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YESC (SEALED AND UNSEALED)
YESC KAIZEN (NEW UNSEALED)
NAVIGATION TIPS
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YAZ1342.qxd:Final_covers 9/7/05 5:41 PM Page 1
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The connector SERIES MENU offers a variety oflinks to data about that particular series ofconnectors.
RETURN to an earlier menu at any time byclicking the link at the top of any page.
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N A V I G A T I O N T I P S
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2
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NOTE: You can also jump tospecific pages by clicking theleft-side BOOKMARKS tab.Click any of the bookmarkslisted and it’s correspondingpage will be displayed.
BACK TO MAIN MENU
C O N T E N T S
0.64 SERIES
1.5 SERIES
2.8 SERIES
6.3 SERIES
HYBRIDSERIES
HEADERSERIES
SPECIALTYSERIES
0.64 x 0.8 UNSEALED
0.64 x 0.8 SEALED
1.5 x 0.8 UNSEALED
1.5 x 0.8 SEALED
2.8 x 0.8 UNSEALED
2.8 x 0.8 SEALED
6.3 x 0.8 UNSEALED
6.3 x 0.8 SEALED
HYBRID
HEADER
TERMINALREMOVAL
TERMINAL REMOVAL
SPECIALTY UNSEALED
SPECIALTY SEALED
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OVERVIEW
SYSTEM FEATURES
CLICK ON YOUR SELECTION:
C O N N E C T O R S
PART NUMBERING METHODOLOGY
YAZAKI LOCATIONSDISCLAIMER
ADDITIONAL CONNECTORS/POLE SIZESAVAILABLE IN THE YESC KAIZENSECTION OF THIS CATALOG
YAZ1342.qxd 9/27/05 9:47 AM Page 2
Y A Z A K I E N G I N E E R I N G S T A N D A R D
Yazaki’s YESC Series has evolved from decades of
intensive design refinement. As the world’s largest
supplier of vehicle power and data networks and
associated components, Yazaki is uniquely
qualified to deliver leading-edge
connector solutions. The
company continues to provide
these innovative systems to
automotive customers around
the world, for vehicles of
virtually every description.
The YESC Series represents an
important connector resource,
delivering enhanced network performance in
a broad range of applications. Standards, hybrids,
custom designs; sealed or unsealed – Yazaki has the
connector system to meet your requirements.
BACK TO YESC CONTENTS MENU
GO TO PAGE 2 OF 2
YAZ1342.qxd:Final_covers 9/13/05 9:33 AM Page 3
Yazaki is a premier
provider of innovative,
robust power and data
networks that are flexible,
easily configurable and
cost competitive. Our
global reach, along with
our collaborative approach
and in-depth vehicle-
launch support, give
Yazaki customers an
unprecedented resource
for their power and
data system needs.
Yazaki products, manufactured in plants on six continents,
help power one out of every three passenger vehicles on the
road, worldwide. That translates into more than 18 million
connectors and 110 million terminals every day. Our
leadership position reflects a commitment to excellence that
has made Yazaki the industry’s most innovative provider of
power and data system components.
From our three design centers in North America, Japan and
Europe, Yazaki advances the evolution of these critical
automotive components, providing connectivity solutions
that contribute to greater customer satisfaction. Our design
centers apply specialized engineering expertise to the specific
needs of vehicle manufacturers and their tier-supply partners.
The result: Yazaki’s global customers are assured of vehicle
power and data solutions that deliver highly
effective solutions to real-world challenges.Our benchmark product
quality – in connector
systems, wire harnesses,
electronics, and IP displays –
delivers exceptional value
and marketplace strength
to our customers.
TM
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BACK TO PAGE 1 OF 2
YAZ1342.qxd:Final_covers 9/7/05 6:03 PM Page 4
UNSEALED
SY ST E M FE AT U R E S• Wide Range of Advanced Connectors Available Immediately
The YESC Series includes a full range of connector systems in stock – and available for immediate delivery worldwide – for virtually any vehicle application.
• USCAR / ISO Standard CompliantTerminal blade sizes are in accordance with USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is available front-loaded and preset to the connector housing.
• Connector Position Assurance DeviceThe Connector Position Assurance Device is available preset to the female terminal connector housing.
• Wire Gauges for Every ApplicationThe YESC Series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.
TERMINAL (MALE)
CPA
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
INTERFACE SEAL
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
WIRE SEAL (SEALED ONLY)
TERMINAL (MALE)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
SEALED
BACK TO YESC CONTENTS MENU
YAZ1342.qxd:Final_covers 9/8/05 10:20 AM Page 6
0.64 SERIES UNSEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps1_12:ps1_10 9/9/05 6:21 PM Page 1
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0 . 6 4 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT + GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force 75N Min
Connector-to-Connector Retention Force 110N Min
SIDE SPACER, FTERMINAL, M TERMINAL, F
HOUSING, M
SIDE SPACER, M
HOUSING, F
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 2 4 6 8 10 12 14 16 18
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
18 AWGwire
ps1_12:ps1_10 9/13/05 11:41 AM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 8
BACK TO SERIES MENU
T e r m i n a l
Male Terminal
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.35 22 0.3
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4720-02 Sn 0.35 22 0.3
7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Female Terminal
7116-4720-08 Au 0.35 22 0.3
7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Female Terminal0.
640.
80
25.50
2.40
1.90
16.50
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
0.90
2.40
ps1_12 9/27/05 10:23 AM Page 3
0 . 6 4 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: 49YA000105.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Part Name Male Female7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)
4 A Light Grey 7282-6560-40 7283-6386-40 7283-6560-40
6 A Light Grey 7282-6561-40 7283-6387-40 7283-6561-40
8 A Light Grey 7282-8870-40 7283-8873-40 7283-8872-40
12 A Light Grey 7282-7696-40 7283-7696-40 7283-7697-40
20 A Light Grey 7282-6568-40 7283-6388-40 7283-6568-40
BACK TO SERIES MENU
ps1_12 9/27/05 10:23 AM Page 4
18.55
27.7521.30
18.55
17.6521.30
18.55
12.9521.30
14.60
17.6321.30
14.60
12.95
21.30
20.15
39.60
20.75
20.15
39.60
15.65
16.10
38.50
20.75
16.10
38.50
15.65
4
6
8
12
20
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
Poles Male Housing Female Housing
7282-6560-40 7283-6386-40
7282-6561-40 7283-6387-40
7282-8870-40 7283-8873-40
7282-7696-40 7283-7696-40
7282-6568-40 7283-6388-40
BACK TO SERIES MENU
ps1_12:ps1_10 9/13/05 11:41 AM Page 5
0.64 SERIES SEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps1_12:ps1_10 9/9/05 6:22 PM Page 6
0 . 6 4 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT + GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 75N Min
Connector-to-Connector Retention Force 110N Min
HOUSING, F
SIDE SPACER, F
TERMINAL, M
SIDE SPACER, M
HOUSING, M TERMINAL, F
MAT SEAL, M
SHROUD, M
MAT SEAL, F
CPA (Optional)
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 2 4 6 8 10 12 14 16 18
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
18 AWGwire
SERIES D
ps1_12:ps1_10 9/13/05 11:41 AM Page 7
s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 8
BACK TO SERIES MENU
T e r m i n a l
Male Terminal Female Terminal
2.40
1.90
16.50
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Male Terminal
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4720-02 Sn 0.35 22 0.3
7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Female Terminal
7116-4720-08 Au 0.35 22 0.3
7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
0.64
0.80
25.50
0.90
2.40
ps1_12 9/27/05 10:23 AM Page 8
0 . 6 4 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
17.60
14.10
26.80
15.95
13.50
42.252
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-6075-30 7283-6078-30
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: 49YA000105.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Part Name Male Female7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)
2 A Black 7282-6075-30 7283-6078-30 7283-6076-30
BACK TO SERIES MENU
ps1_12 9/27/05 10:23 AM Page 9
1.5 SERIES UNSEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps11-22:ps11-22 9/12/05 1:28 PM Page 1
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
TERMINAL, F
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
TERMINAL, M
HOUSING, M
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
0.5mm2
wire1.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00� 5� 10� 15� 20� 25� 30� 35� 40� 45
Current (A)
Temperature: Rise Over Ambient (ROA) vs. Current
Tem
per
atu
re (
RO
A)
(°C
)
ps11-22:ps11-22 9/12/05 1:28 PM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
BACK TO SERIES MENU
T e r m i n a l
Male Terminal Female Terminal1.
500.
80
25.50 20.55
2.85
2.60
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male Terminal
Female Terminal
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
0.90
2.40
ps11-22:ps11-22 9/12/05 1:28 PM Page 3
26.55
35.0038.30
26.55
24.50
38.30
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
10
16
H o u s i n g M a t e r i a l : H P AUNIT: mm
Part Name Male Female7114-4100-02 7116-4100-02
7114-4101-02 7116-4101-02
7114-4100-08 7116-4100-08
7114-4101-08 7116-4101-08
Applicable Clip 7047-9580 (Ref) N/A
Poles Male Housing Female Housing
7282-5683-60
7282-5536-40
N/A
N/A
Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)
2 A Light Grey 7283-5904-40 7282-5555-40
3 A Light Grey 7283-5905-40
4 A Light Grey 7283-5906-40
4 B Green 7283-6475-60
6 A Light Grey 7283-5907-40 7282-5944-40
8 A Light Grey 7283-5908-40
10 A Light Grey 7283-5909-40
10 B Green 7282-5683-60
12 A Light Grey 7283-5940-40
16 A Green 7283-5941-60 7282-5690-60
16 C Light Grey 7282-5536-40
Please check YESC KAIZEN Catalog for new part.
Please check YESC KAIZEN Catalog for new part.
