coir bhoovasthra - an eco...
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Coir Bhoovasthra - an Eco friendly,Bio degradable Material for Soil Conservation
and Rural Road
Save Nature Use Coir
Coir Board(Ministry of MS&ME, Govt. of India)
Coir House, M.G.Road, Ernakulam, Cochin – 682016
Phone: 0484 2351807, 2351788, 2354397
Email: [email protected]
www.coirboard.gov.in
COIR BOARDMinistry of MSME, Government of IndiaP.B No: 1752, “Coir House”, M.G.Road, Kochi – 682 016Tel: +91-484-235807, 235788, 2383313. Fax: +91-484-2370034Email: [email protected], www.coiboard.gov.in
First Edition: 2016
© Reserved with the Coir Board
Editors: K.A.Baby & P. K. RAVI
Project Assistance
Sumy SebastianC.K.JayanandSunil Kumar. RSatheesh Kumar.R
Cover Design: V.R.George Roy
Published on the occasion of the India International Coir Fair 2016, Coimbatore
Printed at :PrintExPress, Cochin
DIRECTOR’S MESSAGE
The India International Coir Fair 2016 has been organized by Coir Board to demonstrate
In these circumstances, R&D becomes increasingly important in order to overcome this
Dr. Das Anita Ravindranath
Director, RDTE, CCRI
PREFACECoir Board in association with the Central Road Research Institute,
2. Since then
institutions and Govt. departments in arresting the soil erosion,
as New Delhi, Alappuzha, Bangalore, Dehradun, Shilliong, Kohima,
with the Coir Board in arranging demonstrations.
K.A.Baby
P.K.Ravi
demonstration.
CONTENTS
MassageForewordPreface
Sl No
Particulars Page No
1 Introduction 12 Geo synthetics 13 Geo textiles 24 Soil Erosion 35 History of Application of Geo textiles 3
5.1 The application vs. percentage of different major application areas for geo textiles
4
5.2 45.3 Rolled Erosion Control Products (RECP) 5
6 Functions of Geo textiles 66.1 Drainage 66.2 Filtration 66.3 Separation 66.4 Protection 7
7 Coir Bhoovastra (Coir Geo textiles) 78 Types of Coir Bhoovastra 9
8.1 Open Weave Coir Bhoovastra 98.1.1.Quality Parameters of Coir Geo textiles as per IS12503 (Part 2) 1988 Coir Mattings, Mourzouks and Carpets
10
8.2 Geo rolls and Vegetation Fascines 118.3 Non-woven Coir needled Felts. 128.4 Cocologs 138.5 Coir Fibre Beds (Cocobeds) 138.6 Coir Loop Fabric 14
8.6.1. Constructional Details of Coir Loop Fabrics 14
8.7 Coir Cell Geo Textiles 148.7.1. Major Mineral Mines in India 148.7.2. Impacts of mining 158.7.3. Application of Coir Cell Geo Textiles in the Waste Dumping Yards of Mines
16
9 Bioremediation using Coir geo textiles 1710 Qualities of Good Coir Bhoovastra 1811 Major Application Areas of Coir Bhoovastra 1812 Choice & Selection of Coir Bhoovastra Depends on 1913 Advantages of Coir Bhoovastra 20
14 Demerits of Geo textiles from synthetic materials 2015 Looms for Manufacturing Coir geo textiles 21
15.1 Coir Wooden Handloom 2115.2 Anugraha 2215.3 Jacquard Loom 24
16 Application of Geo textiles 2416.1 Present Status 2416.2 Separation 2416.3 Filtration 2516.4 Drainage (Transmissivity) 2516.5 Reinforcement 26
17 Guidelines for Installation and Laying of Coir Geo textiles 2617.1 For Soil Erosion Control 26
17.1.1 Site Assessment 2617.1.2 Site Preparation 2617.1.3 Vegetation & Seeding 2717.1.4 Fixation 2717.1.5 Laying 2817.1.6 Monitoring 28
17.2 Reinforcement of Paved Roads 2817.3.Cost Estimate for Reinforcement of Paved Roads 1 Km Long and 4 M Wide with Coir Geo textiles
37
17.4. As Sub -base layer (Under lays) in Village / Rural Unpaved Roads. 38
17.5 .Reinforcement of Village Roads using coir geo textiles under PMGSY
44
18 Performance Evaluation 4518.1 Functional Performance 4518.2 Pavement Performance Evaluations 46
18.2.1 Rutting 4718.2.2 Raveling 4718.2.3 Pothole 4718.2.4 Cracking 4718.2.5 Edge Drop 4718.2.6 Merlin Test for Roughness Measurement 4818.2.7 Skid Resistance 50
18.3 Structural Performance 5118.3.1 Benkelman Beam Test 5118.3.2 Dynamic Penetration Test 53
19 54
19.1.Cost of Laying with Single Layer of Coir Geo textiles for 1 Km Long and 8 M Wide Unpaved Road 5519.2.Cost Estimate for Reinforcement of Unpaved Roads 1 Km Long and 4 M Wide with Single Layer of Coir Geo textiles and Two Layer of Earthwork Filling 56
20 Standards for Testing Quality Parameters of Geo textiles 5621 Indian Standards for Coir Bhoovastra 57
21.1 IS 15868 (Part 1 to 6): 2008: Methods of Test for Natural Fiber Geo textiles (Jute Geo textiles & Coir Bhoovastra) 5721.1.1 Part 1 Determination of Mass per unit area 5721.1.2 Part 2 Determination of Thickness 5821.1.3 Part 3 Determination of Percentage of swell 5821.1.4 Part 4 Determination of Water Absorption Capacity 5921.1.5 Part 5 Determination of Smoldering Resistance 59
21.1.6Part 6 Determination of Mesh size of coir geo textiles by overhead projector method. 59
21.2 IS 15869:2008- Textiles-Open Weave Coir Bhoovastra 60
21.3 IS 15871: 2009: Guidelines for Use of Coir Geo textiles (Coir Bhoovastra) in unpaved Roads) 61
21.4 IS 15872:2009 : Guidelines for Application of Coir Geo textiles (Coir Woven Bhoovastra) for Rain Water Erosion Control in Roads, Railway Embankments and Hill Slopes 63
22Equipments and Procedure for Measuring Quality Parameters of Geo textiles 66
22.1 Bursting strength test apparatus 6622.2 Dry sieve test apparatus 6622.3 Cone drop test apparatus 6722.4 6722.5 CBR push through test apparatus 6822.6 Hydrodynamic sieve test apparatus 6822.7 Geo textiles permeometer 6822.8 Cross plane permeability test apparatus (hydraulic permittivitty
test apparatus) 6922.9 In-plane permeability test apparatus (hydraulic transmissivitty test
apparatus) 7022.10 Wide width tensile test by Universal Tensile Testing Machine 7022.11 Trapezoidal tearing strength 7122.12 Grab tensile strength 7122.13 7122.14 7222.15 Thickness gauge 72
23 Tested Quality Parameters of Coir Matting 7324 Tested Quality Parameters of Latex coated Coir Needled Felt backed 74
25 7426 Tested Quality Parameters of Coir Bhoovastra (Coir geo textiles) 7527 Tested Quality Parameters of Coir Loop 7628 Tested Quality Parameters of Knotted Coir Net 7729 Tested Quality Parameters of Coir Needled Felt With Hessian and HDPE
Backing77
30 Tested Quality Parameters of Coir Needled Felt 7831 Patents Granted for Application and Manufacture of Coir Geo textiles 7832 Export of coir geo textiles from India 7933 Protection of road embankment using coir geo textiles 8034 Reinforcement of rain water harvesting pond and stream embankment
using coir geo textiles82
35 Protection of hills slope embankment using coir geo textiles 8436 Protection of canal embankment using coir geo textiles 8637 8838 Protection of irrigation canal embankment using coir geo textiles 9139 Stabilization of landslide using coir geo textiles 9340 Protection of clay embankment using coir needled felt 9541 Stabilization of eroded slopes of railway embankment by coir geo textiles 9742 Appliction of coir geotextiles for reinforcement of mudwall for protecting
canals100
43 Creation of greenery over rocky patches using coir geotextiles 10344 Protection of dam against siltation using coir geotextiles 10545 Protection of river embankment using coir geotextiles 10746 Prevention of soil erosion due to runoff on the banks of river using cocolog 11047 Erosion control of soil and water conservation for vegetable crop on steep
slope laid with coir geo textiles111
48 Coir geo-rolls for high velocity stream bank protection 11449 Weed control and mulching using coir geo textiles 115
117References 118Case studies 124
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Coir Bhoovasthra, an Eco friendly and Biodegradable
Material for Soil Conservation and Rural Roads
1. Introduction
India has one of the largest road networks in the world, aggregating to about 33 lakh km at
present. However many of the existing roads are becoming structurally inadequate because
of the rapid growth in traffic volume and axle loading. At locations with adequate sub grade
bearing capacity/CBR value, a layer of suitable granular material can improve the bearing
capacity to carry the expected traffic load. But at sites with CBR less than 2%, problems
of shear failure and excessive rutting are often encountered. The ground improvement
alternatives such as excavation and replacement of unsuitable material, deep compaction,
chemical stabilization, pre loading and polymeric geo synthetics etc are often used at such
sites. The cost of these processes as well as virgin material involved is usually high and as
such they are yet to be commonly used in developing nations like India. In this context natural
fiber products hold promise for rural road construction over soft clay.
Geo textiles are proving to be cost effective alternative to traditional road construction method.
Studies have indicated that the biodegradability of coir can be used to advantage and the coir
based geo textiles have the potential of being used for rural road construction over soft clay.
In paved and unpaved road construction, geo synthetics reinforcement has been applied to
improve their overall strength and service life. The stabilization of pavements on soft ground
with geo textiles is primarily attributed to the basic functions of separation of base course layer
from sub grade soil, reinforcement of composite system etc. But these synthetic products are
non biodegradable and cause environment problems, whereas natural geo textiles like coir is
biodegradable.
2. Geo synthetics
Geo synthetics are synthesized polymeric or natural materials used to solve engineering
problem. The problem of rural roads on soft soil can be solved to some extent using geo
synthetics. Polymeric materials are polypropylene, polyethylene, nylon, polyester etc. Natural
geo synthetics are produced from natural materials like coir, jute, sisal etc.
A geo synthetic is affected by its surroundings or environment. Environmental factors that
contribute to the degradation of geo synthetics include UV radiation (sunlight), mechanical/
physical wear, long duration loads and temperature. For instance, a polypropylene textile or
grid will creep when exposed to tensile loads. Creep is also enhanced by an increase in
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temperature and additionally, UV radiation in sunlight can cause serious degradation and
weakening of polymer bonds.
Geo textiles, Geo grids, Geo membranes and Geo composites (Geo nets) belong to the family
of geo synthetics.
Geo grids
Geo textiles
Geo composites
or
Geo nets
Reinforcement
Separation
Cushioning
Filtration
Transmission
Isolation
Geo synthetic highway applications can be split into two areas, which are unpaved and
paved roads .In paved and unpaved road construction, geo synthetic reinforcement has been
applied to improve their overall strength and service life. The stabilization of pavements on soft
ground with geo textiles or geo grid is primarily attributed to basic functions of separation of
base course layer from sub grade soil, reinforcement of composite system etc.
3. Geo textiles
The geo textiles derive its name from two words
“geo” and “textiles” and therefore it means the
fabric in use in relation with “earth”. The term geo
textiles or geo fabric represent woven / non woven,
knitted / composite / blanket cells of natural or
synthetic origin, used as a permeable textile fabrics
in geo technical engineering to prevent the soil from
migrating while maintaining the water flow (soil
erosion). Geo textiles come in thickness ranging
from 0.2 mm to 10 mm in roll lengths up to 100
metre and width up to 10 metres with permeability
comparably ranged from coarse gravel to fine sand.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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The geo textiles role is to protect and promote vegetarian cover during its formative period
after which it degrades over a period of time and mixes with the soil providing for valuable
nutrients.
4. Soil Erosion
It is the gradual removal of the topsoil of earth’s crust over an extended period of time. This
leads to
1. Depletion of nutrients from the topsoil.
2. Reduction in productivity.
3. Disturbance in the wild life habitat.
4. Topographical alteration in the landmass.
5. Exorbitant costs of repairing erosion damaged sites.
Erosion consists of the loosening and
transportation of soil particles, a heavy
thunder storm will throw into the air up to
250 tons per hectare of top soil and the
flowing water which can no longer be
absorbed by the soil causes rills and gullies.
Deforestation, mining and construction,
vegetation disturbance etc. creates
conditions for accelerated erosion. Rainfall,
agricultural and forestry disturbance cause
India to lose 6000 million tones of precious
top soil annually.
5. History of Application of Geo textiles
The first use of a synthetic fabric as geo
textiles was in the late 1950’s when
a permeable woven fabric made of a
synthetic fabric was placed beneath
concrete pavements for erosion control
in Florida. Woven geo textiles found wide
uses throughout the US during the 1960’s
in erosion control applications. In Europe,
geo textiles materials were used in the
Netherlands around 1960 in combination
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with reed mat fascines for erosion protection in coastal works, Non woven geo textiles were
first used by Giroud as early as 1969 in earthen dam as a filter under erosion protection on
the upstream pace. In the same time, Wager started using both woven and non-woven geo
textiles in erosion protection in Sweden. Since then, plastic and steel nets and grids, used
automobile tyre casings, steel landing mats, Columbus fascine mats, reinforced plastic, rubber
membrane, wood, jute, coir and saw dust have also been used in reinforced soil structures.
The application of geo textiles to geo technical projects gained its momentum in 1970’s. One
of the earliest applications of geo textiles were in transportation engineering and in pavement
rehabilitation. It is estimated that 1400 million sq.metres of geo textiles are being used in the
world annually. Europe and North America markets each account for 40 % with the remaining
20 % attributed mainly to Japan. Natural fibre geo textiles (coir, jute, sisal, hemp, straw etc.)
account for less than 1 %.
5.1. The application vs. percentage of different major application areas for geo
textiles is furnished below.
Application area Percentage (%)
1. Reinforcement 4
2. Silt fences 6
3. Erosion control 7
4. Linings 8
5. Drainage 16
6. Asphalt overlay 17
7. Separation / stabilization 42
5.2. Features and benefits of Geo textiles
Surface soil erosion on slopes occurs by dislodgement
of soil particles and their transportation down slope as a
series of events that may be repeated several times by
a single particle before final deposition.
Erosion control is the process of restraining the initial
movement of soil particles by wind and water (rain). The
selection and installation of an effective erosion control
material will reduce the impact of rain drops on the soil
and impede overland water flow by reducing the impact
of rain drops, fewer soil particles become dislodged during rainfall.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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The soil erosion can be avoided with soil surface protection using a vegetation cover of
relatively shallow, fibrous root structure whereby the roots creep along the ground. Native
plants that occur naturally in a particular region, ecosystem and habitat without direct or
indirect human actions can achieve the vegetative cover. The vegetation plays an extremely
important role in controlling rainfall erosion by
1. Interception: Foliage and plant residues absorb rainfall energy and prevent soil detachment
by raindrop splash.
2. Restraint: Root systems physically bind or restrain soil particles while above ground
portion filter sediment out of run off.
3. Retardation: Stem and foliage increase surface roughness and slow velocity of run off.
4. Infiltration: Plants and their residues help to maintain porosity and permeability thereby
delaying onset of run off.
5.3. Rolled Erosion Control Products (RECP)
They are expected to serve mitigation of erosion both in the short term as well as long term
through the establishment and maintenance of vegetation cover.
Features of Geo textiles Benefits derived
Shield soil-against wind jet efflux and rain Prevent soil loss and controls erosion
Protects seeds/plants – against wind, rain & birds
Increases germination rate of seeds
Retains moisture-by capillary storage of water and shading
Promotes vigorous growth of vegetation
Fertilizes soil-increase humus content of soil as natural organic constituents degrade
Enhances soil fertility and permeability
Reinforces Turf – against general wear and tear. Greater turf durability and stability of soil surface
Insulates soil & roots – against extremes of temperature
Provides optimum conditions for seeds early growth of vegetation
Mulching – prevents moisture loss from soil Extended period of growth per season results in lower plant loss
Weed control-totally opaque Environmental friendly and suppresses weed growth
Temperature Moderation-the matrix/blankets moderates temperature changes
More roots survive to give stronger plant growth
Increased fertility – as the matrix degrades it adds to the humus in the soil
Improves long term condition for plant growth
The economics-easily man handleable, in roll form, no special labour, very easy to install, takes the contour of the soil, provides for long term weed control, mulching etc.
Reduces laying time, site labour utilised, cost spread over several financial years, eco friendly & biodegradable.
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The Rolled Erosion Control Products can be classified as
1. Erosion Control Nettings (ECN)
2. Erosion Control Meshes (ECM)
3. Erosion Control Blankets (ECM)
4. Turf Reinforcement Mats (TRM)
6. Functions of Geo textiles
Geo textiles usually fulfill one or more of the following functions
1. Drainage (Fluid Transmission).
2. Filtration.
3. Separation.
4. Reinforcement (Protection).
6.1. Drainage
Geo textiles can collect a liquid or gas and convey it along its own plane thus providing fluid
transmission
6.2. Filtration
Geo textiles acts as filter when it allows liquid to pass normal to its own plane, while preventing
most soil particles from being carried away by the liquid current. It is one of the most widely
used geo textiles functions. A geo textile provides filtration function, which serves the same
role in soil structures, as were the various gradations off aggregates conventionally used.
6.3. Separation
The separation function refers to the separation of two dissimilar materials. The primary geo
textile responsibility is to prevent intermixing of the two different soil layers or dissimilar materials,
throughout the design life of the structure. Normally geo textiles provided for separation in road
pavement prevent intrusion/pumping of soil particles into the base/ sub base course. Geo
textiles are commonly used for this function when pavements are constructed over soft soils.
Roadway pavements are basically structures for taking the high contact pressure from the
vehicle tyres and reducing that pressure through the depth of the pavement to a level, which
can be handled by the underlying soil. Pressure dissipation occurs down through the various
layers of materials within the pavement. Over a period of time, especially in presence of water,
repeated vehicle load applications cause sub grade soils to migrate into the aggregate base
of the pavement section. Contamination of the aggregate base by the sub grade results in the
reduction of the effective base thickness to a value, which is less than what, was the design
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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value. Reduction of the base thickness results in a decrease in the load carrying capability of
the aggregate base and leads to a reduction in the pavement life. Geo textiles prevent the sub
grade materials from migrating into the aggregate base, while maintaining the desired strength
over a much longer period and as a consequence the quality and the life of the pavement is
increased substantially.
6.4. Protection
Geo textiles protect a material when it alleviates or
distributes stresses and strains transmitted to the
protected material. This can be
1. Surface protection, as in erosion control
2 For interface protection i.e. alleviation of
reflection cracking
3. As tensioned membranes when placed
between two materials with different
pressures (bridging of gaps, stress reductions)
4. As tensile member in a reinforced soil structure to provide tensile modulus and
strength through interface friction.
In many applications, geo textiles may perform more than the function envisaged.
7. Coir Bhoovastra (Coir Geo textiles)
Coir geo textiles (Coir Bhoovastra) are permeable fabrics capable to control soil erosion. It
protects the earth and promotes vegetation retaining precious top soil. It is available in woven
and non-woven forms.
Coir Bhoovastra is
� Made from natural fibre
��� 100% organic and renewable
��� Good durability
��� Biodegradable
��� Naturally resistant to rot, moulds and moisture
��� Needs no chemical treatment
��� High tensile strength and modulus
��� Good dimensional stability
��� Anti-slip nature
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��� Available in India in abundance at low price
��� Found to last for 4-6 years within the soil environment
��� eco friendly and bio degradable
��� Serves the purposes of Reinforcement, Separation, Filtration and Drainage – in road
construction
��� Low extensibility
��� Stiffness
��� Long hairs protruded from the yarn surface fibre shedding and processibility
��� High biodegradability to last for 4-6 years within the soil environment
Coir Bhoovastra (Coir Geo textiles) is a net fabric from coir fibre.
It is a woven fabric of two treadle in construction made from
coir yarn in which the warp and weft strands are positioned at
a distance to get a mesh (net) effect of ¼”, ½” and 1” square.
The netting (mesh) gives the grass plenty of room to grow at the
same time provides large number of “Check Dams” per square
meter of soil media. The nettings are normally produced on Coir handlooms out of 2-ply coir
yarn, i.e., 1-meter wide rolls of 50-meter length.
Coir Bhoovastra are permeable fabrics made from coir fibre extracted from coconut husk
either by natural retting or by mechanical process. Coir geo textiles are used for stabilisation
of soil through vegetation against erosion of landscape and soil slopes as well as protection
of banks of river, canal and lakes, road and railway embankment and reinforcement of mud
wall of stream, bunds, farm and fishponds against erosion and other applications involving
separation and filtration.
Compared to other natural fibres like cotton, jute etc, coir fibres of larger diameter and
curvature, possess rigidity to bending which helps to bridge gaps in soil materials in the case
of filters and separation functions. Also in the case of reclamations, coir fabrics require less
support than other fabrics
Coir geo textiles control the soil erosion by acting as a ground cover or mulch .The term mulch
refers to any material which would be decomposed fully or partially over a period of time and
serving as nutrient to the vegetation that is being nurtured. The mulch has a short-term role to
play and not a long-term role in stabilisation. As a ground cover, it reduces the flow velocity of
runoff water by forming check dams with the help of net structured strands of coir geo textiles
in firm contact with the soil, which absorb the impact of water flow and resist washing down
keeping the soil intact. Coir geo textiles provide support to the seeds sown and seedling
which could be otherwise easily washed away by water. The strands of the net reduce the
wind velocity at the soil surface thereby trap soil particles from being blown away. As a mulch,
coir geo textiles provide ideal environment for the seeds to germinate and healthy grow of
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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seedling by regulation of soil humidity, temperature and manure and controlling weeds, by
protection from direct sunlight and rain.
8. Types of Coir Bhoovastra
8.1. Open Weave Coir Bhoovastra
Open Weave Coir Bhoovastra is a net fabric woven from coir yarn. Open Weave Coir
Bhoovastra is a good insulant, resistant to dampness and moths, biodegradable, absorb
moisture equal to its own weight and conserved moisture in soil which is sufficient for the
growth of vegetation. When the Open Weave Coir Bhoovastra eventually disintegrates, it
leaves only humus. There is no need for post-installation work.
