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    CHAPTER II

    LITERATURE REVIEW : CLASS F CONTRACTORS

    2.1 Introduction

    Class F contractors are one of the eight classes in the works categories

    registered with Unit Pendaftaran Kontraktor Negeri (UPK) in the state of Sarawak

    (UPK, 1997). They also have to register with Pusat Khidmat Kontraktor (PKK)

    which is under the Kementerian Pembangunan Usahawan. This is to enable them to

     participate contract works or projects under the state and federal government. The

    contract amount for Class F contractors are limited to RM100,000 and below.

    However, in the Budget 2003 speech by the former Prime Minister Tun Dr. Mahathir

    Mohd., the contract amount will be upgraded to RM200,000 and below for Class F

    contractor as indicated in the 2003 Budget Speech. In an effort to help the class F

    contractor, the government has fixed that all government contract works amounting to

    RM100,000 and below should be given to Class F contractors. Some of the contract

    works for the statutory boards also required Class F contractor. All these contract

    works are awarded through tendering, quotation or requisition.

    Class F license are only given to Bumiputra for the purpose of giving them an

    opportunity to participate in the construction industry. This is a good move by the

    government because many industries are monopolizing by the non Bumiputra.

    This action coincides with the new Economic Policy whereby Bumiputra participation

    is fixed at 30% in all sectors. It is hoped that the numbers of Bumiputra contractors

    will be increased in the construction industries.

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      Awarding of small contract works to Class F contractor is important because it

    represents the first step for the Bumiputra contractors to learn how to handle contract

    works in the construction industry. Most of these Class F contractors are those who

    wanted to venture themselves into the construction industry. As a result, they can

    improve their knowledge and experience which enable them to undertake bigger

     projects in future.

    2.2 Registered as a Licensed Contractor

    In order to obtained contract works from the government agencies and

    statutory boards, registration with Unit Pendaftaran Kontraktor Negeri (UPK) and

    Pusat Khidmat Kontraktor (PKK) is compulsory. At this juncture, not only

    government agencies and statutory boards, even the private sectors also required the

    Class F contractors to be registered if they were to take up any contract work from

    them. Besides, registration with the Construction Industry Development Board

    Malaysia (CIDB) is also a must before obtaining a tender job or project. Example of

    registration certificate of UPK and PKK of Class F contractors in Samarahan are

    shown in Appendix C and D.

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      Table 2.2 : Supplies and Services Heads (Source : UPK)

    HEADS SUPPLIES AND SERVICES

    I Civil Engineering Building Materials

    II Mechanical & Electrical Engineering Plant /Equipment

    III Water supply Materials

    IV Office Machines / Equipment / Technical Supplies and

    Others

    V Chemicals and Materials

    VI General Supply

    VII Charter Services & Other Services

    VIII Books / printing

    IX Miscellaneous

    2.2.2 Rules and Regulations for Registration with UPK :

    ( 1 ) Business Registration

    Before a company, cooperative or business who wish to register with UPK,

    they must register with Registrar of Business (Registration of Company’s name

    Ordinance) or Registrar of Company (Company Act 1965), through the following

    offices:

    i) Registrar of Business

    ii) Inland Revenue, Kuching

    iii) District Offices in Sarawak

    iv) Registrar of Company

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    ( 2 ) Current Accounts

    The contractor should open a current account with any of the Commercial

    Bank under the company’s name.

    ( 3 ) Capital

    The contractor should possess the capital according to the class he applied.

    The minimum capital needed for civil engineering works are as follows:

    Table 2.3 : Minimum Capital According to Class (Source: UPK, 1997)

    CLASS MINIMUM CAPITAL

    A 600,001

    B 400,001

    BX 200,001

    C 100,001

    D 35,001

    E 17,501

    EX 7,501

    F 5,001

    ( 4 ) Approval and Experience

    For Class A, B and BX, the company must have at least one person possessing

    a first degree (UPK, 1997). As for Class C, the company must have at least one

     person possessing a diploma. For those contractors with Class D, E, EX and F

    licenses, the owner should have experience and knowledge in the field that the

    company applied for.

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    ( 5 ) Records for Work Done

    The contractor should keep records of all the works he has done previously.

    This is important in order to proof that the company has experience in carrying out the

    work.

    ( 6 ) Equipment & Machinery

    The contractor also need to declare the numbers of equipment or machinery

    that the company possess in relation to the nature of the business.

