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TRANSCRIPT
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Colombian Oil & Gas Conference
Sistemas de Produccion Submarina
Cartagena, 11 de Agosto de 2016
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Definicion de Aguas Profundas
• Aguas Rasas <400m (Bullwinkle -1,353 ft)
• Aguas Profundas 400 - 1500 m (Mars TLP - 2,940 ft)
• Aguas Ultra Profundas 1500 – 3000m (Perdido - 8,000 ft)
• Edificio mas alto del mundo = Burj Khalifa 2,717 ft
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Equipo de Perforacion Auto-Elevatorio (Jack-Up)
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TLP – Tension Leg Platform
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Barco de Perforacion (Drill Ship)
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Equipos Semi-Flotantes
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Fuerzas que actuan sobre un barco de perforación
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System Features UWD-15Rigid
Lock
Rigid Lock
Stack
Down
Large
Bore
Large
Bore 2M
Large Bore
Super
Heavy Duty
HC-15 HC-20
15K psi rated * * * * * * *
20K psi rated *
Load should rated for 7.1 M * * * * * *
Independent 2.0M capacity load shoulders * *
27" H4 Mandrel * * * * * *
30" H4 Mandrel * *
Metal to Metal annulus seal * * * * * * * *
18" Submudline System * * * * *
16" Submudline System * * * * * * * *
Additional Open Water Strings * * * * * *
Preloaded High to Low Pressure Housing * * * * * * *
UWD-15 Rigid Lock Rigid Lock SD Large Bore High Capacity
Linea de Cabezas de Pozo
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Sistemas de Completacion Submarina
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Sistema de Completacion
• La tuberia de produccion es suspendida con
un colgador de produccion
• Se aloja en la caberza de pozo o en el arbol
– Garantiza que no hay comunicacion entre la
tuberia de produccion y el espacio anular
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– Provee conexiones para:
Fluidos Hidraulicos
Senales Electricas
Inyeccion de Quimicos
Otras funciones de pozoi
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Componentes de un Arbol de Produccion
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ValvesValves
ChokesChokes
ActuatorsActuators
Seals
Plugs
ConnectorsConnectors
Hydraulics
And Electronics
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Sistemas de Control
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Sistemas de Control
• El Sistema abordo prove una interfase de control
• El Sistema de distribucion abordo y submarino prove comunicacion
• El Sistema submarino provee control y monitoreamento
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Sistema de DistribucionSubmarino
Sistema de control
abordoPozo
Pozo
Pozo
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Componentes Basicos de un Sistema Submarino
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Sistema Abordo
UMBILICAL
Arbol de Produccion
Distribucion
Submarina
Linea de Flujo
Completacion sub-
superficial
Cabeza de Pozo
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Umbilical de Control
• Conducto entre el Sistema de energia y comunicacion superficial y
el Sistema de control submarino
• Arreglo de cables y tubos de acero y materiales termoplasticos
• Longitud de entre 2.5 km en carreteles o hasta 50 Km para
umbilicales de produccion
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Ensamble de Terminacion de Umbilical
• Umbilical Termination Assembly (UTA)
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Modulos de Control Submarino
• Subsea Control Module (SCM)– 10,000 (68900) & 15,000 psi (1034 bar) presion de trabajo @10,000 ft
(3048m) de profundidad– Hasta 42 funciones hidraulicas
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SCM en Arboles
y Manifolds
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Sistemas de Flujo (Manifold y Lineas Submarinas-MPS)
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Manifold
PLET
Jumper
Componentes de Sistema de flujo
Sled
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Manifolds
• Juntan produccion de variospozos y la distribuyen entre varias lineas de flujo
• Normalmente acomodan entre 2 y 12 pozos
• Tamano de las ramas entre 4” y 7”
• Lineas de flujo de entre 5” y 12”
• Incluyen una base (mudmat o suction cup)
• Pueden incluir modulo de control para valvulas, sensores, etc
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Sistemas de “T” y conexion
• PipeLine End Termination– Installed as either 1st end or 2nd end off of a pipelay vessel– Yoke tie-down and hinge module tie-down are disengaged after
installation
Pressure/ Flood Cap
Carriage Lock
Stem
Hook Tie Down
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Sleds
• Utilizadas entre el manifold y los PLET si la distancia
entre ambos es muy grande para tener un solo jumper
Upending Hinges
Orientation Docking
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Jumpers de Pozo y Linea
• Utilizados para conexionessubmarinas
• Diametros de entre 4” y 12”
• Longitud de entre 45’ y 150’
Linea Flexible
Linea Rigida
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Ejemplo de Sistema para Campo Submarino
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Videos
• Subsea 101
• Perdido
• Subsea Compression
• Life of Field
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Business Rationale for the Alliance – all about Costs!• Non-sustainable cost trends over the last decade
