 13 for pot layout.

1) Press the Door Open button. The Open LED will come ON.

2) Adjust the Open Speed pot to obtain the desired opening speed.

3) Once the door reaches the open position, adjust the Backcheck (Hold Current) pot to hold the door open against the return spring.

4) When the open time expires and the door begins to close, adjust the Close Speed pot to obtain the desired closing speed.

5) Repeat the above procedures as many times as required to fine tune the settings and adjust the Total Open Time pot.

6) Adjust the Opening Force pot so that the door closes if it encounters an obstruction while opening. The amount of force the door will apply to overcome any obstruction or blockage is determined by the Opening Force/Overcurrent pot setting.

NOTE

For jumper descriptions, refer to section 2.2.4 Jumper Configuration.


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POT FUNCTION INITIAL SETTINGR16 TOTAL OPEN TIME CW sets the Open Time to maximum, approximately 1 minuteR13 OPEN SPEED CCW sets Open Speed to minimumR18 BACKCHECK/HOLD CURRENT CCW sets Hold Current to minimumR39 CLOSE SPEED CCW sets Close Speed to minimumR45 OPENING FORCE/OVERCURRENT CW sets the Overcurrent trip point to maximum

TERMINAL FUNCTIONT1 Motor power leads connector, T1-1 (+), T1-2 (-)T2 Lift/Elevator Main Control Board harness connectorT3 Switch and Cam Assembly harness connectorT4 Battery Back-Up leads connector, T4-1 (+), T4-2 (-)T5 Remote Control Receiver harness connector

TSS Electric Strike leads connector (provided by others)TDOB Wall mounted Push Button Switch leads connector

TAC Wall Transformer (power in) leads connector (door opener applications only)

Figure 13 Control Board (PN 772345)

J4 J3 J2

T2 T5 T3

TAC

T1TSSTDOB T4

R16TotalOpen Time

R13Open

Speed

R45OpenForce

R39Close

Speed

R18Hold

Current

J1Initial Force

Jumper

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2.4 SETTING THE CAMSThere are three (3) cam and switch assemblies which require field adjustment. Adjust each cam in the exact sequence as indicated below:

1) Use a pair of needle nosed pliers to hold each cam and manually rotate around the Spring Shaft into position.

2) Latch Check (Middle Switch, Fig. 14-B) Wire colours are Red and Green, the switch is wired normally open on the Commander

only. As the door is closing, adjust the middle cam (Latch Check cam Figure 14-B) so that the cam comes OFF the switch when the door is 3” (76 mm) from the fully closed position.

3) Open Limit Switch (Lower Switch, Fig. 14-C) Wire colours are Brown and Blue, the switch is wired normally open. Rotate the

lower cam (Open Limit cam Figure 14-C) so that the cam comes OFF the switch when the door is in the fully open position.

4) Push ‘N Go (Upper Switch, Fig. 14-A) Wire colours are White and Black. Rotate the upper cam (Push ‘N Go Figure 14-A) so

that the cam makes contact with the switch when the door is 1 inch open to fully open position.

Figure 14 Cam amd Switch Assembly

A

B

C

A - Push’N Go (White/Black)B - Latch Check (Red/Green)C - Open Limit (Brown/Blue)

Spring Shaft

Manualy rotate each cam into position with needle-nosed

pliers


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NOTE

If the Commander is used in conjunction with one of Savaria Concord’s lifting devices, the remote control will not call the cab. The call button must be used to bring the

lifting device to the desired floor.

2.5 REMOTE CONTROLThe remote control is factory set and does not require any adjustment.

If required, refer to Section 2.6 for Code Setting Instructions provided for adjusting the remote control and the receiver.

The remote control will not open the door unless the platform is at the correct level and the door is unlocked. It is recommended that the remote receiver be removed from the Commander unit and the elevator call button be used for these applications.

2.6 REMOTE CONTROL PROGRAMMING Note that the Remote Control Receiver is factory installed in the Commander Door Operator and pre-programmed with codes that match the Remote Control.

1) To change the Remote Control codes, remove the cover and turn the selected toggle switches ON. The Remote Control codes must match the Receiver codes. Refer to Figures 15 and 16 “Remote Control OEM Instructions”.

2) Disconnect all power from the Commander.

3) Remove the Commander cover and locate the Receiver.

4) The Receiver switches are located on the rear side. Remove the cover and turn the selected toggle switches ON, ensure that these exactly match the Remote Control switches. Refer to Figure 17 “Receiver OEM Instructions”.

5) Test the Remote Control as per the OEM Instructions.

Before leaving the job site:

1) Clean up the work area.

2) Make sure all bolts and nuts are tight.

