colfax pumps cut energy use on husky energy’s crude oil...

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Challenge: Moving crude oil along pipelines from the oil patch in Northern Canada to central blending facilities is a tough, time-consuming process through some of this hemisphere’s most demanding environments. It’s a job that requires not just high pumping efficiency but equipment that can reliably stand up to the harshest conditions. Solution: For more than 40 years, Husky Energy has been relying on Colfax’s Imo ® 8L Series pipeline pumps to meet the compa- ny’s crude oil transporting demands. The pumps produce uniform volumetric flow in the presence of fluctuating production levels at extremely high efficiencies. This value-added performance has helped Husky significantly reduce energy costs. Results: Today, Colfax has supplied Husky with more than 80 Imo 8L Series pumps in pipeline service. The Imo screw pumps have proven they can run longer and harder in some of the most severe pipeline services. So in recent years, Husky has installed additional 8L Series pumps to keep pace with the growing demand for Canadian crude. Colfax Pumps Cut Energy Use on Husky Energy’s Crude Oil Pipeline Colfax Case Study 1 of 4

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Page 1: Colfax Pumps Cut Energy Use on Husky Energy’s Crude Oil ...tushacopumps.com/case-studies/6567-Western... · Centrifugal and rotary screw pumps are both options for transporting

Challenge:Moving crude oil along pipelines from theoil patch in Northern Canada to centralblending facilities is a tough, time-consumingprocess through some of this hemisphere’smost demanding environments. It’s a job that requires not just high pumpingefficiency but equipment that can reliablystand up to the harshest conditions.

Solution:For more than 40 years, Husky Energy has been relying on Colfax’s Imo® 8LSeries pipeline pumps to meet the compa-ny’s crude oil transporting demands. Thepumps produce uniform volumetric flow in the presence of fluctuating productionlevels at extremely high efficiencies. Thisvalue-added performance has helpedHusky significantly reduce energy costs.

Results:Today, Colfax has supplied Husky withmore than 80 Imo 8L Series pumps inpipeline service. The Imo screw pumpshave proven they can run longer andharder in some of the most severe pipelineservices. So in recent years, Husky hasinstalled additional 8L Series pumps tokeep pace with the growing demand forCanadian crude.

Colfax Pumps Cut Energy Use on Husky Energy’s Crude Oil Pipeline

Colfax Case Study

1 of 4

Page 2: Colfax Pumps Cut Energy Use on Husky Energy’s Crude Oil ...tushacopumps.com/case-studies/6567-Western... · Centrifugal and rotary screw pumps are both options for transporting

Special Pumps for a Special Challenge

In the early 1960s drilling and production for heavy crude oil wasincreasing rapidly in Northern Alberta. That meant the demand forsmall diameter (8” to 14”) pipeline was also on the rise to meet theneeds for moving the heavy oil to central blending facilities. Theblended oil would then be more manageable for transportation acrossCanada and the United States in larger pipelines (usually 16” to 36”).

A special pump was therefore needed for the slightly blended heavycrude and smaller high pressure pipelines. The pump would have tobe highly efficient, cost-effective and reliable. So Imo Pump introducedthe 8L Series pipeline pump to Husky Energy in Lloydminster, Alberta.Husky had originally installed some reciprocating pumps, but found that screw pumps cost less to purchase, to install and to maintain. In addition, the company found that installing screw pumps was easierand less expensive because they required smaller foundations, simplerdrive trains and no upstream or downstream pulsation dampeners.

A Blend of Efficiency and Reliability

Imo pumps are designed to be direct-coupled to electric motors without the need for a gearbox and can operate efficiently at fixedspeeds or through adjustable speed drives if variable flow rates are required.

Husky has installed more than 80 Imo Series 8L pumps throughout its system. And in recent years, the company bought the Imo 8L-630Mpipeline pump w/1000 hp motors. Each pump is rated for 35,000bbl/day at 1,440 psig and viscosity 250/350 cSt. The pumps are running at between 87% to 92% efficiency and with high reliability.Husky’s main concern was (hp) energy costs because of the heavy oil and shortage of condensate for blending.

“We’ve gotten excellent life out of the pumps,” said Rick Corrin, apipeline operations superintendent with Husky’s midstream group.“Electrical power costs have been low relative to alternative pumpingsolutions. Colfax’s solution is exactly what we needed.”

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Colfax Case Study

Colfax Imo® 8L Series Pumps in Western CanadaThe shaded area indicates where 350 Colfax Imo 8L series

pumps are in use with various customers in WesternCanada. Husky Energy uses 80 of the pumps.