* Subsea Production System cost onlyCost Distribution
Offshore Development (Typical Greenfield)
12%
9%
30%30%
5%
14%
Installation
SPS
Drilling &
Completion
Riser &
Flowlines
Topside
Facility
(FPSO/
Platform)
Other
$ 0
$ 20
$ 40
$ 60
$ 80
$ 100
$ 120
$ 0
$ 5
$ 10
$ 15
$ 20
$ 25
$ 30
$ 35
$ 40
Well unit cost* (M$) Oil Price ($/bbl)
Source: internal FMC Technologies estimates
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The Exclusive Alliance
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• Forsys Subsea – the 50/50 Joint Venture as an enabler to demonstrate the Alliance value
Subsea Production
Systems
Subsea Separation and
Boosting Systems
Control and Automation
Systems
Subsea Well Intervention
Subsea Services
Field Architecture
Flow Assurance
Front-end studies
Life of Field Services
Joint R&D
Flexible Flowlines
Umbilicals
Pipeline/Flowline/Jumper
Installation
Subsea Equipment
Installation
Platform design, fabrication,
installation
Topsides design and
fabrication
The Alliance for SURF & SPS Integrated Approach
Exclusive Alliance and Forsys Subsea - A Unique Joint Venture
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What will the Alliance and Forsys Subsea offer
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• Optimizing subsea fields from Concept, Delivery and Beyond
• Life of field monitoring and surveillance, data analysis and advisory services
• Preemptive analysis of Integrated SURF* and SPS** enabling timely maintenance
• Maximize reliability and uptime providing lowest total ownership cost available in the
industry.
• Seamless subsea infrastructure delivery from wellhead to riser hang-off
• Integrated project planning, mitigation of risks, and better coordinated critical interfaces
• Compressed schedules
• Rationalize overall field layout, drive standards, development and integration of technology
• Leverage of SURF* products with SPS** and subsea processing equipment
• Topside selection and modification
• Design systems for improved Life of field performance
Concept
Delivery
Beyond
Step change in design
Reduce complexity and time
Increased field performance
* Subsea Umbilicals, Risers & Flowlines **Subsea Production & Processing Systems
Exclusive Alliance and Forsys Subsea - A Unique Joint Venture
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How this Exclusive Alliance works
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• Integrated Approach to Field Design, Delivery and Life of Field
• Seamless transition between project phases - Forsys Subsea personnel transferred into
Execution
• Integrated EPCI methodology and principles, common set of tools for Project execution
• Elimination of external interfaces through combined SPS and SURF scopes
• Forsys Subsea will pull on all capabilities within parents
Exclusive Alliance and Forsys Subsea - A Unique Joint Venture
ConceptDefinition FEED
Integrated Execution
Life of Field Services
Subsea Intervention
Alliance Alliance
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The Value of Early Involvement • Rationalize overall field layout, drive standards, development and integration of technology
DG0 DG1 DG2 DG3
Time After Start of Concept Definition
Po
ten
tial S
av
ing
s
Selection of contractor
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Concept Design - Optimization
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• Leverage capabilities of Forsys Subsea
Exclusive Alliance and Forsys Subsea - A Unique Joint Venture
Traditional field development Integrated technological approach
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Topside Selection and Modification
• Access to Technip topside and hull design
capabilities to select topside concept
• Perform trade-off between subsea and
topside located process elements for best
overall solution
• Assess modifications and adjustments to
host facilities in the case of tie-back
and/or modification of existing subsea
system
•
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• Leveraging Technip expertise
Exclusive Alliance and Forsys Subsea - A Unique Joint Venture
FPSO Semi-Submersible Spar TLP FLNG
Conventional
Fixed Platforms
Self-Elevating
(TPG 500)GBS Artificial Islands
Fixed Facilities
Floating Facilities
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• Integrated Execution by the Alliance
Ex-works Delivery Installation Execution Installation Completion Post Installation
“Make Good”
Responsibilit
y*
Warranty for
Equipment
Interface VO
Risk to
Client*
Delivery to
Client
TRADITIONAL ALLIANCE
Delivery to
Client
Start of warranty to
Client
Start of warranty to
Client
Company's risk will be reduced by integrated EPCI
Exclusive Alliance and Forsys Subsea - A Unique Joint Venture37
*Company will bear no risk for interface VO risks such as:
- Knock-on effects from delay in internal Alliance deliveries;
and
- Physical interfaces / malfunctions between Alliance
equipment
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Life of Field Services APME Monthly Meeting – December 2015
Riser integrity
Mooring line
monitoring
Chemical injection
sizing
Flow induced
vibration analysisXT, manifold and
jumper sizing
Flowline sizing
Hydrate
management
Erosion analysis
Thermal analysis
Hull monitoring
Data management
SEM monitoring
Virtual metering
Choke monitoring
SPCU monitoring
Production
management
Life extension
assessments
Choke sizing
HIGHER VOLUME
INCREASED UPTIME
ACCELERATED DECISION TIME
OPEX REDUCTION