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MANUAL AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE

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Page 1: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

MANUAL AND AUTOMATED

RESILIENT SEAT BUTTERFLY VALVES

INSTALLATIONand

MAINTENANCEINSTRUCTIONS

CENTER LINE

Page 2: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE 9860 Johnson Road, Montgomery, TX 77316936/588-4447

FAX 936/588-4427

CONTENTS

IntroductionValve Description................................................................................................................................... 3Valve Design Features .......................................................................................................................... 3Flange and Pipe Schedule Compatibility ............................................................................................... 3Gasket Compatibility .............................................................................................................................. 3Operating Pressures.............................................................................................................................. 3Product Identification ............................................................................................................................. 3

Installation RecommendationsValve Ratings ........................................................................................................................................ 4Valve Seat Position ............................................................................................................................... 4Disc Clearances .................................................................................................................................... 4Opening Rotation................................................................................................................................... 4Installation Position ................................................................................................................................ 4Valve and Flange Preparation ............................................................................................................... 4Installation Tools .................................................................................................................................... 4Required Bolting .................................................................................................................................... 4Unpacking and Storage Instructions ...................................................................................................... 4Pre-Installation Procedure ..................................................................................................................... 5Valve Installation Procedure ............................................................................................................ 5 & 6Flange Bolting Recommendations......................................................................................................... 7

Maintenance InstructionsSafety Precautions ................................................................................................................................ 8General Maintenance ............................................................................................................................ 8Butterfly Valve Disassembly .................................................................................................................. 8Butterfly Valve Assembly ................................................................................................................. 8 & 9Check Valve Disassembly ..................................................................................................................... 9Check Valve Assembly ........................................................................................................................ 10Ratchet Handle Mounting Procedure .................................................................................................. 10Manual Gear Mounting Procedure ...................................................................................................... 10Remote Actuator (Male Drive) Mounting Procedure ............................................................................ 10Remote Actuator (Female Drive) Mounting Procedure ....................................................................... 10Parts List .............................................................................................................................................. 11Centerline Figure Number System ................................................................................................. 12-16

2

Page 3: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE9860 Johnson Road, Montgomery, TX 77316936/588-4447FAX 936/588-4427

SERIESBODYDISCSEATRATING PSI

Valve DescriptionThe Center Line Resilient Seat Butterfly Valve (RSBFV) isdesigned for use in ASME Class 150 piping systems and isavailable in both Wafer and Lug style body designs. Thestandard valve size range available is as follows:• Series 200 200 psi Standard BFV 2" to 12"

150 psi Standard BFV 14" to 36"• Series 225 285 psi BFV 2" to 24"• Series 250 285 psi BFV (SS & CS) 2" to 24"• Series 300 Two-piece Stem 2" to 12"• Series 800 Check Valve 2" to 24"

Center Line Series 225 Butterfly Valve are also availablewith an ASME Class 300 bolt pattern for Lug bodies of sizes2" through 12".

Valve Design Features• The unique Center Line seat and disc design insures

positive valve sealing while maintaining low seating torque.• All Center Line Butterfly Valve discs are precision ma-

chined to a half ball profile, providing a precise disc to seatrelationship.

• Center Line's cartridge style seat incorporates an elas-tomer bonded to a phenolic stabilizing ring, eliminatingelastomer movement and reducing seat tearing or fatigu-ing due to bunching.

• Center Line's basic three bushing design completelyisolates the valve shaft from the body, resulting in in-creased control of the valve disc, lower valve seatingtorque, and longer valve life.

• The Center Line cartridge seat has a much smaller massof elastomer than traditional boot seat designs, limitingseat swell and the accompaning variations in seatingtorque.

Flange and Pipe Schedule CompatibilityThe Center Line RSBFV is designed to fit between standardpiping flanges as follows:

• ASME 125 Cast Iron Flanges (All Sizes)• ASME 150 Steel Flanges, Schedule 40 (All Sizes)• ASME 150 Steel Flanges, Schedule 80 (2" to 10")• ASME 300 Steel Flanges, Schedule 40 (Series 225 Lug,

2" to 12" only).When using Schedule 80 piping, special care must be takento make sure the valve is centered between the flanges toprevent damage to the disc edge when opening or closing.

