cng type i cng & bulk gas transport cylinders type ipdfs.findtheneedle.co.uk/24781.pdf · 2014....

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CNG TYPE I L D CNG & Bulk Gas Transport Cylinders Type I Worthington Cylinders’ contribution to environmentally friendly technology has been the close collaboration with customers in developing the lightest and safest steel CNG cylinders. With our newly developed coating technology “Longlife Powercoat DL+” we offer state-of-the-art corrosion protection for CNG applications. Worthington has approvals for a variety of Standards, such as ISO 11439, ECE R 110 and NZS 5454. Service Pressure: Maximum Filling Pressure: Design Burst Pressure: Single Port: Approvals: Coating: 200 bar 260 bar 450-550 bar conical and cylindrical, 1.125 inches, 2.0 inches ECE R 110, ISO 11439 Longlife Powercoat DL + : 2.160 hours Salt spray test <2 mm (ISO 7253) Technical Data Worthington Cylinders GmbH Beim Flaschenwerk 1, A-3291 Kienberg T: +43 7485 606-0 F: +43 7485 606-200 E: [email protected]

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Page 1: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

CNG TYPE I

L

D

CNG & Bulk Gas Transport CylindersType IWorthington Cylinders’ contribution to environmentally friendly technology has been the close collaboration with customers in developing the lightest and safest steel CNG cylinders. With our newly developed coating technology “Longlife Powercoat DL+” we offer state-of-the-art corrosion protection for CNG applications. Worthington has approvals for a variety of Standards, such as ISO 11439, ECE R 110 and NZS 5454.

Service Pressure:Maximum Filling Pressure:Design Burst Pressure:Single Port:Approvals:Coating:

200 bar 260 bar450-550 barconical and cylindrical, 1.125 inches, 2.0 inchesECE R 110, ISO 11439Longlife Powercoat DL + : 2.160 hours Salt spray test <2 mm (ISO 7253)

Technical Data

Worthington Cylinders GmbHBeim Flaschenwerk 1,A-3291 Kienberg

T: +43 7485 606-0F: +43 7485 606-200 E: [email protected]

Page 2: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

CNG TYPE I

L

D

Partial listing of Type I CNG & Bulk Gas Transport CylindersPossible cylinder diameter and length combinations

Cylinder type

tube type 140 x 2,8 wall thickness 2,8

tube type 178 x 3,8 wall thickness 3,8

billet type smin 3,7 wall thickness 3,7

billet type smin 4,1 wall thickness 4,1

billet type smin 4,2 wall thickness 4,2

billet type smin 5,1 wall thickness 5,1

billet type smin 4,8 wall thickness 4,8

billet type smin 5,0 wall thickness 5,0

billet type smin 5,1 wall thickness 5,1

Volume in [L]

3

8

15

18

20

24

26

28

28

13,8

21,5

57

57

62

78

82

86

90

min. maxLength [mm]

300

460

590

600

600

600

605

610

670

1070

1060

1650

1650

1650

1650

1650

1650

1650

min. maxWeight [kg]

3,8

9,7

17

22,5

23,5

31

30,5

33

33

12,2

20,8

40

50

53

71,5

67,5

74

74

min. max

Outer Diameter

140

178

204

229

235

267

271

280

285

[mm]

Worthington Cylinders GmbHBeim Flaschenwerk 1,A-3291 Kienberg

T: +43 7485 606-0F: +43 7485 606-200 E: [email protected]

Page 3: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

CNG TYPE I

CNG & Bulk Gas Transport CylindersType I

Service Pressure:Design Burst Pressure:Single Port:Approvals:Coating:

200-250 Bar450 – 565 BarPer customer requirementIS-15490; ISO-11439; 9809-1; 9809-2; ECE R110; IS-7285; NZS-5454Primer and Topcoat per customer requirement

Technical Data

WORTHINGTON NITIN CYLINDERS VISAKHAPATNAMMr Srirangam, RanganathanCell phone: 0091 99-67-757026E-mail: [email protected]