Please check the YESC KAIZEN catalog for additional parts.
ps11-22 9/28/05 12:15 PM Page 4
BACK TO SERIES MENU
GO TO PAGE 2 OF 2
1.5 SERIES SEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
CABLE SEAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps11-22 9/27/05 10:47 AM Page 5
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
PRE-SET SECONDARYTERMINAL LOCK (TPA)
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA)
HOUSING, M
INDIVIDUALWIRE SEAL
TERMINAL, F
PRE-SET SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUALWIRE SEAL
HOUSING, F
INTERFACE SEAL
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 5.50mm; Vertical: 6.50mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
0.5mm2
wire1.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00� 5� 10� 15� 20� 25� 30� 35� 40� 45
Current (A)
Temperature: Rise Over Ambient (ROA) vs. Current
Tem
per
atu
re (
RO
A)
(°C
)
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
BACK TO SERIES MENU
ps11-22:ps11-22 9/12/05 1:28 PM Page 6
s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
BACK TO SERIES MENU
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
2.85
19.85
2.60
1.50
0.80
26.80
5.405.40
8.707.10
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Male Terminal
7114-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Female Terminal
7116-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
T e r m i n a l
C a b l e S e a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Description Part Number Color Material Wire O.D. Range
7158-3030-50 Red Silicone 1.19 ~ 1.70Cable Seal
7158-3031-90 Blue Silicone 1.60 ~ 2.34
Unused Cavity Plug 7158-3032-60 Green Silicone N/A
Part Number Panel Hole Requirements
7047-9580 (Ref.) �6.5mm
UNIT: mm
UNIT: mm
UNIT: mm
0.90
2.40
ps11-22:ps11-22 9/12/05 1:28 PM Page 7
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
Part Name Male Female7114-4102-02 7116-4102-02
7114-4103-02 7116-4103-02Terminal
7114-4102-08 7116-4102-08
7114-4103-08 7116-4103-08
7158-3030-50Cable Seal
7158-3031-90
Unused Cavity Plug 7158-3032-60
Applicable Clip N/A 7047-9580 (Ref)
P a r t N u m b e r S u m m a r y C h a r t
* Applicable Terminal Removal Tool/DimensionsRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: X39899-J374.
Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)
2 A Black 7282-5548-30 7283-5548-30 7283-5549-30
2 B Dark Grey 7282-5558-10
2 Black/Direct only 7283-5689-30
2 Dark Grey/Direct only 7283-6432-10
2 Natural/Direct only 7283-6433
2 Light Grey/Direct only 7283-6434-40
3 A Black 7282-5541-30
3 B Dark Grey 7282-5691-10 7283-5691-10 7283-5880-10
3 Black/Direct only 7283-5537-30
4 2-Row A Dark Grey 7282-5543-10 7283-5543-10 7283-5544-10
4 2-Row B Black 7282-5889-30 7283-5889-30
4 2-Row B Blue 7282-5889-90 7283-5889-90
5 A Black 7283-5547-30 7283-5550-30
6 A Dark Grey 7282-5553-10 7283-5553-10 7283-5554-10
6 A Black 7282-5553-30 7283-5553-30 7283-5554-30
8 A Dark Grey 7282-5684-10
8 A Black 7282-5684-30
10 2-Row A Black 7282-5946-30 7283-5946-30 7283-5947-30
10 2-Row B Dark Grey, #1 Pin Neg. 7283-5694-10
10 2-Row B Light Grey, #1 Pin Neg. 7283-5948-40 7283-5694-40
10 2-Row B Black, #5 & #9 Pin Neg. 7283-5695-30
10 2-Row B Black, #1 & #5 Pin Neg. 7283-6472-30 7283-6473-30
10 5-Row A Black/ PBT Material 7283-6478-30 7283-6479-30
12 A Dark Grey 7283-5545-10 7283-5546-10 7282-5545-10
12 A Black 7282-5545-30 7283-5545-30 7283-5546-30
18 A Black 7282-6493-30 7283-6493-30
ps11-22:ps11-22 9/13/05 2:42 PM Page 8
26.25
23.00
33.45
15.20
33.4524.60
23.82
19.0035.45
26.00
19.0035.45
23.82
19.0035.45
22.25
19.70
42.00
22.25
19.70
42.002
2
2
2
2
2
s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
BACK TO SERIES MENU
GO TO PAGE 2 OF 3
N/A
Poles Male Housing Female Housing
7282-5548-30 7283-5548-30
7282-5558-10
7283-5689-30
7283-6432-10
7283-6433
7283-6434-40
N/A
N/A
N/A
N/APlease check YESC KAIZEN Catalog for the mate.
ps11-22 9/27/05 10:47 AM Page 9
34.50
31.70 33.45
30.00
28.20
46.35
22.25
25.2042.00
28.50
26.25
33.45
22.25
25.20
42.00 33.45
28.50
26.25
N/A
21.00
24.50
33.45
30.00
22.20
46.35
34.50
25.8033.45
30.00
22.20
46.35
25.80
34.50
33.45
3
3
3
4
4
6
1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5541-30 7283-5541-30
7282-5691-10 7283-5691-10
7283-5537-30
7282-5543-10 7283-5543-10
7282-5889-30 7283-5889-30
7282-5553-10 7283-5553-10
BACK TO SERIES MENU
GO TO PAGE 3 OF 3BACK TO PAGE 1 OF 3
ps11-22:ps11-22 9/12/05 1:29 PM Page 10
30.00
33.7046.35
30.00
38.20
46.35
41.70
34.10
33.45
34.10
41.7033.45
52.90
35.4522.80
36.00
48.40 33.45
30.00
44.70
46.35
Poles Male Housing Female Housing
7282-5684-10
7282-5946-30 7283-5946-30
7283-5948-40
7283-6478-30
7282-5545-10 7283-5545-10
N/A
N/A
8
10
10
10
12
s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
BACK TO SERIES MENU
BACK TO PAGE 1 OF 3
N/APlease check YESC KAIZEN Catalog for the mate.
ps11-22 9/27/05 10:47 AM Page 11
2.8 SERIES UNSEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps23-34:ps23-34 9/12/05 1:40 PM Page 1
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
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C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
0.5mm2
wire2.5mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60
Current (A)
Tem
pera
ture
(RO
A) (
˚C)
Temperature: Rise Over Ambient (ROA)vs.
Current
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
TERMINAL, F
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
TERMINAL, M
HOUSING, M
ps23-34:ps23-34 9/12/05 1:41 PM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8T e r m i n a l
Male Terminal Female Terminal
2.80
0.80
27.40
4.10
3.10 19.75
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
Male Terminal
Female Terminal
0.90
2.40
BACK TO SERIES MENU
ps23-34:ps23-34 9/12/05 1:41 PM Page 3
BACK TO SERIES MENU
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: X39899-J374.
Part Name Male Female7114-4110-02 7116-4110-02
Terminal 7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
Applicable Clip 7047-9580 (Ref) N/A
Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)
2 A Light Grey 7283-5910-40
3 A Light Grey 7282-5563-40 7283-5563-40 7283-5911-40
4 A Light Grey 7283-5912-40
4 B Green 7282-5566-60 7283-5566-60
6 A Light Grey 7283-5913-40
7 A Light Grey 7282-5580-40 7283-5580-40
8 Green/Direct only 7283-6382-60
8 Dark Grey/Direct only 7283-6384-10 7283-6383-10
10 A Light Grey 7283-5564-40 7283-5915-40
12 A Light Grey 7283-5916-40
ps23-34:ps23-34 9/12/05 1:41 PM Page 4
27.05
38.3020.80
24.50
24.7018.30
19.25
38.3047.00
16.70
45.8024.70
24.95
27.3024.70
24.95
27.3024.70
20.25
25.50
38.30
17.70
24.7023.30
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8H o u s i n g M a t e r i a l : H P A
3
4
7
8
8
UNIT: mm
Poles Male Housing Female Housing
7282-5563-40 7283-5563-40
7282-5566-60 7283-5566-60
7282-5580-40 7283-5580-40
7283-6382-60
7283-6384-10
N/A
N/A
BACK TO SERIES MENU
ps23-34:ps23-34 9/12/05 1:41 PM Page 5
2.8 SERIES SEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
CABLE SEAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps23-34:ps23-34 9/12/05 1:41 PM Page 6
2 . 8 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
PRE-SET SECONDARYTERMINAL LOCK (TPA)
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA)
HOUSING, M
INDIVIDUALWIRE SEAL
TERMINAL, F
PRE-SET SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUALWIRE SEAL
HOUSING, F
INTERFACE SEAL
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 6.80mm; Vertical: 6.80mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
0.5mm2
wire2.5mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60
Current (A)
Tem
pera
ture
(RO
A) (
˚C)
Temperature: Rise Over Ambient (ROA)vs.
Current
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
ERIES D
ps23-34:ps23-34 9/12/05 1:41 PM Page 7
s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
BACK TO SERIES MENU
3.10
21.50
4.10
29.15
0.80
2.80
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4152-02 Sn 1.5 ~ 2.5 14 2.0
7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4152-02 Sn 1.5 ~ 2.5 14 2.0
Female Terminal
T e r m i n a l
C a b l e S e a l
Male Terminal Female Terminal
12.00
7.10
9.05
6.90
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
Description Part Number Color Material Wire O.D. Range
7158-3110-40 Light Grey Silicone 3.10 ~ 3.3
7158-3111-60 Green Silicone 1.19 ~ 1.9
Cable Seal7158-3112-70 Yellow Silicone 1.88 ~ 2.1
7158-3113-40 White Silicone 2.18 ~ 3.0
7158-3115-80 Brown Silicone 1.19 ~ 1.9
7158-3116-50 Red Silicone 1.88 ~ 2.4
Unused Cavity Plug 7158-3114-90 Blue Silicone N/A
UNIT: mm
UNIT: mm
Male Terminal
ps23-34:ps23-34 9/12/05 1:41 PM Page 8
2 . 8 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
Part Name Male Female7114-4150-02 7116-4150-02
7114-4151-02 7116-4151-02Terminal
7114-4152-02 7116-4152-02
7158-3110-40
7158-3111-60
Cable Seal7158-3112-70
7158-3113-40
7158-3115-80
7158-3116-50
Unused Cavity Plug 7158-3114-90
Applicable Clip N/A 7047-9580 (Ref)
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: X39899-J374.