    ( 7 ) Registration Fees

    The contractor has to pay for processing and registration fees and the renewal

    of license is every two years. The following are the schedule of registration fees for

    various classes of license:

    Table 2.4 : Schedule for processing, registration and renewal fees for license in

    every two years (Source: UPK)

    Class Processing Fees

    (RM)

    Registration Fees

    (RM)

    Renewal Fees For

    Every Two Years

    (RM)

    A 100 5000 2500

    B 100 3000 1500

    BX 100 1500 750

    C 100 500 250

    D 50 250 125

    E 50 150 75

    EX 50 80 40

    F 50 50 25

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    2.2.3 Registration with CIDB

    There are three categories of registration namely Civil Engineering Works,

    Building Works, Mechanical & Electrical Works. These three categories are

    classified according to the respective specialist works.

    2.3 Organization Structure of Class F Contractor in Samarahan Division

    The organization of Class F contractor is unique if compare with other classes

    of contractors. This is because they are operating only in small projects with the

    value of works amounting RM200,000 and below. In the case of contract work with

    JKR Kota Samarahan, these contractors mostly involved works amounting to

    RM10,000 to RM20,000. It is therefore difficult for the Class F to plan for a good

    organization. The reason may be because most of the contractors are new and they

     possess little knowledge on project management. However, a few contractors have a

    good project management but they cannot form a good organization because of the

    small project they get and with little profit they earned.

    There is also having some Class F contractors who are more experience in

    construction work and also have good knowledge in project management in running

    their organization. However, they still cannot delegate all the works to their

    underhand. These contractors still have to make all the major decision like

    administration, accounts and handling of their employees.

    The management of an organization is important because it is the basis for

    running a business body. The formation of an organization in a Class F depends on a

    few factors like:

    (a) the size of work operated by the contractor

    (b) experience of the contractor in the construction industry

    (c) the knowledge of the contract with regards to the project management

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      Therefore, the management of the organization for the Class F contractor is

    the contractor himself. All the problems that arise and other affairs in relation to the

    construction work will be handled by the contractor himself.

    2.3.1 Development of Class F Contractors in Samarahan Division

    As mentioned earlier, Kota Samarahan is a fast developing division in

    Sarawak, as such, there are many construction activities being carried out since its

    formation in 1986. The construction of roads, bridges, shop houses, housing estates,

    government buildings like clinics, fire station, police station, schools, various

    government department like Public Work Department, Agriculture Department,

    Drainage & Irrigation Department and others. As a result, there are many Bumiputra

    and Non-Bumiputra contractors from Samarahan and Kuching Division involved

    themselves in the construction industries. For the Bumiputra contractors, many of

    them are registered as Class F contractors.

    This study aim at focusing on the Class F contractors participating in the

    various projects in Kota Samarahan. As their value of works are limited to only

    RM20,000 and below, thus, most of the contract works are of requisition amounting

    to less than RM20,000 and on quotation or tendering with value of work amounting to

    RM200,000.

    2.3.2 Class F Contractor Registered with JKR Samarahan Division

    All the Class F contractors who are interested to participate in the contract

    works awarded by JKR Samarahan have to register themselves with the Contract

    Section of JKR Samarahan. From the registration book for numbers of contractors

    registered, most of these Class F contractors are from Kuching Division as shown in

    Table 2.5

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    From the statistic shown in Table 2.6, it is very obvious that most of the Class F

    contractors come from Kuching Division. This is understandable because Kuching

    Division is formed much earlier than Samarahan Division; therefore, there are more

    Class F contractors in Kuching as compared to Samarahan Division. Furthermore,

    these contractors have more working experience and well established than the

    contractors in Samarahan Division.

    The contractors from Kuching Division are allowed to participate in contract

    works in JKR Samarahan because they are registered with UPK. According to UPK’s

    registration guide book, those registered contractors are allowed to participate all

    government contract works throughout Sarawak. This condition however is different

    from those contractor registered with Pusat Khidmat Kontraktor (PKK) whereby the

    contractors are allow to participate in the government contract work in that particular

    division that they registered with (PKK, 1984). For example, if the Class F

    contractors registered themselves with PKK in Kuching Division, they are not allow

    to participate in the contract works in Miri Division. However, in Samarahan

    Division, there is some exception whereby the PKK contractors from Kuching

    Division are allowed to participate in the contract works. The reason is that, as

    Samarahan Division is a newly set up Division, there are very few PKK registered

    contractors. In order to carry out projects funded by the Federal government, these

    contractors are therefore needed. For example, in the Road Maintenance Section in

    JKR Samarahan, there are roads funded by the State and Federal Government. The

    contract works for maintenance of Federal roads like grass cutting, construction of

    R.C. drains and culverts, painting of road lines and etc., could only be done by Class

    F contractors registered with PKK which will be awarded either by requisition or by

    quotation. Majorities of these contractors are from Kuching. On the other hand, for

    those roads under the state government, only those contractors registered with UPK

    are allowed to participate.

