CITYLINE EXPRESS

FEATURES

• 35,000 copies per hour.• For newspaper printing, inserts, supplements, books and magazine printing.• For medium circulation dailies. • Vertical web leads.• Mono & H unit with integrated unwind, Tower with standalone unwind. Autopaster optional.• Motorised registration as a standard feature.• Brush dampening system.• Taper roller bearing.• 2:2:2 or JF 1240• Pneumatic and PLC controls.

CITYLINE EXPRESS

• Press Speed cph : 35,000

• Cutoff mm. : 508, 533 , 546, 560 578 & 598.5

• Web Width Max. mm. : 915/850

Min. mm. : 700

• Max. Speed / No. of webs cph :

II nd fold folder : 35,000 / 6 webs

IIIrd fold folder(Rotary) : 30,000 / 4 webs

• Web grammage gsm : 38-60

• Non Printing Gap mm. : 20

SPECIFICATIONS

CITYLINE EXPRESS

MAIN AGGREGATES

• Mono Print unit with integrated unwind

• H Print unit with integrated unwind

• 4x1 Tower print unit

• 4x2 Tower print unit

• 4x4 Tower print unit

• Folder upto 2nd fold 6/8 webs ( 2:2:2)

• Standalone unwind for tower units

• Standalone stackable unwinds for tower units

CITYLINE EXPRESS

• Third fold

• JF 1240

• Turner bar

• Bay window

• Balloon former

• Standalone Reel Splicer

• Pneumatic Plate Punching Device

Optional Units

CITYLINE EXPRESS

Optional Features

• Manucolor Remote ink zone control system

• Close loop registration and cut-off control

• Centralized chilled water circulation tank

• Ink replenishment system

• Pneumatic plate bending device

• Detachable shafts between print units or between folder and print unit

CITYLINE EXPRESS

4 - Hi tower units to print 4/4, 4/2 or 4/1 colour.

PRINT UNITS

CITYLINE EXPRESS

H UnitH Unit with

unwindMono unit with

unwind

PRINT UNITS

CITYLINE EXPRESS

Print Unit - Features

• Reverse stack arrangement for tower configuration.

• Toolless Plate lockup system.

• Tenon type blanket clamping system. / Worm & worm wheel type available only in the version of 850 mm.

• Motorized lateral and circumferential registration System.

• Plate and blanket cylinders with hardened bearer rings.

• Pneumatic ON-OFF for impression and forme rollers.

CITYLINE EXPRESS

Print Unit - Features

• Shear key in the drive line to protect against heavy jamming.

• Unwind integrated with Mono and H Print Units.

• Stacked unwinds with Tower print units.

• Pneumatic brake for unwind.

• Mechanical clutch for decoupling the drive to Print unit.

CITYLINE EXPRESS

Inking Unit

• Seven roller Inking train having two Ink Form rollers and one oscillating roller in each ink train.

• Ink duct drive is through machine drive.

• Oscillating roller has ± 17.5 mm. Constantstroke.

• Rilsan coated oscillating roller and ink take-up roller.

• Adjustment of ink zone is manual vialevers running on eccentric bushes .

CITYLINE EXPRESS

Dampening Unit

• 4 roller non contact brush dampening System with one form roller and one oscillating roller.

• D.C. Motor drive for dampening pan roller. • Stainless steel pan roller & chrome plated

oscillating roller.• Brush roller driven by a separate induction

motor.• Pneumatic ON-OFF controls.

CITYLINE EXPRESS

• Maximum diameter of the reel Standard - 1067 mm.

• Two Arm Flying Paster for Automatic reel change.

• Pneumatically operated Reel Clamping Shafts.• Close loop tension control system having digital display facility for actual tension and set tension.

Standalone Flying Splicer - Features

CITYLINE EXPRESS

• Jaw folder on 2:2:2 cylinder ratio.

• Constant gain RTF roller.• Air cushioned former.• Lap adjustment facility.• Slitter mechanism for tabloid

production.• Shear pin in folder drive line.• Adjustable batch counter.• Cross perforation as an option

for third fold.