3) Explain the operation of the Commander and safety features to the customer.

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Figure 15 Remote Control OEM Instructions

Figure 16 Remote Control OEM Instructions


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Figure 17 Receiver OEM Instructions

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2.7 ELECTRIC STRIKE INSTALLATION (OPTIONAL)The electric strike is to be installed for door opening applications only, DO NOT use as an elevator interlock.

Refer to the supplied manufacturer’s instructions for template layout or use the measurements provided in Figures 18 and 19. Note that OEM measurements are in mm.

1) The following electric strike wires are not used and must be cut back or terminated:

✔ Orange - Green - Grey

✔ White- Blue -Yellow

2) Remove the electric strike cover, refer to Figure 18.

3) Run 20 gauge wires from the Commander Operator Board terminals TSS 1 (GND) and TSS 2 (HOT) to the electric strike solenoid wires (red and black). Butt splice to connect the wires to the solenoid at the electric strike side.

4) Install the electric strike in the door frame cutout with the provided hardware.

IMPORTANTRun the wiring from the Commander Operator Board to the lock cutout before the door

frame installation is complete.

Figure 18 Electric Strike

Not used

Not used

Remove cover

Width 1 ¼”

Connect to operator board

Solenoid Height 4 3/16”

Depth 1 ½”

Figure 19 Electric Strike - Side View

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APPENDIX A

Electrical Schematic

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1

1

2

2

3

3

4

4

A A

B B

C C

D D

E E

MAX.

MIN.

INITIALFORCE

INSTALLMAX ORMINJUMPERONLY

OPEN LIMIT SWITCH

PWMGENERATOR

OVERCURRENTDETECTOR

BRAKE SWITCH

+

-MOTOR

ADJUSTMENTS:

R39 CLOSE SPEED CCW - SETS CLOSE SPEED TO MINIMU M

R45 FORCE (OVERCURRENT) CW - SETS THE OVERCURRENT TRIP POINT TO MAXIMUM

R18 BACK CHECK (HOLD CURRENT) CCW - SETS HOLD CURRENT TO MINIMUM

R13 OPEN SPEED CCW - SETS OPEN SPEED TO MI NIMUM

POT FUNCTION INITIAL SETTING

FIRST, SET ALL POTS AS INDICATED ABOVE. PRESS THE DOOR OPEN BUTTON. THE OPEN LEDWILL COME ON. ADJUST THE OPEN SPEED POT TO OBTAIN THE DESIRED OPENING SPEED. WHENTHE DOOR REACHES THE OPEN POSITION, ADJUST THE BACK CHECK POT TO HOLD THE DOOROPEN AGAINST THE RETURN SPRING. WHEN THE OPEN TIME EXPIRES AND THE DOOR BEGINS TOCLOSE, ADJUST THE CLOSE SPEED POT TO OBTAIN THE DESIRED CLOSING SPEED. REPEAT THEABOVE PROCEDURE AS MANY TIMES AS NECESSARY TO FINE TUNE YOUR SETTINGS AND TOADJUST THE TOTAL TIME POT. LAST, ADJUST THE FORCE POT SO THAT THE DOOR CLOSES IF ITENCOUNTERS AN OBSTRUCTION WHILE OPENING. THE AMOUNT OF FORCE THE DOOR WILL APPLYTO OVERCOME ANY OBSTRUCTION OR BLOCKAGE IS DETERMINED BY THE FORCE(OVERCURRENT) POT SETTING.

OPEN LIMIT SWITCH (LOWER)- WIRE COLOURS: BROWN & BLUEADJUST CAM TO COME OFF THE SWITCH WHEN THE DOOR IS FULLY OPEN.

BRAKE SWITCH [PRO-II], LATCH CHECK [COMMANDER] (MIDDLE) - WIRE COLOURS: RED & GREENPRO-II (N.C.) - ADJUST CAM TO COME OFF THE SWITCH WHEN THE DOOR IS 3 INCHES FROM CLOSED.COMMANDER (N.O.) - ADJUST CAM TO COME OFF THE SWITCH WHEN THE DOOR IS 3 INCHES FROMCLOSED.

INITIAL FORCE JUMPER - SET THIS JUMPER TO THE MAX POSITION ONLY IF EXTRA INITIAL OPENINGFORCE IS REQUIRED TO GET THE DOOR STARTED, OTHERWISE SET TO THE MIN POSITION.

