coleman cable inc. - my · pdf filecoleman cable inc.is a worldwide leader in the development,...

Coleman Cable Inc. is a worldwide leader in the development, design, manufacture,

marketing & distribution of wire and cable products. A Broad Range of Products,

Innovative Solutions, Recognized Brands, and a Solid Service Platform are the foundation

that Coleman Cable’s Dedicated, Professional People build upon to create Customer

Value. These characteristics, combined with strategic acquisitions, such as Copperfield,

establish and strengthen Coleman Cable’s leadership position as a one of the premier

US-based manufacturers of electrical, electronic and assembled wire and cable products.

The Coleman Cable Seoprene® and Royal® brands offer a complete and

comprehensive line of portable cord and cable products to handle a full range of industrial

applications. We offer an extensive line of portable cord and cable products for construction,

controls, bus drop, commercial, mining, MC and DLO cables and other heavy-duty industrial

machinery applications. You'll find Coleman Cable products handle the toughest jobs with

performance that you can count on...day in and day out. All Coleman Cable products are

manufactured in modern, ISO 9001-2000 accredited, state-of-the-art plants to the highest

quality standards. We back our products with outstanding customer service and provide all of

the technical application support and assistance you need. Count on Coleman Cable to be

your complete cable solution, and you'll be able to handle today's toughest

applications…and tomorrow's.

Whatever your application, you'll find a Coleman Cable product that meets your needs. The

list of applications is virtually endless…from the factory floor to mining and heavy-duty

construction…from welding to diesel locomotives…from portable lighting for theaters to the

harsh demands of the process industries and oil and gas drilling rigs… you'll find Coleman

Cable industrial products on the job, performing well, day-in and day-out.

A tradition of excellence...

Exceptional Performance.

2

Table of Contents

Seoprene® Portable Cord Series 4-6

Seoprene® Heavy Duty Industrial Cable Series 7

Royal® Portable Cord Series 8-10

Royal® Heavy Duty Industrial Cable Series 11

Other 12-14

Seoprene ® 105 Black 4Seoprene ® 105 Black - Large Sizes 5Suprene ® 105 Yellow 5Seoprene ® 105 Control Cable 6Seoprene ® Compact 600 6

PPE 7Seoprene ® Welding Cable 7DLO 7

Royal ® SOOW/SJOOW 8Royal ® Black - Large Sizes 9 Royal ® Sovereign™ Yellow 9 Royal ® SJTOW/STOW 10Royal ® Bus Drop 10

Welding Cable 11

Technical Reference 12-13 Coleman Cable Capabilities 14

3

1530 Shields Drive • Waukegan, IL 60085 • 800.323.9355 • www.colemancable.com

The Seoprene® Portable Cord Series

Coleman Cable's Seoprene® Thermoplastic Elastomer cord products are technologically advanced to meet therequirements of today's demanding commercial and industrial applications. They provide the chemical resistancecharacteristics of PVC with highly flexible properties.

• Easy to Strip• Lighter in Weight• Outstanding flexibility• Non-wicking polypropylene fillers• All-weather protection from -50o C to 105o C• Fully recyclable

Seoprene® 105 BlackPerfect for general indoor and outdoor temporary power applications such as industrial controls, motor controls, compressors, robotic systems and portable tools.

23325 18/3 SJEOOW 16/30 .031 .032 .310 10 5523425 18/4 SJEOOW 16/30 .031 .032 .335 7 6623326 16/3 SJEOOW 26/30 .031 .032 .335 13 6723426 16/4 SJEOOW 26/30 .031 .032 .360 10 7823327 14/3 SJEOOW 41/30 .031 .032 .370 18 8423427 14/4 SJEOOW 41/30 .031 .032 .400 15 10423328 12/3 SJEOOW 65/30 .031 .047 .435 25 12323428 12/4 SJEOOW 65/30 .031 .047 .475 20 15723329 10/3 SJEOOW 104/30 .046 .062 .580 30 21623429 10/4 SJEOOW 104/30 .046 .062 .640 25 27622325 18/3 SEOOW 16/30 .031 .062 .365 10 7122425 18/4 SEOOW 16/30 .031 .062 .395 7 8122326 16/3 SEOOW 26/30 .031 .062 .390 13 8122426 16/4 SEOOW 26/30 .031 .062 .420 10 9930506 16/5 SEOOW 26/30 .031 .085 .495 8 13522327 14/3 SEOOW 41/30 .046 .082 .525 18 14922427 14/4 SEOOW 41/30 .046 .082 .575 15 18322328 12/3 SEOOW 65/30 .046 .097 .595 25 19922428 12/4 SEOOW 65/30 .046 .097 .645 20 24222329 10/3 SEOOW 104/30 .046 .095 .655 30 25922429 10/4 SEOOW 104/30 .046 .095 .705 30 316