Page 3: Colfax Pumps Cut Energy Use on Husky Energy’s Crude Oil ...tushacopumps.com/case-studies/6567-Western... · Centrifugal and rotary screw pumps are both options for transporting

Success Breeds Success

The success of the Imo screw pumps as long-running, hard-workingunits has helped Imo do more than simply gain vital experience andknowledge to improve the product line by offering a wider range ofpump materials and design. It’s led other pipeline companies to turnto the Imo solution as well. Imo now has an installation base of over350 of its 8L Series pumping units on pipelines in Western Canada.To date, the company has recorded installations with more than54,000 hours of operation.

The most recent 8L Series pump installations include Access Pipelineand Blackrock Resources who originally selected centrifugal pumps for

the pipeline with an expected efficiency of 67%. But after conferringwith Imo and other 8L Series users, they were convinced to go withrotary screw pumps with a much higher efficiency of 92%. The energycosts were cut in half over a one-year period when viscosity reached 350 cSt.

Meeting Tomorrow’s Demand – Today

Today, Imo is a major supplier of mainline pumping units to 16 customers in Alberta and Saskatchewan. Imo is now developing larger pumps for offerings in the large diameter, high capacity crudeoil transportation pipelines worldwide. These pumps would deliver up to 100,000 bbl/day and will maintain their high efficiency characteristics through varying pressures and viscosities.

Efficiency vs Viscosity

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Rotary screw pump 8L630

Centrifugal pump 4x6x10 BB3

Colfax Case Study

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Efficiency of Rotary Screw Pumps Used for High-Viscosity Crude Oil

Centrifugal and rotary screw pumps are both options for transporting crude oil. However, a rotary screw pump,

such as the Colfax Imo 8L Series pumps Husky Energyuses in Western Canada, handles heavy, high-viscositycrude oil more efficiently, which reduces energy costs.

Page 4: Colfax Pumps Cut Energy Use on Husky Energy’s Crude Oil ...tushacopumps.com/case-studies/6567-Western... · Centrifugal and rotary screw pumps are both options for transporting

About Colfax Corporation

Colfax Corporation is a global leader in critical fluid-handling solutions,including the manufacture of positive displacement industrial pumpsand valves used in global oil & gas, power generation, marine, navaland a variety of other industrial applications. Key product brandsinclude, Allweiler, Fairmount Automation, Houttuin, Imo, LSC, PortlandValve, Tushaco, Warren and Zenith. Colfax is traded on the NYSEunder the ticker “CFX.” Additional information about Colfax’s products,businesses and practices is available at www.colfaxcorp.com.

About Colfax Americas

Colfax Americas delivers Total Solutions for critical fluid-handling applications throughout the Americas in the Oil & Gas, PowerGeneration, Pulp & Paper and other Industrial markets. Headquarteredin Monroe, North Carolina, Colfax Americas is a leading marketer and world-class manufacturer of a portfolio of pump products as wellas a provider of deep application expertise and embedded service and support to its customers.

About Colfax Oil & Gas Solutions

Recognized as a global leader in fluid-handling solutions for the Oil &Gas industry, Colfax has served virtually every oil company – globalfirms and regional operators alike – for over 90 years in the oil fieldsof the world. Colfax brings particular critical expertise to crude oiltransport in production facility, pipeline, tank farm and refinery applications,surrounding customers in true partnership with design, manufacture,installation, testing and support services. Rotary positive displacementpumps from Colfax brands Allweiler, Houttuin, Imo, Imo AB, Tushacoand Warren deliver not only unsurpassed reliability, based on thepump technology’s robust design and special internal metallurgy, butoperational efficiencies, flexibility and environmental responsibility aswell. Along with eliminating the need for regimented maintenanceand overhaul programs required for reciprocal pumps, these benefitsenable Colfax to provide significant savings – frequently in the millionsof dollars – for customers over the lifecycle of the pump.

Colfax Case Study

Colfax Corporation

8730 Stony Point Parkway

Suite 150

Richmond, VA 23235 USA

T: 804.327.5689

F: 804.560.4076

www.colfaxcorp.com

Allweiler, Imo, Tushaco, Warren and Zenith are registered trademarks and Colfax and Houttuin are trademarks of ColfaxCorporation. All other trademarks are the property of their respective owners. ©2008 Colfax Corporation. All rights reserved.

Colfax Europe,

Middle East, Africa

Allweilerstr. 1

78301 Radolfzell

Germany

+49 (7732) 86.0

+49 (7732) 86.436

Colfax Asia Pacific

Suite 1708

Universal Mansion

168 Yuyuan Road

200040 Shanghai, China

021.62481395

021.63737422

021.63868183

Colfax Americas

1710 Airport Road

Monroe, NC 28110 USA

T: 704.289.6511

F: 704.289.9273

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