coal services nsw coal mines airborne dust monitoring framework - mark shepherd
TRANSCRIPT
Coal Services
NSW Coal Mines Airborne Dust Monitoring Framework
Mark Shepherd
Exposure Monitoring Requirements NSW Work Health & Safety (Mines & Petroleum)
Regulation 2014 Coal Industry Act 2001 Order 42 – Airborne dust monitoring
Enforcement Dept. of Industry – Resources Regulator Industry Safety & Health representatives
Review and Oversight Standing Dust Committee Order 40 – Longwall dust abatement
NSW Coal Mines Airborne Dust Monitoring A unique regulatory approach with oversight
Coal Services CMTS - Occupational Hygiene
NATA accredited laboratories in Newcastle, Singleton, Lithgow and Wollongong Additional office in Mudgee CMTS-OH Team 1 Manager 2 Senior Occupational Hygienists 1 Occupational Hygienist 1 Area Supervisor 10 Coal Industry Act Inspectors 1 Chemist / Quality Manger 3 Administration officers
Order 42 Airborne Dust Monitoring - Requirements
Respirable Dust & Quartz Inhalable Dust
Mining Location / Task
Minimum Monitoring Frequency
Number of Crews/Shifts
Assessed
Minimum Monitoring Frequency
Number of Crews/Shifts
Assessed
Longwall Areas 6-months All 12-months All
Continuous Miner Areas 12-months All 12-months One
Cement Product Tasks 12-months One
Other UG Areas 12-months One 12-months One
Open Cut / CHPP 12-months One 12-months One
Order 42 Airborne Dust Monitoring
5 workers assessed per test Accompanied monitoring Integrity of results Quality of reported observations Exceedance contributing factors Provide feedback to the mine to assist control improvements
Exposure limit exceedances require crew to be re-sampled
Order 42 Airborne Dust Monitoring – Results Transparency
Transparent reporting of results Mine Manager District Inspector of Mines Industry Safety & Health Representative (District Check Inspector) Coal Services Standing Dust Committee
Order 42 Airborne Dust Monitoring – 2016 Results
2015 2,817 samples 27 exceedances (0.9%)
677 samples 90 exceedances (13.29%)
1,764 samples 183 exceedances (10.37%)
2016 2,310 samples 7 exceedances (0.3%)
572 samples 47 exceedances (8.2%)
1,406 samples 74 exceedances (5.26%)
Respirable dust
Respirable
quartz
Inhalable dust
Respirable Dust Occupational Exposure Limit Exceedance Rates NSW Coal 1995 – 2016
Standing Dust Committee – Review & Oversight
Established in 1954 Advisory body comprising representatives from Coal Services Mine Managers Australia Association NSW Minerals Council CFMEU Department of Industry Independents
Meets every 2 months and reviews: All airborne dust exceedances and subsequent re-samples Identified exceedance contributing factors Exceedance reviews and controls implemented following reviews
SDC Report
Test number Sample Date Site Occupation/Task PPE Respirable Dust Result (mg/m³)
C02116 17/02/2016 Example Mine A Shearer Operator P2 Cartridge
3.1
Occupational Exposure Limit 2.5 Details / Observations Re-sample status / Actions Longwall Bi-Di – LW 12 at 2002m Crew = A/S Production – 6,500 Tonnes. Shearer initiated support advance operational during shift. Poor roof conditions observed in TG snake area. Exceedance Contributing Factors a) Spray maintenance – sprays either not working or
ineffective at AFC to BSL transfer b) Operator Position – Elevated exposure due to operator standing adjacent to TG drum on MG to TG cut. Operator also observed on return side of shearer for short periods during TG snake cut out.
Status Re-sample completed 2/3/16 and all operator results below OEL. Site Actions a) Site Review b) Procedure Change – Task rotation procedure introduced. Shearer driver must rotate to MG after 2 MG to TG shears. C) Engineering – Sprays at AFC to BSL transfer repaired. Implementation of curtain sprays on advancing chocks in rear walkways. Landmark shear is now conducted on the MG to TG run - allows the operators to clear any advance faults whilst still on the intake side of the shearer. D) Additional Exposure Investigations - Continued LW dust characterisation project (using real time monitor) to better understand dust sources and best operator positions across production cycle.
Airborne Dust OEL Exceedance Contributing Factors NSW Underground Longwall
Airborne Dust OEL Exceedance Contributing Factors NSW Underground Non-Longwall
Order 40 – Abatement of Dust on Longwalls
Initiated in 1990 Mine operator must submit and receive Order 40 approval prior to Longwall
block commencing production Application outlines airborne dust control measures such as: Equipment type, extraction type, ventilation plan, water spray details,
operator position procedures, PPE procedures and any additional suppression
Application review includes analysis of previous Longwall dust results Approval may include conditions – Audit required within 14 days
It’s not just about the results – Prevention is the focus
Use of Respiratory Protection – Understanding the barriers to use. Verifying / validating controls – Are our controls in place and operational? High quality of investigations
Key insights
“And always remember:
What’s on your face you can wash off,
but what’s on your lungs you can’t.
So be safe, and take
care of yourself.”
Working smarter everyday