Part Nom. Insulation Nom. Jacket Nom. Number Description Stranding Thickness Thickness OD Ampacity Wt/M’

FEATURES:

Applications: Heavy machine tools • compressors • portable tools • robotics • motor controlsSuitable for use in wet locations including submersion in water

Flexibility Superior SuperiorOil Resistance Insulation Superior Superior Oil Resistance Jacket Superior SuperiorAbrasion Resistance Superior Superior Tear Resistance Superior SuperiorOzone Resistance Superior Superior Low-Temperature Flexibility Very Good Very Good

SEOOWSJEOOWPROPERTIES

EASY SPECIFICATION

GUIDE

4


Suprene™ 105 YellowFor use in the toughest environments. Offers a temperature rating of -60o C to 105o C and 25%more abrasion resistance. Use on heavy-duty industrial applications where chemicals and/or abrasion present a problem. Safety yellow color provides high visibility.

23345 18/3 SJEOOW 16/30 .031 .032 .310 10 5223346 16/3 SJEOOW 26/30 .031 .032 .330 13 6523446 16/4 SJEOOW 26/30 .031 .032 .355 10 7623347 14/3 SJEOOW 41/30 .031 .032 .365 18 8123447 14/4 SJEOOW 41/30 .031 .032 .395 15 10323348 12/3 SJEOOW 65/30 .031 .047 .430 25 12223349 10/3 SJEOOW 104/30 .031 .062 .575 30 21622345 18/3 SEOOW 16/30 .031 .062 .365 10 6922445 18/4 SEOOW 16/30 .031 .062 .390 7 7822346 16/3 SEOOW 26/30 .031 .062 .390 13 8022446 16/4 SEOOW 26/30 .031 .062 .415 10 9622347 14/3 SEOOW 41/30 .031 .082 .525 18 14922447 14/4 SEOOW 41/30 .031 .082 .565 15 18022348 12/3 SEOOW 65/30 .031 .097 .595 25 19722448 12/4 SEOOW 65/30 .031 .097 .645 20 24022349 10/3 SEOOW 104/30 .031 .095 .655 30 25722449 10/4 SEOOW 104/30 .031 .095 .705 25 313

Seoprene® 105 Black - Large Sizes

22320 8/3 SEOW 96/28 .048 .095 .700 40 33222420 8/4 SEOW 96/28 .048 .100 .783 35 42522470 8/5 SEOW 96/28 .048 .100 .850 28 50922321 6/3 SEOW 96/26 .048 .100 .818 55 47322421 6/4 SEOW 96/26 .048 .100 .892 45 59422521 6/5 SEOW 96/26 .048 .110 .992 36 74422322 4/3 SEOW 96/24 .048 .110 .913 70 67722422 4/4 SEOW 96/24 .048 .125 1.027 70 88622552 4/5 SEOW 96/24 .048 .125 1.117 48 113422323 2/3 SEOW 7 X 17/.0223 .050 .125 1.158 95 107422423 2/4 SEOW 7 X 17/.0223 .050 .125 1.260 80 133222553 2/5 SEOW 7 X 17/.0223 .050 .135 1.396 64 1538UL constructions available

Applications: Indoor and outdoor temporary power • wherever high visibility is needed for safety • high abrasion and chemical exposure

Applications: Heavy machine tools • compressors • portable tools • robotics • motor controls



5


Seoprene® 105 Control CableCable ranges from 18-10 AWG with 5 or more conductors. Provides lightweight flexibility andmechanical toughness in a multi-conductor construction. Uses include temperature, push-but-ton, motor and robotic control systems.

