colaris-nf digital printing of narrow fabrics · camouflage heavy fabrics i.e. technical webbings,...

DECO TAPESSEAT BELTSWASH LABELSELASTICSMILITARY BELTS

ZIMMER AUSTRIA | DIGITAL PRINTING SYSTEMS

COLARIS-NF DIGITAL PRINTING OF NARROW FABRICS

2019.12.19www.zimmer-austria.com page 1


CONTENT

1. ABOUT ZIMMER AUSTRIA1.1. HISTORY, LOCATION, DELIVERY PROGRAM 3

2. ABOUTCOLARIS-NF2.1. DIGITAL PRINTING & DIGITAL DYEING 42.2. ADVANTAGES OF DIGITAL INKJET TECHNOLOGY 5

3. LINELAYOUTS3.1. STANDALONE & INTEGRATED SOLUTIONS 6

4. PROCESS POSSIBILITIES4.1. OFFLINE OR INLINE PROCESSING 7

5. INKCLASSES5.1. TYPES | PRODUCTS | PROCESS | REQUIREMENTS 85.2. TYPES | PRODUCTS | PROCESS | REQUIREMENTS 9

6. COLARIS-NFPRINTINGMACHINE6.1. SPECIFICATION & FEATURES 10

7. STARFIRETM PRINTHEAD7.1. SELECTION | RECONDITIONING SERVICE | INK LAB 11


1.1. HISTORY, LOCATION, DELIVERY PROGRAM

1. ABOUT ZIMMER AUSTRIA

With production sites in Kufstein and Klagenfurt we offer a product portfolio that includes screen printing, digital printing, digital functionalization, coating, drying and steaming systems as well as a broad range of sample,lab and washing machines.

ZIMMER AUSTRIA has formed the textile and carpet manufacturing market with pioneering innovations and revolutionary technologies.

Driven by perfection and committed to the credo – First in Quality & First in Service – the machine manufacturer ZIMMER AUSTRIA has become the benchmark for de-pendable high-class printing and coating machines for the textile- and carpet industry. ZIMMER AUSTRIA reaches even the most distant markets and supplies all around the globe owing to a strong and well-developed agent net-work and cooperation with sales and service companies ZIMMER AUSTRIA Inc. and ZIMMERCHINA.

ZIMMER AUSTRIA with its know-how and global business partners is the ideal and most competent partner for the total printing process - all elements out of one hand.

ZIMMER AUSTRIA | Kufstein COLARIS digital inkjet printer for carpet and textile applications CHROMOJET valve jet printer for high pile products Carpet steaming, washing and drying equipment Carpet coating lines PVC coating systems for carpet tiles and mats Digital inkjet printer for special applications

ZIMMER AUSTRIA | Klagenfurt ROTARY SCREEN Printing Machines FLAT SCREEN Printing Machines COATING Systems THERMOCURE DRYER and MODUS STEAMER HEAT TREATMENT Machines CONTRACT MANUFACTURING

Quality since 1874Factory Franz Zimmer´s Erben KG | Warnsdorf


COLARIS-NFTHE DIGITAL PRINTING & DYEING SYSTEM FOR NARROW FABRICS

Automotive Military Technical Apparel Promotion Elastics Wash labels Decoration

2. ABOUT COLARIS-NF

2.1. DIGITAL PRINTING & DIGITAL DYEING


COLARIS-NF ADVANTAGESFullydigitalapplicationofdyes-anyshade,anypattern,anytime Efficient short and sample production Change of color and design on the fly Printing of solid colors - digital dyeing Mixed colors or patterns processed simultaneously Unique text or information capability Different colors or patterns on front and back Reduction in process complexity – any pattern/color combination in one process

Lowercapitalinvestment

Improvedproductionefficiency Technical hotline Remote maintenance Small and large lots have the same setup and production costs Excellent color fastness Reduced production loss from clean-up or pattern/color changes Easy to operate

Serviceandsupportviainternetavailable

Greentechnology–energyandwatersavings Reduced waste water accumulation No color mixing required Fewer auxiliary chemicals required Reduction in process steps

OpeninksystemDifferentnozzlesizes

2. ABOUT COLARIS-NF

2.2. ADVANTAGES OF DIGITAL INKJET TECHNOLOGY


TECHNICAL OPTIONSFabricfeeding: Box-to-box Roll-to-roll Box-to roll Roll-to-box

3. LINE LAYOUTS

3.1. STANDALONE & INTEGRATED SOLUTIONS

Dryeroptions: Electrical heated (hot air, contact heat, infrared) Gas heated (hot air, drum) Steam heated (hot air)

STANDALONEPRE-TREATMENT&DRYER

STANDALONEPRINTER&DRYER

STANDALONEPRINTERFORDIRECTSUBLIMATIONORPIGMENT

STANDALONEWASHING&DRYER

COMPLETEINTEGRATEDLINES


4. PROCESS POSSIBILITIES

4.1. OFFLINE OR INLINE PROCESSING

1 2 5 6 73 4

(RFP)fabric(ReadyForPrint)

