claval deluge valve tm 134-89 manual

8/10/2019 Claval Deluge Valve TM 134-89 manual

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134-89


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100G2100G

U.L. Listed / U.L.C. Listed

Globe or Angle Pattern

Proven Reliable Design

The Cla-Val Model 100G/2100G Deluge Valve is designed for use in controlling

water flow to Deluge, Pre-Action, or Foam-Water type fire protection sprinkler

systems. This valve is U.L. Listed in "Special Systems Water Control Valves

Class I (VLFT)".

The Model 100G-2100G is a hydraulically-operated, diaphragm-actuated, globe

or angle pattern Deluge Valve. It consists of three major components: the body,

the cover, and the diaphragm assembly. The only moving part is the diaphragm

assembly. Packless construction and simplicity of design assures long service

life and dependable low maintenance for this valve. All ferrous parts are fusionepoxy coated internally and externally for added corrosion resistance, along

with a delrin sleeve stem and teflon coated removable seat.

Typical Application

Deluge Valve

The Model 100G/2100G is installed to control the water flow to the

sprinklers in Deluge, Pre-Action, or Foam-Water type systems. A

simplified system is used to illustrate typical operation.

The Model 100G/2100G Deluge Valve (3) is

maintained in the closed position by means of

system water pressure controlled by a pilot

control (4). When the pilot control valve

receives a signal from the fire detection sys-

tem, it allows the deluge valve to open.

Firefighting water (1) then enters system

piping (5) and discharges from

sprinklers (6).

4

1

23

5

UL

Globe: 3" 10"Angle: 3" 10"

Ductile Iron 150 ANSI B16.42 flangedCast Steel 150 ANSI B16.5 flanged

150 class, 250 psi maximum (Ductile Iron)150 class, 285 psi maximum (Cast Steel)

300 class, 400 psi maximum

Water, to 180F MAX.

Main Valve Body & Cover:

Ductile Iron ASTM A-536* UL,ULC

Cast Steel ASTM A216-WCB* UL,ULC

Nickel Aluminum Bronze ASTM B148 UL,ULC

Naval Bronze ASTM B61 UL,ULC

Super Duplex Stainless steel UNS32750 UL,ULCStainless Steel ASTM A743-CF-8M UL,ULC

Main Valve Internal Trim:

Bronze ASTM B61Stainless Steel Type 303

Monel QQ-N-281 Class B

Diaphragm and Disc:

Buna-N

synthetic rubber*Internally & Externally Epoxy Coated Standard

Sizes

End Details

Pressure Rating

Temperature Range

Materials

Specifications

1. Catalog No. 100G or 2100G 2. Size3. Body and Cover Material 4. Globe or Angle Pattern5. Pressure Class 6. Internal Trim Material

When Ordering, Please Specify

Friction Loss For use in hydraulically calculatedsystems, friction loss equivalent to:

100G (Globe):

3" Size=42 Ft. of 3" Pipe





2100G (Angle):






(1) From System Water Supply

(2) System Shut-off Valve (Visual Stem)

(3) Cla-Val Model 100G or 2100G

(4) Pilot Control System

(5) Sprinkler System Piping

(6) Sprinklers

MODEL


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PO Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800Fax: 949-548-5441 Web Site: cla-val.com E-mail: [email protected]

CLA-VAL

CLA-VAL CANADA CLA-VAL EUROPE4687 Christie Drive

Beamsville, Ontario

Canada L0R 1B4

Phone: 905-563-4963Fax: 905-563-4040

E-Mail: [email protected]

Chemin des Msanges 1

CH-1032 Romanel/

Lausanne, Switzerland

Phone: 41-21-643-15-55Fax: 41-21-643-15-50

E-Mail: [email protected] CLA-VAL 2011 Printed in USA Specifications subject to change without notice.

CLA-VAL UKDainton House, Goods Station Road

GB - Tunbridge Wells

Kent TN1 2 DH England

Phone: 44-1892-514-400

Fax: 44-1892-543-423E-Mail: [email protected]

Represented By:

To calculate the maximum wet sprinkler pilot height above the valve, use the graph below.

E-100G (R-5/2011)

Functional Data

Valve SizeInches 3 4 6 8 10

mm 80 100 150 200 250

CV

Factor

GlobePattern

Gal./Min. (gpm) 115 200 440 770 1245

Li tres/Sec. ( l/s) 27.6 48 105.6 184.8 299

Angle

Pattern

Gal./Min. (gpm) 139 240 541 990 1575

Litres/Sec. (l/s) 33.4 58 130 238 378

Valve Size (Inches) 3 4 6 8 10

A 150 ANSI 12.00 15.00 20.00 25.38 29.75

AA 300 ANSI 13.25 15.62 21.00 26.38 31.12

BDia. 9.12 11.50 15.75 20.00 23.62

CMax. 8.19 10.62 13.38 16.00 17.12

D 2.56 3.19 4.31 5.16 8.50

E 150 ANSI 7.00 8.50 10.00 12.69 14.88

EE 300 ANSI -- 8.81 10.50 13.19 --

F 150 ANSI 4.00 4.97 6.00 8.00 8.62

FF 300 ANSI -- 5.28 6.50 8.50 --

G 4.75 5.94 7.25 8.50 10.50

H 2.69 2.81 3.88 5.31 6.56

J 2.56 2.81 3.81 4.81 5.81

K 7.00 4.03 6.75 17.00 15.50

L 2.56 2.81 3.81 4.81 8.50

M 1.75 2.41 2.75 4.00 4.24

N NPT 1/2"-14 3/4"-14 3/4"-14 1"-11 1/2 1"-11 1/2

P NPT 1-1/4"-11 1/2 2"-11 1/2"

R 150 ANSI 2.50 3.47 3.25 4.19 7.12

RR 300 ANSI 3.12 3.78 3.75 4.69 7.81

X Pilot System 15.00 17.00 29.00 31.00 33.00

Y Pilot System 11.00 12.00 20.00 22.00 24.00

Z Pilot System 11.00 12.00 20.00 22.00 24.00

Valve Size (mm) 80 100 150 200 250

A 150 ANSI 305 381 508 645 756

AA 300 ANSI 337 397 533 670 791

BDia. 232 292 400 508 600

CMax. 208 270 340 406 435

D 65 81 110 131 216

E 150 ANSI 178 216 254 322 378

EE 300 ANSI -- 224 267 350 --

F 150 ANSI 102 126 152 203 219

FF 300 ANSI -- 134 165 216 --

G 121 151 184 216 267

H 68 71 99 135 167

J 65 71 97 122 148

K 178 102 171 432 394

L 65 71 97 122 216

M 45 61 70 102 108

N NPT 1/2"-14 3/4"-14 3/4"-14 1"-11 1/2 1"-11 1/2

P NPT 1-1/4"-11 1/2 2"-11 1/2"

R 150 ANSI 64 88 83 106 181

RR 300 ANSI 79 96 95 119 198

X Pilot System 381 432 737 787 838

Y Pilot System 279 305 508 559 610

Z Pilot System 279 305 508 559 610


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DIST.CODE 007A X58C

RESTRICTION ASSEMBLIES

SHEET 1 OF 2F:WORD/BUY/48834.TUB.DOC DWG. 48834 REV.AR

REV. AR CHGD. TO WORD FORMAT AND ADDED 48834-07B; -08K ,ECO 23087( 06/06/12) OV

TUBE CONNECTOR RESTRICTION PLUG

SIZE MATERIAL X58C

STOCK #.

ORIFICE

DIA.

MATERIAL

TUBE NPT

1 / 4 1 / 8-27 NPT

BRASS

45 FLARED

*37814B .031 (1/32)

S.STEEL

*80500C .062 (1/16)

3 / 8 1 / 8-27 NPT *67739D .040

3 / 8 3 / 8-18 NPT

*64672K .062 (1/16)

*99329-01D .094 (3/32)**48834-05F .125 (1/8)

1 / 2 1 / 2 -14 NPT **79730J .125 (1/8)

1 / 4 1 / 8-27 NPT

*85484E .031 (1/32)

DELRIN

*85486K .040

**48834-03A .125 (1/8)

*48834-04J .093

3 / 8 1 / 8-27 NPT

*88409-01G .031 (1/32)

*88409J .052

*42346H .062 (1/16)

**48834-01E .125 (1/8)

3 / 8 1 / 4-18 NPT

*42775H .062 (1/16)

**63604D .156 (5/32)

3 / 8 3 / 8-18 NPT

*10253D .031 (1/32)

*46946A .062 (1/16)

**64673H .125 (1/8)

*68565B .094 (3/32)

**43302K .188 (3/16)


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DIST.CODE 007A X58C

RESTRICTION ASSEMBLIES

SHEET 2 OF 2F:WORD/BUY/48834.TUB.DOC DWG. 48834 REV.AR

REV. AR CHGD. TO WORD FORMAT AND ADDED 48834-07B; -08K ,ECO 23087( 06/06/12) OV

TUBE CONNECTOR RESTRICTION PLUG

SIZE MATERIAL X58C

STOCK #.

