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    CIRCUIT BREAKERS

    Presented by:

    AUROSISH PANI,

    Electronics and ElectricalEngineering,

    7th Sem. ,Roll no-07452

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    CIRCUIT BREAKERSCircuit Breakers are mechanical

    devices to close or open contact members,

    thus closing or opening of an electric circuitsunder normal or abnormal condition.

    An automatic circuit breakers areusually employed for the protection of electric

    circuits are equipped with a trip coilconnected to a relay or other means,designed to open the circuit breakerautomatically under abnormal condition.

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    Functions of a Circuit Breaker It carries the full load current continuously

    without overheating and damage

    It opens and closes the circuit on no load

    It makes and break the normal operatingcurrent

    It makes and breaks the short circuit currentsup to which it designed for.

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    Operating PrincipleUnder the normal condition ,i.e. when the circuit

    breaker is closed, the current carrying contacts ,

    called the electrodes , engage each other under thepressure of spring.

    whenever a fault occurs in any parts of a powersystem, the trip coils of the breaker get energizedand the moving contacts are pulled apart by somemechanism, thus opening of circuits. This separationof conductors produces an arc.

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    Basic Construction

    The basic construction of a circuit breakerrequires the separation of contacts in aninsulating fluid which serves two mainfunctions:

    1. Extinguishes the arc drawn between thecontacts when the circuit breaker opens.

    2. Provides insulation between the contactsand from each contact to earth.

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    Fixedcontact

    Movingcontact

    ARC

    Fixedcontact

    Movingcontact

    ARC

    ARC ISQUENCHED BY

    MEDIUM

    IN A CIRCUIT BREAKER

    OPERATINGPRINCIPLE OF

    BREAKER

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    The ARCThe electric arc constitute a basic ,indispensable and active

    element in the process of current interruption.

    1.Basic theory of electric discharge

    The conduction of electricity is through the gases or vaporswhich contain positive and negative charge carriers and all typesof discharge involve the very fundamental process of production,movement & absorption of these carriers which is the mode ofcarrying the current between the electrodes. The gas discharge

    phenomena can broadly classified as:

    a. The non-self sustained dischargeb. The self sustaining discharges

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    Initiation of an Arc By high voltage gradient

    at the cathode resulting

    into field emission.

    By increase oftemperature resultinginto thermo ionicemission

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    Maintenance of Arc High temperature of the medium around the contacts

    caused by high current densities, with high temp the

    kinetic energy gained by moving electrons increased. The field strength or volt. gradient which increases

    the kinetic energy of the moving electrons andincreases the chances of detaching electrons fromneutral molecule.

    An increase in mean free path-the distance throughwhich the electron moves freely.

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    Methods of Arc Extinction High resistance method

    a. cooling of arc

    b. increasing the arc lengthc. reducing the cross section of arc

    d. splitting of arc

    Low resistance or current zero interruption

    a. Lengthening of the gapb.increasing the pressure in the vicinity of the arc

    c. Cooling

    d. Blast Effect

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    Phenomenon of arc extinction Energy Balance or Cassie Theory

    This theory states that if the rate of heat

    dissipation between the contacts is greaterthen the rate at which heat is generated ,thearc will be extinguished ,otherwise it willrestrike.

    Recovery rate or Slepians TheoryThis theory states that if the rate at whichthe ions and electrons combine to form orreplaced by neutral molecules.

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    Restriking Voltage & Recovery Voltage

    The transient voltage which appears across the breaker contactsat the instant of arc being extinguished is known as restriking

    voltage. The power frequency rms voltage ,which appears across the

    breaker contacts after the arc is finally extinguished andtransient oscillation die out is called recovery voltage.

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    Classification ofCircuit

    Breaker The intended voltage application

    The location of installation Their external design characteristics

    The method and the medium used tointerrupt the current

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    Present Trends in Choice ofCBsRated voltage Preferred type

    Below 1kv

    (low voltage)

    -Air circuit breaker

    3.6kv to 12kv -Vacuum circuit breaker

    -SF6 C.B.

    36kv -Minimum oil C.B.

    -SF6 C.B.