Worthington Nitin Cylinders Pvt Ltd. (WNCPL) an ISO-9001:2008 / TS -16949 certifi ed company. WNCPL is a joint venture between Worthington Cylinders Corporation, USA and Nitin Fire Protection Industries Ltd, India. We are the leading manufacturers of the High Pressure Seamless Type - 1 Cylinders for Compressed Natural Gas (CNG) as well as Industrial applications.WNCPL has set up a world class manufacturing facility at Visakhapatnam (Special Economic Zone), Andhra Pradesh, INDIA to manufacture High Pressure Seamless Cylinders. The installed production capacity of WNCPL is 5,00,000 cylinders per annum. The management of WNCPL comprises a team of highly qualifi ed, well experienced and experts in the fi eld of cylinder manufacturing. The plant is well equipped with Special Purpose Machines using the most modern technology.Of late, CNG has become an effective alternative fuel for automobiles worldwide due to its economic advantage and low pollution characteristics. Keeping in view the growing trend of CNG cylinders’ and its need in the global market, WNCPL manufactures cylinders meant for CNG storage for all kinds of vehicles. In addition to the CNG cylinders WNCPL produces cylinders for compressed industrial gases viz. Oxygen, Hydrogen, Nitrogen, Argon, Helium, Air, etc. along with the cylinders for fi re fi ghting applications and beverage.

CNG-Partial listing of Type1-Nitin3A.indd 1 2013-10-31 14:27:44

Page 4: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

WORTHINGTON NITIN CYLINDERS VISAKHAPATNAMMr Srirangam, RanganathanCell phone: 0091 99-67-757026E-mail: [email protected]

CNG TYPE I

Partial Listing of Type I CNG Fuel TanksApprovals, StandardsIS-15490; ISO-11439; 9809-1; 9809-2; ECE R110; IS-7285; NZS-5454

20 22 22-I 50 30 34 43-I 45-I 47-I 50-I 30 40 45 50 49 60 80 80-I 90100100 50 55 60 60 65 73 80 90 50 55 60100 57 60 65 70 78 85 90100110120120150100130 90150180

[L] 675 690 6951495 91510201235127013501400 700 925101011251105131517201750190520652185 880 915 975 9751045118512751435 850 880 9451440 800 830 875 94010451125 8851260135015501510181010401260 93514551665

[mm] 2729

3053

37 42 47 49 50 53 37 47 53 54 69 64 84 88 90100124 55 60 64 67 70 80 83 91 64 64 70 98 73 65 72 78 86 92 96100107150118142102126 91152175

[Kg]

Outer Diameter

Water Capacity Length

Empty CyL Wt

232232232232232232232232232232267267267267267267267267267267267316316316316316316316316325325325325356356356356356356356356356356356356406406406406406

[mm]

CNG-Partial listing of Type1-Nitin3A.indd 2 2013-10-31 14:27:46

Page 5: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

200 Old Wilson Bridge RoadColumbus, OH 43085Toll Free: 1-866-519-3706E-mail: [email protected]

T Y P E I I ICNG

Design Burst Pressure:Service Pressure:Maximum fi lling Pressure:Working Temperature:Single or Double Port:Dual port - thread size:Approvals:Neck or Strap Mounting

600 – 745 bar (8700 – 10,800 psi)200 – 248 bar (2900 – 3600 psi)260 – 310 bar (3625 - 4500 psi)-80 - 82 C (-12 – 180F)0.75 inches, 1.125 inches, 2.0 inches – 12 UNF 2B- 1.125-12UNECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan)

CNG Fuel TanksType IIIUltra lightweight structures of composite CNG tanks type III. The use of quality material (aluminum, carbon fi ber) and the optimal design ensure the best weight/capacity value and a competitive price.