3

INTRODUCTION

SECTION 1

CENTER LINE

Gasket CompatibilityIn the Center Line butterfly valve and check valve design, theelastomer seat extends beyond the valve face and providesa leakproof seal between the valve and the mating pipeflange faces. Gaskets are not needed and should not beused when the valve is installed between standard weldneck or slip-on type flanges.

Operating PressuresAll Center Line Series 200 and 205 Butterfly Valves are ratedat 200 psi bubble tight shut-off for sizes 2" to 12" and 150 psibubble tight shut-off for sizes 14" and larger. Center LineSeries 225 Butterfly Valves are rated for bubble tight shut-off at 285 psi, while Series 400 Damper Valves which are notdesigned for bubble tight shut-off have a body workingpressure of 200 psi. Center Line Series 800 Check Valvesare rated at a minimum pressure differential of 25 psi and amaximum pressure differential of 150 psi for bubble tightshut-off.

Product IdentificationEach Center Line valve has an identification tag attached tothe valve body. Information on this tag includes the valveSeries Number, materials of construction for the Body, Disc,and Seat, and the valve Pressure Rating.

Page 4: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE 9860 Johnson Road, Montgomery, TX 77316936/588-4447

FAX 936/588-4427

1.

2.

3.

4.

5.

6.

7.

8.

Check the packing list against the valve received toverify that the size, material, and trim are correct.Check to make sure that the valve and operator were notdamaged during shipment.When lifting the valve, take care to avoid damage to theflange faces, disc sealing edge, or operator.If the valve is to be stored before being installed, it shouldbe protected from harsh environmental conditions.Store the valve with the disc in the “almost closed”position to protect the sealing edge and the seat.Keep the valve in a clean location, away from dirt, debrisand corrosive materials.Keep the valve in a dry area with the flanges protectedand on a suitable skid or pallet.Keep the valve in a cool location if possible, out of directsunlight.

Opening RotationThe Center Line valve disc can rotate 360° without damag-ing the valve or elastomer seat. The valve is designed toopen with either clockwise or counterclockwise rotation ofthe shaft.

Valve RatingsCenter Line valves are intended for use at the pressureindicated on the nameplate attached to each individualvalve. Check the valve operating temperature and pressurerating before proceeding with installation.

4

INSTALLATION RECOMMENDATIONS

SECTION 2

Valve and Flange PreparationIf the valve and mating pipe are properly prepared forinstallation, future problems can be avoided. All valve seatand pipe flange faces should be free of dirt, grit, dents, orsurface irregularities which may disrupt flange sealing andcause external leakage. The valve disc sealing surfaceshould also be inspected to eliminate any dirt or foreignmaterial that will adversely affect the operation of the valve.

Installation PositionTo prevent damage to the disc and seat during installation,the valve disc should be slightly open but not extendingbeyond the valve liner face. Positioning the disc in this“almost closed” position will reduce seat interference andinitial torque build-up during valve installation.

In general, it is preferable to install RSBFV's with the shaftin a horizontal orientation. In this position, shaft and discweights are evenly distributed, minimizing seat wear.Additionally, any foreign matter which may accumulate atthe bottom of the disc and shaft is effectively removedeach time the valve is opened.

Center Line butterfly valves are designed to operate be-tween two flanges. If the valve installation calls for the useof one pipe flange only, a Lug style valve with Dead EndService feature must be used.

Disc ClearancesPrior to installing the valve, it is important to make sure theID of the pipe and the pipe flanges are large enough to allowthe disc edge to swing into the opening without interference.Damage to the disc edge can severly affect the performanceof the valve. Flange and pipe schedule compatibility forCenter Line valves is shown in Section 1 of this manual.

Valve Seat PositionAll Center Line butterfly valves are completely bi-directional,so installation is not dependent on seat orientation. For CenterLine Series 800 Check Valves, every effort should be made forinstallation with backflow protection (no flow) into the seat sideof the valve. Bubble-tight shutoff will be achieved in thisorientation with 25 to 150 psi ∆P across the valve.