    145kv and 245kv -MOCB outdoor

    -SF6 Outdoor Puffer type

    420kv -SF6 Outdoor Puffer type

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    Air-Break Circuit Breaker The air at atmosphere

    pressure is used as arcextinguishing medium

    These CBs employ thehigh resistanceinterruption principle

    The arc is rapidly

    lengthened by means ofarc runner and resistanceof arc increases by coolingand splitting of arc.

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    Construction of Air-Break CB1. Main contacts

    2. Arcing contacts

    3. Arc rising in thedirection ofarrow

    4. Arc getting split

    5.

    Arc splitterplates

    6. Current carryingterminals

    7. Arc runners

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    Arc Extinction in Air-Break CBs Use of Arc Runners and Blow outCoils

    As soon as the arc leaves the vicinity to the

    contacts it commutes a pair of run out horns. Indoing so the outer blow out system is switched on.These blow out coil provides a magnetic field suchthat the arc footing is subjected to this strong field.

    By virtue of this the arc travels upward and its lengthincreases .At a particular length the volt is notsufficient enough to maintain the arc and the arc isextinguished.

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    Air-BlastCircuit Breaker In these CBs high

    pressure air is forced onthe arc nozzle at theinstant of contactseparation

    The ionized medium isblown away by highpressure air, whichprevents restrike

    These are used before1980s for 11 to 1100kv.

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    Construction of Air-BlastCBs

    10. Compressed spring, 7. Fixed contact ,8.moving contact ,13.resistance

    switching unit 9.connection for current ,1.Tank ,2. Hollow insulator assembly

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    Resistance Switching in ABCB Post zero resistance is

    high in ABCB because ofcontact clearance spaceis filled up with highpres air with highdielectric strength.sohigh restriking voltappearing across

    contact. To prevent this a

    resistance is connectedin shunt with the arc.

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    Voltage Distribution in Multibreak CBs Voltage dist should be even in the gaps in series. if

    not breaking capacity shared by diff gaps will beunequal.

    The unequality of the voltage mainly occurs at theinstant of recovery voltage, when the potential acrossthe contact space is determined by capacitancebetween contact members and between contact andearth.

    K1 K2 K3

    C1 C2 C3 C4

    Vc1Vc3>Vc4

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    Equalization by means of external capacitance

    External appearance

    Voltage distribution

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    Oil Circuit Breaker In Minimum Oil CBs the

    oil is used as an arcquenching medium and

    dielectric medium In Bulk oil CBs

    transformer oil is usedboth for arc extinctionmedium as well asinsulating medium

    Bulk oil CBs are now adays obsolete

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    Construction ofMOCBGas vent

    Fixed

    contact

    Moving

    contact

    Drain valve

    Opening rod

    Supporting

    chamber

    Arc Extinction drive

    Circuit Breaking

    chamber

    Breather

    Top Chamber

    Terminal

    Terminal

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    Construction of BOCBConductor

    Bushing (porcelain)

    Conductor (Cupper)

    Tension rod

    Fixed Contacts

    Arc control device (resin cast)

    Gas formed by decomposition

    Moving contacts

    Dielectric oil (Mineral oil)

    Tank (Boiler plates)

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    Vacuum Circuit Breaker In this type ofCBs , the

    arc bums in the metal

    vapour generated byarc when the contactparts.

    Due to vacuum ,thistype of interrupter can

    have extremely highrate of recovery ofdielectric strength

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    Electrical breakdown in Vacuum A pres below 10-5 mm of mercury are consider as

    high vacuum.

    The charged particles from one electrode movingtowards other electrode at such a press are unlikelyto cause collision with residual gas molecules .Henceionization is less relative to other gas

    The secondary emission takes place by bombardment

    of high energy on surface of electrodes. Then theelectron emission takes place by virtue of intenseheat. The arc consists of thin column of plasma. Thecore has a temp about 6000K to 15000K. At suchtemp Thermoionic emission takes place from surfaceof electrodes.

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    Construction of Vacuum CBsFixed terminal

    End shield

    Insulating

    Envelope

    Bellow shield

    Movable

    terminal

    Contacts

    Shield support

    Flange

    Metal Vapor

    condenser

    shield

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    Contact material in Vacuum CBs The arc quenching in the vacuum is solely depends

    on contact shape and material

    For breaking current up to 4kA plain butt contacts isused.