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
Part Number Panel Hole Requirements
7047-9580 (Ref.) �6.5mm
UNIT: mm
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Pole Polarity Color Male Part # Female Part # Female Part #Description (w/CPA)
2 A Dark Grey 7282-5575-10 7283-5575-10 7283-5922-10
3 A Dark Grey 7282-5576-10 7283-5576-10 7283-5923-10
4 A Dark Grey 7282-5570-10 7283-5570-10 7283-5924-10
4 B Black 7282-5571-30 7283-5571-30 7283-5925-30
5 A Black/Direct Only 7283-5918-30
6 A Dark Grey 7282-5577-10 7283-5577-10 7283-5926-10
8 A Dark Grey 7282-5574-10 7283-5574-10 7283-5927-10
0.90
2.40
BACK TO SERIES MENU
ps23-34:ps23-34 9/12/05 1:41 PM Page 9
34.8041.90
25.90
35.4027.90
35.65
35.4035.30
35.65
35.4027.90
35.65
35.4033.70
28.85
35.4028.70
28.85
32.05
31.90
50.00
32.05
24.45
50.00
32.05
24.45
50.00
25.25
30.20
50.00
25.25
25.20
50.002
3
4
4
5
6
s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8H o u s i n g M a t e r i a l : H P A
UNIT: mm
Poles Male Housing Female Housing
7282-5575-10 7283-5575-10
7282-5576-10 7283-5576-10
7282-5570-10 7283-5570-10
7282-5571-30 7283-5571-30
7283-5918-30
7282-5577-10 7283-5577-10
BACK TO SERIES MENU
GO TO PAGE 2 OF 2
N/A
ps23-34:ps23-34 9/12/05 1:41 PM Page 10
35.4042.30
37.15
2 . 8 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
32.05
38.60
50.008
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5574-10 7283-5574-10
BACK TO SERIES MENU
BACK TO PAGE 1 OF 2
ps23-34:ps23-34 9/12/05 1:41 PM Page 11
6.3 SERIES UNSEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps35-42:ps35-42 9/9/05 6:39 PM Page 1
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
HOUSING, M TERMINAL, F
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
1.0mm2
wire4.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60 70 80
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
ps35-42:ps35-42 9/9/05 6:39 PM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8
BACK TO SERIES MENU
T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
6.30
0.80
32.25
3.80
23.30
7.50
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
Part Number Panel Hole Requirements
7047-9580 (Ref.) �6.5mm
UNIT: mm
UNIT: mm
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
Pole Polarity Color Male Part # Female Part #Female Part #
6 A Light Grey 7282-5604-40 N/A 7283-5603-40
P a r t N u m b e r S u m m a r y C h a r t
Part Name Male Female7114-4120-02 7116-4120-02
Terminal 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) N/A
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
Male Terminal
Female Terminal
(w/CPA)
0.90
2.40
ps35-42:ps35-42 9/9/05 6:39 PM Page 3
30.00
45.1037.00
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
6
H o u s i n g M a t e r i a l : H P AUNIT: mm
Poles Male Housing Female Housing
7282-5604-40
N/APlease check YESC KAIZEN Catalog for the mate.
ps35-42 9/27/05 11:06 AM Page 4
BACK TO SERIES MENU
6.3 SERIES SEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
CABLE SEAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps35-42:ps35-42 9/9/05 6:39 PM Page 5
6 . 3 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
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C o n s t r u c t i o n
PRE-SET SECONDARYTERMINAL LOCK (TPA)
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
HOUSING, M
TERMINAL, M
INDIVIDUALWIRE SEAL
TERMINAL, F PRE-SET SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUALWIRE SEAL
HOUSING, F
INTERFACE SEAL
S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 9.80mm; Vertical: 9.80mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
1.0mm2
wire4.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60 70 80
Current (A)
Temperature: Rise Over Ambient (ROA)vs.
Current
Tem
pera
ture
(RO
A) (
˚C)
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
ps35-42:ps35-42 9/9/05 6:39 PM Page 6
s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8
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Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4141-02 Sn 1.5 ~ 2.5 14 2.0Male Terminal
7114-4142-02 Sn 4.0 12 3.0
7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4141-02 Sn 1.5 ~ 2.5 14 2.0Female Terminal
7116-4142-02 Sn 4.0 12 3.0
T e r m i n a l
C a b l e S e a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
. 80
Part Number Panel Hole Requirements
7047-9580 (Ref.) �6.5mm
6.30
0.80
33.25
7.50
3.80
24.30
15.0010.70
11.009.80
UNIT: mm
UNIT: mm
UNIT: mm
10.0
5
5.85
2.55
4.30
7.20
10.005
R 0. 80
Description Part Number Color Material Wire O.D. Range
7158-3081-50 Red Silicone 1.4 ~ 2.1Cable Seal 7158-3082-90 Blue Silicone 2.18 ~ 3.0
7158-3083 Black Silicone 3.1 ~ 3.7
Unused Cavity Plug 7158-3080-60 Green Silicone N/A
0.90
2.40
ps35-42:ps35-42 9/9/05 6:39 PM Page 7
33.60
31.15
38.70
27.55
30.10
49.80
35.05
30.10
51.80
2
4
H o u s i n g M a t e r i a l : H P AUNIT: mm
6 . 3 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m
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P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 81 for YES Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
Part Name Male Female7114-4140-02 7116-4140-02
7114-4141-02 7116-4141-02Terminal
7114-4142-02 7116-4142-02
7158-3081-50
Cable Seal 7158-3082-90
7158-3083
Unused Cavity Plug 7158-3080-60
Applicable Clip N/A 7047-9580 (Ref)
Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)
2 A Dark Grey 7282-5596-10 7283-5596-10 7283-5928-10
4 A Dark Grey 7282-5595-10 7283-5929-10
Poles Male Housing Female Housing
7282-5596-10 7283-5596-10
7282-5595-10
N/APlease check YESC KAIZEN Catalog for the mate.
ps35-42 9/27/05 11:07 AM Page 8
HYBRIDSERIES
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
SPECIFICATIONS
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps43-46:ps43_46 9/9/05 6:42 PM Page 1
H Y B R I D c o n n e c t i o n s y s t e m
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S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section
T e r m i n a l
MaleTerminal
FemaleTerminal
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3
7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
ps43-46:ps43_46 9/9/05 6:42 PM Page 2
c o n n e c t i o n s y s t e m H Y B R I D
BACK TO SERIES MENU
P a r t N u m b e r S u m m a r y C h a r t
Terminal
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s3.
20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
Part Name Male Female7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7114-3286-08 7116-4721-08
7114-3287-08 7116-4721-08
7114-4100-02/-08 7116-4100-02/-08
7114-4101-02/-08 7116-4101-02/-08
7114-4110-02 7116-4110-02
7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
7114-4120-02 7116-4120-02
7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
7047-9580 (Ref) N/AApplicable Clip
UNIT: mm
6.3mm
0.90
2.40
2.8mm
0.64mm
1.5mm
ps43-46 9/28/05 9:06 AM Page 3
27.10
38.30
38.60 37.20
23.20
26.60
27.10
38.30
38.60 37.20
23.20
26.60
H Y B R I D c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )
21.25
45.10
27.6027.30
24.40
17.15
H o u s i n g M a t e r i a l : H P A
3
14
14
Poles Male Housing Female Housing
7282-5628-40 7283-5628-40
7282-5623-60 7283-5623-60
7282-5624-90 7283-5624-90
UNIT: mm
w/(CPA)
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal),X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
Pole Polarity Color/Description Male Part # Female Part #Female Part #
3 A 7282-5628-40 7283-5628-40
10 A 7283-5637-40
13 A 7282-5625-40 7283-5625-40 7283-5643-40
14 A 7283-5639-40
14 B 7282-5623-60 7283-5623-60
14 B 7282-5623-30 7283-5623-30
14 C 7282-5624-90 7283-5624-90
14 C 7282-5624-80 7283-5624-80
Light Grey1x1.5, 2x6.3Light Grey
6x1.5, 4x2.8
Light Grey11x2.8, 2x6.3
Light Grey10x1.5, 4x2.8
Green10x1.5, 4x2.8
Black10x1.5, 4x2.8
Blue10x1.5, 4x2.8
Brown10x1.5, 4x2.8
ps43-46:ps43_46 9/9/05 6:42 PM Page 4
HEADERSERIES
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
ps47-52:ps47-52 9/9/05 6:45 PM Page 1
H E A D E R c o n n e c t i o n s y s t e m
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C o n s t r u c t i o nTERMINAL, F
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), FPCB HOUSING
PCB TERMINAL
S p e c i f i c a t i o n s
C u r r e n t R a t i n g C u r v e
Connector See Section
Material Male Terminal Brass
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
SEE APPLICABLE BLADE SIZE SECTION
ps47-52:ps47-52 9/9/05 6:45 PM Page 2
c o n n e c t i o n s y s t e m H E A D E R
BACK TO SERIES MENU
2.8mm
T e r m i n a l
Male PCB Terminal Female Terminal
Material: Brass Material: Copper Alloy Thickness: t=0.3
PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION
FemaleTerminal
1.5mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal N/A
7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
UNIT: mm
6.3mm
ps47-52:ps47-52 9/9/05 6:45 PM Page 3
H E A D E R c o n n e c t i o n s y s t e m
1.5mm
Part Name Male FemaleN/A 7116-4100-02
N/A 7116-4101-02
N/A 7116-4100-08
N/A 7116-4101-08
N/A 7116-4110-02
N/A 7116-4111-02
N/A 7116-4112-02
N/A 7116-4120-02
N/A 7116-4121-02
N/A 7116-4122-02
P a r t N u m b e r S u m m a r y C h a r t
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
Terminal
2.8mm
6.3mm
BACK TO SERIES MENU
Pole Polarity Color/Description Male Part # YESC KAIZEN Female Part #Female Part # w/(CPA)
2 A Light Grey 7382-5597-40 7283-6458-40 7283-5601-406.3mm Header
2 A Black 7382-5608-30 7283-6458-40 7283-5601-406.3mm Header
10 A Light Grey 7382-5884-40 7283-6455-40 7283-5909-401.5mm Header
10 B Black 7382-6379-30 7283-6455-40 7283-5909-401.5mm Header
12 A Light Grey 7382-5568-40 7283-6467-40 7283-5916-402.8mm H-Header
12 A Black 7382-5957-30 7382-5957-30 7283-5940-401.5mm Header
14 A Light Grey 7382-5627-40 7283-6447-40 7283-5639-40Hybrid 10x1.5, 4x2.8
16 A Green/Config 1 7382-5551-60 7283-6453-60 7283-5941-601.5mm Header
16 AGreen/Config 2
7382-5681-60 7283-6453-601.5mm Header
16 A Green/Config 3 7382-5682-60 7283-6453-601.5mm Header
32 A Black 7382-5552-30 7283-6456-901.5mm Header 7283-3585-40
32 B Light Grey 7382-5881-40 7283-6456-901.5mm Header 7283-3585-40
ps47-52:ps47-52 9/13/05 4:09 PM Page 4
26.15
38.5030.20
24.55
33.10
37.60
27.10
52.7031.30
26.45
22.30
35.00
c o n n e c t i o n s y s t e m H E A D E R
BACK TO SERIES MENU
GO TO PAGE 2 OF 2
19.20
25.70
26.50
19.20
25.70
40.70
2
2
10
10
12
12
Poles Male Housing Female Housing
7382-5608-30
7382-5597-40
7382-5884-40
7382-6379-30
7382-5957-30
7382-5568-40
UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : H P A
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
ps47-52:ps47-52 9/13/05 4:10 PM Page 5
27.20
49.1030.20 37.20
23.20
26.60
26.15
48.8030.20
29.20
48.8030.20
31.20
34.8031.60
22.55
22.30 82.00
26.15
82.0030.20
H E A D E R c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
BACK TO PAGE 1 OF 2
14
16
16
16
32
32
H o u s i n g M a t e r i a l : PPA-GF16UNIT: mm
M a t e r i a l : H P APoles Male Housing Female Housing
7382-5627-40 7283-5622-40
7382-5551-60
7382-5681-60
7382-5682-60
7382-5552-30
7382-5881-40
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
SEE YESC KAIZEN CATALOG FOR MATES
ps47-52:ps47-52 9/9/05 6:45 PM Page 6
SPECIALTYSERIESUNSEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
SPECIFICATIONS
TERMINAL
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
pg53-74:pg53-74 9/9/05 6:49 PM Page 1
S P E C I A L T Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m
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S p e c i f i c a t i o n sConnector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section
T e r m i n a l
MaleTerminal
FemaleTerminal
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.80.64mm
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
pg53-74 9/27/05 11:28 AM Page 2
Specialty Pole Polarity Color/Description Male Part # Female Part # Wire Shield
Axial 12 A 7282-4848-30 7283-4848-30Adjustable
26 A 7283-5631-30
26 B 7283-5632-40Bolt Assist
36 A 7283-4846-30 7134-4691
68 A 7283-4847-30 7134-4692
15 A N/A 7283-6372-30
15 B N/A 7283-6373
26 A N/A 7283-6436-40
26 B N/A 7283-6437-90
LIF26 C N/A 7283-6438-60
26 A 7282-6376-30 7283-6376-30
26 A 7282-6537-30 7283-6537-30
26 B 7282-8390 7283-8390
26 C 7282-8391-40 7283-8391-40
26 D 7282-8392-60 7283-8392-60
26 E 7282-8393-80 7283-8393-80
u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S
BACK TO SERIES MENU
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 70-71 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Part Name Male Female7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
7114-4100-02/-08 7116-4100-02/-08
7114-4101-02/-08 7116-4101-02/-08
7114-4110-02 7116-4110-02
7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
7114-4120-02 7116-4120-02
7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
7047-9580 (Ref) N/AApplicable Clip
6.3mm
Black12x1.5Black
20x2.8, 6x6.3/HPALight Grey
20x2.8, 6x6.3/HPABlack
20x1.5, 12x2.8, 4x6.3/PBTBlack
56x1.5, 8x2.8, 4x6.3/PBTBlack
9x2.8, 6x6.3Natural
9x2.8, 6x6.3Light Grey
22x1.5, 2x2.8, 2x6.3Blue
22x1.5, 2x2.8, 2x6.3Green
22x1.5, 2x2.8, 2x6.3Black
22x1.5, 2x2.8, 2x6.3Black
22x1.5, 2x2.8, 2x6.3Natural
22x1.5, 2x2.8, 2x6.3Light Grey
22x1.5, 2x2.8, 2x6.3Green
22x1.5, 2x2.8, 2x6.3Brown
22x1.5, 2x2.8, 2x6.3
2.8mm
0.64mm
1.5mm
pg53-74 9/27/05 11:28 AM Page 3
40.15
109.60 40.30
28.90
108.00 40.30
60.35
46.55 50.15
60.35
46.55 50.15
Poles Male Housing Female Housing
7283-5631-30
7283-5632-40
7283-4846-30
7283-4847-30
51.80
41.5071.40
BACK TO SERIES MENU
GO TO PAGE 2 OF 2
12
S P E C I A L T Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m
A x i a l A d j u s t a b l e H o u s i n g M a t e r i a l : P B T
UNIT: mm
26
26
36
68
B o l t A s s i s t H o u s i n g M a t e r i a l : H P A / P B T
UNIT: mm
N/A
N/A
N/A
41.5071.40
51.80
Poles Male Housing Female Housing
7282-4848-30 7283-4848-30
N/A
pg53-74:pg53-74 9/9/05 6:50 PM Page 4
31.35
46.54
55.40
45.00
59.7049.90
u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S
BACK TO SERIES MENU
40.65
59.7049.90
40.65
59.7049.90
40.65
59.7049.90
45.00
59.7049.90
45.00
59.7049.90
15
15
26
26
26
26
L I FH o u s i n g M a t e r i a l : P B T UNIT: mm
Poles Male Housing Female Housing
7283-6372-30
7283-6373
7283-6436-40
7283-6437-90
7283-6438-60
7282-6376-30 7283-6376-30
N/A
N/A
N/A
N/A
N/A
BACK TO PAGE 1 OF 2
pg53-74:pg53-74 9/9/05 6:50 PM Page 5
BACK TO SERIES MENU
BACK TO PAGE 2 OF 3BACK TO PAGE 1 OF 3
SPECIALTYSERIESSEALED
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
SPECIFICATIONS
TERMINAL
CABLE SEAL
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
pg53-74:pg53-74 9/12/05 11:13 AM Page 7
S P E C I A L T Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
S p e c i f i c a t i o n sConnector See Section
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 5.50mm; Vertical: N/A
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min
T e r m i n a l
MaleTerminal
FemaleTerminal
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.80.64mm
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
1.5mm7114-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
2.8mm
7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4152-02 Sn 1.5 ~ 2.5 14 2
6.3mm
7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4141-02 Sn 1.5 ~ 2.5 14 2.0
7114-4142-02 Sn 4.0 12 3.0
0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
1.5mm7116-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
2.8mm
7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4152-02 Sn 1.5 ~ 2.5 14 2.0
6.3mm
7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4141-02 Sn 1.5 ~ 2.5 14 2.0
7116-4142-02 Sn 4.0 12 3.0
pg53-74 9/27/05 11:30 AM Page 8
s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S
BACK TO SERIES MENU
L a m p S o c k e tC a b l e S e a l
5.405.40
8.707.10
Description Part Number Color Material Wire O.D. Range
7158-3030-50 Red Silicone 1.19 ~ 1.70
7158-3031-90 Blue Silicone 1.60 ~ 2.34
Unused Cavity Plug 7158-3032-60 Green Silicone N/A
UNIT: mm
Cable Seal(Female Only)
pg53-74:pg53-74 9/9/05 6:50 PM Page 9
S P E C I A L T Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
Color/ Male FemaleSpecialty Pole Polarity Description Part # Part #
30
Black
N/A 7283-5635-30#7, #9-11, #17-19& #26-28 Pin Neg.
30 Black N/A 7283-5810-3030 Black N/A 7283-5875-30
2 A Axial 7341-5270-40 7283-5689-301.5mm
2 A Right Angle 7341-5271-40 7283-5689-301.5mm
2 A Axial 7341-5272-40 7283-5689-301.5mm
2 Black N/A N/A1.5mm/PBT
2 Black N/A 7283-6430-301.5mm/HPA
2 Black N/A 7283-6647-301.5mm/HPA
2 Black N/A 7283-8492-301.5mm/PBT
Part Name Male Female
7114-4720-02 7116-4720-02
0.64mm7114-4721-02 7116-4721-02
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
1.5mm7114-4102-02/-08 7116-4102-02/-08
7114-4103-02/-08 7116-4103-02/-08
2.8mm7114-4150-02 7116-4150-02
7114-4151-02 7116-4151-02
7114-4152-02 7116-4152-02
6.3mm7114-4140-02 7116-4140-02
7114-4141-02 7116-4141-02
7114-4142-02 7116-4142-02
Lamp 7158-3030-50Socket 7158-3031-90Lamp 7158-3032-60
P a r t N u m b e r S u m m a r y C h a r t
Terminal
UnusedCavity Plug
CableSeal
Socket
* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 70-71 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal)and G0406 (PA Type) (for 6.3 terminal).
