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TRANSCRIPT
LabVolt Series
Datasheet
CNC Mill Training System (Light Duty)
Festo Didactic
en 220 V - 50 Hz
06/2018
CNC Mill Training System (Light Duty), LabVolt Series
2 © Festo Didactic
Table of ContentsGeneral Description_______________________________________________________________________2Features & Benefits _______________________________________________________________________2List of Equipment_________________________________________________________________________3List of Manuals___________________________________________________________________________3Table of Contents of the Manual(s) __________________________________________________________3Additional Equipment Required to Perform the Exercises ________________________________________3Optional Equipment_______________________________________________________________________3System Specifications _____________________________________________________________________4Equipment Description ____________________________________________________________________4Optional Equipment Description ____________________________________________________________8
General DescriptionThe CNC Mill Training System provides training in computer-aided manufacturing (CAM) using a microprocessor-driven, light-duty CNC mill. The system allows students to practice computer numerical controlled (CNC) code programming and editing, learn to operate mill components, controls, and tools, set a programmed reference zero, follow the steps necessary to machine a part to programmed specifications, and apply the machine code language to current mill technology.
A computer is used to create NC part programs with the G and M machine codes or their conversational code equivalents. The created programs are downloaded to the on-board microprocessor of the CNC mill, which stores and executes them. Since the CNC mill connects directly to the serial or Ethernet port of a computer, or directly to a network, no additional interface card is required. The computer is free to be used for any additional applications, since it is not dedicated to the control of the mill.
The CNC Mill Training System comprises the accessories, software, and cables required for system operation. These include a vise, a basic milling set, 100 blocks of industrial machinable wax, a serial cable, a cross-over Ethernet cable, and the CNC Mill Software, Model 5660.
The training system also includes two user guides. The first user guide allows students to acquire experience with the equipment commonly found in automated manufacturing environments. The second user guide covers the operation of the CNC Mill Software.
Various assortments of milling tools and stock materials of different sizes are offered as options to enhance and expand system capabilities.
Features & Benefits• Key-released emergency stop push button• Ability to restart programs from stopping point after safety interruption• On-board embedded microprocessor
Computer free to be used for other applications since it is not dedicated to the control of the mill• Stand-alone manual mode operation• Batch mode for independent operation or operation in CIM Cells• Software included with full 3D tool path emulator and easy-to-use graphical interface allowing the programming of
up to twenty tools• 12-key membrane keypad with 20-character by 4-line LCD display• Feed-rate and spindle-speed override capability• Removable side panel for access to robot
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1 Refer to the Computer Requirements in the software Specifications section of this datasheet if the computer is to be provided by the end-user.
• Connects to host computer through RS-232 or Ethernet port
List of Equipment
Qty DescriptionModel number
1 CNC Mill (Light Duty) ____________________________________________________________________ 5400-B51 Wax Milling Stock Set ___________________________________________________________________ 5404-001 CNC Mill Software - 1 User _______________________________________________________________ 5660-00
List of Manuals
DescriptionManual number
CNC Mill Software (User Guide) ______________________________________________________________ 36189-E0CNC Mill (Light Duty) (User Guide) ____________________________________________________________ 39547-E0
Table of Contents of the Manual(s)CNC Mill Software (User Guide) (36189-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Mill Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises
CNC Mill (Light Duty) (User Guide) (39547-E0)• 1 Overview and Installation• 2 Tools and Accessories• 3 Using the Mill Interface• 4 Milling Stock• 5 Tutorial Exercise• 6 Maintenance
Additional Equipment Required to Perform the Exercises
Qty DescriptionModel number
1 Personal Computer _____________________________________________________________________ 8990-05
Optional Equipment
Qty DescriptionModel number