ORIFICE

DIA.

MATERIAL

TUBE NPT

1 / 2 1 / 2 -14 NPT BRASS

45 FLARED

**12900H .125 (1/8)

DELRIN**48834-02C .188 (3/16)

**48834-06D .250 (1/4)

3 / 8 3 / 8 -18 NPT

303

45 FLARED

**48834-07B .125 (1/8)

**48834-08K .062 (1/16)

3 / 8 3 / 8 -18 NPT

ALUMINUM

37 FLARED **44734C .125 (1/8) S.STEEL


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100-02

Drip-Tight, Positive Seating

Service Without Removal From Line

Threaded or Flanged Ends

Globe or Angle Pattern

Every Valve Factory Tested

Powertrol Valve

The Cla-Val Model 100-02 is a hydraulically operated, diaphragmactuated, globe, or angle pattern valve. It consists of four majorcomponents: body, intermediate chamber, diaphragm assembly,

and cover. The diaphragm assembly is the only moving part.

The diaphragm assembly which is guided top and center by a

precision machined stem, utilizes a non-wicking diaphragm ofnylon fabric bonded with synthetic rubber. The diaphragm formsa seal between the cover chamber and intermediate chamber. A

synthetic rubber disc retained on three and one half sides formsa drip-tight seal with the renewable seat when pressure is appliedabove the diaphragm. As pressure above the diaphragm is

relieved and pressure is applied below the diaphragm, the valveopens wide for full flow. The rate of closing or opening can becontrolled by modulating flow into or out of the diaphragm

chambers.

The Model 100-02 is recommended where independentoperating pressure is desired. Available in various materials and

in a full range of sizes, with either threaded or flanged ends, its

applications are many and varied.

Full Open OperationWhen operating pressure below thediaphragm is applied and operating,pressure is relieved from the cover

chamber and, the valve is heldopen, allowing full flow.

Modulating Action

The valve holds any intermediate

position when operating pressure isequal above and below thediaphragm. A Cla-Val four-way pilot

control with "lock" position canmaintain this balance by stoppingflow in the pilot control

system.

Tight Closing OperationWhen pressure below the diaphragmis relieved and operating pressure is

applied to the cover chamber, thevalve closes drip-tight.

Principle of Operation

Four-Way Control Four-Way Control Four-Way Control with Lock

MODEL

(Full Internal Port)


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Options Heavy Spring - suffix KH

The heavy spring option is used in applicationswhere there is low differential pressure across thevalve, and the additional spring force is needed tohelp the valve close. The option is best suited forvalves used in on-off (non-modulating) service.

For assistance in selecting appropriate valveoptions or valves manufactured with specialdesign requirements, please contact ourRegional Sales Office or Factory.

Operating Temp. RangeAvailable Sizes

Specifications Model 100-02

Epoxy Coating - suffix KC

This option NSF 61 Listed and FDA approved,fusion bonded epoxy coating is for use with castiron, ductile iron or steel valves. This coating isresistant to various water conditions, certainacids, chemicals, solvents and alkalies. Epoxycoatings are applied in accordance with AWWA

coating specifications C116-03.Do not use with temperatures above 175 F

Viton Rubber Parts - suffix KB

Optional diaphragm, disc and o-ring fabricatedwith Viton synthetic rubber. Viton is well suited

for use with mineral acids, salt solutions,chlorinated hydrocarbons, and petroleum oils;and is primarily used in high temperature

applications up to 250 F. Do not use with epoxycoating above 175F.

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes 114" - 24" 114" - 16" 114" - 16"

Disc Retainer &Diaphragm Washer Cast Iron Cast Steel Bronze

Trim: Disc Guide,Seat & Cover Bearing

Bronze is StandardStainless Steel is Optional

Disc Buna-N Rubber

Diaphragm Nylon Reinforced Buna-N Rubber

Stem, Nut & Spring Stainless Steel

For material options not listed, consult factory.Cla-Val manufactures valves in more than 50 different alloys.

Materials

PIPE PLUG

OUTLET

SEAT-O-RING

LOWER STEM NUT

DISC GUIDE

STEM

DISC

DISC RETAINER

WASHER SPACER

LOCK WASHER

SEAT

STUD/BOLT

BODY

O-RING

SEAL GASKET

POWERUNIT BEARING

O-RING

POWERUNIT BODY

PIPE PLUG

HEX NUT

BEARING COVER

UPPER DIAPHRAGM

WASHER

LOWER DIAPHRAGMWASHER

INLET

RETAINING RING

DIAPHRAGM

UPPER STEM NUT

COVER

PIPE PLUG

Pattern Threaded Flanged Grooved End

Globe 38" - 3" 112" - 24" 112"-2"- 212"- 3"- 4"- 6"- 8"

Angle 112" - 3" 2" - 16" 2" - 3" - 4"

Fluids

-40 to 180 F

For assistance in selecting appropriate valve options or valves manufactured with special design requirements, please contactour Regional Sales Office or Factory.

Valve Body & CoverPressure Class

Flanged Threaded

Grade MaterialANSI

Standards*150

Class300Class

EndDetails

ASTM A536 Ductile Iron B16.42 250 400 400

ASTM A216-WCB Cast Steel B16.5 285 400 400

ASTM B62 Bronze B16.24 225 400 400

Note: * ANSI standards are for flange dimensions only.Flanged valves are available faced but not drilled.

End Details machined to ANSI B2.1 specifications. Consult factory when Maximum Operating Pressure

Differential (MOPD) is greater than 400 PSIDValves for higher pressure are available; consult factory for details

Pressure Ratings (Recommended Maximum Pressure - psi)


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Model 100-02

8 104 6

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

1

2

3

4

6

8

10

20

30

40

60

80

100

53

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches) 2 3 4 6 8 10 12

12

24

11/2

21/211/2

2 3

14 16

16

11/4

21/2

PressureDropps

i

14

Flow Rate gpm(water)

20

30

1 181/2* 1*3/4*(*Non Guided Stem)

3/8*

Model 100-02 Flow Chart (Based on normal flow through a wide open valve)

K = 894d4

C 2v

L = K12 f

K Factor(Resistance Coefficient)The Value of K is calculated from the formula:(U.S. system units)

Equivalent Length of Pipe

Equivalent lengths of pipe (L) are determined from the formula:(U.S. system units)

Fluid Velocity

Fluid velocity can be calculated from the following formula:

(U.S. system units)

d

V =.4085 Q

2

d

CV Factor

Formulas for computing C Factor, Flow (Q) and Pressure Drop

V

( P):

CV =Q

PCV=Q P CV

=Q

P

2V

Where:

U.S. (gpm) @ 1 psi differential at 60 F water

(l/s) @ 1 bar (14.5 PSIG) differential

or

at 15 C water

inside pipe diameter of Schedule 40 Steel Pipe (inches)

friction factor for clean, new Schedule 40 pipe

(dimensionless) (from Cameron Hydraulic Data,

18th Edition, P 3-119)

Resistance Coefficient (calculated)

Equivalent Length of Pipe (feet)

Flow Rate in U.S. (gpm) or (l/s)

Fluid Velocity (feet per second) or (meters per second)

Pressure Drop in (psi) or (bar)

=

=

=

=

=

=

=

=

=P

V

Q

L

K

f

d

C

Functional Data

*Estimated

Valve Size Inches 38 12 34 1 114 112 2 212 3 4 6 8 10 12 14 16 18 20 24 30

mm. 10 15 20 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750

CVFactor

Globe

Pattern

Gal./Min. (gpm.) 1.8 6 8.5 13.3 30 32 54 85 115 200 440 770 1245 1725 2300 2940 3725 5345 7655 10150