Unpacking and Storage Instructions

Installation ToolsThe only tool required in the installation of a Center LineRSBFV is a wrench suitable for tightening the flange boltsand/or nuts required to secure the valve in-line. A hoist maybe required to help manipulate valves 10" and larger. Smallersized valves can usually be installed by hand. Temporarypipe supports may be used to keep mating flange facesparallel in order to aid in valve installation.

Required BoltingThe table outlined on Page 7 is furnished to provide informa-tion regarding the size, type, and quantity of bolting recom-mended for the installation of Center Line RSBFV's. Thistable is intended for use as a planning and procurementguide. All recommendations are based on pipe flanges inaccordance with ASME 125/150 specifications. Flange bolting is not included with the valve shipment.

Page 5: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE9860 Johnson Road, Montgomery, TX 77316936/588-4447FAX 936/588-4427

Remove any protective flange covers from the valve.Inspect the valve to be certain the waterway is free fromdirt and foreign matter. Be certain the adjoining pipeline isfree from any foreign material such as rust and pipe scaleor welding slag that could damage the seat and discsealing surfaces.Any actuator should be mounted on the valve prior toinstallation to facilitate proper alignment of the disc in thevalve seat.Check the valve identification tag for materials, and oper-ating pressure to be sure they are correct for the applica-tion.

Check the flange bolts or studs for proper size, threading,and length.

INSTALLATION RECOMMENDATIONS

5

Pre-Installation Procedure1.2.

3.

4.

5.

Personal injury or property damagemay result if the valve is installedwhere service conditions could ex-ceed the valve ratings.

WARNING!

Position the connecting pipe flanges in the line to insureproper alignment prior to valve installation. Spread the pipeflanges apart enough to allow the valve body to be locatedbetween the flanges without actually contacting the flangesurfaces (See Figure 1.) Exercise particular care in handlingthe valve so as to prevent possible damage to the disc or seatfaces.

Valve Installation Procedure

For Lug style valves:a. Place the valve between the flanges.b. Install all bolts between the valve and the mating

flanges. Hand tighten bolts as necessary.

For Check Valves:a. Note the opening direction of the disc for proper

valve orientation.b. Place the valve between the flanges using the four

(4) alignment holes provided.c. Install the remaining flange bolts, shifting the valve

as necessary to permit the bolts to pass by the valvebody. Hand tighten bolts as necessary.

2.

3.

4.

5.

6.

Before completing the tightening of any bolts, the valveshould be centered between the flanges and thencarefully opened and closed to insure free, unob-structed disc movement (See Figure 2.)

Using the sequence shown in Figure 3, tighten theflange bolts evenly to assure uniform compression.

If an actuator is to be used, air hoses or electricityshould be connected to the unit as specified by theactuator manufacturer.

Cycle the valve to the fully open position, then back tothe fully closed position, checking the actuator travelstop settings for proper disc alignment. The valveshould be operated to assure that no binding is takingplace.

The valve is now ready for operation.

Remember: Install the valve with the disc inthe “ALMOST CLOSED” position. Do not use any flange gaskets.

CorrectDisc positioned in thealmost closed position.Pipe flange spread allowssufficient room for valve.

IncorrectDisc opened beyond valvebody face. Pipe flanges notspread sufficiently.

Figure 1-Initial Installation of Valve

1. For Wafer style valves:a. Place the valve between the flanges.b. Loosely install the two upper and lower flange bolts

that pass through the body alignment holes.c. Install the remaining flange bolts, shifting the valve as

necessary to permit the bolts to pass by the valvebody. Hand tighten all bolts as necessary.

Page 6: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE 9860 Johnson Road, Montgomery, TX 77316936/588-4447

FAX 936/588-4427

Gasket

INSTALLATION RECOMMENDATIONS

6

IncorrectPipe Flanges mis-aligned.Uneven torque applied tobolting.

CorrectPiping aligned.Thread engagement evenon both sides of valve.