CAMLever
LampSocket
FuelInjector
pg53-74 9/27/05 11:30 AM Page 10
s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S
BACK TO SERIES MENU
40.90
91.30 35.40
40.90
91.30 35.40
30
30
30
C A M L e v e rH o u s i n g M a t e r i a l : H P A UNIT: mm
Poles Male Housing Female Housing
7283-5635-30
7283-5810-30
7283-5875-30
N/A
N/A
N/A
40.90
81.30 35.40
GO TO PAGE 2 OF 3
pg53-74:pg53-74 9/9/05 6:50 PM Page 11
S P E C I A L T Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m
15.20
33.4524.60
15.20
33.4524.60
15.20
33.4524.60
37.50
26.20
29.15
2
2
2
L a m p S o c k e t N y l o nH o u s i n g M a t e r i a l : P A 6 6 M a t e r i a l : H P A
UNIT: mm
Poles Male Housing Female Housing
7341-5270-40 7283-5689-30
7341-5271-40 7283-5689-30
7341-5272-40 7283-5689-30
BACK TO SERIES MENU
GO TO PAGE 3 OF 3BACK TO PAGE 1 OF 3
22.00
22.00
34.90
pg53-74:pg53-74 9/9/05 6:50 PM Page 12
BACK TO SERIES MENU
BACK TO PAGE 1 OF 3
s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S
2
2
2
F u e l I n j e c t o rH o u s i n g M a t e r i a l : P B T / H P A UNIT: mm
Poles Male Housing Female Housing
7283-6430-30
7283-6647-30
7283-8492-30
N/A
N/A
23.82
16.8535.45
23.82
16.85
35.45
23.27
16.3536.95
pg53-74:pg53-74 9/9/05 6:50 PM Page 13
TERMINALREMOVAL
C O N N E C T O R S
BACK TO YESCCONTENTS MENU
TOOL FOR 0.64 SERIES
TOOL FOR 1.5 AND 2.8 SERIES
TOOL FOR 6.3 AND 9.5 SERIES
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
pg53-74 9/27/05 11:31 AM Page 14
Description Order Number
YES Connector Terminal Removal Tool for 6.3 series. G0406 (PA Type)
UNIT: mm
T E R M I N A L R E M O V A L
BACK TO MENU
Description Order Number
YES Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374
20.00
1.05
0
-0
.05
(20.55)
45�
1.20
0
-0
.05
(17.00)
3.00
±0.1
1.00
±0.1
R 0.
30
R 0.30
60�
UNIT: mm
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
Description Order Number
YES Connector Terminal Removal Tool for 0.64 series. 49YA000105
25.00 ±0.10 6.00
11.6
05.
50(1
7.00
)
A
29.50 ±0.05
G 0.50
R3.00R1.00
R0.60
YAZAKI 0.64 SYSTEM
UNIT: mm
1.20 ±0.05
1.28
±0.0
22.
00±0
.10
0.63
±0.0
2
RO. 10
60º
16.00 ±0.10
DETAIL A(5/1)
RO. 50
1.90 ±0.050.70 ±0.05
0.00
-0.05
35.00
12.00
2.30
R 1.50
1.80– 0.1
0
1.00
1.40
INALOVAL
pg53-74:pg53-74 9/9/05 6:51 PM Page 15
OVERVIEW
SYSTEM FEATURES
C O N T E N T S
2.8 SERIES
6.3 SERIES
2.8 x 0.8 UNSEALED
6.3 x 0.8 UNSEALED
1.5 SERIES 1.5 x 0.8 UNSEALED
0.64 SERIES 0.64 x 0.64 UNSEALED
0.64 x 0.64 SEALED
9.5 SERIES9.5 x 1.2 SEALED
TERMINALREMOVAL
TERMINAL REMOVAL
HEADERSERIES
HEADER
HYBRIDSERIES
HYBRID
BACK TO MAIN MENU
CLICK ON YOUR SELECTION:
PART NUMBERING METHODOLOGY
YAZAKI LOCATIONSDISCLAIMER
YAZ1342.qxd:Final_covers 9/7/05 5:43 PM Page 7
YESC KAIZEN stands for continuous improvement – the
heart of a tradition that’s helped make Yazaki the world’s
largest supplier of vehicle power and data
networks, and related components. Now
we’ve extended that tradition, combining
Yazaki quality standards with highly
cost-efficient engineering, to create
the new YESC KAIZEN connector
series. The latest addition to the
Yazaki Engineering Standard Connectors
(YESC) line, YESC KAIZEN connectors help
engineers meet the aggressive performance, cost,
and serviceability requirements of today’s more
capable, feature-rich vehicles. When it comes to
continuous improvement in connectors,
look to YESC KAIZEN from Yazaki.
BACK TO YESC KAIZEN CONTENTS MENU
YAZ1342.qxd:Final_covers 9/8/05 10:20 AM Page 9
SY ST E M FE AT U R E S
• Popular-Size Sealed and Unsealed Connectors Available ImmediatelyThe YESC KAIZEN connector series includes a full rangeof sealed and unsealed connector styles in stock,available for immediate delivery worldwide – forvirtually any vehicle application.
• USCAR / ISO Standard CompliantTerminal blade sizes meet USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is availablefront-loaded and preset to the connector housing.
• Wire Gauges for Every ApplicationThe YESC KAIZEN connector series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.
• Interchangeable With YESCAll YESC KAIZEN connectors (except for the 0.64 series) have the same footprint as, and are fully interchangeable with, equivalent standard YESC.
• Designed to PerformAll YESC KAIZEN connectors are designed to meet USCAR performance specifications.
TERMINAL (MALE)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
WIRE SEAL (SEALED ONLY)
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
INTERFACE SEAL
TPA (MALE)
CPA
HOUSING (MALE)
UNSEALED
SEALED
BACK TO YESC KAIZENCONTENTS MENU
YAZ1342.qxd:Final_covers 9/8/05 1:13 PM Page 10
0.64 SERIES UNSEALED
BACK TO YESC KAIZENCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:19 PM Page 1
BACK TO SERIES MENU
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~ 100°C (120°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force 75N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
TERMINAL, MTERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, MHOUSING, F
0
10
20
30
40
50
60
7080
90
100
110
120
130
140
150
0 2 4 6 8 10 12 14 16 18
0.35mm2 wire
0.5mm2 wire
Temperature: Rise Over Ambient (ROA) vs. Current
Current (A)
Tem
per
atu
re (
RO
A)
(ºC
)
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:19 PM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4
BACK TO SERIES MENU
T e r m i n a lMale Terminal
Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-02 Sn 0.75 18 0.85Male Terminal 7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-08 Au 0.75 18 0.85
7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-02 Sn 0.75 18 0.85Female Terminal
7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-08 Au 0.75 18 0.85
Female Terminal3.
20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
0.90
2.40
1.60
14.00
2.25
0.64
21.35
0.64
UNIT: mm
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 3
Part Name Male Female7114-4618-02 7116-4618-02
7114-4619-02 7116-4619-02
7114-4618-08 7116-4618-08
7114-4619-08 7116-4619-08
Applicable Clip 7047-9580 (Ref) ____
Color/ Male Part Female Part Pole Polarity Description Number Number Delete Caps
4 A Black ____ 7283-9016-30 ____
8 A Black 7282-9022-30 7283-9028-30 ____
8 B Light Grey ____ 7283-9029-40 ____
10 A Black ____ 7283-9040-30 ____
10 D Green ____ 7283-9043-60 ____
10 F Natural ____ 7283-9045 ____
10 A Black 7282-9082-30 7283-9088-30 ____
14 B Light Grey ____ 7283-9065-40 ____
14 E Blue ____ 7283-9068-90 ____
16 A Black ____ 7283-9076-30 ____
16 C Brown 7282-9072-80 7283-9078-80 ____
16 D Green ____ 7283-9079-60 ____
16 E Blue ____ 7283-9080-90 ____
16 F Natural ____ 7283-9081 ____
16 A Black ____ 7283-9282-30 ____
16 B Light Grey ____ 7283-9283-40 ____
16 C Brown ____ 7283-9284-80 ____
18 A Black ____ 7283-4544-30 ____
18 D Green ____ 7283-4548-60 ____
18 A Black ____ 7283-9110-30 ____
20 B Light Grey ____ 7283-9111-40 ____
20 C Brown ____ 7283-9112-80 ____
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 4
22.35
16.0521.35
22.35
15.0021.35
23.80
17.7036.40
22.35
15.0021.35
22.35
16.0521.35
22.35
16.0521.35
17.35
15.0021.35
4
8
8
10
10
10
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F
Poles Male Housing Female Housing
7283-9016-30*
7282-9022-30 7283-9028-30*
7283-9029-40*
7283-9040-30*
7283-9043-60*
7283-9045*
BACK TO SERIES MENU
GO TO PAGE 2 OF 4
N/A
N/A
N/A
N/A
N/A
UNIT: mm
*Part meets USCAR interface standard at time of printing.
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 5
17.38
28.72 21.33
16.43
54.40 32.92
23.80
27.90
36.40
22.35
23.70 21.35
22.35
21.15 21.35
22.35
21.15 21.35
10
14
14
16
16
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
H o u s i n g M a t e r i a l : P B T + G FPoles Male Housing Female Housing
7282-9082-30 7283-9088-30
7283-9065-40*
7283-9068-90*
7283-9076-30*
7282-9072-80 7283-9078-80*
N/A
N/A
*Part meets USCAR interface standard at time of printing.
22.35
23.70 21.35
BACK TO SERIES MENU
GO TO PAGE 3 OF 4BACK TO PAGE 1 OF 4
N/A
UNIT: mm
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 6
21.90
23.6626.00
21.90
23.6626.00
22.35
23.70 21.35
22.35
23.70 21.35
22.35
23.7021.35
Poles Male Housing Female Housing
7283-9079-60*
7283-9080-90*
7283-9081*
7283-9282-30
7283-9283-40
16
16
16
16
16
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F
N/A
N/A
N/A
N/A
N/A
*Part meets USCAR interface standard at time of printing.