Litres/Sec. (l/s.) .43 1.44 2.04 3.2 7.2 7.7 13 20 28 48 106 185 299 414 552 706 894 1286 1837 2436

AnglePattern

Gal./Min. (gpm.) 29 61 1 01 139 240 541 990 1575 2500* 3060* 4200*

Litres/Sec. (l/s.) 7 15 24 33 58 130 238 378 600 734 1008

Equivalent

LengthofPipe

GlobePattern

Feet (ft.) 25 7 16 23 19 37 51 53 85 1 16 211 291 347 467 422 503 612 595 628 1181

Meters (m.) 7.6 2 .2 4 .8 7 .1 5 .7 12 15.5 16 26 35 64 89 106 142 129 154 187 181 192 552

AnglePattern

Feet (ft.) 46 40 37 58 80 139 176 217 222* 238* 247*

Meters (m.) 14 12 12 18 25 43 54 66 68 73 75

KFactor

Globe Pattern 16.3 3.7 5 .7 6 .1 3 .6 5 .9 5 .6 4 .6 6 .0 5 .9 6 .2 6 .1 5.8 6.1 5.0 5.2 5.2 4.6 4.0 5.3

Angle Pattern 7.1 4.4 3.3 4.1 4.1 4.1 3.7 3.6 2.9 2.8 2.6

Liquid Displaced fromCover Chamber When

Valve Opens

Fl. Oz .12 .34 .34 .70

U.S. Gal. .02 .02 .03 .04 .08 .17 .53 1.26 2.51 4.0 6.5 9.6 11 12 29 42

ml 3.5 10.1 10.1 20.7 75.7 75.7 121 163 303 643

Litres 2.0 4.8 9.5 15.1 24.6 36.2 41.6 45.4 109.8 197


12/24

Note: The top two flange holes on valve size 36 are threaded to 1 1/2"-6 UNC.

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other positions are acceptable. Due tocomponent size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend isolation valves be installed on inlet and outlet for maintenance.Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specificapplication data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.

Valve Size (Inches) 38 12 34 1 114 112 2 212 3 4 6 8 10 12 14 16 18 20 24 30

A Threaded 2.75 3.50 3.50 5.12 7.25 7.25 9.38 11.00 12.50 AA 150 ANSI 8.50 9.38 11.00 12.00 15.00 20.00 25.38 29.75 34.00 39.00 41.38 46.00 52.00 61.50 63.00

AAA 300 ANSI 9.00 10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50 47.64 53.62 63.24 64.50

AAAAGrooved End 8.50 9.00 11.00 12.50 15.00 20.00 25.38

B Dia. 2.50 3.12 3.12 4.38 5.62 5.62 6.62 8.00 9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50 41.50 45.00 53.16 56.00

CMax. 2.33 5.88 5.88 6.25 7.62 7.62 8.56 10.31 11.19 14.25 18.44 21.81 23.38 29.31 32.12 35.00 49.43 53.09 56.50 68.70

CCMax. Grooved End 6.87 7.81 9.63 10.25 13.50 17.18 20.43

D Threaded 3.25 3.25 4.75 5.50 6.25 DD 150 ANSI 4.00 4.75 5.50 6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.81 DDD 300 ANSI 4.25 5.00 5.88 6.38 7.88 10.50 13.25 15.56 17.75 20.25 21.62

DDDDGrooved End 4.75 6.00 7.50

E 1.25 0.88 0.88 1.63 1.12 1.12 1.50 1.69 2.06 3.19 4.31 5.31 9.25 10.75 12.62 15.50 12.95 15.00 17.75 21.31

EEGrooved End 2.00 2.50 2.88 3.12 4.25 6.00 7.56 F150 ANSI 2.50 3.00 3.50 3.75 4.50 5.50 6.75 8.00 9.50 10.50 11.75 15.00 16.50 19.25 22.50

FF300 ANSI 3.06 3.25 3.75 4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.00 16.50 19.25 24.00

GThreaded 1.88 1.88 3.25 4.00 4.50 GG150 ANSI 4.00 3.25 4.00 4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69 GGG300 ANSI 4.25 3.50 4.31 4.38 5.31 6.50 8.50 9.31 14.50 15.62 16.50

GGGGGrooved End 3.25 4.25 5.00

HNPT Body Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2

JNPT Cover Center Plug .125 .125 .125 .25 .25 .25 .50 .50 .50 .75 .75 1 1 1.25 1.50 2 1.5 1.50 1.50 2

KNPT Cover Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2Valve Stem InternalThread UNF 10-3210-3210-32 10-32

14-28 14-28 38-24 38-24 38-24 38-24 38-24 12-20 34-16 34-16 34-16 34-16

Stem Travel 0.4 0.4 0.6 0.7 0.8 1.1 1.7 2.3 2.8 3.4 4.0 4.5 5.1 5.63 6.75 7.5

Approx. Ship Wt. Lbs. 8 8 8 13 22 22 40 65 95 190 320 650 940 1675 2460 3100 4300 5400 8150 10300

Dimensions

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] Website cla-val.com

E-100-02 (R-9/2011)

Valve Size (mm) 10 15 20 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750A Threaded 70 89 89 130 184 184 238 279 318

AA 150 ANSI 216 238 279 305 381 508 645 756 864 991 1051 1168 1321 1562 1600

AAA 300 ANSI 229 254 295 337 397 533 670 790 902 1029 1105 1210 1362 1606 1638

AAAAGrooved End 216 216 228 279 318 381 508 645

B Dia. 64 80 80 111 143 143 168 203 232 292 400 508 600 711 832 902 1054 1143 1350 1422CMax. 59 149 149 159 194 194 217 262 284 362 468 554 594 744 816 889 1255 1348 1435 1745CCMax. Grooved End 174 174 198 245 260 343 436 519

D Threaded 83 83 121 140 159

DD 150 ANSI 102 121 140 152 191 254 322 378 432 495 528

DDD 300 ANSI 108 127 149 162 200 267 337 395 451 514 549

DDDDGrooved End 121 152 191

E 32 23 23 42 29 29 38 43 52 81 110 135 235 273 321 394 329 381 451 541

EEGrooved End 52 52 64 73 79 108 152 192 F150 ANSI 64 76 89 95 114 140 171 203 241 267 298 381 419 489 572

FF300 ANSI 78 83 95 105 127 159 191 222 260 292 324 381 419 489 610GThreaded 48 48 83 102 114

GG150 ANSI 102 83 102 102 127 152 203 219 349 378 399

GGG300 ANSI 102 89 110 111 135 165 216 236 368 397 419

GGGGGrooved End 83 108 127

HNPT Body Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2

JNPT Cover Center Plug .125 .125 .125 .25 .25 .25 .50 .50 .50 .75 .75 1 1 1.25 1.50 2 1.5 1.50 1.50 2KNPT Cover Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2Valve Stem InternalThread UNF 10-3210-3210-3210-32

14-28 14-28 38-24 38-24 38-24 38-24 38-24 12-20 34-16 34-16 34-16 34-16

Stem Travel 10 10 15 18 20 28 43 58 71 86 102 114 130 143 171 191

Approx. Ship Wt. Kgs. 1.4 1.4 1.4 6 10 10 18 30 43 86 145 295 426 760 1116 1406 1950 2449 3696 4672

G

GG

GGG

DInletDD

DDD

FFF

100-02Threaded &

Flanged

A

E

C(MAX)

K

J

H

Inlet Outlet

AAAAA

B (Diameter)

(MAX)

100-02Grooved

End


13/24

NORMALLY OPENPRESS AT 3 (C)

NORMALLY CLOSEDPRESS AT 3 (C)

UNIVERSAL-PRESSAT ANY ORIFICE. FORM

SOLENOIDDE-

ENERGIZED

SOLENOID

ENERGIZED

3

I

(C)

2(B)(A)

3

I

(C)

2(B)(A)

3

I

(C)

2(B)(A)

3

I

(C)

2(B)(A)

3

I

(C)

2(B)(A)

3

I

(C)

2(B)(A)

DESCRIPTION

MANUAL OPERATORS (OPTIONAL)

NOTE: Port Markings 1, 2, and 3 correspond directly to A, Band C.