30605 18/6 16/30 .031 .080 .484 5.6 12531005 18/10 16/30 .031 .080 .592 4.9 17131405 18/14 16/30 .031 .095 .636 3.5 21930606 16/6 26/30 .031 .080 .530 8 15131006 16/10 26/30 .031 .080 .634 7 21731206 16/12 26/30 .031 .095 .690 5 26632426 16/24 26/30 .031 .095 .910 4.5 46533006 16/30 26/30 .031 .110 .990 4.5 57630807 14/8 41/30 .046 .095 .743 10.5 30230608 12/6 65/30 .046 .095 .745 16 32530709 10/7 104/30 .046 .095 .845 20 471

Seoprene® Compact 600®A specially engineered diameter makes this cable ideal for tight, restricted areas that require high strength,high amperage and good flexibility. Used in pendants, conduits, raceways and festoon systems.

61205 18/12 16/30 .016 .005 .050 .485 7.0 13862405 18/24 16/30 .016 .005 .050 .680 6.3 27161206 16/12 26/30 .016 .005 .065 .560 9.0 20361606 16/16 26/30 .016 .005 .065 .615 9.0 25160807 14/8 41/30 .016 .005 .050 .480 17.5 18061607 14/16 41/30 .016 .005 .065 .695 12.5 35363007 14/30 41/30 .016 .005 .085 .935 11.25 656

Features:Lightweight • Easy to strip • Outstanding flexibility • Protection from -50o C to 105o C

Applications: Processing facilities • push-button line controls • 600V control and instrumentation • temperature controls • motor controls


Features:

Specially engineered diameter • Nylon armored conductors • Tray cable rated

Applications: Cranes and hoists • pendant and reels • conduits • raceways • high-flexing robotic systems


Part Nom. Insulation Nylon Nom. Nom. Jacket Nom. Number Description Stranding Thickness Thickness Thickness OD Ampacity Wt/M’

6


The Seoprene® Heavy Duty Industrial Cable Series

PPE Coleman Cable is the innovator of Portable Power Elastomer (PPE) and got this product added tothe 1996 National Electric Code. This product meets the applications of Type W, G, and G-GC, butwith a construction that is lighter in weight and has superior abrasion, crush and tear resistance.

DLO

Part Nom. Number Description Stranding OD Ampacity Wt/M’

67019 2 AWG 600V/2KV DLO 147/24 Tinned Copper .518 190 240

67022 2/0 AWG 600V/2KV DLO 342/24 Tinned Copper .744 300 524

67024 4/0 AWG 600V/2KV DLO 532/24 Tinned Copper .864 405 843

67026 262 MCM 600V/2KV DLO 646/24 Tinned Copper .864 455 976

67029 373 MCM 600V/2KV DLO 925/24 Tinned Copper 1.079 570 1483



Seoprene® Welding Cable

10010 8 Seoprene 168 .073 .309 8510011 6 Seoprene 266 .073 .350 12610012 4 Seoprene 392 .073 .400 18610013 2 Seoprene 644 .073 .475 27410014 1 Seoprene 784 .073 .505 33410015 1/0 Seoprene 1026 .087 .584 42910016 2/0 Seoprene 1254 .087 .630 53610017 3/0 Seoprene 1615 .105 .720 70110018 4/0 Seoprene 2052 .105 .790 860

Part Nom. Jacket Nom. Number Description Stranding Thickness OD Wt/M’

30209 4/0-1 PPE Round 19 X 111/30 .082 .115 .974 405 96830260 8/4 PPE Round 7 X 24/30 .062 .148 .990 65 53930261 6/4 PPE Round 7 X 37/30 .062 .155 1.100 87 71830262 4/4 PPE Round 7 X 60/30 .062 .155 1.270 114 103230264 2/4 PPE Round 19 X 35/30 .062 .190 1.480 152 147930266 1/0-4 PPE Round 19 X 55/30 .082 .190 1.790 205 222830267 2/0-4 PPE Round 19 X 70/30 .093 .190 1.930 237 269930269 4/0-4 PPE Round 19 X 111/30 .082 .220 2.260 316 403530331* 6/3 W/Grnd/Grnd CK PPE Rd 7 X 24/30 .062 .135 1.050 87 72830337* 2/0-3 W/Grnd/Grnd CK PPE Rd 19 X 70/30 .082 .190 1.750 237 248130361* 6/4 W/Grnd PPE Round 7 X 37/30 .062 .130 1.130 70 83630364* 2/4 W/Grnd PPE Round 19 X 35/30 .062 .150 1.480 122 170630366* 1/0-4 W/Grnd PPE Round 19 X 55/30 .082 .185 1.790 164 256330367* 2/0-4 W/Grnd PPE Round 19 X 70/30 .082 .185 1.930 190 3163

* Constructions with GND and/or GRDcheck are non-UL.