BACK TO SERIES MENU
GO TO PAGE 4 OF 4BACK TO PAGE 2 OF 4
UNIT: mm
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 7
22.35
28.74 21.33
22.35
28.74 21.33
22.35
26.20 21.35
22.35
26.20 21.35
21.90
23.6626.00
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
22.35
28.74 21.33
16
18
18
18
20
20
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7283-9284-80
7283-4544-30*
7283-4548-60*
7283-9110-30
7283-9111-40
7283-9112-80
N/A
N/A
N/A
N/A
N/A
N/A
BACK TO PAGE 1 OF 4
YAZ1342-A.qxd:YAZ1310-A.qxd 9/8/05 11:09 AM Page 8
0.64 SERIES SEALED
BACK TO YESC KAIZENCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-A.qxd:YAZ1310-A.qxd 9/13/05 4:38 PM Page 9
0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 75N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
MAT SEAL, M
MAT SEAL, FPRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, M
HOUSING, F
TERMINAL, M
INTERFACE SEAL, F
Temperature: Rise Over Ambient (ROA) vs. Current
0102030405060708090
100110120130140150
0 2 4 6 8 10 12 14 16 18
Current (A)
Tem
per
atu
re (
RO
A)
(°C
)
0.35mm2
wire0.5mm2
wire
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 10
s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-02 Sn 0.75 18 0.85Male Terminal
7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-08 Au 0.75 18 0.85
7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-02 Sn 0.75 18 0.85Female Terminal
7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-08 Au 0.75 18 0.85
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
0.90
2.40
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
21.35
0.64
BACK TO SERIES MENU
1.60
2.25
14.00
0.64
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
UNIT: mm
UNIT: mm
YAZ1342-A.qxd:YAZ1310-A.qxd 9/13/05 3:20 PM Page 11
24.40
25.0436.05
24.40
25.0436.05
24.40
25.0436.05
Part Name Male Female7114-4618-02 7116-4618-02
7114-4619-02 7116-4619-02
7114-4618-08 7116-4618-08
7114-4619-08 7116-4619-08
Applicable Clip 7047-9580 (Ref) ____
0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
Color/ Male Part Female Part Pole Polarity Description Number Number Delete Caps
5 A Black 7282-2004-30 7283-2004-30 ____
5 A Black 7282-2005-30 7283-2005-30 ____
5 A Black 7282-2006-30 7283-2006-30 ____
5
5
5
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-2004-30 7283-2004-30
7282-2005-30 7283-2005-30
7282-2006-30 7283-2006-30
PHOTO UNAVAILABLE
PHOTO UNAVAILABLE
PHOTO UNAVAILABLE
YAZ1342-A.qxd:YAZ1310-A.qxd 9/13/05 3:20 PM Page 12
1.5 SERIES UNSEALED
BACK TO YESC KAIZENCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 1
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
TERMINAL, M
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, M
HOUSING, F
0.5mm2
wire1.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00� 5� 10� 15� 20� 25� 30� 35� 40� 45
Current (A)
Temperature: Rise Over Ambient (ROA) vs. Current
Tem
per
atu
re (
RO
A)
(°C
)
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
BACK TO SERIES MENU
T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
YESC YESC KAIZENApplicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4100-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
YESC KAIZEN is preferred (equal performance/lower insertion force)
Male Terminal
Female Terminal
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
0.90
2.40
UNIT: mm
UNIT: mm
1.50
0.80
25.50 20.55
2.85
2.60
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 3
YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female
7114-4100-02 ____ 7116-4100-02 7116-4780-02
7114-4101-02 ____ 7116-4101-02 7116-4781-02
7114-4100-08 ____ 7116-4100-08 ____
7114-4101-08 ____ 7116-4101-08 ____
Applicable Clip ____ 7047-9580 (Ref) ____ ____
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey ____ 7282-6443-40 ____ 7283-6443-40 ____
2 A Orange ____ 7282-6443-50 ____ 7283-6443-50 ____
2 B Green ____ 7282-6444-60 ____ 7283-6444-60 ____
2 B Yellow ____ 7282-6444-70 ____ 7283-6444-70 ____
3 A Light Grey ____ 7282-3440-40 ____ 7283-3440-40
4 A Light Grey ____ 7282-6449-40 ____ 7283-6449-40 ____
4 A Orange ____ ____ ____ 7283-6449-50 ____
4 A Yellow ____ ____ ____ 7283-6449-70 ____
4 B Green ____ 7282-3443-60 ____ 7283-3443-60 ____
6 A Light Grey ____ 7282-6454-40 ____ 7283-6454-40 ____
6 B Green ____ ____ ____ 7283-4016-60 ____
8 A Light Grey ____ 7282-3441-40 ____ 7283-3441-40 ____
10 A Light Grey ____ 7282-6455-40 ____ 7283-6455-40 ____
12 A Light Grey ____ 7282-3442-40 ____ 7283-3442-40
16 A Green ____ 7282-6453-60 ____ 7283-6453-60 7282-5690-60
16 B Blue ____ 7282-6456-90 ____ 7283-6456-90 ____
16 C Light Grey 7282-5536-40 ____ ____ 7283-3585-40 ____
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 4
14.70
26.15
24.75
24.75
19.65
14.70
26.15
24.7514.70
15.70
38.35
19.80
H o u s i n g M a t e r i a l : P B T + G F
19.65
24.7514.70
18.65
16.7024.75
26.50
15.70
38.35
15.70
38.35
19.80
19.80
19.2538.35
26.50
15.7038.35
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
BACK TO SERIES MENU
2
2
3
4
4
UNIT: mm
*Part meets USCAR interface standard at time of printing.
Poles Male Housing Female Housing
7282-6443-40 7283-6443-40*
7282-6444-60 7283-6444-60*
7282-3440-40 7283-3440-40*
7282-6449-40 7283-6449-40*
7282-3443-60 7283-3443-60*
GO TO PAGE 2 OF 3
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 5
23.60
26.6026.60
26.55
24.5038.35
25.15
24.7519.75
23.60
26.6023.10
26.50
22.65
38.35
26.55
28.00
38.35
26.15
24.7516.70
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
H o u s i n g M a t e r i a l : P B T + G F
6
6
8
10
12
UNIT: mm
26.50
19.20
38.35
26.15
24.7516.70
Poles Male Housing Female Housing
7282-6454-40 7283-6454-40*
7283-4016-60*
7282-3441-40 7283-3441-40*
7282-6455-40 7283-6455-40*
7282-3442-40 7283-3442-40*
N/A
*Part meets USCAR interface standard at time of printing.
GO TO PAGE 3 OF 3BACK TO PAGE 1 OF 3
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 6
26.55
35.0038.35
26.55
35.0038.35
23.60
26.6033.60
23.60
33.60 26.60
23.60
26.6033.60
16
16
16
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
BACK TO SERIES MENU
BACK TO PAGE 1 OF 3
Poles Male Housing Female Housing
7282-6453-60 7283-6453-60*
7282-6456-90 7283-6456-90*
7283-3585-40*
N/A
*Part meets USCAR interface standard at time of printing.
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 7
2.8 SERIES UNSEALED
BACK TO YESC KAIZENCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 1
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
S p e c i f i c a t i o n s
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
Connector PBT + GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
0.5mm2
wire2.5mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60
Current (A)
Tem
per
atu
re (
RO
A)
(°C
)
Temperature: Rise Over Ambient (ROA) vs. Current
TERMINAL, M
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, M
HOUSING, F
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 2
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
BACK TO SERIES MENU
T e r m i n a l
Male Terminal Female Terminal
2.80
0.80
27.40
4.10
3.10 19.75
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
UNIT: mm
YESC YESC KAIZENApplicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4110-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4111-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 ____ Sn 1.5 ~ 2.5 14 2.0
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
YESC KAIZEN is preferred (equal performance/lower insertion force)
Male Terminal
Female Terminal
0.90
2.40
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 3
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey ____ 7282-6445-40 ____ 7283-6445-40 ____
4 A Light Grey ____ 7282-6446-40 ____ 7283-6446-40 ____
6 A Light Grey ____ 7282-6466-40 ____ 7283-6466-40 ____
6 BGreen/ ____ ____ ____ 7283-3242-60 ____
Direct only
8 A Light Grey ____ 7282-3243-40 ____ 7283-3243-40 ____
8 BGreen/ ____ ____ ____ 7283-3244-60 ____
Direct only
10 A Light Grey ____ 7282-6457-40 ____ 7283-6457-40 ____
12 A Light Grey ____ 7282-6467-40 ____ 7283-6467-40 ____
12 B Green ____ 7282-6468-60 ____ 7283-6468-60 ____
YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female
7114-4110-02 ____ 7116-4110-02 7116-4270-02
Terminal 7114-4111-02 ____ 7116-4111-02 7116-4271-027114-4112-02 ____ 7116-4112-02 7116-4272-02
Applicable Clip ____ 7047-9580 (Ref) ____ ____
BACK TO SERIES MENU
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 4
25.80
23.70
38.35
24.10
26.6022.30
24.10
26.6022.30
18.25
25.35
24.75
18.55
18.2524.75
20.25
20.50
38.35
24.10
26.6027.30
24.10
26.6027.30
27.05
20.85
38.35
27.10
28.7038.35
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
BACK TO SERIES MENU
H o u s i n g M a t e r i a l : P B T + G F
2
4
6
6
8
8
UNIT: mm
Poles Male Housing Female Housing
7282-6445-40 7283-6445-40
7282-6446-40 7283-6446-40
7282-6466-40 7283-6466-40
7283-3242-60
7282-3243-40 7283-3243-40
7283-3244-60
N/A
N/A
GO TO PAGE 2 OF 2
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 5
27.10
33.7038.35
27.10
38.7038.35
27.10
38.3538.70
24.10
26.6032.30
24.10
26.6037.30
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
BACK TO PAGE 1 OF 2
10
12
12
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-6457-40 7283-6457-40
7282-6467-40 7283-6467-40
7282-6468-60 7283-6468-60
24.10
26.6037.30
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 6
6.3 SERIES UNSEALED
BACK TO YESCCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-D.qxd:YAZ1310-D.qxd 9/13/05 4:54 PM Page 1
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
HOUSING, M TERMINAL, F
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mmTerminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
1.0mm2
wire4.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60 70 80
Current (A)
Temperature: Rise Over Ambient (ROA) vs. Current
Tem
per
atu
re (
RO
A)
(°C
)
YAZ1342-D.qxd:YAZ1310-D.qxd 9/7/05 3:52 PM Page 2
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80 3.20
0.90
R 0
.80
u n s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8
ENU BACK TO SERIES MENU
T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
6.30
0.80
32.25
3.80
23.30
7.50
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
UNIT: mm
P a r t N u m b e r S u m m a r y C h a r t
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
Male Terminal
Female Terminal
0.90
2.40
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
Part Name Male Female7114-4120-02 7116-4120-02
Terminal 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) ____
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number2 A Light Grey ____ 7282-6458-40 ____ 7283-6458-40
4 A Light Grey ____ 7282-6469-40 ____ 7283-6469-40
6 A Light Grey 7282-5604-40 ____ ____ 7283-3740-40
6 B Green ____ ____ ____ 7283-3741-60
YAZ1342-D.qxd:YAZ1310-D.qxd 9/7/05 3:52 PM Page 3
26.00
34.60 27.35
26.00
34.60 27.35
26.00
26.1027.35
22.70
26.70
45.15
30.00
28.50
45.15
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
18.70
24.3027.35
2
4
6
6
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-6458-40 7283-6458-40*
7282-6469-40 7283-6469-40
7283-3740-40
7283-3741-60
N/A
N/A
*Part meets USCAR interface standard at time of printing.