1 Wax Milling Stock Set ___________________________________________________________________ 5403-001 Wax Milling Stock Set ___________________________________________________________________ 5404-001 Plexiglass Milling Stock Set ______________________________________________________________ 5405-001 Plexiglass Milling Stock Set ______________________________________________________________ 5406-001 Engraving Plate Set _____________________________________________________________________ 5407-001 Plexiglass Milling Stock Set ______________________________________________________________ 5408-001 Aluminum Milling Stock Set ______________________________________________________________ 5409-001 End Mill Set ___________________________________________________________________________ 5413-001 Intermediate Milling Set _________________________________________________________________ 5414-00
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2 Requires compressed air
Qty DescriptionModel number
1 Engraver Tool Set (Project Lead the Way) ___________________________________________________ 5419-001 Pneumatic Vise ________________________________________________________________________ 5434-001 Plexiglass Milling Stock Set ______________________________________________________________ 5441-001 CNC Mill Software - 1 User _______________________________________________________________ 5660-001 Mill Tool Set __________________________________________________________________________ 32933-001 Hold-Down Set _______________________________________________________________________ 95331-001 Mill Vise _____________________________________________________________________________ 97062-00
System SpecificationsParameter Value
Power Requirements
Current 1 A
Service Installation Standard single-phase ac outlet
Physical Characteristics
Intended Location On a table able to support the weight of the equipment
Dimensions (H x W x D) 750 x 864 x 597 mm (29.5 x 34 x 23.5 in)
Net Weight 70.3 kg (155 lb)
Equipment Description
CNC Mill (Light Duty) 5400-B5
The CNC Mill can machine pieces of soft materials such as wax and plexiglass, as well as harder materials such as aluminum and brass. It consists of a milling table, a headstock carrying the spindle motor, and a vertical column with dovetail slide. The stock can either be mounted directly on the mill table or secured in a vise that holds it to the table. Two lead screws, each driven by a stepper motor, are used to move the table
along the X axis (left and right) and Y axis (backward and forward) to feed the stock through the periphery of the end mill. A third lead screw, also driven by a stepper motor, is used to move the headstock along the Z axis (up and down) for positioning the end mill. The speed of each stepper motor can be programmed separately for feed rates of up to 356 mm/min (14 in/min). A 60 W (0.08 hp) motor rotates the spindle at speeds programmable up to 2800 r/min. The end mill can be changed to accommodate different stock materials and milling designs.
The CNC Mill features a control panel that allows manual operation. This panel includes a multiple-line LCD display, an easy-to-use membrane keypad, an error indicator/pause button, and a key-released emergency stop push button. The mill parameters, including the spindle speed, the feed rate, the reference point, and the X, Y, and Z axes coordinates can be set by accessing different menus. During the machining, the control panel displays the X, Y, and Z axes coordinates, as well as the current feed and spindle speed.
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The CNC Mill is designed for maximum safety. A safety door provides protection during machining. Magnetic interlocks located on this door stop the spindle and the axes if the door is opened during machining. Limit switches prevent over-travel of the spindle and table of the mill. Pressing the emergency stop push button on the control panel powers off the spindle motor and stops the axes.
The CNC Mill supports low-voltage communications with robotic units to allow students to create automated work cells, ideal for implementing computer-integrated manufacturing (CIM). For this purpose, the CNC Mill features a 15-pin TTL/IO port providing four 5 V digital inputs and four 5 V digital outputs for TTL communication to an automation work cell. This port can be connected, for example, to the Servo-Robot, Model 5250, offered as an option to achieve automatic loading and unloading of the stock with a robot arm. The CNC Mill also features a 5-pin solenoid driver port providing connections for up to four auxiliary devices. This port can be connected, for example, to the pneumatic control box of the optional Pneumatic Vise, Model 5434, to achieve automatic clamping and unclamping of the stock loaded in the CNC Mill. The TTL/IO and solenoid driver ports of the CNC Mill are M-code supported through the CNC Mill Software, Model 5660.