Applications: Railroad and transit cars • drilling rigs • shipyards • motor leads

Features: Ultra-flexible, tinned-copper stranding • -70o C to 105o C

Features: Class “K” copper provides excellent flexibility • Superior chemical, ozone, abrasion, acid,alkali and impact resistance • -40oC to 90oC • 75oC wet (submersible)

Features: Seoprene jacket • 600 volt • high-dialectric • -50oC to 105oC

Applications: Portable power generation systems • motor leads • shipyards • drilling equipment


Applications: Electrode to welder unit • flexible lead cable

RoHS

7


Royal® Crown Series Portable Cord

Royal® Brand portable cords are available in two classes. Each class provides specific performance characteristics thatallows for the correct selection based on your individual application. Both can be used for both indoor and outdoor extrahard service applications. They provide the longest service life for the highest cost-effective performance.

• 600 volt extra hard service• Oil-resistant jacket and insulation• Abrasion resistant• Flexible in cold temperatures• UL listed and meets MSHA requirements• Specified for many applications

Royal® SOOW/SJOOWThe Royal® Crown Series® portable cords are manufactured with advanced synthetic rubbercompounds that provide exceptional flexibility, and excellent resistance to flame, deformation,ozone, oils, acids, and chemicals. Meets MSHA flame test requirements.

823325 18/3 SJOOW 16/30 .030 .030 .300 10 56823425 18/4 SJOOW 16/30 .030 .030 .330 7 67823326 16/3 SJOOW 26/30 .030 .030 .310 13 67823426 16/4 SJOOW 26/30 .030 .030 .360 10 85823327 14/3 SJOOW 41/30 .030 .030 .360 18 88823427 14/4 SJOOW 41/30 .030 .030 .400 15 110823328 12/3 SJOOW 65/30 .030 .045 .430 25 131823428 12/4 SJOOW 65/30 .030 .045 .470 20 163823329 10/3 SJOOW 104/30 .045 .060 .580 30 225823429 10/4 SJOOW 104/30 .045 .060 .630 25 279822325 18/3 SOOW 16/30 .030 .060 .360 10 74822425 18/4 SOOW 16/30 .030 .060 .390 7 87822326 16/3 SOOW 26/30 .030 .060 .390 13 90822426 16/4 SOOW 26/30 .030 .060 .420 10 107822327 14/3 SOOW 41/30 .045 .080 .520 18 161822427 14/4 SOOW 41/30 .045 .080 .570 15 192822328 12/3 SOOW 65/30 .045 .095 .590 25 217822428 12/4 SOOW 65/30 .045 .095 .640 20 261822329 10/3 SOOW 104/30 .045 .095 .650 30 281822429 10/4 SOOW 104/30 .045 .095 .700 25 336

Applications: Motor leads • portable lights, battery chargers, and portable stage lights •portable machinery • National Electric Code Article 400 applications


FEATURES:

Flexibility Excellent Very GoodOil Resistance Insulation Superior Superior Oil Resistance Jacket Excellent Very GoodAbrasion Resistance Excellent Very GoodTear Resistance Excellent Very GoodOzone Resistance Excellent Very Good High-Temp Deformation Good Very GoodLow-Temp Flexibility Good Very Good

STOW/SJTOWSOOW/SJOOWPROPERTIES CROWNCROWNCROWNCROWNCROWN CROWNCROWNCROWN

EASY SPECIFICATION

GUIDE

8


Royal® Sovereign™ Yellow

822320 8/3 SOOW 67/.0156 .050 .060 .680 40 326822420 8/4 SOOW 67/.0156 .050 .060 .740 35 410822470 8/5 SOOW 67/.0156 .050 .060 .810 28 499822321 6/3 SOOW 184/.0117 .050 .060 .770 55 450822421 6/4 SOOW 184/.0117 .050 .080 .890 45 608822521 6/5 SOOW 184/.0117 .050 .080 .970 36 737822322 4/3 SOOW 165/.0156 .050 .080 .940 70 690822422 4/4 SOOW 165/.0156 .050 .080 1.030 70 877822552 4/5 SOOW 165/.0156 .050 .080 1.090 48 1140822323 2/3 SOOW 262/.0156 .060 .080 1.070 95 980822423 2/4 SOOW 262/.0156 .060 .080 1.180 80 1251822553 2/5 SOOW 262/.0156 .060 .080 1.435 64 1650UL constructions available