Bulletin 8320 is a small 3-way solenoid operated valve with all threepipe connections located in the body. The bodies are of brass or stain-less steel construction. Standard valves have General Purpose, NemaType 1 Solenoid Enclosures. Valves that are equipped with a solenoid

enclosure which is designed to meet Nema Type 4-Water tight, NemaType 7 (C or D) Hazardous Locations - Class I, Group C or D, andNema Type 9 (E, F or G) Hazardous Locations - Class II , Group E, F orG are shown on separate sheets of Installation and MaintenanceInstructions, Form Numbers V-5391 and V-5381.

Check Nameplate for correct Catalog Number, pressure, voltage andservice.

Valves with suffix "MO" or "MS" in catalog number are provided with aManual Operator which allows manual operation when desired or dur-ing an interruption of electrical power.

INSTALLATION

Valve may be mounted in any position

POSITIONING

Connect piping to valve according to markings on valve body. Refer toFlow Diagram provided. Apply pipe compound sparingly to male pipethreads only; if applied to valve threads, it may enter valve and causeoperational difficulty. Pipe strain should be avoided by proper supportand alignment of piping. When tightening pipe, do not use valve aslever.

PIPING

Wiring must comply with local and National Electrical Codes. For valvesequipped with an explosion-proof, watertight solenoid enclosure, theelectrical fittings must be approved for use in the approved hazardouslocations. Housings for all solenoids are made with connections for 1/2inch conduit. The general purpose enclosure may be rotated to facilitatewiring by removing the retaining cap.

WIRING

OPERATIONNormally Closed: Applies pressure when solenoid is energized:exhausts pressure when solenoid is de-energizedNormally Open: Applies pressure when solenoid is de-energized;exhausts pressure when solenoid is energized.

Universal: For normally closed or normally open operation, selectionor diversion of pressure can be applied at port 1 (A), 2 (B), or 3 (C).

NOTE

SOLENOID TEMPERATURE

MAINTENANCE

COIL REPLACEMENT (REF. FIG. 2)

Alternating Current (A-C) and Direct Current (D-C) solenoids are built

differently. To convert from one to other, it is necessary to change thecomplete solenoid, including the core assembly.

Turn off electrical power, disconnect coil lead wires and proceed as

follows:

Spare Parts Kits and Coils are available for ASCO valves. Partsmarked with

Standard catalog valves are supplied with coils designed for contin-uous duty service. When the solenoid is energized for a long period,

the solenoid enclosure becomes hot and can be touched with thebare hand for only an instant. This safe operating temperature. Any

excessive heating will be indicated by the smoke and odor of burn-ing coil insulation.

CLEANING

A periodic cleaning of all valves is desirable. The time between

cleanings will vary, depending on the media and service conditions.In general, if the voltage to the coils is correct, sluggish valve oper-ation or excessive leakage will indicate that cleaning is required.

IMPROPER OPERATION

Faulty Control Circuit: Check the electrical system by energiz-

ing the solenoid. A metallic click signifies the solenoid is operat-ing. Absence of the click indicate loss of power supply. Check for

loose or blown-out fuses, open-circuited or grounded coil, brokenlead wires or splice.Burned-out Coil: Check for open-circuited coil. Replace coil, if

necessary.Low Voltage: Check voltage across coil leads. Voltage must be atleast 85% of nameplate ratings.Incorrect Pressure: Check valve pressure. Pressure to valve

must be within the range specified on nameplate.Excessive Leakage: Disassemble valve and clean all parts.Replace parts that are worn or damaged with a complete Spare

Parts Kit for best results.

Turn off electrical power supply and de-pressurize valve.

VALVE DISASSEMBLY AND REASSEMBLY (REF. FIG. 2)

WARNING: Turn off electrical power and line pressure to valvebefore making repairs. It is not necessary to remove valve from

pipe line for repairs.

1.

2.

3.

4.

5.

Remove retaining cap, nameplate and cover.Slip yoke containing coil, sleeves and insulating washers off thesolenoid base sub-assembly. Insulating washers are omitted

when molded coil is used. In some D.C. Constructions, a singleflux plate over the coil replaces yoke, sleeves and insulatingwashers.

Reassemble in reverse order of disassembly.

1.

2.

3.

Remove retaining cap and slip entire solenoid off solenoid basesubassembly or plugnut/core tube sub-assembly.

Unscrew bonnet or solenoid base sub-assembly. Remove core

assembly, core spring and body gasket.Remove end cap, body gasket, disc spring, disc holder, disc or

disc holder assembly.All parts are now accessible for cleaning or replacement. Replaceworn or damaged parts with a complete Spare Parts Kit for bestresults.

Reassemble in reverse order of disassembly paying carefulattention to exploded view provided.

1.

2.

3.

4.

5.

ORDERING INFORMATION FOR SPAREPARTS KITS

When Ordering Spare Parts Kits or CoilsSpecify Valve Catalog Number,

Serial Number and Voltage

INSTALLATION ANDMAINTENANCE INSTRUCTIONS

3-WAY SOLENOID VALVES, NORMALLY OPEN

NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION

IMPORTANT: For protection of the solenoid valve, install a straineror filter suitable for the service involved in the inlet side as close to the

valve as possible. Periodic cleaning is required depending on the ser-vice conditions.

BULLETIN

8320

ASCOFORM NO. V5291R2


14/24

NOTE: 1. FOR MOUNTING, A FLAT SURFACE MUST BE PROVIDED ACROSS THE

ENTIRE LENGTH OF THE BRACKET. THE VALVE BODY BECOMES SECURE

TO BRACKET, WHEN BRACKET IS TIGHTENED IN TO POSITION. IF THE VALVE HAS A MANUAL OPERATOR, A HOLE MUST BE MADE

THROUGH THE MOUNTING SURFACE FOR THE OPERATOR STEM.

RETAINING CAP

NAMEPLATE

COVER

YOKE

HOUSING

FLUX PLATE

(NOT PRESENT IN

ALL CONSTRUCTIONS)

SOLENOID BASE

SUB ASSEMBLY

(OPTIONAL)

MOUNTING BRACKET

(FOUR POSITIONS)TWO SELF-TAPPING

SCREWS PROVIDED

CORE SPRING(WIDE END IN CORE FIRST, CLOSED END

PROTRUDES FROM TOP OF CORE)

CORE ASSEMBLY

BODY GASKET

BODY

(BRASS)

DISC HOLDERASSEMBLY

DISC SPRING

BODY GASKET

END CAP

END CAP

BODY GASKET

DISC SPRING

DISC

DISC HOLDER

BODY(ST. ST.)

BODY GASKET

CORE ASSEMEBLY

CORE SPRING

(WIDE END IN CORE FIRST, CLOSED ENDPROTUDES FROM TOP OF CORE)

PLUGNUT/CORE TUBESUB-ASSEMBLY

BONNET GASKET

BONNET

SOLENOID ENCLOSURE

RETAINING CAP

PARTS INCLUDED INSPARE PARTS KITS

MANUAL OPERATORSCREW TYPE

(MS)

MANUAL OPERATORPUSH TYPE

(MO)

*

SLEEVE

INSULATING WASHER(OMITTED WHEN MOLDEDCOIL IS USED)

COIL

INSULATING WASHER(OMITTED WHEN MOLDED

COIL IS USED)

SLEEVE

*

*

*

*

*

**

*

*

**

**

*

*

(OPTIONAL)

MOUNTING BRACKET(SEE NOTE

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] cla-val.com

N-V5291 (R-3/2011)


15/24

INSTALLATION ANDMAINTENANCE INSTRUCTIONS

OPEN-FLAME, GENERAL PURPOSE,

WATERTIGHT/EXPLOSIONPROOF SOLENOIDS

BULLETIN

8016G

ASCOFORM NO. V6583R5

-SERVICE NOTICE-

ASCO solenoid valves with design change letter "G" in the catalognumber (example: 8210G 1) have an epoxy encapsulated ASCO RedHat II. solenoid. This solenoid replaces some of the solenoids with metalenclosures and open-frame constructions. Follow these installation andmaintenance instructions if your valve or operator uses this solenoid.