Offlinepre-treatment

Postprintwashingdepending on process

DryingOffline

post-treatment

Offlinesteamfixation

Offlineheatfixation

Inlinepre-treatment

1Inlinedrying

2Inline drying

Inline steamfixation

4 Inline steamfixation

5

6

7

DIGITALPRINTING

3


ACID polyamide(nylon)wool,silk

camouflage belts, elastics & underwear,velcro

inkjet pre-treatmentprinting(drying)steam fixationwashingdrying

REACTIVE cotton/cellulosicfiberswool/proteinfibers

deco/flower tapes,elastics & underwear,belts

inkjet pre-treatmentprinting(drying)steam/heat fixationwashing

DISPERSE polyester wash labels, seat belts, elastics & underwear, heavy duty belts, velcro,velvets, zippers, technical tapes

inkjet pre-treatmentprinting(drying)heat fixationwashing

SUBLIMATION polyester lanyards,satin ribbons,taffeta,deco tapes,packaging,heavy duty belts,wristbands

inkjet pre-treatmentprintingheat fixation

PIGMENT alltypesoffibers lanyards, satin ribbons,taffeta, deco tapes,packaging,heavy duty belts, wristbands,velcro

inkjet pre-treatmentprintingheat fixation

5. INK CLASSES

5.1. TYPES | PRODUCTS | PROCESS | REQUIREMENTS

INKCLASS USEDON ENDPRODUCTS PROCESSREQUIREMENTS


light fastness ++ wash fastness ++ crock fastness ++ chlorine fastness +brilliancy ++

light fastness + wash fastness +++ crock fastness ++ chlorine fastness + brilliancy ++

light fastness ++wash fastness ++crock fastness ++chlorine fastness +brilliancy ++

light fastness +wash fastness +crock fastness ++chlorine fastness +brilliancy +++

light fastness +++wash fastness +crock fastness +chlorine fastness ++brilliancy ++

5. INK CLASSES

5.2. TYPES | PRODUCTS | PROCESS | REQUIREMENTS

COLORFASTNESS APPLICATIONS


Automatic print head cleaning system

Windows ® - based printing software

Easy access from all sides for convenient machine operation and maintenance

Heated drums for inline pre-drying

Automatic tension control

TECHNICAL DATA Printingwidth: up to 65 or 260 mm

Printingspeed: up to 50 m/min

(dependingonresolution)

Numberofcolors: up to 8

mixofdifferentinkclasses

andheadnozzlesizes

possible

Printheadnozzlesizes: XS, S, M

Printingresolution: 400, 800, 1200 dpi

Printsides: single or

double-sideprinting

Inksupplysystem: fullcirculation&

temperaturecontrol

system

6. COLARIS-NF PRINTING MACHINE

6.1. SPECIFICATION & FEATURES


7. STARFIRETM PRINT HEAD

7.1. SELECTION | RECONDITIONING SERVICE | INK LAB

Robust and reliable construction Repair Center for reconditioning print headsR Coated metal nozzle plate - to withstand abrasion and resist damage High firing frequency - for high productivity High drop velocity - distance between print head and fabric can be up to 6 mm VersaDropTM- incorporated binary and greyscale jetting modes RediJetTM- continuous ink recirculation system to avoid nozzle blockage and to reduce ink waste 4 interchangeable print head models with different drop sizes for a wide range of applications

StarFireTM

Printheadmodels 1024/XSA 1024/SA 1024/MA

Dropsizes 7 - 21 pl 12 - 35 pl 30 - 75 pl

Applicationslightfabricsi.e. wash labels, lanyards, deco tapes

mediumfabricsi.e. belts, elastics,camouflage

heavyfabricsi.e. technical webbings, velours,heavy duty belts

TECHNICAL FEATURES INKSUPPLY &CIRCULATION SYSTEM

print head

StarFireTM

PRINTHEAD

PRINTHEADRECONDITION CENTER


All machines and components from ZIMMER AUSTRIA are strictly inspected and tested before shipping to customers to ensure efficient installation and best performance with 100 % satisfaction.

First in Quality | First in Service

TEXTILEPRINTING

FLOORCOVERINGS

NARROWFABRICS

DIGITALFUNCTIONALIZATION SPECIALITIES

COLARIS-NF on-site customer support is guaranteed by service partners and ZIMMER AUSTRIA engineers and technologists.

This setup guarantees a short response time on a service call from a customer.

COLARIS-NF DIGITAL PRINTING OF NARROW FABRICS

J. ZIMMER Maschinenbau GmbH, Kufstein reserves the right of technical and design modification of the equipment described within this brochure at any time without prior notice. This leaflet is for informative purposes only.

ZIMMERMASCHINENBAUGMBH DIGITAL PRINTING SYSTEMS Eibergstrasse 2-8 6330 Kufstein | AUSTRIA+43 (5372) [email protected]

INNOVATION|QUALITY|SERVICE

colaris-nf digital printing of narrow fabrics · camouflage heavy fabrics i.e. technical webbings,...

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