cmp at tufts dan apone. issue #1 cameras had had enough random dots on images so old that to fix...

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CMP at Tufts Dan Apone

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Firewire Cameras Evolution VF digital camera 12 bit Firewire connection to PC Prewritten Labview VI’s to control camera

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Page 1: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

CMP at Tufts

Dan Apone

Page 2: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Issue #1 Cameras had had

enough Random dots on

images So old that to fix them

would require all new internals

New cameras researched

Page 3: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Firewire Cameras Evolution VF digital

camera 12 bit Firewire connection to

PC Prewritten Labview

VI’s to control camera

Page 4: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Camera Mounting New cams didn’t fit on old camera rig Picture taken from severe angle; only part of

image would be in focus Solution:

New mounting pointAttached to 80/20 beam, not rickety drum stand

Page 5: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Actual Images

Page 6: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Newest camera location

Page 7: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Wafer mount updates Allows placement of

mirror for new camera location

Good temp solution, could be more rugged

Page 8: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Laser info Laser wouldn’t fire,

called Big Sky Laser for help

Our thermal sensor was busted

Ordered new piece Thanks to Scott’s

technical skills, it was installed within a few hours

Page 9: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Even more laser fun… Laser still wouldn’t fire Laser wanted pulses sent at 10 Hz Pulses sent at 10 Hz, still nothing Big Sky Laser said “use serial connection” Serial worked well but we would now have to

listen for output pulse from laser

Page 10: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Solution: circuits

Page 11: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Calibrations Leftover slides

seemed sloppily assembled

Severe curvature of slides would be nice to avoid

Page 12: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Newest calibration? 1mm thick microscope

slide props up edge of wafer

Allows for typical downforce

Slurry interacts with asperities as during polishing run

Page 13: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Software Updates Labview controls it all

now: laser + cameras Programs now

calculate image ratio, standard deviation, friction value, and time of laser pulses

All functions updated to Labview 7

Page 14: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Most recent questions… What effect is the pad having on our measurements?

Page 15: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

Setup Concerns

Drill press getting a bit sticky Force table instead of separate downforce

and friction measurements Camera views only a dime sized portion of

the wafer…(460 pixels per cm on wafer/platen)

Page 16: CMP at Tufts Dan Apone. Issue #1 Cameras had had enough Random dots on images So old that to fix them would require all new internals New cameras researched

To Infinity…and Beyond!

Future work: Solder circuit together Change wafer mount…? Leave out Calcein…?

Questions?