ACTUATINGCONTACT(JUNCTION BOXDOP TERMINALS)

12 VOLTBATTERY

+

-

NOTUSED

R16 TOTAL TIME (OPEN TIME) CW - SETS THE OPEN TIME TO MAXIMUM (ABOUT 1 MI NUTE)

Monday, Jan. 30, 2006

+27V DC INPUT(JUNCTION BOXDOP TERMINALS)

LATCH CHECKSWITCH

(BACK CHECK)

OPEN PWR

COMMANDER

PRO II DOOR

PRO II DOOR

COMMANDER

PRO II DOOR

PRO II DOOR

COMMANDER

LVC

LVC

16.5V AC INPUTCOMMANDERTRANSFORMER

REMOTECONTROLRECEIVERINPUT

STRIKESOLENOID

LVC

PUSH'N'GO

(N.O. SWITCH)HELD CLOSEDBY THE OPENINGDOOR

REMOTECONTROLPOWERSUPPLY

DOOR OPENBUTTON(COMMANDERINPUT)

SLO BLOSLO BLO

VOUT=13.75V

PUSH-N-GO SWITCH (UPPER)- WIRE COLOURS: WHITE & BLACKCOMMANDER ONLY! - ADJUST CAM TO CLOSE THE SWITCH WHEN THE DOOR IS 1 INCH OPEN TOFULLY OPEN.

(N.O. SWITCH)HELD CLOSEDBY THE FULLYOPEN DOOR

(N.C. SWITCH)OPENS 3" FROMDOOR CLOSED

(N.O. SWITCH)OPENS 3" FROMDOOR CLOSED

623345R0

000

PRO-II AUTO DOOR/COMMANDER C. QUIRK

OPERATOR BOARD772345 R000

SizeDocument Number:

Rev.Rev. Date:

SHEET

Date:

THE INFORMATION DISCLOSED HEREIN IS THE EXCLUSIVE PROPERTY OF

AND MAY NOT BE USED BY OTHERS WITHOUT PRIOR WRITTEN CONSENT.

Revised by:

Drawn by:

B

B+

BRK5

M-

B

BRK1

BRK3

S-

VDD

VDD

VDD

VDD

VDD

BRK4

BRK2

+12V

M+

+12V

0

0

0

0

0

R34.7K

R2 47K

D51N 4148

D41N 4148

+C1010uF R24 10K

F1

5A

R82.2K

D21N 4148

R1547K

D121N 4148

R3610K

R42 150K

R35 1.8KR41330R

U7MUR1610CT

R710K

D31N 4148 R29

22K

Q12N 3906

R1110K

R1022K

R1210K

R174.7K

R21100K

R28 47K

Q32N 3906

C20.1uF

R3210K

R44 15K

K1B

K10P

K1C

K10P

K1D

K10P

K1E

K10P

U2ACD40106B

U2FCD40106B

MOV130VAC

U1BMC14093

U1DMC14093

U1AMC14093

R400.1R2W

U2DCD40106B

C50.1uF

+C2022uF

+C110uF

D181.5KE39A

C70.1uF

Q52N 3904

U1CMC14093

R334.7K

D171N4744A

+ C44.7uF

C81.0nF

U2BCD40106B

C31.0nF

+ C947uF

D6MR2535L

C130.1uF

+

-

U3B

LM358 +

-

U3A

LM358

R302.2K

C150.1uF

C140.1uF

Q62N 3904

Q72N 3906

C210.1uF

D191N 4007

R310.1R2W

R340.1R2W

J1-1

J1-2

J1-3

D131N 4148

R22330R

R4510K

FORCE(OVERCURRENT THRESHOLD)

R39 500RCLOSE SPEED ADJUST

R1350K

OPEN SPEED ADJUST

R16

1M

TOTAL TIME ADJUST

R9200K

U6MUR1610CT

D81N 4148

R434.7K

C190.1uF

Q9HUF75639P3

U2CCD40106B

R37330R

D111N 4148

D101N 4148

R20 27K R19 4.7K

R18

25K

BACK CHECK ADJUST(HOLD CURRENT)

R14 4.7K

Q8TIP31C

T1-2

T1-1

T2-1

T2-2

T4-2

T4-1

T3-3

T3-4

T3-5

T3-6

D151N 4007

LED2RED

D91N 5404

Q4MPSA77

D161N 4007

C170.1uF

R38

10R 10W

+C12100uF

K1AK10P

OPEN

C160.1uF

LED1GREEN

R462.4K D7

1N 4007

R2310K

R5

4.7K

R44.7K

+ C112200uF

R47240R1%

C220.1uF

T2-3

T2-4

U5

LM317

+ C1810uF

J3-1

J3-2

J3-3

J4-12PIN

J4-22PIN

J2-1

J2-3

D11N 4007

LED3RED R26

100R

Q22N 3904

R62.2K

+-

~~

DB1

RC202

J2-2

R1

4R 5W

Q10TIP102

R274.7K

D201N 4007

T3-1

T3-2

R5047K

+C6

10uF

R49510K

D141N 4148

R4822K

U2ECD40106B

T5-104PIN

T5-204PIN

T5-404PIN

T5-304PIN

TAC-12 PIN

TAC-22 PIN

TSS-12 PIN

TSS-22 PIN

R516R810W

K2AT7CS5D-12

K2BG5LE

TDOB-12PIN

TDOB-22PIN

F2

3A

D211N 4739

B-1 of 6©Savaria Concord Lifts Inc.PN 000606 (Rev. 10-06-2)