Open Weave Coir Bhoovastra have been found to be an ideal geo textile for situations where
land is sloppy which may lead to riling and gulling. In such slopes, heavy rainfall causes loss of
soil. In the areas of scanty rainfall where soil is non- cohesive and prone to wind blowing, Open
Weave Coir Bhoovastra provides adequate protection .Coir bhoovastra finds applications in
erosion of cut slopes of railways, road, approaches of bridges, canal and drainage bank,
bank of river, ponds, lakes, hill slopes and terraces requiring surface stabilisation, reclamation
of mine spoil heaps and sand dune stabilisation.
The Open Weave Coir Bhoovastra initially holds the ground for seeds and seedling and provides
a mechanical support against water erosion helps the germination of seeds of better and growth
of the plants conserving moisture and adds organic matter to the soil after degradation. In areas
where vegetation is poor or takes longer time for establishment, Open Weave Coir Bhoovastra
can hold the soil together for a longer period of time in comparison to other natural fibres.
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In areas prone to soil erosion like slopes and
drainage areas open weave Coir Bhoovastra, holds
seed and soil intact even during heavy rainstorms.
It stays on the earth against the ravages of quick
flowing water, wind or wild vegetative growth. The
openings between the strands give the grass or
vegetation plenty of growing room.
8.1.1. Quality Parameters of Coir Geotextiles as per IS12503 (Part 2) 1988 Coir
Mattings, Mourzouks and Carpets
A matting of two-treadle weave in construction with the difference that the warp and weft
strands are positioned at a distance to get mesh effect.
DesignationType of warp
yarn
Approximate
scorage of warp
yarn
Ends
per dm
Type of weft
yarn
Picks per
dm
Mass, kg/
m2
(1) (2) (3) (4) (5) (6) (7)
Hand loom matting
H2M1 (MMA1)
H2M2 (MMB1)
H2M3 (MMR1)
H2M4 (MMA2)
H2M5 (MMV1)
H2M6 (MMV2)
H2M7(MMY1)
H2M8(MMA3)
H2M9 (MMA4)
H2M10 (MMA5)
Anjengo
Beach
Aratory
Anjengo
Vycome
Vycome
Beypore
Anjengo
Anjengo
Anjengo
14
9
15
12
13
12
-
12
11
11
9
8
14
19
9
4.6
4
11
13
18
Vycome
Beach
Aratory
Aratory
Vycome
Vycome
Beypore
Aratory
Aratory
Anjengo
8
7
14
11
8
4
6
7
7
9
0.650
0.700
0.875
1.400
0.740
0.400
1.250
0.700
0.900
1.300
Permissible tolerances
Sl.No. Parameters Tolerance Permissible
1 Scorage of yarn 1
2 Dimension
Length
Width up to 180 cm
Width above 180 cm
+ 1 %
± 13mm
± 25 mm
3 Ends ± 2 strands per dm
4 Picks
Width up to 275 cm
Width over 275 cm
- 5%
- 2 per dm
5 Mass +7.5% -5%
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Note:
MMA2 (H2M4) In this matting the warp threads are arranged in-group of three strands.
MMR1 (H2M3) In this matting, the warp and weft threads are arranged is pairs, each warp
strands are woven alternately with the adjacent strands.
MMA5 (H2M10) In this matting the warp strands are arranged in-group of 6 strands leaving
a gap of 1 cm between each group. After 6 such groups 4 jute strands are
provided to protect the warp after cutting. A gap of 1.5 cm is provided after
the jute strands of facilitate cutting of matting in strips of 20 cm width.
MMB1 (H2M2) In this matting extra warp strands are allowed to reinforce over a width of 2”
at both sides, when the width of matting is 36” and less. Above 36” width a
reinforcement of 4” width at the centre and sides of the matting is allowed.
8.2. Geo rolls and Vegetation Fascines
These are mainly used for the stabilisation and revegetation of sites marked by steepness
or high exposure to waves and currents causing instability. Geo rolls or vegetation fascines
are construction modules characterised by a compact roll of coir web covered by exterior
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coir mesh netting making it strong and flexible. Their
configuration and density help them to maintain
form without losing material and promote plant
growth as well as microbial activity. In areas where
there is a constant flow of water, they facilitate new
channel alignment. In standing water they initiate
sedimentation, facilitate vegetation and dissipate
induced wave energy. Geo rolls collect and hold
mineral and organic particles, provide a physically
stable substrate for root growth and gradually bio-degrade to leave a self sustaining erosion
control system. The interior of the geo rolls consist of 100% coir fibre webs cross-lapped or air
laid, followed by needle punching or stitch bonding. The fibre density is greater than or equal
to 1000 gsm and the width of 220 mm to 600 mm. The substrate is then rolled into desired
diameters.
8.3. Non-woven Coir needled Felts.
Coir needled felt is a non woven fabric of
various densities made from needle punching of
decorticated coir fibre. The coir non-woven blankets
are composed of 100% coir fibre randomly needle
punched to the desired degree of compaction. In
the manufacturing process, well cleaned coir fibres
of good staple length pass through the cleaning
machines by pneumatic suction and punched by
the needle loom on one side to manufacture felts of
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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different density depending upon punching intensity, needle penetration and thickness. The
fibre is mechanically bonded (interlocked) to form a continuous length of sheet. No bonding
material is used in the manufacture. It can be manufactured in thickness from 10 mm to 20
mm with a density varying from 500 to 1500 g/sq.m. Coir needled felts are available in blanket
forms backed with nets made of jute, polypropylene and polythene also.
The felts have excellent moisture absorption and retention characteristics and form an ideal
medium for plant growth.
8.4. Cocologs
Cocologs are made from coir fibre bunches under pressed condition in tubular enclosures
of knotted coir yarn. They are having a shape similar to a wooden log.They vary in diameter,
length and weight. The diameter varies from 30 cm to 50 cm, weight from 60 kg to 180 kg,
usually produced with a length of 6 metre.
Charcoal is also used intermittently for filling the logs as additional manure for faster growth of
plants. Cocologs are mainly used for vulnerable streams, rivers or lake bank to protect scour.
The rolls are attached at the edges of the bank and secured by wooden stakes/ pegs. The
pegs may be used on alternate sides of the log.
For high embankment areas with variable water level, several Cocolog can be applied as a
stack.
8.5. Coir Fibre Beds (Cocobeds)
Cocobeds are made from coir fibre and coir
geo textiles. Coir fibre is sandwiched between
two coir geo textiles and stitched together to
form a bed or pouch. Cocobeds are produced
in different thickness, width and lengths. The
thickness varies from 5 cm to 15 cm, width from
60 to 100 cm and length 125 cm to 600 cm.
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Relatively steep stream banks can be covered with pre planted Cocobeds. Sediments will
be collected and held in Cocobeds, which helps in plant
growth and purifies water to a certain extent.
8.6. Coir Loop Fabric
Coir loop fabric is a product made with loop construction
usually manufactured in rolls for use as geo fabric for soil
erosion control and soil stabilization.
8.6.1. Constructional Details of Coir Loop Fabrics
Quality Number
Tight chain
Binding chain
Loop chain Weft Tig-ht Bin-ding
Lo-op
Picks/dm
Weight gm/m2
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
SPL L7
SPL L8
SPL L9
Vycome
Vycome
Beach
Vycome
Vycome
Beach
Vycome
Quilandy
Beach
Vycome
Vycome
Beach
5
4
5
10
8
5
5
4
5
8
8
9
1300
1600
1200
8.7. Coir Cell Geo Textiles
India is a mineral-rich country, with more than 20,000 mineral deposits. The country produces
about 90 minerals, which include four fuels, 10 metallic and 50 non-metallic, three atomic and
23 minor minerals. Most of the country’s mining activities are concentrated in the 11 statesviz.
Gujarat, Andhra Pradesh, Jharkhand, Madhya Pradesh, Rajasthan, Karnataka, Odisha, Tamil
Nadu, Maharashtra, Chhattisgarh and West Bengal which accounts 92 per cent of the mines.
2,628 mines were reported in India during 2010-11.
8.7.1. Major Mineral Mines in India
� Asbestos Mines
��� Bauxite Mines
��� Chromate Mines
��� Coal Mines
��� Copper Mines
��� Diamond Mines
��� Dolomite Mines
��� Feldspar Mines
��� Gold Mines
��� Granite Mines
��� Iron Mines
��� Iron Ore Mines
��� Lime Stone Mines
��� Metallic Minerals
��� Non Metallic Minerals
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8.7.2. Impacts of mining
Almost all of India’s minerals are located in regions that also hold most of its forests, tribal
population and major river systems. Forest land has constantly been getting diverted for the
purpose of mining and for other developmental projects. During 1980-2005, about 1,00,000
ha of land was diverted across India to make way for 1,200 mines. This diversion has destroyed
ecosystems as well as livelihoods.
Like the majority of human activities, mining operations produce waste materials. The soil
and rock which is removed to gain access to buried ore and the material (water, solids, and
gases) left behind after the ore has been processed to remove the valuable commodities,
are considered to be waste materials. The large volumes of waste produced during mining
operations are expensive to manage and are frequently cited as an obstacle in the environmental
sustainability of mining.
The type, amount and properties of mine waste produced at different mines vary depending on
the resource being mined, process technology used and geology at the mine site. While many
mine wastes are benign, mining companies manage their waste in order to deal with the large
volumes of waste produced and to prevent the release of contaminates into the environment.
Waste management plans are developed as part of the mine approval process and consist of
waste storage area selection and design, strategies to address problematic waste and long
term stabilization of waste as part of mine closure. Understanding and addressing potential
impacts at many of these sites are often complex involving multiple environmental media
spread over large areas.
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Since climate is basically an average of the weather over a long period of time, vegetation
is important to climate. Plants also use carbon dioxide during photosynthesis, which slightly
offsets the amount of greenhouse gas being released in the atmosphere through the burning
of fossil fuels. Vegetation is necessary for normal weather and climate.
Soil is the mixture of minerals, organic matter, gases, liquids and myriad organisms that
together support plant life. Two general classes are topsoil and subsoil. Soil is a natural body
that performs four important functions: it is a medium for plant growth; it is a means of water
storage, supply and purification; it is a modifier of the atmosphere of Earth; and it is a habitat
for organisms all of which modify the soil.
Soil is considered to be the “skin of the earth” with interfaces between the lithosphere,
hydrosphere, atmosphere of Earth, and biosphere. Soil consists of a solid phase (minerals
and organic matter) as well as a porous phase that holds gases and water. Accordingly, soils
are often treated as a three state system.
As soil resources serve as a basis for food security, the international community advocates for
its sustainable and responsible use through different types of Soil Governance.
Soil formation is the combined effect of physical, chemical, biological and anthropogenic
processes working on soil parent material. Soil is said to be formed when organic matter has
accumulated and colloids are washed downward, leaving deposits of clay, humus, iron oxide,
carbonate and gypsum producing a distinct layer called the B horizon.
8.7.3. Application of Coir Cell Geo Textiles in the Waste Dumping Yards of Mines
The type, amount and properties of mine waste produced at different mines vary depending
on the resource and dumping sites hence the technology for the application of coir geo textiles
also varies. The application of coir geo textiles for the development of vegetation in the other
sites has top soil available. For the vegetation in the mines, it is essential to provide top soil or
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the conditions for the germination of seedlings.
Due to deep slope dumping and varying sizes
of waste, use of normal coir geo textiles cannot
control the retention of the added top soil till
effective germination.
The Coir Cell Geo Textiles is a new innovation
for the application of Coir Bhoovastra. Coir Cell
Geo Textile is normal coir geo textiles provided
with woven pockets for the insertion of seed
embedded manure blocks/ coir felt etc. The
plant species are selected on the basis of
suitability to the climatic conditions of the site. The pockets are woven so as to insert the seed
implanted blocks or coir felt at the desired places in the coir geo Textiles. Pockets of variant
size and dense per area can be made in the Coir Geo Cell textiles. The blocks or felt can be
inserted at the time of weaving or at the site before application. Size and number of pockets
to be provided depends on suitable factors for local natural well growing vegetation. Based
on the suitability for thick vegetation the coir pith/ manure /soil etc are mixed and embedded
with seeds to make the blocks of coir felt. The Coir Cell Geo Textiles can be effectively applied
on rocky patches and mainly in the wasting dumping yards of the mines.
9. Bioremediation using Coir geo textiles
The potential of natural geo textiles lies in areas of short to medium term applications, with
high performance and a life span of 1.5 to 2 year. Coir fibre is coarse, rigid, and strong and
degrades slowly. The slow rate of degradation is attributed to the high lignin content of the
coir fibre. The high content of lignin in coir fibre, bestows the strength to the coir geo textiles,
which remains undisturbed and embedded in the soil till root fixation and establishment of the
vegetation.
Biodegradation of coir geo textiles is very slow process in comparison to the other natural
geo textiles like jute and sisal. The acidic phenolic materials leached out from the coir prevent
the indigenous micro flora from attacking it. Over the passage of time, biodegradation sets
with the enrichment of the phenolic precursors leached out into the soil environment. The
development of a consortia of micro organisms (bacteria, yeast, fungi and protozoa) lead to
the biodegradation of the coir geo textiles and adds to the nutrient status of the soil with a
marginal increase in nitrogen / potassium and phosphorous content of the soil.
According to the tests conducted by German Bundesamt for Material Testing on natural fibres
over a prolonged period of time in highly fertile soil maintained at high humidity (90%) and
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300C temperature revealed that coir retained 20% of its strength after 1 year whereas cotton
degrades totally in 6 weeks, and jute in 8 weeks, coir has retained 2 % strength even after
one year, and it takes 15 times longer than cotton and 7 times longer than jute to degrade. It
is reported that under the conditions of flooding water, it was found that coir was undamaged
even after 4000 hours while jute and cotton expanded in diameter like floating paper and then
broke apart. The above results showed that the coir has got a very stable physical structure
in comparison to other natural fibres. The life expectancy of the natural geo textiles depends
on the soil structure & composition; climate conditions, UV radiation aspects, rainfall at site,
temperatures and type of applications.
10. Qualities of Good Coir Bhoovastra
It should possess high modulus of elasticity, low elongation, satisfactory punching strength,
high absorption qualities, resistance to ultra violet, surface compatible with the needs and it
should be economical.
11. Major Application Areas of Coir Bhoovastra
Coir Bhoovastra is an excellent medium for bio engineering applications in many parts of the
world in the form of meshes, netting, needle felt and pads, erosion control blankets, geo rolls,
vegetation fascines, geo cushions, geo beds, anti weeds blankets and so on. Coir Bhoovastra
is the answer to many of the environmental problems that man faces today
i) Shoreline stabilisation.
ii) Beautification of lakes and ponds.
iii) Plant and tree protection systems.
iv) Landscaping and Golf courses.
v) Sand dune stabilization.
vi) Ski slope and high altitude vegetation.
vii) Protection and re vegetation of waste dumps.
viii) Wasteland development.
ix) Reinforced soil retaining structures.
x) Road / Railway / River embankment.
xi) Mine site reclamation.
xii) Dams.
xiii) Bearing capacity improvement for high capacity traffic areas.
xiv) Cuttings and hill slide slopes.
xv) Irrigation works.
xvi) Dam wicks / Table drain outlets.
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xvii) Farm and Forestry application.
xviii) Watercourse protection including stream bank protection.
xix) Storm water channels.
xx) Roof top greening.
xxi) Agricultural and horticultural application like mulching, anti weed, vegetative seeding
etc.
xxii) Protection from wind erosion.
xxiii) Mud wall reinforcement.
xxiv) Separation application in rural roads, railways, parking and storage areas.
xxv) Reinforcement of rural unpaved roads, temporary walls.
xxvi) Providing sub base layer in road pavement.
xxvii) Filtration in road drains and land reclamation.
xxviii) Containment of soil and concrete as temporary shuttering.
xxix) Concrete column curing
xxx) Fly ash dump waste protection
and greening
xxxi) Control of shallow mass waste
and gully erosion..
xxxii) Wetland environments.
xxxiii) Plant and tree protective
systems.
xxxiv) Agri and Horti engineering
industry.
xxxv) Soil stabilisation
12. Choice & Selection of Coir Bhoovastra Depends on
i) Type and degree of improvement required.
ii) Type of soil, geological structure and seepage conditions.
iii) Cost.
iv) Availability of material and quality of work required.
v) Construction time available.
vi) Possible damage during construction.
vii) Durability of material in the environment as related to the expected life of the structure for
the given environmental and stress conditions.
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13. Advantages of Coir Bhoovastra
a. The high tensile strength of coir fibre protects steep surfaces from heavy flows and debris
movement. It can withstand considerable pedestrian movement and vehicular traffic
without deterioration.
b. Easy to install and hugs contour of the soil surface due to its heavy weight and ability to
absorb water.
c. Totally bio degradable, 100% natural and provided nutrients.
d. Water absorbent, thus acts as mulch on the surface and as a wick in the soil mantle.
e. Environmentally friendly and aesthetically pleasing and non polluting.
f. Provides excellent microclimate for plant establishment and healthy growth.
g. The thick and protruding fibres from the yarn render an extra protection against soil
erosion and provide roughness to the surface floor and hold the soil particles in place.
h. The intersecting strands move independently of one another in the coir geo textiles
thereby allaying fear of wild life entrapment.
i. The coir geo textiles give the grass plenty of room to grow and at the same time provides
large number of “Check Dams” per square meter of soil media. Due to high resistance to
salt water action, the coir geo textiles remain virtually unaffected when used against wave
lap erosion.
j. During the manufacturing process of coir yarn, no chemicals are used.
k. Presence of pesticide residue in Coir Bhoovastra is below the toxicity limits of food
items.
l. Holds the seeds and saplings in place.
m. Allows sunlight to pass through.
14. Demerits of Geo textiles from synthetic materials
1. Recalcitrant, i.e., not bio-degradable.
2. Synthetics originate from hydrocarbons, which are obtained from non-renewable sources
such as petroleum and natural gas. These are fast depleting and need to be used
sparingly.
3. Synthetics need 100% shielding from the ultra violet rays to prevent release of toxic
gases into the environment leading to environmental pollution. The chemicals applied for
shielding are toxic and pollute the environment.
4. Application of synthetics prevents the percolation of water into the underground water
table.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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5. Non hygroscopic, they alter the microclimate around the plants thus discouraging healthy
vegetation.
6. Undergo slow attack of acid rain and UV light to produce poisonous chemicals.
7. Being a non-conductor of heat, increase the temperature of soil creating unfriendly
atmosphere for the vegetation to grow.
8. Incineration or recycling also creates pollution due to release of harmful chemicals and
gases.
15. Looms for Manufacturing Coir geo textiles
15.1. Coir Wooden Handloom
With the aid of loom, the process of weaving manufactures coir products. A coir handloom
consists of different parts such as chain beam, chain rest beam, heddle frame, pulley, sley,
reed, waist beam (front rest), tension beam (cloth beam), treadles, lamprod, shuttle, etc.
The chain beam is a wooden roller
upon which the warp yarns are
wound. Chain rest beam guide the
warp yarn from the chain beam in
a parallel sheet form to the heddle,
reed etc of the loom. Separate
chain beams are provided for tight
and slack chains. Heddle frame is a
wooden rectangular frame in which
the heddles are arranged by two
iron rods (heddle staves) at top
and bottom. The number of heddle
frames for a loom depends upon
the design and type of the fabric to be woven. The heddles are made from 18 gauge G.I wire
twisted to form a heddle eye at the centre, having two holes, one each at the top and bottom
for the insertion of heddles through the heddle staves.
Pulley is meant for up and down movement of the heddle frames. The sley is used to bring the
weft to the fell of the cloth. The process of bringing the weft to the fell of cloth is called beating.
The reed determines the width of the fabric woven in the loom. Reed helps the uniform
distribution of warp yarns from heddles and positioning of the weft at appropriate places
during weaving. The space between the two iron strips is known as dent and the number of
dents determines the quality and density of the woven fabric. The dents should be uniform in
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a reed. Two dents will be taken in excess for getting proper selvedge in the course of weaving.
For matting, 100’s reed means that 100 dents per yard (3 feet) and mats, 30’s reed denotes 30
dents per foot. Waist beam is a support for woven fabric and guides the fabric to the tension
beam. Tension beam is used for maintaining the tension of the tight warp. The warp ends are
tied to apron rod, which is connected to the tension beam by means of pieces of rope.
Treadles are meant for lowering and raising the heddle frames according to the design to be
woven. The process of tying the heddle frames to the treadle is known as “tie-up”. The shuttle
is the carrier of the weft. It is a boat shaped device made of wood having arrangement to hold
the quill inside it.
For perfect working of the heddle frames, the heddle frames are first tied to the lamprod and
then to the treadle.
15.2. Anugraha
Central Coir Research Institute, the research centre of Coir Board has developed a metallic
handloom named “ANUGRAHA” for weaving all varieties of coir geo textiles.
The operation of wooden coir handlooms requires exertion of a large force and therefore can
be operated mainly by males having sound physique. Anugraha loom has been so designed
that it can weave a coir fabric with a close weave of 6 mm to a fabric having a mesh size of 25
mm. A layman can operate and produce standard quality products without any drudgery. As
there is no power required to operate this loom, it can be installed in the remote village where
women can easily operate it as it has a simple pedal for treadling. The treadling and beating
is very easy in Anugraha loom and is operated by a 3 mm wire rope (motor cycle cable) and
beating simplified providing a bush bearing.
Anugraha is light weight, easy to shift from one place to another as it needs no foundation.
It needs less maintenance and occupies less space. It is easy to operate compared to
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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wooden handloom. Anugraha loom is a
big success in the coir industry and there
is a tremendous scope for the generation
of women employment. It is a boon to the
industry and hence named “Anugraha” which
means blessing especially to the rural poor
women folk.
Fabrication of wooden handloom requires
one cubic meter of wood such as Sal, Thembavu, Maruth etc. A tree of height 15 meters
and diameter 0.5 meter can produce 2.25 cubic meters of planks. Therefore two wooden
handlooms necessitate cutting of a tree. The metallic Anugraha handloom could save trees,
which are very essential for maintenance of ecology.
Sl.No. Wooden handloom Mild steel Anugraha handloom
1 Fabrication cost is ` 45,000 Fabrication cost ` 30,000
2 One handloom requires one cubic meter of special quality wood viz., sal, maruthi, thembavu etc. A pair of handloom requires cutting of a tree of 15 meter height and 0.5 meter diametre.