YAZ1342-D.qxd:YAZ1310-D.qxd 9/7/05 3:52 PM Page 4
9.5 SERIES SEALED
BACK TO YESC KAIZENCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
CABLE SEAL & CAVITY PLUG
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-E.qxd:YAZ1310-E.qxd 9/8/05 10:35 AM Page 1
9 . 5 x 1 . 2 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 12AWG ~ 8AWG (4mm2 ~ 8mm2)
Terminal Pitch Horizontal: 14.00 mm
Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
INDIVIDUALWIRE SEAL, M
INDIVIDUALWIRE SEAL, F
INTERFACESEAL, F
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PRE-SET SECONDARYHOUSING (CPA) (OPTIONAL), FHOUSING, M
HOUSING, F
END-SEAL RETAINER, M(2 PER ASSEMBLY)
TERMINAL, M
END-SEAL RETAINER, F(2 PER ASSEMBLY)
Temperature: Rise Over Ambient (ROA) vs. Current
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
0 10 20 30 40 50 60 70 80 90 100
Tem
pera
ture
(RO
A) (
°C)
4mm2
wire
Current (A)
10mm2
wire
YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:54 PM Page 2
Description Part Number Color Material Wire O.D. Range
7157-3581-80 Orange Silicone 4.3 ~ 5.8
7157-3580-60 Green Silicone 3.4 ~ 4.6
7157-3582-90 Blue Silicone 2.5 ~ 3.5
Unused Cavity Plug 7157-3583 Black Silicone____
s e a l e d c o n n e c t i o n s y s t e m 9 . 5 x 1 . 2
ENU BACK TO SERIES MENU
T e r m i n a lUNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-3273-02 Sn 10 8 10
7114-3250 Sn 6 10 6
7114-3251 Sn 4 12 4
7116-3285-02 Sn 10 8 10
7116-3250 Sn 6 10 6
7116-3251 Sn 4 12 4
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
Male Terminal
Female Terminal
11.3
0
29.00
9.50
40.00
Material: Copper Alloy Thickness: t=0.6 Material: Copper Alloy Thickness: t=0.6
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
.80
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
0.90
2.40
C a b l e S e a l & C a v i t y P l u gUNIT: mm
Cable Seal
�14
.3
16.19.0
�13
.6
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
40.00
9.50
1.20
40.0029.00
11.3
04.
4
Male Terminal Female Terminal
YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:55 PM Page 3
31.55
41.2048.50
Part Name Male Female7114-3273-02 7116-3285-02
Terminal 7114-3250 7116-3250
7114-3251 7116-3251
7157-3581-80
Cable Seal 7157-3580-60
7157-3582-90Unused
Cavity Plug 7157-3583
Applicable Clip ____ 7047-9580 (Ref)
End-Seal Retainer 7158-6174-40 7158-6174-40
28.25
37.70
57.702
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-3214-30 7283-3214-30
9 . 5 x 1 . 2 s e a l e d c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
P a r t N u m b e r S u m m a r y C h a r t
Color/ Male Part Female Part DeletePole Polarity Description Number Number Caps
2 A Black 7282-3214-30 7283-3214-30 ____
YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:55 PM Page 4
HYBRIDSERIES
BACK TO YESC KAIZENCONTENTS MENU
SPECIFICATIONS
TERMINAL
RETAINER CLIP/BRACKET DIMENSIONS
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 1
H Y B R I D c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section
T e r m i n a lYESC YESC KAIZEN Applicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
1.5mm7114-4100-02/-08 ——— Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02/-08 ——— Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 ——— Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 ——— Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 ——— Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 ——— Sn 4.0 12 3.0
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm7116-4100-08 ——— Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4101-08 ——— Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 ——— Sn 4.0 12 3.0
UNIT: mm
FemaleTerminal
MaleTerminal
There are many different terminals and cable seals that can be used with Hybrid connectors. Please refer to theterminal and cable seal pages for 1.5, 2.8 and 6.3 sealed and unsealed connectors. If you have questions, pleasecall 1-888-942-9152 for assistance.
YAZ1342-F.qxd 9/28/05 12:09 PM Page 2
c o n n e c t i o n s y s t e m H Y B R I D
BACK TO SERIES MENU
P a r t N u m b e r S u m m a r y C h a r t
2.8mm
1.5mm
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) �6.5mm
UNIT: mm
6.3mm
0.90
2.40
Terminal
YESC YESC KAIZEN YESC YESC KAIZENMale Part Male Part Female Part Female Part
Part Name Number Number Number Number
7114-4100-02 ——— 7116-4100-02 7116-4780-02
7114-4100-08 ——— 7116-4100-08 ———7114-4101-02 ——— 7116-4101-02 7116-4781-02
7114-4101-08 ——— 7116-4101-08 ———
7114-4110-02 ——— 7116-4110-02 7116-4270-02
7114-4111-01 ——— 7116-4111-02 7116-4271-02
7114-4112-02 ——— 7116-4112-02 7116-4272-02
7114-4120-02 ——— 7116-4120-02 ———
7114-4121-02 ——— 7116-4121-02 ———
7114-4122-02 ——— 7116-4122-02 ———
Applicable Clip 7047-9580 (Ref) ——— ——— ———
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 3
H Y B R I D c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and G0406 (PA Type) (for 6.3 terminal).