Applications: Heavy machine tools • compressors • portable tools • robotics • motor controls


823345 18/3 SJOOW 16/30 .030 .030 .300 10 56823445 18/4 SJOOW 16/30 .030 .030 .330 7 67823346 16/3 SJOOW 26/30 .030 .030 .310 13 67823446 16/4 SJOOW 26/30 .030 .030 .360 10 85823347 14/3 SJOOW 41/30 .030 .030 .360 18 88823447 14/4 SJOOW 41/30 .030 .030 .400 15 110823348 12/3 SJOOW 65/30 .030 .045 .430 25 131823448 12/4 SJOOW 65/30 .030 .045 .470 20 163823348 10/3 SJOOW 104/30 .045 .060 .580 30 225823448 10/4 SJOOW 104/30 .045 .060 .630 25 279822345 18/3 SOOW 16/30 .030 .060 .360 10 74822445 18/4 SOOW 16/30 .030 .060 .390 7 87822346 16/3 SOOW 26/30 .030 .060 .390 13 90822446 16/4 SOOW 26/30 .030 .060 .420 10 107822347 14/3 SOOW 41/30 .045 .080 .520 18 161822447 14/4 SOOW 41/30 .045 .080 .570 15 192822348 12/3 SOOW 65/30 .045 .095 .590 25 217822448 12/4 SOOW 65/30 .045 .095 .640 20 261822349 10/3 SOOW 104/30 .045 .095 .650 30 281822449 10/4 SOOW 104/30 .045 .095 .700 25 336

Applications: Portable machinery • National Electric Code Article 400 applications

Features:

Excellent oil, ozone, tear and abrasion resistance • Safety yellow provides high visibility • Rated to 105oC

Royal® Black - Large Sizes


9


Designed for the connecting of stationary equipment. May be used for branch wiring from busways as permit-ted by Article 368.8 of the National Electric Code. The PVC jacket and insulation offer a high degree of resist-ance to oils, grease, lubricants, acids and other chemicals that may be found in harsh environments.

NOMINALINSULATIONTHICKNESS

GROUNDCONDUCTOR

SIZE

NOMINALJACKET

THICKNESS

NOMINALOD

AMPACI-TY

WT/M’PART NUM-BER

DESCRIPTION STRAND-ING

Applications: Branches from overhead busways • Temporary power to stationary industrial equipment •

National Electric Code Article 368-8 applications

50307 14/3 Bus drop 19 str 18 AWG X 3 .031 .047 .384 20 10850308 12/3 Bus Drop 19 Str 16 AWG X 3 .031 .047 .434 25 14950309 10/3 bus Drop 19 Str 14 AWG X 3 .031 .047 .486 30 21250310 8/3 Bus Drop 19 Str 14 AWG X 3 .046 .062 .642 40 33050311 6/3 Bus Drop 19 Str 12 AWG X 3 .062 .082 .794 55 48850312 4/3 Bus Drop 19 Str 12 AWG X 3 .062 .082 .939 70 73650313 2/3 Bus Drop 19 Str 12 AWG X 3 .062 .082 1.071 95 1023

Features: Oil, chemical, ozone, acid, alkali resistant • -20o C to 60o C • OSHA acceptable

Specially formulated PVC insulation and jacket materials provide good flexibility, abrasion, and tear resistanceand oil resistance while allowing easy removal for connectorizing. Cabled to meet UL 62 requirements andemploying non-wicking polypropylene fillers. Offered in gray or yellow.

20136 16/3 SJTOW 26/30 .031 .034 .330 13 6920146 16/4 SJTOW 26/30 .031 .034 .360 10 8120137 14/3 SJTOW 41/30 .031 .034 .365 18 9020147 14/4 SJTOW 41/30 .031 .034 .400 15 10720138 12/3 SJTOW 65/30 .031 .049 .434 25 12820148 12/4 SJTOW 65/30 .031 .049 .475 20 16220139 10/3 SJTOW 104/30 .046 .065 .583 30 22820149 10/4 SJTOW 104/30 .046 .065 .640 25 28520036 16/3 STOW 26/30 .031 .065 .390 13 9020046 16/4 STOW 26/30 .031 .065 .420 10 10320037 14/3 STOW 41/30 .046 .085 .530 18 15520047 14/4 STOW 41/30 .046 .085 .575 15 18520038 12/3 STOW 65/30 .046 .100 .600 25 20620048 12/4 STOW 65/30 .046 .100 .650 20 25420039 10/3 STOW 104/30 .046 .100 .660 30 27320049 10/4 STOW 104/30 .046 .105 .715 25 345