Requires around 120 kg mild steel
3 Produces irregular number of wefts per unit length as the gap is controlled manually
Produces fixed number of wefts per unit length which can be predetermined by a ratchet mechanism provided in the machine
4 Winding is to be done by stopping the weaving operation, as it is done manually
Winding is carried out without stopping the weaving operation by the ratchet mechanism
5 The release of yarn from the chain beam is done manually, stopping the weaving operation
The yarn is released automatically due to providing of a brake mechanism which releases warp yarn continuously from the chain beam
6 Requires operation by two healthy persons It can be operated by only one woman worker
7 For changing the heddle frame, a force of minimum 30 kg is required to treadle by foot
For changing the heddle frame the force required is only 1kg to treadle by foot, which is easily done by women workers
8 Space required is 2metre x 3metre The space required is 1metre x 2metre
9 It cannot be shifted without dismantling, due to its enormously heavy structure
Due to its light weight, it can be easily shifted from one place to another
10 Production is 60 meters/day per 8 hours by two persons
Production is 80 meters/day per 8 hours by one woman
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The Anugraha loom is designed with a cover to protect the women during weaving. Women
get expertise to operate Anugraha Loom in 4 hours training. Panama matting, Ribbed Matting,
rod mat, rod inlaid mat and carpet mat can also be manufactured using Anugraha Loom with
minor arrangements.
Comparison of wooden handloom and Anugraha handloom
15.3. Jacquard Loom
It is the most improved type of mechanism that exists in the weaving. The mechanism facilitates
control of warp threads individually and provides a very large scope for producing complicated
designs. In ordinary and dobby looms, only a group of warp threads drawn through the heddle
frames depending upon the number of heddle frames used can be either raised or lowered
for every picks, whereas in Jacquard shedding mechanism each and every warp threads can
be individually controlled according to the will and pleasure of the weaver as per the design.
The design making capacity of the Jacquard machine is expressed in terms of the number
of hooks in the machine. In coir industry, the machine having 100-400 hooks is in practice. A
single treadle operates the machine.
The design to be woven is first drawn on a graph paper and is punched on pattern cards. The
size of the card depends upon the capacity of the Jacquard machine. In the Jacquard design,
draw the design in the ratio 2:1 for warp and weft for getting a square design and take a ratio
of 1:1 for producing a rectangle in the matting.
16. Application of Geo textiles
16.1. Present Status
� Lack of knowledge or know-how for adopting the new materials and techniques.
� Absence of scientific literature with regard to the long term performance of pavements
constructed with coir geo textiles.
� Fear of possible pre-mature failures.
� Non-availability of experienced or skilled workers familiar with such alternate methods.
� Non-availability of contractors who are willing to take up such works.
� Lack of self-confidence in trying new techniques.
16.2. Separation
� Prevent the intermixing of two adjacent soils
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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��� Eg. separating fine sub grade soil from the aggregates of the base course, the geo textiles
preserves the drainage and the strength characteristics of the aggregate material
16.3. Filtration
��� Defined as “the equilibrium geo textile-to-soil system that allows for adequate liquid flow
with limited soil loss
��� To perform this function the geo textile needs to satisfy two conflicting requirements: the
filter’s pore size must be small enough to retain fine soil particles while the geo textile
should permit relatively unimpeded flow of water into the drainage media.
16.4. Drainage (Transmissivity)
�� This refers to the ability of thick nonwoven geo textile whose three-dimensional
structure provides an avenue for flow of water through the plane of the geo textile.
�� Here the geo textile promotes a lateral flow thereby dissipating the kinetic energy of
the capillary rise of ground water.
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16.5. Reinforcement
This is the synergistic improvement in the total system strength created by the introduction
of a geo textile into a soil and developed primarily through the following three mechanisms:
1. Lateral restraint through interfacial friction between geo textile and soil/aggregate.
2. Forcing the potential bearing surface failure plane to develop at alternate higher shear
strength surface.
3. Membrane type of support of the wheel loads.
17. Guidelines for Installation and Laying of Coir Geo textiles
17.1. For Soil Erosion Control
17.1.1. Site Assessment
The first step in the application of Coir Bhoovastra
is to make a detailed study of the site like: Slope
assessment, nature and consistency of the soil
cover, the extent of damage, rainfall patterns etc.,
and thereby choose the right kind of Coir Bhoovastra
as well as the seed or saplings for the vegetation
cover.
17.1.2. Site Preparation
The slope area is demarcated. The surface is leveled.
The slope is prepared and the soil is tamped to the
desired shape by rounding of the tips ensuring
uniform contact of the coir geo textiles with soil over
the entire area to guide the run off to flow over the
net. The ground has to be made free of protruding
stones, earth masses etc, but natural budges can
be left as it is. Before applying any seedling, the
prepared slope needs to be relatively free of weeds,
stones, root stumps, rivulets, and gullies, crusting and caking, etc.
Slope application: Soil type assessment/slope assessment /slope blanket selection/slope
vegetation selection/slope stabilization procedure.
Channel application: Channel assessment/channel liner selection/channel vegetation
selection/proposed vegetation assessment/ channel stabilization procedure.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Shoreline application: Shoreline assessment/Shoreline blanket selection/Shoreline
vegetation selection/Shoreline stabilization.
17.1.3. Vegetation & Seeding.
The plant species are selected on the basis of suitability
to the climatic conditions of the site. If the slopes are
entirely raw and infertile and if the soil happens to be
slightly acidic, calcium ammonium nitrate is applied
@50 kg per 1000 sq.metre in solution.
Quick germinating, sod forming/ grass species to be
used whenever possible. The seeds after germination
should take up deep rooting system. After preparing the soil surface, the seeds have to be
applied on the surface by hand broadcasting or by hydraulic means and the Coir Bhoovastra
to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles after
laying. Surface is leveled again by compacting the loose soil.
17.1.4. Fixation
The open mesh coir geo textiles are laid side by side
by overlapping of 15 cm while end to end overlapping
of two coir geo textiles is 20cm. The overlapping
edges are fixed on the ground with the help of either
15 cm long U-shaped nails or 22 cm long J shaped
hooks made of 3 mm iron or steel wire.
The sides, top and bottom of coir geo textiles are
anchored into the trenches of 30 cm deep and 15
cm width, free from mud / soil slurry at the sides and
the bottom. The U shaped nails or J shaped hooks
should be driven at intervals of 50 – 75 cm; along sides and overlapping sections at a distance
of 30-50 cm. Wooden bamboo pegs may also be used for fixing the coir geo textiles. The
hooks must be at the same level with the ground for smooth water flow over the joint to the
next fabric.
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17.1.5. Laying
The erosion control blanket is to be laid in a
direction of the water flow starting from the top
to the bottom. The rolls are to be rolled down the
slope and are cut at the end .The Coir Bhoovastra
should be laid loosely and evenly without stitch.
Adjoining coir geo textiles should overlap 15cm or
be stitched together.
The top and bottom ends of the Coir Bhoovastra are fixed into slots about 30cm deep, dug
into the slope. The slots are filled with soil and tamped to pick up even with the soil surface.
The Coir Bhoovastra is pegged using U/J shaped or wooden pegs driven at intervals of 50-
75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the Coir Bhoovastra is in place.
Finally, the Coir Bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between Coir Bhoovastra and the base soil either at the bottom sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During the first
few days, the moisture levels are to be properly monitored to facilitate easy germination of the
seeds. The treated slope is irrigated as required to promote the growth of vegetation. When
fully laid, the Coir Bhoovastra will protect the slope against soil erosion and create permanent
greenery on the surface.
Care must be taken to protect the treated site from trampling by human and cattle till vegetation
comes up fully.
17.1.6. Monitoring
Close monitoring should be carried out for at
least two-season cycle. Displacement of Coir
Bhoovastra, if any, is to be noted and watched
without disturbing it initially. Fresh Coir Bhoovastra
pieces duly stapled on all sides should be applied
to overlap torn portions.
17.2. Reinforcement of Paved Roads
The other application is the paved road that also encompasses the unpaved application since
during construction of a paved road relatively few repetitions of trucks heavily loaded with
construction materials traverse the partially completed (unpaved) highway grade. This often
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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leads the road to critical stage. Then, construction is completed with placement of an asphalt
surface course, thus the highway is paved and open to the public. The opened highway is
exposed to many repetitions from loaded truck traffic; however the intensity of sub grade
load is considerably less due to the greater stiffness of the surface course. Benefits of an
underlying geo synthetic during construction are apparent, but as time and greater numbers
of load cycles pass, the benefits are not as clear for the paved road (Barksdale et al. 1989).
Geo grids and geo textiles are the two types of geo synthetics most widely used in pavement
systems at aggregate sub grade interface to reinforce or stabilize pavements. Field evidences
suggest that both geo grid and geo textile could improve the performance of pavement
sections constructed on weak soil.
Several investigators have reported significant effects of pavement stabilization using geo
textiles reinforcement to improve the bearing capacity of sub grade soil. Steve et al. (2005)
conducted a field demonstration to study how the performance of highway pavements is
improved with geo textiles. In his research a field demonstration was conducted using a
21-m section along a Wisconsin highway (USH 45) near Antigo, Wisconsin, that incorporated
three test sub-sections. Three different geo synthetics including woven geo textiles and two
different types of geo grids had been used for stabilization. Observations made during and
after construction indicate that all sections provided adequate support for the construction
equipment and that no distress seems to be evident in any part of the highway. Large-scale
experiments conducted on working platforms of crushed rock (breaker run stone or Grade 2
gravel) overlying a simulated soft sub grade. The tests were intended to simulate conditions
during highway construction on soft sub grades where the working platform is used to limit
total deflections due to repetitive loads applied by construction traffic. Tests were conducted
with and without geo synthetics reinforcement to evaluate how the required thickness of the
working platform is affected by the presence of reinforcement. Working platforms reinforced
by geo synthetics accumulated deformation at a slower rate than unreinforced working
platforms, and in most cases deformation of the geo synthetics reinforced working platforms
nearly ceased after 200 loading cycles. As a result, total deflections were always smaller (about
a factor of two) for reinforced working platforms relative to unreinforced working platforms.
Hans and Andrew (2001) investigated the reinforcement function of geo synthetics for a
typical Minnesota low volume roadways. From the study it was observed that the addition of
a geo synthetics does provide reinforcement to the roadway as long as the geo synthetics
is stiffer than the sub grade material. The service life of a roadway may also be increased
with the addition of geo synthetics reinforcement. It was also observed that the deflection
response of roadway is governed by the Young’s modulus of the geo synthetics used. Since
the deflections were controlled by the Young’s modulus of the geo synthetics; the largest
modulus geo synthetics produced the largest increase in service life.
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Schriver et al. (2002) conducted experimental study on geo grid reinforced lightweight
aggregate beds to determine their sub grade modulus and increase in the bearing capacity
ratio. From the study it was observed that the geo grid reinforcement placed at sub base/
aggregate interface effectively increases the service life of paved roads. Geo grid reinforcement
provides a more uniform load distribution and a deduction in maximum settlement more at the
asphalt aggregate and aggregate sub grade interface.
Ranadive (2003) investigated the performance of geo textiles reinforcement in soil other than
sand. In this study, model strip footing load tests were conducted on soil with and without
single and multi-layers of geo textiles at different depths below the footing. Testing was carried
out on Universal Testing Machine. From the study it was observed that bearing capacity
improved considerably for reinforced soil over unreinforced soil. It was observed that for a
single layer system, BCR (Bearing Capacity Ratio) for depth of layer below footing equal to
0.25B is maximum where B is the width of the footing and BCR decreases as the depth of
layer increases and for multilayer system, BCR for a constant d/B ratio and S/B ratio, (where
d is the depth of single reinforcing layer below footing and S is spacing between subsequent
geo textiles reinforcing layers when depth of top layer below footing was kept constant equal
to 0.25B). The BCR is maximum for N=4 but the percentage increase in BCR for N=4 over
BCR for N=3 is very low. Thus N=3 is recommended as optimum value.
Gitty and Ajitha (2008) conducted plate load test to study the variation of load carrying capacity
for both reinforced and unreinforced pavements. It was observed that the bearing capacity
improved by providing coir geo textiles as reinforcement and reported an increase in bearing
capacity by 1.83 times for reinforced pavement compared to unreinforced pavement.
Venkatappa and Dutta (2005) conducted monotonic and cyclic load test on Kaolinite with
geo textiles placed at the interface of the two soils. It was found bearing pressure of the soil
improved by about 33% when reinforced with coir geo textiles.
Indian Roads Congress also suggested in its Rural Road Manual (IRC: SP: 59-2002) the
use of coir geo textiles but no design methodology, construction guidelines and product
specifications are mentioned.
Open weave CBV is an ideal fabric for reinforcement of paved roads.
The surfaces of the roads are made dust free,
hot bitumen is sprayed on the cleaned surface
before laying the chipping carpet. Open
Weave CBV of ½ inch mesh is spread on the
carpet over which hot bitumen is applied.
The roller is moved over the surface. The seal
coat (bitumen carpet chips) is applied with 6
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mm metal to 1 inch thickness over the bitumen coated Open Weave CBV and the surface
rolled for consolidation.
The condition of Coir Bhoovastra should be assessed for any constructional / installation
damages before covering. Torn / damaged portions may be covered by pieces of coir geo
textiles and the extent of overlap will be such as to cover the damaged / torn portion fully plus
at least 75 mm beyond, on all sides.
Selection of PMGSY road
Stacking of coir geo textile
Before laying coir geo textiles Finished Sub base Ready for Coir Geo textiles
laying
Collection of coir geo textiles
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Field density testing
Keep the rolls adjacent and find out the overlap
that can be given
Roll out second& third rolls while maintaining required overlap
Laying of coir geo textiles
Stiffness &modulus of elasticity determination
using Geogauge
Roll out first roll with one of edges as reference
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Laying of coir geo textiles
Fix the roll to the subgrade by using clamps with one metre spacing
Fixing of coir geo textiles
Coir geo textile ready for sub base
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Laying of sub base over coir geo textiles
Compacting sub base with Road Roller
LAYING OF GSB
Placing of soil above geo textiles
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COMPACTION OF GSB
LAYING AND ROLLING OF AGGREGATE
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LAYING AND ROLLING OF AGGREGATE
SPREADING, WATERING AND ROLLING OF GRAVEL, LAYING OF PMC
Surfacing of road
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17.3. Cost Estimate for Reinforcement of Paved Roads 1 Km Long and 4 M Wide
with Coir Geo textiles
Sl.No. Particulars Cost (in Rs.)
1. Earthwork filling with conveners own gravelly earth cut and conveyed
with all leads and lifts including consolidation of 20 cm thick 1000x4x.2x
12322/10 cum
9,85,760
2. Cost of geo textiles(H2M6) for 4 m wide 1 km long road (considering
overlapping in both directions and side wrapping)- 1100x5@ Rs 33 per
sq meter
1,81,500
3. Cost of Bamboo holding-5x6x1000
(Rs 5 per piece, 6 Numbers per meter length)
30,000
4. Labour charges for preparation and laying- Rs 500x50 25,000
5. Supplying and stacking 60mm graded metal (proportion of 7:3 of
60mm and 36mm by volume) in standard heaps for measurement
1000x4x0.1x1654/cum
6,61,600
6. Supplying and stacking 36mm hard granite broken in standard heaps for
measurement 1000x4x0.1x1748/cum
6,99,200
7. Supplying and stacking of gravely earth for subbase in standard heaps
140 cum@ 1073/cum
1, 50,220
8. Metalling the roadway 100 mm thickness compacted to 75 mm using
metal and gravel, dry to compaction from sides to centre until the fines
creams up and fill the voids of the stone, then take off the roller and allow
to set to harden for 24 hours and rerolling the next day, and maintaining
the surface free of ruts for 15 days 1000x4x@ 736/10 sq mt
2,94,400
9. Metalling the roadway 100 mm thickness compacted to 75 mm as second
subbase wbm layer 1000x4x@ 736/10 sq mt(2nd layer)
2,94,400
10. Supplying and stacking 12 mm hard blue granite broken stone in standard
heaps for measurement 1000x4x.02@2170/cum
1,73,600
11. Supplying and stacking 6 mm hard blue granite broken stone in standard
heaps for measurement
1000x4x.01@1874/cum
74,960
12. Providing 20 mm chipping carpet over the wbm surface with broken stone
after thoroughly cleaning the base , applying a priming coat of 7.5kg of
bitumen/10 Sq.mt and spreading the hot premix ,rolling to dense surface
spreading the seal coat (0.09cum of 6mm metal and bitumen ,again
rolling including the cost of bitumen, oils, and hire of brass brooms, etc
complete applying priming coat 1000x4 @1760/10 sq mt
3,04,000
Total 38,74,640
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17.4. As Sub -base layer (Under lays) in Village / Rural Unpaved Roads.
An unpaved road haul loads across undeveloped terrain. Typically, such grades are
crossed with a minimum amount of preparation that allows for an efficient movement
of relatively few, but heavy, load repetitions. Rutting in the wheel paths is allowed but
typically desired to be four inches or less in depth. Regrading or leveling of the ruts can be
performed but is not typically, considered for an initial design of a layer of select granular
material, which is placed upon the sub grade as a surface course. The purpose of this
surface course is to transfer the surface load to the sub grade while spreading out the
load to the sub grade, which effectively reduces the intensity of pressure on the sub grade
(Steward et al. 1977).
A geo synthetic placed properly does improve an unpaved road. The most effective
location of the geo synthetic is below the select granular material and on the sub grade
surface (Das et al. 1998). In this location the geo synthetic provides separation, lateral
restraint of the upper granular course and a tensioned membrane effect when strained
extensively. Geo textiles separate a granular course from a fine-grained sub grade, due
to its relatively small apertures or apparent opening size (AOS). However, a geo grid also
provides separation due to its less than 100 percent open area and better lateral restraint
of upper granular particles. Due to interface friction and interlock with many individual ribs,
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a geo grid provides superior lateral restraint of the upper granular course, whereas the
geo textiles rely exclusively on interface friction for lateral restraint (Steward et al. 1977).
The tensioned membrane effect requires that the geo synthetic be extensively strained
(i.e., deeply rutted) for this mechanism to contribute a significant benefit.
The Coir Bhoovastra of low mesh can effectively be used for soil stabilization techniques
in road construction. The use of coir geo textiles varieties of 700g (H2M5, H2M2 & H2M8)
and 900g (H2M9) with 1/2 inch mesh as an interface between the sub grade and the sub
base increases the strength of the pavement and prevents intermingling of the soil and the
granular sub base which improves drainage.
The rural unpaved roads are leveled, clearing of all foreign materials including uprooting
of any vegetation if present. The area is leveled with earth and rolled for compaction to
set the optimum moisture content. To facilitate easy unrolling on the surface of the sub-
grade to be treated, the Coir Bhoovastra, in rolls of 1 to 2m width, is spread directly over
the leveled sub grade, ensuring that it should touch the sub grade surface at all points.
The edge of the Coir Bhoovastra should be folded back. The Coir Bhoovastra should be
folded back or cut and overlapped in the direction of the turn on application in curve.
The granular material is spread over Coir Bhoovastra (15 cm thick) to prevent puncture /
damage due to rolling of the upper sub base/ base layer and rolled with a light or medium
roller. The second layer of Coir Bhoovastra is laid again and sand is applied up to a
thickness of 15cm thick and rolled. In the case of clay sub-grades, a cushion layer of 10
cm thick sand is laid before spreading the Coir Bhoovastra or Coir Bhoovastra layers can
be increased to 3 or 4 depending on condition of the soil.
Under the weight of the base layer and the compactive effect, the sub-grade loses water
draining through the Coir Bhoovastra and gains in strength. Due to the inherent tensile
strength, the Coir Bhoovastra acts as a support membrane and reduces localized distress
on the road surface by redistributing traffic loads over a wider area of the road surface.
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Once the Coir Bhoovastra is placed on the weak sub grade, the sub grade stiffens and
becomes stronger on consolidation within in a year or so under the action of the granular
sub base surcharge, self-weight of pavement, construction rolling and traffic loads.
The Coir Bhoovastra immensely helps in this rapid sub grade strengthening process in
combination with the drainage layer above it. With time, the sub grade becomes less and
less dependent on the fabric for its stability and therefore, the long-term durability aspect
of coir should not deter its use as geo textiles for various applications in road construction.
The condition of Coir Bhoovastra should be assessed for any constructional / installation
damages before covering. Torn / damaged portions may be covered by pieces of coir geo
textiles and the extent of overlap will be such as to cover the damaged / torn portion fully
plus at least 75 mm beyond, on all sides.
Selection of PMGSY road
Stacking of coir geo textiles
Collection of coir geo textiles
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Before laying coir geo textiles
Field Density Testing
Keep the rolls adjacent and find out the overlap
that can be given
Roll out second& third rolls while maintaining required overlap
Finished sub base ready for coir geo textiles
laying
Stiffness & Modulus of Elasticity Determination
using Geogauge
Roll out first roll with one of edges as reference
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Laying of coir geo textiles
Laying of coir geo textiles
Fix the roll to the subgrade by using clamps with one metre spacing
Fixing of coir geo textiles
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Coir geo textile ready for sub base
Laying of Sub base over coir geo textiles Placing of soil above geo textiles
Compacting sub base with Road Roller
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17.5.Reinforcement of Village Roads using Coir Geo textiles under PMGSY
The Coir Board entered in to collaboration with the College of Engineering,
Thiruvanathapuram, NIT, Trichy, NIT Calicut and MANIT,Bhopal as part of achieving
Indian Roads Congress accreditation permanently for application of coir geo textiles,
a rural product generated from rural waste providing employment to the rural people, as
a new material/ technique for road construction. The National Rural Roads Development
Agency (NRRDA), Govt of India advised 9 states in the country to make use of coir
geotextiles in the construction of 50 km rural roads. With a view to popularize the use of
innovative techniques by the use of coir geotextiles for strengthening soft soil sub grade
of low volume roads through demonstration projects, the NRRDA advised that the NIT’S
in various states are State Level Technical Agencies who got the mandate of carrying out
research and post construction monitoring of the roads to be constructed under Pradhan
Mantri Grama Sadak Yojana (PMGSY) of Bharat Nirman Scheme of Govt of India. Being
Central Govt funded institutes, the Coir Board contacted NIT’S who undertook research
projects to carry out studies not only for construction of roads rather than to carry out a
systematic lab and field level studies to establish the use of coir geotextiles for the first
time in their states to generate concrete data.