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    2.3.3 Example of a Typical Contract Work Done by a Class F Contractor in

    Samarahan Division

    One of the contract works done by a Class F contractor was: “ The supply,

    delivery and laying of asphaltic concrete (wearing coarse) for resurfacing from KM

    0+850 to KM 1+300 and KM 8+760 to KM 9+210 along Jalan Datuk Mohd. Musa,

    Samarahan Division.” Contract No. : PWDKS/WO/12/2001.

    (Source: Road Maintenance Section, JKR Samarahan).

    This contract was a Divisional Quotation whereby the contract amount should

    not exceed RM100,000.00. The cost of this contract was RM97,350.00. The contract

     period was one month from 09.08.2001 to 05.09.2001. The late En. Samsimon B.

    Bujang – Road Maintenance Engineer was appointed as the Engineer’s Representative

    for that project.

    The purpose of resurfacing under the pavement maintenance was to reseal the

    road surface, cover minor depression and strengthen the road pavement. This project

    was carried out based on the annual road condition survey which was carried out on

    March and September of each year. All the Federal and State funded roads have to be

    inventorised. Those stretches of roads where the pavement shows lost of fines or

    extensive corrugations (about 150mm) and depressions are rated Condition 3 in the

    Road Maintenance Features and Condition Inventory form JKR/RMMS/11A.

    This form will be submitted to JKR Headquarter for compilation which will then

    submit for requesting fund from the Ministry. Upon receiving road maintenance fund

    from the Ministry, it will be allocated to the Division Office and the Road

    Maintenance Section will execute the work based on the fund allocated.

    Prior to the commencement of the work, the contractor has to produce the

    result of the bituminous mixture (Marshall Test Report) and mobilization of plants

    such as asphalt paver, pneumatic tyred roller and steel wheeled roller to the site.

    A thin layer of emulsified bitumen needed to apply using the emulsion sprayer, only

    then the asphalt paver could start the laying of premix. The whole process of

    resurfacing work for 900 meter length of road took about three days to complete.

    This contract was carried out smoothly and the job was considered well done with no

    road accident occurred. The resurfacing work in progress as shown in (Figure 2.1).

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    ( a ) Proper Traffic Orientation

    ( b ) Paving In Progress

    ( c ) Supervision By Technician

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    ( e ) Compact To Specified Thickness

    ( e ) Compact To Specified Thickness

    ( f ) Traffic Control At Work Zone

    Figure 2.1 : Photos showing resurfacing work in progress

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    2.3.4 UPK Work Heads and Sub-Heads

    All Class F contractors are under one or more of the following Heads:

    a) Head I (Civil Engineering Contractors)

     b) Head II (Building Contractors)

    c) Head III (Road & Earthwork Contractors)

    d) Head VI (Reforestation & Landscaping Works)

    ( UPK, 1997 )

    ( a ) Head I (Civil Engineering Conractors)

    This is for works in reinforced concrete, steel, masonry and timber bridges,

    culverts, framed building, wharves, jetties, sea and river walls, retaining walls, water

    supplies, services reservoirs and etc. (UPK,1997 )

    Most of the class F contractors have Head 1. This is because JKR Samarahan

    awards most of the contract works under Head 1. When more roads are being

    constructed or upgraded, the related works such as construction of RC drains and

    culverts, cleaning and clearing of earth drain, construction of retaining wall and

    others. The contractors from Kuching Division mostly get these contract works

     because they are more experience and they have their own group of skilled workers.

    Some of these contractors own machinery like excavators for excavation works,

    clearing and cleaning of earth drain and etc. They do not have to rent from other

     people who are very costly and sometimes delay in completion of the works;

    therefore, the work will be carried more efficiently. They can complete the work

    much earlier and thus save time and cost. Time and cost are very important to class F

    contractors because their profit margins are not high. They cannot afford to delay the

    works; otherwise they will be making a loss. One the other hand, the local Samarahan

    contractors are more interested in maintenance of bridges like painting of bridge

    railing, repair and replace of the runner boards and deckings for wooden bridges;

     painting of railing for wharves, jetties and others. Civil engineering contractors at

    work as shown in (Figure 2.2).

