colombiatex laundry presentation

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Colombiatex Laundry Meeting www.DyStar.com

Colombiatex Laundry Meeting

22.01.2014Serdar Demircioglu

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What is DyStar….

Textile Dyes

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What is DyStar….

Textile Auxiliaries

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What is DyStar….

Textile Services

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What is DyStar…

A company with a deep history in Textiles

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What is DyStar….

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What is DyStar…

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What is DyStar….

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KAISER

Who is Kaiser?

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DYSTAR LAUNDRY TEAM

TECHNICAL SERVICE

PROCESS DEVELOPMENT

SALES ORGANISATION ECOLOGY

PRODUCT DEVELOPMENT

PRODUCTION

DyStar Laundry Team

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How we are working….

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How we are working…

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How we are working…

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Innovations

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What do you need…

3D?

Gray Cast?

Unwashed Look?

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These are enough for you….

ClassicalDMHU resins

150 Degree fixingtemp.

LowFormaldehyde

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And Dystar offers you several options …

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With various alternatives…

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Do you need something more…

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DyStar Resin Concept

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Lava® Pret RLTLow Temperature resin system

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Do you havebleaching after

resin application?

Abraisonand spots

areproblems

Do you have to makelocal resin

application?

Colorchange is

yourproblem

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Lava® Pret RFF


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1/27/2014

Do you haveelastomer or

PES/Co in yourfabric?

Need to bleaching afterresin application without

spot risk

Do you like to makelocal resin

application?

Withoutcolor

change

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Lava® Pret RFL Plus


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Do you need better 3D effect and grey cast?

Are you able to achieve these

effects with free formaldehyde

resins?

Do you need better 3D and resin look?

With better strength level


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Lava® Pret RSSNew Concept Hybrid Resin System

Whatever you are making with low formaldehyde resins,can be done with this product as free formaldehyde!!!


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Resin Additives

Acrylic resins Lava Fix NFM & NFE

PU emulsions Lava Fin U41 & USI

PVA compounds Lava Fin 936

PE and Parafin emulsions Evo Soft PEN & APE

Macro and Microsilicone emulsions Evo Soft MSA & SMI

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What is enzyme?

They increase the speed of the reactions. Thus reduces needed time (or energy) for the reactions.

Reactions could happen at mild conditions with more efficiency.

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DyStar New Enzyme Concept

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Lava®Cell NAS ExtraCombined Enzyme System

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Lava Cell NAS Extra

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Lava Cell NAS

Extra

Lava Cell NAS

Extra

ShorterProcessShorterProcess

LessChemical

LessChemical

LessEnergyLess

Energy

Betterback

staininglevel

Betterback

staininglevel

Lava Cell NAS Extra

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Savings with Lava Cell NAS Extra

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Lava®Zyme SBESulphur Bleaching Enzyme

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Do you need to saveenergy ?

By using antipillingenyzme in cold water

Do you need betterbackstaining levels?

Provides neutralantipilling enzyme

effects in cold waterwith better

backstaining level


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Lava®Cell NSBNeutral Cold Antipilling Enzyme Whatever you are making with acid and neutral antipillingenzymes in hot water,can be done with this product in coldwater.


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How can DyStar Laundry Team help ?Basic knowledge and understanding of garment wash process

Knowledge of garment wash effects Comparative Analysis

Enhanced ability to streamline garment washes and lower costs

Increased knowledge of overall garment wash process and costs

Ability to recognize various aspects and effects of garment washes

Develop new styles in garment dyeing and finishing

Train your staff with hands-on experiences in garment processing

Knowledge of different chemicals and effects

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We are looking for…

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To combine…

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INSPIRED…

Lava® Dye

Colored Denim

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Usual Process in Garment Dyeing

Cationization

Dyeing• Pigment• Sulphur• Acid

AfterTreatment• Enzyme wash• Stone wash• Lazer• Brushing• Oxidants

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Not possible to achieve dark shades

Light fastness (with cationization light fastness is around "2“ )

Difficult to reproducibility or shading

Long process time

Rubbing fastness (big problem at medium or dark shades with pigments )

With sulphur dyes it is not possible to get bright shades

Cleaning of the machine is a problem (pigments sulphur acid)

Problems of Traditional Garment Dyeing Processes

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January 14 LavaDye.ppt/ds46

New Lava® Dye Method – Standard Process

0102030405060708090

0 50 100 150 200

Tem

pera

ture

(ºC

)

1. Auxiliaries + salt + soda ash + caustic soda + 0.5 g/l Sera Quest M-PP2. Dyestuff dosing in 20 minutes3. 0.5-1 g/l Sera Fast C-RD4. Acetic acid ( pH 6-7 )

6. 1% Lava Cell NLG7. Adjust pH 5 with acetic acid

15'

30 ºC

10'

60 ºC

30 - 45'

20'15'

1 2

3 4 5

6

7

8. 3% Lava Soft HST

5'

10'10'

5. Pumice stones

Time (minute)

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Possible to achieve dark and bright shades

Similar fastness than normal reactive dyeing. (light, rubbing …)

Easily strip off if necessary

Optimized shorter process

No pre-cationization required easy to clean the machine

Coloration at low temperature (cold dying) lower consumption of energy,

sustainable

Easy to apply even in home laundry machines

Controlled superficial dyeing technique

Advantages of New Lava Dye Method

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Fashion is today incomplete without vintage denim

Are you able to make vintage with lessenergy and more ecological chemicals?

Ecology&Sustainability

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No-one will buy Sustainable Denim If is not Fashionable!

Stonewash

Special Finishes

Dyeing

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Ecology& Sustainability

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Aware?

The leader…

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Eco textiles – the DyStar position

Sustainable Textile Solutions

Fully compliant - a global leader and has been for many years

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econfidence® from Dystar


Has been our focus for over 15 years

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Econfidence® from DyStar


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Econfidence® from DyStar


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Brand & Retailer RSL’s


Close working partnership

Helping Brands & Retailers set protocol

Supporting implementation

Monitoring

D Developing Partner Branding

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Sustainable Resin Concept

Less energy

Free formaldehyte

Less chemical

Sustainable Enzyme Concept

Low temperature cellulase enzymes

Low temperature laccase enzymes

Neutral cold temperature bio-polish enzymes

Combined desizing and stone washing enzymes


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Some Sample Products for DyStar Sustainable Range

less water consumption

less energyless chemical consumption

less chlorine consumption

formaldehyde free

Lava Fin 936 Lava Cell NBP Lava Cell NAS Lava Zyme LCL Lava Con GRAOX Lava Con PAP

Lava Jeans FO Lava Pret RFL Plus

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GOTS approved dyes and auxiliaries

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DyStar – Your Global Partner

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Thank You!

colombiatex laundry presentation

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