IncorrectDisc in closed position.Gaskets installed betweenvalve and mating flanges.

CorrectNo flange gaskets used.Disc in the “almost closed”position.

Figure 2-Centering and Flanging of Valve

Figure 3-Flange Bolt Tightening Sequence

Figure 4-Final Valve Alignment and Tightening of Flange Bolts

115

8

12

4

106

14 216

7

11

3

95

13

1

8

4

6 2

7

3

51

8

4

6 211

7

3

95

10

12

1

2

3

4

Page 7: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE9860 Johnson Road, Montgomery, TX 77316936/588-4447FAX 936/588-4427 7

Flange Bolting Recommendations

INSTALLATION RECOMMENDATIONS

2" 5/8-11 4 4.750 5.125 1.250 15-60

2 1/2" 5/8-11 4 5.250 5.375 1.500 15-60

3" 5/8-11 4 5.250 5.375 1.500 15-60

4" 5/8-11 8 5.750 6.000 1.750 15-60

5" 3/4-10 8 6.000 6.375 1.750 25-100

6" 3/4-10 8 6.250 7.000 2.000 25-100

8" 3/4-10 8 6.750 8.000 2.250 25-100

10" 7/8-9 12 7.250 8.500 2.250 50-200

12" 7/8-9 12 7.750 9.750 2.500 50-200

14" 1-8 12 8.250 12.250 2.750 70-300

16" 1-8 16 8.750 11.750 2.750 70-300

18" 1 1/8-7 16 10.000 13.000 3.500 100-400

20" Series 200 1 1/8-7 20 11.250 14.500 4.250 100-400

004-001052.4052.11617-8/1 1522 seireS "02004-001052.3000.5.ae 4 +

24" Series 200 1 1/4-7 20 12.750 15.125 4.750 150-500

005-051057.4057.21617-4/1 1522 seireS "42005-051057.3052.5.ae 4+

005-051005.4057.31427-4/1 1002 seireS "03005-051052.4057.5.ae 4+

Center Line Wafer And Lug Valves, 2"-30", ASME 125/150 Bolt PatternValve Thread Number Stud Length Stud Length Bolt Length Req. TorqueSize Size Required Wafer B'�y (in.) Check Valve (in.) Lug B'�y (in.) (Ft-lbs)

Bolting and torque recommendations are made without a warranty, and apply only to steel weld-neck or slip-on flanges.The use of lock washers and/or lubrication with the bolting will affect stated torque values.

Page 8: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE 9860 Johnson Road, Montgomery, TX 77316936/588-4447

FAX 936/588-4427

MAINTENANCE INSTRUCTIONS

SECTION 3

Be sure the line is depressurized and drained.Be sure of the pipeline media. Proper care should betaken for protection against toxic and/or flammablefluids.Never remove the valve without an Operator (Manual orAutomatic) already attached to the valve shaft.Never remove the Operator from the valve while thevalve is in the pipeline under pressure.Always be sure that the disc is in the closed positionbefore removing the valve.

1.2.

3.

4.

5.

Thoroughly clean all parts. Inspect components for anydefects.Apply a small amount of silicone grease to the insidesurfaces of the body, including the upper and lower shaftholes.Insert the shaft bushings into the body being careful not toallow intrusion into the body seat bore.Install the seat into the center of the body, making sure theshaft holes in the seat line up with the holes in the body.

1.

2.

3.

4.

8

Resilient SeatBushings

Completely coat the inside surfaces of the seat withsilicone grease. Carefully push the disc into the seat in theopen position (90 degrees to the body.) Line up the shaftholes of the disc as close as possible with the shaft holesin the seat body.

5.

Disc

1.2.

3.

4.

5.

6.

Position valve flat with the disc in the closed position.Loosen the taper pin(s) from the valve disc using ahammer and punch.

Note: Punch should be of same size or largerdiameter as small end of taper pin to avoid mush-rooming of taper pin.