The Coir Board supplied and met the cost of coir geo textiles. The collaborating institutes
conducted lab studies on application of coir geo textiles on particular type of soils
available in their respective states, field applications of coir geo textiles in the soil and
over those construction of rural roads by selecting and using the particular variety of coir
geo textile most suitable for the soil thus generating research data which will be ultimately
incorporated in the PWD manuals by the respective states.
The NIT, Trichy constructed 40.931 km(18 roads) of rural roads in 7 districts of Tamil Nadu,
a length of 13.80 km roads (6 roads) in 5 districts of Madhya Pradesh by MANIT, Bhopal,
a distance of 5 km roads(5 roads) in 2 districts by NIT, Calicut and a distance of 6.30 km
roads (6 roads) in 5 districts by College of Engineering, Thiruvanathapuram in the road
projects at a cost of Rs.354 lakhs using 1,79,200 m2 H2M5 , 1,05 ,500 m2 H2M6 and 61,300
m2 H2M9 coir geo textiles for a total length of 59.941km roads.
The cost of laying coir geo textiles(H2M6) for 4 meter wide road as per the IRC Guidelines
IRC SP 72:2007 was Rs 1.815 lakhs in the year 2009 as per the details furnished in the
table below.
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Sl.No. Particulars Cost (in Rs.)
1. Cost of coir geo textiles, H2M6 26m/2
2. Cost of H2M6 for 8m wide 1 km long road(Considering overlapping in both directionsand side wrapping)- 1100x10x26
2,86,000
3. Cost of bamboo holding-3.5x12x1000 (Rs 3.5 per piece, 12 Numbers per meter length)
42,000
4. Labour charges for preparation and laying-Rs 350x100 35,000
Total 3,63,000
Table: Cost of construction of rural roads of 1km length
Table: Visual Evaluation
Cost of laying of coir geo textiles geo textiles for 4m wide road would come to Rs
1.815 lakh
18. Performance Evaluation
Performance evaluation of pavement can be classified as functional performance and
structural performance.
18.1. Functional Performance
Functional performance can be evaluated by visual examination, Merlin test and bump
indicator.
Visual examination is done for Alligator Cracking, Block Cracking, Transverse Cracking,
Joint Reflection Cracking, Patching, Potholes, Corrugation and Shoving, Depression,
Rutting/ Permanent deformation, Stripping, Raveling and raveling. The details of visual
examination are explained in table below.
Sl. No. Distress Type Identification and Problems
1. Alligator Cracking Series of interconnected cracks caused by fatigue failure of the surface under repeated traffic loading. Indicator of structural failure, cracks allow moisture infiltration, roughness, may further deteriorate to a pothole.
2. Block Cracking Interconnected rectangular cracks. Larger blocks are generally classified as longitudinal and transverse cracking. Block cracking normally occurs over a large portion of pavement area but sometimes will occur only in non-traffic areas.
3. Transverse Cracking
Cracks occur in perpendicular to the pavement’s centerline or lay down direction. It allows moisture infiltration.
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4. Joint Reflection Cracking
Cracks in a flexible overlay of a rigid pavement. Allows moisture infiltration.
5. Patching An area of pavement that has been replaced with new material to repair the existing pavement.
6. Potholes Small, bowl shaped depressions in the pavement surface. It causes serious vehicular damage and moisture infiltration
7. Corrugation and Shoving
A form of plastic movement typified by ripples or an abrupt wave across the pavement surface.
8. Depression Depressions are small localized areas. Noticeable after a rain. It cause vehicle hydroplaning.
9. Rutting/ Permanent deformation
Surface depression along the wheel path. Ruts filled with water can cause vehicle hydroplaning, can be hazardous because ruts tend to pull a vehicle towards the rut path as it is steered across the rut.
10. Stripping The loss of bond between aggregates & asphalt binder. It causes decrease in structural support, rutting, shoving/corrugations raveling or cracking.
11. Raveling The progressive disintegration of an layer from the surface downward as a result of the dislodgement of aggregate particles. It causes loose debris on the pavement, roughness, water collecting in the raveled locations resulting in vehicle hydroplaning, loss of skid resistance.
18.2. Pavement Performance Evaluations
Pavement performance evaluation consists of collection of road data related to surface
distress (crack area, raveled area, and pothole area), rut depth, roughness, deflection,
bearing strength etc.
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The type and extent of distress developed at the surface were observed, based on visual
condition survey. The following parameters were taken for the study.
18.2.1. Rutting
Rutting is the longitudinal depression of the pavement along the wheel paths of the traffic.
Rut depth was measured in middle portion of each 25m subsection by placing 1.5m
straight edge across the rut.
18.2.2. Raveling
Raveling is the loss of aggregate particles from the surface. Percentage of raveled surface
was assessed visually.
18.2.3. Pothole
A pothole is a bowl-shaped hole through one or more layers of the flexible pavement
structure. The severity levels of potholes are given in the table below.
Table: Severity Levels of Potholes
Table: Severity Levels of Cracks
Severity Levels Depth of pothole
Low Less than 25mm deep
Medium 25mm to 50mm deep
High More than 50mm deep
18.2.4. Cracking
The following table gives the severity levels of cracking based on their width and nature.
Severity Levels Description
Low Individual cracks not interconnected. Small crack width(< 10mm)
Medium Interconnected cracks with small crack width <10mm OR individual cracks with larger crack width(> 10mm)
High Interconnected wide(> 10mm) cracks
18.2.5. Edge Drop
Edge drop is the difference between the levels of pavement surface at edge and the
shoulder. This was measured by using a scale held vertically and a bar held horizontally
along the pavement surface.
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18.2.6. Merlin Test for Roughness Measurement
Road surface roughness is an important measure of road condition. The Merlin road
roughness measurement machine was developed by the Transport Research Laboratory
for use in developing countries. Schematic sketch and photograph of Merlin are shown in
figures (a) and (b) below.
Fig. (a) Schematic sketch of Merlin test apparatus
Fig. (b) Photograph of Merlin test apparatus
The Merlin consists of a metal frame with a wheel at front and handles and a foot at the
rear. The distance between the rear foot and the bottom of the wheel is 1.8 m. Attached
to the frame is a pivoted moveable arm which has a probe at one end which rests on the
road surface half way between the wheel and the rear foot. At the other end of the arm is a
pointer which moves over a prepared chart. The arm is pivoted close to the probe so that
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Fig. (c) Allowable IRI Values for different types of pavements
a vertical displacement of the probe of 1 mm will produce a displacement of the pointer
of 1 cm.
The Merlin is used to measure the roughness of a stretch of road by taking repeated
measurements at the intervals along the road. For each measurement the machine is
made to rest on the road with the wheel, the rear foot and probe in contact with the road
surface. The position of the pointer on the chart is recorded with a cross. Each new
measurement is taken by moving the Merlin forward to a new position on the road and
recording the corresponding new position of the pointer on the chart so that a histogram
distribution of crosses is gradually built up. Once two hundred measurements have been
made the position between the tenth and eleventh crosses, counting in from one end of
the distribution, is marked. The procedure is repeated for the other end of the distribution
and the spacing between the two marks, D is measured in millimeters.
For most road surface the road roughness can be determined using the equation,
IRI = 0.593 + 0.0471D
(2.4 < IRI < 15.9)
Where IRI is the roughness in terms of the International Roughness Index (in m/km) and D
is measured from the Merlin chart (in mm).
Allowable IRI values for different types of pavements as per Sayers et al., 1986 are
presented in Fig. (c) below.
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ROUGHNESS BY MERLIN
Fig. Merlin test in progress
Fig (d) The British Pendulum Tester
18.2.7. Skid Resistance
Skid resistance is the frictional force developed at the tyre pavement interface when a tyre
on being prevented from rotating skid along the pavement surface. Adequate skidding
resistance is essential for safe operation of vehicles from the point of acceleration,
deceleration, cornering and abrupt stopping. Functional performance/quality of any
pavement is affected in two ways. Reduction in surface evenness (roughness), Reduction
in skid resistance of the pavement with the passage of time and traffic (dependent on
climatic and environmental factors).
Skid resistance found out using British Portable Skid Resistance Tester (Portable Pendulum
Tester is shown in Fig. (d). This apparatus gives the frictional resistance between a rubber
slider (mounted on the end of a pendulum arm) and the road surface.
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Allowable Skid Resistance values of different conditions as per (IRC: SP: 83–2008) are
1. Values between 45 to 55 indicates satisfactory surface in only favorable weather and
vehicle condition.
2. Value of 55 or greater indicates generally acceptable skid resistance in all conditions.
3Value of 65 and above indicates good to excellent skid resistance in all conditions.
18.3. Structural Performance
18.3.1. Benkelman Beam Test
Structural performances were determined using Benkelman Beam. Benkelman beam is a
device which can be conveniently used to measure the rebound deflection of a pavement
due to a dual wheel load assembly or the design wheel load. The equipment consists
of a slender beam of length 3.66m which is pivoted to a datum frame at a distance of
2.44m from the probe end. The datum frame rests on a pair of front levelling legs and
a rear leg with adjustable height. The probe end of the beam is inserted between the
dual rear wheels of truck and rests on the pavement surface at the centre of the loaded
area of the dual wheel load assembly. A dial gauge is fixed on the datum frame with its
spindle in contact with the other end of the beam in such a way that the distance between
the probe end and the fulcrum of the beam is twice the distance between the fulcrum
and the dial gauge spindle. Thus the rebound deflection reading measured at the dial
gauge is to be multiplied by two to get the actual movement of the probe end due to the
rebound deflection of the pavement surface when the dual wheel load is moved forward.
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Schematic sketch of Benkelman Beam is shown in fig.
Truck loaded with 12 tonne such that the rear axle load is 8170 kg equally distributed over
the two sets of dual wheels; the spacing between the tyre walls should be 30-40 mm; the
tyres is 10x20 ply inflated to a pressure of 5.60 kg/sq. cm. Schematic sketch of Benkelman
beam is shown in fig.
The rebound deflection value D at any point is given by D = 2(Do-Df) + 2K (Di-Df) . Where
Do is the Initial Dial gauge reading under and in between the gap of the back dual wheel
of Truck normally it is adjusted to zero. Di = Intermediate Dial gauge reading at a distance
2.7m after running of Truck. Df = Final Dial gauge reading at a distance 9m after running
of Truck. Moisture correction, Temperature correction and Leg correction are to be made
to the deflection.
The allowable limit of deflection having no need of any improvement works in the pavement
as per IRC 81 – 1997 is 0.45mm. There is no need of any upgradation when the deflection
is below 0.45mm as per overlay thickness design curve. Allowable limit of deflection
without any improvement works for different cumulative numbers of standard axial loads
is presented table below.
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cumulative numbers of standard axial loads is presented
Deflection in mm
3 2 1.65 1.4 1.05 1 0.8 0.45
Million standard axial load
0.1 0.5 1 2 5 10 20 100
The bearing capacity of soil improves when reinforced with geo textiles and better
improvement is seen when two layers of geo textiles are provided at top and half the depth
from top of the sub grade
18.3.2. Dynamic Penetration Test
The strength of in situ (sub grade) soil was measured by using Dynamic Cone Penetrometer.
The DCP test is intended to measure the resistance offered by compacted granular/soil
layer due to penetration of a standard 20mm diameter cone driven by a 8kg hammer
dropped freely from a height of 575mm.The average penetration of the cone per blow is
reported as an index value and can be represented in many ways viz., DCP, DCP index
(DCPI), penetration index (PI), penetration rate (PR) etc. The DCP test was conducted on
each subsection of the roads.
The Laboratory studies and field studies indicated the followings.
Laboratory study
1. The CBR value of soil is found to increase with the inclusion of geo textiles.
2. The CBR value for reinforced soil under soaked condition is found to be lower than the
unreinforced soil for very soft soil.
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3. There is considerable increase in the CBR value when the geo textiles is anchored to
the soil. There is an increase of more than 100% for geo textiles placed at the surface
and more than 25% increase when the geo textiles is placed at the mid height of the
sub grade to that of unreinforced soil.
4. The CBR value of soil with anchored geo textiles is observed to vary from 17% to
100% for unsoaked condition and 4% to 75% for soaked condition with respect to that
without anchorage.
Field Study
1. By visual examination the coir geo textiles reinforced roads are better in performance
compared to unreinforced roads.
2. Potholes as well as cracking seem to be more in unreinforced road sections.
3. IRI values as well as skid resistance seem to reduce with time but they are all within
the allowable limits.
4. Benkelman deflection of reinforced roads is less compared to unreinforced roads.
5. Initially the variation in Benkelman Beam deflection between reinforced and
unreinforced road is high and with time the variation reduces in both the roads.
It was reported that the coir geo textiles reinforced roads are structurally strong compared
to unreinforced roads and it remains stable.
� reduce the intensity of stress on the sub grade
� prevent the base aggregate from penetrating into the sub grade, prevent sub grade
fines from pumping or otherwise migrating up into the base
� prevent contamination of the base
� reduce the depth of excavation required for the removal of unsuitable sub grade
materials
� reduce the thickness of aggregate required to stabilize the subgrade
� reduce disturbance of the sub grade during construction
� allow an increase in sub grade strength over time
� reduce the differential settlement of the roadway
� maintain pavement integrity and uniformity
� reduce maintenance extend the service life of the pavement
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19.1. Cost of Laying with Single Layer of Coir Geo textiles for 1 Km Long and 8 M
Wide Unpaved Road
Sl.No. Particulars Cost (in Rs.)
A. H2M6
1. Cost of H2M6 coir geo textiles 33/ m2
2. Cost of H2M6 for 8 m wide 1 km long road (Considering overlapping in
both directions and side wrapping)- 1100x10x33
3,63,000
3. Cost of Bamboo holding-5x12x1000
(Rs 5 per piece, 12 Numbers per meter length)
60,000
4. Labour charges for preparation and laying-Rs 500x100 50,000
Total 4,73,000
Cost of laying 1km road and 4 m width with H2M6 2,36,500
B.H2M5/H2M2
1. Cost of H2M5/H2M2 coir geo textiles 52/ m2
2. Cost of H2M5 for 8m wide 1 km long road(Considering overlapping in
both directions and side wrapping)- 1100x10x52
5,72,000
3. Cost of Bamboo holding-5x12x1000
(Rs 5 per piece, 12 Numbers per meter length)
60,000
4. Labour charges for preparation and laying-Rs 500x100 50,000
Total 6,82,000
Cost of laying 1km road and 4 m width with H2M5/H2M2 3,41,000
C. H2M8
1. Cost of coir geo textiles 55/m2
2. Cost of H2M8 for 8m wide 1 km long road(Considering overlapping in
both directions and side wrapping)- 1100x10x55
6,05,000
3. Cost of Bamboo holding-5x12x1000
(Rs 5 per piece, 12 Numbers per meter length)
60,000
4. Labour charges for preparation and laying-Rs 500x100 50,000
Total 7,15,000
Cost of laying 1km road and 4 m width with H2M8 3, 57,500
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19.2. Cost Estimate for Reinforcement of Unpaved Roads 1 Km Long and 4 M Wide
with Single Layer of Coir Geo textiles and Two Layer of Earthwork Filling
20. Standards for Testing Quality Parameters of Geo textiles
Sl.No. Particulars Cost (in Rs.)
1. Earthwork filling with conveners own gravelly earth cut and conveyed with all leads and lifts including consolidation of 20 cm thick 1000x4x0.2x 12322/10 cum
9,85,760
2. Cost of geo textiles (H2M6) for 4 m wide 1 km long road (considering overlapping in both directions and side wrapping)- 1100x5@ Rs 33 per sq meter
1,81,500
3. Cost of Bamboo holding-5x6x1000 (Rs 5 per piece, 6 Numbers per meter length)
30,000
4. Labour charges for preparation and laying- Rs 500x50 25,000
5.. Second layer of earthwork filling with conveners own gravelly earth cut and conveyed with all leads and lifts including consolidation of 10 cm thick 1000x4x0.1x 12322/10 cum
4,92,880
Total 17,15,140
Sl.No. Parameter Standards
1. Thickness IS: 13162 Part 3 1992 / ASTM D 1717: 96
2. Mass per unit area ASTM D 3776-85 / IS 14716: 1999
3. Apparent opening size ASTM D 4751 99 / IS: 14294 – 1995 / IS 14294: 1995
4. Wide width tensile strength in dry / wet conditions & Tensile elongation
ASTM D 4595 86 / IS: 13162 (Part 5) 1992
5. Grab test ASTM D 4632 – 91
6. Trapezoid tearing strength ASTM D 4553-91 / IS: 14293-1995
7. Puncture resistance by falling cone method
IS: 13162 (Part 4) 1992
8. Tensile strength after keeping in xenotest for 0 hrs – 500 hrs
ASTM D 4355 – 99 / IS: 13162 (Part 2) 1991
9. Permeability (Permittivity) ASTM D 4491-99 / IS: 14324 – 1995
10. Pore size IS: 14294 – 1995 / ASTM D 6767 – 02
11. Index puncture resistance IS: 13162/ASTM D4833-00e
12. CBR Puncture resistance ASTM D 1883
13. Abrasion resistance IS: 14714-1999/ASTM D 4158-01 (Abrasion resistance of Textile Fabrics)
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21.Indian Standards for Coir Bhoovastra
1. IS 158 68 2008- Natural fibre Geo textiles (Jute Geo textile and Coir Bhoovastra) -
Methods
Part I-Determination of Mass per unit Area
Part 2- Determination of Thickness
Part 3- Determination of percentage of Swell
Part 4- Determination of water Absorption Capacity
Part 5-Determination of Smoldering Resistance
Part 6- Determination of Mesh size of Coir Geo textile by Overhead Projector Method
2. IS 15869:2008 Textiles-Open Weave Coir Bhoovastra -Specifications
3. IS 15871:2009 Use of Coir Geo textiles (Coir Bhoovastra) in Unpaved Roads-
Guidelines
4. IS 15872:2009: Guidelines for Application of Coir Geo textiles (Coir Woven Bhoovastra)
for Rain Water Erosion Control in Roads, Railway Embankments and Hill Slopes
5. IS 12503(Part 2) 1988 Coir Matting, Mourzarks and Carpets
21.1. IS 15868 (Part 1 to 6): 2008: Methods of Test for Natural Fiber Geo textiles (Jute
Geo textiles & Coir Bhoovastra)
The use of natural fiber geo textiles has been recognized in erosion control in embankment
construction for roads and railways, dam engineering, canals etc and in road pavements.
Their increasing importance is due to their versatility based on their specific properties.
For applications, it is desired that the geo textiles maintain integrity during the course of
its life and do not tear, split and deteriorate under constructional or post- constructional
stresses.
21.1.1. Part 1 Determination of Mass per unit area
Scope
This standard (Part 1) explains a method to determine the mass per unit area of all natural
fiber geo textiles for identification purposes and for use in technical data sheets.
Principle
The mass per unit area is calculated by weighing small square or circular specimens
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of known dimensions. The mass per unit area of an ECB is determined by weighing test
specimens of known dimensions cut from various locations over the full width of the
laboratory sample.
The measured weight is then used to calculate the mass per unit area of the specimen,
and these values are averaged to obtain the mean mass per unit area of the laboratory
sample
21.1.2. Part 2 Determination of Thickness
Scope
This standard (Part 2) prescribes a method for the determination of the thickness of geo
textiles at specified pressures and defines at which pressure the normal thickness is
determined.
Thickness (of geo textiles)
The distance between a reference plate on which the specimen rests and a parallel
presser-foot applying the given pressure to the specimen is defined as the thickness of
the geo textiles.
Nominal Thickness (of geo textiles)
The thickness determined when applying a pressure of 2±0.01 kPa to the specimen
Principle
The thickness of a number of specimens of geo textiles are measured as the distance
between the reference plate on which the specimen rests and a parallel circular presser-
foot exerting pressure on an area of defined size within a larger area of geo textiles. The
result of the test is given as the average of the results obtained at each specified pressure.
21.1.3. Part 3 Determination of Percentage of swell
Scope
This standard (part 3) prescribes method for determination of the percentage of swell in
water of geo textiles.
Principle
This test is used to calculate the percentage of swell of all natural fiber geo textiles in
water. This method determines the percentage swell in thickness of the sample after it has
been immersed in water for 24 hours.
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21.1.4. Part 4 Determination of Water Absorption Capacity
Scope
This standard (part 4) prescribes the method for determination of the water absorption
capacity of geo textiles
Principle
This test is used to calculate the water absorption capacity of all natural fiber geo textiles.
21.1.5. Part 5 Determination of Smoldering Resistance
Scope
This standard (part 5) details a procedure for the determination of the smouldering
resistance of degradable rolled erosion control products.
Principle
The distance between an extinguished cigarette and maximum smoulder travel is
measured to determine the smoldering resistance of the specimen.
This is of great concern since degradable erosion control materials are susceptible to
flammability caused by cigarettes. This test method serves to provide an index reading of
relative smoulder resistance.
21.1.6. Part 6 Determination of Mesh size of coir geo textiles by overhead projector
method.
Scope
This standard (Part 6) specifies method to determine the mesh size by projecting the geo
textiles through an overhead projector (OHP).This method is suitable for mesh having
large opening sizes.
Principle
A sample of known dimension (20cmx 20cm) is placed on the OHP. The dimension of the
projected meshes in both directions is also noted. The projected mesh size is measured
in both directions .By the ratio proportion method the mesh size of the sample can be
determined.