Technical Data

Page 6: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

200 Old Wilson Bridge RoadColumbus, OH 43085Toll Free: 1-866-519-3706E-mail: [email protected]

T Y P E I I ICNG

Partial Listing of Type III CNG Fuel Tanks

ALT1005ALT881PSALT881SALT881LALT881WALT881MALT881KALT881 ALT810TALT982ALT810PALT982LALT810AALT810BALT810WALT889SALT810SALT810MALT889 ALT810NALT1014ALT891ALT847ALT820SGALT820G

SCIModelNumberALT747ALT881EALT753ALT1006ALT890SALT890ALT807SALT821ALT807ALT972ALT867ALT867AMALT974ALT823FALT1007ALT823EALT823AALT918ALT823BALT823DALT923DSALT923D

NoNoYesNoYesYesYesYesNoNoNoNoNoNoYesNoYesYesNoYesNoYesNoYesYes

404404404404404404404404415415415415415415409415415415415415460462464532532

15.915.915.915.915.915.915.915.916.316,316.316.316.316.316.116.316.316.316.316.318.118.218.321.021.0

42.9 60.0 71.0 75.0 80.8 85.0108.0120.0 32.0 36.0 55.0 60.0 73.6 75.0 80.8 82.0 82.0 85.8100.0120.0 33.7105.0 35.2 80.0 85.8

6 210 8 95010 49611 51412 24012 90516 93218 847 4 300 4 984 8 373 9 19011 61411 71312 50012 99512 45013 12716 25819 092 6 08020 870 6 10319 41021 027

96.0141.0149.0165.0161.0172.0252.0243.0 77.7 88.0126.0146.0174.0180.0170.0194.0190.0188.0235.0273.0 93.3272.0101.4361.0386.0

145.1211.7231.9256.0257.7273.9385.8391.9111.7127.4192.1218.6265.8272.5268.8296.7288.4291.7363.4423.8141.3436.9149.6514.3552.1

3 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 600

1 0601 5271 7911 9652 0882 2022 8893 216 734 8501 4291 5681 9821 9982 1332 2172 1242 2402 7743 2571 0373 5611 0413 3123 588

8.612.414.616.017.017.923.526.1 6.0 6.911.612.716.116.217.318.017.318.222.626.5 8.428.9 8.526.929.2

7.611.012.914.115.015.820.823.1 5.3 6.110.311.314.314.415.316.015.316.120.023.4 7.525.6 7.523.825.8

1 0901 5241 8031 9052 0512 1592 7433 048 813 9141 3971 5241 8691 9052 0512 0832 0832 1792 5403 048 8562 667 8932 0322 180

101.8146.7172.0188.7200.6211.4277.5308.8 70.5 81.7137.2150.6190.3191.9204.8212.9204.0215.1266.4312.9 99.6342.0100.0318.1344.6

NeckMountable

NoYesNoNoNoNoNoYesYesNoNoNoNoYesYesYesYesNoYesYesYesYes

EmptyWeight

FilledWeight

ServicePressure

CNGCapacity

EquivalentGasoline

EquivalentDieselCylinder Diameter

343404255327.66333333333333333347347347347388388388388388388388388388

13.515.910.012.913.113.113.113.113.113.613.613.613.615.315.315.315.315.315.315.315.315.3

43.9120.0 73.6 42.9 50.0 70.0 75.0 85.8120.0 30.0 35.0 43.0 43.0 39.4 42.9 72.8 76.5 78.3100.3120.0120.0120.0

4 51618 802 4 357 4 058 4 730 6 902 7 338 8 24111 939 2 877 3 488 4 470 4 464 4 744 5 695 9 93610 55511 14514 23117 29417 29417 294

68.8251.0 86.0 70.1 92.5128.5154.4149.0211.0 51.0 62.5 74.6 71.6 78.0 86.7149.0165.0171.0207.4246.5249.5249.5

100.0380.7120.4102.2129.9183.0212.4214.1305.3 73.7 90.1109.9106.9115.5131.7227.5248.4259.0319.8383.1386.1386.1

2 9002 9003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 6003 600

6782 824 743 692 8071 1781 2521 4062 037 491 595 763 762 809 9721 6951 8011 9022 4282 9512 9512 951

