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1 Coming CEN and ISO standard for the execution of concrete structures Dansk Betonforening København, oktober 2007 Steinar Helland 2 30 nations, some 480 mill citizens EU & EFTA

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Page 1: Coming CEN and ISO standard for the execution of concrete ... · PDF file1 Coming CEN and ISO standard for the execution of concrete structures Dansk Betonforening København, oktober

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Coming CEN and ISO standard for the execution of concrete structures

Dansk BetonforeningKøbenhavn, oktober 2007

Steinar Helland

2

30 nations, some 480 mill citizensEU & EFTA

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Why standardisation on a European level ?

.. to facilitate free flow of goodsand services

To achieve this, the EU Commissionhas issued :

Commission decision of 1985 ”New Approach” (Attestation ofConfirmity)

Construction Products Directive –CPD, from 1989 (89/106/EØF)

Directive on Public Procurement(98/4/EC)

4

CPDAll construction products placed on the market

have to fullfill the 6 ”Essential Requirements”:1. Mechanical resistance and stability 2. Safety in case of fire 3. Hygiene, health and the environment 4. Safety in use 5. Protection against noise 6. Energy economy and heat retention

The fullfillment has to be declared by an ”Attestation of Conformity” from the producer

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To realize this ambition, the Commission has made an agreement with the European Committee for Standardization, CEN, to transfer the 6 ER into operational standards.

This programme includes the ”EuroCodes”

6

Main technical committees related to concrete works

TC - 227Road materials

SC - 2Design of concrete structures

EN 1992 (Eurocode-2)

TC - 250Design (Eurocodes)

SC -1Concrete (EN 206)Silica fume, Fly ash

additives, water

SC - 2Execution (EN 13670)

SC - 8Rehabilitation

TC -104Concrete

TC - 229Prefabrication

TC - 154Aggregates

CENCentral secretariat

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”Execution of concrete structures”

First generation of European concrete standards:

EuroCode-2 Design of concrete structures (ENV 1992:1992)

ENV 206-1:1990 (Concrete, production)

…. together embedded the provisions for site activities

(Concrete related activities on a building site)

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To reflect the normal split of work between the different actors in the construction industry, a new hierarchic structure was launched in the 1990s

10

Eurocode - 1Actions on structures

Product and testing standards

EN 206-1Concrete

Product and testing standards

prEN 10138 or ETATendons & PT kits

Product and testing standards

EN 10080reinforcement

Product and testing standards

EN 13369 - xx or ETAPrefabricated elements

ENV 13670Execution of concrete structures

Eurocode - 2Design of concrete structures

Eurocode - 0Basis of structural design

Construction Products Directive (CPD)+

National legislation

Designers

←→

←→

←→

Authorities

←→

Contractors

Material and component producers

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Eurocode - 1Actions on structures

Product and testing standards

EN 206-1Concrete

Product and testing standards

prEN 10138 or ETATendons & PT kits

Product and testing standards

EN 10080reinforcement

Product and testing standards

EN 13369 - xx or ETAPrefabricated elements

ENV 13670Execution of concrete structures

Eurocode - 2Design of concrete structures

Eurocode - 0Basis of structural design

Construction Products Directive (CPD)+

National legislation

Eurocodes

←→

←→ Legislation

←→

Product standards

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Concrete

31 + 29 pagesSteel

Total 214 pages

prEN 1090-1&2prEN 13670

The revisions of the coming European execution standards for concrete aluminium and steel works are all coordinated

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Both the EU Commission and CEN respects the national authority on certain issues as:

”level of protection”

Climatic and geographical differences

Needed skill of workforce

etc

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+ National annex

+ National annex

+ National annex

Present (or near future) situation in 30 European countries

+ National annex

+ National annex

Eurocode - 1Actions on structures

Product and testing standards

EN 206-1Concrete

Product and testing standards

prEN 10138 or ETATendons & PT kits

Product and testing standards

EN 10080reinforcement

Product and testing standards

EN 13369 - xx or ETAPrefabricated elements

EN 13670Execution of concrete structures

Eurocode - 2Design of concrete structures

Eurocode - 0Basis of structural design

Construction Products Directive (CPD)+

National legislation

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Provisions identical for all European sites EN 13670

+Provisions identical within a member state

National annex

+Provisions unique for each construction site

”Project Specification” i.e. (choice of classes, drawings etc)

The Execution Specification according to EN 13670 will comprise provisions on 3 levels:

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Foreword

Introduction

1 Scope

2 Normative references

3 Definitions

4 Execution Management

5 Falsework and formwork

6 Reinforcement

7 Prestressing

8 Concreting

9 Precast elements

10 Geometrical tolerancesprEN

136

70

Exec

ution

of c

oncr

ete

stru

ctur

es

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Quality Management

Execution class 1, 2 and 3 based on the importance of the structure

The Execution class includes inspection and might include planning

The Execution classes are in accordance with Eurocode-0 and are coordinated with the steel and aluminium sector (prEN 1090)

Further detailing to be given in the national annex

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Competance of site staff and personnel Norwegian

requirements to:

Production leader

Foreman

Worker

Welder

Prestressing

Erection of elements

control

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NS 3465, Kap. 5 "Arbeidsledelse og personale"

xxxUK

xxxNKProduksjons-leder

xxxNK & UKFormann

xxxNK & UKBas

praksisBet.tekn.kurs

fagbrevIngeniørKontrollklasse

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Formwork

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Reinforcement European chaos