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Quality parameters for Open Weave Coir Bhoovastra
Plants and Grass for Soil Conservation using Coir Geo textiles
Sl.No Characteristics Grade Method of test
1 Mass/unit area, g/m2 Min 400 700 900 IS 15868(Part 1 to 6)
2 Width, cm, Min 100 or as required
100 or as required
100 or as required
IS 12503(Part 1 to 6)
3 Length, m 50 or as required
50 or as required
50 or as required
IS 12503 (Part 1 to 6)
4 Thickness at 20 kPa, mm, Min
6.5 6.5 6.5 IS 15868 (Part 1 to 6)
5 Ends (warp),runnage 180 150 210 IS 12503 (Part 1 to 6)
6 Picks (weft),runnage 160 160 250
7 Break Load, Dry Condition(kN/m), Min a) Machine Directionb) Cross Machine Direction
7.04.0
8.58.0
15.08.0
IS 13162 (Part5)
8 Break Load, Wet Condition (kN/m), Min a) Machine Directionb) Cross Machine Direction
3.02.0
7.04.5
12.55.0
IS 13162 (Part5)
9 Peak Load, Dry Condition (kN/m), Min a) Machine Directionb) Cross Machine Direction
7.54.0
9.08.0
18.09.0
IS 13162 (Part5)
10 Peak Load, Wet Condition (kN/m), Min a) Machine Directionb) Cross Machine Direction
3.02.0
8.55.5
15.06.0
IS 13162 (Part5)
11 Trapezoidal tearing strength (kN) at 25 mm gauge length, Mina) Machine Directionb) Cross Machine Direction
0.180.15
0.350.30
0.500.35
12 Mesh size, mm, Min 20.0x16.75 7.50x7.30 4.2x5.1 IS 15868 (Part 1 to 6)
Sl.No Name Suited for
1. Avicennia Officinalis Shrub suitable for marshy places
2. Rhizophora Mucrunata Shrub suitable for marshy places
3. Cyperus Exaltatus Grass suitable for highway slopes
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4. Acrostichum Aureum Shrub suitable for dam sites
5. Adiantum spices Shrub suitable for dam sites
6. Cyanodon dactylon For light sandy soils
7. Cenehurs ciliaries For most types of soil
8. Eragrostis curuvla For protecting terraces and channels
9. Dianthum annulatum For light soil
10. Pennisetum pedicellatum Sandy loam soil
11. Both rochola glabra For red semi arid soil
12. Stylosanthis gracilis For light soils with low moisture
13. Stylosamthis gusineusis For light and medium soil with low moisture
14 Pucraria hirsuta Cover crop suited to alluvial soil
15. Pennisetum purpureum For hill slopes
16. Peuraria hirsta Cover crop suited to alluvial soil
17. Pennisetum purpureum For hill slopes
18. Peuraria hirsuta For hills in humid climate.
Marking
Unless otherwise agreed to between the buyer and the seller, the rolls shall be marked
with an indelible ink with the following information.
a) Roll No
b) Grade
c) Length, in m
d) Indication of the source of manufacture
e) Month and year of packing
f) Gross mass
g) No of pieces packed in the package; and
h) Any other information as required by the law in force
21.3. IS 15871: 2009: Guidelines for Use of Coir Geo textiles (Coir Bhoovastra) in
unpaved Roads)
Scope
This standard prescribes the guidelines of coir woven bhoovastra suitable for application in
unpaved roads including the selection of coir woven bhoovastra and installation methods.
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Coir Woven Bhoovastra
Open structure coir woven bhoovastra made out of coir threads in which each warp thread gets interlaced alternatively over and under by successive weft thread.
Application
In order to perform beneficially in road stabilisation applications the coir woven bhoovastra must not only be properly designed, it must be properly installed and must be cleared of sharp objects, which could puncture the geo textiles. Coir bhoovastra damaged during placement or installed in a highly wrinkled condition will not perform. Coir woven bhoovastra shall maintain integrity during the course of its life. The aggregate overlay must be placed to its full design depth and it must be applied in a manner that will not cause damage to the coir woven bhoovastra from the movement of construction equipment.
Functions
The main functions of the coir bhoovastra in unpaved road application are separation, filtration, drainage and reinforcement.
Separation
This is the principle function of coir woven bhoovastra when placed beneath the aggregate layer of an unpaved road. The coir woven bhoovastra prevents intermixing of aggregate and underlying sub grade soil. In the absence of geo textiles there is loss of aggregate thickness and intermixing of finer grained material reduces load bearing capacity. A stone is forced down by compaction or the passage of construction, the coir woven bhoovastra act to spread the load and tends to cause the whole layer to act together in the manner of a flexible beam. This separation and confinement plus additional strength gained by frictional interlock between the aggregate and coir woven bhoovastra, helps to maintain the reduced stress on the sub grade, thereby increasing load bearing capacity of structural section.
Filtration/ Drainage
The coir woven bhoovastra may also function as a filtration and drainage capacity in the presence of wet or saturated soils. Under dynamic high load pore pressure create soil slurry that pumps upward against the fabric. The coir woven bhoovastra acts as a filter, screens out fines from contaminating the aggregate layer, while allowing water to drain freely through the aggregate or through the plain of the coir woven bhoovastra.
Reinforcement
The two principal mechanisms of the coir woven bhoovastra is to confine and restrain
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movements of the granular, structural layer and the so called membrane effect whereby a fabric that develops high tensile strength under load can induce a vertical stress upward. This aids the granular layer to support vehicular loading while reducing the magnitude of stress imposed upon sub grade. Coir woven bhoovastra will ensure that no intermixing takes place at this level and the effective depth of the pavement remains intact. The coir woven bhoovastra is useful for soft sub grades with CBR<3.
Installation
The three basic steps involved in installation of coir woven bhoovastra are
a) Sub grade preparation
b) Geo textiles placement
c) Aggregate application and compaction.
The area over which the coir woven bhoovastra is to be placed must be cleared of sharp objects, tree stamps or large stones that could puncture the coir woven bhoovastra. The area should be excavated, stripping away soft soil or unsuitable base materials then compacted to design grade.
The coir woven bhoovastra is unrolled on to the prepared sub grade in the direction that aggregate will be placed. The coir woven bhoovastra sections must be overlapped side to side and end to end around 0.5 m. The edges of coir woven bhoovastra should slope towards drainage ditches or other drain systems that parallel the roadway. Granular material can now be back dumped on the coir woven bhoovastra beginning on firm ground just in front of the coir woven bhoovastra edge.
The aggregate is then spread to a thickness sufficient to allow subsequent compaction. Initial compaction can be accomplished and then fully compacted. Aggregate should not be graded down rather they should be filled with additional aggregate and compacted.
Selection of Coir Bhoovastra
The choice of the coir woven bhoovastra basically depends on the type of pavement to be protected.
21.4. IS 15872:2009 : Guidelines for Application of Coir Geo textiles (Coir Woven Bhoovastra) for Rain Water Erosion Control in Roads, Railway Embankments and Hill Slopes
Scope
This standard prescribes the code for the guidelines for woven coir bhoovastra suitable
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for application in slopes of road and railway embankments and also in hill slopes including the selection of woven coir bhoovastra and installation methods.
Materials
Coir Woven Bhoovastra
The open structure coir woven bhoovastra made out of coir threads in which each warp thread gets interlaced alternatively over and under by successive weft thread.
Mechanism of Soil erosion
The exposed soil surface road and railway embankments and hill slopes by impact of rain drops and surface wind which cause surface run off particles. These impacts detach the soil particles and carry away by the surface runoff. These articles carry seeds and soil nutrients. Natural growth of vegetation on slope is thus hindered.
Role of Coir woven bhoovastra in surface erosion control
Coir woven hoovastra are permeable coir fabrics made from coir fibre extracted from natural coir fibre. Coir woven bhoovastra control the soil erosion by acting as a ground cover. As a ground cover, it reduces the flow velocity of runoff water by forming check dams with the help of net structured strands of Coir woven bhoovastra in firm contact with the soil, which absorb the impact of water flow and resist washing down keeping the soil intact.
Selection of coir woven bhoovastra
The choices of coir woven bhoovastra basically depend on the type of soil to be protected. It requires to be ensured primarily that the slope to be protected from rain water erosion is geo technically stable. It also required considering the extreme rainfall in limited time span at that location as the intensity of rainfall is more important than the average rainfall. It is recommended that the choice of coir woven bhoovastra shall be 400/700 where intensity of rainfall is severe irrespective of type of soil and slope is <1:1.
Installation Method
The stages of laying of woven coir woven bhoovastra on slopes for rain water erosion control are as under.
The slope shall be made free from undulations, soil slurry, mud and sharp projections and compacted with additional earth where necessary.
Anchoring trenches shall be excavated at the top and toe of the slope along the slope
downward, caring to see that it touches the soil surface at all points.
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The selected coir woven bhoovastra shall be unrolled across the top trench and along the
slope downward caring to see that it touches the soil surface at all points.
Overlap shall be minimum 150 mm at sides and ends. The coir woven bhoovastra at
the higher level on the slope shall be placed over level. Side overlaps of a coir woven
bhoovastra piece shall be placed over its next piece on one side and under the next piece
on the other.
The coir bhoovastra shall be fixed in position with the help of steel staples of 220 mm
length (usually of 11gauges) or by split bamboo pegs. Stapling shall b e done normally
at an interval of 500-750 mm both in longitudinal and transverse directions. Special care
shall be taken to staple the coir woven bhoovastra within the anchoring trenches (300 mm
depth and 150 mm width) both at the bottom and at the sides.
The anchoring trenches shall b e filled up with brick/bats/ soil for preventing displacement
of the coir woven bhoovastra. Special care shall be taken that the overlaps are not
displaced during installation.
Care should be taken to prevent any damage of geo textiles due to puncture/tear and
other operational stresses.
Seeds of vegetations (grass/legumes etc) shall be spread or saplings are then planted
at suitable intervals through the opening of the coir woven bhoovastra.In special
circumstances, a second dose of seeds may be spread with dibbling of locally available
grass.
Installation shall be completed preferably before the monsoon to take advantage of the
rains for quick germination of seeds.
Monitoring
Close monitoring should be carried out for at least one season cycle.
The treated area shall be kept out of bounds for cattle and other grazing animals till the
time of maturity of vegetation.
The damage and displacement of coir woven bhoovastra shall be noted for corrective
action. Torn portions of the coir woven bhoovastra shall be covered with new pieces of coir
woven bhoovastra of identical specifications duly stapled at all sides.
Watering/ maintenance of identical specifications duly stapled at all sides.
Advice shall be sought from specialist to find out cause of unsatisfactory growth of
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vegetation. Withered plants shall be replaced. Species of vegetation needs to be selected
carefully considering the local soil and climatic conditions.
22. Equipments and Procedure for Measuring Quality Parameters of Geo textiles
22.1. Bursting strength test apparatus
�� Measure the resistance bursting strength of geo
textiles to bursting i.e. the bursting strength.
�� The geo textiles are subjected to a gradual up-
ward pressure using a hydraulic 48 mm dia-
phragm, moulded from synthetic rubber.
�� The load at rupture is measured as the bursting
strength.
�� It gives the geo textiles resistance to rupture by
applying load.
�� It simulates an in situ situation such as the load
applied in sub base while overlying geo textiles on soft ground.
22.2. Dry sieve test apparatus
�� Determine the AOS (Apparent Opening Size) of
geo textiles by sieving glass beads through it. .
�� AOS is a means of correlating geo textiles pore
structure to an equivalent screen mesh size.
�� It is the measure of the largest effective opening
available in geo textiles for soil to pass through
when placed in pavements, embankments etc.
�� The AOS is the diameter of the glass beads,
which is, retained 95 % by the geo textiles after
sieving and gives indication of the ability of the
geo textiles to retain the soil.
�� AOS data is important for filtering and drainage
applications.
�� This test is widely used for relative comparison
among the geo textiles and using geo textiles as a medium to retain soil particles
necessitates compatibility between it and the adjacent soil.
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22.3. Cone drop test apparatus
�� To assess the impact stress or the puncture
penetration resistance of geo textiles.
�� Used to evaluate the resistance of geo textiles
to damage during installation due to dropping of
sharp edged/pointed stone on geo textiles direct-
ly.
�� It gives the ability of geo textiles to resist sudden
impact.
�� The amount of cone penetration indicates the re-
sistance.
�� The penetration or hole is measured with the help
of a graduated cone.
�� The smaller the hole, greater is the resistance of the geo textiles to damage.
�� To determine the coefficient of interface friction
between soil and geo textiles.
�� The shear stress is measured by subjecting the
geo textiles, which is placed between two soil
layers to a constant normal load and an increas-
ing horizontal force.
�� Soil reinforcement is used widely in earth retain-
ing structures, slope stability, landside protection
works, pavements, etc.
�� It gives a correct assessment of soil/ reinforcement frictional relationship while trans-
ferring load and forces via soil to the reinforcement.
�� It helps in designing of sub structure, in determining bearing capacity of soils and in
stability calculations of earth slopes
�� The force, which causes a shear failure along the junction, is the shear load. The
coefficient of internal friction is also calculated
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22.5. CBR push through test apparatus
�� To measure the force required to puncture geo
textiles.
�� CBR gives the resistance of the geo textiles to
withstand localised pressure, which is particular-
ly noticed in pavement systems.
�� The plunger is pushed centrally through the fab-
ric at a specified rate.
�� The load at failure read directly from the dial
gauge gives the resistance of the geo textiles to
withstand localised pressure.
22.6. Hydrodynamic sieve test apparatus
�� To determine the AOS in wet condition, sieving is
done in an aqueous medium.
�� The AOS is taken as the diameter of the glass
beads, which is, retained 95 % by the geo tex-
tiles after sieving.
22.7. Geo textiles permeometer
�� Specifically designed to calculate the permea-
bility of geo textiles.
�� Water is allowed to pass through the geo tex-
tiles over a specified head for a specified time
interval and the outlet water is collected and
measured.
�� It is related to filtration.
�� The water flows through the geo textiles into crushed stones, pipes or some other
drainage system.
�� It is important that the fabric allows for this flow to occur without any obstruction.
�� The hydraulic permittivity at constant head is calculated using the equation
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Permittivity, = (QRt)/ HAT
Q =Quantity of water passing through the geo textiles
Rt = Temp correction factor
H = head
A = area of cross section
T =Time of flow
22.8. Cross plane permeability test apparatus (hydraulic permittivitty test apparatus)
�� To determine the Permittivity of a geo textiles which is a measure of volumetric rate of flow per unit area of geotextile and unit hydraulic head?
�� Water is allowed to flow through the geo textiles under varying normal compressive stresses.
�� It is related to filtration.
�� The water flows through the geotextile into crushed stones, pipes or some other drain-age system.
�� It is important that the fabric allows for this flow to occur without any obstruction.
�� Covers determination of the water permittivity of geo textiles under varying normal compressive stresses.
The hydraulic permittivity at constant head is calculated as follows
where
=permittivity of the geo textiles
Q=rate of flow
= head loss
A = area of the geo textiles
The hydraulic permittivity for varying head is calculated as follows
10
(h /hf where
h = initial head
hf = final head
= time required for the head change
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A = cross sectional area of specimen
A = cross sectional area of standpipe above sample
22.9. In-plane permeability test apparatus (hydraulic transmissivitty test apparatus)
�� The ability of geo textiles to transmit water across a plane is termed as transmissivity.
�� It is defined as the volumetric rate of flow per unit width of geo textiles and unit hydraulic head in the radial direction.
�� It covers the determination of the water transmis-sivity behavior of geo textiles under varying nor-mal compressive stresses.
�� It is related to filtration.
�� The water flows through the geo textiles into crushed stones, pipes or some other drainage system.
�� It is important that the fabric allows for this flow to occur without any obstruction.
The hydraulic transmissivity is calculated as follows
where
= hydraulic transmissivity
Rt = Temperature correction factor
Q = Quantity of water in unit time
L = Length of the specimen
W = Width of the Specimen
H = Difference in head
22.10. Wide width tensile test by Universal Tensile Testing Machine
�� To determine tensile properties of geo textiles including tensile strength and elonga-tion.
�� Tensile strength of geo textiles is the maximum resistance to deformation when sub-
jected to tension by an external force.
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�� It provides design parameters for reinforcement
type applications like design of reinforced em-
bankments over soft sub grades, reinforced soil
retaining walls, reinforcements of slopes, etc.
�� Specimen size is 100 cm x 200 cm.
�� Tensile properties of geo textiles in machine
direction and cross machine direction in wet and
dry conditions are determined.
�� In this test the width is greater than the length of
the specimen.
�� In geo textiles applications there are a tenden-
cy to contract (neck down) under a force in the
gauge length area.
�� The greater width of the specimen specified in wide width test method minimizes
the contraction effect and provides a close relationship to expected geo textiles
behaviour in the field and a standard comparison can be arrived.
22.11. Trapezoidal tearing strength
To measure the tearing strength of geo textiles.
It is the value for estimating the relative tear resistance of different geo textiles or different directions of the same fabric.
�� Geo textiles can be cut or punctured during field installations, which can create a possible condition by which strength is controlled by tearing resistance.
22.12. Grab tensile strength
�� It measures the ability of the geotextiles to distribute concentrated loading.
�� Specimen size is 200 x 100 mm.
�� It is widely used by manufacturers as a quality control tool.
�� It can be used for relative comparison between geo textiles of the same type.
�� To evaluate the clogging resistance of geo textiles.
�� In addition to the opening size and permeability of the geo textiles, the hydraulic behaviour of combined soil-geo textiles influence the filtration ability of geo textiles in the long-term flow situation.
�� Measures long term flow rates
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�� Evaluates the long-term filtration behaviour and clogging potential of soil-geo tex-tiles system
�� This is to ensure long-term filtration process and the flow rate of soil geo textiles system is measured at a constant head.
�� The tests for permittivity and transmissivity help in comparing one-geo textiles to another.
�� The flow rate of the soil-geo textiles system decreases as the pores of the geo tex-tiles get clogged.
�� Soil-geo textiles permeability test is suggested to determine the long-term flow ca-pability of geo textiles.
�� The clogging is highly soil dependent for which two types of testing viz. filtration test and gradient ratio test are employed.
�� It gives a direct measure of geo textiles clogging potential.
�� The gradient ratio is defined as the ratio of hydraulic gradient through the geo tex-tiles plus 25.4 mm of the soil to that of the hydraulic gradient through the adjacent 50.8 mm of the soil.
�� It is determined after 24 hours of flow of water.
H2 - H1
Gradient Ratio = ----------
(H3 - H2) /2
Where H1, H2, H3 are the piezometric heads corresponding to piezometers1, 2 and 3
22.15. Thickness gauge
�� Measures the thickness of geo textiles.
�� Thickness is one of the basic physical prop-erties used to control the quality of many geo textiles.