Royal® SJTOW/STOW

Features:

Excellent abrasion, ozone and chemical resistance • -20o C to 60o C • Flame resistant • Suited for water submersion

Applications: Portable power uses • motor controls • temporary lighting • NEC Article 400 applications


Royal® Bus Drop

10


10412 4 - EPR (EPDM) 392 .060 .340 15210413 2 - EPR (EPDM) 644 .060 .420 23810414 1 - EPR (EPDM) 784 .080 .490 30410415 1/0 - EPR (EPDM) 1026 .080 .525 37810416 2/0 - EPR (EPDM) 1254 .080 .570 45310417 3/0 - EPR (EPDM) 1615 .080 .635 57110418 4/0 - EPR (EPDM) 2052 .080 .695 710

The Royal® Crown Series Heavy Duty Industrial Cables

Features: Resistant to oil, chemicals, water, ozone and solvents • -50o C to 105o C • Ethylene-propylene rubber - EPR (EPDM) • Excellent abrasion resistance

Applications: Electrode to welder unit • flexible lead cable

Part Nom. Jacket Nom. Number Description Stranding Thickness OD Wt/M’

Royal® Welding Cable

RoHS

11


Technical Reference

22 640 0.324 7 9.6 0.244 0.029 0.737 1.975 2.94120 1020 0.519 7 12.1 0.307 0.036 0.914 3.154 4.70519 1290 0.653 7 13.6 0.345 0.041 1.04 3.974 5.92218 1620 0.823 7 15.2 0.386 0.046 1.17 5.015 7.46217 2050 1.04 7 17.2 0.437 0.052 1.32 6.324 9.42916 2580 1.31 7 19.2 0.488 0.058 1.47 7.974 11.8615 3260 1.65 7 21.6 0.549 0.065 1.65 9.959 14.9814 4110 2.08 7 24.2 0.615 0.073 1.85 12.68 18.8813 5180 2.63 7 27.2 0.691 0.082 2.08 16.01 23.8212 6530 3.31 7 30.5 0.775 0.092 2.34 20.16 30.0011 8230 4.17 7 34.3 0.871 0.103 2.62 25.49 37.8010 10380 5.261 7 38.5 0.978 0.116 2.95 32.06 47.719 13090 6.631 7 43.2 1.10 0.130 3.30 40.42 60.148 16510 8.367 7 48.6 1.23 0.146 3.70 51.0 75.97 20820 10.55 7 54.5 1.39 0.164 4.16 64.2 95.76 26240 13.30 7 61.2 1.56 0.184 4.67 80.9 1215 33090 16.77 7 68.8 1.75 0.206 5.24 102 1524 41740 21.15 7 77.2 1.96 0.232 5.88 129 1923 52620 26.67 7 86.7 2.20 0.260 6.61 162 2422 66360 33.62 7 97.4 2.47 0.292 7.42 205 3051 83690 42.41 19 66.4 1.69 0.332 8.43 259 385

1/0 105600 53.49 19 74.5 1.89 0.373 9.46 326 4852/0 133100 67.43 19 83.7 2.13 0.418 10.6 411 6113/0 167800 85.01 19 94.0 2.39 0.470 11.9 518 7714/0 211600 107.2 19 105.5 2.68 0.528 13.4 653 972

250 –– 127 37 82.2 2.09 0.575 14.6 772 1150300 –– 152 37 90.0 2.29 0.630 16.0 925 1380350 –– 177 37 97.3 2.47 0.681 17.3 1080 1610400 –– 203 37 104.0 2.64 0.728 18.5 1236 1840450 –– 228 37 110.3 2.80 0.772 19.6 1390 2070500 –– 253 37 116.2 2.95 0.813 20.7 1542 2300550 –– 279 61 95.0 2.41 0.855 21.7 1700 2530600 –– 304 61 99.2 2.52 0.893 22.7 1850 2760650 –– 329 61 103.2 2.62 0.929 23.6 2006 2990700 –– 355 61 107.1 2.72 0.964 24.5 2160 3220750 –– 380 61 110.9 2.82 0.998 25.3 2316 3450800 –– 405 61 114.5 2.91 1.031 26.2 2469 3680900 –– 456 61 121.5 3.09 1.094 27.8 2780 4140