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number
8 ALight Grey
6 x1.5, 2x2.8____ 7282-6448-40 ____ 7283-6448-40
10 ALight Grey
6x1.5, 4x2.8____ 7282-6459-40 ____ 7283-6459-40
Black13 A 9x0.64, 4x1.5
____ ____ ____ 7283-3522-30
BLight Grey
139x0.64, 4x1.5
____ ____ ____ 7283-3523-40
13 ALight Grey
11x2.8,2x6.3____ 7282-6569-40 ____ 7283-6569-40
Black14 A
12x0.64, 2x1.5____ ____ ____ 7283-4490-30
14 ALight Grey
10x1.5, 4x2.8____ 7282-6447-40 ____ 7283-6447-40
ABlack
1412x0.64, 2x1.5
____ ____ ____ 7283-9281-30
ABlack
206x2.8, 14x1.5
____ 7282-9450-30 ____ 7283-9450-30
ABlack
284x6.3, 24x0.64
____ ____ ____ 7283-9504-30
Black34 A 1x6.3, 6x2.8, ____ 7282-9150-30 ____ 7283-9151-30
27x1.5Light Grey
34 B 1x6.3, 6x2.8, ____ 7282-9152-40 ____ 7283-9153-4027x1.5Black
38 A30x0.64, 8.2.8
____ 7282-2784-30 ____ 7283-2784-30
Black43 A 34x1.5, 6x2.8, ____ 7282-4190-30 ____ 7283-4190-30
3x6.3Light Grey
43 B 34x1.5, 6x2.8, ____ 7282-4192-40 ____ 7283-4192-403x6.3
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 4
48.80
24.10
27.35
28.10
45.1551.20
24.10
26.6023.10
22.35
23.2821.80
24.10
26.6030.20
27.10
38.35
31.60
27.10
38.35
24.50
c o n n e c t i o n s y s t e m H Y B R I D
BACK TO SERIES MENU
H o u s i n g M a t e r i a l : P B T + G F
8
10
13
13
13
14
Poles Male Housing Female Housing
7282-6448-40 7283-6448-40
7282-6459-40 7283-6459-40
7283-3522-30
7283-3523-40
7282-6569-40 7283-6569-40
7283-4490-30
UNIT: mm
19.81
26.20 24.75
19.81
26.20 24.75
N/A
N/A
N/A
GO TO PAGE 2 OF 3
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 5
60.40
72.7064.80
65.70
72.7060.00
39.90
49.9068.23
27.10
38.35
38.60 37.20
24.10
26.60
41.51
86.20 53.97
23.50
23.2826.00
47.90
55.9068.23
14
14
20
28
34
H Y B R I D c o n n e c t i o n s y s t e m
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-6447-40 7283-6447-40
7283-9281-30
7282-9450-30 7283-9450-30
7283-9504-30
7282-9150-30 7283-9151-30
GO TO PAGE 3 OF 3BACK TO PAGE 1 OF 3
N/A
N/A
BACK TO SERIES MENU
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:26 PM Page 6
34.65
40.9582.00
21.50
76.40 24.75
41.30
63.4546.50
67.90
45.25
44.42
41.30
63.4546.50
67.90
45.25
44.42
60.40
72.7064.80
47.90
55.9068.23
34
38
43
43
c o n n e c t i o n s y s t e m H Y B R I DH o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
Poles Male Housing Female Housing
7282-9152-40 7283-9153-40
7282-2784-30 7283-2784-30
7282-4190-30 7283-4190-30
7282-4192-40 7283-4192-40
BACK TO PAGE 1 OF 3
BACK TO SERIES MENU
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:26 PM Page 7
HEADERSERIES
BACK TO YESC KAIZENCONTENTS MENU
CONSTRUCTION
SPECIFICATIONS
CURRENT RATING CURVE
TERMINAL
PART NUMBER SUMMARY CHART
PHOTOS/DIMENSIONS
NAVIGATION TIPS
CLICK ON YOUR SELECTION:
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:17 PM Page 1
c o n n e c t i o n s y s t e m H E A D E R
0
BACK TO SERIES MENU
C o n s t r u c t i o n
S p e c i f i c a t i o n s
C u r r e n t R a t i n g C u r v e
Connector See Section
Material Male Terminal Brass (Sn Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
SEE APPLICABLE BLADE SIZE SECTION
PCB HOUSING, M
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PCB TERMINAL, M
HOUSING, F
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 2
c o n n e c t i o n s y s t e m H E A D E R
BACK TO SERIES MENU
2.8mm
T e r m i n a l
Male PCB Terminal Female Terminal
Material: Brass Material: Copper Alloy Thickness: t=0.3
PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION
FemaleTerminal
1.5mm
YESC YESC KAIZEN Applicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal ____ ____ ____ ____ ____ ____
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 ____ Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 ____ Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 ____ Sn 4.0 12 3.0
UNIT: mm
6.3mm
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 3
c o n n e c t i o n s y s t e m H E A D E R
0
1.5mm
P a r t N u m b e r S u m m a r y C h a r t
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
Terminal2.8mm
6.3mm
BACK TO SERIES MENU
YESCPart Name Male Female Female
____ 7116-4100-02 7116-4780-02____ 7116-4100-08 ____
____ 7116-4101-02 7116-4781-02____ 7116-4101-08 ____
____ 7116-4110-02 7116-4270-02____ 7116-4111-02 7116-4271-02____ 7116-4112-02 7116-4272-02____ 7116-4120-02 ____
____ 7116-4211-02 ____
____ 7116-4122-02 ____
YESC KAIZEN
Male Part YESC YESC KAIZENPole Polarity Color/Description Number Female Part Number Female Part Number
2 A Black 7382-5597-40 7283-6458-406.3mm Header
2 A Light Grey 7282-5608-30 7283-6458-406.3mm Header
4 A Black 7382-5613-30 7283-6469-406.3mm Header
10 A Light Grey7382-5884-40 7283-6455-401.5mm Header
10 B Black 7382-6379-30 7283-6455-401.5mm Header
12 A Light Grey7382-5568-40 7283-6467-402.8mm Header
12 A Black7382-5957-30 7382-5957-301.5mm Header
14 A Light Grey 7382-5627-40 7283-6447-406.3mm Header
16 A Green/Config 1 7382-5551-60 7283-6453-601.5mm Header
16 A Green/Config 27382-5681-60 7283-6453-601.5mm Header
16 A Green/Config 37382-5682-60 7283-6453-601.5mm Header
32 A Black 7382-5552-307283-6456-90
1.5mm Header 7283-3585-40
32 B Light Grey 7382-5881-40 7283-6456-901.5mm Header 7283-3585-40
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 4
24.55
33.10
37.60
19.20
25.70
26.50
23.60
26.6023.10
23.60
26.6023.10
26.00
26.1027.35
26.15
38.5030.20
26.05
25.7041.50
19.20
25.70
40.70
18.70
24.3027.35
18.70
24.3027.35
2
2
4
10
10
c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16 UNIT: mmM a t e r i a l : P B T + G F
Poles Male Housing Female Housing
7382-5597-40* 7283-6458-40*
7382-5608-30* 7283-6458-40*
7382-5613-30 7283-6469-40
7382-5884-40* 7283-6455-40*
7382-6379-30* 7283-6455-40*
BACK TO SERIES MENU
GO TO PAGE 2 OF 3
*Part meets USCAR interface standard at time of printing.
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 5
27.20
49.1030.20 37.20
24.10
26.60
23.60
26.6026.60
27.10
52.7031.30
24.10
26.6037.30
26.45
22.30
35.00
26.15
48.8030.20
29.20
48.8030.20
23.60
33.60 26.60
23.60
33.60 26.60
H E A D E R c o n n e c t i o n s y s t e m
BACK TO SERIES MENU
GO TO PAGE 3 OF 3BACK TO PAGE 1 OF 3
12
12
14
16
16
Poles Male Housing Female Housing
7382-5568-40 7283-6467-40
7382-5957-30* 7382-5957-30*
7382-5627-40 7283-6447-40
7382-5551-60* 7283-6453-60*
7382-5681-60* 7283-6453-60*
UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : P B T + G F
*Part meets USCAR interface standard at time of printing.
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 6
23.60
26.6033.60
23.60
33.60 26.60
23.60
26.6033.60
23.60
33.60 26.60
26.15
82.0030.20
22.55
22.30 82.00
31.20
34.8031.60
23.60
33.60 26.6016
32
32
c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16
UNIT: mm
Poles Male Housing Female Housing
7382-5682-60* 7283-6453-60*
7382-5552-30* 7283-6456-90 (16P)* 7283-3585-40 (16P)*
7382-5881-40* 7283-6456-90 (16P)* 7283-3585-40 (16P)*
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M a t e r i a l : P B T + G F
*Part meets USCAR interface standard at time of printing.
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 7
TERMINALREMOVAL
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TOOL FOR 0.64 SERIES
TOOL FOR 1.5 AND 2.8 SERIES
TOOL FOR 6.3 AND 9.5 SERIES
CLICK ON YOUR SELECTION:
YAZ1342-H.qxd:YAZ1310-H.qxd 9/7/05 4:12 PM Page 1
35.00
12.00
2.30
R 1.50
1.80– 0.1
0
1.00
1.40
Description Order Number
YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series. G0406 (PA Type)
UNIT: mm
T E R M I N A L R E M O V A L
Description Order Number
YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374
20.00
1.05
0
-0
.05
(20.55)
45�
1.20
0
-0
.05
(17.00)
3.00
±0.1
1.00
±0.1
R 0.
30
R 0.30
60�
UNIT: mm
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
Description Order Number
YESC KAIZEN Connector Terminal Removal Tool for 0.64 series. 49YA000263
UNIT: mm
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YAZ1342-H.qxd:YAZ1310-H.qxd 9/7/05 4:13 PM Page 2
P A R T N U M B E R I N G M E T H O D O L O G Y
7 X X X - X X X X - X X :
Base Number:Sequential
(No specific meaning)
No suffix indicates: Natural Colorfor plastic, and black for rubber.
Suffix, Denotes Part Color or Plating Type: -__-02 = Sn Plating-08 = Precious Metal Plating-10 = Dark Grey-20 = Purple-30 = Black-40 = Light Grey-50 = Orange / Red / Pink-60 = Green-70 = Yellow-80 = Brown-90 = Blue
Degree of Assembly
1 = Single Component2 = Sub-Assembly3 = Full Assembly(ex. Header, Connector w/terminated wire, etc.)
Component Description:14 = Terminal, Male16 = Terminal, Female82 = Connector, Male (newer)83 = Connector, Female (newer)
Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.
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YAZ1310-PG51_59.qxd:YAZ1310-PG51_59.qxd 9/12/05 12:45 PM Page 7
DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by YazakiCorporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes nowarranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and anysuch express warranty shall be the sole and exclusive liability of Yazaki.Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
SEPTEMBER 2005 © 2005 Yazaki North America, Inc.
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YAZ1310-Kaizen1stSect.qxd:YAZ1310-Kaizen1stSect.qxd 9/12/05 12:41 PM Page 6
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NORTH AMERICA
Headquarters:
6801 Haggerty Road,
Canton, MI 48187, USA
734.983.1000
888.942.9152
El Paso Division:
1265 Peter Cooper, CIMS 711-00-00
El Paso, Texas 79936, USA
915.858.8100
ASIA & SOUTH AMERICA
Singapore Component PET, LTD.:
(SINCOM)
79 Anson Road #08-01
SINGAPORE 079906
65.622.6.6910
Japan:
World Headquarters
Component Operations:
1500 Mishuku, Susono-City
Shizuoka-Ken
410-1194 JAPAN
81.559.65.3026
EUROPE
Components Business Unit
Cologne:
Robert-Bosch-Strasse 43
D-50769 Cologne, GERMANY
49.221.59799.0
Components Business Unit
Croatia:
HR-10000 Zagreb
Budmanijeva 1
Zagreb, CROATIA
385.1.6323.100
Hemel Hempstead:
Unit 1. The Willows, Mark Road
Hemel Hempstead, Hertfordshire
HP1 7AV UNITED KINGDOM
44.1442.29.2400
Belgium:
Bedrijfsstraat 1220, B-3660
Opglabbeek, BELGIUM
32.89.85.21.40
Barcelona:
Gran Via de Les Corts Catalanes 184
Atico 2A,
E-08038 Barcelona, SPAIN
34.93.432.9200
Gothenburg:
Exportgatan 38B
SE-422 46 Hisings-Backa, SWEDEN
46.31.742.0600
Torino:
Via Leonardo da Vinci, 29
I-10095 Grugliasco
Torino, ITALY
39.011.780.4848
www.yazaki-na.com
888.942.9152
YAZ1342.qxd:Final_covers 9/8/05 1:13 PM Page 11