�� It is an important parameter for the measure-
ment of permeability, tensile stress etc.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-73-
23. Tested Quality Parameters of Coir Matting
Parameter
Types of Coir Matting
SaloonPanama
(2x2)2 Shaft (2x2)
Herring
Bone
Matting
Ribbed
Mass/unit area (gm/m2) 1797.3 1844.96 1583.5 1906.4 2312.66
Thickness at 2 kPa (mm) 11.03 11.93 9.88 10.98 13.70
Puncture Resistance (mm) 2 2.4 3.6 2 2.8
CBR Push Through Resistance
(kN)4.35 3.91 2.77 4.18 2.45
AOS (mm) 1.42 2.05 2.25 1.84 0.9
Wide Width Tensile
Test
Dry (kN/m)
Warp 34.16 35.33 43.44 52.77 11.61
Weft 25.72 23.50 17.11 21.27 22.50
Wide Width Tensile
Test
Wet (kN/m)
Warp 31.33 27.61 32.77 41.88 10.16
Weft 20.22 13.38 13.11 15.38 15.16
Shear Stress
(kg/cm2 )
0.5 0.485 0.654 0.475 0.644 0.579
1 0.803 0.981 0.710 1.177 1.009
1.5 1.224 1.298 1.009 1.504 1.260
2 1.607 1.523 1.298 1.803 1.560
Bursting Strength (kPa) 5480 4510 3843 5250 3453
Permeability (l/m3/min) 9484.41 9951.19 10184.5 8470.18 8004
Warp 27
(Aratory)
26
(Aratory)
28
(Anjengo)
28
(Anjengo)
Slack 20
(Anjengo)
Tight 10
(Anjengo)
Weft 16
(Vycome)
16
(Vycome)
10
(Vycome)
14
(Vycome)
24
(Vycome)
Scorage of matting 12.15 11.70 12.60 12.60 13.5
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24. Tested Quality Parameters of Latex coated Coir Needled Felt backed with
Parameters
Light weight Non-woven coir geo textiles
composite
Medium weight Non-woven coir geo textiles composite
Heavy weight Non-woven coir geo
textiles composite
Mass /unit area(gm/m2) 660 970 1240
Thickness at 2kPa(mm) 9.80 14.77 13.40
Puncture Resistance (mm) 8.8 2.33 2.66
AOS (mm) 0.75 0.57 0.46
Puncture Resistance (kgf) 54.4 87 81.6Shear Stress (kg/cm2 )
0.5 kg/cm2 0.476 0.420 0.336
1 kg/cm2 0.663 0.476 0.448
1.5 kg/cm2 0.822 0.803 0.596
2 kg/cm2 1.317 1.439 1.18
Wide Width Tensile Test(Dry)
Direction Break Load(kN/m)
Break Strain(%)
Break Load
(kN/m)
Break Strain(%)
Break Load
(kN/m)
Break Strain(%)
warp 1.61 15 2.13 22 2.27 38
weft 0.64 23.32 1.13 28 1.72 22.64
Wide Width Tensile Test(Wet)
warp 1.38 39.08 1.0 36 0.97 32
weft 0.917 19.32 1.22 22 0.86 18.67
Parameters
Light weight Non-woven coir geo textiles fabric
Medium weight Non-woven coir
geo textiles fabric
Heavy weight Non-woven coir geo textiles fabric
Mass/unit area(gm/m2) 480 630 950
Thickness at 2kPa(mm) 6.8 8.44 14.57
Puncture Resistance (mm)
15.66 16 _
AOS (mm) 1.15 0.65 1.18
Puncture Resistance (kgf) 27 21.7 59.8
Shear stress,kg/cm2
0.5 kg/cm2 0.467 0.476 0.523
1 kg/cm2 0.644 0.775 0.766
1.5 kg/cm2 1.037 0.999 0.953
2 kg/cm2 1.36 1.22 1.261
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-75-
26. Tested Quality Parameters of Coir Bhoovastra (Coir geo textiles)
Wide width tensile test(Dry)
Direction Break Load
(kN/m)
Break Strain(%)
Break Load
(kN/m)
Break Strain(%)
Break Load(kN/m)
Break Strain(%)
warp 0.5 32 0.61 37.06 0.72 36.93
weft 0.38 14.6 0.416 14.26 0.50 21.86
Wide width tensile test(Wet)
warp 0.42 37 0.48 20 0.55 23.33
weft 0.30 8.2 0.33 14.6 0.44 13.33
Parameter Types of Coir Bhoovastra (Coir geo textiles)
H2M6(400 gm/
m2)
H2M2(700 gm/
m2)
H2M5(740
gm/m2)
H2M8(700 gm/
m2)
H2M8 (Green
Husk fibre)
H2M9(900 gm/m2)
Mass/unit area (gm/m2) 454.48 717.52 772 746.3 645.8 972
Thickness at 20 kPa (mm) 6.55 6.77 6.61 6.45 6.36 6.51
Puncture Resistance (mm) 0 26 23.60 23.22 16.88 11.93
CBR Push Through Resistance (kN)
0.71 1.47 1.90 1.14 1.58 1.84
AOS (mm) 20.07 x16.87
8.71 x 7.27
7.57 x 8.04
4.92 x 9.96
7.95x 9.04 5.00 x 8.05
Wide Width Tensile TestDry (kN/m)
Warp 8.00 8.76 10.70 15.65 11.50 17.74
Weft 5.62 9.84 10.24 10.24 8.40 10.42
Wide Width Tensile TestWet (kN/m)
Warp 4.23 7.66 8.52 12.90 9.00 16.56
Weft 3.36 8.18 8.74 4.94 4.94 7.29
Trapezoidal Tearing Strength (kN)
Warp 0.25 0.45 0.44 0.62 0.33 0.69
Weft 0.23 0.47 0.47 0.44 0.43 0.43
Shear Stress(kg/cm2 )
0.5 0.38 0.32 0.44 0.45 0.36 0.39
1 0.73 0.55 0.71 0.77 0.49 0.62
1.5 0.93 0.81 0.95 0.85 0.82 0.89
2 1.33 1.10 1.30 1.18 0.88 1.16
Bursting Strength (Kpa) 0 2146 2660 2373 1455 2532
Permeability (lit/m3/min) 12798 11940 11520 10440 10920 10384
Scorage Warp 10 10 9 11 13 11
Weft 9 10 8 12 12 12
Runnage(m/kg)
Warp 177 163 147 213 251 208
-76-
Runnage(m/kg)
Weft 166 156 163 326 306233
Ends/dm 4 8 9 10 9 13
Picks/dm 4 7 8 8 8 9
Peak load Dry (kN/m)
Warp 8.89 12.57 12.55 19.0 12.70 20.38
Weft 6.02 11.14 11.14 11.45 8.65 9.70
Peak load Wet (kN/m)
Warp 4.44 9.43 9.19 16.80 11.10 16.85
Weft 3.50 9.45 9.95 5.71 6.95 6.52
27. Tested Quality Parameters of Coir Loop
Parameters Coir Loop
Mass/unit area (gm/m2) 1096
Thickness (mm) 13.31
Puncture Resistance (mm) 18.40
CBR Push Through Resistance (kN) 1.36
Wide Width Tensile TestDry (kN/m)
Warp 11.75
Weft 7.2
Wide Width Tensile TestWet (kN/m)
Warp 9.66
Weft 4.81
Shear Stress(kg/cm2)
.5 0.32
1 0.49
1.5 0.97
2 1.32
Bursting Strength (kg/psi) 17.70
Permeability (litres/m3/min) 11060.00
Scorage Warp 11
Weft 12
Runnage(m/kg)
Warp 250
Weft 281
Ends/dm 9
Picks/dm 7
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-77-
28. Tested Quality Parameters of Knotted Coir Net
29. Tested Quality Parameters of Coir Needled Felt With Hessian and HDPE
Backing
Parameters Coir Net
Mass/unit area (gms/m2) 1722.9
Thickness (mm) 17.28
Puncture Resistance (mm) -
CBR Push Through Resistance (kN) .3
Wide Width Tensile Test Dry (kN/m) 10
Wide Width Tensile Test Wet (kN/m) 9.06
Trapezoid Tearing Strength (kN) 0.76
Shear Stress(kg/cm2 )
.5 0.51
1 0.84
1.5 1.07
2 1.64
Bursting Strength (kg/psi) 21.52
Permeability (lit/m3/min) 12730
Parameters Coir Needled Felt
Coir Needled Felt-Hessian Backing
Coir Needled Felt-HDPE Backing
Mass /unit area (gm/m2) 850.0 1031.67 879.10
Thickness at 2kPa(mm) 11.54 12.28 11.49Puncture Resistance (mm) - 4.66 2.33AOS (mm) 2.35 0.78 0.43
Bursting Strength (kg/cm2) 26.08 28.74 26.36
Puncture Resistance (kgf) 10.80 76.10 65.20
Shear Stress (kg/cm2)
0.5 kg/cm2 0.31 0.20 0.20
1 kg/cm2 0.44 0.43 0.38
1.5 kg/cm2 0.77 1.04 0.68
2 kg/cm2 1.03 1.49 0.93
Permeability (lit/m3/min) 10388.28 9335.87 6670.90
Wide Width Tensile Test(Dry)-kN/m
Direction Peak Load
Break Load
Peak Load
Break Load
Peak Load
Break Load
Warp 0.52 0.25 4.96 4.82 1.95 0.25
Weft - - 3.23 2.84 2.53 0.26
Wide Width Tensile Test(Wet)-kN/m
Warp - - 4.74 4.37 3.13 0.26Weft - - 2.97 2.31 2.27 0.26
Trapezoidal Tearing Strength, kN
Warp 0.19 0.05 0.58 0.56 0.46 0.37Weft 0.13 0.05 0.30 0.30 0.36 0.28
-78-
30. Tested Quality Parameters of Coir Needled Felt
31. Patents Granted for Application and Manufacture of Coir Geo textiles
Parameters
Mass (gm/m2)
800 gm/m2 900 gm/m2 1000 gm/m2
Mass /unit area (gm/m2) 816 835 987
Thickness at 2kPa(mm) 10.12 10.29 12.69
Puncture Resistance (mm) 0 0 0
AOS (mm) 3.70 - 1.65
Bursting Strength (kg/cm2) 18.60 20.86 21.43
Puncture Resistance (kgf) 8.10 3.0 5.0
Shear Stress (kg/cm2)
0.5 kg/cm2 0.29 0.47 0.50
1 kg/cm2 0.43 0.67 0.72
1.5 kg/cm2 0.66 0.85 0.94
2 kg/cm2 0.91 1.05 1.21
Permeability (lit/m3/min) 10080 9480 8640
Sl. No. Name of Technology for Patent Patent Application No. & Date Patent No.
1. An Erosion Control Blanket (Case A) by Christy Fernandez and U.S. Sarma
588/MAS/2000 dated 28th July 2000
208689
2. An Erosion Control Blanket from Coir Fibres (Case F) by Christy Fernandez and U. S. Sarma
842/MAS/2000 dated 5th October 2000
3. An Erosion Control Blanket (Case G) by Christy Fernandez and U. S. Sarma
843/MAS/2000 dated 5th October 2000
223500
4. A Readymade Lawn by Christy Fernandez, U. S. Sarma and K. P. Somanathan Nair
664/MAS/2001 dated 13th
August, 2001223515
5. An improved mild steel handloom, T. A. Rajendra Babu and U. S. Sarma
548/CHE/2003 dated 2nd July 2003
222486
The Indian Roads Congress, New Delhi granted accreditation to usage of coir geo textiles
in erosion control of soil from roads and highways embankments/railway embankment/
canal embankment/reinforcement of roads and mudwall under new materials and
techniques in the year 2011.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-79-
32. EXPORT OF COIR GEO TEXTILES FROM INDIA
Note: The export of coir geo textiles before 1994-95 was included in the export of handloom mattings.
YEAR QUANTITY (in MT) VALUE (Rs.in Lakhs)
1994-95 442 151.35
1995-96 474 167.80
1996-97 361 149.46
1997-98 739 313.31
1998-99 1208 546.91
1999-2000 1711 808.41
2000-01 1402.29 625.38
2001-02 1752.05 780.13
2002-03 2140.69 985.23
2003-04 2599.54 1184.74
2004-05 2323.20 1049.75
2005-06 2512.32 1140.56
2006-07 3044.51 1335.22
2007-08 3364.72 1444.65
2008-09 3251.52 1591.05
2009-10 3754.44 2023.77
2010-11 3266.63 1823.05
2011-12 3680.91 2433.12
2012-13 3597.30 2628.74
2013-14 4468.27 3503.78
2014-15 4236.00 3270.28
2015-16
-80-
33. Protection of road embankment using coir geo textiles
Eroded embankment of road embankment of
road
Coir geo textiles laid road embankment
Leveling of eroded
Stabilised road embankment
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir
bhoovastra is to make a detailed study of
the site like: slope assessment, nature and
consistency of the soil cover, the extent of
damage, rainfall patterns etc., and thereby
choose the right kind of coir bhoovastra
as well as the seed or saplings for the
vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil is
tamped to the desired shape by rounding of the tips ensuring uniform contact of the coir
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-81-
geo textiles with soil over the entire area to
guide the run off to flow over the net. The
ground has to be made free of protruding
stones, earth masses etc, but natural
budges can be left as it is. Before applying
any seedling, the prepared slope needs
to be relatively free of weeds, stones, root
stumps and gullies.
Fixation
The open mesh coir geo textiles are laid
side by side by overlapping of 15 cm while
end to end overlapping of two coir geo
textiles is 20 cm. The overlapping edges
are fixed on the ground with the help of
either 15 cm long U-shaped nails or 22 cm
long J shaped hooks made of 3 mm iron or
steel wire.
The sides, top and bottom of coir geo
textiles are anchored into the trenches of 30
cm deep and 15 cm width, free from mud /
soil slurry at the sides and the bottom. The
U shaped nails or J shaped hooks should
be driven at intervals of 50 – 75 cm; along sides and overlapping sections at a distance of
30-50 cm. Wooden pegs may also be used for fixing the coir geo textiles. The hooks must
be at the same level with the ground for smooth water flow over the joint to the next fabric.
Laying
The erosion control blanket is to be laid in a
direction of the water flow starting from the
top to the bottom. The rolls are to be rolled
down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and
evenly without stitch. Adjoining coir geo
textiles should overlap 15cm or be stitched
together.
Second seeding of grass is done 10g per
-82-
sq.metre after the coir Bhoovastra is in place. Finally, the coir bhoovastra is flushed with
the soil surface. Care should be taken to ensure that no aggregate stays between coir
bhoovastra and the base soil either at the bottom sides. Once or twice sprinkling of water
is recommended if the weather is hot and dry. During the first few days, the moisture
levels are to be properly monitored to facilitate easy germination of the seeds. The treated
slope is irrigated as required to promote the growth of vegetation. When fully laid, the coir
bhoovastra will protect the slope against soil erosion and create permanent greenery on
the surface.
Vegetation & seeding
The plant species are selected on the
basis of suitability to the climatic conditions
of the site. If the slopes are entirely raw
and infertile and if the soil happens to be
slightly acidic, calcium ammonium nitrate
is applied @50 kg per 1000 sq.metre in
solution.
The seeds after germination should take up
deep rooting system. After preparing the
soil surface, the seeds have to be applied
on the surface by hand broadcasting or by hydraulic means and the coir bhoovastra
to be laid over the seeds almost immediately. First seeding of grass is done at 10g per
sq.metre or alternative planting such as root slips may also be done. For quick coverage,
rooted slips of grasses and cuttings of shrubs and trees may be planted through the open
spaces between the strands of coir geo textiles after laying. Surface is leveled again by
compacting the loose soil.
Monitoring
Close monitoring should be carried out for at least two-season cycle. Displacement of
Coir Bhoovastra, if any, is to be noted and watched without disturbing it initially. Fresh Coir
Bhoovastra pieces duly stapled on all sides should be applied to overlap torn portions.
Care must be taken to protect the treated site from trampling by human and cattle till
vegetation comes up fully.
34. Reinforcement of rain water harvesting pond and stream embankment using coir
geo textiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-83-
and promotes vegetation retaining precious topsoil. Coir boovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface. The nettings are normally
produced on coir handlooms out of 2-ply coir yarn, with a width 1-2meter and 50-meter
length.
It is an ideal geo textile for situations where land is sloppy which may lead to rilling and
gulling. In such slopes, heavy rainfall causes loss of soil. In the areas of scanty rainfall
where soil is non cohesive and prone to wind blowing, open weave coir bhoovastra
provides adequate protection. There is no need for post installation work.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres.
Reinforcement of rainwater harvesting pond at Thozhuthur, Kumbakonam, Tamil Nadu
Reinforcement of stream embankment, Vellamathara, Kuttanadu
-84-
35.Protection of hills slope embankment using coir geo textiles
Laying of coir geo textiles
Planting of grass sapling Hill slope protection
Laying of coir geo textiles in trench
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir Bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface. The nettings are normally
produced on coir handlooms out of 2-ply coir yarn, with a width 1-2meter and 50-meter
length.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-85-
It is ideal geo textiles for situations where land is sloppy which may lead to rilling and gulling. In such slopes, heavy rainfall causes loss of soil. In the areas of scanty rainfall where soil is non cohesive and prone to wind blowing, open weave coir bhoovastra provides adequate protection. There is no need for post installation work.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and provides a mechanical support against water erosion helps the germination of seeds for better and growth of the plants conserving moisture and adds organic matter to the soil after degradation. In areas where vegetation is poor or takes longer time for establishment, open weave coir bhoovastra can hold the soil together for a longer period of time in comparison to other natural fibres.
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site like: slope assessment, nature and consistency of the soil cover, the extent of damage, rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil is tamped to the desired shape by rounding of the tips ensuring uniform contact of the coir geo textiles with soil over the entire area to guide the run off to flow over the net. The ground has to be made free of protruding stones, earth masses etc, but natural budges can be left as it is. Before applying any seedling, the prepared slope needs to be relatively free of weeds, stones, root stumps and gullies.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on the ground with the help of either 15 cm long U-shaped nails or 22 cm long J shaped hooks made of 3 mm iron or steel wire.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. The U shaped nails or J shaped hooks should be driven at intervals of 50 – 75 cm; along sides and overlapping sections at a distance of 30-50 cm. Wooden pegs may also be used for fixing the coir geo textiles. The hooks must be at the same level with the ground for smooth water flow over the joint to the next fabric.
-86-
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
36. Protection of canal embankment using coir geo textiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-87-
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres.
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
Protection of canal embankment,Arattupuzha
-88-
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-89-
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres.
-90-
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study
of the site like: slope assessment, nature and consistency of the soil cover, the extent of
damage, rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well
as the seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-91-
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
38. Protection of irrigation canal embankment using coir geo textiles
Protection of irrigation canal embankment,Muvattupuzha and Kabini canal embankment, Mysore
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir Bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
-92-
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-93-
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
39. Stabilization of landslide using coir geo textiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
Stabilization of landslide Khandikhal, Uttarkhand
-94-
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process. It is a woven fabric of two treadle in construction made from coir yarn in which the warp and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”. The netting (mesh) gives the grass plenty of room to grow, at the same time it provides large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and provides a mechanical support against water erosion helps the germination of seeds for better and growth of the plants conserving moisture and adds organic matter to the soil after degradation. In areas where vegetation is poor or takes longer time for establishment, open weave coir bhoovastra can hold the soil together for a longer period of time in comparison to other natural fibres.
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site like: slope assessment, nature and consistency of the soil cover, the extent of damage, rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil is tamped to the desired shape by rounding of the tips ensuring uniform contact of the coir geo textiles with soil over the entire area to guide the run off to flow over the net. The ground has to be made free of protruding stones, earth masses etc, but natural budges can be left as it is. Before applying any seedling, the prepared slope needs to be relatively free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same level with the ground for smooth water flow over the joint to the next fabric
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-95-
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles should overlap 15cm or be stitched together.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place. Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure that no aggregate stays between coir bhoovastra and the base soil either at the bottom sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During the first few days, the moisture levels are to be properly monitored to facilitate easy germination of the seeds. The treated slope is irrigated as required to promote the growth of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic, calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the soil surface, the seeds have to be applied on the surface by hand broadcasting or by hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
Trees may be planted through the open spaces between the strands of coir geo First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and textiles after laying. Surface is leveled again by compacting the loose soil.
40. Protection of clay embankment using coir needled felt
Laying of coir needled felt and Stabilized clay embankment, NH Byepass, Kozhikode
-96-
Coir needled felt
Coir needled felt is a non woven fabric
of various densities made from needle
punching of coir fibre. In the manufacturing
process, well cleaned coir fibres of good
staple length pass through the cleaning
machines by pneumatic suction and
punched by the needle loom on one side
to manufacture felts of different density
depending upon punching intensity, needle
penetration and thickness. The fibre is
mechanically bonded (interlocked) to form
a continuous length of sheet. No bonding
material is used in the manufacture. It
can be manufactured in thickness from
10 mm to 20 mm with a density varying
from 500 to 1500 g/sq.m. The felts have
excellent moisture absorption and retention
characteristics and form an ideal medium
for plant growth.
Coir needled felts are available in blanket forms backed with nets made of jute,
polypropylene and polythene also. The coir non woven blankets are composed of 100%
coir fibre randomly needle punched to the desired degree of compaction.
The coir bhoovastra of low mesh can effectively be used for soil stabilization techniques
in road construction. The use of coir geo textiles varieties of 700g (H2M5, H2M2 & H2M8)
and 900g (H2M9) with 1/2 inch mesh as an interface between the sub grade and the sub
base increases the strength of the pavement and prevents intermingling of the soil and
the granular sub base which improves drainage. The soil condition and its structure may
be assessed before laying of coir geo textiles for better result.
The rural unpaved roads are leveled, clearing of all foreign materials including uprooting
of any vegetation if present. The area is leveled with earth and rolled for compaction to
set the optimum moisture content. To facilitate easy unrolling on the surface of the sub
grade to be treated, the coir bhoovastra, in rolls of 1 to 2m width, is spread directly over
the leveled sub grade, ensuring that it should touch the sub grade surface at all points.
The edge of the coir bhoovastra should be folded back. The coir bhoovastra should be
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-97-
folded back or cut and overlapped in the direction of the turn on application in curve. The
granular material is spread over coir bhoovastra (15 cm thick) to prevent puncture / damage
due to rolling of the upper sub base/ base layer and rolled with a light or medium roller.
The second layer of coir bhoovastra is layed again and sand is applied up to a thickness
of 15cm thick and rolled.Under the weight of the base layer and the compactive effect,
the sub grade loses water draining through the coir bhoovastra and gains in strength.
Due to the inherent tensile strength, the coir bhoovastra acts as a support membrane and
reduces localized distress on the road surface by redistributing traffic loads over a wider
area of the road surface.
Once the coir bhoovastra is placed on the weak sub grade, the sub grade stiffens and
becomes stronger on consolidation within in a year or so under the action of the granular
sub base surcharge, self-weight of pavement, construction rolling and traffic loads.
The Coir Bhoovastra immensely helps in this rapid sub grade strengthening process in
combination with the drainage layer above it. With time, the sub grade becomes less and
less dependent on the fabric for its stability and therefore, the long-term durability aspect
of coir should not deter its use as geo textiles for various applications in road construction.
The condition of coir bhoovastra should be assessed for any constructional / installation
damages before covering. Torn / damaged portions may be covered by pieces of coir geo
textiles and the extent of overlap will be such as to cover the damaged / torn portion fully
plus at least 75 mm beyond, on all sides.
In the case of clay sub grades, a cushion layer of 10 cm thick sand is laid before spreading.
The coir bhoovastra or coir bhoovastra layers can be increased to 3 or 4 depending on
condition of the soil.
41. Stabilisation of eroded slopes of railway embankment by coir geo textiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. coir choovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
-98-
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Protection of railway embankment, Konkan railway
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-99-
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil is tamped to the desired shape by rounding of the tips ensuring uniform contact of the coir geo textiles with soil over the entire area to guide the run off to flow over the net. The ground has to be made free of protruding stones, earth masses etc, but natural budges can be left as it is. Before applying any seedling, the prepared slope needs to be relatively free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles should overlap 15cm or be stitched together.
The top and bottom ends of the coir bhoovastra are fixed into slots about 30cm deep, dug into the slope. The slots are filled with soil and tamped to pick up even with the soil surface. The Coir Bhoovastra is pegged using wooden pegs driven at intervals of 50-75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place. Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure that no aggregate stays between coir bhoovastra and the base soil either at the bottom sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During the first few days, the moisture levels are to be properly monitored to facilitate easy germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
-100-
Vegetation & seeding
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
42.Appliction of coir geotextiles for reinforcement of mudwall for protecting canals
Reinforcement of mudwall,Monkompu,Kuttanadu
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-101-
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
-102-
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
The top and bottom ends of the coir bhoovastra are fixed into slots about 30cm deep,
dug into the slope. The slots are filled with soil and tamped to pick up even with the soil
surface. The coir bhoovastra is pegged using wooden pegs driven at intervals of 50-
75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-103-
43.Creation of greenery over rocky patches using coir geotextiles
Laying of CGT over exposed rocky patches
Regeneration of exposed of rocky patches
Spreading of coir pith over CGT
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
-104-
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
The top and bottom ends of the coir bhoovastra are fixed into slots about 30cm deep,
dug into the slope. The slots are filled with soil and tamped to pick up even with the soil
surface. The coir bhoovastra is pegged using wooden pegs driven at intervals of 50-
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-105-
75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
44. Protection of dam against siltation using coir geotextiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir Bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
Eroded bank and Geo textiles laid on leveled bank of reservoir,
Kakkayam
Protection of Kakkayam
reservoir bank
-106-
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
level with the ground for smooth water flow over the joint to the next fabric
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-107-
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
The top and bottom ends of the coir bhoovastra are fixed into slots about 30cm deep,
dug into the slope. The slots are filled with soil and tamped to pick up even with the soil
surface. The coir bhoovastra is pegged using wooden pegs driven at intervals of 50-
75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
45. Protection of river embankment using coir geotextiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
-108-
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Laying of coir geo textiles and planting of grass on laid coir geo textiles on Periyar river bank
Protection of Periyar river bank
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-109-
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site like: slope assessment, nature and consistency of the soil cover, the extent of damage, rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil is tamped to the desired shape by rounding of the tips ensuring uniform contact of the coir geo textiles with soil over the entire area to guide the run off to flow over the net. The ground has to be made free of protruding stones, earth masses etc, but natural budges can be left as it is. Before applying any seedling, the prepared slope needs to be relatively free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles should overlap 15cm or be stitched together.
The top and bottom ends of the coir bhoovastra are fixed into slots about 30cm deep, dug into the slope. The slots are filled with soil and tamped to pick up even with the soil surface. The Coir bhoovastra is pegged using wooden pegs driven at intervals of 50-75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
-110-
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
46. Prevention of soil erosion due to runoff on the banks of river using cocolog
Cocolog laid on the banks of Pampa river for preventing soil erosion
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-111-
Cocologs are made from coir fibre bunches under pressed condition in tubular enclosures
of knotted coir yarn. They are having a shape similar to a wooden log. They vary in diameter,
length and weight. The diameter varies from 30 cm to 50 cm, weight from 60 kg to 180 kg,
usually produced with a length of 6 metre. Charcoal is also used intermittently for filling
the logs as additional manure for faster growth of plants. Cocologs are mainly used for
vulnerable rivers to protect scour. The rolls are attached at the edges of the bank and
secured by wooden stakes/ pegs. The pegs may be used on alternate sides of the log.