5.523.0 6.0 5.6 6.6 9.610.211.416.6 4.0 4.8 6.2 6.2 6.6 7.913.814.615.519.724.024.024.0

4.920.3 5.3 5.0 5.8 8.5 9.010.114.7 3.5 4.3 5.5 5.5 5.8 7.012.213.013.717.521.221.221.2

mm inches inches cu. in.Length

1 1153 0481 8701 0881 2701 7781 9052 1803 048 762 8891 0921 0921 0011 0901 8501 9431 9932 5483 0483 0483 048

74.0308.1 71.4 66.5 77.5113.1120.2135.0195.6 47.1 57.2 73.2 73.2 77.7 93.3162.8173.0182.6233.2283.4283.4283.4

mm LitresWater Capacity

lb. Lb PSI SCF Gallons (US) Gallons (US)

CNG fuel tank cylinders can be manufactured and certifi ed to US DOT FMVSS 304, NGV2-2000, ECE R110, ISO11439, KHK (Japan), CSA B51 (Canada).

Page 7: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

CNG TYPE III

CNG Fuel TanksType IIIUltra lightweight structures of composite CNG tanks type III. The use of quality material (aluminum, carbon fi ber) and the optimal design ensure the best weight/capacity value and a competitive price.

Design pressure 15 oC:Working pressure 15 oC:Max. fi lling pressure 15 oC:Working temperature:Service gas temperature:Dual port - thread size:Approval:Neck or cylindrical part mounting systemCustom cylinder lengths and special thread size confi guration are available upon request.

300 bar200 bar260 bar-40 + 82 oC-40 + 65 oC1,125-12 UNFECE 110 Regulation

Technical Data

STAKO Sp. z o.o.Poznańska 5476-200 SłupskPoland

T: +48 59 8424895F +48 59 8481999E: [email protected]: www.stako.pl

Page 8: CNG TYPE I CNG & Bulk Gas Transport Cylinders Type Ipdfs.findtheneedle.co.uk/24781.pdf · 2014. 10. 1. · ECE R110, ISO 11439, FMVSS 304, ANSI NGV2, KHK (Japan) CNG Fuel Tanks Type

CNG TYPE III

Partial listing of Type III CNG Automotive CylindersShort neck version - belly mounting

Part numberH.331.049.S3H.331.059.S3H.331.084.S3H.331.136.S3H.331.158.S3H.394.071.S3H.394.085.S3H.394.104.S3H.394.236.S3H.394.287.S3H.406.089.S3H.406.150.S3H.406.262.S3H.406.304.S3

Length

820 950128020002280 870 990122024602940 980149025502940

[mm]

Outside Diameter

331331331331331394394394394394406406406406

[mm]

Water capacity

49 59 84136158 71 85104236287 89150262304

[L]

Empty weight

20,5 23,5 32 50 57 23,5 34 40,5 80,5 96 30 54100108

[kg]

Available cylinder sizes acc. To R110Gas capacity at 200 bar

12,214,7213439,51821265971,522356474

[m3]

Long neck version - neck mounting

Part numberH.331.049.L3H.331.059.L3H.331.084.L3H.331.136.L3H.331.158.L3H.394.071.L3H.394.085.L3H.394.104.L3H.394.236.L3H.394.287.L3H.406.089.L3H.406.150.L3H.406.262.L3H.406.304.L3

Length

850 980131020302310 93010501280252030001040155026103000

[mm]

Outside Diameter

331331331331331394394394394394406406406406

[mm]

Water capacity

49 59 84136158 71 85104236287 89150262304

[L]

Empty weight

20,5 23,5 32 50 57 23,5 34 40,5 80,5 96 30 54100108

[kg]

Available cylinder sizes acc. To R110Gas capacity at 200 bar

12,214,7213439,51821265971,522356474

[m3]

Availability of cylinder sizes and type approvals subject to confi rmation

STAKO Sp. z o.o.Poznańska 5476-200 SłupskPoland

T: +48 59 8424895F +48 59 8481999E: [email protected]: www.stako.pl