coal electrochemical conversion in solid oxide direct carbon...

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Coal Electrochemical Conversion in Solid Oxide Direct Carbon Fuel Cell (SO-DCFC) Prof. Dr. Ningsheng Cai Deputy director of Department of Thermal Engineering at Tsinghua University; Deputy director of both National Engineering Research Center of Clean Coal Combustion Expert group leader for heavy-duty gas turbine grand project; Expert group member of grand project for demonstration of coal poly-generation system Assistant Prof. Dr. Yixiang Shi Assistant professor in Department of Thermal Engineering at Tsinghua University. Current research activities include direct carbon fuel cell, solid oxide fuel cell, SOFC/GT hybrid system and IGCC poly- generation systems evaluation. Collaboration: Prof. Ahmed F. Ghoniem from MIT Prof. B.A. Glowacki and Prof. V. Kumar from Cambridge University

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Page 1: Coal Electrochemical Conversion in Solid Oxide Direct Carbon …web.mit.edu/miteicomm/conferences/lceua_presentations... · 2011-01-14 · Coal Electrochemical Conversion in Solid

Coal Electrochemical Conversion in Solid Oxide Direct Carbon Fuel Cell (SO-DCFC)

Prof. Dr. Ningsheng Cai Deputy director of Department of Thermal Engineering at Tsinghua University; Deputy director of both National Engineering Research Center of Clean Coal Combustion Expert group leader for heavy-duty gas turbine grand project; Expert group member of grand project for demonstration of coal poly-generation system

Assistant Prof. Dr. Yixiang Shi Assistant professor in Department of Thermal Engineering at Tsinghua University. Current research activities include direct carbon fuel cell, solid oxide fuel cell, SOFC/GT hybrid system and IGCC poly-generation systems evaluation.

Collaboration: Prof. Ahmed F. Ghoniem from MIT Prof. B.A. Glowacki and Prof. V. Kumar from Cambridge University

Page 2: Coal Electrochemical Conversion in Solid Oxide Direct Carbon …web.mit.edu/miteicomm/conferences/lceua_presentations... · 2011-01-14 · Coal Electrochemical Conversion in Solid

Coal-basedSOFC

HC-basedSOFC

SOFCThermal Reformer

MCFCThermal Reformer

PAFC(CO<5%)

PEMFC(CO<5ppm)

80oC

200oC

600oC

500oC~1000oC

500oC~1000oC

500oC~1000oC

H2/CO Shift Reaction

Conversion toH2/CO

Gasification

Gas cleaning

CO Selective Oxidization

S-Removal

Solid FuelCoal, Coke

Liquid Fuel

Natural Gas

Hydrogen

Under development

Increasing complexity of fuel processing and decreasing efficiency

N. F. Brandon, S. Skinner, B. C. H. Steele, Annu. Rev. Mater. Res. 2003.33:183~213

v  Abundant fuel source; easy for storage and transport;

v  High theoretical efficiency and energy density;

v  High reaction activities with high operating temperature;

v  No needs for noble metal catalysts;

Coal based SO-DCFCs

Electronic conductorElectronic conductor

Ionic conductorIonic conductor

Porous cathode

Porous cathode

ElectrolyteElectrolyte

0La

x

Porous anode

Porous anode

LeLc

O2- e-

CO

O2 CO2

TPB

O2-e-

O2 e-

CO2

O2-

CarbonCarbon

Carbon particleCarbon particle

TPB

Needs for performance and operation stability improvement

Solid Oxide electrolyte DCFCs �

Page 3: Coal Electrochemical Conversion in Solid Oxide Direct Carbon …web.mit.edu/miteicomm/conferences/lceua_presentations... · 2011-01-14 · Coal Electrochemical Conversion in Solid

Research Content

Research focus: l  Reaction mechanism: Clarify the carbon electrochemical oxidation mechanisms in SO-DCFC l  Performance improvement: Effects of fuel type, operating conditions, contaminant compositons on the cell performance �l  Reactor design: Novel Coal-based SO-DCFC proto type design, fabrication and optimization

Goal: High efficiency, clean, cost-effective way for coal direct electrochemical conversion to electricity

Proposed researches

Page 4: Coal Electrochemical Conversion in Solid Oxide Direct Carbon …web.mit.edu/miteicomm/conferences/lceua_presentations... · 2011-01-14 · Coal Electrochemical Conversion in Solid

Research framework

C

TPB

O2-2e-

CO CO2

Gasification

Electrochemicaloxidization

Mass transfer

C

CO

YSZNiTPB

Fuel inducing

tube

Ceramic plate

Alumina tube

Thermo-couple Anode current collector

Cathode current collector

Pt mesh

Button cell

Oxidant chamber

Oxidant inducing tube

Fuel

Oxidant

Sealing interface

l  Coupling effects of carbon electrochemical oxidation and gasification

l  Performance analysis and improvement, especially considering introducing ionic conductor catalyst

l  Proto type design and optimization (Enhancement of heat and mass transport by using fluidized-bed carbon electrode )

Mutli-physical modeling at different time-space scales

Validation Feedback

(Collaboration with Prof. Ahmed F. Ghoniem- MIT, Prof. B.A. Glowacki and Prof.V. Kumar - Cambridge) �

0 10 20 30 40 50 600.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

Vol

tage

(V)

Current Density (mA/cm2)

850oC 830oC 805oC 775oC 735oC

Page 5: Coal Electrochemical Conversion in Solid Oxide Direct Carbon …web.mit.edu/miteicomm/conferences/lceua_presentations... · 2011-01-14 · Coal Electrochemical Conversion in Solid

R&D of DCFC in Department of Thermal Engineering, Tsinghua University

Globe valve

Reducing valve Check valve

0~500sccmO2

Cathode vent

Mass flowmeter

FI

Gas chromatography

Condenser

0~500sccm

FI

CO2

FI

0~500sccm

H2

FI

0~500sccm

Ar

FI

0~50sccm

Cathode gas

Anode gas

ZAHNER IM6exElectrochemicalWorkstation Counter

Reference

Test Sence

Anode vent

Drying tube

Triple valve

Circulating cooling water

N2

Globe valve

Reducing valve Check valve

Mass flowmeter

Globe valve

Reducing valve Check valve

Mass flowmeter

Globe valve

Reducing valve Check valve

Mass flowmeter

Globe valve

Reducing valve Check valve

Mass flowmeter

Experimental setup Elementary reaction DCFC modeling

Performance improvement (adding K, Ni, Ca salt)

C

C

C

H2

O2

H2O

CO2

CO

5

4

6

3

2

1

7

8

9

10

11

12

_

+

Bubbling fluidized bed electrode design