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    ( a ) Drain cleaning in progress

    b Re air brid e deck

     

    ( c ) Retaining wall construction

    Figure 2.2 : Photos Showing Civil Engineering Contractors At Work – Head 1

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    ( b ) Head II (Building Contractors)

    Under building works which involves works in frame and unframed building,

     building repairs, painting, sanitary works and plumbing installation, carpentry and

     joinery, water services, concrete drains works, including light timber and concrete

     piling, steel fencing and demolitions ( UPK, 1997 )

    In JKR Samarahan, only a few of the Class F contractors take up the contract

    works like construction of the barracks of quarters. Majority of these contractors

    subcontracted the job to those contractors who are more experience from Kuching

    Division. They only do the monitoring work because of lack of skilled workers to

    carry out the work; besides, it involved bigger capital to start the works and the

     payment will only be made upon satisfactory of the project. Most of the Class F

    contractors have little capital to run the business. Majority of them could only afford

    to get one contract job at a time.

    Most of the Class F contractors in Samarahan involved repairing and

    repainting of buildings like government quarters, offices and etc. This is because

    these types of works required not much capital and easier to monitor. The contractors

    can easily get the labourers from their own villages to carry out the work.

    For maintenance of sanitary and plumbing installation works for government

     buildings, these groups of contractors are mainly from Kuching as they have more

    experience in doing the work. Normally the contract is a term contract and the

    contract period is one year or RM50,000.00 which ever come first.

    Requisition job like dismantling and installing of new chain link fencing are

    mostly done by contractors from Samarahan and Kuching Division and both of these

    Class F contractors can do the job satisfactory. Building contractors at work as shown

    in (Figure 2.3).

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    ( a ) R.C.Drain Construction

    ( b ) Repair of water pipes

    ( c ) Repair of government buildings

     

    Figure 2.3 : Photos Showing Building Contractor At Work – Head II

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    ( c ) Head III (Road Works and Earth Works Contractors)

    Under this head, it involves general earth works like site clearing, leveling and

    drainage, jungle felling and terracing, farm road or gravel road and other related

    works like sand filling and etc. ( UPK, 1997 )

    For road works, it involves resurfacing using asphalt, road construction, repair

    and maintenance of roads and its furniture, construction of foot path using reinforced

    concrete or plank walk, others like constructing, repair and maintenance of road

    railing, road line painting, installation of road studs, construction, repair and

    repainting of road curbs or dividers.

    Under general earthworks like site clearing, leveling, excavation and

    improvement of drainage system, this entire job involves machinery like bull dozer,

    excavator, tipper trucks, chain saw, timber mattress and others. All these jobs are

    carried out by contractors who are more established, financially strong, have good

    knowledge and experience of the works and others. These contractors are mostly

    from Kuching Division. However, there are one or two Class F contractors in

    Samarahan Division who also own these machinery and the contractor has proven that

    he is capable of doing the job well.

    As stated earlier, these contractors are also capable of carrying out the

    construction of farm roads and gravel roads. However, these roads are only of short

    stretch of about one to two km in length. For construction of long stretch of road, it is

    undertaken by JKR direct labours under the Road Development Section in

    Samarahan.

    For resurfacing work that is resealing of existing surface using premix or

    asphalt; JKR Samarahan normally call quotation for this activity. In the past this

    activity was done by direct labours. This is because JKR had the skilled workers,

    machinery, tipper trucks and etc. However, as time past, these skilled workers also

    retired, the machineries like paver, roller, pneumatic tyre roller, tipper trucks and

    others also beyond repair. Another problem is that it is more costly as the workers

    make huge claims from the allowances they claim and the work progress is slow also.

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    The contractors involve in the resurfacing works are those from Kuching. They have

    a well established team comprising labours, equipment, machinery and others. These

     people are very skillful and experience in the field. The reason is that besides doing

    the government projects, they are mostly involved in the private sectors like sealing

    the internal roads in the housing estate, shopping areas and others. They can carry out

    the work effectively and efficiently. For Class F contractors in Samarahan, a few of

    these contractors are trying to do the work in a small scale. They have the man

     powers, tipper trucks, bitumen sprayer, roller and etc. but they have to rent the pavers

    from others.

    For the repair and maintenance of road pavement like pothole patching, this

    activity is carried out by a few well established Class F contractors from Kuching.

    The reason is that they have the manpower, equipment like pavement cutter, bitument

    sprayer and machinery like pedestrain roller, and others to carry out the activity.