For high embankment areas with variable water level, several cocolog can be applied
as a stack. Relatively steep stream banks can be covered with pre planted cocobeds.
Sediments will be collected and held in cocobeds, which helps in plant growth and purifies
water to a certain extent.
47. Erosion control of soil and water conservation for vegetable crop on steep slope
laid with coir geo textiles
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth
and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir
fibre/yarn extracted from coconut husk either by natural retting or by mechanical process.
Leveled steep slope
Leveled slope with brinjal at Konni
Leveled slope laid with coir geo textiles
-112-
It is a woven fabric of two treadle in construction made from coir yarn in which the warp
and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”.
The netting (mesh) gives the grass plenty of room to grow, at the same time it provides
large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and
provides a mechanical support against water erosion helps the germination of seeds for
better and growth of the plants conserving moisture and adds organic matter to the soil
after degradation. In areas where vegetation is poor or takes longer time for establishment,
open weave coir bhoovastra can hold the soil together for a longer period of time in
comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site
like: slope assessment, nature and consistency of the soil cover, the extent of damage,
rainfall patterns etc., and thereby choose the right kind of coir bhoovastra as well as the
seed or saplings for the vegetation cover.
Site preparation:
The slope area is demarcated. The surface is leveled. The slope is prepared and the soil
is tamped to the desired shape by rounding of the tips ensuring uniform contact of the
coir geo textiles with soil over the entire area to guide the run off to flow over the net. The
ground has to be made free of protruding stones, earth masses etc, but natural budges
can be left as it is. Before applying any seedling, the prepared slope needs to be relatively
free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end
to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on
the ground with the help of 15cm wooden pegs.
The sides, top and bottom of coir geo textiles are anchored into the trenches of 30 cm
deep and 15 cm width, free from mud / soil slurry at the sides and the bottom. Wooden
pegs may be used for fixing the coir geo textiles driven at intervals of 50 – 75 cm; along
sides and overlapping sections at a distance of 30-50 cm. The hooks must be at the same
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-113-
level with the ground for smooth water flow over the joint to the next fabric
Laying
The erosion control blanket is to be laid in a direction of the water flow starting from the
top to the bottom. The rolls are to be rolled down the slope and are cut at the end .The
coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles
should overlap 15cm or be stitched together.
The top and bottom ends of the coir bhoovastra are fixed into slots about 30cm deep,
dug into the slope. The slots are filled with soil and tamped to pick up even with the soil
surface. The coir bhoovastra is pegged using wooden pegs driven at intervals of 50-
75cm, along sides and overlapping sections at a distance of 30-50 cm.
Second seeding of grass is done 10g per sq.metre after the coir bhoovastra is in place.
Finally, the coir bhoovastra is flushed with the soil surface. Care should be taken to ensure
that no aggregate stays between coir bhoovastra and the base soil either at the bottom
sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During
the first few days, the moisture levels are to be properly monitored to facilitate easy
germination of the seeds. The treated slope is irrigated as required to promote the growth
of vegetation. When fully laid, the coir bhoovastra will protect the slope against soil erosion
and create permanent greenery on the surface.
Vegetation & seeding.
The plant species are selected on the basis of suitability to the climatic conditions of the
site. If the slopes are entirely raw and infertile and if the soil happens to be slightly acidic,
calcium ammonium nitrate is applied @50 kg per 1000 sq.metre in solution.
The seeds after germination should take up deep rooting system. After preparing the
soil surface, the seeds have to be applied on the surface by hand broadcasting or by
hydraulic means and the coir bhoovastra to be laid over the seeds almost immediately.
First seeding of grass is done at 10g per sq.metre or alternative planting such as root slips
may also be done. For quick coverage, rooted slips of grasses and cuttings of shrubs and
trees may be planted through the open spaces between the strands of coir geo textiles
after laying. Surface is leveled again by compacting the loose soil.
-114-
48. Coir geo-rolls for high velocity stream bank protection
Planting of grass on laid geo roll Stream bank protected with geo rolls
Cocologs are made from coir fibre bunches under pressed condition in tubular enclosures
of knotted coir yarn. They are having a shape similar to a wooden log. They vary in
diameter, length and weight. The diameter varies from 30 cm to 50 cm, weight from 60 kg
to 180 kg, usually produced with a length of 6 metre. Charcoal is also used intermittently
for filling the logs as additional manure for faster growth of plants. Cocologs are mainly
used for vulnerable streams or lake bank to protect scour. The rolls are attached at the
edges of the bank and secured by wooden stakes/ pegs. The pegs may be used on
alternate sides of the log. Relatively steep stream banks can be covered with pre planted
cocobeds. Sediments will be collected and held in cocobeds, which helps in plant growth
and purifies water to a certain extent.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-115-
49.Weed control & mulching using coir geo textiles
Template planting (pineapple) and as a mulch
Coir needled felt
Coir needled felt is a non woven fabric of various
densities made from needle punching of coir fibre. In
the manufacturing process, well cleaned coir fibres
of good staple length pass through the cleaning
machines by pneumatic suction and punched by
the needle loom on one side to manufacture felts
of different density depending upon punching
intensity, needle penetration and thickness. The
fibre is mechanically bonded (interlocked) to form a
continuous length of sheet. No bonding material is
used in the manufacture. It can be manufactured in
thickness from 10 mm to 20 mm with a density varying
from 500 to 1500 g/sq.m. The felts have excellent
moisture absorption and retention characteristics
and form an ideal medium for plant growth.
Coir needled felts are available in blanket forms backed with nets made of jute,
polypropylene and polythene also. The coir non-woven blankets are composed of 100%
coir fibre randomly needle punched to the desired degree of compaction.
-116-
Coir netting
Coir geo textiles are permeable fabric capable to control soil erosion. It protects the earth and promotes vegetation retaining precious topsoil. Coir bhoovastra is made from coir fibre/yarn extracted from coconut husk either by natural retting or by mechanical process. It is a woven fabric of two treadle in construction made from coir yarn in which the warp and weft strands are positioned at a distance to get a mesh (net) effect of ¼”, ½” and 1”. The netting (mesh) gives the grass plenty of room to grow, at the same time it provides large number of “Check Dams” per square meter of soil surface.
The open weave coir bhoovastra initially holds the ground for seeds and seedling and provides a mechanical support against water erosion helps the germination of seeds for better and growth of the plants conserving moisture and adds organic matter to the soil after degradation. In areas where vegetation is poor or takes longer time for establishment, open weave coir bhoovastra can hold the soil together for a longer period of time in comparison to other natural fibres
Guidelines for installation of coir geo textiles
Site assessment
The first step in the application of coir bhoovastra is to make a detailed study of the site like: nature and consistency of the soil cover, the extent of damage, rainfall patterns etc
The ground has to be made free of protruding stones, earth masses etc, but natural budges can be left as it is. Before applying any seedling, the site needs to be relatively free of weeds, stones, root stumps and gullies etc.
Fixation
The open mesh coir geo textiles are laid side by side by overlapping of 15 cm while end to end overlapping of two coir geo textiles is 20 cm. The overlapping edges are fixed on the ground with the help of 15cm wooden pegs driven at intervals of 50 – 75 cm. The hooks must be at the same level with the ground for smooth water flow over the joint to the next fabric
Laying
The coir bhoovastra should be laid loosely and evenly without stitch. Adjoining coir geo textiles should overlap 15cm or be stitched together. Care should be taken to ensure that no aggregate stays between coir bhoovastra and the base soil either at the bottom sides.
Once or twice sprinkling of water is recommended if the weather is hot and dry. During the first few days, the moisture levels are to be properly monitored to facilitate easy growth of the plants.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-117-
-118-
References:
1. "Retted (white) Coir Fibre Nettings-the Ideal Choice as Geo textiles for Soil Erosion Control by K.George Joseph and U.S.Sarma, paper presented and published in the proceedings ofthe IECA’s 28th Annual Conference, Tennesee, USA held on 25-28,February ,1997 pg. 67-76.
2. “Application of Eco-friendly Coir Geo textiles for Canal/River Bank Protection”A.C.Jose, U.S.Sarma, K.R.Anil and M.Kumaraswamy Pillai, Poster presentation in the Annual Conference of International Erosion Control Associations, 2006 at California, Feb 21- 24
3. “Versatile Coir Geo textiles”’ A.C.Jose and U.S.Sarma, Poster presentation in the Annual Conference of International E rosion Control Association, 2007 at Reno, Nevada.
4. “Application of a Coir Geo textile Reinforced Mud wall in an Area below Sea level at Kuttanad, Kerala”’U.S.Sarma and A.C.Jose, accepted for presentation in the Annual Conference of International Erosion Control Association, 2008 at Orlando, Fluoridate 18-22.
5. “Coir Geo textiles and its Applications”, by U.S.Sarma, paper in the 2nd International Workshop on Geo textiles Organized by the Committee for International Geo textiles Society (India) held at New Delhi on 11-12 January, 1994.
6. “Manifold Potentials of Coir Geo textiles”’ by U.S.Sarma and M.Kumararaja, paper presented at the Seminar on Coir Geo textiles” held at Alleppey and published in the Coir News, Vol.26, No.4, April20, 1997, P.27-30.
7. “Eco-friendly & Versatile Coir Geo textiles”’ by U.S. Sarma, Geo syntheticAsia’97,Vol.I,26-29 Nov.1997 ,Bangalore,India,Eds,C.V.J.Varma,G.V.Rao and A.R.G.Rao,Publishers,Oxford and IBH publishing Co. Pvt .Ltd,New Delhi, SessionVI,P.49,1997.
8. “Coir Bhoovastra for Soil Bio-engineering Applications”‘ by U.S.Sarma ,presented at the National Seminar on Coir Bhoovastra organized by Coir Board at New Delhi, on 21 March 2003.
9. “Versatile Coir Geo textiles”, paper presented at the International Seminar on “Geo synthetics in India-Present and future”’ by U.S.Sarma at New Delhi from 8th to 10th November 2006.
10. “Applications of Geo synthetics –Use on Roads Sub grades”’ by U.S.Sarma, paper presented at the Workshop on Applications of Geo synthetics-Present and Future “,at Ahmedabad from 20-21st September 2007.
11. “Use of Coir Bhoovastra in Civil Engineering Applications”, by G.V.Rao, paper presented at the National Seminar on Coir Bhoovastra organized by Coir Board at New Delhi, on
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-119-
21March 2003.
12. “Application of Coir Bhoovastra in Watershed Management”, by J.P.Juyal, paper presented at the National Seminar on Coir Bhoovastra organized by Coir Board at New Delhi, on 21March 2003.
13. “An Overview of Projects using Coir Bhoovastra undertaken by Coir Board”, by M.Kumaraswamy Pillai, paper presented at the National Seminar on Coir Bhoovastra organized by Coir Board at New Delhi, on 21March 2003.
14. “Erosion Control with Coir Geo textiles “by Dr.K.Balan, paper presented in the Seminar on Coir Geo textiles organized by Coir Board at Alleppey ,on 28 January 1997
15. “Potential Use of Indian Coir Geo textiles “ by Shri.C.R.Devarajan , paper presented in the Seminar on Coir Geo textiles organized by Coir Board at Alleppey ,on 28 January 1997
16. “Coir geo textiles for Twenty first Century “ by Shri.Manavalan , paper presented in the Seminar on Coir Geo textiles organized by Coir Board at Alleppey ,on 28 January 1997
17. “An Overview of the Prospects of Coir Geo textiles “ by M.Kumaraswamy Pillai, paper presented in the Seminar on Coir Geo textiles organized by Coir Board at Alleppey ,on 28 January 1997
18. “Application and Trends of Geo synthetics in Civil Engineering “ by Shri.J.N.Mandal, paper presented in the Seminar on Coir Geo textiles organized by Coir Board at Alleppey ,on 28 January 1997
19. “Strength of Coir Geo-textiles & its Potentials “ by Shri.S.K.Kuppuswamy, paper presented in the Seminar on Coir Geo textiles organized by Coir Board at Alleppey ,on 28 January 1997
20. “Coir Netting for Erosion Treatment and Sacrificial Landslide Correction” by Shri T.K.Natarajan,Shri.P.J.Rao and A.V.S.R.Murthy , paper presented in the Workshop on Geo grids and Geo fabrics in Civil Engineering Practice organized by Coir Board at Coimbatore ,on 21st September 1988.
21. “A Role for Coir fibre Geo fabrics in Soil Stabilization and Erosion Control” by Shri.Cammack, paper presented in the Workshop on Geo grids and Geo fabrics in Civil Engineering Practice organized by Coir Board at Coimbatore ,on 21st September 1988.
22. “Coir Netting Technique for Controlling Erosion of Soils in Hillside Slopes of Nilgiris” by A.Venkatarangaraju, R.Narayanan, N.Venkatarama and S.Ambethkar, paper presented in the Workshop on Geo grids and Geo fabrics in Civil Engineering Practice organized by Coir Board at Coimabtore, on 21st September 1988.
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23. “Utilization Potential for Coir Fabrics as Geo textile Material” by Shri.Henner Schurholz, paper presented in the Workshop on Geo grids and Geo fabrics in Civil Engineering Practice” organized by Coir Board at Coimbatore ,on 21st September 1988.
24. “Coir based Products in Civil and Soil Biotechnical Engineering –Development Imperatives” by G.Venkatappa Rao
25. “Testing and Application of Coir based Geo textiles” by G.V.Rao and R.K.Dutta
26. “Testing of Geo textiles for Weathering” by Dr.Mangala Joshi
27. “Coir Geo textiles: Emerging Trends”by G.Venkattappa Rao and K.Balan
28. ”Comprehnsive Reference Book on Coir Geo textiles “, Edited by.T.S.Ramanatha Iyer, C.G.Ramachandarn Nair and N.Balakrishnan Nair and published by Center for Development of Coir technology
29. IS 158 68 2008(Part 1-6) - Natural fibre Geo textiles (Jute Geo textile and Coir Bhoovastra) – Methods
30. IS 15869:2008 Textiles-Open Weave Coir Bhoovastra -Specifications
31. IS 15871:2009 Use of Coir Geo textiles (Coir Bhoovastra) in Unpaved Roads- Guidelines
32. IS 12503(Part 2) 1988 Coir Matting, Mourzarks and Carpets
33. ”Indian Coir a reference book”’ Edited by P.K.Ravi and published by Coir Board
34. Ajitha, B., Jayadeep, T., 1997. . “Interfacial frictional properties of geo textiles and biomats”,in: Proceedings of Indian Geotechnical Conference, Vadodara, India, Vol.1, pp. 287-290.
35. Anderson, P., Killeavy, M., 1989. “Geo textiles and geo grids-cost effective alternate materials for pavement design and construction” In: Geosynthetics’89, San Diego,USA, vol. 2, 353-364
36. Babu, K.K., Beena, K.S., Raji, A.K., 2008.”Design of Coir Geo textiles reinforced Road using IRC method”. Highway Research Journal, Special Issue
37. Cancelli, A., Montanelli, F., 1999. “In-ground test for geo synthetic reinforced flexible paved roads”. Proceedings of Geo synthetics ’99, Vol. 2, Boston, USA, pp. 863-879.
38. Chauhan, M.S., Mittal, S., Mohanty, B., 2008. Performance evaluation of silty sand sub grade reinforced with fly ash and fibre, Geo textiles and Geo membranes 26 (5), 429-435.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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39. Datye. K. R, Gore. V. N., (1994) “Application of natural geo textiles and related products”
Geo textiles and Geo membrane 13,371-388
40. Fannin, R.J., Sigurdsson, O., 1996 “Field observations on stabilization of unpaved roads
with geo textiles” Journal of Geotechnical Engineering, ASCE. 26(7): 544-553.
41. Giroud, J.P, Noiray, L, 1981. “Geo textile reinforced unpaved road design” Journal of
Geotechnical Engineering ASCE 107 (9), 1233–1254.
42. IRC: 81-1997 Guidelines for Strengthening of Flexible Road Pavements using Benkelman
Beam Deflection technique.
43. IRC: SP 72 – 2007 Guidelines for the design of flexible pavements for Low volume Rural
Roads.
44. I S: 2720(Part 16) – 1979, Methods of Test for Soils: Determination of California Bearing
Ratio.
45. IS 2720 (Part 5)-1985, Methods of Test for Soils: Determination of Atterberg Limits.
46. IS 2720 (Part 8)- 1983, Methods of Test for Soils: Determination of Water Content – Dry
Density Relation using Heavy Compaction.
47. IS: 15868 (Parts 1 to 6) – 2010. Methods of test natural fibre geo textiles (Jute geo
textile and Coir bhoovastra)
48. Khanna,S.K, Justo. C.E.G, “Highway Engineering”, published by New Chand and
Bros., Roorkee, Eighth Edition, 2009.
49. M.V.L.R..Anjaneyulu, “Evaluation of Pavement Performance”
50. Perkins, S.W., 1999a. Geo synthetic reinforcement of flexible pavements: laboratory
based pavement test sections.Final Report FHWA/MT-99-001/8138, State of Montana
Department of Transportation, MT, USA, 140 p.
51. Perkins, S.W., 1999b. Mechanical response of geo synthetic-reinforced flexible
pavements, Geo synthetics International 6 (5), 347-382
52. Rao. G. V, Balan. K, (2000) “Coir Geo textiles Emerging trends”. The Kerala State Coir
Corporation LTD (publishers) Alappuzha, Kerala.
53. Rawal, A., Anandjiwala, R., 2007. Comparative study between needle punched
nonwoven geo textile structures made from flax and polyester fibres, Geo textiles and
Geo membranes 25 (1), 61-65.
54. Sankariah, B., Narahari, R., 1988.” Bearing capacity of reinforced sand beds” In:Proc.
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India, pp. C11-C13.
55. Sarsby, R.W., 2007. Use of ’Limited Life Geo textiles’ (LLGs) for basal reinforcement of embankments built on soft clay. Geo textiles and Geo membranes 25 (4-5), 302-310.
56. Senthil, K.P., Pandiammal, D.S., 2011. Effect of needle punched nonwoven coir and jute geo textiles on CBR strength of soft sub grade, ARPN Journal of Engineering and Applied Sciences, Vol. 6, no. 11, November 2011.
57. Som, N., Sahu, R.B., 1999. Bearing capacity of a geo textile-reinforced unpaved road as a function of deformation - a model study. Geo synthetics International 6 (1), 1-17.
58. Subaida, E.A., Chandrakaran, S., Sankar, N., 2008.“Experimental investigations on tensile and pullout behaviour of woven coir geo textiles”. Geo textiles and Geomembranes27, pp.
59. Constructional Details of Coir and Coir Products, published by the Coir Board.
60. Souvenir published by the Coir Board as part of IICF 2001
61. Evaluation of coir matting as a barricade material for stowing in mines- a feasibility study, published by the Coir Board.
62. Papers of Intensive Training on Application of Coir Bhoovastra at CCRI on 12-18 Feb 2001
63. Proceedings of the Workshop on Coir Geo textiles and geo fabrics in Civil Engineering Practice.
64. Quality Year, Coir 1993-94 – Colloquium on quality for coir exports 4th January 1994
65. Proceeding of the Seminar on Coir Geo textiles at Dehradun on 22nd May 1996
66. Proceedings of the Seminar on Coir Geo textiles held at Alappuzha on 28th January 1997
67. Study on Coir Geo textiles, Mar Athanasius College of Engineering, Kothamangalam
68. Proceedings of Seminar on Coir Geo textiles held at Coimbatore.
69. Geo synthetics – An introduction by G.Venkettappa Rao.
70. Modern Geo technical engineering by Dr.Alamsingh
71. Designing with geo by Robert M Koerner
72. ASTM Standards by ASTM International.
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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For more details,
“Coir House”, Kochi - 16, Ph : 0484 – 2351900, 2351807, 2351788 [email protected]
Kalavoor.P.O, Alappuzha, Ph: 0477 – 2258094, 2258933 Email- [email protected], [email protected] Website: ccriindia.org
Peenya Industrial Area, Bangalore - 560 058 Ph: 080-28394875 e-mail : [email protected]
Peenya Industrial Area, Bangalore - 560 058 Ph : 080 28375023. e-mail:[email protected]
Swaraj Nagar, AC Gardens, Doulesaram Road, Rajamundry, Andhra Pradesh - 533101, Ph:08832420196. e-mail: [email protected]
Jagamara (Udyogpuri), P.O. Khandagiri, Bhubaneswar - 751 030 Ph: 0674 2350078. e-mail:[email protected]
No-30, Mariyammal Layout, Palladam Road, Pollachi, Coimbatore, Tamil Nadu – 642002 Ph : 04259-222450. e-mail: [email protected]
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Case Studies on application of Coir Bhoovastra in India by Coir Board
Sl.No Type of Application Coir Bhoovastra Applied Site YearType of Coir
Bhoovastra used & Area Laid
1. Erosion control on hill slides through revegetaion
Hill slide slopes of Hindustan-Tibet National Highway – down hill near Idgah grounds in Simla. (Coir Board & CRRI, New Delhi)
1972 ½ inch coir netting & 278.7 m2
2. Erosion control on railway embankments through revegetation
Railway embankment slopes near bridge No.154 Pathankot to Jammu Railway Link, 70 km from Pathankot. (Coir Board & CRRI, New Delhi)
1973 ½ inch coir netting & 1200m2
3 Erosion control of Road embankment through revegetation
Dolman - Nainital – Almora Road, U.P. (Coir Board & CRRI, New Delhi)
1987 1 inch coir netting & 500 m2
4 Erosion control of soil slopes of highways through revegetation
Coonoor – Kundha Road (Nilgiris Hills), Tamil Nadu. (Coir Board & Highways Research Station, Chennai)
1988 1 inch coir netting & 3300 m2
5. Erosion control of soil slopes of highways through revegetation
Nagapatinam – Gudallore – Mysore Road, (Nilgiris), Tamil Nadu)
1988 1 inch coir netting & 630 m2
6. Erosion control of Road embankment through revegetation
Meerapur – Davel Road, Muzaffar Nagar UP (Coir Board & CRRI, New Delhi)
1988 1 inch coir netting & 750 m2
7. Erosion control of Road embankment through revegetation
Lambidhar Mines, Dehradun Dist., U.P (Coir Board & CRRI, New Delhi)
1988 1 inch coir netting & 1500 m2
8. Erosion control of Canal embankment through revegetation
Muvattupuzha Valley Irrigation Canal Project, Kerala. (Coir Board)
1994 H2M6 & 1000 m2
9. Erosion control of Canal embankment through revegetation
Kabani Canal, Mysore (Coir Board & Irrigation Department Karnataka)
1994 H2M6 & 22/90th mile to 23/90th mile
10. Stabilization of road NH-17 Byepass Coir Board & Sree Dhanya Construction Co.Thiruvananthapuram
1994 Non woven coir blanket (1000gsm ) & Ch. 20870 to 28127
11. Erosion control of Road slopes through re vegetation
Elite Gardenia, Muthuvara, Trichur, Kerala. (Coir Board)
1995 H2M5 & 640 m2
12. Erosion control of Road embankment through revegetation
Muvattupuzha, Kerala (Coir Board)
1995 H2M5 & 800 m2
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13. Erosion control on Hill slides through revegetation
Upputhodu, Idukki, Kerala, (Coir Board)
1996 H2M6 & 500 m2
14. Erosion control of Eroded land slopes through revegetation
Cheruthoni, Idukki, Kerala (Coir Board)
1997 H2M5 & 1240 m2
15. Stabilisation of Mud wall of bunds
Rice Research Station, Moncompu, Kerala (Coir Board & KAU)
1998 M2BR3 & 150 m2
16. Erosion control on Hill slides through revegetaion
Itanagar, Arunachal Pradesh (Coir Board & BRO)