Manual
DescriptionManual number
CNC Mill (Light Duty) (User Guide) ____________________________________________________________ 39547-E0
Table of Contents of the Manual(s)
CNC Mill (Light Duty) (User Guide) (39547-E0)• 1 Overview and Installation• 2 Tools and Accessories• 3 Using the Mill Interface• 4 Milling Stock• 5 Tutorial Exercise• 6 Maintenance
SpecificationsParameter Value
Power Requirements
Current 1 A
Service Installation Standard single-phase ac outlet
Mechanical Working Range
X Axis (Longitudinally) 184 mm (7.25 in)
Y (Transversely) 102 mm (4 in)
Z Axis (Vertically) 159 mm (6.25 in)
Positioning
Repeatability ±0.025 mm (±0.001in)
Resolution ±0.00318 mm (±0.000125 in)
Milling Table
Surface 69.9 x 330 mm (2.75 x 13 in)
Hold-Down T Slots 6.35 mm (0.25 in) width, 38 mm (1.5-in) spacing
Maximal Table-to-Spindle Clearance 203 mm (8 in)
Cutting Spindle
Throat Clearance 88.9 mm (3.5 in)
Spindle Taper No. 1 Morse
Spindle Nose Thread 0.75 in major diameter, 16 threads/in
Main Spindle Drive
Continuous Speed Range 0-2800 r/min
Motor 60 W (0.08 hp)
Feed Motors
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Parameter Value
Type Stepper
Resolution 400 steps/rev
Rapid Traverse Speed 356 mm/min (14 in/min)
Square Wood Shims
Dimensions 47.63 x 47.63 x 9.53 mm (1.875 x 1.875 x 0.375 in)
Rectangular Wood Shim
Dimensions 152.4 x 76.2 x 9.53 mm (6 x 3 x 0.375 in)
Plexiglass Block
Dimensions 127 x 63.5 x 9.53 mm (5 x 2.5 x 0.5 in)
Engraving Plate Holder
Maximal Holding Dimensions 203.2 x 50.8 x 3.18 mm (8 X 2 X 0.125 in)
Small Mill Vise
Jaw Width 50.8 mm (2 in)
Opening Between Jaws 50.8 mm (2 in)
Accessories Two clamps with screws and T-nuts to attach to the mill table
Large Mill Vise
Jaw Width 70 mm (2.76 in)
Opening Between Jaws 152.4 mm (6 in)
Accessories four screws with T-nuts to attach to the mill table
Dial Indicator Set
Range 0-25.4 mm (0-1 in)
Graduation 0.0254 mm (0.001 in)
Accessories Lever-released magnetic base and adjustable clamps
Null Modem Serial Cable
Length 3.05 m (10 ft)
Connectors DB9 female/female
TTL/IO Cable
Length 3.05 m (10 ft)
Connectors DB15 male/male
Ethernet Crossover Cable
Length 2.13 m (7 ft)
Connectors RJ45 male/male
End Mills with Two Flutes
Types: Square nose, 1 end, shank diameter of 9.525 mm (3/8 in), mill diameter of 3.175 mm (1/8 in)
Square nose, 1 end, shank diameter of 9.525 mm (3/8 in), mill diameter of 6.35 mm (1/4 in)
Square nose, 2 ends, shank diameter of 4.763 mm (3/16 in), mill diameter of 1.588 mm (1/16 in)
End Mills with Three Flutes
Types: Ball nose, 1 end, shank diameter of 6.35 mm (1/4 in), mill diameter of 3.175 mm (1/8 in)
Square nose, 1 end, shank diameter of 6.35 mm (1/4 in), mill diameter of 3.175 mm (1/8 in)
Hold Down Set Two strap clamps with bolts, T-nuts, washers, and various lengths of socket head cap screws
End Mill Holders See Model 32933
Edge Finder See Model 32933
Tool Set Hex keys, wrench, and cleaning brush
Physical Characteristics
Intended Location On a table able to support the weight of the equipment
Dimensions (H x W x D) 750 x 864 x 597 mm (29.5 x 34 x 23.5 in)
Net Weight 70.3 kg (155 lb)
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Wax Milling Stock Set 5404-00
The Wax Milling Stock Set includes 100 wax milling stocks. Each stock has the following dimensions: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in).
Additional sets can be ordered separately.
SpecificationsParameter Value
Quantity
Wax Milling Stocks 100
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
CNC Mill Software - 1 User 5660-00
The CNC Mill Software is a 32-bit
software that runs under Windows®. It features a parametric-based graphical tool editor, a 3D tool path emulator, and an easy-to-use graphical interface. The software can import NC part programs created with other CAM programs that support the G and M codes.
Additional licenses are available.
Manual
DescriptionManual number
CNC Mill Software (User Guide) ______________________________________________________________ 36189-E0
Table of Contents of the Manual(s)
CNC Mill Software (User Guide) (36189-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Mill Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises
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SpecificationsParameter Value
Licenses
Number of Users 1, 5, 10, 15, 20, 25, 30, or 35
Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating
systems: Windows® 7 or Windows® 8.
Optional Equipment Description
Wax Milling Stock Set (Optional) 5403-00The Wax Milling Stock Set includes 100 wax milling stocks. Each stock has the following dimensions: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in).
SpecificationsParameter Value
Quantity
Wax Milling Stocks 100
Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
Plexiglass Milling Stock Set (Optional) 5405-00The Plexiglass Milling Stock Set includes plexiglass milling stocks that have the following dimensions:
• 15 smaller rectangular milling stocks: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)• 10 larger rectangular milling stocks: 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)• 15 square milling stocks: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
SpecificationsParameter Value
Smaller Rectangular Milling Stocks
Quantity 15
Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
Larger Rectangular Milling Stocks
Quantity 10
Dimensions 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)
Square Milling Stocks
Quantity 15
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
Plexiglass Milling Stock Set (Optional) 5406-00The Plexiglass Milling Stock Set includes 100 plexiglass milling stocks. Each stock has the following dimensions: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in).