    There are also a few Class F contractors from Samarahan doing the pothole patching

    activity. Their performance is encouraging because it is only the initial stage for them

    to get involve in road work activity. For installation of road signs, this activity is

    mostly done by the contractors from Kuching. The materials like reflective sheeting

    for road signs are expensive and also they need special equipments to do the cutting

    of letters and sticking of these sheeting onto the aluminum sheeting or galvanized zinc

    sheet.

    Another activity that the Class F contractors from Samarahan is able to

     participate is the construction of reinforced concrete footpath including painting work.

    These footpath are normally constructed near schools, villages by the road sides and

    others. The works are either on requisition or quotation depends upon the length of

    the proposed footpath. Road line painting especially using the thermoplastic materials

    are done by contractors from Kuching. To paint thermoplastic road line, it needs

    special equipment for boiling of the thermoplastic materials then use the machine for

     painting road lines. It also needs a truck to transport the materials, machine and the

    workers. The workers also need to train and have knowledge in calculation so that

    they can do the job correctly as specified. This contract work awarded by JKR

    Samarahan is either on requisition or by quotation, again it depends on the volume of

    work required.

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      For work in construction, repair and maintenance of road curbs or dividers,

    which are usually taken up by the local contractors. The ready made road curbs are

    normally supplied by JKR. The contractors only need to prepare concrete base for

    arranging the curbs and some cement mortar to joint those curbs. Once completed

    they will do the painting work. Majority of these local contractors can perform the

     job satisfactory. Road works and Earth works contractors at work as shown in

    (Figure 2.4) and (Figure 2.5).

    ( a ) Road line painting

     

    ( b ) Repair of road pavement in progress

    Figure 2.4 : Photos Showing Road Works And Earth Works Contractors – Head III

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    ( a ) Upgrading of kampung road

    ( b ) Installation of Information sign

    ( c ) Repainted guardrails

    Figure 2.5 : Photos Showing Road Works And Earth Works Contractors – Head III

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    ( d )  Head VI Reforestation (Forestry) & Landscaping works

    Under subhead 5 (b) grass cutting (Source: UPK), most of the Class F

    contractor in Samarahan have this Head and sub-head. Grass cutting is a monthly

    activity. There are about one thousand over kilometers of roads in Samarahan

    Division and the length keeps increasing as more roads are being constructed.

    Therefore, this activity is very popular among the Class F contractors. The

    contractors only need to purchase bush cutters and form a grass cutting team. JKR

    Samarahan normally award the grass cutting contract as term contract and the period

    is about nine months or one year depending on the rate per kilometer cutting. When

    there is a function like VIP visit , a requisition work for grass cutting will be issued.

    Grass cutting & Landscaping works as shown in (Figure 2.6).

    ( a ) Grass cutting in progress

     

    ( b ) Landscaping in progress

    Figure 2.6 : Photos Showing Reforestation (Forestry) & Landscaping Works – Head VI

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    2.3.5 Percentage of The Total Value Awarded To Class F Contractors

    From the total value of contract works awarded to Class F contractors in JKR

    Samarahan against the total value of contract works for the Year 2002 (Table 2.7) and

    (Figure 2.7), we can see how active these contractors are in Samarahan Division. The

    limitation however is to get the data for the year to year value of contract works

    awarded to these Class F contractors are not available; as there is no proper recording

    of the data. As a result, we cannot compare with the past year performance.

    Table 2.7 : Total Value Of Contract Works For Class F Contractor For Year

    2002 (Source: Contract Section, JKR Samarahan)

    FUND

    TOTAL VALUE OF

    WORK

    (RM)

    TOTAL VALUE

    AWARDED TO

    CLASS F

    CONTRACTOR

    (RM)

    PERCENTAGE OF

    TOTAL VALUE

    (%)

    STATE 18,500,000.00 14,000,000.00 76

    FEDERAL 1,500,000.00 730,000.00 49

    Total Value Awarded to Class F Contractor for Year 2002

    18,500,000.00

    1,500,000.00730,000.00

    (49%)

    14,000,000.00

    (76%)

    0

    2,500,000

    5,000,000

    7,500,000

    10,000,000

    12,500,000

    15,000,000

    17,500,000

    20,000,000

    STATE FEDERALFund

       V  a   l  u  e   (   R   M   )

    TOTAL VALUE CLASS F

     

    Figure 2.7 : ShowingTotal Value of Contract Works for Class F Contractors for

    Year 2002