Remove taper pin(s) from disc. Extract the valve shaftfrom the body using a twisting motion.Remove the valve disc from body making sure not todamage the seat or disc sealing edge.Cartridge seat removal can be accomplished from ei-ther direction by applying pressure evenly on one faceto push the seat through the body. If the valve is of deadend service design, remove set screws around periph-ery of body extending into seat prior to seat removal.Remove shaft bushings from body as required.

General MaintenanceThe following periodic preventative maintenance practicesare recommended for all Center Line Butterfly Valves.1.

2.

3.

4.

Operate the valve from full open to full closed to assureoperability.Check flange bolting for evidence of loosening andcorrect as needed.Inspect the valve and surrounding area for previous orexisting leakage at flange faces or shaft connections.Check piping and/or wiring to actuators and relatedequipment for looseness and correct as needed.

Before removing the valve from the line or loosening anybolts, it is important to verify the following conditions:

Butterfly Valve AssemblySafety Precautions

Butterfly Valve Disassembly

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CENTER LINE9860 Johnson Road, Montgomery, TX 77316936/588-4447FAX 936/588-4427

3

4

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6

2

1

2

5

7

5

8

8

1

MAINTENANCE INSTRUCTIONS

1.

2.

3.

4.

5.

Check Valve DisassemblyRemove set screw (7) from the alignment body (1).

Remove the valve insert (4) from the alignment body (1).

Remove shaft plugs (8) from the insert with a screwdriver.Note: Plugs are sometimes difficult to loosen. When thishappens, apply heat with small torch directly to the plug for30 seconds. Do not allow the flame to touch the elastomerface on either side of the inset.

Remove the shaft (3) from the valve insert.Note: When the stem is removed, the springs (5) behindthe check plates (2) will be released. On sizes 8" to 20",these springs must be securely held to prevent recoil uponloss of tension.

Remove the check valve plates (2) from the valve insert.Note the location of the thrust washers (6). These must bereplaced in the same location upon reassembly.

Butterfly Valve Assembly(continued from page 8)

6.

7.

8.

9

Insert the shaft through the body and disc, use a twistingmotion to align the keyway parallel with the disc.

Shaft

Insert taper pin(s) into the disc and set with two or threesharp blows. Wipe dust shield o-ring with silicone greaseand place over the shaft into the top of the body.If the valve is of dead end service design, insert set screwsthrough the body into the seat.

Key

Taper Pins

O-Ring

Page 10: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

CENTER LINE 9860 Johnson Road, Montgomery, TX 77316936/588-4447

FAX 936/588-4427

Position the disc in the closed position.Install the actuator mounting bracket on the valve bodywith the actuator mounting holes facing up-ward. Fastenthe bracket securely in place with the appropriate ma-chine bolts, nuts, and lock washers.Install the drive key in the keyway of the shaft. Tap the keyin place to insure it is fully seated.Install the drive coupling on the shaft by lining up theproper keyway in the coupling with the key in the shaft.Rotate the actuator shaft to the full clockwise position.Align the drive coupling with the actuator shaft and installthe actuator on the mounting bracket.Fasten the actuator to the mounting bracket with theappropriate machine bolts and lock washers. It may benecessary to slightly rotate the actuator shaft to align themounting holes in the actuator with the mounting bracket.Adjust the stops in the actuator to position the face of thedisc parallel with the face of the valve body in the closedposition and perpendicular to the face of the valve body inthe open position.

Position the disc in the closed position.Install the ratchet plate using machine bolts, nuts and lockwashers, but do not tighten the fasteners.Install the drive key in the shaft. Tap the key into place toensure it is fully seated in the keyway .Install the handle so that it is parallel with the disc face.The locking lever must be fully retracted before it will passthrough the ratchet plate. Tighten the set screw in thehandle against the key.With the handle installed flush with the ratchet plate,engage the locking lever with the ratchet plate. Using thehandle, adjust the position of the ratchet plate until the discface is parallel with the valve face, then tighten thefasteners securely.