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APPENDIX B

Parts List

B-2 of 6

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COMMANDER DOOR OPERATOR

REF. DESCRIPTION QTY. PART NUMBER

1 Door Operator Housing 1 3006482 Bearing, Deep Groove w/ External Snap Ring 6 7360163 Spring Shaft Assembly 1 3006634 Gear Assembly 1 3006805 Top Plate, Middle Shaft 1 3006496 Motor Assembly 1 3006517 Pulley, 60 gauge, 3.8” OD x .375” ID 1 3006178 Timing Belt, ⅜” 1 1038039 Drive Shaft Pulley 1 300674

10 Top Plate, First Shaft 1 30065011 Control Board Assembly 1 30065312 Pan Head Philips Screw, #4 - 40 x 1 ½” 2 10514113 Lock Washer, #4 2 10230314 Hex Nut, Nylok #10-24 S/S 2 10440015 Shim, ¾” ID 1 ⅛” OD x 0.047” 2 10471216 Opto Cam, Power Door 3 10055217 Lock Washer, #10 2 10122318 Spring Bracket 1 30065519 Battery, 12 V 1 67700220 Lock Washer, ¼” 12 10121321 Hex Head Cap Screw, ¼”-20 x ½” 16 10015522 Remote Control Receiver, 12V 1 10384923 Sensitive Edge Switch 3 10024124 Keystock, Square 3/16” x ½” 1 10516225 Set Screw, #10 x 24 x ¼” 1 10467226 Hex Head Cap Screw ¼” - 20 x ⅜” 8 10517227 Switch Harness 1 20126128 Receiver Harness 1 20126329 Battery Harness 1 20126830 Tie Wire, 14 2 63504831 Tie Wire, 4 6 63500732 Circular Clip, ⅝” 1 10466433 Snap In Bushing 1 102298


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Figure 1 Commander Automatic Door Operator PN 300703 RHSO

58

012

21

3

61

2

6 7

22

2

11

71

4

9

71

02

1

62

81

31

2

2 12

02

51

32

51

42

52

41

91

23

AIT

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ARM ASSEMBLY - SWING OUT MODELS (PN 300690)


1 Arm, Swing Out 1 300691

2 End Rod with Stud 1 102827

3 Door Swing Arm Rod 1 300480

4 Door Swing Arm Bracket 1 300482

5 Lock Washer, 5/16” x 102190

6 Hex Nut, #24 - 5/16” 1 102745

Figure 2 Commander Arm Assembly PN 300690 LHSO and RHSO

365

22

1

4

65


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ARM ASSEMBLY - SWING IN MODELS (PN 300699 RHSI, PN 300700 LHSI)


1a Operator Arm RHSI 1 3006781b Operator Arm LHSI 1 300678-L

2 Shoulder Hex Socket Screw 5/16” x ½” 1 102121

3 Nylon Roller 1 101576

4 Hex Nut ¼” - 20 1 102279

5 Arm Channel 3.474” x 15” 1 300478

Figure 3 Commander Arm Assembly, PN 300699 RHSI

3

1a

Figure 4 Commander Arm Assembly, PN 300700 LHSI

4

1b

3

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MISCELLANEOUS

DESCRIPTION QTY. PART NUMBER

Back Plate 1 300660

Cover Box, LH 1 300661-L

Cover Box, RH 1 300661

Commander Cover 1 300662

Remote Control for 103849 1 103850

Wall Mount Transformer 120 VAC to 16 VAC 1 646048

Push Button Kit (with harness), 4 ½” (Optional) 1 300558

Wall Switch Plate, Round 4 ½” 1 103964

Door Button Harness 1 772137

Electric Strike (non-fire rated) 1 ZVS10

Electric Strike (fire rated, metal door frame) 1 ZVS01-A

Electric Strike (fire rated, wood door frame) 1 ZVS01-B

NOTES AND CALCULATIONS

SAVARIA CONCORD LIFTS INC.107 Alfred Kuehne Blvd.Brampton, ON L6T 4K3CanadaTelephone (905) 799-5484US Toll Free (800) 791-7999Fax (905) 791-2222 Printed in Canada

commander install rev10!06!2

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