1000 –– 507 61 128.0 3.25 1.152 29.3 3086 4590

ConductorSizeAWG

orMCM

Numberof

Wires

Cross-sectional Area

CM mm2

Nominal diameter ofEach Wire

mils mm

ApproximateOutside Diameter

mils mm

ApproximateWeight

Pounds per 1000 feet kg/km

CONCENTRIC STRANDED CLASS B COPPER CONDUCTORSWeights and Dimensions

7 18 65 ft. 100 ft. (9%)10 16 71 ft. 100 ft. (6%)15 14 75 ft. 125 ft. (8%)20 12 90 ft. 125 ft. (6-1/2%)25 10 115 ft. 150 ft. (6-1/2%)35 8 130 ft. 150 ft. (5-1/2%)45 6 158 ft. 200 ft (6%)60 4 188 ft. 200 ft. (5%)

MaximumCurrent Loadin Amperes

Gauge ofCopper

Conductor

Maximum Cord Lengthwith 5%

Voltage Drop

Typical ServiceLength

Approximate %Voltage Drop forTypical Service

Length

RECOMMENDED WIRE GAUGES

12


Technical Reference

Industry Organizations andStandards

AAR Association of American RailroadsABS American Bureau of ShippingAEIC Association of Edison Illuminating Cos.ASTM American Society for Testing MaterialsCAA Civil Aeronautics AdministrationCSA Canadian Standards AssociationFAA Federal Aviation AdministrationIAE International Association of Electrical InspectorsIEEE Institution of Electrical and Electronic EngineersICEA Insulated Cable Engineers AssociationIMSA International Municipal Signal AssociationISO International Organization for StandardsMESA Mine Environmental Safety ActNEC National Electric Code®

NEMA National Electrical Manufacturers AssociationNMBTA National Machine Tool Builders AssociationUL Underwriters Laboratories Inc.USCG United States Coast Guard

UL Standards

UL 4 Armored CableUL 44 Rubber Insulated Wires and CablesUL 62 Flexible Cord and Fixture WireUL 83 Thermoplastic Insulated Wires and CablesUL 133 Wires and Cables w/Varnished Cloth InsulationUL 493 Thermoplastic Insulated Underground Feeder

and Branch Circuit Cables UL 719 Nonmetallic Sheathed CablesUL 814 Glass Tube, Sign and Ignition CablesUL 817 Cord Sets and Power Supply CordsUL 854 Service Entrance CablesUL 1063 Machine Tool Wires and CablesUL 1072 Medium Voltage Power CablesUL 1277 Electrical Power and Control Tray Cables with

Optional Fiber MembersUL 1426 Electric Cable for BoatsUL 1569 Metal Clad CablesUL 1581 Reference Standard for Electrical Wires,

Cables and Flexible Cords

STRANDING CLASS USES

Concentric-lay ConductorsClass B Power Cables.Class C Power Cables where more flexible stranding

than Class B is desired.Class D Power Cables where extra flexible stranding

is desired.

Rope-lay and Bunch-stranded Conductors(Class G and H shall have concentric-lay stranded membersand Class I, K and M shall have bunched stranded members.)

Class G All cables for portable use.Class H All cables where extreme flexibility is required,

such as for use on take-up reels, etc.Class I Apparatus cable and motor leads.Class K Cords and cables composed of No. 30 AWG

copper wires. Stationary service.Class M Cords and cables composed of No.34 AWG

copper wires. Constant service.

CONVERSION (AWG-MCM) MM2

18 .823 1/0 53.516 1.31 2/0 67.414 2.08 3/0 8512 3.31 4/0 10710 5.26 250 1279 6.63 300 1528 8.37 350 1776 13.3 500 2534 21.15 600 3042 33.62 750 3801 42.4 1000 507

Wire Gauge MM2 MM2Wire

Gauge

13


Capabilities to Meet Your Specific NeedsColeman Cable has been serving the needs of our customers for over 30 years, with brands that consistently rank as leaders in the markets they serve. Our innovative technical expertise and extensive manufacturing capabilities enable us to deliver exceptional valve.

We strive to provide not only a broad range of top quality wire and cable products but also a dedicated commitment toservice. Our engineers work with customers to design cost-effective solutions to the challenges that they face.