Position the disc in the closed position.Install the drive key in the shaft. Tap the key into place toensure it is fully seated.Rotate the gear shaft to the full clockwise position. Alignthe keyway in the gearbox bore with the key in the shaftand slide the gearbox onto the shaft.Fasten the gearbox to the mounting bracket with theappropriate machine bolts and lock washers. It may benecessary to rotate the gear shaft slightly to align themounting holes in the gear with the plate.Adjust the stops in the gearbox to position the face of thedisc parallel with the face of the valve in the closed positionand perpendicular to the face of the valve in the openposition.

Check Valve Assembly

MAINTENANCE INSTRUCTIONS

Place valve plates (2) into the insert (4).Replace thrust washers (6) in original location.Install shaft (3) half way into the insert.Pre-load first spring (5) with 1/2 turn windup. Do notunwind spring. Legs of spring should be horizontal, 180°apart.Place spring (5) on shaft (3) and release.Install shaft (3) just far enough to allow installation ofsecond spring (5).Push shaft (3) completely into insert (4).Replace shaft plugs (8) in insert (4) with pipe threadsealant and tighten firmly.Place insert (4) in body (1) with tapped hole in body alignedwith drill point in insert.Replace set screw (7) and tighten.

1.2.3.4.

5.6.

7.8.

9.

10.

Remote Actuator (Male Drive)Mounting Procedure1.2.

3.

4.

5.

6.

7.

10

Ratchet Handle Mounting Procedure1.2.

3.

4.

5.

1.2.

3.

4.

5.

Manual Gear Mounting Procedure

Remote Actuator (Female Drive)Mounting Procedure1.2.

3.

4.

5.

6.

7.

8.

Position the disc in the closed position.Install the actuator mounting bracket on the valve bodywith the actuator mounting holes facing up. Fasten thebracket securely in place with the appropriate machinebolts, nuts, and lock washers.Install the drive key in the shaft. Tap the key in place toinsure it is fully seated.Install the drive coupling on the shaft by lining up theproper coupling keyway with the key in the shaft.Install the drive key in the drive coupling. Tap the keyin place to insure it is properly seated.Rotate the actuator to the full clockwise position. Alignthe keyway in the actuator bore with the key in the drivecoupling and slide the actuator on the drive coupling.Fasten the actuator to the mounting bracket with theappropriate machine bolts and lock washers. It may benecessary to rotate the actuator slightly to align theactuator with the mounting bracket.Adjust the stops in the actuator to position the face of!he disc parallel with the face of the valve body in theclosed position and perpendicular to the face of thevalve body in the open position.

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CENTER LINE9860 Johnson Road, Montgomery, TX 77316936/588-4447FAX 936/588-4427

6478

9

3

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1

1

4

4

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6

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7

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2

1 * Valve Body2 * Liner (Molded to Item 1)3 Shaft4 Shaft Plug (Qty. 2)5 Plate (Qty. 2)6 Thrust Washer (Qty. 4)7 Spring (Qty. 2)8 Alignment Body9 Set Screw

10 Plate Travel Stop (14" &larger only)

1 Body2 Disc3* Seat4 Shaft5* Taper Pin6 Key7* O-Ring8 Bushing9 Bushing

10 Bushing

Parts List

MAINTENANCE INSTRUCTIONS

Item Description

Item Description

*Recommended Spare Parts

Series 200, 225, 250Butterfly Valve

Series 800Check Valve

11

* Items 1 and 2 Must BeOrdered Together.

6

118

Detail A

Page 12: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

PED Certification: Series 200 valve can be supplied with PED Certification from 2" - 24" only

1 2 3 4 5 6 7 8 9

EXAMPLE: 02 AV02135X-D2" 200 Wafer Series, Epoxy Coated Ductile Iron Body, 200 PSI, DI-ENP Disc, 416 SS Stem, PTFE Bushings, EPDM liner, No Operator (Bare Stem), Custom

Center Line Series 200Custom Product

2. Series/Style Code 200 Wafer - 2" - 30" ( 200 Lug - 2" - 30" (Standard) 200 Lug - 2" - 30" DES* 200 Flanged (36" - 42") * DES = Double Dead End Service