DESCRIPTION

Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull-typesolenoids. The green solenoid with lead wires and 1/2 " conduit connec-tion is designed to meet Enclosure Type 1 -General Purpose,Type 2-Dripproof,Types 3 and 3S-Raintight, and Types 4 and 4X-Watertight. Theblack solenoid on catalog numbers prefixed "EF" is designed to meetEnclosure Types 3 and 3S-Raintight, Types 4 and 4X-Watertight, Types 6and 6P-Submersible, type 7 (A, B, C, & D) Explosionproof Class 1,Division 1, Groups A, B, C, & D and Type 9 (E, F, & G)-Dust-lgnitionproofClass 11, Division 1, Groups E, F, & G. The Class 11, Groups F & G DustLocations designation is not applicable for solenoids or solenoid valves

used for steam service or when a class "H" solenoid is used. SeeTemperature Limitations section for solenoid identification and name-plate/retainer for service. When installed just as a solenoid and notattached to an ASCO valve, the core has a 0.250-28 UNF-2B tapped hole,0.38 minimum full thread.

Series 8016G solenoids are available in: Open-Frame Construction

The green solenoid may be supplied with 1/4 spade, screw, or

DIN terminals (Refer to Figure 4).

Panel Mounted Construction

These solenoids are specifically designed to be panel mounted by the

customer through a panel having a .062 to .093 maximum wall thickness.

(Refer to Figure 3 and secti on on Installation of Panel Mounted Solenoid).

Optional Features For Type 1General PurposeConstruction Only Junction Box

This junction box construction meets Enclosure Types 2,3,3S,4, and

4X. Only solenoids with 1/4" spade or screw terminals may have a

juncti on box. The junct ion box provides a 1/2 condui t connection,

grounding and spade or screw terminal Connections within the junction

box (See Figure 5).

DIN Plug Connector Kit No. K236 - 034

Use this kit only for solenoids with DIN terminals. The DIN plug connector kit

provides a two pole with grounding contact DIN Type 43650 construction

(See Figure 6).

OPERATION

When the solenoid is energized, the core is drawn into the solenoid base sub-

assembly. IMPORTANT: When the solenoid is de-energized, the initial

return force for the core, Whether developed by spring, pressure, or

weight, must exert a minimum force to overcome residual magnetism cre-

ated by the solenoid. Minimum return force for AC construction is 11 ounces,

and 4 ounces for DC construction.

INSTALLATION

Check nameplate for correct catalog number, service, and wattage. Check frontof solenoid for voltage and frequency.

WARNING: To prevent the possibility of electrical shock from

the accessibility of live parts, install the open-frame solenoidin an enclosure.

FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY

CAUTION: To prevent fire or explosion, do not install solenoid and/or valvewhere ignition temperature is less than 165 C. On valves used for steamservice or when a class "H" solenoid is used, do not install in hazardous atmos-phere where ignition temperature is less than 180 C. See nameplate/retainer for service.NOTE: These solenoids have an internal non-resetable thermal fuse to limitsolenoid temperature in the event that extraordinary conditions occur which couldcause excessive temperatures. These conditions include high input voltage, ajammed core, excessive ambient temperature or shorted solenoid, etc.This unique feature is a standard feature is a standard feature only insolenoids with black explosionproof/dust-ignitionproof enclosures(types 7&9).

IMPORTANT: To protect the solenoid valve or operator, install a strain-er or filter, suitable for the service involved in the inlet side as close to thevalve or operator as possible. Clean periodically depending on service con-dition & See ASCO Series 8600, 8601, and 8602 for strainers.

Temperature LimitationsFor maximum valve ambient temperatures, refer to chart. The temperature limita-tions listed, only indicate maximum application temperatures for field wiring ratedat 90C. Check catalog number prefix and watt rating on nameplate to deter-mine maximum ambient temperature. See valve installation and maintenanceinstructions for maximum fluid temperature. NOTE: For steam service, refer toWiring section, Junction Box for temperature rating of supply wires.

Minimum ambient temperature -40 F (-40 C). Positioning

PositioningThis solenoid is designed to perform properly when mounted in any position.

However, for optimum life and performance, the solenoid should be mounted ver-tically and upright to reduce the possibility of foreign matter accumulating in thesolenoid base sub-assembly area.

WiringWiring must comply with local codes and the National Electrical Code. All sole-noids supplied with lead wires are provided with a grounding wire which is greenor green with yellow stripes and a 1/2" conduit connection. To facilitate wiring, thesolenoid may be rotated 360 . For the watertight and explosionproof solenoid,electrical fittings must be approved for use in the approved hazardous locations.

Additional Wiring Instructions For Optional Features: Open-Frame solenoid with 1/4" spade terminals

For solenoids supplied with screw terminal connections use #12-18 AWG strand-ed copper wire rated at 90C or greater. Torque terminal block screws to 10 2in-lbs (1,0 + 1,2 Nm). A tapped hole is provided in the solenoid for grounding, usea #Y10-32 machine screw. Torque grounding screw to 15 -20

Temperature Limitations For Series 8016G Solenoids for useValves Rated at 6.1, 8.1,9.1,10.6 or 11.1 Watts

WattsRating

CatalogNumber Coil

prefix

Class ofInsulation

Maximumambient Temp.

F

6.1, 8.1, 9.1,& 11.1

None, FB, KF, KP,SF, SP, SC, & SD

F 125

6.1, 8.1, 9.1,& 11.1

HB, HT, KB, KH,SS, ST, SU, & ST

H 140

10.6None, KF,SF, & SC

F 104

10.6HT, KH,

SU, & STH 104


16/24

in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket headscrew holding the terminal block to the solenoid is the grounding screw.Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm). with a 5/32" hex key wrench.

Junction BoxThe junction box is used with spade or screw terminal solenoids onlyand is provided with a grounding screw and a 1/2" conduit connection.Connect #12-18AWG standard copper wire only to the screw terminals.Within the junction box use field wire that is rated 90C or greater forconnections. For steam service use 105C rated wire up to 50 psi oruse 125C rated wire above 50 psi. After electrical hookup, replacecover gasket, cover, and screws. Tighten screws evenly in a crisscross manner.

DIN Plug Connector Kit No. KC236-0341. The openframe solenoid is provided with DIN terminals to accommodate

the DIN plug connector kit.2. Remove center screw from plug connector. Using a small screwdriver,

pry terminal block from connector cover.3. Use #12-18 AWG stranded copper wire rated at 90C or greater for

connections. Strip wire leads back approximately 1/4" for installation insocket terminals. The use of wire-end sleeves is also recommended forthese socket terminals. Maximum length of wire-end sleeves to beapproximately 1/4". Tinning of the ends of the lead wires is not recommended.

4. Thread wire through gland nut, gland gasket, washer, and connectorcover.

NOTE: Connector cover may be rotated in 90 increments from position

shown for alternate positioning of cable entry.

5. Check DIN connector terminal block for electrical markings. Then makeelectrical hookup to terminal block according to markings on it. Snapterminal block into connector cover and install center screw.

6. Position connector gasket on solenoid and install plug connector.Torque center screw to 5 1 in-lbs (0,6 1,1 Nm).

NOTE: Alternating current (AC) and direct current (DC) solenoids are builtdifferently. To convert from one to the other, it may be necessary tochange the complete solenoid including the core and solenoid base sub-assembly, not just the solenoid. Consult ASCO.

Installation of SolenoidSolenoids may be assembled as a complete unit. Tightening is accomplishedby means of a hex flange at the base of the solenoid. The 3/4" bonnet con-

struction (Figure 1) must be disassembled for installation and installedwith a special wrench adapter.

Installation of Panel Mounted Solenoid (See Figure 3)Disassemble solenoid following instruction under Solenoid Replacementthen proceed

3/4" Valve Bonnet Construction1. Install retainer(convex side to solenoid) in 1.312 diameter mounting hole

in customer panel.

2. Then position spring washer over plugnut/core tube sub-assembly.3. Install plugnut/core tube sub-assembly through retainer in customer

panel. Then replace solenoid, nameplate/retainer and red cap.

15/16" Valve Bonnet Construction1. Install solenoid base sub-assembly through 0.69 diameter mounting

hole in customer panel.

2. Position spring washer on opposite side of panel over solenoid basesub-assembly then replace.

Solenoid TemperatureStandard solenoids are designed for continuous duty service. When thesolenoid is energized for a long period, the solenoid becomes hot and can

be touched by hand only for an instant. This is a safe operating temperature.

MAINTENANCE

WARNING:To prevent the possibility of personal injury or property dam-age, turn off electrical power, depressurize solenoid operator and/orvalve, and vent fluid to a safe area before servicing.

Cleaning

All solenoid operators and valves should be cleaned periodically. The timebetween cleaning will vary depending on medium and service conditions.In general, if the voltage to the solenoid is correct, sluggish valve operation,excessive noise or leakage will indicate that cleaning is required. Cleanstrainer or filter when cleaning the valve,

Preventive Maintenance

Keep the medium flowing through the solenoid operator or valve asfree from dirt and foreign material as possible.