Our Products Serve a Wide Range of IndustriesYou'll find Coleman Cable products serving a wide and diverse group of industriesincluding Electrical, Voice/Data, Electronic, Irrigation, Cord, Industrial andEngineered Products.

Custom CapabilitiesOur custom capabilities are extensive and range from basic procedures such as cutting, stripping, terminating and marking to custom shielding, overmolding and connectorization. We are capable of providing specialized assemblies, wire harnesses, braiding/armoring, mil-spec cables, private label packaging and special colors. All of our products are subjected to extensive internal quality evaluations as well as stringent third party testing to insure the highest quality cable is provided to our customers.

Coleman Cable’s World of Capabilities

14

Coleman Cable offers six typesof packaging options

• Reels • Signa-Coil™

• Pull-Out Box (Rabbit Pull™) • Reel-in-Box

• Knock-Out Box • Baro-Pak™

All provide fast and easy cable access. Kinks and twists are eliminated.You get tangle-free cable delivery each and every time. These durable,compact designs save on installation time while reducing waste andmaterial costs. They can be easily stacked to save room.

*Not all options are available for each product

Coleman Cable Part Legend

xxxxxx-xx-xx

Part Number “Put-up”Code

ColorCode

White 01Yellow 02Orange 03Red 04Green 05Blue 06Brown 07Black 08Gray 09

Pink 11Purple 13Clear 18Fluorescent Pink 21Ivory 22Natural 23Beige 33Red Striped CorraClad™ 44

Reel, 250 ft 04Reel, 500 ft 05Reel, 1,000 ft 06Reel-in-box, 1,000 ft 16Rabbit Pull™ Pull-Box, 500 ft 45Rabbit Pull™ Pull-Box, 1,000 ft 46Signa-Coil™ 250 ft 54Signa-Coil™ 500 ft 55Signa-Coil™ 1,000 ft 56Knock-Out Box 250 ft 64Knock-Out Box 500 ft 65Knock-Out Box 1,000 ft 66

Colors CodePut-ups Code

Flexible Cord Nomenclature

S J E O O WExtra Hard Usage (600V) ---

Hard Usage (300V) JW(2) Weather Resistant--- Indoor Usage Only

Thermoplastic Polymer (TPE) E(1)

Thermoplastic (PVC) TThermoset Rubber ---

(1) In Canada, “E” becomes “T”, with “TPE” added after the other letters.For example, “SJEOW” becomes “SJTOW TPE”.

(2) “W-A” prior to 7/2/98 revision of UL62.

OO Oil-Resistant Jacket & InsulationO Oil-Resistant Jacket--- Not Oil-Resistant

The ABC’s of Portable Cord

Packaging Options*


15

Broad Range of Products –We provide one of the most extensive and diverselines of electrical, electronic and assembled products in the industry. Through research, development and strategic acquisitions, such asCopperfield, we continue to enhance our productmix to meet customer needs.

Innovative Solutions –From custom cables for industrial, aerospace or military applications to the latest in electroniccables for security systems, you’ll find ColemanCable at the forefront of product and technologyinnovation.

Recognized Brands –Seoprene®, Royal®, BaronTM, Road Power®, Signal®,Copperfield®, ExceleneTM and Polar/Solar® all are leaders in their respective markets. Our distributorsknow that when they provide these leading brands to their customers, they receive instant acceptanceand credibility in the marketplace.

Exceptional P erformanceis reflected in everything we do.

Solid Service Platform –We utilize more than 2 million sq ft of strategically located, state-of-the-art, ISO-certified manufacturingand distribution facilities. This national footprint andextensive investment in service systems powers usto deliver more than 70,000 SKUs with a better than97% first-fill rate.

Dedicated Professional People – We deliver strong performance because our peopledeliver strong performance every day. We’ve built aculture that puts customer needs first, making useasy to do business with and placing us at the top of our customers’ list of suppliers.

Customer Value –A Broad Range of Products, Innovative Solutions,Recognized Brands, and a Solid Service Platform arethe foundation that Coleman Cable’s Dedicated,Professional People build upon to create Customer Value.

Coleman Cable Inc. customers know they can rely on us to consistently

deliver a broad range of wire and cable products and innovative solutions backed

by recognized brands. These characteristics combined with a solid service

platform and dedicated professional people, create a dynamic customer value

that’s exclusive to Coleman Cable.

1530 Shields Drive • Waukegan, IL 60085 • 800-323-9355 • www.colemancable.com

LT501-06-01 AUG08

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