    For more than 4kA the shape should be spiral orcontrate (segmented) .because it provides radial(additional) magnetic field which drives the round the

    arcing rings.

    Contrate (segmented) contacts Spinning of arc Petal contact

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    Properties of contact material High electrical conductivity

    Low contact resistance

    High thermal conductivity Low current chopping level

    High arc withstand stability

    High melting point

    Low tendency to weld

    Easy to manufacture and economical

    Generally Copper-Bismuth Alloy, or Copper-Chromium Alloy ,Copper-Beryllium Alloy is used

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    Degree of vacuum in interrupter

    Highvacuum

    Interrupter

    vacuum

    Absolute Pressure ,TORR

    BreakdownvoltagekV,10mmgap

    100

    10

    1

    10-6 10-5 10-4 10-3 10-2 10-1 1

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    Arcing time in Vacuum Arc duration is usually much less than 1sec

    Air circuit breaker

    Oil Circuit breaker

    Vacuumcircuit breaker

    0 100 1000 10000

    0.070.06

    0.05

    0.04

    0.03

    0.02

    0.01

    Interrupting current in amp

    Timein sec

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    Advantages of Vacuum CBs Freedom from oil ,ionized gases eliminates the arcing

    and fire hazards Low arc energy and arcing time results in very long

    contact life Reduced number of components impart simplicity to

    the operating mechanism Contact can not oxidized in vacuum so mechanically

    clean after years of operation

    No change in contact resistance because of highcontact pressure applied practically maintenance free Switching in vacuums does not produce byproducts,

    so a stable dielectric medium

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    SF6 Circuit Breaker These type of circuit

    breaker use Sulfur

    Hexafluoride as thequenching medium

    In modern powersystems SF6 circuit

    breaker are highestin use.

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    Electrical Properties of SF6 Gas High dielectric strength

    Excellent arc quenching ability

    Excellent thermal stability

    Good thermal conductivity

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    Physical & Chemical properties Chemically inert

    Non-toxic

    Non-corrosive

    Non-flammable

    High density

    High electro negativity

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    Dielectric properties of SF6 gasDS of sf6 is 2.5 times

    of air

    DS of sf6 is 30% lessthan oil

    DS of sf6 is equal to

    oil at 63700 N/m2

    And 15% higher at

    122500 N/m2

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    Operation of SF6 C.B.s

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    SF6 DECOMPOSITION PRODUCTSSF6

    SF4 + 2F

    SOF2 + 2HF MFn

    SO2 + HFSiF4 + 2 H2O

    SPARK

    H2O

    H2O SiO2

    M

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    REMOVAL OF SF6 BYPRODUCTSByproducts are corrosive & likely to affect the

    organic materials.

    Absorbent materials used in circuit breakers

    activated alumina( effective forSOF2,H2S,SF2)

    molecular sieves( soda lime - CaO.NaOH )- removesstable gases such as SF4,SiF4 & S2F2

    So suggested mix is 50/50 of soda lime &alumina. The suggested weight of absorbent is10% of the weight of the gas

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    ADVANTAGES OF SF6 C .B. s Very short arcing period

    Can interrupt much larger

    currents as compared toother breakers

    No risk of fire

    Low maintenance, light

    foundation, minimum

    auxiliary equipments

    No over voltageproblem

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    Circuit Breaker Time fault clearing =Relay + Circuitbreaker

    time time time

    Relay = Instant to to Closure oftime fault trip circuit

    Circuit breaker = closure of to final arc

    time trip ckt extinction

    = Opening + Arcing

    time time

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    Auto ReclosureFault Occurs

    Breaker Trips

    Breaker Recloses

    If Fault

    persists

    If fault is cleared

    Trips openRemains closed

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    An Overview of Substation

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    DifferentManufactures ofCBs Siemens India Ltd.

    ABB, Sweden

    Bharat Heavy Electricals Ltd. ,India

    General Electric ,USA

    Crompton Greaves

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    THANKYOU

    HAVE A GOOD DAYF

    OLKS!!