While in service, the solenoid operator or valve should be operated atleast once a month to insure proper opening and closing.

Depending on the medium and service conditions, periodic inspection

of internal valve parts for damage or excessive wear is recommended.Thoroughly clean all parts. Replace any worn or damaged parts.

Causes of Improper Operation Faulty Control Circuit: Check the electrical system by energizing the

solenoid. A metallic click signifies that the solenoid is operating.Absence of the click indicates loss of power supply. Check for loose orblown fuses, open-circuited or grounded solenoid, broken lead wires orsplice connections.

Burned-Out Solenoid:Check for open-circuited solenoid. Replace ifnecessary. Check supply voltage; it must be the same as specified onnameplate/retainer and marked on the solenoid. Check ambient temperatureand check that the core is not jammed.

Low Voltage: Check voltage across the solenoid leads. Voltage mustbe at least 85% of rated voltage.

Solenoid Replacement1. On solenoids with lead wires disconnect conduit, coil leads, and

grounding wire.

NOTE: Any optional parts attached to the old solenoid must be reinstalledon the new solenoid.

2. Disassemble solenoids with optional features as follows:

Spade or Screw TerminalsRemove terminal connections, grounding screw, grounding wire, andterminal block (screw terminal type only).

NOTE: For screw terminals, the socket head screw holding the terminalblock serves as a grounding screw.

Junction BoxRemove conduit and socket head screw (use 5132" hex key wrench)

from center of junction box. Disconnect junction box from solenoid.

DIN Plug ConnectorRemove center screw from DIN plug connector. Disconnect DIN plugconnector from adapter. Remove socket head screw (use 5/32" hex keywrench), DIN terminal adapter, and gasket from solenoid.

3. Snap off red cap from top of solenoid base sub-assembly.4. Push down on solenoid. Then using a suitable screwdriver, insert blade

in slot provided between solenoid and nameplate/retainer. Pry upslightly and push to remove. Then remove solenoid from solenoid basesub-assembly.

5. Reassemble using exploded views for parts identification and placement

Disassembly and Reassembly of Solenoids1. Remove solenoid, see Solenoid Replacement.2. Remove finger washer or spring washer from solenoid base sub-assembly.3. Unscrew solenoid base sub-assembly.

NOTE: Some solenoid constructions have a plugnut/core tubesub-assembly, bonnet gasket and bonnet in place of the solenoid basesub-assembly. To remove bonnet use special wrench adapter supplied inASCO Rebuild Kit. For wrench adapter only, order ASCO Wrench KitNo.K218 - 948.4. The core is now accessible for cleaning or replacement.5. If the solenoid is part of a valve, refer to basic valve installation and

maintenance instructions for fur ther disassembly.6. Reassemble using exploded views for identification and placement of

parts.

ORDERING INFORMATION FOR ASCO SOLENOIDSWhen Ordering Solenoids for ASCO Solenoid Operators or Valves, orderthe number stamped on the solenoid. Also specify voltage and frequency.


17/24

wavewasher

valvebonnet

bonnetgasket

core

plugnut/core tubesub-assembly

Remove red cap andpush solenoid down.Then pry here to liftnameplate/retainer

and push to remove.

solenoidwith 1/2" NPT

For special wrenchadapter order kitNo. K218-948.

0.750-28 UN-2A

thread

Tapped hole in core0.250-28 UNF-2B

0.38 minimum full thread.

red cap

nameplate/retainer

grounding wire -green or green withyellow stripes

solenoid basesub-assembly

0.9375-26 UNS -2A thread

core(DC)

core(AC)

spring washer

3/4" Bonnet Construction 15/16" Bonnet Construction

Side View

collar to facevalve body

fingerwasher

AlternateConstruction


and push to remove.

See torque chart

for bonnet screws

red cap

nameplate/retainer

spacer

solenoid

fingerwasher

valvebonnet

coretube

Bolted BonnetConstruction

red cap

nameplate/retainer

solenoid with 1/2" NPT

1.312 diametermounting hole

grounding wire -green or green withyellow stripes

.062 to .093 maximumthickness of panel

for mounting

plugnut/core tubesub-assembly

core

For special wrenchadapter order kitNo. K218-948

bonnetgasket

valvebonnet

springwasher

retainer

core

solenoid basesub-assembly

finger washer

0.69 diametermounting hole


and push to remove.

3/4" Bonnet Construction 15/16" Bonnet Construction

Part Name

solenoid base sub-assemblyvalve bonnet (3/4" bonnet constructions)bonnet screw (3/8" or 1/2" NPT pipe size)

bonnet screw (3/4" NPT pipe size)

Torque Value in inch-Pounds

175 2590 10

2540

Torque Value in Newton-Meters

19.8 2.810.2 1.1

2.84.5

Torque Chart

Figure 1. Series 8016G solenoids

Figure 2. Series 8016G solenoid Figure 3. Series 8016G panel mounted solenoids


18/24


Torque Chart

Part Name

terminal block screwssocket head screw

center screw

Torque Value in inch-Pounds

10 215 - 205 1

Torque Value in Newton-Meters

1,1 0,21,7 - 2,30,6 0,1

Open Frame Solenoidwith 1/4" Spade Terminals

tapped hole for#10-32 grounding screw(not included)

Seetorque chart

above

Open-Frame Solenoidwith Screw Terminals.Socket head screw is

used for grounding.

Screw terminaladapter

terminalblockscrew

socket headgrounding screw(5/32" hex key wrench)

Open-Frame Solenoid

with DIN Terminals.

gasketDIN terminaladapter

socket head screw(5/32" hex key wrench)

Junction box Solenoidwith 1/4" Spade Terminals

or Screw Terminals

screw terminal block(see note)

junction box gasket

junction box with1/2" conduit connectionand grounding terminal


cover screw

cover

cover gasket

grounding screwand cup washer

Seetorque chart

above

gasket

DIN terminaladapter

connector

gasket

gland nut

gland gasket

washer

center screw

Open-Frame Solenoidwith DIN TerminalPlug Connector

Note:

Junction box with screw terminalsshown. With screw terminalblock removed, remaining partscomprise the junction box forspade terminal construction.

Seetorque chart

above


DIN connectorterminal block(see note 2)

connector cover(see note 1)

Notes:

1. Connector cover may be rotated in 90 increments from position shown for alternate postion of cable entry.

2. Refer to markings on DIN connector for proper electrical connections.

Indicates that these parts are includedin DIN plug connector Kit No. K236-034*

*

* ****

Figure 4. Open - frame solenoids

Figure 5. Open - frame solenoids

N-V6583 (R-3/2010)


19/24

The strainer is designed for use in conjunction with a Cla-ValMain Valve, but can be installed in any piping system wherethere is a moving fluid stream to keep it clean. When it is used

with the Cla-Val Valve, it is threaded into the upstream body portprovided for it on the side of the valve. It projects through theside of the Main Valve into the flow stream. All liquid shunted to

the pilot control system and to the cover chamber of the MainValve passes through the X46 Flow Clean Strainer.

C MalePipe

SAE

H

D

E

B

I

G

MalePipe

B

I

Width Across Flats

FemalePipe

A

D

EF

Self Scrubbing Cleaning Action

Straight Type or Angle Type

The Cla-Val Model X46 Strainer is designed to prevent passage offoreign particles larger than .015". It is especially effective againstsuch contaminant as algae, mud, scale, wood pulp, moss, and rootfibers. There is a model for every Cla-Val. valve.

The X46 Flow Clean strainer operates on a velocity principle utilizingthe circular "air foil" section to make it self cleaning. Impingement ofparticles is on the "leading edge" only. The low pressure area on thedownstream side of the screen prevents foreign particles from clog-ging the screen. There is also a scouring action, due to eddy cur-rents, which keeps most of the screen area clean.