SpecificationsParameter Value
Quantity
Plexiglass Milling Stocks 100
Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
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Engraving Plate Set (Optional) 5407-00The Engraving Plate Set includes 50 engraving plates. Each plate has the following dimensions: 203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in).
SpecificationsParameter Value
Quantity
Engraving Plates 50
Dimensions 203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in)
Plexiglass Milling Stock Set (Optional) 5408-00The Plexiglass Milling Stock Set includes 25 plexiglass milling stocks. Each stock has the following dimensions: 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in).
SpecificationsParameter Value
Quantity
Plexiglass Milling Stocks 25
Dimensions 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)
Aluminum Milling Stock Set (Optional) 5409-00
The Aluminum Milling Stock Set includes 50 aluminium milling stocks. Each stock has the following dimensions: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in).
SpecificationsParameter Value
Quantity
Aluminum Milling Stocks 50
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
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End Mill Set (Optional) 5413-00
The End Mill Set includes the following:
• One 3.175 mm (1/8 in) end mill with a shank diameter of 9.525 mm (3/8 in), 2 flutes, square end
• One 6.35 mm (1/4 in) end mill with a shank diameter of 9.525 mm (3/8 in), 2 flutes, square end
• One 3.175 mm (1/8 in) end mill with a shank diameter of 9.525 mm (3/8 in), 2 flutes, 1 ball end
• One end mill holder for end mills with a shank diameter of 9.53 mm (3/8 in)
SpecificationsParameter Value
Square-End Mill (Smaller)
Quantity 1
Shank Diameter 9.525 mm (3/8 in)
Mill Diameter 3.175 (1/8 in)
End 1, square-shaped
Flutes 2
Square-End Mill (Larger)
Quantity 1
Shank Diameter 9.525 mm (3/8 in)
Mill Diameter 6.35 mm (1/4 in)
End 1, square-shaped
Flutes 2
Ball-End Mill
Quantity 1
Shank Diameter 9.525 mm (3/8 in)
Mill Diameter 3.175 (1/8 in)
End 1, ball-shaped
Flutes 2
End Mill Holder Holds end mills with a shank diameter of 9.53 mm (3/8 in)
Intermediate Milling Set (Optional) 5414-00The Intermediate Milling Set includes the following:
• One 3.175 mm (1/8 in) end mill with a shank diameter of 9.525 mm (3/8 in), 2 flutes, square end• One 4.763 mm (3/16 in) end mill with a shank diameter of 9.525 mm (3/8 in), 2 flutes, square end• One 6.35 mm (1/4 in) end mill, with a shank diameter of 9.525 mm (3/8 in), 2 flutes, 1 square end• One 1.588 mm (1/16 in) end mill, with a shank diameter of 4.763 mm (3/16 in), 2 flutes, 2 square ends• One 3.175 mm (1/8 in) end mill, with a shank diameter of 9.525 mm (3/8 in), 2 flutes, 1 ball end• End mill holders for end mills with shank diameters of 4.76 mm (3/16 in) and 9.525 mm (3/8 in)• One hold-down set• One three-jaw Jacobs chuck
SpecificationsParameter Value
Square-End Mill (Smaller)
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Parameter Value
Quantity 1
Shank Diameter 4.763 mm (3/16 in)
Mill Diameter 1.588 mm (1/16 in)
Flutes 2
Ends 2, square-shaped
Square-End Mills (Larger)
Quantity 3
Shank Diameter 9.525 mm (3/8 in)
Mill Diameter 3.175, 4.763, and 6.35 mm (1/8, 3/16, and 1/4 in)
Flutes 2
End 1, square-shaped
Ball-End Mill
Quantity 1
Shank Diameter 9.525 mm (3/8 in)
Mill Diameter 3.175 mm (1/8 in)
Flutes 2
End 1
End Mill Holders Holds end mills with shank diameters of 4.76 mm (3/16 in) and 9.525 mm (3/8 in)
Hold-Down Set Refer to Model 95331 for specifications
Drill Chuck
Type Three-jaw Jacobs chuck
Accessories No. 1 Morse arbor and a drawbolt to hold it in place
Engraver Tool Set (Project Lead the Way) (Optional) 5419-00The Engraver Tool Set (Project Lead the Way) includes the following:
• A collet for end mills with a shank diameter of 4.763 mm (3/16 in)• A No. 1 Morse taper• One 1.588 mm (1/16 in) end mill with a shank diameter of 4.763 mm (3/16 in), 2 flutes, 2 square ends• One 0.794 mm (1/32 in) end mill with a shank diameter of 4.763 mm (3/16 in), 2 flutes, 2 square ends
SpecificationsParameter Value
Collet For end mills with a shank diameter of 4.763 mm (3/16 in)
Taper No. 1 Morse
End Mills
Quantity 2
Shank Diameter 4.763 mm (3/16 in)
Mill Diameter 1.588 mm (1/16 in) and 0.794 mm (1/32 in)
Ends 2, square-shaped
Flutes 2
Pneumatic Vise (Optional) 5434-00
The Pneumatic Vise consists of a cylinder-operated, heavy-duty vise used to achieve automatic clamping and unclamping of the stock loaded in the CNC Mill. The Pneumatic Vise is supplied with a pneumatic control box that connects to the solenoid driver port of the CNC Mill, permitting M-
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code control of the extension and retraction of the vise cylinder with the CNC Mill Software, Model 5660.
The Pneumatic Vise requires compressed air for operation.
SpecificationsParameter Value
Vise Jaws
Operation Pneumatic
Width 63 mm (2.48 in)
Depth 9 mm (0.35 in)
Use For 50.8 mm (2 in) square parts
Vise Cylinder
Type Double-acting
Bore 22.2 mm (0.875 in)
Stroke 25.4 mm (1 in)
Pneumatic Control Box
Maximal Air Supply 275 kPa (40 psig)
Vise Control Input Connects to the solenoid driver port of the CNC Mill
Pneumatic Output Ports 2, the air flow through each port can be metered manually
Plexiglass Milling Stock Set (Optional) 5441-00
The Plexiglass Milling Stock Set includes 100 plexiglass milling stocks. Each stock has the following dimensions: 50.8 mm (2 in) x 50.8 mm (2 in) x 12.7 mm (0.5 in).
SpecificationsParameter Value
Quantity
Plexiglass Milling Stocks 100
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
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Personal Computer (Optional) 8990-05
The Personal Computer consists of a desktop computer running under
Windows® 10. A monitor, keyboard, and mouse are included.
SpecificationsParameter Value
Power Requirements
Current 1.05 A
Service Installation Standard single-phase ac outlet
Mill Tool Set (Optional) 32933-00The Mill Tool Set contains three end mills of various types, a mill holder, and an edge finder.
SpecificationsParameter Value
End Mills with Two Flutes
Types: Square nose, 2 ends, shank diameter of 4.763 mm (3/16 in), mill diameter of 1.588 mm (1/16 in)
Square nose, 1 end, shank diameter of 9.525 mm (3/8 in), mill diameter of 6.35 mm (1/4 in)
Square nose, 1 end, shank diameter of 9.525 mm (3/8 in), mill diameter of 3.175 mm (1/8 in)
End Mill Holders For 4.763 mm (3/16 in), 6.35 mm (1/4 in), and 9.525 mm (3/8 in) shank diameter end mills
Edge Finder Single 9.525 mm (3/8 in) shank, 5.08 mm diameter (0.2 in) head
Hold-Down Set (Optional) 95331-00The Hold-Down Set contains two strap clamps with bolts, T-nuts, washers, and various lengths of socket head cap screws.
SpecificationsParameter Value
Accessories
Includes: Two strap clamps with bolts
T-nuts
Washers
Various lengths of socket head cap screws
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Mill Vise (Optional) 97062-00The Mill Vise is ideal for operation with the CNC Mill. Its jaws are 50.8 mm (2 in) wide by 25.4 mm (1 in) deep and open a full 50.8 mm (2 in). The fixed jaw has both a horizontal and vertical "V" groove to better hold round bar stock. The vise includes two clamps for attachment to the CNC Mill.
SpecificationsParameter Value
Jaw Width 50.8 mm (2 in)
Opening Between Jaws 50.8 mm (2 in)
Accessories Two clamps with screws and T-nuts to attach to the mill table
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Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.
Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.
Festo Didactic SE
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Festo Didactic Inc.
607 Industrial Way WestEatontown, NJ 07724United States
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