ABCD

3. Body Material Code Epoxy Coated CI (2" - 12" Standard) Epoxy Coated DI - A536 (2"-12") Cast Iron (14" - 30") Ductile Iron - A536 (14" - 42" Standard) Ductile Iron - A395 (2" - 30")

SV12G

5. Disc Code

DI - ENP (2" - 12") 316 SS DI - (14" - 42") Al Brnz. (2" - 42") Monel 400

24567

4. Pressure Code 200 PSI (2" - 12") 75 PSI Undercut (8 - 30" ) 150 PSI (14" - 42") 125 PSI (2" - 12") PTFE liner

0368

9. Actuator Code Handle Gear Operator No Operator Lockable/Infinite (2" - 6") Infinite (8") Pneumatic Double Acting Pnue. Spring Return - Fail Close Pneu. Spring Return - Fail Open Electric Gear Operator/Memory Stop Buried Gear w/2" Sq. Nut 2" Nut Direct to Valve Stem Chain Wheel

25X346789GCDU

8. Seat /Liner Code Buna-N Abrasion Res. Buna-N Neoprene (Black) EPDM Viton (275 F°) std. phenolic backing Hypalon Perx. Crd. Buna-N PTFE/Buna-N** Viton (400 F°) EPDM (FDA) White Buna-N (FDA) Potable Water EPDM White Buna-N ** 2½ & 5" not available

1235678LPVWDB

7. Bushings Code Bronze PTFE

03

6. Stem/Shaft Code 416 SS 316 SS * Monel 400 17-4 PH * Standard with 316 SS disc only

1479

1. Size Code 2" 2½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42"

0225030405060810121416182024303642

10. Custom Code Special Features CE Marked - Non Impact Tested

DP

12

Page 13: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

1 2 3 4 5 6 7 8 9

EXAMPLE: JV52135X

225 Wafer, Ductile Iron, 285 PSI, DI-ENP, 416 SS, PTFE Bushings, EPDM liner, No Operator, Custom

Center Line Series 225Custom Product

2. Series/Style Code 225 Wafer ( 225 Lug 225 Lug - DES* 225 Lug CL 300 BC (2" - 12" only) 225 Lug CL 300 BC - DES* * DES = Double Dead End Service

JKLMN

3. Body Material Code Epoxy Coated DI - A536 (2" - 12") Ductile Iron - A536 (14" - 30") Ductile Iron - A395

V2G

5. Disc Code DI - ENP (2" - 12") 316 SS DI - (14" - 24") Al Brnz. (2" - 24") Monel

24567

4. Pressure Code 200 PSI (2" - 12") DES* 285 PSI (2" - 24") 150 PSI (14" - 24") DES* * DES Pressure Rating: 2" - 12" 200 CWP 14" - 24" 150 CWP

056

9. Actuator Code Handle Gear Operator No Operator Lockable/Infinite (2" - 6") Pneumatic Double Acting Pneu. Spring Return - Fail Close Pneu. Spring Return - Fail Open Electric Gear Operator w/Memory Stop Buried Gear w/2" Sq. Nut 2" Nut Direct to Valve Stem Chain Wheel

25X36789GCDU

8. Seat /Liner Code Buna-N Neoprene (Black) EPDM Viton (275 F°) Hypalon Viton (400 F°) EPDM (FDA) White Buna-N

13567PVB

7. Bushings Code PTFE (2"-24") 3

6. Stem/Shaft Code 416 SS 316 SS * Monel 400 17-4 PH * Standard with 316 SS disc only

1479

1. Size Code 2" 2½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"

0225030405060810121416182024

10. Custom Code Custom Product CE Marked - Non Impact Tested

DP

13

Page 14: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

**NOTE: Center Line Series 250 Carbon Steel valves with CE marking are good to 0° F for non-impact tested bodies and -20° F for impacttested carbon steel bodies.