Dimensions (In Inches)

INSTALLATION

X46 Angle Type B (In Inches)

B(NPT) C(SAE) D E H I

1/8 1/4 1-3/8 5/8 7/8 1/4

1/4 1/4 1-3/4 3/4 1 3/8

3/8 1/4 2 7/8 1 1/2

3/8 3/8 1-7/8 7/8 1 1/2

1/2 3/8 2-3/8 1 1-1/4 5/8

X46A Straight

X46B Angle

X46A Straight Type A (In Inches)

A B D E F G I

1/8 1/8 1-3/4 3/4 1/2 1/2 1/4

1/4 1/4 2-1/4 1 3/4 3/4 3/8

3/8 3/8 2-1/2 1 7/8 7/8 1/2

3/8 1/2 2-1/2 1-1/4 1/2 7/8 3/4

1/2 1/2 3 1-1/4 1 1-1/8 3/4

3/8 3/4 3-3/8 2 1/2 1 7/8

3/4 3/4 4 2 1 1-1/2 7/83/8 1 4-1/4 2-3/4 1/2 1-3/8 7/8

1 1 4-1/2 2-3/4 1-1/4 1-3/4 7/8

1/2 1 4-1/4 2-3/4 1/2 1-3/8 7/8

Flow Clean Strainer

X46

INSPECTIONInspect internal and external threads for damage or evidenceof cross-threading. Check inner and outer screens for clogging,

embedded foreign particles, breaks, cracks, corrosion, fatigue,and other signs of damage.

CLEANINGAfter inspection, cleaning of the X46 can begin. Water service usually will producemineral or lime deposits on metal parts in contact with water. These deposits can

be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enoughfor deposit to dissolve. This will remove most of the common types of deposits.Caution: use extreme care when handling acid. If the deposit is not removedby acid, then a fine grit (400) wet or dry sandpaper can be used with water.

Rinse parts in water before handling. An appropriate solvent can clean parts usedin fueling service. Dry with compressed air or a clean, lint-free cloth.Protect from damage and dust until reassembled.

REPLACEMENTIf there is any sign of damage, or if there is the slightest doubt that the Model X46

Flow Clean Strainer may not afford completely satisfactory operation, replace it. UseInspection steps as a guide. Neither inner screen, outer screen, nor housing is fur-nished as a replacement part. Replace Model X46 Flow Clean Strainer as a com-

plete unit.

When ordering replacement Flow-Clean Strainers, it is important to determine pipe

size of the tapped hole into which the strainer will be inserted (refer to column A orF), and the size of the external connection (refer to column B or G).

When Ordering,

Please Specify:

Catalog Number X46 Straight Type or Angle Type Size Inserted Into and Size Connection

Materials

DISASSEMBLYDo not attempt to remove the screens from the strainer housing.

MODEL

INSTALLATION / OPERATION / MAINTENANCE


N-X46 (R-3/2011)

(NPT) (NPT)

X46B

X46A


20/24

12345

3/8 NPT

Strainer

X43

Standard 60 mesh pilot system strainer for fluid service.


PL- X43 (R-9/2012)

PARTS LIST

ITEM DESCRIPTION MATERIAL

1 Pipe Plug Steel

2 Strainer Plug Brass

3 Gasket Copper

4 Screen SST

5 Body Brass

No parts available. Rreplacement assembly only.

Size Stock Number

3/8 x 3/8 33450J


21/24

Cla-Val Product

Identification

Proper Identification

For ordering repair kits, replacement parts, or forinquiries concerning valve operation, it is important to

properly identify Cla-Val products already in serviceby including all nameplate data with your inquiry.Pertinent product data includes valve function, size,

material, pressure rating, end details, type of pilotcontrols used and control adjustment ranges.

Identification Plates

For product identification, cast-in body markings aresupplemented by identification plates as illustrated onthis page. The plates, depending on type and size of

product, are mounted in the most practical position. It

is extremely important that these identificationplates are not painted over, removed, or in anyother way rendered illegible.

INLET

EINTRITT

ENTREEENTRADA

SIZE &CAT NO.

STOCK

NO. CODE

MFD. BY CLA-VALNEWPORT BEACH, CALIF, U.S.A.

RESERVOIR

END

INLET

INLET

SIZE &

CAT NO.

STOCK

NO.

FLOW

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

CODE

C

SIZE &

CAT NO.

STOCK

NO.

SPRING

RANGE

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

SIZE &CAT NO.

STOCKNO.

CODE

MFD. BY CLA-VALNEWPORT BEACH, CALIF.

U.S.A.

C

DO NOT REMOVE

THIS VALVE HAS BEEN MODIFIED

SINCE ORIGINAL SHIPMENT FROM

FACTORY. WHEN ORDERING PARTS

AND/ OR SERVICE SUPPLY DATA FROM

THIS PLATE & ALL OTHER PLATES ON

ORIGINAL VALVE.

REDUCED PRESSURE BACKFLOW PREVENTION DEVICE

STK.NO.

SER.NO.

CAT.

NO.RP-4

CLA-VAL NEWPORT BEACH, CA.

This brass plate appears on valves sized 21/2" and larger

and is located on the top of the inlet flange.

These two brass plates appear on 3/8", 1/2", and 3/4" size

valves and are located on the valve cover.

These two brass plates appear on threaded valves

1" through 3" size or flanged valves 1" through 2".

It is located on only one side of the valve body.

This brass plate appears on altitude valves only and isfound on top of the outlet flange.

This brass plate is used to identify pilot control valves.The adjustment range is stamped into the plate.

This tag is affixed to the cover of the pilot control valve.The adjustment range appears in the spring range section.

This aluminum plate is included in pilot system

modification kits and is to be wired to the new pilot

control system after installation.

This brass plate is used on our backflow preventionassemblies. It is located on the side of the Number Two

check (2" through 10"). The serial number of theassembly is also stamped on the top of the inlet flange of

the Number One check.

How to Order


22/24

HOW TO ORDER

Because of the vast number of possible configurations andcombinations available, many valves and controls are notshown in published product and price lists. For orderinginformation, price and availability on product that are not listed,please contact your local Cla-Val office or our factory officelocated at:

SPECIFY WHEN ORDERING

Model Number Valve Size Globe or Angle Pattern Threaded or Flanged Adjustment Range Body and Trim Materials(As Applicable) Optional Features

Pressure Class

UNLESS OTHERWISE SPECIFIED

Globe or angle pattern are the same price Ductile iron body and bronze trim are standard X46 Flow Clean Strainer or X43 Y Strainer are included

CK2 Isolation Valves are included in price on 4" and largervalve sizes (6" and larger on 600 Series)

P. O. Box 1325Newport Beach, California 92659-0325

(949) 722-4800FAX (949) 548-5441

LIMITED WARRANTY

Automatic valves and controls as manufactured by Cla-Val are warrantedfor three years from date of shipment against manufacturing defects inmaterial and workmanship that develop in the service for which they aredesigned, provided the products are installed and used in accordancewith all applicable instructions and limitations issued by Cla-Val.Electronic components manufactured by Cla-Val are warranted for oneyear from the date of shipment.

We will repair or replace defective material, free of charge, that is returnedto our factory, transportation charges prepaid, if upon inspection, thematerial is found to have been defective at time of original shipment. This

warranty is expressly conditioned on the purchasers providing writtennotification to Cla-Val immediate upon discovery of the defect.

Components used by Cla-Val but manufactured by others, are warrantedonly to the extent of that manufacturers guarantee.

This warranty shall not apply if the product has been altered or repaired byothers, Cla-Val shall make no allowance or credit for such repairs oralterations unless authorized in writing by Cla-Val.

DISCLAIMER OF WARRANTIES AND

LIMITATIONS OF LIABILITY

The foregoing warranty is exclusive and in lieu of all otherwarranties and representations, whether expressed, implied, oral orwritten, including but not limited to any implied warranties ormerchantability or fitness for a particular purpose. All such otherwarranties and representations are hereby cancelled.

Cla-Val shall not be liable for any incidental or consequential loss,damage or expense arising directly or indirectly from the use of theproduct. Cla-Val shall not be liable for any damages or charges forlabor or expense in making repairs or adjustments to the product.Cla-Val shall not be liable for any damages or charges sustained inthe adaptation or use of its engineering data and services. Norepresentative of Cla-Val may change any of the foregoing orassume any additional liability or responsibility in connection withthe product. The liabil i ty of Cla-Val is l imited to materialreplacements F.O.B. Newport Beach, California.

TERMS OF SALE

ACCEPTANCE OF ORDERS

All orders are subject to acceptance by our main office at Newport Beach, Cali fornia.

CREDIT TERMS

Credit terms are net thirty (30) days from date of invoice.