FOLDER

CITYLINE EXPRESS

Standard Accessories

• Plate punching device

• Plate bending device

• Hydraulic web trolley

• Screw compressor with air dryer

• Dampening solution circulation system

• Mechanical web Trolley

CITYLINE EXPRESS

• Open Loop Motorized LATERAL ± 3mm

& circumferential ± 3MM Register System

• Both Plate & Blanket cylinders are with

hardened bearers

• Precision ground helical gears for cylinders

• Main drive – case hardened spiral bevel gears

• Pneumatic brake with dancing roller

mechanism to maintain precise web tension

• Jaw Folder on 2:2:2 principle

CITYLINE EXPRESS

Scoring points of Cityline Express over other presses.

CITYLINE EXPRESS

OPTIONAL FEATURES

• Flying Splicer with Close Loop tension control

• Close loop registration & cut off control system

• Remote zonal inking system

• Shaftless compatibility

CONFIGURATIONS

3 4 Hi Towers1 H Print Unit.5 Reel Splicers.1 Folder ( 2:2:2)

2 4 Hi Towers2 Mono Units with integrated unwind.2 unwinds.1 Folder.

CITYLINE EXPRESS

JOURNAL DE JUNDAI , BRAZIL

KRASNADOR , RUSSIA

CONFIGURATIONS

5 4 Hi Towers.2 Standalone Unwind.3 Stacked Standalone Unwind.1 Folder (2:2:2).Heat Set Application.

4 4 Hi Towers1 H Unit.6 Basement Reel Splicer.1 Folder (2:2:2)

CITYLINE EXPRESS

KUWAIT TIMES

DIO RIO DO NORDEST

CONFIGURATIONS

8 4 Hi Towers.8 Autopasters2 Folders (2:2:2) with2 Baloon FormersClosed loop auto registration system & closed loop zonal Ink control system

CITYLINE EXPRESS

ULTIMATE PRINT MALAYSIA

3 4 Hi Towers.3 Autopasters2 Folders (2:2:2) with1 Baloon FormersClosed loop auto registration system & closed loop zonal Ink control system

A GAZETA , BRAZIL

Installation at Hindustan Times,

New Delhi.The installation

consists of7 presslines of 5 towers each in a

single pressroom.

CITYLINE EXPRESS

CUSTOMER COUNTRY

ULTIMATE PRINT MALAYSIA

KUWAIT TIMES KUWAIT

DIO RIO DO NORDEST BRAZIL

JOURNAL DE JUNDAI BRAZIL

ARMY PRINTING HOUSE VIETNAM

JAGATI PUBLICATIONS INDIA

KRASNADOR PRINTING HOUSE KRASNADOR

PHYSICS CENTRE THAILAND

INSTALLATIONS

CITYLINE EXPRESS

CUSTOMER COUNTRY

VNEASH MALTIGRAPH RUSSIA

GOMEL BELARUS

VIJAY PRINTING PRESS INDIA

MALAYALA MANORAMA INDIA

NEW WORLD PRINTING HOUSE

UKRAINE

GAZENTY DVOR KAZAKHSTHAN

CONSEJO NACIONAL DE LA CULTURA

VENEZUELA

CORREIO DA BAHIA BRAZIL

INSTALLATIONS

CITYLINE EXPRESS

CUSTOMER COUNTRY

HINDUSTAN TIMES INDIA

DAINIK JAGRAN INDIA

AL GHURAIR DUBAI

DIARIO DO MINHO PORTUGAL

ANAND BAZAAR PATRIKA INDIA

AL WASAT BAHRAIN

WAZ MEDIAN GERMANY

WINKELAAR KRANTTENRDRUCK

NETHERLANDS

INSTALLATIONS

CITYLINE EXPRESS

REACH US

For more details on the Manugraph presses.

Please contact :The Sales Department.MANUGRAPH INDIA LIMITED.Sidhwa House,N. A. Sawant Marg,Colaba, Mumbai – 400 005INDIA.Tel – 91+022+2287 4815Fax – 91+022+2287 0702Email – sales@manugraph.comWebsite – www.manugraph.com