1998 H2M5 & 4000 m2 & Cocolog (200 Nos.)
17. Erosion control in reservoir
Kakkayam Hydro – electric Project, KSEB, Kerala (Coir Board & KSEB)
1998 H2M5& 3000 m2
18. Erosion control of slope of road
Gangtok, Sikkim (Coir Board & BRO)
1998 H2M5 & 2000 m2
19. Erosion control on Railway embankments
Kudal, Konkan Railway, Maharastra (Coir Board & Konkan Railway)
1998 H2M8 & 1530 m2
20. Erosion control of River embankment of Periyar
Chowara, Aluva, Kerala.(Coir Board)
1999 H2M5 & 1200 m2
21. Stabilization of fish pond Mancompu (Coir Board and Kuttanadu Vikasana Samithi)
1999 MzBV3 & 200 m2
22. Erosion control of soil and water conservation at varying slopes
Soil Conservation Research Station, Konni, Kerala (Coir Board & KAU)
2000 H2M6 /H2M5 / H2M8& 7000 m2
23. Regeneration of exposed rocky patches
Soil Conservation Research Station, Konni, Kerala (Coir Board & KAU)
2000 H2M8 / Coco log & 200 m2
24. Template planting and as soil mulch for cultivation of different crops (Pineapple, Brinjal, Ladiesfinger)
Soil Conservation Research Station, Konni, Kerala (Coir Board & KAU)
2000 Rubberised coir & 250 m2
Coir needled felt & 1000 m2
25. Erosion control of Road embankments through revegetation
Bidadi Industrial Area, Karnataka (Coir Board & Karnataka Industrial Area Development Board(KIADB))
2000 H2M6 & 2350 m2
26. Erosion control of River Embankment of lake
Vellamathara, Kuttanad, Kerala (Coir Board)
2000 M2BR3 & 150 m2
27. Erosion control of Bridge embankment through revegetation
Railway overbridge, Nedumbasseri, Cochin International Airport, Kerala (Coir Board)
2001 H2 M5 & 1800 m2
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28. Erosion control of Road embankments through revegetation
Kohima, Nagaland (Coir Board & BRO)
2001 H2M8 & 6000 m2
29. Erosion control of Road embankments through revegetation
Campus of Indian Institute of Management, Kozhikode, a stretch of 5 km road (Coir Board)
2002 H2M6/ H2M5
30. Stabilisation of River bank of Pampa
Soil Conservation Research Station, Tiruvalla (Coir Board & KAU)
2002 Cocolog & 180 running meter
31 Erosion control of Embankment through revegetation
Forest Research Institute, Tapovan, Gwalior, Madhya Pradesh (Coir Board)
2003 H2M6 & 800 m2
32 Erosion control of Road embankment through revegetation
NH 53 at 23.10 km from Silchar, Assam (Coir Board & BRO)
2003 H2M6 & 4000 m2 H2M8
& 2625 m2
33. Erosion control of Road embankment through revegetation
NH – 39 Kohima – Maran Road at 180.30 km, Kohima, Nagaland (Coir Board & BRO)
2003 H2M8 & 2625 m2 & Cocolog (30 Nos.) of 30 cm diameter and 5 metre long.
34. Stabilization of landslide through revegetation
Khandikhal village near Kempty water falls ,Uttarachal(Coir Board and Central Soil And Water Conservation Research and Training Institute(CSWCRTI)
2004 H2M6& 2000 m2
35. Stabilisaiton of embankment of road
Bhubaneswer, Orissa 2004 H2M6 & 100 m2
36. Soil stabilisation of Rural unpaved Road
Thaneermukkam, Cherthala, Kerala. (Coir Board and CUSAT)
2005 H2M5 &1200 m2
37. Erosion control of Road embankments through revegetation
2nd phase at IIM (K), (Coir Board)
2005 H2M6/ H2M5
38. Construction of pavement road
Kuttiyadi Augmentation Scheme, KSEB, Kozhilkode, Kerala (Coir Board & KSEB)
2005 Coir needled felt (1000 gm / m2) and 1000 m2
39. Stabilization of rain harvesting pond / Road side
Kurichi, Coimbatore (Coir Board and Govt. of Tamil Nadu)
2006 H2M5 & 250 m2
40 Erosion control of Road embankments through revegetation
3rd phase at IIM (K) (Coir Board)
2006 H2M6/ H2M5
41. Stabilization of rain harvesting pond
Tanjavoor (Coir Board and Tamil Nadu Co-Operative Coir Marketing Federation (TANCOFED)
2007 H2M5 & 900 m2
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42. Stabilization of rain harvesting pond
Madurai, (Coir Board & TANCOFED
2007 H2M5 & 350 m2
43. Stabilization of rain harvesting pond
Kanchipuram, (Coir Board and TANCOFED
2007 H2M5 & 1200 m2
44. Stabilization of rain harvesting pond
Yanepoya Medical College, Mangalore
2007 H2M6 & 2000 m2
45. Stabilisaitn of Hill slope Shillong, Meghalaya (Coir Board & BRO)
2007 H2M6 & 50 m2
46. Stabilization of rain harvesting pond
Thozhuthur, Kumbakonam, Tamil Nadu with Indian Waste Land Development Project, DRDA, Cuddallore
2008 H2M5 & 200 m2
47. Erosion control of Road embankments through revegetation
Kohima, Nagaland (Coir Board & BRO)
2008 H2M8 & 5100 m2
48. Stabilization of rain harvesting pond
Thozhuthur, Kumbakonam, Tamil Nadu with Indian Waste Land Development Project, DRDA, Cuddallore
2008 H2M5 & 1000 m2
49. Stabilization of the Embankment
Madhuvanan, Sree Sathya Sai Trust, Thiruvananthapuram(Coir Board)
2008 H2M5 & 1200 m2
50. Stabilization of slip prone embankment of clay
Padijarethara,Kerala(Coir board & Centre for Water Resources Development & Management(CWRDM))
Coir needle felt (1000gsm ,length 36Km and width 4.5m)
51. Stabilization of mining dump
Orissa Mining Corporation, Kaliapani (Coir Board and Aspinwall)
2008 H2M8& 6000 m2
52. Drainage medium for soft ground improvement and as random reinforcing material
Bangalore (Coir Board and Indian Institute of Science, Bangalore)
2008 Coir Needled felt
53. Stabilization of embankment
Campus of College of Engineering, Thiruvananthapuram(Coir Board )
2008 H2M9& 100 m2
54
Stabilization of unpaved road
Mangalabharathy - SN Kadavu Road, Alappuzha, Kerala,Coir Board & CoE ,Thiruvanathapuram
2008 H2M8 &100 m length
55. Stabilization of unpaved road
Kannali Palam, Haripad(Coir Board )
2009 H2M5 & 150 m2
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56. Stabilization of rain harvesting pond
Ramanatham Water Shed, Thozhuthoor, DRDA, Cuddallore(Coir Board )
2009 H2M5 & 1700 m2
57. Stabilization of unpaved road
Chammuruthy – Njakkad Road, Varkala, Thiruvananthapuram Coir Board & CoE ,Thiruvanathapuram
2009 H2M5 & 150 m2
58. Stabilization of mud wall Rajagiri College of Engineering, Kalamassery (Coir Board )
2009 M2BR3 & 150 m2 & Cocolog 3 Nos.
59. Stabilization of mud wall Arattupppuzha, Haripad, Alappuzha, Kerala (Coir Board)
2009 H2M5 & 600 m2
60 Stabilization of stream and embankment protection
Arattupppuzha, Haripad, Alappuzha, Kerala(Coir Board )
2009 H2M5 & 250 m2
61 Stabilization of unpaved road
Chirakkad- Kumbakkad road(Varkala), Thiruvanathapuram, Kerala Coir Board & CoE ,Thiruvanathapuram
2009 H2M6 &100 m length
62 Stabilization of water harvesting pond
Forest Research Institute, Gwalior
2009 H2M8 & 300m2
63 Stabilization of village road
Karuvatta,Alappuzha, Coir Board & College of Engineering ,Thiruvanathapuram
2009 H2M5 &150 m2
64 Stabilization of road embankment
27 th Mile, Kallar, Coir Board & College of Engineering ,Thiruvanathapuram
2010 H2M6 &150 m2
65 Slope Stabilization of river embankment
Mrs.Radha.S.Pillai, Moonukulangara House, Parappuram.P.O, Kanjoor, Ernakulam (dist).
2010 H2M5 & 600 m2
66 Stabilization of unpaved village road under PMGSY
Puthusserikadavu-Kakkatikara in Ernakulam Dist. ,Coir Board & CoE ,Thiruvanathapuram
2011H2M5 & 222m
67 Stabilization of unpaved road under PMGSY
Kozhinada-Murukkampuzha road, Thiruvanathapuram, Kerala Coir Board & CoE ,Thiruvanathapuram
2011 Non woven (Coir needled felt) &100 m length
68 Stabilization of unpaved village road under PMGSY
Karikuzhi- Chikidampara in Trivandrum Dist.,Coir Board & CoE ,Thiruvanathapuram
2011H2M5 & 470m
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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69 Stabilization of unpaved village road
Attukal- Pamapadi Trivandrum Dist, Coir Board & CoE ,Thiruvanathapuram
2011 H2M5 & 150m
70 Stabilization of unpaved village road under PMGSY
Kumbarivila-Kollante mukku in Kollam Dist., Coir Board & CoE ,Thiruvanathapuram
2011H2M5 & 1.168km
71 Stabilization of unpaved village road under PMGSY
ANC Jn.-Mulamootilpadi in Pathanamtitta Dist. ,Coir Board & CoE ,Thiruvanathapuram
2011 H2M5 & 2.500km
72 Slope stabilization in a coffee drying yard
Hope Estate, Meppady.P.O., Wayanad.
2011 H2M5 & 800m2
73 Stabilization of road embankment
Slope stabilization at HPCL site Gaighat, Bihar (Premises of Petrol Bunk)
2012 H2M5
74 Stabilization of Mine Dump
Mine Site Reclamation Work Project ,Coir Board and NMDC Limited, Kirandol, Dantwada ,Chattisgarh
2012 H2M5
75 Stabilization of unpaved village road under PMGSY
Manakodam Ration kada Road , Aleppey Dist. ,Coir Board & CoE ,Thiruvanathapuram
2013H2M5 & 750m
76 Stabilization of unpaved village road under PMGSY
Keelaiyur-Mattankarai Road, Nagapattinam District, Tamil Nadu, Coir Board &NIT, Trichy
2014 H2M5, H2M6 & H2M8 & 250 m
77 Stabilization of unpaved village road under PMGSY
Thiruvilaiyattam-Neelaveli- Kodavilgam Road, Nagapattinam District, Tamil Nadu, Coir Board &NIT, Trichy
2014 H2M5 & H2M6 & 200 m
78 Stabilization of unpaved village road under PMGSY
Vellalar Theru Road, Thanjavur District, Tamil Nadu, Coir Board &NIT, Trichy
2014 H2M5 & H2M6 & 200 m
79 Stabilization of unpaved village road under PMGSY
Aeirakanni Road, Thiruvarur District, Tamil Nadu, Coir Board &NIT, Trichy
2014 H2M5, H2M6 & H2M8 & 250 m
80 Stabilization of unpaved village road under PMGSY
Km 2/4 of Cheyur – Kuttagam- Salaipalayam, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
2014
1250 m H2M5, H2M6 &
81Stabilization of unpaved village road under PMGSY
Kandiyan Koil- Thayampalayam, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
20143400 mH2M5, H2M6 &
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82 Stabilization of unpaved village road under PMGSY
Kolumam-Kallapuram Road- Navalodai Colony, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
20141000 mH2M5, H2M6 &
83 Stabilization of unpaved village road under PMGSY
Sugar mill road- Kalliyapuram road, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
20141800 mH2M5, H2M6 &
84 Stabilization of unpaved village road under PMGSY
Erisinampatty- Thirumurthi Settlement, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
20142850 mH2M5, H2M6 &
85 Stabilization of unpaved village road under PMGSY
Udumalpet-Chinnar road- Etthikalmedu Attumalai Settlement , Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
2014
2800 m H2M5, H2M6 &
86 Stabilization of unpaved village road under PMGSY
Elayamuthur-Poochimedu Road-Athithura, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
2014
960 m H2M5, H2M6 &
87 Stabilization of unpaved village road under PMGSY
Elayamuthur- Poonikattuthurai road, Tiruppur District, Tamil Nadu, Coir Board &NIT, Trichy
20142150 m H2M5, H2M6 &
88 Stabilization of unpaved village road under PMGSY
Kamuthi – Sayalkudi road -Perumal Thalaivanendal, Ramanathapuram District, Tamil Nadu, Coir Board &NIT, Trichy
2014
2210 m H2M5, H2M6 &
89 Stabilization of unpaved village road under PMGSY
Kakkundu- Chavalappara, Kozhikodu District ,Kerala, Coir Board &NIT, Calicut
2014H2M5 & 250 m
90 Stabilization of unpaved village road under PMGSY
Vazhikkadavau- Perumbuzha, Kozhikodu District ,Kerala, Coir Board &NIT, Calicut
2014H2M5 & 500 m
91
Stabilization of unpaved village road under PMGSY
Korothumukku- Vannathipoyil, Kozhikodu District ,Kerala, Coir Board &NIT, Calicut
2014
H2M5 & 400 m
92Stabilization of unpaved village road under PMGSY
Thanjavur – Sayalkudi road- Malatar road, Ramanathapuram District, Tamil Nadu, Coir Board &NIT, Trichy
2015 915 m H2M5, H2M6 &
93 Stabilization of unpaved village road under PMGSY
Chithirangudi- Ponthampuli road, Ramanathapuram District, Tamil Nadu, Coir Board &NIT, Trichy
2015 1755 m H2M5, H2M6 &
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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94 Stabilization of unpaved village road under PMGSY
Mittareddihalli- Komathampat-tipudur, Dharmapuri District, Tamil Nadu, Coir Board &NIT, Trichy
2015 800 m H2M5, H2M6 &
95
Stabilization of unpaved village road under PMGSY
Chatrapatty - Mallapuram road- Seethapatty, Dindigul District, Tamil Nadu, Coir Board &NIT, Trichy
2015 1505 m H2M5, H2M6 &
96 Stabilization of unpaved village road under PMGSY
Thallykothanur- B.B.Palayam, Krishnagiri District, Tamil Nadu, Coir Board &NIT, Trichy
2015 600 m H2M5, H2M6 &
97 Stabilization of unpaved village road under PMGSY
Maradi- Kattapalli, Tiruchirappalli District, Tamil Nadu, Coir Board &NIT, Trichy
2015 2850 m H2M5, H2M6 &
98 Stabilization of unpaved village road under PMGSY
Sobanapuram –Gandhipuram, Tiruchirappalli District, Tamil Nadu, Coir Board &NIT, Trichy
2015 3500 m H2M5, H2M6 &
99 Stabilization of unpaved village road under PMGSY
Kottamchantha- Chennankadu, Palakad District ,Kerala, Coir Board &NIT, Calicut
2015 H2M5 & 500 m
100 Stabilization of unpaved village road under PMGSY
Narasipuram- Poondi, Coimbatore District, Tamil Nadu, Coir Board &NIT, Trichy
2016 3786 m H2M5, H2M6 &
101 Stabilization of unpaved village road under PMGSY
Narasipuram - Vaithegi Falls road- Javvukadu (Via) Panchanvayal, Coimbatore District, Tamil Nadu, Coir Board &NIT, Trichy
2016 3750 m H2M5, H2M6 &
102 Stabilization of unpaved village road under PMGSY
Bhoomivathukkal- Jathiyeri, Kozhikodu District ,Kerala, Coir Board &NIT, Calicut
2016 H2M5 & 850 m
103 Stabilization of unpaved village road under PMGSY
Golkhedi- Sukhanipaniya Road to Barkhedi Hajjam
20162.1 km &H2M9
104 Stabilization of unpaved village road under PMGSY
Bhopal- Raisen Road to Raipura Ramsiya
2016
3.6km&H2M9
105 Stabilization of unpaved village road under PMGSY
Umraoganj- Siyakundal Road to Chiroliya 2016 2.3 km
&H2M9
106 Stabilization of unpaved village road under PMGSY
Khamkheda to Salaikhedi 2016 3.2 km
&H2M9
107 Stabilization of unpaved village road under PMGSY
Nayagola Road to Narkheda Khadya 2016 2.6km
&H2M9
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Case Studies for Stabilisation of Road, Hill and River Embankments using Coir Bhoovastra by Coir Board
LAKKUR, TAMIL NADU
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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HOPE ESTATE, WYNAD
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Planting Template and as a Mulch
Pamba River Bank Protection
Stabilisation of Village Road, Thaneermukkam, Alappuzha
Protection of Irrigation Canal Embankment,
Muvattupuza
Regeneration of Exposed Rocky Patches
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Protection of Hills Slope Embankment, Gangtok
Protection of Canal Embankment, Arattupuzha
Protection of Chromites Fields, Kaliapani, Orissa
Protection of Canal Embankment, Bidadi, Karnataka
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Protection of Kabani Canal Embankment, Mysore
Stabilization of Landslide, Khandikhal, Uttarkhand
Protection of Clay Embankment, NH Byepass, Kozhikode
Stabilization of Road Embankment, Muvattupuzha
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Erosion Control of Soil and Water Conservation, Konni
Erosion Control of Road Embankment, IIM Kozhikode
Erosion Control of Embankment, Tapovan, Gwalior
Construction of Road Pavement, Kuttiyadi, Kozhikode
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Stabilization of Fish Pond, Mancompu
Stabilization of Embankment, College of Engineering, Trivandrum
Stabilization of Embankment, Madhuvanam
Reinforcement of unpaved road in paddy field Slope stabilisation
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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REINFORCEMENT OF PAVED ROAD
SLOPE STABILISATION OF CANAL
STABILIZATION OF POND
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Stabilisation of river embankment
Before laying coir geo textiles
STABILISATION OF HILL SLOPES
KOZHINADA ROAD CONSTRUCTION
Leveled sub grade before laying coir geo textiles
at Kozhinada
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Laying of coir geo textile and Placing of soil above geo textile in Kozhinada
Placing of coir geo textile and surfacing of road Mangalabharathy SN Kadavu road in Haripad
Placing of coir geo textile and surfacing of Chirakkad- Kumbakkad road (Varkala)
Before Construction During Construction
Karikuzhy- Chekidampara Road
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During Construction
Before Construction
After Construction
After Construction
During Construction
Attukal- Pamapadi Road
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-143-
Kumbarivila-Kollantemukku Road
ANC Jn.-Mulamootilpadi Road
Before Construction
Before Construction
During Construction
After Construction
After Construction
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Puthusserikadavu-Kakkatikara Road
Keelaiyur-Mattankarai Road, Nagapattinam District, Tamil Nadu
Thiruvilaiyattam-Neelaveli- Kodavilgam Road, Nagapattinam District
Before Construction
Finished Subgrade
H2M8 Coir Geo textile Ready for Sub base
Proposed PMGSY Road
After Construction
Fixing of Coir Geo textile
Finished Road
Finished Subbase Ready for Coir Geo textile laying
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Fixing of Coir Geo textile
Vellalar Theru Road, Thanjavur District, Tamil Nadu
Finished Sub grade
H2M6 Coir Geo textile Ready for Sub base textile
Laying of Coir Geo textile
Laying of Sub base over H2M6 Coir Geo textile
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Aeirakanni Road, Thiruvarur District, Tamil NaduCompacting Sub base with Road Roller
Proposed PMGSY Road
Laying of Sub base
Laying of Coir Geo textile
Finished Road
Finished Sub grade
Compacting Sub base with Road Roller
Finished Road
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-147-
Kakkundu – Chavalapara road , Kozhikode Dist
Vazhikkadavu - Perumboola road,Kozhikode Dist
Korothumukku - Vannathipoyil road, Kozhikode Dist
Slope Stabilisation and Growth of Vegetation, Nedumbassery Airport Approach Road
-148-
Protection of Dam Against Siltation , Kakkayam Reservoir in Kerala
Protection of Road Embankment, Upputhodu
Protection of Periyar River Embankment, Chowra, Aluva
Protection of Road Embankment in the Campus of IIM Kozhikode
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
-149-
Protection of Road Embankment, Itanagar, Arunachal Pradesh
Protection of Road Embankment, Kohima, Nagaland
Reinforcement of Mudwall, Mankompu, Kuttanad
Protection of Road Embankment, Silchar, Assam
-150-
Reinforcement of Stream Embankment, Vellamathara, Kuttanadu
Reinforcement of Rain Water Harvesting Pond, Thozhuthur, Kumbakonam, Tamil Nadu
Protection of Railway Embankment , Konkan Railway
Coir Bhoovasthra- an Eco friendly , Bio degradable Material for Soil Conservation and Rural Road
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Stabilisation Periyar River Embankment,Kanjoor,Kerala