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Prestressing

This section is prepared in close cooperation with fib commission 9

This section in particular focus on corrosion protection of PT-systems

This section reflects the latest international state-of-the-art as reflected in recent fib-documents

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Prestressing Reference to

EN 445: 2007

EN 446: 2007

EN 447: 2007

On grouting

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Informative reference toCEN Workshop Agreement CWA 14646:2003 “Requirements for the installation of post-tensioning kits for prestressing of structures and qualification of the specialist company and its personnel”

River Schelde bridge,

Belgia

Collapsed in 1992

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New Holmenkollen

JDS Architects, Vesterbrogade, CPH

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Concreting

Self Compacting Concrete

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Concreting

Self Compacting Concrete

§ 8.5.3 - SCC

”…….Working procedures for the actual cast shall be established based on the constructor’s experience and/or pretesting, to enable the required compaction to be obtained. Additional requirements to those given in EN 206 to the fresh concrete properties and its conformity criteria shall be agreed with the producer”

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Concreting

Curing

Curing Class 1 - --

Curing Class 2 – 35 %

Curing class 3 – 50 %

Curing class 4 – 70 %

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Precast elements

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Geometrical tolerances are given in 2 levels

Level 1 are the “design assumptions” on which Eurocode-2 is based

Level 2 are those with relevance for serviceability and placing compatibility, but with limited structural influence

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There have been some negative reactions to abandon well-operating national standards

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The draft prEN 13670 has just passed the public inquiry among the CEN members.

Only 2 of 30 member states signalled a negative vote

53 pages with comments. No one considered as problematic

The committee, TC-104/SC2, will consider the received comments during this autumn/winter.

The standard is expected to go for Formal Vote in 2008.

When published, it will serve as THE specification for annually some 350 000 000 m3

concrete and related formwork and reinforcement

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Of the 378 received comments from the inquiry, 66 are from DK

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Of the 378 received comments from the inquiry, 66 are from DK

The great majority are uncontroversial and helpful to SC-2 to get cross-references etc correct

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Of the 378 received comments from the inquiry, 66 are from DK

The great majority are uncontroversial and helpful to SC-2 to get cross-references etc correct

Some comments on the quality management regime (a quality plan shall be required)

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Of the 378 received comments from the inquiry, 66 are from DK

The great majority are uncontroversial and helpful to SC-2 to get cross-references etc correct

Some comments on the quality management regime (a quality plan shall be required)

Some suggestions for additional detailed provisions concerning prestressing

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Of the 378 received comments from the inquiry, 66 are from DK

The great majority are uncontroversial and helpful to SC-2 to get cross-references etc correct

Some comments on the quality management regime (a quality plan shall be required)

Some suggestions for additional detailed provisions concerning prestressing

Some suggestions on ”concreting” (curing, SCC, temperature differences)

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Of the 378 received comments from the inquiry, 66 are from DK

The great majority are uncontroversial and helpful to SC-2 to get cross-references etc correct

Some comments on the quality management regime (a quality plan shall be required)

Some suggestions for additional detailed provisions concerning prestressing

Some suggestions on ”concreting” (curing, SCC, temperature differences)

Some of the comments reflect the lack of DK participation in SC-2 as the text has already been subject to careful balance between the MS, some comments shouldbe taken care of by a DK national annex

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According to EU’s directive on public procurement all public (or public controlled) agencies or organizations are forced to abandon their traditional technical specifications and be loyal to the new CEN standards, including the EN 13670.

This includes also national road administrations

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ISO is the ”umbrella” for 158 national standardization bodies.

An ISO standard is only mandatory if the national standardization body has implemented it as national standard, for instance as DIN-ISO, BS-ISO etc.

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ISO and CEN formed in 1991 the “Vienna Agreement” for cooperation.

On parallel documents, either ISO or CEN shall take the lead

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Project Works Specificationsfor pricing and contract

(National)

Product and test sstandards for theconstituent materials

ConcreteISO TC 71 / SC-3

Product and teststandards

ReinforcementISO TC 17 / SC-16

Product and teststandards

PrestressingISO TC 17 / SC-16

Product and teststandards

Prefabricated concreteproducts

Execution of Concrete structuresISO TC 71 / SC-3

Design of Concrete StructuresISO TC 71

Basis of DesignISO TC 98

National laws & Regulations

ISO TC-71 “Concrete” (secretariat ANSI/USA under Gene Corley) is dealing with design, materials and execution of concrete structures

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ISO 2394 “General principles on reliability for structures” formed the basis for Eurocode-0, and together with fib Model Code, the basis for Eurocode-2

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ISO TC-71 asked in 2001 fib to work out a Model Code on Service Life Design of Concrete Structures.

Fib TG 5.6 got its document approved by fib General Assembly in 2006

ISO TC-71 appointed me to chair a committe responsible for implementing fib MC SLD as an ISO standard at its meeting in Brazil this June.

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CEN EN 206-1:2000 “Concrete” formed the basis for ISO 22965:2007 “Concrete”

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CEN draft prEN 13670 forms the basis for ISO/WD 22966:2006 ”Execution of concrete structures”.

Standard Norge chair this work

ISO/WD 22966 ”Execution of concrete structures”

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