PURCHASE ORDER FORMS

Orders submitted on customers own purchase order forms will be accepted onlywith the express understanding that no statements, clauses, or conditions containedin said order form will be binding on the Seller if they in any way modify the Sellersown terms and conditions of sales.

PRODUCT CHANGES

The right is reserved to make changes in pattern, design or materials when deemednecessary, without prior notice.

PRICES

All prices are F.O.B. Newport Beach, California unless expressly stated otherwise onour acknowledgement of the order. Prices are subject to change without notice. Theprices at which any order is accepted are subject to adjustment to the Sellers pricein effect at the time of shipment. Prices do not include sales, excise, municipal, stateor any other Government taxes. Minimum order charge $100.00.

RESPONSIBILITY

We will not be responsible for delays resulting from strikes, accidents, negligence ofcarriers, or other causes beyond our control. Also, we will not be liable for anyunauthorized product alterations or charges accruing there from.

RISK

All goods are shipped at the risk of the purchaser after they have been delivered byus to the carrier. Claims for error, shortages, etc., must be made upon receipt ofgoods.

EXPORT SHIPMENTS

Export shipments are subject to an additional charge for export packing.

RETURNED GOODS

1. Customers must obtain written approval from Cla-Val prior to returning anymaterial.

2. Cla-Val reserves the right to refuse the return of any products.

3. Products more than six (6) months old cannot be returned for credit.

4. Specially produced, non-standard models cannot be returned for credit.

5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned forcredit, unless as part of an unopened vacuum sealed repair kit which is lessthan six months old.

6. Goods authorized for return are subject to a 35% ($100 minimum) restockingcharge and a service charge for inspection, reconditioning, replacement of

rubber parts, retesting, repainting and repackaging as required.

7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val,1701 Placentia Avenue, Costa Mesa, California 92627.

PO Box 1325 Newport Beach CA 92659-0325Phone: 949-722-4800 Fax: 949-548-5441

CLA-VAL

CLA-VAL CANADA CLA-VAL EUROPE4687 Christie Drive

Beamsville, OntarioCanada L0R 1B4

Phone: 905-563-4963Fax: 905-563-4040

Chemin ds Mesanges 1

CH-1032 Romanel/Lausanne, Switzerland

Phone: 41-21-643-15-55Fax: 41-21-643-15-50

COPYRIGHT CLA-VAL 2011 Printed in USASpecifications subject to change without notice. www.cla-val.comE-Product I.D. (R-3/2011)

Represented By:


23/24

Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main ValvesFor:Hytrol Main Valves with Ductile Iron, Bronze Trim Materials125/150 Pressure Class Only.FACTORY ASSEMBLED

Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washerand Stem Nut.

3/8"1/2" - 3/4"

1"1 1/4"-1 1/2"

2"2 1/2"

3"4"

(Also 81-01 )(Also 81-01 )

N/AN/A

N/AN/AN/AN/A

C2524BC2525J

6"8"

10"12"14"16"20"24"

40456G45276D

81752J85533J89067D89068B

N/AN/A

33273E40456G

45276D81752J

N/A85533J89068B89068B

ValveSize

ValveSize

49097KC2518D

C2520KC2522 FC2524BC2523DC2525J33273E

100-01 100-20

Diaphragm AssemblyStock Number

100-01 100-20

Diaphragm AssemblyStock Number

3/8"1/2" - 3/4"

1"1 1/4" - 1 1/2"

2"2 1/2"

3"4"6"8"10"12"14"16"20"24"

(Also 81-01 )(Also 81-01 )

N/AN/AN/AN/AN/AN/A

9169805A9169812G9169813E9169815K9817901D9817902B

N/A9817903K9817905E9817905E

3/8"1/2" - 3/4"

1"1 1/4 - 1 1/2"

2"2 1/2"

3"4"6"8"

9169806J9169807G9169808E9169809C9169810A9169817F

9169818D9169819B9169820K9169834A

N/AN/AN/AN/AN/AN/A

9169810A9169818D9169819B9169820K

ValveSize

Valve

Size

9169801K9169802H9169803F9169804D9169805A9169811J

9169812G9169813E9169815K9817901D9817902B9817903K9817904H9817905E

N/A9817906C

100-01 100-20

Repair KitStock Number

100-01 100-20

Repair KitStock Number

Repair Kits for 100-01/100-20 Hytrol Valves

For:Hytrol Main Valves125/150 Pressure Class Only.Includes: Diaphragm, Disc (or Disc Assembly) and spare Spacer Washers.

(Also 81-01 )(Also 81-01 )

REPAIR KITS

When ordering, please give complete nameplate data of the valve and/or control being repaired.

MINIMUM ORDER CHARGE APPLIES.

Buna-N Standard Material Viton (For KB Valves)

MODEL

INSTALLATION / OPERATION / MAINTENANCE


24/24

Repair Kits for 100-04/100-23 Hy-Check Main ValvesFor:Hy-Check Main Valves125/150 Pressure Class OnlyIncludes: Diaphragm, Disc and O-Rings and full set of spare Spacer Washers.

Larger Sizes: Consult Factory.

Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main ValvesFor:Powertrol and Powercheck Main Valves125/150 Pressure Class OnlyIncludes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.

Repair Kits for Pilot Control Valves (In Standard Materials Only)Includes: Diaphragm, Disc (or Disc Assembly), O-Rings, Gaskets or spare Screws as appropriate.

Repair Assemblies (In Standard Materials Only)

Valve

Size

Kit Stock Number

100-02

Valve

Size

Kit Stock Number

100-02 & 100-03 100-21 & 100-2238 9169901H 212 9169910J N/A

12 & 34 9169902F 3 9169911G 9169905J

1 9169903D 4 9169912E 9169911G

114 & 112 9169904B 6 9169913C 9169912E

2 9169905J 8 99116G 9169913C10 9169939H 99116G

12" 9169937B 9169939H

ValveSize

Kit Stock Number ValveSize

Kit Stock Number

100-04 100-23 100-04 100-23

4 20210901B N/A 12 20210905H 20210904J

6 20210902A 20210901B 14 20210906G N/A

8 20210903K 20210902A 16 20210907F 20210905H

10 20210904J 20210903K 20 N/A 20210907F

24 N/A 20210907F

BUNA-N (Standard Material) VITON (For KB Controls)

PilotControl

Kit

StockNumber

PilotControl

Kit

StockNumber

PilotControl

Kit

StockNumber

CDB 9170006C CFM-7 1263901K CDB-KB 9170012A

CDB-30 9170023H CFM-7A 1263901K CRA-KB N/A

CDB-31 9170024F CFM-9 12223E CRD-KB (w/bucking spring) 9170008J

CDB-7 9170017K CRA (w/bucking spring) 9170001D CRL-KB 9170013J

CDH-2 18225DCRD (w/bucking spring)

9170002B CDHS-2BKB 9170010ECDHS-2 44607A CRD (no bucking spring) 9170003K CDHS-2FKB 9170011C

CDHS-2B 9170004H CRD-18 20275401K CDHS-18KB (no bucking spring) 9170009G

CDHS-2F 9170005E CRD-22 98923G 102C-KB 1726202DCDHS-3C-A2 24657K CRL (55F, 55L) 9170007A

CDHS-8A 2666901A CRL-4A 43413E

CDHS-18 9170003K CRL-5 (55B) 65755B

CDS-4 9170014G CRL-5A (55G) 20666E

CDS-5 14200A CRL-18 20309801C

CDS-6 20119301A CV 9170019F

Buna-NCDS-6A 20349401C X105L (O-ring) 00951ECFCM-M1 1222301C 102B-1 1502201F CRD Disc Ret. (Solid) C5256H

CFM-2 12223E 102C-2 1726201F CRD Disc Ret. (Spring) C5255K

102C-3 1726201F

Control Description Stock Number

CF1-C1 Pilot Assembly Only 89541H

CF1-Cl Complete Float Control less Ball and Rod 89016A

CFC2-C1 Disc, Distributor and Seals 2674701E

CSM 11-A2-2 Mechanical Parts Assembly 97544B

CSM 11-A2-2 Pilot Assembly Only 18053K

33A 1" Complete Internal Assembly and Seal 2036030B

33A 2" Complete Internal Assembly and Seal 2040830J

Wh d i l i l t l t d t f th l d/ t l b i i d MINIMUM ORDER CHARGE APPLIES

Larger Sizes: Consult Factory.

claval deluge valve tm 134-89 manual

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