1 2 3 4 5 6 7 8 9

EXAMPLE: 2356135X

250 Wafer, Carbon Steel, 285 PSI, Al. Brnz, 416 SS, PTFE Bushings, EPDM liner, No Operator, Custom

Center Line Series 250Custom Product

2. Series/Style Code 250 Wafer 250 Lug 250 Lug-DES* * DES = Double Dead End Service

246

3. Body Material Code Carbon Steel ** 316 Stainless Steel

34

5. Disc Code 316 SS Al Brnz. (2" - 24") Monel 400

467

4. Pressure Code 200 PSI (2" - 12") DES* 285 PSI (2" - 24") STANDARD 150 PSI (14" - 24") DES* 125 PSI (2" - 12") PTFE * DES Pressure Rating: 2" - 12" 200 CWP 14" - 24" 150 CWP

0568

9. Actuator Code

Handle Gear Operator No Operator Lockable/Infinite (2" - 6") Pneumatic Double Acting Pneu. Spring Return Fail Close Pneu. Spring Return Fail Open Electric Gear Op w/Memory Stop Buried Gear w/2"Sq. Nut 2" Nut Direct to Valve Stem Chain Wheel

25X36789GCDU

8. Seat /Liner Code Buna-N Neoprene (Black) EPDM Viton (275 F°) Hypalon PTFE/Buna-N Viton (400 F°) EPDM (FDA) White Buna-N (FDA) White Buna-N

13567LPVWB

7. Bushings Code PTFE (2"-24") 3

6. Stem/Shaft Code 416 SS 316 SS * Monel 400 17-4 PH * Standard with 316 SS Disc Only

1479

1. Size Code 2" 2½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"

0225030405060810121416182024

10. Custom Code Custom Product CE Marked - Non Impact Tested CE Marked - Impact Tested

DPC

14

Page 15: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

1 2 3 4 5 6 7 8 9

EXAMPLE: 02 5106135X2" 300 Wafer, Cast Iron, 200 PSI, Al.-Bronze, 416 SS, PTFE Bushings, EPDM Liner, No Operator, Custom

Center Line Series 300Custom Product

2. Series/Style Code 300 Wafer ( 300 Lug

53

3. Body Material Code Epoxy Coated CI Epoxy Coated DI (A536) Cast Iron Ductile Iron - A536 Carbon Steel 316 Stainless Steel

SV1234

5. Disc Code 316 SS Al Brnz. (2" - 48")

46

4. Pressure Code 200 PSI 125 PSI PTFE

08

9. Actuator Code Handle Gear Operator No Operator Lockable/Infinite (2" - 6") Infinite (8") Double Acting Fail Close - SR Fail Open - SR Electric Gear Op/Balancing Chain Wheel

25X346789GU

8. Seat /Liner Code Buna-N Neoprene (Black) EPDM Viton (275 F°) Hypalon Viton (400 F°) EPDM (FDA) White Buna-N (FDA) White Buna-N

13567PVWB

7. Bushings Code PTFE (2"-12") 3

6. Shaft Code 416 SS 316 SS

14

1. Size Code 2" 2½" 3" 4" 5" 6" 8" 10" 12"

022503040506081012

15

Page 16: cl install/main manual 10/97 - Torrent Engineering & … AND AUTOMATED RESILIENT SEAT BUTTERFLY VALVES INSTALLATION and MAINTENANCE INSTRUCTIONS CENTER LINE CENTER LINE 9860 Johnson

1 2 3 4 5 6 7 8 9

EXAMPLE: 02 R1654D5X

2" 800 Wafer, Cast Iron, 150 PSI, DI, 316 SS Shaft & Springs, EPDM liner, No Operator

Center Line Series 800Custom Product

2. Series/Style Code 800 Wafer ( 800 Euro

RW

3. Body Material Code Epoxy Coated CI Cast Iron None

S1X

5. Plate Code 316 SS DI Al Brnz. Monel

4567

4. Pressure Code 150 PSI (2" - 24") 6

9. Special Features Code No Operator CE Marked - Non Impact Tested

XP

8. Seat /Liner Code Buna-N Neoprene (Black) EPDM Hypalon Viton - High Temperature

13570

7. Springs Code 316 SS Monel 400

DM

6. Shaft Code 316 SS Monel 400

47

1. Size Code 2" 2½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20"

02250304050608101214161820

16